SEPCO QC FORM REV 0 4-May-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Commissioning of Hot Reheat Steam System SAIC-CO-3008 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4) Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A Piping Check

Hot Reheat Steam System Mechanical Completion Certificate

A1 Approved Certificate

Hot Reheat Steam System Precommissioning tasks completed and

A2 commissioning team receive the formal notifcation that the this Approved Certificate
subsystem is "Ready fof commissioning".

a)At the time of turnover, operating areas including platforms shall

be free of debris, tools and extraneous materials which would
impede operation or cause an unsafe condition.
b)At time of turnover, all fire proofing and rough insulation shall
be complete. All equipment, piping, instruments, instruments leads, Approved procedure:SES-PGB-
A3 etc. requiring insulation for heat conservation or proper operation HS-PRO-0008 & SES-PGB-CO-
shall be covered so that startup operations will not be delayed due to OTP-0034 Attachment #4
excessive heat loss. Insulation required for personnel protection
shall also be completed.
c) The job safety analyze has been approved.
d) obtain the work permit.

See approved procedure

Piping checked Visually check piping-walk through pipings against
SES-PGB-CO-OTP-0034
P&ID. (100% visual check)
ATTACHMENT #2 P&ID
A10-A-VA-718600-101,
aAll piping and piping systems as
A10-A-VA-718600-102,
required by drawings, standards and specifications. All removed
A10-A-VA-718577-101,
from the system during flushing and testing of all orifice
A10-A-VA-718577-102,
plates,strainers,control valves, thermowells, and other items
A10-A-VA-718577-103,
A4 restored. b)
A10-A-VA-718575-102,
check that all temporary blanks, plugs,caps,spectacle blinds and
A10-A-VA-718607-101,
temporary spools installed for the hydro/pressure test or flushing
A10-A-VA-380352-101,
have been removed and that all spectacle plates, blinds,etc. that are
A10-A-VA-380352-102,
to remain in their correct locations as per the P&ID.
A10-A-VA-380351-101,
c)Confirm that bleeds
A10-A-VA-718586-101,
and vents used during commissioning are properly plugged.
A10-A-VA-718576-102,
SEPCO QC FORM REV 0 4-May-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Commissioning of Hot Reheat Steam System SAIC-CO-3008 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4) Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

See approved procedure

SES-PGB-CO-OTP-0034
ATTACHMENT #2 P&ID
A10-A-VA-718600-101,
A10-A-VA-718600-102,
A10-A-VA-718577-101,
A10-A-VA-718577-102,
Instrument and vlave installed and state check against P&ID(100%
A5 A10-A-VA-718577-103,
visual check)
A10-A-VA-718575-102,
A10-A-VA-718607-101,
A10-A-VA-380352-101,
A10-A-VA-380352-102,
A10-A-VA-380351-101,
A10-A-VA-718586-101,
A10-A-VA-718576-102,
SEPCO QC FORM REV 0 4-May-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Commissioning of Hot Reheat Steam System SAIC-CO-3008 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4) Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

See approved procedure

SES-PGB-CO-OTP-0034
ATTACHMENT #2 P&ID
A10-A-VA-718600-101,
A10-A-VA-718600-102,
A10-A-VA-718577-101,
A10-A-VA-718577-102,
A6 Check the Drain & Vents Syetem A10-A-VA-718577-103,
A10-A-VA-718575-102,
A10-A-VA-718607-101,
A10-A-VA-380352-101,
A10-A-VA-380352-102,
A10-A-VA-380351-101,
A10-A-VA-718586-101,
A10-A-VA-718576-102,

The IP bypass valve (PV1052,PV1057) and desuperheater system

A7 SES-PGB-CO-OTP-0034
finish test

B Valve Check

Manual Valves:
a) Ensure gland packagings are tightened in accordance with
manufacture requirments. Approved document: A10-A-VE-
B1 b) Ensure the valve operation is free and smooth, the valve should 229251 HRSG Commissioning
be operate at least 3 times. procedure and check list

Non-return Valves:
Approved document: A10-A-VE-
a) Check the flow direction
B2 229251 HRSG Commissioning
b) Ensure the internals have been installed
procedure and check list
Motorised Valves:
a) Ensure gland packagings are tightened in accordance
with manufacture requirments.
b) Operate valve using the handwheel.
c) Check operation of the valve from the control room, ensure Approved document: A10-A-VE-
B3 the valves operation is free and smooth. 229251 HRSG Commissioning
d) Check actuator running time and record the actual opening procedure and check list
and closing times in the remarks.
SEPCO QC FORM REV 0 4-May-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Commissioning of Hot Reheat Steam System SAIC-CO-3008 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4) Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Control Valves:
a) Ensure gland packagings are tightened in accordance with
manufacture requirments.
b) Operate valve using the handwheel.
c) Check operation of the valve from the control room, ensure the Approved document: A10-A-VE-
B4 valves operation is free and smooth. 229251 HRSG Commissioning
d) Check actuator running time and record the actual opening and procedure and check list
closing times in the remarks.(0-25-50-100)
SEPCO QC FORM REV 0 4-May-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Commissioning of Hot Reheat Steam System SAIC-CO-3008 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4) Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Safety Valves:
a) Tagging and nameplates checked
b) Flow direction checked Approved document: A10-A-VE-
B5 c) Check drainage of safety valve and vent piping 229251 HRSG Commissioning
d) The pressure test has finished and obtain procedure and check list
certificate

C Instrument Check

The temperature transmitters , press gauge transmitters ,flow

Approved procdure SES-PGB-CO-
C1 transmitters and switches finish function test
PLN-0036

The subsystem of Hot Reheat Steam System complex loop and logic Approved procdure SES-PGB-CO-
C2
fuction test finished and signed. PLN-0036

D Final inspection

D1 Commissioning completion certificate

REMARKS:

REFERENCE DOCUMENTS:
1- Vendor document
2- Aramco Drawing
3- Commissioning Completion Certificate

SIGNATURES:
Contractor / Third-Party Saudi Aramco
Commissioning Representative* PMT Representative
Work is Complete and Ready for Inspection:
T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and
Name, Initials and Date:
Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and
Name, Initials and Date:
Date:

QC Supervisor Proponent and Others

SEPCO QC FORM REV 0 4-May-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Commissioning of Hot Reheat Steam System SAIC-CO-3008 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4) Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Quality Record Approved: Name, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date: Organization,
Initials and Date:

*Person Responsible for Completion of Quality Work / Test **TFA - Technical Field Advisor Y = YES N = NO F = FAILED
 QR NUMBER

SUBCONTRACTOR
ectrical Power
on Corporation
PLANT NO.

C / PMCC / MCC NO.

TRAVEL TIME
RAMCO USE ONLY
WORK PERMIT
REQUIRED?

RE-INSP DATE
 QR NUMBER

SUBCONTRACTOR
ectrical Power
on Corporation
PLANT NO.

C / PMCC / MCC NO.

TRAVEL TIME
RAMCO USE ONLY
WORK PERMIT
REQUIRED?

RE-INSP DATE
 QR NUMBER

SUBCONTRACTOR
ectrical Power
on Corporation
PLANT NO.

C / PMCC / MCC NO.

TRAVEL TIME
RAMCO USE ONLY
WORK PERMIT
REQUIRED?

RE-INSP DATE
 QR NUMBER

SUBCONTRACTOR
ectrical Power
on Corporation
PLANT NO.

C / PMCC / MCC NO.

TRAVEL TIME
RAMCO USE ONLY
WORK PERMIT
REQUIRED?

RE-INSP DATE
 QR NUMBER

SUBCONTRACTOR
ectrical Power
on Corporation
PLANT NO.

C / PMCC / MCC NO.

TRAVEL TIME
RAMCO USE ONLY
WORK PERMIT
REQUIRED?

RE-INSP DATE

Work Verified

Work Verified
 QR NUMBER

SUBCONTRACTOR
ectrical Power
on Corporation
PLANT NO.

C / PMCC / MCC NO.

TRAVEL TIME
RAMCO USE ONLY
WORK PERMIT
REQUIRED?

RE-INSP DATE

Work Verified

Y = YES N = NO F = FAILED