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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Overhead T&D - Capacitor Banks, Functional Testing SATR-P-3223 30-Apr-13 ELECT-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A. TEST PROCEDURE AND CHECKLIST

Compare equipment nameplate data with drawings and specifications. Schedule Q


A1
(NEC 110. 3 B and NETA ATS, Sec. 7.20.1.1.1) Sec. 1.3

Inspect physical and mechanical condition. Schedule Q


A2
(NEC 110. 3 B and NETA ATS, Sec. 7.20.1.1.2) Sec. 1.3

Inspect capacitors for correct mounting and required clearances. Schedule Q


A3
(NEC 110. 3 B and NETA ATS, Sec. 7.20.1.1.3) Sec. 1.3

Check that capacitors are electrically connected in their specified


Schedule Q
A4 configuration.
Sec. 1.3
(NEC 110. 3 B and NETA ATS, Sec. 7.20.1.1.5)

Inspect all bolted electrical connections for high resistance using one of
the following methods:
1. Use of low-resistance ohmmeter in accordance with NETA ATS, Sec.
7.20.1.1.6.1 Schedule Q
A5
2. Check tightness of accessible bolted electrical connections by Sec. 1.3
calibrated torque-wrench method in accordance with manufacturer's
published data or Attachment 1 - Table 10.12.
(NEC 110. 3 B and NETA ATS, Sec. 7.20.1.1.6.2)

Perform resistance measurements through all bolted connections with


Schedule Q
A6 low-resistance ohmmeter. (NEC
Sec. 1.3
110. 3 B and NETA 7.20.1.2.1)

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Perform insulation-resistance tests from terminal (s) to case for one
minutes on capacitors with more than one bushing. Test voltage and
minimum resistance shall be in accordance with manufacturer's
published data or Table 10.1 below.
(NEC 110. 3 B and NETA ATS, Sec. 7.20.1.2.2)

Schedule Q
A7
Sec. 1.3

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Overhead T&D - Capacitor Banks, Functional Testing SATR-P-3223 30-Apr-13 ELECT-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Measure the capacitance of all terminal combinations. Schedule Q


A8
(NETA ATS, Sec. 7.20.1.2.3) Sec. 1.3

Measure resistance of internal discharge resistors. Schedule Q


A9
(NETA ATS, Sec. 7.20.1.2.4) Sec. 1.3

Compare bolted connection resistance to values of similar connections. Schedule Q


A10
(NETA ATS, Sec. 7.20.1.3.1.1) Sec. 1.3

Bolt-torque levels should be in accordance with Attachment 1 - Table


Schedule Q
A11 10.12 unless otherwise specified by manufacturer.
Sec. 1.3
(NEC 110. 3 B and NETA ATS, Sec. 7.20.1.3.1.2)

Micro ohm or millivolt drop values shall not exceed the high levels of the
normal range as indicated in the manufacturer's published data. If
manufacturer's data is not available, investigate any values which Schedule Q
A12
deviate from similar connections by more than 50 percent of the lowest Sec. 1.3
value.
(NEC 110. 3 B and NETA ATS, Sec. 7.20.1.3.2.1)

Insulation-resistance should be in accordance with NETA ATS, Table


Schedule Q
A13 100.1.
Sec. 1.3
(NEC 110. 3 B and NETA ATS, Sec. 7.20.1.3.2.2)

Investigate capacitance values differing from manufacturer's published


Schedule Q
A14 data.
Sec. 1.3
(NEC 110. 3 B and NETA ATS, Sec. 7.20.1.3.2.3)

A means (Overcurrent Protection) shall be provided to detect and


Schedule Q
A15 interrupt fault current likely to cause dangerous pressure within an
Sec. 1.3
individual capacitor. (NEC 460.25A)

Investigate discharge resistor values differing from manufacturer's


published data. In accordance with NEC Article 460.28A, a means shall
be provided to reduce the residual voltage of a capacitor 50 volts or less
after the capacitor is disconnected from the source of supply: Schedule Q
A15
Rated Voltage Discharge Time Sec. 1.3
Less than 600V 1 Minute
More than 600V 5 Minutes
(NEC 110. 3 B and NETA ATS, Sec. 7.20.1.3.2.4)

A discharge circuit shall be either permanently connected to the


terminals of the capacitor or provided with automatic means of
connecting it to the terminals of the capacitor bank after disconnection of
Schedule Q
A16 the capacitor from the source of supply. The windings of motors,
Sec. 1.3
transformers, or other equipment directly connected to capacitors
without a switch or overcurrent device interposed shall meet
the requirements of NEC 460.28(A).(NEC Article 460.28B)

B. TEST EQUIPMENT AND MATERIALS CRITERIA

B1 Low-resistance ohmmeter

B2 Insulation-resistance tester

B3 Calibrated torque-wrench

C. TEST RESULTS

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Overhead T&D - Capacitor Banks, Functional Testing SATR-P-3223 30-Apr-13 ELECT-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

D. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Test results are acceptable and in accordance with Saudi Aramco
Schedule Q
D1 Engineering Standards and contractual requirements.
Sec. 1.3
(NETA ATS, Sec. 5.4.1.5)

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), Contract Specific
2. Schedule Q -- Quality Requirements (Pro Forma Contract), Contract Specific
3. NFPA 70 National Electrical Code (NEC), 2011 Edition
4. Acceptance Testing Specifications for Electric Power Distribution Equipment and Systems- NETA (2009)

NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
concerned
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
manufacturer
indicates compliance with appropriate standards or performance in a specified manner.

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Overhead T&D - Capacitor Banks, Functional Testing SATR-P-3223 30-Apr-13 ELECT-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Contractor / Third-Party Saudi Aramco


Technician Performing Test* PMT Representative
Name, Title, Department, Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Company, Initials and Name, Initials and Date:
Date:
QC Inspector PID Representative
Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Overhead T&D - Capacitor Banks, Functional Testing SATR-P-3223 30-Apr-13 ELECT-

Attachment 1 --

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Overhead T&D - Capacitor Banks, Functional Testing SATR-P-3223 30-Apr-13 ELECT-

Attachment 2 --

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Overhead T&D - Capacitor Banks, Functional Testing SATR-P-3223 30-Apr-13 ELECT-

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