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PSP-DMDP-A-T12
REVISION NO.: A
JACKET / TOPSIDES
FOR
PVC-MS PCVL
PREPARED BY REVIEWED BY APPROVED BY REVIEWED BY APPROVED BY
REV. DATE
NAME SIGNATURE DATE NAME SIGNATURE DATE NAME SIGNATURE DATE NAME SIGNATURE DATE NAME SIGNATURE DATE
A 23/07/12
MAGNETIC PARTICLE TESTING PROCEDURE NO.:
PROCEDURE
PSP-DMDP-A-T12
REVISION NO.: A
JACKET / TOPSIDES
REVISION LIST
SECTION REV. DATE DESCRIPTION OF AMENDMENT
All sections A 23.07.12 Initial Issuance for PCSB review
MAGNETIC PARTICLE TESTING PROCEDURE NO.:
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TABLE OF CONTENTS
1. PURPOSE
3
2. SCOPE
3
3. REFERENCES
3
3.1 Petronas Technical Standards (PTS) 3
3.2 Carigali Standard Procedure (CSP) 3
3.3 Others 3
4. DEFINITIONS
3
5. PROCEDURE
4
5.1 Personnel Qualification 4
5.2 Equipment & Consumable 4
5.3 Surface Preparation 5
5.4 Temperature 6
5.5 Illumination Requirements 6
5.6 Examination Coverage 6
5.7 Direction of Magnetization 6
5.8 Calibration Of Equipment 6
5.9 Sequence of Operation (Wet Continuous Particle Method) 7
5.10 Post Inspection Cleaning 7
5.11 Interpretation of Indications 8
5.12 Evaluation 8
5.13 Acceptance Criteria 8
5.14 Reporting 8
5.15 Safety 9
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6. SPECIAL REQUIREMENT
9
7. RECORDS
9
APPENDICES
APPENDIX-I: MAGNETIC PARTICLE FIELD INDICATOR
APPENDIX-II: YOKE POLE LOCATIONS
APPENDIX-III: REPORT FORM
APPENDIX-IV: DAILY MAGNETIC MACHINE CHECKING
MAGNETIC PARTICLE TESTING PROCEDURE NO.:
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1. PURPOSE
This procedure specification is developed to cover the Magnetic Particle Testing
requirements for industrial work for PETRONAS CARIGALI VIETNAM PROJECT as carried
out by PVC-MSs Subcontractor.
2. SCOPE
This procedure applies to the Magnetic Particle Examination methods use to detect cracks
and other discontinuities on surface and subsurface of ferromagnetic materials.
This procedure defines the conditions of performing the Magnetic Particle Examination for
finished weld, also be carried out after gouging, all weld to fittings, fillet and other permanent
attachment.
3. REFERENCES
3.3 Others
ASTM E709 Standard Guide for Magnetic Particle Edition 1995
Examination
AWS D1.1 Structural Welding Code Steel, Article VI Edition 2010
ASME B31.3 Process Piping Edition 2006
ASME Sec. V Nondestructive Examination, Article 7, Edition 2010
ASME Sec.VIII Rules for Construction of Pressure Vessel Edition 2010
SNT-TC-1A Personnel Qualification and Certification in Edition 2006
Nondestructive Testing
NDT/WP/01/10/PVNDT NDT Written Practice Edition 2011
4. DEFINITIONS
PCVL PETRONAS CARIGALI VIETNAM LIMITED
Client PCSB/PCVL or its subsidiary/contractor
PVC-MS Petroleum Equipment Assembly & Metal Structure JSC
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5. PROCEDURE
5.4 Temperature
The temperature of the part surface and of the suspension shall not exceed 570
(135F).
5.8.3 Alternating - Current (AC) electromagnetic Yoke shall have a lifting power of
at least 4.5 Kg (10 lbs)
5.8.4 A field strength indicator shall be used to check the adequacy or direction
and strength of the magnetizing field and shall be used by positioning the
indicator on the surface to be examined. The field strength is indicated when
a clearly defined line of magnetic particles form across the Copper face of
the indicator and when the magnetic particle are applied simultaneously with
the magnetizing force. When a clearly defined line of particle is not formed in
the desired direction, the magnetizing technique shall be changed or
adjusted (See APPENDIX I MAGNETIC PARTICLE INDICATOR in this
procedure).
5.12 Evaluation
5.12.1 Linear Indications are those in which the length is more than 3 (three) times
the width. Only indications with a dimension greater than 1.6 mm shall be
considered as relevant.
5.12.2 Rounded indications, which are circular, elliptical or in any other shapes,
with or without tail the length equal to or less than three times the width.
5.12.3 Localized surface imperfections, which may occur from machining marks,
surface conditions, or incomplete bond between base metal and cladding,
may produce similar indications, which are non-relevant to the detection of
unacceptable discontinuities.
5.14 Reporting
A Magnetic Particle Examination report will be generated and will contain the following
minimum information as applicable:
Clients Name
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Date of Examination
Report Number
Detail of Item and Quantity Examined
Material
Temperature
Surface Preparation
Cleaning Method
Serial Number of Equipment
Technique
Procedure Number
Results of Examination
Sizes, Sketch and Location of Defect
NDE Examiner, Signature and Qualification
Consumables batch numbers and Expiry date.
(See Appendix II)
5.15 Safety
Safety must be observed at all times and should not be restricted to the followings:
5.15.1 Observe all warning signs, notices and regulations at work site.
5.15.2 Dressed in proper working attires such as coverall, safety helmet, and safety
boots etc.
5.15.3 When working in confined area ensure ventilation fan with adequate supply
of fresh air.
5.15.4 Ensure confined area is gas free.
5.15.5 Ensure fire extinguisher is available.
5.15.6 Ensure magnetizing unit is free from leakage of electricity before attempting
examination. Equipment involved shall be property earthed. Current supply
shall be fitted with an earth-leakage current breaker.
5.15.7 Wear protective gloves, clothing etc, if examination medium/ chemical is
sensitive to skin or eyes.
5.15.8 Do not accidentally aim jet of Aerosol can to your eyes or other personnel.
5.15.9 Remove and discard in proper place all dirty rags and other used items and
exhausted Aerosol Can.
6. SPECIAL REQUIREMENT
(Nil)
7. RECORDS
MAGNETIC PARTICLE TESTING PROCEDURE NO.:
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APPENDICES
APPENDIX-I : MAGNETIC PARTICLE FIELD INDICATOR
APPENDIX-II : YOKE POLE LOCATIONS
APPENDIX-III : REPORT FORM
APPENDIX-IV : DAILY MAGNETIC MACHINE CHECKING
APPENDICES
PSP-DMDP-A-12
APPENDIX I
PAGE 1 OF 1
MAGNETIC PARTICLE FIELD INDICATOR
PSP-DMDP-A-12
APPENDIX II
PAGE 1 OF 1
YOKE POLE LOCATIONS
Typical Example of Yoke Pole Locations
1-1, 2-2 OR 1'-1', 2'-2', 1-1, 2-2: Yoke Pole Locations to Detect Transverse Defects 3-3, 4-4 : Yoke pole location to
detect Longitudinal Defects.
W = Width of Weld
MONTH :
EQUIPMENT NAME :
MODEL :
SERIAL NO. :
DATE EXAMED :
LIFTING POWER WITH MPI CALIBRATION BLOCK
1.
FOR AC YOKE (4.5 Kg / 10 LBS)
SENSITIVITY (THREE LINE APPEARANCE ON
2.
BURMAH CASTROL STRIP
INSPECTED BY
(NDT TECHNICIAN
WITNESS BY
....
(CLIENT REPRESENTATIVE)