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53106114010
CLASS : 4 AEM 2
SUBJECT : AIRCRAFT CABIN INTERIOR SYSTEM
SUBJECT CODE : ALD 30102
LECTURER : AZLAN BIN TAJUDIN
ASSIGNMENT : AIRCRAFT CABIN INTERIOR SYSTEM ASSIGNMENT,
MARCH 2016/1
1. Describe in detail the Aircraft Passenger Compartment Safety Equipments that is
MANDATORY for the operation of a commercial flight.
The Aircraft Passenger Compartment Safety Equipment that is mandatory for the
operation of a commercial flight includes the Cabin Attendant Station. The Cabin
Attendant Station provides a workstation and seats for the cabin attendants. It is located
near the front entry door which has accommodations for two attendants and includes
these items: stowage provisions, attendant panel, attendant handset, boarding light and
service unit. Regulation states that the seated attendant must be able to see the passengers
for which he/she is responsible and must face forwards or backwards. The compartment
below the attendants seat provide stowage for life vests and flashlights. An attendant
service unit is in the ceiling above the cabin attendant station and it consists of 2 oxygen
masks, oxygen generator, door latch actuator and test stop button. The seats are spring-
loaded to stowed positions. Then, the cushions are attached to the seat assembly with
hook and loop tape and these cushions are removable for use as flotation devices when
necessary, usually during emergency. The seat cushions, backrest and headrest assemblies
are made from fire retardant materials. If the seat pans remain down it will cause
obstructions to an emergency exit.
PICTURE 1.2:
AIRCRAFT SEAT
SIGNS
Emergency exits
(over-wing and
slightly larger exits)
the clearance has to be increased, vertical separation between seats at these locations
must not reduce below 10 (25.5cm). To prevent head injury of passengers as they impact
their head on the seat in front under heavy braking, the row of seat after emergency exits
must be able to break forward. The passenger seats over-wing emergency exit points,
during emergency, passengers will climb over the seats to get out and if seats were to fold
a crush would hamper the evacuation, so these seat backs will not fold forward. In CS-25,
it specifies that aisle width which will depend on seat number. CS-25 in terms of EASA,
stands for Certifications Specifications for Large Aeroplanes. The maximum numbers of
seats abreast in a single aisle aircraft is 3. The minimum number and size of Cabin
Emergency Exits are specified in CS-25 and are related to the seating capacity of the
aircraft. Below are the relation between number of passenger seats and number of cabin
emergency exits required:
Number of Passenger Seats Number of Cabin Emergency Exits Required
1 - 19 1
20 - 79 2
80 - 139 3
140 - 179 4
>179 >5
PICTURE 1.4:
EMERGENCY
FLOOR PATH
LIGHTING
Furthermore, the
passenger seat belts
play an important role
in the safety aspects in the passenger compartment. The passenger seat belts consists of
two lap straps (but may have other straps also) with metal snap hooks fitted to one end of
each to attach to the seat structure. At the other end of one is quick release mechanism
and the other one has a snap-in fitting. One of the straps is adjustable for length. The seat
belts are made of nylon webbing, quick release connection at the seat end of the belt,
which should be inspected for correct engagement and looking. C.A.R Malaysia stated
that a safety belt/harness is required for all crew and passenger seats and special child
restraints for each child under 2 years of age. The seat belts (and seats and berths) have to
comply with the strength requirements (ANO and CS-25/23) of holding a person of 170
lbs (77.1kg) safely in various directions of aircraft movement with a safety factor of 1.33.
ANO in aviation terms stands for Air Navigation Order while CS-23 are for Certification
Specifications for Normal, Utility, Aerobatic, and Commuter Category Aeroplanes
For an example, the seat belts should be capable of holding a 170 lbs (77kg) person at a
9g forward acceleration of the body (similar scenario as it would happen in a crash
landing. As of new aircrafts, the front row seats are designed to withstand 16g. In order to
service the seat belts, the seat belts are checked on whether is the webbing intact, that no
stitching has come lose. When not in use, the seat belt should be properly stowed by
fastening the belts in the normal way, take up all the adjustment and lay them on the
seats. The cables and straps of forward release mechanisms should be inspected for kinds,
entanglement and fraying. Next, control lock mechanisms, pulleys, Bowden cables,
inertia reel assemblies etc should be examined for security, wear, freedom of movement,
corrosion, functioning and be correctly lubricated.
PICTURE 1.6:
D.A.D.O PANEL
In addition, aircraft
carpets also are
mandatory safety
equipment. This is
because aircraft carpets
are designed to meet the Manufacturers and Authorities safety requirements for flame,
smoke and toxicity. The aircraft carpets are usually flame-resistant.
PICTURE 1.13 -
ESCAPE SLIDES
Lastly, the fire
extinguisher portable
systems are hand-operated fire extinguishers provided to combat any outbreaks of fire in
flight crew compartments and passenger cabins. For fire protection for aircraft interiors,
hand held portable fire extinguisher systems are provided. There are four types of
extinguishers are available to extinguish interior fire: water, carbon dioxide (CO2), dry
chemical and Halogenated Hydrocarbons. Firstly, water extinguishers are for used
primarily on non-electrical fires such as smoldering fabric. They are filled with regular
tap water and pressurized with CO2. It works by removing the heat (cooling). Water fire
extinguishers should not be used on electrical fires because of the danger of electrocution.
Secondly, Carbon Dioxide extinguishers contain Carbon Dioxide, a non-flammable gas,
highly pressurized. There is a long hinged tube with a non-metallic megaphone shaped
nozzle which permits the discharge of the CO2 gas close to the fire. Carbon Dioxide is
heavier than oxygen, so these extinguishers work by displacing or taking away oxygen
from the surrounding area. Carbon Dioxide is also very cold so it also works by cooling
the fuel. Thirdly, dry chemical extinguishers are filled with either foam or powder
(usually sodium bicarbonate or potassium bicarbonate and pressurized with nitrogen).
Sodium bicarbonate is effective because it decomposes at 158F and release Carbon
Dioxide (which smothers oxygen) once it decomposes. Dry chemical extinguishers
interrupt the chemical reaction of the fire by coating the fuel with a thin layer of power or
foam, separating the fuel from the surrounding oxygen. Extinguishment on any type of
fire should not be carried out in the cockpit as there will be interference with visibility
and the collection of non-conductive power on electric contacts of surrounding
equipments. Fourthly, liquid halon (FREON) is the only fire extinguishers that is non-
toxic and wont damage the aircraft. They are numbered according to their chemical
formulas with 5 digits number:
First digit - number of carbon atoms in the compound molecules
Second digit - the number of fluorine atoms
Third digit - the number of chlorine atoms
Fourth digit - the number of bromine atoms
Fifth digit - the number of iodine atoms
Halon works to extinguish fire by using a liquid that turns to gas when it is sprayed into a
fire. The gas displaces oxygen to rob the fire of oxygen and cause it go out. If Halon is
sprayed into the air, it disappears almost as soon as it has been sprayed, but is highly
effective in closed areas. A minimum number of hand held fire extinguishers must be
provided in the passenger cabin to be of the Halon 1211 type (BCF), water and BCF
extinguishers. They can be clearly identified with Water type in a red container and BCF
usually in a red container. The bottle itself has a full disc which is pushed out as the
trigger is depressed, giving indication of a partially of fully discharged bottle.
PICTURE 2.5 -
PILOT SEAT BELT
3. From the
Airworthiness point of
view, describe the
requirements you must
undertake when
carrying out
inspections and
maintenance work on
the Aircraft Galley
Equipment.
The galleys are the
kitchen area of the
aircraft. They are used to prepare food and drink for consumption of passengers and flight
crew during flight. The galleys ranger from simple food dispensers, which can store cold
meals, to the fully fitted galleys on large aircraft which incorporate ovens and
refrigerators.The number of galleys and their positions will depend on aircraft type and
passenger capacity.
The design of galley inserts shall comply with the intent of JAR 25X1499 (Domestic
Service and Appliances) and its associated Advisory Circular-Joint (ACJ) or equivalent
standard acceptable to the DCA which provides an equivalent level of safety.
Additionally, general requirements for all electrical equipment in respect of electrical and
magnetic interference, such as BCAR Chapter D6-13, or JAR 25-1353 apply.
Besides, galley equipment and its installation shall have adequate strength to comply
with the emergency alighting, flight and ground cases of the relevant JAR, BCAR, or
FAR requirements as applicable.
The requirements that maintenance personnel must undertake when carrying out
inspections and maintenance work includes on ensuring that the galley area is clean and
any spillages cleaned up. Any oil stain or residual of waste material are potential cause of
corrosion that may incur on the aircraft structure. Therefore, the galley area must be very
thoroughly cleaned to prevent any unwanted corrosion to occur.
Next, during intervals specified in the Maintenance Schedule, thorough checks must
be carried out in the galley area for signs of corrosion and damage. This can prevent any
unwanted galley equipment failure to happen during flight. With malfunction equipments,
meals for the passenger and flight crews are unable to be prepared.
Moving on, The design of all galley equipment shall minimize the risk of personal
injury to the user as required by the relevant JAR, BCAR, or FAR requirements as
applicable. Hence, the lids of hot liquid (over 45C) containers must be fitted securely.
This is to prevent the spillage of these hot liquids from injuring the cabin crew in case of
any vigorous movements of the aircraft maneuvering. The use of open hot-plates and
open cooking utensils as frying pans is not permitted.
Furthermore, the maintenance personnels are to ensure the serviceability of all door
hinges, catches and restraints. The local attachment factor of 1.33 applies, in addition to
the relevant prescribed acceleration forces, to door hinges, catches and restraint means
which form part of the equipment structure, and to structure adjacent to the restraint
means provided by the galley and similar stowage. must be of strength compatible with
the placarded contents weight, unless use of the box is restricted to stowage in completely
enclosed galleys, or similar compartments. This also applies to the doors of catering
trolleys, but in their case the total structure of the trolley must also be shown to be in
compliance with the strength requirements, taking into account the means of retention of
the trolley in the aircraft.
Besides, maintenance personnels must also ensure the galley and trolley placards are
clear and readable. Trolleys shall carry the following placarded instructions :-
(a) that they must be stored and secured during taxi, take-off, turbulent weather and
landing
(b) either
(i) that when removed from their stowage they must not be left unattended, or
(ii) (for trolleys to be used in aircraft subject to paragraph 5.9 of this Notice)
that when removed from their stowage, they must not be left unattended unless
secured to an attachment point. (c) that the gross weight of the unit, or the
combined gross weight of the unit and any other galley insert when stowed
together, must not exceed the placarded maximum content weight of the
compartment where stowed.
PICTURE 3.1 -
GALLEY CART
Moreover,
maintenance personnel
must ensure that the
waste containers are
closed properly as they
can contain any possible
of fire starting. This
includes the waste
containers on catering
trolleys. Where catering
trolleys have the facility for the collection of waste, they shall be designed and
constructed to provide a standard of fire containment acceptable to the DCA.
Demonstrated compliance with JAR 25.853(d), BCAR or FAR as applicable will be
accepted by the DCA as meeting the fire containment requirement.
PICTURE 3.2 - GALLEY WASTE CONTAINER
For another thing, the catering trolley restraints serviceability should also be
ensured. Where the basis of type certification of the aircraft requires the provision of
means of trolley restraint in the passenger cabin capable of withstanding the loads
associated with the flight cases, the trolleys shall be provided with attachment means
compatible with the anchorage points provided in the aircraft. Such a method of restraint
should be engineered so that it can be used by one person and so that its use will be likely
to occur by virtue of its simplicity of operation.
Moving on, the trolleys must also embody a brake system if they are to be removed
from stowage in flight in the absence of evidence justifying an equivalent minimum
breaking force then the braking mechanism must be qualified by loading the trolley to its
maximum loaded weight and ensuring that the breaking mechanism holds the trolley on
an incline plane of 7.5..
Another than that, the installation of all galley equipment shall be such that the size,
weight, and means of restraint are compatible with the stowage facility provided, and that
under design loads the item will not deform in such a manner so as to free itself from the
means of restraint.
Account must be taken of the individual and total electrical power demand of galley
equipment and an electrical load analysis must be included in design documentation.
PICTURE 3.3 - AIRCRAFT GALLEY
4. With an aid of a diagram, explain the FULL operation of the Liquid Flush Toilet
System.
The number and type of toilets fitted in an aircraft cabin varies according to the size
and type of the aircraft. One of the types of toilet is the Liquid Flush Toilet. Liquid Flush
Toilets are commonly found in Passenger Aircraft. Each toilet is completely self-
contained, its waste collection tank being mounted directly below the toilet bowl. Each
toilet unit is installed above the toilet compartment floor level. A liquid flush toilet
consists of:
a) A seat
b) Cover and surround
c) Toilet bowl
d) Tank top and flushing system
e) Waste tank and outlet bowl
5. Reference
1. EASA Certifications Specifications for Large Aeroplane (CS -25):
http://www.easa.europa.eu/system/files/dfu/agency-measures-docs-certification-
specifications-CS-25-CS-25_Amdt-3_19.09.07_Consolidated-version.pdf
2. SkyBary - Floor Path Illumination
http://www.skybrary.aero/index.php/Aircraft_Emergency_Floor_Path_Illumination
3. EASA Certifications Specifications and Guidance Material for Additional
Airworthiness Specifications for Operations (CS-26)
https://www.easa.europa.eu/system/files/dfu/Annex%20to%20Decision%202015-
013-R.pdf
4. The Air Navigation Order (Isle Of Man) (Amendment) Order 2016
https://www.gov.im/lib/docs/ded/Aircraft/Legislation/theairnavigationisleofmaname
.pdf
5. Certification Specifications for Normal, Utility, Aerobatic, and Commuter
Category Aeroplanes (CS-23)
https://www.easa.europa.eu/system/files/dfu/agency-measures-docs-certification-
specifications-CS-23-CS-23-Amdt-3.pdf
6. ATA 25 - Equipments and Furnishing
https://www.tc.gc.ca/eng/civilaviation/certification/projects-mmel-guide-ata-25-
1661.htm
7. FAA - Cabin Safety Index
http://www.faa.gov/about/initiatives/cabin_safety/media/cabinsafetyindex.pdf
8. FAA - Joint Aviation Requirements (JAR)
http://www.faa.gov/regulations_policies/rulemaking/committees/documents/media
/AAWG_T5_Part25.Complete.pdf
9. FAA - Flight Oxygen System Equipments
http://www.faa.gov/pilots/safety/pilotsafetybrochures/media/oxygen_equipment.p
df
10. DCAM - Galley Equipments (AN 47)
http://www.dca.gov.my/wp-content/uploads/2015/02/AN47.pdf
11. JAR 25X1499 - Domestic Services and Appliances
http://www.cockpitseeker.com/wp-content/uploads/goodies/fi/JAA
%20publications/crd/jar-25-change13.pdf