Professional Documents
Culture Documents
1 MESC-Fujikura Overview
2 Administrative Data
5 Major Customers
6 Major Suppliers
7 Financial Statement
1 MESC Overview
MESC-Fujikura
Overview
1.3 Shareholders
1.4 Plant Layout
1.5 Branch and Regional Offices Addresses
1.6 Agents and Representatives Addresses
1.7 Distributors Addresses
1.1 Introduction
Located in Jordan, MESCFujikura Cable is a Joint Venture (JV) established by Middle
East Specialized cables Company (MESC) of Saudi Arabia, Fujikura Ltd. of Japan
and JNC Cables of Jordan. MESCFujikura Cable specializes in the manufacturing
MESC-Fujikura
of medium and low voltage power cables, and aluminum conductors and wires in
Overview
Al Mafraq, Jordan. The new JV is the rst project to start construction in the King
Hussein Bin Talal Development Area in Al Mafraq, 70 KM North East of Amman
MESCFujikura Cable is to meet the growing demand of Power Cables in the
GCC, Levant and North African regions.This will complete the product mix of the
MESC group of companies and Fujikura Ltd., creating a one stop shop for all cable
demands (Low Voltage Cables, Medium Voltage Cables, and special cables)
in the region .
MESC-Fujikura Cable will employ state of the art facilities and will use the highest
grade production machines available today. The facilities will include a Catenary type
Continuous Vulcanizer (CCV) line to produce XLPE Medium voltage cables with the
highest quality. Backed with latest technology, supervision and know how from Fujikura
Ltd, MESC-Fujikura Cable will be the rst company in Jordan to manufacture medium
voltage power cables to the highest international standards.
MESC-Fujikura
Overview
1.3 Shareholders
MESC-Fujikura
Overview
Middle East Specialized Cables Company 46 %
Be 7 Investment Limited 15 %
1.4 Plant Layout
MESC-Fujikura
Overview
1.5 Branches and Regional Offices
Head Office
Address: Aqarco Building,10th Floor, Al Abdali
P.O. Box 923448, Amman 11192, Jordan
MESC-Fujikura
Tel +962 6 566 7205
Overview
Fax +962 6 566 7204
e-mail general@MESC-fujikura.com
Website www.MESC-fujikura.com
MESC-Fujikura
Tel.: +973 270 000 Tel.: +82 2 508 0411
Overview
Fax: +973 261 503 Fax: +82 2 508 0413
MESC-Fujikura
Tel.: +966 3 833 1999 Tel.: +966 3 897 7777
Overview
Fax: +966 3 832 1422 Fax: +966 3 898 4848
Administrative
Data
2.1 Number of Employees
Department NO.
Management 10
Administration 10
Quality Assurance 16
Marketing & Sales 5
Procurement 5
Finance 6
Administrative
Production 96
Data
TOTAL 148
2.2 Key Personnel
Years of
Name Title Qualification Experience
Mohammad Khalil AL Jayyar Administration & HR Manager B.Sc. in Psychology & Demography 23
Administrative
Data
3 Quality and Standards
Quality and
Standards
3.1.2 System Certication ISO9001:2000
Quality and
Standards
3.1.3 System Certication ISO9001:2000
Quality and
Standards
3.2 Quality Policy
QUALITY POLICY
MESC Fujikura Cable Company committed to:
Quality and
Standards
Meet or exceed the expectations of customers .
General Manager
3.3 Quality System Manual
Content Section
Introduction 1.0
Scope 2.0
Quality and
Standards
Resource Management 7.0
Provision of Resources 7.1
Human Res ources 7.2
Infrastructure 7.3
Work Environment 7.4
2.0 Scope
This Quality Manual provides specifics on the policies and procedures used by MESC-
Fujikura Cable Company to meet ISO 9001 Quality Management System requirements.
This system is applicable to all activities within the company.
Quality and
Standards
the most recent edition of the normative document indicated below. For undated
references, the latest edition of the normative document referred to applies:
The organization:
identifies the processes needed for the quality management system and their
application throughout the organization,
determines the sequence and interaction of these processes,
determines criteria and methods needed to ensure that both the operation and
control of these processes are effective,
ensures the availability of resources and information necessary to support the
operation and monitoring of these processes,
monitors, measures and analyzes these processes and
implements actions necessary to achieve planned results and continual
improvement of these processes.
These processes are managed by the organization in accordance with the requirements
of the ISO 9001 International Standard. Where the organization chooses to outsource
any process that effects product conformity with requirements, the organization ensures
control over such processes. Control of such outsourced processes is identified within
the quality management system.
Note: Processes needed for the quality management system referred to above include
processes for management activities, provision of resources, product realization and
measurement.
NOTE 1: Where the term Documented Procedure appears within the ISO 9001
International Standard, it means that a procedure is established, documented,
implemented and maintained.
Quality and
Standards
5.2.2 Quality Manual
The organization established and maintains a quality manual that includes:
The scope of the quality management system, including details of and justification for
any exclusions,
The documented procedures established for the processes of the quality
management system.
A description of interaction between the processes of the quality management
system.
Supporting Documentation
Quality system Process Map for MESC-Fujikura Cable Company
Supporting Documentation
Control of Records (QSCR 01)
Quality and
Standards
the aim of enhancing customer satisfaction. (See 8.2.1 and 9.2.1).
6.4 Planning
6.4.1 Quality Objectives
Top management ensures that quality objectives, including those needed to meet
requirements for provided products (see 8.1), are established at relevant functions and
levels within the organization. The quality objectives are measurable and consistent with
the quality policy.
Provide our customers with the highest quality level and reliability of products.
Effectively manage our products and processes to provide superior customer
satisfaction.
Promote awareness and well being of employees through training and education.
Supporting Documentation
Quality Objectives (QSQO 01)
6.4.2 Quality management system planning
Top management ensure that:
the planning of the quality management system is carried out in order to meet the
requirements given in 5.1, as well as the quality objectives, and
the integrity of the quality management system is maintained when changes to the
quality management system are planned and implemented.
Quality and
Standards
ensuring the promotion of awareness of customer requirements throughout the
organization.
Supporting Documentation
Internal & External Communication (QSCU 01)
Supporting Documentation
Management Review (QSMR 01)
6.6.2 Review Input
The input to management review includes information on:
results of audits,
customer feedback,
process performance and product conformity,
status of preventive and corrective actions,
follow-up actions from previous management reviews,
changes that could effect the quality management system., and
recommendations for improvement.
Quality and
Standards
education, training, skill and experience.
Supporting Documentation
Competence, Awareness and Training (QSTR 01)
7.3 Infrastructure
The organization determines, provides for, and maintains the infrastructure needed to
achieve conformity to product requirements. Infrastructure includes, as applicable:
buildings, workspace and associated utilities,
process equipment (both hardware and software), and
Supporting services (such as communication).
Quality and
Standards
8.2.2 Review of Requirements Related to the Product
On receipt of an instruction from a customer, or potential instruction from a customer, the
details are checked and reviewed by the organization to ensure that:
the requirements are adequately defined and documented,
contract requirements differing from those previously expressed are resolved, and
the organization has the ability to meet the defined requirements.
Records of the results of the review and actions arising from the review are maintained
(see 4.2.4). where the customer provides no documented statement of requirement, the
customer requirements are confirmed by the organization before acceptance. Where
product requirements are changed, the organization ensures that relevant documents
are amended and that relevant personnel are made aware of the changed requirements.
Supporting Documentation
Sales (QOSA 01).
Supporting Documentation
Internal & External Communication (QSCU 01)
The organization ensures the adequacy of specified purchase requirements prior to their
communication to the supplier.
Supporting Documentation
Evaluation of Suppliers (QOAP 01), Purchasing (QOPO 01)
Quality and
Standards
The organization established and implements the inspection or other activities necessary
for ensuring that purchased products or services meet specified purchase requirements.
Where the organization or its customer intends to perform verification at the suppliers
premises, the organization states the intended verification arrangement and method of
product release in the purchasing information.
Supporting Documentation
Production Planning ( QOPL 01) Production Control (QOPR 01),
Relevant Station SOPs.
Corrective and Preventive Maintenance (QOMP 01).
Supporting Documentation
Identification & traceability Procedure (QOTR 01)
Supporting Documentation
Warehouse Procedure ( QOST 01)
Supporting Documentation
Warehouse Procedure ( QOST 01)
Quality and
Standards
The organization determines the monitoring and measurement to be undertaken and the
monitoring and measuring devices needed to provide evidence of conformity of product
to determined requirements (see 7.2.1).
The organization has established processes to ensure that monitoring and measurement
can be carried out and are carried out in a manner that is consistent with the monitoring
and measurement requirements. Where necessary to ensure valid results, measuring
equipment are:
calibrated or verified at specified intervals, or prior to use, against measurement
standards traceable to international and national measurement standards; where no
such standards exist, the basis used for calibration or verification is recorded,
adjusted or re-adjusted as necessary,
identified to enable the calibration status to be determined,
safeguarded from adjustments that would invalidate the measurement result, and
protected from damage and deterioration during handling, maintenance and storage.
In addition, the organization assesses and records the validity of the previous measuring
results when the equipment is found not to conform to requirements. The organization
takes appropriate action on the equipment and any product affected. Records of the
results of calibration and verification are maintained (see 5.2.4).
Supporting Documentation
Control of Monitoring and Measuring Devices (QOCL 01)
9.0 Measurement, Analysis and Improvement
9.1 General
The organization plans and implements the monitoring, measurement, analysis and
improvement processes needed:
to demonstrate conformity of the provided products,
to ensure conformity of the quality management system, and
to continually improve the effectiveness of the quality management system,
This includes determination of applicable methods, including statistical techniques, and
the extent their use.
Supporting Documentation
Management Review (QSMR 01)
Supporting Documentation
Consumer Satisfaction Survey (QOCS 01)
Quality and
quality management system:
Standards
conforms to the planned arrangements (see 8.1), to the requirements of ISO 9001
and to the quality management system requirements established by the organization.
is effectively implemented and maintained.
An audit program is planned, taking into consideration the status and importance of the
processes and areas to be audited, as well as the results of previous audits. The audit
criteria, scope, frequency and methods are defined. Selection of auditors and conduct of
audit ensure objectivity and impartiality of the audit process. Auditors do not audit their
own work.
The responsibilities and requirements for planning and conducting audits, and for
reporting results and maintaining records (see 5.2.4) are defined in a documented
procedure.
The management responsible for the area being audited ensures that actions are taken
without undue delay to eliminate detected nonconformities and their causes.
Follow-up activities include the verification of the actions taken and the reporting of
verification results (see 9.5.2) and improvement suggestions.
Supporting Documentation
Internal Quality Auditing (QSIA 01)
Supporting Documentation
Monitoring and Measurement of Product (QOQC 01)
Quality and
authority and, where applicable, by the customer,
Standards
by taking action to preclude its original intended use or application.
Records of the nature of nonconformities and any subsequent actions taken, including
concessions obtained, are maintained (see 5.2.4).
Supporting Documentation
Control of Nonconforming Products (QO NCR 01)
Supporting Documentation
Internal Auditing (QSIA 01), Control of nonconforming Products (QONCR-01),
Planning (QOPL -01), evaluation of Suppliers (QOAP 01),
Customer Satisfaction Surveys (QSCU 01)
9.5 Improvement
8.5.1 Continual improvement
The organization continually improves the effectiveness of the quality management
system through the use of the quality policy, quality objectives, audit results, analysis of
data, corrective and preventive actions and management reviews.
Supporting Documentation
Corrective and Preventive Actions (QSCARP 01)
Quality and
for:
Standards
determining potential nonconformities and their causes,
evaluating the need for action to prevent occurrence of nonconformities,
determining and implementing action needed,
records of results of action taken (see 5.2.4), and
reviewing preventive action taken.
Supporting Documentation
Corrective and Preventive Actions (QSCARP 01)
Appendix A1: List of Procedures
No. Document Code Document Title
QM-00 Quality Manual
QSMR 01 Management Review
QSCD 01 Control of Documents
QSCR 01 Control of Records
QSIA 01 Internal Quality Auditing
QSCARP 01 Corrective and Preventive Actions
QSQO 01 Quality Objectives
QOCC 01 Customer Complaints and Suggestions
QOAP 01 Evaluation of Suppliers
QOPO 01 Purchasing
QOSA 01 Sales
QOCS 01 Customer Satisfaction Survey
QOPL 01 Planning
QOPR 01 Production control
QOQC 01 Monitoring and Measurements of Products
QONCR 01 Control of Nonconforming Products
QOCL 01 Control of Monitoring and Measuring Devices
Quality and
Standards
QOMP 01 Corrective and Preventive Maintenance
QOTR 01 Competence, Awareness and Training
QOST 01 Warehouse Procedure
QOCU 01 Internal & External Communication
QADMN 01 Recruiting & Hiring
3.4 Third Party Type Tests
KEMA Test
Diameter 8.00 mm
Elongation 30 % min
Resistivity 2
0.017241 mm /M MAX
Aluminum RMS 121 Appearance F/QOQC/01 -1 Smooth surface and free from oxidation or rust, crack or
flaws, porosity or other harmful defect which may effect
the quality of finished conductor
Diameter 9.5 mm
Tensile 2
100 N /mm
Resistivity 2
0.028035 mm /M Max
Galvanized Steel Wire RMS131 Appearance F/QOQC/01-1 The wire shall be of good uniform quality, of circular cross
section free from harmful defects such as splinters,
irregularities and brittle places. The wire shall be capable
of being welded
Elongation As per RMS 131
Tensile Strength
Diameter
Resistance
Mass of zinc coating F/QOQC/01 -2 AS per supplier certificate
Torsion test NA
PVC Components RMS 221 Appearance F/QOQC/01-3 As per agreed on specs upon purchase order & Review
supplier certificate
Elongation As Indicated at RMS 221
Tensile Strength
Loss of mass As per agreed on specs upon purchase order & Review
supplier certificate
Hot Pressure test F/QOQC/01 -4
Heat shock
Hardness
Density and specific gravity F/QOQCQ/01- 6 As Indicated at RMS 221
Quality and
Standards
Raw Material RMS NO. Tests To Be Conducted Record Number Of Samples To Be Tested
XLPE Components RMS 264-b Appearance F/QOQC/015- As per agreed on specs upon purchase order & Review
supplier certificate
Elongation As RMS 264-b
Tensile Strength
Shrinkage NA As Supplier Certificate
Gel Content
Dissipation Constant As RMS 264-b
Density F/QOQC/01-6
Copper Tape RMS 331 Appearance F/QOQC/01-1 As per agreed on specs upon purchase order & Review
supplier certificate
Surface The tape shall be clean, smooth and free from harmful
defects & oxidation
Width As Indicated at RMS 331
Thickness
Tensile
Elongation
Conductivity
Galvanized Steel Tape RMS 333 Appearance F/QOQC/01 -1 As per agreed on specs upon purchase order & Review
supplier certificate
Surface Tape shall be free from foreign particles, oil stain, split
and scratch. The thickness of galvanized steel tape shall
be consistent
Width As per RMS 333
Thickness
Tensile As per supplier certificate
Elongation
Bend Test NA
Edge of galvanized steel tape
Quality and
Standards
Raw Material RMS NO. Tests To Be Conducted Record Number Of Samples To Be Tested
MDPE & HDPE RMS 262-c Appearance F/QOQC/01-5 As per agreed on specs upon purchase order & Review
supplier certificate
Elongation F/QOQC/01-5 As per RMS 262-C
Tensile Strength F/QOQC/01-5
Dielectric constant (E) NA As Supplier Certificate
Env. Stress cracking
Hardness
Moisture content
Appearance
Water Swellable Tape RMS 318 Appearance F/QOQC/01-1 As per agreed on specs upon purchase order & Review
Thickness supplier certificate
Width
Color Master Batch (pvc) RMS 21 Visual NA
Density F/QOQC/01-6
Tensile Strength NA As per agreed on specs upon purchase order & Review
supplier certificate
Shrinkage NA
Quality and
Standards
3.5.2
Measuring
Record Criteria Test Method Sampling Method Test Items
Equipment
2 Samples per CCV Lot. Min.80% MV
Gel Ratio Test Tube oven Refer WIQC 001 F/QOQC/02 -1
Starting and Finished end. Min. 70% LV
2 Samples per CCV Lot.
Strippability Test Tensile Tester Refer WIQC 002 1.06.0-kg/0.5inch F/QOQC/02-2
Starting and Finished end.
(Max./m) AEIC
(Black, Metal Others) 76
Tests on beginning :
2 Samples per CCV Lot.
Contamination and Void Microscope Refer WIQC 003 Contamination 178 F/QOQC/02 -3
Starting and Finished end.
Amber 1270
(Insulation Side/ Inner Side) 127254/
Temp. Outer S Inner S
Conditioning Oven RT 5X104 5X103
Volume Resistivity 1 Sample per CCV Lot. and Wheatstone Refer WIQC 004 90c 5x104 5x104
4
F/QOQC/02 -4
Bridge 110c 5x10 -
5
130c - 1x10
Before After
Ageing Ageing
Tensile max. 12.5N/mm2 -
Inspection & Testing Plan
Elongation 150% -
Max. - -0.25
Shrinkage Test 1 Sample per CCV Lot. Conditioning oven Refer WIQC 006 Max.4% F/QOQC/02-6
1 Sample start, 1 sample With load 175 % max
Hotset Test Conditioning oven Refer WIQC 007 F/QOQC/02 -7
finished Without load 15 % max
Resistance Stranding Every Set Up Double Bridge Refer WIQC 008 R e f e r WIQ C 0 0 8 F/QOQC/02-8
Elongation + Tensile Twice Per Drawing Shift Tensile Machine Refer WIQC 005 30% Min. F/QOQC/02-5b
Overlap ratio Twice Per Tapping Shift Micrometer Refer WIQC 009 Refer Work order F/QOQC/02-9-1
Concentric Wire Screen Twice Per Screening Shift Visual Caliber Refer WIQC 009 Refer Work order F/QOQC/02-9-2
High Voltage test
Partial Discharge All Drums and cores Refer WIQC 012 No partial discharge F/QOQO/03-1
Room
Quality and
Standards
3.5.2 Tests on finished drums:
Record Criteria Test Method Measuring Equipment Sampling Method Test Items
F/QOQC/03- 1
Compare cable label F/QOQC/03- 2
Quantity All Drums Visual As per work order
with work order sheet F/QOQC/03- 3
F/QOQC/03- 17
F/QOQC/03- 1
Compare cable label No difference between cable label and F/QOQC/03- 2
Length All Drums Visual
with work order sheet work order sheet F/QOQC/03- 3
F/QOQC/03- 17
No flaws, surface smoothness and no
Appearance All Drums Visual Visual and touch F/QOQC/03- 17
unusual portion
All Drums and High Voltage test Withstood specified voltage duration
High Voltage Refer WIQC 011 F/QOQC/03- 1
cores Room as per work order sheet
Quality and
Standards
3.5.3 Testimg Equipments List
S. # Type Unit QTY Origin
Cable fault locater
Detector sensitivity Better than 1 microvolt
1 Cable loop resistance 50 milliohm min. P Cs 1 UK
Test voltage 0 25 KV D.C
Accuracy 0.1% of total cable length.
Megohmmeter
2 Range from 4 to 10,000,000 Pcs 1 Swiss
Output voltage 500
Portable Microhmmeter
3 Pcs 1 Swiss
Range from 0 60 ohmm
Digital Microhmmeter
Range from 0.1 to 30 K
4 Set 1 Swiss
Equipped with 1 meter bridge for resistance
measurements
Dielctric meter
5 Pcs 1 Swiss
Range from 0.01M to 999M
High voltage DC
6 Pcs 1 Swiss
HD 25 KV DC
7 High Voltage AC Pcs 1 Swiss
8 Project profile Pcs 1 Japan
Tensile Machine
9 Pcs 1 USA
25KN
10 Tensile Machine
Quality and
Pcs 2 USA
Standards
5KN
Aging oven
11 Pcs 1 Sweden
Incompliance with IEC 811
Hot test oven
12 Pcs 1 Sweden
Incompliance with IEC 811
Gel content Test tube oven-
13 Pcs 1 Sweden
In compliance with ASTM D 865
Clicker press
14 Pcs 1 Sweden
For dimple sampling
Dumple shape sample
15 Pcs 2 Sweden
Test area size 5 mm2
Weighing balance
16 Pcs 1 USA
1gram to 10 grams
17 Specific gravity balance Pcs 1 US A
18 Multi cell Oven Pcs 1 Sweden
19 Oven Pcs 2 Germany
20 Caliber Pcs 10 Japan
21 Micrometer Pcs 10 Japan
22 Dia tape Pcs 10 Japan
23 Volume Resistivty Pcs 1 Sweden
24 shore A Pcs 1 Sweden
25 Shore D Pcs 1 Sweden
26 Microscop P Cs 1 Japan
27 High voltage testing Room P Cs 1 US A
3.5.4 Plant Machinery List
Quality and
Standards
Braiding, Taping & Rewinding Machines:
Taping Line (France made).
Rewinding,Taping Line & Screening Line.
Extrusion Machines:
LV Insulation (Austria made).
High End LV Extrusion Line Insulation Of -INV#RA 76.
MV& HV. Insulation Line CCVL (Germany made).
CCV Line For Medium & High Voltage.
Sheathing Line (Austria made).
Cable Graphiting Machine-INV RA 75.
Testing Machines:
Product Range
and Capacity
4.1 Range of Products
The following is a summarized list of the products that are manufactured at MESC-Fujikura
Cable Comapny :
Unarmoured/Single Core Cables
Unarmoured/Three Core Cables
Aluminium Wire Armoured/Single Core Cables
Steel Wire Armoured/Three Core Cables
Aluminium Tape Armoured/Single Core Cables
Steel Tape Armoured/Three Core Cables
Lead Covered/Aluminium Wire Armoured/Single Core Cables
Lead Covered/Steel Wire Armoured/Three Core Cables
Lead Covered/Aluminium Tape Armoured/Single Core Cables
Lead Covered/Steel Tape Armoured/Three Core Cables
4.2 Capacity
MESC-Fujikura Cable Company Currently processes a maximum of approximately
seven thousand Metric Tonnes of Copper per annum.
Product Range
and Capacity
Major Customers
Production started on December 2008 , henceforth ; We are including our
principals reference list because they are providing the know how
Major Customers
Major Customers
Major Customers
Major Customers
6 Major Suppliers
Major Suppliers
6.1 Major Raw Material Suppliers
Major Suppliers
7 Financial Data
Financial Data
7.1 2007 Financial Statement
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data
Financial Data