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Analysis for Lower Base

50mm crushed aggregate (Luba, botu and Boulder) = 60%

Coarse Sand (Sylhet Sand) = 10%

Local Sand (Dredged Sand) = 30%

Loose volume of aggregate before mixing

a) 50mm crushed aggregate = 6.0 cft.


b) Coarse Sand = 1.0 cft.
c) Local Sand = 3.0 cft.
Total = 10 cft.

Combined volume after mixing = 8.9 cft.


Shrinkage factor = 0.89

Volume of maxed material before compaction = 2150 cc

Volume of maxed material after compaction = 1600 cc

Compaction factor = 1600/2150 = 0.744

Loose volume of combined material for 1 m3 compacted volume


35.31
= 0.89 x 0.744 = 53.33 cft.

Individual material required for 1 m3 compacted volume

50mm crushed aggregate = 53.33 x 0.60 = 32 cft.

Coarse Sand = 53.33 x 0.10 = 5.3 cft.

Local Sand = 53.33 x 0.30 = 16 cft.


Analysis for Upper Base

50mm crushed aggregate (Utma, Jaflon) = 60%

Coarse Sand (Sylhet Sand) = 16%

Local Sand (Dredged Sand) = 24%

Loose volume of aggregate before mixing

a) 50mm crushed aggregate = 6.0 cft.

b) Coarse Sand = 1.6 cft.

c) Local Sand = 2.4 cft.

Total = 10 cft.

Combined volume after mixing = 8.7 cft.

Shrinkage factor 8.7/10 = 0.87

Volume of maxed material before compaction = 2150 cc

Volume of maxed material after compaction = 1750 cc

Compaction factor = 0.814

Loose volume of combined material for 1 m3 compacted volume


35.31
= 0.87 x 0.814 = 49.86 cft.

Individual material required for 1 m3 compacted volume

50mm crushed aggregate = 49.86 x 0.60 = 30 cft.

Coarse Sand (Sylhet Sand) = 49.86 x 0.16 = 8 cft.

Local Sand (Dredged Sand) = 49.86 x 0.24 = 12 cft.


Analysis for Binder Course

Crushed stone: Stone Dust: Sylhet Sand = 53:33:14

28mm crushed Stone = 132.5 kg = 3.250 cft.

Coarse Sand (Sylhet ) = 35 kg = 0.830 cft.

Stone Dust = 82.5 kg = 1.720 cft.


Volume of individual material before mixing = 5.800 cft.
Volume of combined material after mixing = 4.96 cft.

Shrinking factor = 4.96/5.88 = 0.844

Compaction factor (Bitumen content 5.2 %)

Volume of loose mixed material = 706.1 cc

Volume of compacted material = 535.9 cc

Compaction factor = 0.759

Loose volume for 1 m3 compacted binder course

= 35.315 = 55.13 cft.


0.844 x 0.759

Crushed Stone = 55.13 x 0.560 = 30.9 cft.

Coarse Sand = 55.13 x 0.143 = 7.9 cft.

Stone Dust = 55.13 x 0.297 = 16.4 cft.

Loose Volume for 1 ton binder course


30.9
Crushed Stone = = 12.82 cft.
2.410
7.9
Coarse Sand = = 3.28 cft.
2.410
Stone Dust = 16.4 = 6.80 cft.
2.410
Bitumen = 52 kg.
Analysis for Wearing Course

Crushed stone: Stone Dust: Sylhet Sand = 40: 40 :20

20mm crushed Stone = 100 kg = 2.55 cft.

Coarse Sand (Sylhet ) = 100 kg = 2.21 cft.

Stone Dust = 50 kg = 1.20 cft.


Volume of individual material before mixing = 5.96 cft.
Volume of combined material after mixing = 4.98 cft.

Shrinking factor = 4.98/5.96 = 0.836

Compaction factor (For bitumen content 5.8 %)

Volume of loose mixed material before compaction = 705.25 cc

Volume of compacted material = 540.9 cc

Compaction factor = 540/705.25 = 0.767

Loose volume for 1 m3 compacted material

= 35.315 = 55.08 cft.


0.836 x 0.767

Crushed Stone = 55.08 x 0.4275 = 23.55 cft.

Coarse Sand = 55.08 x 0.3708 = 20.42 cft.

Stone Dust = 55.08 x 0.2017 = 11.11 cft.

Loose Volume for 1 ton binder course


23.55
Crushed Stone = = 10 cft.
2.355
20.42
Coarse Sand = = 8.7 cft.
2.355
Stone Dust = 11.11 = 4.7 cft.
2.355
Bitumen = 58 kg.
Crushing analysis of different material

For concrete aggregate (Jaflong) = 24mm

Volume of uncrushed boulder = 365.3 cft.


Volume of agg. after crushing = 345.3 cft.
Volume of Stone dust = 96.2 cft.

% of crushed stone obtained after crushing boulder = 94.5%

For Binder course (Jaflong) = 28mm

Volume of uncrushed boulder = 356.2 cft.


Volume of agg. after crushing = 340.4 cft.
Volume of Stone dust = 95.5 cft.

% of crushed stone obtained after crushing boulder = 95.6%

For Wearing course (Jaflong)= 19mm

Volume of uncrushed boulder = 347.3 cft.


Volume of agg. after crushing = 316.8 cft.
Volume of Stone dust = 87.6 cft.

% of crushed aggregate obtained after crushing = 91.2%

For Upper base course (Botu) = 50mm

Volume of uncrushed botu = 378 cft.


Volume of agg. with dust after crushing = 380 cft.

% of crushed aggregate obtained after crushing = 100.5%

For Lower base course (Khanaighat Botu)= 50mm

Volume of botu before crushing = 377.3 cft.


Volume of botu with dust after crushing = 387 cft.

% of crushed aggregate obtained after crushing = 102.6%

For Upper base course (Local rock) = 50mm

Volume of rock before crushing = 362.6 cft.


Volume of rock after crushing = 361.9 cft.

% of crushed agg. obtained after crushing = 100%


Summary of concrete production

Sl. No. Concrete Class Used for Proportion Material for 1m3 concrete
20mm stone 29.7 cft.
V- 1:1.28:2.64 Sand 14.4 cft.
1 G-35 Prestressed Girder
W-1:1.32:2.79 Cement 450 kg. = 9 bags
Admixture 2.25 Ltr.
20mm stone 29 cft.
V- 1:1.30:2.6
2 G-35 Wearing Course Sand 14.7 cft.
W-1:1.35:2.73
Cement 450 kg. = 9 bags
Under pass, EDS, DBC,
20mm stone 30.1 cft.
Bridge, Rigid pavement, V- 1:1.48:2.94
3 G-30 Sand 15.2 cft.
Guard post, Kilometer W-1:1.53:3.11
Cement 410 kg. = 8.2 bags
post & Median
20mm stone 30.8 cft.
V- 1:1.49:3.08 Sand 14.9 cft.
4 G-30 (For pile) All Piles
W-1:1.54:3.3 Cement 400 kg. = 8 bags
Admixture 3.6 Ltr.
25mm brick chips 25.7 cft.
V- 1:2.45:2.94
5 G-20 (with brick) C.C Block Sand 21.5 cft.
W-1:2.5:2.06
Cement 350 kg. = 7 bags
20mm stone 30.9 cft.
V- 1:1.86:3.53
6 G-20 R.O.W post, C.C. Block Sand 16.3 cft.
W-1:1.93:3.74
Cement 350 kg. = 7 bags
Surface drain, U-shaped 20mm stone 30.4 cft.
V- 1:1.62:3.20
7 G-25 drain, Toe drain, Footpath, Sand 15.4 cft.
W-1:1.67:3.39
Paved slab, Fencing Cement 350 kg. = 7 bags
20mm brick chips/shingles 31.8 cft.
All blinding conc. drain, of V- 1:3:6
8 G-15 Sand 15.88 cft.
WDB embankment
Cement 212 kg. = 4.24 bags

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