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KENR6107
January 2016
Schematic Machine
Component
Location Location
Buzzer B-1 1
Buzzer - Tilt Cab F-4 2
Diode - 1 B-8 3
Diode - 2 B-8 4
Diode - Warning A-8 5
Lamp Gp - Signal B-2 6
Relay - Buzzer F-8 7
Relay - Free Rotate F-8 8
Relay - Proximity Switch 1 E-8 9
Relay - Proximity Switch 2 E-8 10
Relay - Safety D-8 11
Relay - TC Down C-8 12
Relay - TC Up C-8 13
Switch As - Cab Tilt B-4 14
Switch As - OLWD Warning Device(Atch) A-4 15
Switch As - Pressure Free Rotate F-4 16
Switch As - Proximity Switch 1 E-3 17
Switch As - Proximity Switch 2 E-3 18
Switch As - Toggle Auto or Manual Engine Speed Control B-2 19
Valve Gp - Cab Tilt F-3 20
Valve Gp - Free Rotate E-3 21
TAP LOCATION
Schematic
Connector Number
Location
CONN 1 F-6
CONN 2 E-6
CONN 3 B-6
CONN 4 B-6
CONN 5 A-5
CONN 6 D-4
CONN 7 C-4
CONN 8 A-3
CONN 9 D-2
CONN 10 B-2
SPECIFICATIONS AND RELATED MANUALS
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
8 7 6 5 4 3 2 1
RELAY PANEL
AH-C1
1552269
176-AH1 YL-18
1 BK-16
AL-C1 194-AH2 GN-18 (2) BUZZER TILT CAB
1495051 2 BK-16 3E-6328
AL-C5 AM-C1
1552252 3E5179
197-AL1 GN-18 197-AL1 GN-18 197-AM1 PU-18
1 1
200-AL4 BK-18 H414-AL2 YL-18 568-AM2 GN-18
2 2 AH-C3 VALVE GP TC
180-AL3 GN-18 195-AL5 YL-18 195-AM3 YL-18
F (7) BUZZER RELAY 3
H414-AL2 YL-18 190-AL6 PK-18
3
190-AM4 PK-18 154-AH6 WH-18
1552267 2015335
F
149-5050
4 4 B
139-AL9 OR-18 139-AM5 OR-18 200-AH7 BK-18
5 5 C (20) VALVE GP TC
198-AL14 PK-18 198-AM17 PK-18 150-AH8 OR-18
6 A 2015335
158-AL15 BR-18 158-AM6 BR-18
7
200-AL18 BK-18 200-AM10 BK-18
8
180-AL21 GN-18 180-AM18 GN-18
AL-C2
9 AM-C4
1495051 193-AL17 PU-18 193-AM7 PU-18
1552267
10
190-AL6 PK-18 190-AM4 PK-18
1 11 B
200-AL4 BK-18 (16) FREE ROTATE
2 12 C
PRESSURE SWITCH
(8) FREE ROT RELAY 180-AL3 GN-18 177-AM9 OR-18
266-5881
149-5050 3 A
200-AL7 BK-18 CONN 1
4
195-AL5 YL-18
5 AM-C6
180-AL8 GN-18
1552269
AK-C3 AH-C4
200-AM12 BK-18
3E3388 1552264 (21) VALVE GP FREE ROT
2 BK-18
176-AK1 YL-18 176-AH1 YL-18 195-AM3 YL-18 2197876
1 1 BK-18
194-AK24 GN-18 194-AH2 GN-18
AL-C3 2
1495051 139-AL9 OR-18 196-AK27 BU-18 196-AH3 BU-18
3
139-AL10 OR-18 197-AK8 GN-18 197-AH4 GN-18
1 4 AM-C7
200-AL7 BK-18 194-AK25 GN-18 194-AH5 GN-18
1552267
2 5
180-AL8 GN-18 154-AK14 WH-18 154-AH6 WH-18 180-AM20 GN-18
(10) PROX SW2 RELAY
E E
3 6 A
149-5050 118-AL12 GY-18 200-AK6 BK-18 200-AH7 BK-18 198-AM15 PK-18 --
4 7 B
200-AL11 BK-18 150-AK26 OR-18 150-AH8 OR-18 200-AM13 BK-18 1
5 8 C
CONN 2
(17) PROXIMITY SW 1
2201958
AM-C5
AL-C4 1552267
1495051 180-AM21 GN-18
CONNECT TO A
198-AL14 PK-18 PIN 64 ON ABL 2C+ 139-AM5 OR-18 - (18) PROXIMITY SW 2
2201958
1 B
200-AL11 BK-18 200-AM14 BK-18 1
2 C
118-AL12 GY-18
(9) PROX SW1 RELAY 3
149-5050 200-AL16 BK-18
4
158-AL15 BR-18
5
177-AM9 OR-18
CONN 9
AK-C5
196-AK27 BU-18
1495051
Y913-AK11 PK-18 177-AM23 OR-18
1 A-C25 NC-C1
196-AK3 BU-18
1552269 3E3364
(13) TILT CAB 2
Y913-AK12 PK-18 CONNECT TO BOOM NOSE LAMPS
UP RELAY
3 1
149-5050
4 2
154-AK14 WH-18
5
197-AK8 GN-18
AK-C6
Y913-AK10 PK-18
1495051 AM-C3 AR-C2
Y913-AK13 PK-18 Y913-AK13 PK-18
1 2304013 2434506
197-AK5 GN-18 Y913-AK11 PK-18 568-AM2 GN-18 568-AR1 GN-18 568-AR1 GN-18
2 1
Y913-AK28 PK-18 Y913-AK28 PK-18 177-AM23 OR-18 193-AR2 PU-18 193-AR2 PU-18
(12) TILT CAB 3 2
DOWN RELAY Y913-AK12 PK-18 200-AM11 BK-18 200-AR3 BK-18 200-AR3 BK-18
C C
149-5050 4 3
150-AK26 OR-18
5
CONN 7
180-AL13 GN-18
180-AL19 GN-18
FRONT VIEW
10A
FUSE BOX 10A 176-AK2 YL-18
AR-C1
180-AL20 GN-18
CONN 10 2304013
3
200-AK4 BK-18
AP-C1
CAB
CONNECT TO PANEL GND 200-AP3 BK-18 2434506
193-AP5 PU-18
200-AL18 BK-18 (14) TILT CAB SW AJ-C1
163-6720 568-AP6 GN-18
1636803
14
CONN 5 CONN 7
15
(Not Shown)
CONN 8 19
1
CONN 10
View Of Area D
CHASSIS VIEW
VIEW ALL CALLOUTS
BOOM
E
CONN 6
CAB
UPPER
FRAME
12
9 8 17
11 G
10 7
G
13 5
3
View Of Area E-E
CONN 4
4
CONN 2
CONN 1 CONN 3
View Of Area F
STUB BOOM FOOT
CONN 9
TILT CAB HARNESS
View Of Area H
H
WARNING GROUP HARNESS
VIEW ALL CALLOUTS
16
VIEW OF C-C
B B
VIEW OF A-A
C C
20 21
VIEW OF B-B
FRONT VIEW