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MAINTENANCE COURSE - T1 & T2 (RR / Metric) TABLE OF CONTENTS Apr 21, 2006
LEVEL III - ATA 49 APU Page 1
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU ASSEMBLY DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 2
A380 TECHNICAL TRAINING MANUAL
L1W06161 - L0KT0T0 - LM49D1000000001
GENERAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU ASSEMBLY DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 3
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU ASSEMBLY DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 4
A380 TECHNICAL TRAINING MANUAL
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APU MOUNTS
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU ASSEMBLY DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 5
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU ASSEMBLY DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 6
A380 TECHNICAL TRAINING MANUAL
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MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU ASSEMBLY DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 7
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU ASSEMBLY DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 8
A380 TECHNICAL TRAINING MANUAL
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MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU ASSEMBLY DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 9
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU ASSEMBLY DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 10
A380 TECHNICAL TRAINING MANUAL
L1W06161 - L0KT0T0 - LM49D1000000001
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU ASSEMBLY DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 11
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU ASSEMBLY DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 12
A380 TECHNICAL TRAINING MANUAL
L1W06161 - L0KT0T0 - LM49D1000000001
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU ASSEMBLY DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 13
A380 TECHNICAL TRAINING MANUAL
(APU main oil tank), Bulls eye (generator oil tank)is electrically
monitored by a transmitter on the APU tank.
The oil level sensor is used by the ECB to determine the oil level at
each APU start.
Oil level is sensed in the main (APU) oil tank at the beginning of the
start cycle.
Advisory fault signals are transmitted by the ECB to the CMS as the
oil quantity approaches minimum levels.
The first signal is transmitted when usable oil level reaches a preset
level. This signal reflects approximately 60 hours of operation before
the oil level reaches the "ADD" mark. A second signal is transmitted
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU OIL SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 14
A380 TECHNICAL TRAINING MANUAL
L1W06161 - L0KT0T0 - LM49D2000000001
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU OIL SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 15
A380 TECHNICAL TRAINING MANUAL
L1W06161 - L0KT0T0 - LM49D2000000001
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU OIL SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 16
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU OIL SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 17
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU OIL SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 18
A380 TECHNICAL TRAINING MANUAL
Chip Detectors Generators Oil Pressure System
The oil systems include three chip detectors, one in the generator oil Oil is drawn from the tank through an oil strainer by the pressure
system and two in the main oil system. The detectors include a bayonet pump mounted within the LGB, then pressurized oil goes through the
fitting for visual inspection. electrical chip detector.
During cold weather operation, the CSV gives a safeguard against
APU Lubrication Functional Description excessive pressure build up through the pump. When the valve opens
oil goes back to the tank.
The APU oil system is composed of the pressure and the scavenge oil
Oil from the pump flows through an ACOC mounted on the eductor
circuit for the main APU and the GEN oil systems.
assembly. Cooled oil from the ACOC then goes through the oil filter
APU Oil Pressure System mounted on the LGB.
Oil is drawn from the tank through an oil strainer by the pressure A bypass valve is installed around the oil filter to keep oil flowing in
pump. The output of the pressure pump is regulated by the PRV, which the event of filter blockage.
returns the excess of oil to the pump inlet. During starting when the Downstream of the filter, oil pressure and temperature signals are sent
oil is cold, the CSV will also return oil to the pump inlet to prevent to the ECB.
excessive pressure in the system. PRV bypasses oil pressure directly to the oil tank thereby maintains
The pressurized oil is directed through the ACOC to the pressure filter a constant oil pressure.
but if the oil temperature is already low, it can by-pass the cooler Pressure oil then flows to the oil inlet ports on the generators and
through the thermal / pressure relief valves. provides generator lubrication and cooling.
Pressurized oil will flow through the filter, but if the filter clogs the Generators Oil Scavenge System
by-pass will open for unrestricted oil flow.
Two scavenge pumps, one for each generator, return the oil from the
Pressurized oil is delivered to the load gearbox accessory gearbox,
generators tank. The oil temperature is monitored at the scavenge
and bearing using a combination of pressure of pressure jets and oil
outlet
mist.
L1W06161 - L0KT0T0 - LM49D2000000001
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU OIL SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 19
A380 TECHNICAL TRAINING MANUAL
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MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU OIL SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 20
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU OIL SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 21
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU FUEL SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 22
A380 TECHNICAL TRAINING MANUAL
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GENERAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU FUEL SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 23
A380 TECHNICAL TRAINING MANUAL
Fuel Nozzles
Each of the fourteen duplex fuel nozzles has separate primary and
secondary fuel injectors. The primary fuel injectors are installed inside
the secondary fuel injectors and atomize the fuel for starting. Once the
fuel pressure reaches the required level, the secondary injectors supply
additional fuel required for sustained operation.
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MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU FUEL SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 24
A380 TECHNICAL TRAINING MANUAL
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MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU FUEL SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 25
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU FUEL SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 27
A380 TECHNICAL TRAINING MANUAL
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MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU FUEL SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 28
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU FUEL SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 29
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU AIR SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 30
A380 TECHNICAL TRAINING MANUAL
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MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU AIR SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 31
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU AIR SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 32
A380 TECHNICAL TRAINING MANUAL
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MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU AIR SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 33
A380 TECHNICAL TRAINING MANUAL
The SCV actuator receives an electrical command from the ECB. CPIOM Interface.
The ECB positions the valve based upon input from the Load This discrete signal goes to the Pneumatic Air Distribution System
Compressor (LC) Static Pressure and Delta Pressure Sensors. (PADS) application hosted by CPIOM-A (PADS application is a part
A Linear Variable Differential Transducer (LVDT) sends the valve of the ATA 36).
position feedback to the ECB.
APU Bleed Air Functional Description
Inlet Guide Vane (IGV) Actuator
The IGV actuator controls the fuel pressure to position the variable During the start sequence, the Bleed Valve remains de-energized closed
Inlet Guide Vanes (IGV). and the SCV is energized open. Upon completion of the start sequence,
The ECB operates the IGV torque motor in response to SCV position the "APU Available" indication is shown on the ECAM and the APU
and aircraft demand. bleed can be selected.
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU AIR SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 34
A380 TECHNICAL TRAINING MANUAL
Upon receiving a bleed command from the aircraft, the ECB energizes
the Bleed Valve solenoid open making P3 air open the butterfly valve.
At the same time, the SCV is commanded closed.
The ECB uses a position feedback signals from both the Bleed Valve
and Surge Control Valve to determine the valve positioning.
When MES is selected, the ECB commands the SCV open.
The ECB controls the valve position in order to maintain a preset Load
Compressor discharge airflow value.
The ECB uses inputs from the LC Delta Pressure and Static Pressure
Sensors to determine the Load Compressor discharge airflow.
Based upon the inputs from the LC Delta and Static Pressure Sensors,
the ECB is able to detect an impending compressor surge.
If an impending surge is detected, the SCV is commanded fully open.
During APU cool down and shutdown, the ECB closes the Bleed Valve
and opens the SCV.
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MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU AIR SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 35
A380 TECHNICAL TRAINING MANUAL
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APU BLEED AIR SYSTEM & APU BLEED AIR FUNCTIONAL DESCRIPTION
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU AIR SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 36
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU AIR SYSTEM DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 37
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU INTERFACES DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 38
A380 TECHNICAL TRAINING MANUAL
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MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU INTERFACES DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 39
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU INTERFACES DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 40
A380 TECHNICAL TRAINING MANUAL
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MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU INTERFACES DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 41
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU IGNITION & STARTING DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 42
A380 TECHNICAL TRAINING MANUAL
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FUNCTIONAL DESCRIPTION
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU IGNITION & STARTING DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 43
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU IGNITION & STARTING DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 44
A380 TECHNICAL TRAINING MANUAL
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MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU IGNITION & STARTING DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 45
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU IGNITION & STARTING DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 46
A380 TECHNICAL TRAINING MANUAL
L1W06161 - L0KT0T0 - LM49D6000000001
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU IGNITION & STARTING DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 47
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU IGNITION & STARTING DESCRIPTION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 49
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU SYSTEM MAINTENANCE (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 50
A380 TECHNICAL TRAINING MANUAL
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APU TESTS
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU SYSTEM MAINTENANCE (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 51
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU SYSTEM MAINTENANCE (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 52
A380 TECHNICAL TRAINING MANUAL
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APU MENU
MAINTENANCE COURSE - T1 & T2 (RR / Metric) APU SYSTEM MAINTENANCE (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 53
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) COMPONENT LOCATION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 54
A380 TECHNICAL TRAINING MANUAL
MAINTENANCE COURSE - T1 & T2 (RR / Metric) COMPONENT LOCATION (3) Apr 18, 2006
LEVEL III - ATA 49 APU Page 55
AIRBUS S.A.S.
31707 BLAGNAC cedex, FRANCE
STM
REFERENCE L1W06161
APRIL 2006
PRINTED IN FRANCE
AIRBUS S.A.S. 2006
ALL RIGHTS RESERVED