2002

Eaton Fuller Clutch

Assembly & Parts Catalogue
C100D-2002
Supersedes
C100C-2000
 Foreword

The Clutch Division of Eaton Corporation has its origin way back in 1938. Then known as the Auburn
Clutch Company, manufacturing operations started with the production of a line of clutches designed
primarily for agricultural and industrial applications.

Continuous investment in design and development led to vast technological improvements and new
designs to the clutch range. By the early 1940's clutches were being supplied to several automotive,
earthmoving and truck manufacturers.

In 1968, further research and development produced the patented Angle Spring Clutch. This has
become the industry standard replacing the previous direct pressure and diaphragm spring designs.

In late 1997, Eaton Corporation and Dana Corporation agreed on an historic deal: Eaton would sell its
axle and brake business to Dana, and Dana would sell its clutch business to Eaton. Then, the two
former competitors came together in a marketing agreement whereby a complete commercial vehicle
drivetrain of components produced by both companies would be marketed by Eatons sales and
marketing force providing truck makers and fleets around the world with a complete drivetrain system
The Roadranger System.

Eaton Fuller Clutch is committed to maintaining global leadership in clutch design and development, a
position which has been established over the last half a century.

By continuing to invest our resources and with our many years of experience, Eaton are continually
improving the clutch products. This commitment is evident with the Eaton Fuller "Easy-Pedal" and
"Solo" design clutches.

Eaton Fuller clutches are competitively priced and are acknowledged by people in the industry for their
reliability and are ready availability throughout Australasia, being serviced by an extensive network of
Original Equipment Dealers and major Parts Distributors.

For product reliability, competitiveness and service your first and best choice is Eaton.

Please note that this catalogue contains the most regularly required clutches.
For other applications and further information, please contact Eaton Australia.

Eaton Fuller Clutches - the

Right Clutch for Every Truck

E&OE. Suggestions and comments to fullerpartsmelb@eaton.com

(i)
 General Information

This catalogue contains a range of the most common Eaton Fuller Clutches marketed in Australasia.
For specific application requirements contact Eaton Pty Ltd, Australia.

ANGLE RING - PUSH TYPE MODELS

The Angle Ring Clutch is a push type single plate clutch available in 310mm, 330mm or 350mm sizes to
suit engines that develop up to 500lb ft of torque. Driven discs are available in a range of spline sizes.

STAMPED ANGLE SPRING - PULL TYPE MODELS

The 14" Stamped Angle Spring models suit engines with flat flywheels that develop up to 1050 lb ft of
torque. It is a pull type clutch available in either single or twin plate configurations with 1 .5", 1.75" or 2" -
10 spline sizes.

EASY PEDAL & SOLO CLUTCHES - PULL TYPE MODELS

Now rated up to 2250 lbs ft torque with the release of our new Vibration Control Discs (VCT).

Pull type clutches are available in 14" cast versions to suit pot flywheels and 15.5" cast versions for flat
flywheels only. Spline sizes of 1.75" - 10 spline or 2" - 10 or 14 spline are available. These clutches are
designed for heavy and extra heavy applications.

CLUTCH DISCS

An extensive range of dampened driven discs is available from Eaton. Organic or ceramic facings are
supplied to suit the special requirements of operators and in combination with co-axial springs in the
dampened discs, diesel engines with up to 2250lbs ft of torque are catered for.

Eaton Fuller developments have advanced clutch

technology significantly in the last ten years

SoloTM
Maintenance-Free
7-spring MD
Damper
SoloTM MD SoloTM
SoloTM HD Maintenance-Free
V.C.T.TM HD
Easy-Pedal Damper Easy PedalTM
Easy-PedalTM Plus 2000

1990 1991 1992 1993 1994 1995 1996 1997 1998 1998 1999

(ii)
 Index

Foreword (i)
General Information (ii)
Index (iii)

SECTION A
HOW TO SELECT A CLUTCH A1
How to Select a Clutch (Overview) A3
Clutch Type Designation A4
Part Numbering System - Clutch Assembly A4
- Part Description A5
Clutch Selection A6
Eaton Fuller Clutch Chart A7

SECTION B
EASY PEDAL CLUTCHES B1
EP1402 Clutches - 14" Twin Plate B3
EP2000 Clutches - 15.5" Twin Plate B5
EP1402 Clutch Cover Assembly Exploded Illustration B6
EP1402 Clutch Cover Assemblies B.O.M. B7
EP2000 Clutch Cover Assembly Exploded Illustration B8
EP2000 Clutch Cover Assemblies B.O.M. B9
EP1552 Clutch Cover Assembly Exploded Illustration B10
EP1552 Clutch Cover Assemblies B.O.M. B11

SECTION C
SOLO CLUTCHES C1
SOLO Clutch Notes - SOLO / SAS Comparison C2
- SOLO / Easy Pedal Comparison C3
SOLO Clutches - Stamped 14" C5
SOLO Clutches - 15.5" C7

SECTION D
STAMPED ANGLE SPRING D1
SAS1401 Clutches - 14" Single Plate D3
SAS1402 Clutches - 14" Twin Plate D5
SAS1401 Clutch Cover Assembly Exploded Illustration D6
SAS1401 Cover Assemblies B.O.M. D7
SAS1402 Clutch Cover Assembly Exploded Illustration D8
SAS1402 Cover Assemblies B.O.M. D9

(iii)
 Index

SECTION E
ANGLE RING CLUTCHES E1
Angle Ring Clutch Assemblies E3

SECTION F
CLUTCH DISCS & PARTS F1
Driven Disc Assemblies - Illustrated F2
- Clutch Classification F3
Clutch Parts - Intermediate Plate & Drive Pins F4
- Positive Separator Pins, Kwik Adjust & Clutch Brakes F5
Clutch Kits - Illustrated F6
- Details F7
Clutch Release Yoke F8
Supersessions F9
Part Number Index F10
Glossary F12

(iv)
How to
Select a
Clutch

A1
A2
 Overview How to Select a Clutch

TORQUE AND CLUTCH FACINGS

Eaton provides clutch discs in a variety of different torque capacities.

! There are two type of facings available, ceramic and organic. Ceramic discs are the most common
type of discs used today. Organic discs are still available for certain applications, however ceramic
discs are recommended for most applications.

! Ceramic discs have become the standard in the industry due to the increased use of high torque
engines.

! Ceramic discs have higher torque ratings than organic discs.

! Clutches with ceramic discs provide a lighter pedal effort.

! Discs with ceramic material require a lower plate load to transmit the equivalent torque compared to
discs with organic material.

GUIDE TO SELECTING YOUR CLUTCH

If there have been no changes to the engine Use specified part number
and transmission configuration
Information required
Vehicle manufacturer parts book or data card

If part number unknown. Engine or Go to page A6

transmission is NOT to original
specifications, or if existing clutch Information required
performance is of concern. Maximum Engine Torque, Type of Facing,
Flywheel Type, Input shaft size

WARNING CLUTCH WILL SLIP IF ENGINE TORQUE OUTPUT EXCEEDS CLUTCH

MAXIMUM TORQUE RATING

A3
Clutch Type Designation Reference

EP1402

EP - Easy Pedal 140 - 14.0" 0 - Twin Plate (EP2000)

AR - Angle Ring 155 - 15.5" 1 - Single Plate
SAS - Stamped Angle Spring 200 - 15.5 (EP2000) 2 - Twin Plate
AS - Angle Spring 310 - 310mm
SO - Solo 330 - 330mm
EP+ - Easy Pedal Plus 350 - 350mm
380 - 380mm

Part Numbering System - Clutch Assembly Reference

R - Remaufactured 107 - Angle Ring / Angle Spring No Suffix - No Clutch Brake

B - Offshore / Export
X - Pre-production
107 - Stamped Angle Spring A - Clutch Brake - Torque Limiting supplied
108 - Easy Pedal B - 14" Clutch - No Clutch Brake & No drive pins
109 - Solo 15.5" Clutch - No Clutch Brake
EA - Local Part Number C - Clutch Product ID
D - Kwik-Konnect 2 Piece Clutch Brake supplied
E - European Style Clutch Brake supplied
X - Pre-assembled

R108391.77A

0 - Manual adjust with greasable bearing 35 -14" x 1.75" Spline (EP) Sequential Number
3 - Manual adjust with greasable bearing 34 -14" x 2" Spline (EP)
and positive separator pins (EP1552) 90 -15.5" x 1.75" Spline (EP)
4 - Solo 14" (single plate) 91 -15.5" x 2" Spline (EP)
5 - Solo 14" (dual plate) 01 -14" x 1.75" Spline (SAS1402)
6 - Stamped Angle Spring (single plate) 03 -14" x 1.5" Spline (SAS1402)
7 - Stamped Angle Spring (dual plate) 97 -14" x 1.75" Spline (SAS1401)
8 - Manual adjust with sealed bearing 99 -14" x 1.75" Spline (SAS1401)
and positive separator pins (EP1552) (Uses SAS1402 cover)
9 - Large hubs for large centre (internal 925 - 15.5" x 2" (Solo & late EP)
diameter ) flywheels 935 - 15.5" x 2" (Solo & late EP with two zerks)

A4
 Reference Part Numbering System

Part Description

S - Super Duty Intermediate Plate * - 8:1 Levers G1 - Greasable Bearing 1.75" CO - Co-Axial
Blank - Standard Intermediate Plate Blank - Standard Levers G2 - Greasable Bearing 2"
S1 - Sealed Bearing 1.75"
S2 - Sealed Bearing 2"

S 36*6B G2 8CO FT 2Z

PLATE LOAD DISC TYPE 6 - 6 Spring Disc FT - Free Travel Blank - 1 zerk
20 - 2000lb 6B - 6 Button Ceramic 7 - 7 Spring Disc 2Z - 2 zerk
24 - 2400lb 4B - 4 Button Ceramic 8 - 8 Spring Disc
25 - 2500lb 3B - 3 Button Ceramic 9 - 9 Spring Disc
28 - 2800lb OR - Organic 10 - 10 Spring Disc
30 - 3000lb Blank - Rigid Disc
32 - 3200lb
36 - 3600lb
40 - 4000lb
42 - 4200lb

Please Note:

Part numbers vary as disc characteristics change:

36* 6B G2 8 CO FT Coaxial with free travel

36* 6B G2 8 FT No Coaxial
36* 6B G2 8 CO No free travel
36* 6B G2 8 No coaxial or free travel

A5
 Clutch Selection

HOW TO SELECT A CLUTCH USING ENGINE TORQUE AS A GUIDE

The most important identifying characteristic of your clutch is the torque rating of the clutch assembly.
DO NOT select an assembly with a rating below the MAXIMUM torque rating of the engine. If the engine
torque exceeds the clutch assembly maximum torque rating, it will cause premature clutch failure!

Information Required:

1. Maximum Engine Torque

2. Type of Facing
3. Flywheel Type
4. Input Shaft Size

Please Note: Providing that the clutch assembly being replaced has performed adequately, make sure the
replacement clutch has the same part number or superseding part number.

TORQUE

The engine torque rating should be specified on the engine identification plate. If the torque rating of the
transmission cannot be identified, contact the engine supplier to obtain the maximum torque rating of your
engine.

Note: The maximum horsepower of the engine does not indicate the suitability of a clutch.

DISC TYPE

Page F3 of this manual provides a list of discs available. Discs are available with either ceramic or
organic facings. Discs can be dampened or rigid. Eaton Australia does not recommend the use of rigid
discs for truck applications.

FLYWHEEL TYPE

Pot
Recessed - This type of flywheel has a deep recess machined into the facing of the flywheel to enable the
clutch discs and the intermediate plate to be located within the flywheel.

Flat
This type of flywheel is flat therefore the clutch discs and the intermediate plate are accommodated in the
clutch cover assembly.

F14 is a flat 14" flywheel

F15.5 is a flat 15.5" flywheel

Disc Damper Size (15.5")

The damper size of the clutch disc is another identifying characteristic of the 15.5" clutch assembly. The
diagram below provides details on identifying characteristics.
ENGINE SIDE FLYWHEEL
SMALL MEDIUM LARGE
7.500 8.625 10.125 Inches (I.D.)
190.50 219.08 257.18 mm (I.D.)
CLUTCH SIDE INTERNAL DIAMETER (I.D 7 Spring
Fig 1 OR CAVITY 8-Spring 10-Spring Recommended Clutch Disc
& VCT

Input Shaft
The clutch assembly is located on the transmission input shaft. The input shaft is available in different
diameters, with the most common type being 1.75" and 2" - 10 spline shafts.

A6
 MAX. TORQUE FLYWHEEL INTERMEDIATE INPUT SHAFT PLATE LOAD CLUTCH ASSEMBLY NUMBER COVER USE COVER DISC DISC DESCRIPTION
Lb.Ft. Nm TYPE BORE PLATE DIA (LBS) SAS1401 SAS1402 EP1402 EP1552 EP2000 ASSY SOLO ASSY FRONT REAR FACING BUTTONS DAMPER
SPRINGS
440 598 14" FLAT 1.75" 3000 107697.3A 129800.12 CA.01.012 139002.12 128344 ORGANIC 8

560 762 14" FLAT 1.75" 2500 USE COMPONENTS 129800.13 109401.3 139002.12 128573 CERAMIC 6 8

680 925 14" FLAT 1.75" 3000 107697.6A 129800.12 109401.3 139002.12 128573 CERAMIC 6 8

800 1088 14" FLAT 125197 1.75" 2800 107701.16A 129802.2 109501.16 139004.1 128343 128344 ORGANIC 8

900 1224 14" FLAT 125197 1.75" 2000 107701.6A 129802.5 109501.3 139004.5 128572 128573 CERAMIC 6 8

800 1088 14" FLAT 125197 2" 2800 107703.16A 129804.2 109504.16 139009.1 128238 128239 ORGANIC 8

900 1224 14" FLAT 125197 2" 2000 107703.6A 129804.5 109504.3A 139009.5 128574 128575 CERAMIC 6 8

820 1115 14" POT 113C49 1.75" 2800 108035.43A 145400.2 N/A 128343 128344 ORGANIC 8

1000 1360 14" POT 113C49 1.75" 3200 108035.39A 145400.1 N/A 128343 128344 ORGANIC 8

1150 1564 14" POT 113C49 1.75" 3600 108035.82A 145400.4 N/A 128343 128344 ORGANIC 8

940 1278 14" POT 113C49 1.75" 2400 108035.91A 145400.3 N/A 128572 128573 CERAMIC 6 8

1400 1904 14" POT 113C49 1.75" 3200 108035.90A 145400.1 N/A 128572 128573 CERAMIC 6 8

1000 1360 14" POT 113C49 2" 3200 108034.57A 145390.1 N/A 128238 128239 ORGANIC 8

1150 1564 14" POT 113C49 2" 3600 108034.82A 145390.4 N/A 128238 128239 ORGANIC 8

940 1278 14" POT 113C49 2" 2400 108034.91A 145390.3 N/A 128574 128575 CERAMIC 6 8

A7
1400 1904 14" POT 113C49 2" 3200 108034.90A 145390.1 N/A 128574 128575 CERAMIC 6 8

1250 1700 15.5" 7.5", 8.625" 113C165 2" 3600 108391.77A 108935.77A 157020.4 109702.77A 139017.4 128431 128432 ORGANIC 8

1400 1904 15.5" 7.5", 8.625", 10.125" 113C166 2" 3200 108391.80A 108935.20A 157700.1 109700.81A 139013.4 128519 128520 CERAMIC 4 8

1400 1904 15.5" 7.5", 8.625", 10.125" 113C166 2" 3600 108391.81A 108935.81A 157700.4 109700.81A 139013.4 128519 128520 CERAMIC 4 8

1450 1972 15.5" 8.625", 10.125" 113C165 2" 4000 108391.78A 108935.78A 157020.6 109702.78A 139017.6 128445 128446 ORGANIC 10

1450 1972 15.5" 10.125" 113C166 2" 3200 108925.71A 108935.71A 157700.1 109700.85A 139013.4 128541 128541 CERAMIC 6 7

1650 2244 15.5" 10.125" 113C166 2" 3600 108925.82A 108935.82A 157700.4 109700.82A 139013.4 128462 128462 CERAMIC 4 7

1650 2244 15.5" 10.125" 113C166 2" 3600 108935.91A 108935.91A 157700.4 109700.91A 139013.4 128537 128538 CERAMIC 6 9 (7 + 2)

1650 2244 15.5" 10.125" 113C166 2" 3600 108935.92A 108935.92A 157700.4 109700.92A 139013.4 128570 128571 CERAMIC 6 9

1700 2312 15.5" 10.125" 113C166 2" 3600 108925.85A 108935.85A 157700.4 109700.85A 139013.4 128541 128541 CERAMIC 6 7

1750 2380 15.5" 10.125" 113C166 2" 3600 CA.01.014 108935.5A 157700.4 109700.5A 139013.4 128607-C 128607-C CERAMIC 6 6VCT

1700 2312 15.5" 8.625", 10.125" 113C166 2" 3600 108391.91A 108935.31A 157700.4 109700.93A 139013.4 128539 128540 CERAMIC 6 10

1750 2380 15.5" 8.625", 10.125" 113C166 2" 4000 108391.93A 108935.93A 157700.6 109700.95A 139013.6 128539 128540 CERAMIC 6 10

1860 2530 15.5" 10.125" 113C166 2" 4000 108925.10A 108935.10A 157700.6 109700.10A 139013.6 128607-C 128607-C CERAMIC 6 6VCT

2050 2788 15.5" 10.125" 113C166 2" 4000 108925.15A 108935.15A 157700.6 109700.15A 139013.6 128604 128604 CERAMIC 6 6VCT

2250 3060 15.5" 10.125" 113C186 2" - 14 Spline 42/4000 # 108009.22A 158001.8 109706.22A " 139032.6 128654 128654 CERAMIC 6 6VCT

2250 3060 15.5" 10.125" 113C186 2" - 10 Spline 42/4000 # EA60289A 158001.8 EA60291A " 139032.6 128654 128654 CERAMIC 6 6VCT

1860 2530 15.5" 10.125" 113C166 2" - 10 Spline 42/4000 # 109705.10A " LOCAL MANUFACTURE 128607-C 128607-C CERAMIC 6 6VCT

2050 2788 15.5" 10.125" 113C166 2" - 10 Spline 42/4000 # 109705.15A " LOCAL MANUFACTURE 128604 128604 CERAMIC 6 6VCT

# EP2000 plate load is 4200lb. SOLO plate load is 4000lb

" For XL clutches roller Yoke 97.509.10.1X is required for initial installation, 10 spline VCT hub is 125434, 14 spline VCT hub is 125500. Roller yoke is available in EA40228, roller yoke release kit, which also contains long & short pedal shafts, adjusting arm, nuts, bolts and washers.
NB: For all applications above 1750lb.ft Eaton recommend the use of VCT models only.
Eaton Fuller Clutch Chart
Notes

A8
Easy
Pedal
Clutches

B1
Notes

B2
 14" Easy Pedal Clutches - EP1402

Clutch Cover Pressure

Assembly Part Disc Disc Intermediate Spring Assembly
Number Number Front Rear Plate Colour Description

2" - 10 SPLINE CLUTCH ASSEMBLIES

108034.57A 145390.1 128238 128239 113C49 PLAIN EP1402-32 OR G2 8CO FT 2Z
108034.82A 145390.4 128238 128239 113C49 YELLOW EP1402-36 OR G2 8CO FT 2Z
108034.90A 145390.1 128574 128575 113C49 PLAIN EP1402-32 6B G2 8CO FT 2Z
108034.91A 145390.3 128574 128575 113C49 BLUE EP1402-24 6B G2 8CO FT 2Z

1.75" - 10 SPLINE CLUTCH ASSEMBLIES

108035.39A 145400.1 128343 128344 113C49 PLAIN EP1402-32 OR G1 8CO FT 2Z
108035.43A 145400.2 128343 128344 113C49 RED EP1402-28 OR G1 8CO FT 2Z
108035.53A 145400.2 128616 128617 113C49 RED EP1402-28 3B G1 8CO FT 2Z
108035.82A 145400.4 128343 128344 113C49 YELLOW EP1402-36 OR G1 8CO FT 2Z
108035.90A 145400.1 128572 128573 113C49 PLAIN EP1402-32 6B G1 8CO FT 2Z
108035.91A 145400.3 128572 128573 113C49 BLUE EP1402-24 6B G1 8CO FT 2Z

PARTS WHICH MAY ALSO BE INCLUDED IN CLUTCH ASSEMBLY

Easy Pedal 1402

Part No. Description Quantity

274C6 Drive Pins 6

127740-C 1.75" Clutch Brake 1 with 1.75" - 10 Spline Only
127760 2" Clutch Brake 1 with 2" - 10 Spline Only
125237X 2" Clutch Brake 1 with 2" - 10 Spline Only - European Style

B3
Notes

B4
 15.5" Easy Pedal Clutches - EP2000

Clutch Cover Pressure

Assembly Part Disc Disc Intermediate Spring Assembly
Number Number Front Rear Plate Colour Description

1.75" - 10 SPLINE CLUTCH ASSEMBLIES

108940.77A 157481.4 128548-C 128549-C 113C165 YELLOW EP2000-36 OR G1 8CO FT 2Z

108940.80A 157482.1 128517 128518 113C166 PLAIN EP2000-32 4B G1 8CO FT 2Z

2" - 10 SPLINE CLUTCH ASSEMBLIES

108935.5A 157700.4 128607-C 128607-C 113C166 YELLOW EP2000-36 6B G2 6CO VCT 2Z

108935.10A 157700.6 128607-C 128607-C 113C166 WHITE EP2000-40 6B G2 6CO VCT 2Z
108935.15A 157700.6 128604 128604 113C166 WHITE EP2000-40 6B G2 6CO VCT 2Z
108935.20A 157700.1 128519 128520 113C166 PLAIN EP2000-32 4B G2 8CO FT 2Z
108935.22A 157020.6 128431 128432 113C165 WHITE EP2000-40 OR G2 8CO FT 2Z
108935.25A 157700.2 128519 128520 113C166 RED EP2000-28 4B G2 8CO FT 2Z
108935.31A 157700.4 128539 128540 113C166 YELLOW EP2000-36 6B G2 10CO FT 2Z
108935.71A 157700.1 128541 128541 113C166 PLAIN EP2000-32 6B G2 7CO FT 2Z
108935.72A 157700.1 128257 128258 113C166 PLAIN EP2000-32 4B G2 10CO FT 2Z
108935.74A 157700.4 128257 128258 113C166 YELLOW EP2000-36 4B G2 10CO FT 2Z
108935.77A 157020.4 128431 128432 113C165 YELLOW EP2000-36 OR G2 8CO FT 2Z
108935.78A 157020.6 128445 128446 113C165 WHITE EP2000-40 OR G2 10CO FT 2Z
108935.80A 157700.1 128462 128462 113C166 PLAIN EP2000-32 4B G2 7CO FT 2Z
108935.81A 157700.4 128519 128520 113C166 YELLOW EP2000-36 4B G2 8CO FT 2Z
108935.82A 157700.4 128462 128462 113C166 YELLOW EP2000-36 4B G2 7CO FT 2Z
108935.83A 157020.1 128431 128432 113C165 PLAIN EP2000-32 OR G2 8CO FT 2Z
108935.84A 157700.1 128561 128561 113C166 PLAIN EP2000-32 4B G2 7CO FT 2Z
108935.85A 157700.4 128541 128541 113C166 YELLOW EP2000-36 6B G2 7CO FT 2Z
108935.90A 157700.1 128539 128540 113C166 PLAIN EP2000-32 6B G2 10CO FT 2Z
108935.91A 157700.4 128537 128538 113C166 YELLOW EP2000-36 6B G2 9CO 2Z MACK
108935.92A 157700.4 128570 128571 113C166 YELLOW EP2000-36 6B G2 9CO 2Z MACK
108935.93A 157700.6 128539 128540 113C166 WHITE EP2000-40 6B G2 10CO FT 2Z
EA60289A 158001.8 128654 128654 113C186 PURPLE EP2000-42 6B G2 6CO VCT 2250
EA60292A EA60290 128604 128604 113C166 PURPLE EP2000-42 6B G2 6CO VCT 2050

2" - 14 SPLINE CLUTCH ASSEMBLIES

108009.22A 158001.8 128654 128654 113C186 PURPLE EP2000-42 6B G2 6CO VCT XL

PARTS WHICH MAY ALSO BE INCLUDED IN CLUTCH ASSEMBLY

Easy Pedal 2000

Part No. Description Quantity

123C80 Positive Separator Pins 4 for intermediate plate

127740-C 1.75" Clutch Brake 1 with 1.75" Input Shaft Only
127760 2" Clutch Brake 1 with 2" Input Shaft Only
125434 Hub Assy 1 required for VCT, to suit 2" - 10 Spline Input Shaft
125500 Hub Assy 1 required for VCT, to suit 2" - 14 Spline Input Shaft

B5
Exploded Illustration - EP1402 Clutch Cover Assembly

ALL RELEASE BEARINGS ARE NOW GREASABLE TWIN ZERK

B6
 Clutch Cover Assemblies - EP1402

14" Easy Pedal EP 1402

Quantity per Clutch Cover

Organic / Ceramic
1.75" 2"

145400.1

145400.2

145400.3

145400.4

145390.1

145390.2

145390.3

145390.4
Ref Part Part
3200 2800 2400 3600 3200 2800 2400 3600
No. Number Description
1 197C283 Flywheel ring assembly 1 1 1 1 1 1 1 1
CS.00.005 Kit - retainer & sleeve - 44mm (1.75")
20
(125392 in US BOM) Contains items 22-26

CS.00.007 Kit - retainer & sleeve - 50mm (2")

20
(125398 in US BOM) Contains items 22-26

22 125389 Release sleeve & bushing assembly (1.75") 1 1 1 1

22 125388 Release sleeve & bushing assembly (2") 1 1 1 1
23 200C155 Thrust washer 1 1 1 1 1 1 1 1
24 242C173 Retainer 1 1 1 1 1 1 1 1
25 200C156 Washer 1 1 1 1 1 1 1 1
26 277C403 Spring 1 1 1 1 1 1 1 1
29 236C13 Snap ring 1 1 1 1 1 1 1 1
30 277C88 Spring - pressure (3200) plain 6 6
30 277C96 Spring - pressure (2800) red 6 6
30 277C149 Spring - pressure (2400) blue 6 6
30 277C216 Spring - pressure (3600) yellow 6 6
31 178C6 Pivot - spring 6 6 6 6 6 6 6 6
33 277C353 Spring - easy pedal assist 3 3 3 3 3 3 3 3
38 127878 Release bearing & housing assembly - sealed
Release bearing & housing assembly - greasable Current production uses 125437
38 127879
Includes item 49 x 1
Release bearing & housing assembly - greasable
38 125437 1 1 1 1 1 1 1 1
Includes item 49 x 2
49 4759 Nipple - grease (296C12)
50 195C92 Adjusting ring 1 1 1 1 1 1 1 1
51 193C6 O-Ring 1 1 1 1 1 1 1 1
55 173C141 Lever 6:1 ratio (was 173C73) 6 6 6 6 6 6 6 6
60 170C159 Pressure plate (7.375" I.D.) 1 1 1 1 1 1 1 1
62 230C22 Spring 4 4 4 4 4 4 4 4
70 EA10291 Nameplate 1 1 1 1 1 1 1 1
71 252SP Pin - nameplate 2 2 2 2 2 2 2 2
80 125489 Kwik adjust 1 1 1 1 1 1 1 1
90 205C43 Hex Bolt 2 2 2 2 2 2 2 2

Packaging Materials - not illustrated

100 CC.99.003 Ring - cardboard cl.90x250x5 1 1 1 1 1 1 1 1
101 CC.99.013 Bulletin - clutch installation 1 1 1 1 1 1 1 1
102 CC.99.019 Carton-base clutch 1 1 1 1 1 1 1 1
103 CC.99.020 Clutch carton lid 1 1 1 1 1 1 1 1
104 EA10292 C/board sheet 418x418 small hole 1 1 1 1 1 1 1 1
105 EA10293 C/board sheet 418x418 large hole 1 1 1 1 1 1 1 1
106 EA10294 C/board corner post 295x220 4 4 4 4 4 4 4 4
107 XC.00.081 Sheet - wax 375x375 clutch 1 1 1 1 1 1 1 1
108 1408.1 Block-spacer cl 2 plte 75x16x16 2 2 2 2 2 2 2 2

B7
Exploded Illustration - EP2000 Clutch Cover Assembly

50
60 71
70

49

55

29
25
38
33 49
62
63

90
80
1
30
26

31
24
23
22

ALL RELEASE BEARINGS ARE NOW GREASABLE TWIN ZERK

B8
 Clutch Cover Assemblies - EP2000

15.5" Easy Pedal EP 2000

Quantity per Clutch Cover

2" 1.75"
Ceramic Organic Cer Org

157700.1

157700.2
157700.4
157700.6
EA60290
158001.8

157020.1
157020.4
157020.6

157482.1

157481.4
Ref Part Part
No. Number Description 3200 2800 3600 4000 4200 4200 3200 3600 4000 3200 3600
1 125480 Flywheel ring assembly 1 1 1 1 1 1 1 1 1 1 1
20 CS.00.005 Kit - retainer & sleeve - 44mm (1.75")
(125392 in US BOM) Contains items 22-26

20 CS.00.007 Kit - retainer & sleeve - 50mm (2")

(125398 in US BOM) Contains items 22-26

22 125389 Release sleeve & bushing assembly (1.75") 1 1

22 125388 Release sleeve & bushing assembly (2") 1 1 1 1 1 1 1 1
22 125446 Release sleeve & bushing assembly (2") - XL 1
23 200C155 Thrust washer 1 1 1 1 1 1 1 1 1 1 1
24 242C173 Retainer 1 1 1 1 1 1 1 1 1 1 1
25 200C156 Washer 1 1 1 1 1 1 1 1 1 1 1
26 277C403 Spring 1 1 1 1 1 1 1 1 1 1 1
29 236C13 Snap ring 1 1 1 1 1 1 1 1 1 1 1
30 277C88 Spring - pressure (3200) plain 6 6 6
30 277C96 Spring - pressure (2800) red 6
30 277C216 Spring - pressure (3600) yellow 6 6 6
30 277C383 Spring - pressure (4000) white 6 6
30 277C418 Spring - pressure (4200) purple 6 6
31 178C6 Pivot - spring 6 6 6 6 6 6 6 6 6 6 6
33 277C353 Spring - easy pedal assist 3 3 3 3 3 3 3 3 3 3 3
38 125437 Release bearing & housing assembly -
1 1 1 1 1 1 1 1 1 1
greasable. Includes item 49 x 2
38 125524 Release bearing & housing assembly -
greasable. Includes item 49 x 2. 1
For use with Roller Yoke (XL)
49 4759 Nipple - grease (296C12)
50 195C99 Adjusting ring 1 1 1 1 1 1 1 1 1 1 1
55 173C141 Lever 6:1 ratio (was 173C73) 6 6 6 6 6 6 6 6 6 6 6
60 170C542 Pressure plate (8.5" I.D.) (for organic clutch) 1 1 1 1
60 170C536 Pressure plate (10" I.D.) (for ceramic clutch) 1 1 1 1 1 1
60 170C554 Pressure plate (10" I.D.) (for ceramic clutch - 1
2250 lbft)
62 205C71 Bolt - Pressure Plate 4 4 4 4 4 4 4 4 4 4 4
63 EA10318 Washer - Pressure Plate 4 4 4 4 4 4 4 4 4 4 4
70 EA10291 Nameplate 1 1 1 1 1 1 1 1 1 1 1
71 252SP Pin - nameplate 2 2 2 2 2 2 2 2 2 2 2
80 125489 Kwik adjust 1 1 1 1 1 1 1 1 1 1 1
90 205C43 Hex Bolt 2 2 2 2 2 2 2 2 2 2 2

Packaging Materials - not illustrated

100 CC.99.003 Ring - cardboard cl.90x250x5 1 1 1 1 1 1 1 1 1 1 1
101 CC.99.013 Bulletin - clutch installation 1 1 1 1 1 1 1 1 1 1 1
102 CC.99.019 Carton-base clutch 1 1 1 1 1 1 1 1 1 1 1
103 CC.99.020 Clutch carton lid 1 1 1 1 1 1 1 1 1 1 1
104 EA10292 C/board sheet 418x418 small hole 1 1 1 1 1 1 1 1 1 1 1
105 EA10293 C/board sheet 418x418 large hole 1 1 1 1 1 1 1 1 1 1 1
106 EA10294 C/board corner post 295x220 4 4 4 4 4 4 4 4 4 4 4
107 XC.00.081 Sheet - wax 375x375 clutch 1 1 1 1 1 1 1 1 1 1 1
108 1408.1 Block-spacer cl 2 plte 75x16x16 2 2 2 2 2 2 2 2 2 2 2
B9
Exploded Illustration - EP1552 Clutch Cover Assembly

ALL RELEASE BEARINGS ARE NOW GREASABLE

B10
 Clutch Cover Assemblies - EP1552

15.5" Easy Pedal EP 1552

SUPERSEDED BY EP2000

Quantity per Clutch Cover

2" 1.75"
Ceramic Organic Cer Org

155698.1
155698.2
155698.4

155698.6
155700.4
155700.6

155018.1
155018.2
155018.4
155018.6

155477.1

155476.4
Ref Part Part
No. Number Description 3200 2800 3600 4000 3600 4000 3200 2800 3600 4000 3200 3600
1 197C295 Flywheel ring assembly 1 1 1 1 1 1 1 1 1 1 1 1
CS.00.005 Kit - retainer & sleeve - 44mm (1.75")
20
(125392 in US BOM) Contains items 22-26

CS.00.007 Kit - retainer & sleeve - 50mm (2")

20
(125398 in US BOM) Contains items 22-26

22 125389 Release sleeve & bushing assembly (1.75") 1 1

22 125388 Release sleeve & bushing assembly (2") 1 1 1 1 1 1 1 1 1 1
23 200C155 Thrust washer 1 1 1 1 1 1 1 1 1 1 1 1
24 242C173 Retainer 1 1 1 1 1 1 1 1 1 1 1 1
25 200C156 Washer 1 1 1 1 1 1 1 1 1 1 1 1
26 277C403 Spring 1 1 1 1 1 1 1 1 1 1 1 1
29 236C13 Snap ring 1 1 1 1 1 1 1 1 1 1 1 1
30 277C88 Spring - pressure (3200) plain 6 6 6
30 277C96 Spring - pressure (2800) red 6 6
30 277C216 Spring - pressure (3600) yellow 6 6 6 6
30 277C383 Spring - pressure (4000) white 6 6 6
31 178C6 Pivot - spring 6 6 6 6 6 6 6 6 6 6 6 6
33 277C353 Spring - easy pedal assist 3 3 3 3 3 3 3 3 3 3 3 3
Release bearing & housing assembly -
38 127879 1 1 1 1 1 1 1 1 1 1
greasable. Includes item 49 x 1
Release bearing & housing assembly -
38 125437 1 1
greasable. Includes item 49 x 2
49 4759 Nipple - grease (296C12)
50 195C92 Adjusting ring 1 1 1 1 1 1 1 1 1 1 1 1
51 193C6 O-Ring 1 1 1 1 1 1 1 1 1 1 1 1
55 173C141 Lever 6:1 ratio (was 173C73) 6 6 6 6 6 6 6 6 6 6 6 6
60 170C385 Pressure plate (8.5" I.D.) (for organic clutch) 1 1 1 1 1
60 170C452 Pressure plate (10" I.D.) (for ceramic clutch) 1 1 1 1 1 1 1
62 230C22 Spring 4 4 4 4 4 4 4 4 4 4 4 4
70 EA10291 Nameplate 1 1 1 1 1 1 1 1 1 1 1 1
71 252SP Pin - nameplate 2 2 2 2 2 2 2 2 2 2 2 2
80 125489 Kwik adjust 1 1 1 1 1 1 1 1 1 1 1 1
90 205C43 Hex Bolt 2 2 2 2 2 2 2 2 2 2 2 2

Packaging Materials - not illustrated

100 CC.99.003 Ring - cardboard cl.90x250x5 1 1 1 1 1 1 1 1 1 1 1 1
101 CC.99.013 Bulletin - clutch installation 1 1 1 1 1 1 1 1 1 1 1 1
102 CC.99.019 Carton-base clutch 1 1 1 1 1 1 1 1 1 1 1 1
103 CC.99.020 Clutch carton lid 1 1 1 1 1 1 1 1 1 1 1 1
104 EA10292 C/board sheet 418x418 small hole 1 1 1 1 1 1 1 1 1 1 1 1
105 EA10293 C/board sheet 418x418 large hole 1 1 1 1 1 1 1 1 1 1 1 1
106 EA10294 C/board corner post 295x220 4 4 4 4 4 4 4 4 4 4 4 4
107 XC.00.081 Sheet - wax 375x375 clutch 1 1 1 1 1 1 1 1 1 1 1 1
108 1408.1 Block-spacer cl 2 plte 75x16x16 2 2 2 2 2 2 2 2 2 2 2 2

B11
B12
Solo
Clutches

C1
 Solo Clutch Notes

15.5" Clutches
Solo / Easy Pedal Clutch Application

NOTES:
If flywheel bore is 7", you can only use an 8 spring damper.
If flywheel bore is 8.5", you can use a 10 spring or an 8 spring (8 spring limited to 1400 lbft torque)
If flywheel bore is 10" you can use a 7, 6 (VCT), 10 or 8 spring (recommend a 7 spring or 6 spring VCT).
If you have a 10" flywheel bore, do not use organic facings. The facing I.D. will extend into flywheel bore
opening and clutch plate friction surface will not have full facing contact.

Solo With VCT:

New Truck Application 7 Spring and 6 Spring VCT

TORQUE RANGE SOLO EP EQUIVALENT

1000 lbft - 1700 lbft 7 spring 109700.85A 108935.85A
1700 lbft - 1860 lbft 6 spring 109700.10A 108935.10A
1860 lbft - 2050 lbft 6 spring 109700.15A 108935.15A
- 2250 lbft 6 spring 109706.22A 108009.22A

14" Solo / SAS Comparison:

Solo Clutch Details
Solo Solo SAS SAS Disc Torque
Disc Plate
Assembly Cover Assembly Cover Part Rating
Facing Load
Number Number Number(s) Number Number lb/ft

1.5" Single Plate

109402.5 139003.12 - 128499 3B CER 3000 680
109402.7 139003.13 - 128499 3B CER 2500 560

1.75" Single Plate

CA.01.012 139002.12 107697.3 129800.12 128344 ORG 3000 440
107697.6 129800.12 560
109401.3 139002.12 128573 6B CER 3000
107697.7 129800.13 680

1.75" Twin Plate

109501.3 139004.5 107701.6 129802.5 128572 / 3 6B CER 2000 900
109501.16 139004.1 107701.16 129802.2 128343 / 4 ORG 3200 800
EA60275 139004.3 107701.24 129802.3 128572 / 3 6B CER 2400 1050

2" Twin Plate

109504.3 139009.5 107703.6 129804.5 128574 / 5 6B CER 2000 900
109504.16 139009.1 107703.16 129804.2 128238 / 9 ORG 3200 800
109504.5 139009.3 EA60282 129804.3 128574 / 5 6B CER 2400 1050

C2
 Solo Clutch

15.5" Solo / Easy Pedal Comparison:

15.5" Solo Description
Solo Solo E.P. E.P. Disc Torque
Assembly Cover Assembly Cover Part Disc Plate Rating
Number Number Number(s) Number Number(s) Facing Load Lb/ft

108935.77A 157020.4
109702.77A 139017.4 128431 / 2 ORG 3600 1250
108935.83A 157020.1
108935.20A 157700.1
109700.81A 139013.4 108935.25A 157700.2 128519 / 20 4B CER 3600 1400
108935.81A 157700.4
109702.78A 139017.6 108935.78A 157020.6 128445 / 6 ORG 4000 1450
108935.80A 157700.1
109700.82A 139013.4 128462 x 2 4B CER 3600 1650
108935.82A 157700.4
108935.72A 157700.1
109700.74A 139013.4 128257 / 8 4B CER 3600 1650
108935.74A 157700.4
109700.91A 139013.4 108935.91A 157700.4 128537 / 8 6B CER 3600 1650
109700.92A 139013.4 108935.92A 157700.4 128570 / 1 6B CER 3600 1650
109700.85A 139013.4 108935.85A 157700.4 128541 x 2 6B CER 3600 1700
108935.31A 157700.4
109700.93A 139013.4 128539 / 40 6B CER 3600 1750
108935.90A 157700.1
109700.5A 139013.4 108935.5A 157700.4 128607-C x 2 6B CER 3600 1750
109700.95A 139013.6 108935.93A 157700.6 128539 / 40 6B CER 4000 1860
109700.10A 139013.6 108935.10A 157700.6 128607-C x 2 6B CER 4000 1860
109700.15A 139013.6 108935.15A 157700.6 128604 x 2 6B CER 4000 2050
109706.22A 139032.6 108009.22A 158001.6 128654 x 2 6B CER 4000 2250
EA60291A 139032.6 EA60289A 158001.8 128654 x 2 6B CER 4000 2250

Please Note:

Before replacing existing clutch with SOLO ensure that the diameter of the disc hub
matches the flywheel bore opening.

C3
Notes

C4
 Solo Clutches - Stamped 14"

Clutch Cover Pressure

Assembly Part Disc Disc Intermediate Spring Assembly
Number Number Front Rear Plate Colour Description

2" - 10 SPLINE TWIN PLATE CLUTCH ASSEMBLIES

109504.3 139009.5 128574 128575 125197 BLUE SOLO1402-20 6B G2 8CO FT
109504.5 139009.3 128574 128575 125197 RED SOLO1402-24 6B G2 8CO FT
109504.16 139009.1 128238 128239 125197 YELLOW SOLO1402-32 OR G2 8CO FT

1.75" - 10 SPLINE TWIN PLATE CLUTCH ASSEMBLIES

109501.3 139004.5 128572 128573 125197 BLUE SOLO1402-20 6B G1 8CO FT
109501.16 139004.1 128572 128573 125197 YELLOW SOLO1402-32 OR G1 8CO FT
EA60271 # EA60272 128616 128617 125197 BLUE SOLO1402-20 3B G1 8CO FT
EA60273 # EA60276 128616 128617 125197 RED SOLO1402-24 3B G1 8CO FT
EA60275 EA60279 128572 128573 125197 RED SOLO1402-24 6B G1 8CO FT
EA60281 139004.5 128616 128617 125197 BLUE SOLO1402-20 3B G1 8CO FT

1.75" - 10 SPLINE SINGLE PLATE CLUTCH ASSEMBLIES

CA.01.012 139002.12 128344 - - RED SOLO1401-30 OR G1 8CO FT
109401.3 139002.12 128573 - - RED SOLO1401-30 6B G1 8CO FT
EA60277 # EA60278 128573 - - BLUE SOLO1401-25 6B G1 8CO FT

1.5" - 10 SPLINE SINGLE PLATE CLUTCH ASSEMBLIES

CA.01.011 139003.12 128386 - - RED SOLO1401-30 OR 1.5 8SP FT
109402.5 139003.12 128499 - - RED SOLO1401-30 3B 1.5 8CO FT
109402.7 139003.13 128499 - - BLUE SOLO1401-25 3B 1.5 8CO FT

# These clutch assemblies contain a spacer fitted inside the clutch cover which limits the travel of the
release sleeve, preventing the release bearing from coming into contact with the front of the
transmission. These clutch covers are for use with synchromesh transmissions, which do not use a
clutch brake.

C5
Notes

C6
 Solo Clutches - 15.5"

Clutch Cover Pressure

Assembly Part Disc Disc Intermediate Spring Assembly
Number Number Front Rear Plate Colour Description

2" - 10 SPLINE CLUTCH ASSEMBLIES

109702.77A 139017.4 128431 128432 113C165 WHITE SO1552-36 OR G2 8CO FT 2Z
109702.78A 139017.6 128445 128446 113C165 PURPLE SO1552-40 OR G2 10CO FT 2Z
109700.81A 139013.4 128519 128520 113C166 WHITE SO1552-36 4B G2 8CO FT 2Z
109700.82A 139013.4 128462 128462 113C166 WHITE SO1552-36 4B G2 7CO FT 2Z
109700.74A 139013.4 128257 128258 113C166 WHITE SO1552-36 4B G2 10CO FT 2Z
109700.85A 139013.4 128541 128541 113C166 WHITE SO1552-36 6B G2 7CO FT 2Z
109700.91A 139013.4 128537 128538 113C166 WHITE SO1552-36 6B G2 9CO FT 2Z MACK
109700.92A 139013.4 128570 128571 113C166 WHITE SO1552 36 6B G2 9CO FT 2Z MACK
109700.93A 139013.4 128539 128540 113C166 WHITE SO1552-36 6B G2 10CO FT 2Z
109700.5A 139013.4 128607-C 128607-C 113C166 WHITE SO1552-36 6B G2 6CO 2Z VCT1750
109700.95A 139013.6 128539 128540 113C166 PURPLE SO1552-40 6B G2 10CO FT 2Z
109700.10A 139013.6 128607-C 128607-C 113C166 PURPLE SO1552-40 6B G2 6CO 2Z VCT1860
109700.15A 139013.6 128604 128604 113C166 PURPLE SO1552-40 6B G2 6CO 2Z VCT2050
109705.10A 139018.6 128607-C 128607-C 113C166 PURPLE SO1552-40 6B G2 6CO VCT 1860XL
109705.15A 139018.6 128604 128604 113C166 PURPLE SO1552-40 6B G2 6CO VCT 2050XL
109710.10A 139026.6 128607-C 128607-C 113C166 PURPLE CLUTCH SOLO ASSY MF 1860
109710.15A 139026.6 128604 128604 113C166 PURPLE CLUTCH SOLO ASSY MF 2050
EA60291A 139032.6 128654 128654 113C186 PURPLE SO1552-40 6B G2 6CO VCT-2250XL

2" - 14 SPLINE CLUTCH ASSEMBLIES

109706.22A 139032.6 128654 128654 113C186 PURPLE SO1552-40 6B G2 6CO VCT-2250XL

PARTS WHICH MAY ALSO BE INCLUDED IN CLUTCH ASSEMBLY

Solo 15.5"

Part No. Description Quantity

123C80 Positive Separator Pins 4

127760 2" Clutch Brake 1 with 2" Input Shaft Only
125434 Hub Assy 1 required for VCT, to suit 2" - 10 Spline Input Shaft
125500 Hub Assy 1 required for VCT, to suit 2" - 14 Spline Input Shaft

C7
C8
Stamped
Angle
Spring

D1
D2
 Stamped Angle Spring - SAS1401

Clutch Cover Pressure

Assembly Part Clutch Spring Assembly
Number Number Disc Brake Colour Description

1.75" - 10 SPLINE CLUTCH ASSEMBLIES

107697.3A 129800.12 128344 127740-C RED SAS1401-30 OR G1 8CO FT 2Z

107697.6A 129800.12 128573 127740-C RED SAS1401-30 6B G1 8CO FT 2Z
107697.7 129800.13 128573 BLUE SAS1401-25 6B G1 8CO FT 2Z

1.5" - 10 SPLINE CLUTCH ASSEMBLIES

# 129778.12 128386 RED SAS1401-30 OR G1.5 8FT 2Z

# 129778.12 103126 RED SAS1401-30 4B G1.5 8FT 2Z

# Assembly part number NOT AVAILABLE - order individual components

WARNING: DO NOT USE ABOVE CLUTCHES WITH EATON 4106 TRANSMISSION (LONG SLEEVE)

Clutch Cover
Assembly Part Clutch Spring Assembly
Number Number Disc Brake Colour Description

107699.3 129811.13 128573 BLUE SAS1401-25 6B Gl 8CO FT 2Z

NOTE: USE ABOVE CLUTCH WITH EATON 4106 TRANSMISSION (SHORT SLEEVE)

SYNCHROMESH TRANSMISSIONS DO NOT REQUIRE A CLUTCH BRAKE

Clutch Assembly may be ordered without Torque Limiting Clutch Brake by changing the suffix.

No suffix (example 107697.3) Torque Limiting Clutch Brake is not supplied

"A" (example 107697.3A) Torque Limiting Clutch Brake is supplied

D3
Notes

D4
 Stamped Angle Spring - SAS1402

Clutch Cover Pressure

Assembly Part Disc Disc Intermediate Clutch Spring Assembly
Number Number Front Rear Plate Brake Colour Description

1.75" - 10 SPLINE CLUTCH ASSEMBLIES

107701.16A 129802.2 128343 128344 125197 127740-C PLAIN SAS1402-28 OR G1 8CO FT 2Z

107701.6A 129802.5 128572 128573 125197 127740-C BLUE SAS1402-20 6B G1 8CO FT 2Z
107701.24A 129802.3 128572 128573 125197 127440-C RED SAS1402-24 6B G1 8CO FT 2Z

2" - 10 SPLINE CLUTCH ASSEMBLIES

107703.16A 129804.2 128238 128239 125197 127760 PLAIN SAS1402-28 OR G2 8CO FT 2Z

107703.6A 129804.5 128574 128575 125197 127760 BLUE SAS1402-20 6B G2 8CO FT 2Z
EA60282 129804.3 128574 128575 125197 - RED SAS1402-24 6B G2 8CO FT 2Z

Clutch Assembly may be ordered without Torque Limiting Clutch Brake by changing the suffix.

No suffix (example 107703.16) Torque Limiting Clutch Brake is not supplied

"A" (example 107703.16A) Torque Limiting Clutch Brake is supplied

D5
Exploded Illustration - SAS1401 Clutch Cover Assembly

ALL RELEASE BEARINGS ARE NOW GREASABLE TWIN ZERK

D6
 Clutch Cover Assemblies - SAS1401

14" Stamped Angle Spring SAS 1401

Qty per Clutch Cover

Not for 4106 trans 4106
1.5" 1.75" 1.75"

129778.12

129778.13

129800.12

129800.13

129811.13
Ref Part Part
No. Number Description 3000 2500 3000 2500 2500
1 125409 Flywheel ring assembly (includes 3 of item 31) 1 1 1 1 1
14 205C65 Bolt 4 4 4 4 4
15 200C158 Belleville washer 4 4 4 4 4
16 125056 Retainer & spring pivot assembly
1 1 1 1 1
Contains items B, C(x 3) & D(x 6)
28 236C20 Snap ring 1 1 1 1 1
30 277C96 Spring - pressure (2800) red 6 6
30 277C149 Spring - pressure (2400) blue 6 6 6
31 178C6 Pivot - spring (3 included in item1)
38 125106 Use individual parts - items 41, 45 & 46
38 127889 Use individual parts - items 42, 45 & 46
38 127860 Use individual parts - items 43, 45 & 46
41 125107 Release sleeve & bushing assy, 1.5" 1 1
42 127873 Release sleeve & bushing assy, 1.75" - long 1 1
43 127857 Release sleeve & bushing assy, 1.75" - short 1
Release bearing & housing assembly - greasable
45 127879 Current production uses 125437
Includes item 49 x 1
Release bearing & housing assembly - greasable
45 125437 1 1 1 1 1
Includes item 49 x 2
46 236C13 Snap ring 1 1 1 1 1
49 4759 Nipple - grease (Included in item 45) (296C12)
50 195C92 Adjusting ring 1 1 1 1 1
55 173C139 Lever 8:1 ratio 6 6 6 6 6
60 170C428 Pressure plate (7.375" I.D.) 1 1 1 1 1
70 EA10291 Nameplate 1 1 1 1 1
71 252SP Pin - nameplate 2 2 2 2 2
80 125489 Kwik adjust 1 1 1 1 1
90 205C43 Hex bolt 2 2 2 2 2

A 236C8 Ring - release sleeve 2 2 2 2 2

B 242C101 Retainer - release sleeve NSS
C 178C17 Pivot - spring (3 incl in item 16) NSS
D 205C35.1 Hex bolt NSS

Packaging Materials - not illustrated

100 CC.99.003 Ring - cardboard cl.90x250x5 1 1 1 1 1
101 CLWP-1707-4 Bulletin - clutch installation 1 1 1 1 1
102 CC.99.019 Carton-base clutch 1 1 1 1 1
103 CC.99.020 Clutch carton lid 1 1 1 1 1
104 EA10292 C/board sheet 418x418 small hole 1 1 1 1 1
105 EA10293 C/board sheet 418x418 large hole 1 1 1 1 1
106 EA10294 C/board corner post 295x220 4 4 4 4 4
107 XC.00.081 Sheet - wax 375x375 clutch 1 1 1 1 1
108 1408.3 Block-spacer cl 1 plte 75x16x45 2 2 2 2 2

WARNING:
DO NOT USE SPRING COLOUR TO IDENTIFY SAS (STAMPED ANGLE SPRING) CLUTCHES
D7
Exploded Illustration - SAS1402 Clutch Cover Assembly

ALL RELEASE BEARINGS ARE NOW GREASABLE TWIN ZERK

D8
 Clutch Cover Assemblies - SAS1402

14" Stamped Angle Spring SAS 1402

Qty per Clutch Cover

1.75" 2"

129802.2

129802.3

129802.5

129804.2

129804.3

129804.5
Ref Part Part
No. Number Description 2800 2400 2000 2800 2400 2000
1 125409 Flywheel ring assembly (includes 3 of item 31) 1 1 1 1 1 1
14 205C65 Bolt 4 4 4 4 4 4
15 200C158 Belleville washer 4 4 4 4 4 4
16 125056 Retainer & spring pivot assembly - 44mm (1.75")
1 1 1
Contains items B, C(x 3) & D(x 6)
16 125116 Retainer & spring pivot assembly - 50mm (2")
1 1 1
Contains items B, C(x 3) & D(x 6)
28 236C20 Snap ring 1 1 1 1 1 1
30 277C149 Spring - pressure (2400) blue 6 6
30 277C96 Spring - pressure (2800) red 6 6
30 277C88 Spring - pressure (3200) plain 6 6
31 178C6 Pivot - spring (3 included in item1)
38 127860 Use individual parts - items 43, 45 & 46
38 127859 Use individual parts - items 44, 45 & 46
43 127857 Release sleeve & bushing assy, 1.75" - short 1 1 1
44 127393 Release sleeve & bushing assy, 2" 1 1 1
Release bearing & housing assembly - greasable
45 127879 Current production uses 125437
Includes item 49 x 1
Release bearing & housing assembly - greasable
45 125437 1 1 1 1 1 1
Includes item 49 x 2
46 236C13 Snap ring 1 1 1 1 1 1
49 4759 Nipple - grease (Included in item 38) (296C12)
50 195C92 Adjusting ring 1 1 1 1 1 1
55 173C141 Lever 6:1 ratio 6 6 6 6 6 6
60 170C428 Pressure plate (7.375" I.D.) 1 1 1 1 1 1
70 EA10291 Nameplate 1 1 1 1 1 1
71 252SP Pin - nameplate 2 2 2 2 2 2
80 125489 Kwik adjust 1 1 1 1 1 1
90 205C43 Hex bolt 2 2 2 2 2 2

A 236C8 Ring - release sleeve 2 2 2

A 236C18 Ring - release sleeve 2 2 2
B 242C101 Retainer - release sleeve - 1.75" NSS
B 242C109 Retainer - release sleeve - 2" NSS
C 178C17 Pivot - spring (3 incl in item 16) NSS
D 205C35.1 Hex bolt NSS

Packaging Materials - not illustrated

100 CC.99.003 Ring - cardboard cl.90x250x5 1 1 1 1 1 1
101 CLWP-1707-4 Bulletin - clutch installation 1 1 1 1 1 1
102 CC.99.019 Carton-base clutch 1 1 1 1 1 1
103 CC.99.020 Clutch carton lid 1 1 1 1 1 1
104 EA10292 C/board sheet 418x418 small hole 1 1 1 1 1 1
105 EA10293 C/board sheet 418x418 large hole 1 1 1 1 1 1
106 EA10294 C/board corner post 295x220 4 4 4 4 4 4
107 XC.00.081 Sheet - wax 375x375 clutch 1 1 1 1 1 1
108 1408.1 Block-spacer cl 2 plte 75x16x16 2 2 2 2 2 2

D9
Notes

D10
Angle
Ring
Clutches

E1
E2
 Clutch Assemblies - Angle Ring

Fitting Disc
Flywheel Input Disc Clutch Cover Hole Front / Plate Assembly
Type Shaft Type Assembly Number Location Rear Load Description

310mm 1.25 Ceramic 4B 107605.1 102038.1 8.06-12 holes 345 PCD 103102 2400 AR310-24 4B 6
310mm 1.125 Ceramic 4B 107614.1 102038.1 9.54-12 holes 371.48 PCD 103121 2400 AR310-24 4B 6
350mm 1.5 Organic CA.01.007 CA.01.008 8.46-12 holes 375 PCD 128386 2400 AR350-24 OR
350mm 1.5 Ceramic 4B 107621.1 - 9.59-12 holes 393.70 PCD 103126 2400 AR350-24 4B 6 FT
330mm - - - 102095.1 9.59-12 holes 358.78 PCD 2400 AR-330
350mm - - - 102101.2 8.64-12 holes 375 PCD 1800 AR-350-18 - 400lb
350mm - - - 102101.1 8.64-12 holes 375 PCD 2400 AR-350-24 - 500lb
350mm - - - 102049.1 9.56-12 holes 393.70 PCD 2400 AR-350-24

E3
Notes

E4
Clutch
Discs &
Parts

F1
Driven Disc Assemblies

Figure 1 Figure 2 Figure 3

Figure 4 Figure 5 Figure 6

Figure 7 Figure 8 Figure 9

Figure 10 Figure 11 Figure 12

Clutch plates may be marked "flywheel side" or

"pressure plate side". Ensure correct orientation of
components during installation.

Figure 13
F2
 Driven Disc Assemblies - Clutch Classification

Part Free Photo

Number Type Facings Co-axial Travel Buttons Springs Number
310mm
1 1/2" - 10 spline - single disc 103100 Damper Ceramic - - 4B 6 1
1 1/4" - 10 spline - single disc 103102 Damper Ceramic - - 4B 6 1
1 1/4" - 10 spline - single disc 103121 Damper Ceramic - - 4B 6 1
350mm
1 1/2" - 10 spline - single disc 103126 Damper Ceramic - Y 4B 8 2
1 3/4" - 10 spline - single disc 103132 Damper Ceramic - Y 4B 6 1
13"
1 1/4" - 10 spline - single disc 101243 Damper Organic - - - 6 13
14"
1 1/2" - 10 spline - single disc 128386 Damper Organic - Y - 8 9
14"
1 3/4" - 10 spline - single disc 128343 Damper Organic Y Y - 8 9
128572 Damper Ceramic Y Y 6B 8 7
128616 Damper Ceramic Y Y 3B 8 6
(128695 replaces 128616) 128695 Damper Ceramic Y Y 3B 8 (7+1) 6
14"
1 3/4" - 10 spline rear disc 128344 Damper Organic Y Y - 8 9
128573 Damper Ceramic Y Y 6B 8 7
128617 Damper Ceramic Y Y 3B 8 6
(128696 replaces 128617) 128696 Damper Ceramic Y Y 3B 8 (7+1) 6
15.5"
1 3/4" - 10 spline front disc 128517 Damper Ceramic Y Y 4B 8 2
128548-C Damper Organic Y Y - 8 9
15.5"
1 3/4" - 10 spline rear disc 128518 Damper Ceramic Y Y 4B 8 2
128549-C Damper Organic Y Y - 8 9
14"
2" - 10 spline front disc 128238 Damper Organic Y Y - 8 9
128574 Damper Ceramic Y Y 6B 8 7
128693 Damper Ceramic Y Y 3B 8 (7+1) 6
14"
2" - 10 spline rear disc 128239 Damper Organic Y Y - 8 9
128575 Damper Ceramic Y Y 6B 8 7
128694 Damper Ceramic Y Y 3B 8 (7+1) 6
15.5"
2" - 10 spline front disc 128257 Damper Ceramic Y Y 4B 10 3
128431 Damper Organic Y Y - 8 9
128445 Damper Organic Y Y - 10 10
128519 Damper Ceramic Y Y 4B 8 2
MACK Only 128537 Damper Ceramic Y Y 6B 9 (7+2) 5
128539 Damper Ceramic Y Y 6B 10 8
MACK Only 128570 Damper Ceramic Y Y 6B 9 (7+2) 5
15.5"
2" - 10 spline rear disc 128258 Damper Ceramic Y Y 4B 10 3
128432 Damper Organic Y Y - 8 9
128446 Damper Organic Y Y - 10 10
128520 Damper Ceramic Y Y 4B 8 2
MACK Only 128538 Damper Ceramic Y Y 6B 9 (7+2) 5
128540 Damper Ceramic Y Y 6B 10 8
MACK Only 128571 Damper Ceramic Y Y 6B 9 (7+2) 5
15.5"
2" - 10 spline front or rear disc 128462 Damper Ceramic Y Y 4B 7 11
128541 Damper Ceramic Y - 6B 7 4
128561 Damper Ceramic Y - 4B 7 11
128604 Damper Ceramic Y - 6B 6 12
128607-C Damper Ceramic Y - 6B 6 12
128654 Damper Ceramic Y - 6B 6 12

F3
Clutch Parts

Intermediate Plates

Intermediate Plate Clutch Outside

Part Number Application Style Diameter Thickness Inside Diameter

113C49 EP 1402 1 368.30mm 16.00 / 15.88mm 184.15mm

(14.500") (0.630 / 0.625") (7.250")
113C165 EP 2000 2 392.13mm 19.36 / 19.23mm 217.48mm
(15.438") (0.762 / 0.757") (8.562")
113C166 / 186 EP 2000 2 392.13mm 19.36 / 19.23mm 251.60mm
(15.438") (0.762 / 0.757") (9.905")
125197 SAS 1402 3 349.99mm 17.40 / 17.27mm 184.15mm
(13.779") (0.685 / 0.680") (7.250")

Head Width Pin Diameter Ream Flywheel Hole Length

Drive Pin
K L M N

274C6 18.95 / 18.90mm 12.75 / 12.73mm 12.675 / 12.713mm 25.4mm

(0. 746 / 0.744") (0.502 / 0.501") (0.4990 / 0.5005") (1.0")

WARNING: Both Setscrews "A" and "B" MUST be loosened

or removed to turn or replace Drive Pins

F4
 Clutch Parts

Positive Separator Pins

EP2000 & Solo 15.5" only

Pin

Pin Used
Part Number With Clutch Length

123C80 EP2000 & Solo 15.5" 34.29mm

(1.350")

Kwik-Adjust Locking Device

Adjuster Bolt
Part Number Part Number

125489 205C43
(Qty 2)

Clutch Brakes

127660 127200 127740-C 125237X

use with use with use with use with
2" Input Shaft 2" Input Shaft 1.75" Input Shaft 2" Input Shaft
Kwik-Konnect Style European Style

F5
 Clutch Kits - Illustrated

CS.00.005 and CS.00.007

CS.00.006 and CS.00.008

CS.00.012 and CS.00.013

CS.00.014 and CS.00.015

CS.00.022 and CS.00.023

F6
 Clutch Kits
Clutch
- Details
Kits

CS.00.005 and CS.00.007

These kits can be used to replace a single piece retainer found in older clutch assemblies.
CS.00.005 is for clutch assemblies which are used with 1.75" input shaft.
CS.00.007 is for clutch assemblies which are used with 2" input shaft.

CS.00.006 and CS.00.008

These kits can be used to replace a single piece retainer found in older clutch assemblies.
The kits also include a twin-zerk release bearing assembly and circlip.
CS.00.006 is for clutch assemblies which are used with 1.75" input shaft.
CS.00.008 is for clutch assemblies which are used with 2" input shaft.

CS.00.012 and CS.00.013

These kits can be used to update clutch assemblies with soft centre clutch discs.
CS.00.012 is for clutches rated up to 1860 lb.ft.
CS.00.013 is for clutches rated up to 2050 lb.ft.

CS.00.014 and CS.00.015

These kits can be used to update clutch assemblies to include VCT clutch discs.
CS.00.014 is for clutches rated up to 2050 lb.ft.
CS.00.015 is for clutches rated up to 1860 lb.ft.

CS.00.022 and CS.00.023

These kits can be used to update EP2000 clutch assemblies with soft centre clutch discs.
CS.00.012 is for clutches rated up to 1860 lb.ft.
CS.00.013 is for clutches rated up to 2050 lb.ft.

Retainer Kits
Kit Number: CS.00.005 CS.00.006 CS.00.007 CS.00.008
Input Shaft: 1.75" 1.75" 2.00" 2.00"
Part No: Description:
125388 Rel Sleeve & Bush Assy 2.00" 1 1
125389 Rel Sleeve & Bush Assy 1.75" 1 1
200C155 Ring-Wear 1 1 1 1
200C156 Washer-Retainer 1 1 1 1
242C173 Retainer 1 1 1 1
277C403 Spring sleeve / Ret. 1 1 1 1
125437 Housing Assy -Rel Brg 2 zerk 1 1
236C13 Snap Ring 1 1

V.C.T Soft-Rate Disc Kits

EP1552 ONLY EP 2000 ONLY
Kit Number: CS.00.012 CS.00.013 CS.00.014 CS.00.015 CS.00.022 CS.00.023
Torque Rating: 1860 lb.ft 2050 lb.ft 2050 lb.ft 1860 lb.ft 1860 lb.ft 2050 lb.ft
Part No: Description:
113C166 Plate - Inter 10.125" I.D.EP1552 1 1 1 1
123C80 Pin (Pos.Seperator) 4 4 4 4
125434 Hub Assy-VCT 2.00-10 Spline 1 1 1 1 1 1
128604 Disc-15.5 6B 6CO VCT-2050 lbft 2 2 2
128607-C Disc-15.5 6B 6CO VCT-1860 lbft 2 2 2
170C536 Pressure Plate EP2000 Large Hole 1 1
170C452 Pressure Plate EP1552 Large Hole 1 1

F7
 Clutch Release Yoke

The Eaton-Fuller XL clutch uses a specially designed release yoke (97-509-10-1X) and release bearing
housing. The roller yoke can only be used with XL (eXtended Lube) clutches.

The roller yoke WILL NOT fit Eaton Fuller EP 2000, Easy-Pedal Plus, Angle Spring, Stamped Angle
Spring and Solo Clutches.

The roller yoke provides smoother operation and reduced bushing and bearing wear.

Standard 105C137 release yoke

(clutch shifter)
Bridge width = 4.893

Groove goes towards clutch

brake The XL Roller Yoke 97-509-10-1X
Bridge width = 4.768

Distance of thrust pad to bearing

cap for XL = 0.837
Standard bearing housing = 1.062

Width of bearing housing for the

XL = .4.750
Standard bearing housing = 4.875

The XL bearing housing is easily identified by

the two cast ribs surrounding the grease zerk.

The XL clutch incorporates a sealed, premium lubed-for life release bearing which reduces lubrication
requirements and an improved steel backed bushing which resists wear and provides increased service
life.

F8
 Supersessions

Old Number Old Number Current Number Old Number Old Number Current Number
102038.1L 102038.1 128232 128575
102048.1L 102048.1 128275 128616
107605.1L 107605.1 128276 128617
107606.1L 107606.1 128281 128529
107614.1L 107614.1 128282 128530
107621.1L 107621.1 128295 128517
107700.7 107701.6 128296 128518
107701.1 107701.16A 128306 128343
107702.2 107703.6A 128307 128344
107703.1 107703.16A 128308 128343
107703.2 107703.6A 128320 128548-C
108390.77 108940.77A 128321 128549-C
108390.80 108940.80A 128326 128431
108391.72 108935.72A 128327 128432
108391.74 108935.74A 128342 128573
108391.77 108935.77A 128362 128537
108391.78 108935.78A 128363 128538
108391.80 108935.20A 128616 128695
108391.81 108935.81A 128617 128696
108391.82 108935.22A 129778.3 129778.13
108391.83 108935.83A 129799.12 129800.12
108391.85 108935.25A 129799.13 129800.13
108391.91 108935.31A 129801.2 129802.2
108391.93 108935.93A 129801.3 129802.3
108925.10 108935.10A 129801.5 129802.5
108925.15 108935.15A 129803.2 129802.2
108925.51 108935.91A 129803.5 129802.5
108925.70 108925.10 108935.10A 139012.4 139013.4
108925.71 108935.71A 139012.6 139013.6
108925.80 108935.80A 146390.1 145390.1
108925.81 108935.80A 146390.2 145390.2
108925.82 108935.82A 146400.2 145400.2
108925.84 108935.84A 155018.1 157020.1
108925.85 108935.85A 155018.2 157020.1
108925.91 108935.91A 155018.4 157020.4
108935.94 108935.15A 155018.6 157020.6
109700.94A VOID 155476.4 157481.4
125056X 125056 155477.1 157482.1
125106X 125106 155698.1 157700.1
125116X 125116 155698.2 157700.2
125300 125489 155698.4 157700.4
125413 124C77 155698.6 157700.6
127175 127740-C 155700.4 157700.4
127393X 127393 155700.6 157700.6
127857X 127857 156079.1 155018.1 157020.1
127864X 127860X 127860# 156079.2 155018.2 157020.1
127865X 127859X 127859# 156079.4 155018.4 157020.4
127873X 127873 156079.6 155018.6 157020.6
127878 127879 125437 173C73 173C141
127879 125437 277C286 277C149
127887X 127889X 127889# CA.01.010 109700.5A
127928X 127928 CA.01.014 108935.5A
127929X 127929 CLT007 CLT007P
128215 128519 EA60274 107701.24
128216 128520 EA60284 108035.91
128231 128574

# = Use individual parts. See parts listings in the appropriate section of this catalogue.

F9
Part Number Index

PartNumber: Page Number: PartNumber: Page Number: PartNumber: Page Number:

101227.1 E3 108391.81A A7 109702.78A A7, C3, C7
101243 E3, F3 108391.82 F9 109706.22A C2, C3, C7
102038.1 E3, F9 108391.83 F9 109710.10A C7
102038.1L F9 108391.85 F9 109710.15A C7
102048.1 F9 108391.91 F9 113C165 A7, B5, C7, F4
102048.1L F9 108391.91A A7 113C166 A7, B5, C7, F4, F7
102049.1 E3 108391.93 F9 113C186 B5, C7, F4
102095.1 E3 108925.1 F9 113C49 A7, B3, F4
102101.1 E3 108925.15 F9 123C80 B5, C7, F5, F7
102101.2 E3 108925.51 F9 124C77 F9
103100 F3 108925.7 F9 125056 D7, D9, F9
103102 E3, F3 108925.71 F9 125056X F9
103121 E3, F3 108925.71A A7 125106 D7, F9
103126 D3, E3, F3 108925.8 F9 125106X F9
103132 E3, F3 108925.81 F9 125107 D7
107605.1 E3, F9 108925.82 F9 125116 D9, F9
107605.1L F9 108925.82A A7 125116X F9
107606.1 F9 108925.84 F9 125197 A7, C5, D5, F4
107606.1L F9 108925.85 F9 125237X B3, F5
107614.1 E3, F9 108925.85A A7 125300 F9
107614.1L F9 108925.91 F9 125388 B7, B9, B11, F7
107621.1 E3, F9 108935.10A B5, C2, C3, F9 125389 B7, B9, B11, F7
107621.1L F9 108935.15A B5, C2, C3, F9 125392 B7, B9, B11
107697.3 C2 108935.20A A7, B5, C3, F9 125398 B7, B9, B11
107697.3A A7, D3 108935.22A B5, F9 125409 D7, D9
107697.6 C2 108935.25A B5, C3, F9 125413 F9
107697.6A A7, D3 108935.31A A7, B5, C3, F9 125434 B5, C7, F7
107697.7 C2, D3 108935.5A A7, B5, C3, F9 125437 B7, B9, B11, D7, D9, F7, F9
107699.3 D3 108935.71A A7, B5, F9 125446 B9
107700.7 F9 108935.72A B5, C3, F9 125480 B9
107701.1 F9 108935.74A B5, C3, F9 125489 B7, B9, B11, D7, D9, F5, F9
107701.16 C2 108935.77A A7, B5, C3, F9 125500 B5, C7
107701.16A A7, D5, F9 108935.78A A7, B5, C3, F9 125524 B9
107701.24 F9 108935.80A B5, C3, F9 127175 F9
107701.24A D5 108935.81A A7, B5, C3, F9 127200 F5
107701.6 C2, F9 108935.82A A7, B5, C3, F9 127393 D9, F9
107701.6A A7, D5 108935.83A B5, C3, F9 127393X F9
107702.2 F9 108935.84A B5, F9 127440-C D5
107703.1 F9 108935.85A A7, B5, C2, C3, F9 127660 F5
107703.16 C2 108935.90A B5, C3 127740-C B3, B5, D3, D5, F5, F9
107703.16A A7, D5, F9 108935.91A A7, B5, C3, F9 127760 B3, B5, C7, D5
107703.2 F9 108935.92A A7, B5, C3 127857 D7, D9, F9
107703.6 C2 108935.93A B5, C3, F9 127857X F9
107703.6A A7, D5, F9 108935.94 F9 127859 D9, F9
108009.22A B5, C2, C3 108940.77A B5, F9 127859X F9
108034.57A A7, B3 108940.80A B5, F9 127860 D7, D9, F9
108034.82A A7, B3 109401.3 A7, C2, C5 127860X F9
108034.90A A7, B3 109402.5 C2, C5 127864X F9
108034.91A A7, B3 109402.7 C2, C5 127865X F9
108035.39A A7, B3 109501.16 A7, C2, C5 127873 D7, F9
108035.43A A7, B3 109501.3 A7, C2, C5 127873X F9
108035.53A B3 109504.16 A7, C2, C5 127878 B7, F9
108035.82A A7, B3 109504.3 C2, D5 127879 B7, B11, F9
108035.90A A7, B3 109504.3A A7 127887X F9
108035.91 F9 109700.10A C2, C3, C7 127889 D7, F9
108035.91A A7, B3 109700.15A C2, C3, C7 127889X F9
108390.77 F9 109700.5A A7, C3, C7, F9 127928 F9
108390.8 F9 109700.74A C3, C7 127928X F9
108391.72 F9 109700.81A A7, C3, C7 127929 F9
108391.74 F9 109700.82A A7, C3, C7 127929X F9
108391.77 F9 109700.85A A7, C2, C3, C7 128215 F9
108391.77A A7 109700.91A A7, C3, C7 128216 F9
108391.78 F9 109700.92A A7, C3, C7 128231 F9
108391.78A A7 109700.93A A7, C3, C7 128232 F9
108391.8 F9 109700.94A C3, C7, F9 128238 A7, B3, C2, C5, D5, F3
108391.80A A7 109700.95A C3, C7 128239 A7, B3, C2, C5, D5, F3
108391.81 F9 109702.77A A7, C3, C7 128257 B5, C3, C7, F3

F10
 Part Number Index

PartNumber: Page Number: PartNumber: Page Number: PartNumber: Page Number:

128258 B5, C3, C7, F3 129802.5 A7, C2, D5, D9, F9 173C139 D7
128275 F9 129803.2 F9 173C141 B7, B9, B11, D9, F9
128276 F9 129803.5 F9 173C73 F9
128281 F9 129804.2 A7, C2, D5, D9 178C6 B7, B9, B11, D7, D9
128282 F9 129804.3 D5, D9 193C6 B7, B11
128295 F9 129804.5 A7, C2, D5, D9 195C92 B7, B11, D7, D9
128296 F9 129811.13 D3, D7 195C99 B9
128306 F9 139002.12 A7, C2, C5 197C283 B7
128307 F9 139003.12 C2, C5 197C295 B11
128308 F9 139003.13 C2, C5 200C155 B7, B9, B11, F7
128320 F9 139004.1 A7, C2, C5 200C156 B7, B9, B11, F7
128321 F9 139004.5 A7, C2, C5 200C158 D7, D9
128326 F9 139009.1 A7, C2, C5 205C43 B7, B9, B11, D7, D9
128327 F9 139009.5 A7, C2, C5 205C65 D7, D9
128342 F9 139012.4 F9 205C71 B9
128343 A7, B3, C2, D5, F3, F9 139012.6 F9 230C22 B7, B11
128344 A7, B3, C2, C5, D3, D5, F3, F9 139013.4 A7, C3, C7, F9 236C13 B7, B9, B11, D7, D9, F7
128362 F9 139013.6 C3, C7, F9 236C20 D7, D9
128363 F9 139017.4 A7, C3, C7 242C173 B7, B9, B11, F7
128386 C2, C5, D3, E3, F3 139017.6 A7, C3, C7 252SP B7, B9, B11, D7, D9
128431 A7, B5, C3, C7, F3, F9 139026.6 C7 274C6 B3, F4
128432 A7, B5, C3, C7, F3, F9 139032.6 C3, C7 277C149 B7, D7, D9, F9
128445 A7, B5, C3, C7, F3 145390.1 A7, B3, B7, F9 277C216 B7, B9, B11
128446 A7, B5, C3, C7, F3 145390.2 B7, F9 277C286 F9
128462 A7, B5, C3, C7, F3 145390.3 A7, B3, B7 277C353 B7, B9, B11
128499 C2, C5 145390.4 A7, B3, B7 277C383 B9, B11
128517 B5, F3, F9 145400.1 A7, B3, B7 277C403 B7, B9, B11, F7
128518 B5, F3, F9 145400.2 A7, B3, B7, F9 277C418 B9
128519 A7, B5, C3, C7, F3, F9 145400.3 A7, B3, B7 277C88 B7, B9, B11, D9
128520 A7, B5, C3, C7, F3, F9 145400.4 A7, B3, B7 277C96 B7, B9, B11, D7, D9
128529 F9 146390.1 F9 4759 B7, B9, B11, D7, D9
128530 F9 146390.2 F9 CA.01.007 E3
128537 A7, B5, C3, C7, F3, F9 146400.2 F9 CA.01.008 E3
128538 A7, B5, C3, C7, F3, F9 155018.1 B11, F9 CA.01.010 F9
128539 A7, B5, C3, C7, F3 155018.2 B11, F9 CA.01.011 C2, C5
128540 A7, B5, C3, C7, F3 155018.4 B11, F9 CA.01.012 A7, C2, C5
128541 A7, B5, C3, C7, F3 155018.6 B11, F9 CA.01.014 A7, F9
128548-C B5, F3, F9 155476.4 B11, F9 CLT007 F9
128549-C B5, F3, F9 155477.1 B11, F9 CLT007P F9
128561 B5, F3 155698.1 B11, F9 CS.00.005 B7, B9, B11, F7
128570 A7, B5, C3, C7, F3 155698.2 B11, F9 CS.00.006 F7
128571 A7, B5, C3, C7, F3 155698.4 B11, F9 CS.00.007 B7, B9, B11, F7
128572 A7, B3, C2, C5, D5, F3 155698.6 B11, F9 CS.00.008 F7
128573 A7, B3, C2, C5, D3, D5, F3, F9 155700.4 B11, F9 CS.00.012 F7
128574 A7, B3, C2, C5, D5, F3, F9 155700.6 B11, F9 CS.00.013 F7
128575 A7, B3, C2, C5, D5, F3, F9 156079.1 F9 CS.00.014 F7
128604 B5, C3, C7, F3, F7 156079.2 F9 CS.00.015 F7
128607-C A7, B5, C3, C7, F3, F7 156079.4 F9 CS.00.022 F7
128616 B3, C2, C5, F3, F9 156079.6 F9 CS.00.023 F7
128617 B3, C2, C5, F3, F9 157020.1 B5, B9, C3, F9 EA10291 B7, B9, B11, D7, D9
128654 B5, C3, C7, F3 157020.4 A7, B5, B9, C3, F9 EA10318 B9
128693 F3 157020.6 A7, B5, B9, C3, F9 EA60271 C2, C5
128694 F3 157481.4 B5, B9, F9 EA60272 C2, C5
128695 F3, F9 157482.1 B5, B9, F9 EA60273 C2, C5
128696 F3, F9 157700.1 A7, B5, B9, C3, F9 EA60274 F9
129778.12 D3, D7 157700.2 B5, B9, C3, F9 EA60275 C2, C5
129778.13 D7, F9 157700.4 A7, B5, B9, C3, F9 EA60276 C2, C5
129778.3 F9 157700.6 B5, B9, C3, F9 EA60277 C2, C5
129799.12 F9 158001.6 C3 EA60278 C2, C5
129799.13 F9 158001.8 B5, B9, C3 EA60279 C2, C5
129800.12 A7, C2, D3, D7, F9 170C159 B7 EA60281 C2, C5
129800.13 A7, C2, D3, D7, F9 170C385 B11 EA60282 D5
129801.2 F9 170C428 D7, D9 EA60284 F9
129801.3 F9 170C452 B11, F7 EA60289A B5, C3
129801.5 F9 170C536 B9, F7 EA60290 B5, B9
129802.2 A7, C2, D5, D9, F9 170C542 B9 EA60291A C3, C7
129802.3 D5, D9, F9 170C554 B9 EA60292A B5

F11
 Glossary

Adjusting-Ring Threaded level support ring inside clutch. Needs to be rotated toward
flywheel to keep proper angle relationship between pressure springs and
levers. Is turned via Kwik-Adjust.

Angle Ring Push type clutch whose key feature is its Belleville spring and lever design,
providing constant plate load, and thus maintaining good engagement
throughout its entire life. Also, because the spring is isolated from the
pressure plate, damage from heat transfer is virtually eliminated. Available
in 310mm, 330mm and 350mm sizes.

Co-axial (CO) Dampened centre clutch discs have a spring centre that contain Co-axial
springs. This is a spring within a spring, an inner and an outer, and are
designed to dampen critical vibrations in high torque engines.

Clutch Brake Brake device located on the transmission input shaft of unsynchronized
transmissions behind clutch release bearing. Sandwiched between back
cover of clutch release bearing and front surface of transmission input shaft
bearing cover. Used to slow or stop excess rotation within transmission
when selecting first or reverse while vehicle is stationary.

Dampened Disc A series of springs that surround the disc hub and compress as they absorb
torsional vibrations throughout the drivetrain.

Discs Portion of clutch affixed to transmission input shaft.

Ceramic Type Disc Small pads or buttons which are fastened to both sides
of the disc which is of scalloped paddle wheel configuration. Has increased
ability to handle loads, stresses and heat therefore significantly increasing
clutch life.
Organic Type Disc non-asbestos facings that are suitable for most on-
highway applications.

Easy-Pedal 14 and 15.5 pull type release clutches are the most usable and advanced
in the industry. Easy Pedal clutches contain assist springs which produce
lighter pedal effort without compromising performance.

Free Travel Where the dampening disc design offers built-in free travel allowing the disc
hub to move around 1.5 in either direction before engaging the dampening
springs, thereby reducing gear rattle when the engine is at idle.

Intermediate Plate Cast iron plate between front and rear driven discs. Reduces wear by
absorbing and diffusing heat.

Kwik-Adjust Small gear which, when depressed, engages adjusting ring allowing it to be
turned to maintain fine adjustment for maintaining correct release bearing
position.

Positive Separator Pin Steel pegs positioned in the protruding tabs of the intermediate plate to
ensure a constant gap on both sides of the discs as the clutch is released.
This assures smoother engagement and cooler operation resulting in longer
life.

F12
 Glossary

Powerthread A more robust adjusting ring design incorporating coarser threads making for
easy adjustments (NOTE: Powerthread is only available on 15.5" models).

Pressure Plate Cast iron plate that squeezes driven disc(s) against the engine flywheel. It is
secured to the clutch flywheel ring by springs on earlier models or by drive
straps on current model 15.5" clutches, eliminating lug driven pressure plate
noise, reducing vibration and improving clutch assembly balance.

Push Type Clutches The release bearing is pushed towards the flywheel to disengage the clutch.

Pull Type Clutches The release bearing is pulled away from the flywheel to disengage the
clutch.

Rigid Disc A clutch disc that has no damper springs and therefore cannot absorb the
vibrations and high torque loads of todays engines. These are very rarely
used and not normally recommended.

Roller Yoke Release bearing yoke with rollers which eliminate vertical loading, providing
smoother operation and reduced bushing and bearing wear. Available for
Maintenance Free (MF) models and Solo eXtended Lube (XL) clutches only.

SOLO Eaton Fullers adjustment-free clutch that has an innovative wear-adjusting

technology that checks for proper alignment and makes any necessary
adjustments.

Stamped Angle Spring (SAS) 14 Medium-Duty pull type release clutch. Comes in both single and twin
plate versions.

Single Plate Clutch assembly consisting of only one driven disc.

Twin Plate Clutch assembly consistsing of two driven discs.

Vibration Control Technology Is the state of the art in soft-rate damper designs that significantly
)
(V.C.T reduces severe vibration, cutting down on maintenance costs and
downtime, and extending drivetrain component life.

F13
 www.roadranger.com

EATON AUSTRALIA
Eaton Pty Ltd
ACN: 000 108 770

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Fax: +62 21 522 2110
Copyright Eaton Corporation, 2001
All rights reserved. Printed in Australia 10/01
C100D- 2002