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DOCUMENT TITLE:

CLOSED DRAIN COLLECTION DRUM-1


THIS DOCUMENT IS INTENDED FOR USE BY IRAQ MINISTRY OF OIL AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND

TO 4 SIZING CALCULATION FOR PS5A


PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE
617582-5000-49EB-0002-21
INFRASTRUCTURE PROJECT
PROJECT NO.: CLIENT NAME: REVISION: PAGE:

617582 Iraq Ministry of oil / Joint Management Committee


(MoO/JMC) Oil Project Company
0 1 OF 4
CALCULATION TITLE:
Closed Drain Collection Drum-1 to 4 (5000-23-V-001/002/003/004) Sizing calculation for PS5A

OBJECTIVE:
To finalize the Size of Closed Drain Collection Drum-1 to 4 (5000-23-V-001/002/003/004) of PS5A

REFERENCES:
1 Project Design Basis (Doc no: 617582-0000-40DB-0001)
2 UFDs (617582-5000-49UF-0030/0031)
3 P&IDs (617582-5000-49PI-0005-0097/0098/0099/0100)

DESIGN INPUTS / ASSUMPTIONS: CONFIRMATION REQUIRED


1 All gravity drains are assumed with @ 0.8 m/s draining ITEM YES NO
velocity.
2 Any one drain source with max. flow rate / quantity has been c
SUPPLIERS.

considered for estimating working capacity requirement.


3 Design margin of 10% on calculated working volume is
considered for vessel sizing.
4 Closed drain transfer pump capacity is calculated based
on closed drain hold-up volume transfer time as 2 hrs.

HOLDS:

CONCLUSION: CONFIRMATION REQUIRED


Tank Diameter, mm = 3250 ITEM YES NO
Tank Length, mm = 8500
Tank Low Low (LLLL) level (mm) = 150
Tank Low (LLL) level (mm) = 420
Tank High (HLL) level (mm) = 2240
Tank High High (HHLL) level (mm) = 2750

0 14.10.2014 ISSUE FOR CLIENT INFORMATION MKS DVK HJ


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DOCUMENT TITLE:
CLOSED DRAIN COLLECTION DRUM-1
TO 4 SIZING CALCULATION FOR PS5A
PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE
617582-5000-49EB-0002-21
INFRASTRUCTURE PROJECT
PROJECT NO.: CLIENT NAME: REVISION: PAGE:

617582 Iraq Ministry of oil / Joint Management


Committee (MoO/JMC) Oil Project Company
0 2 OF 4

A) Basis for Calculation for Closed Drain Collection Drum 1

1) From Crude Oil Storage Tanks (1, 2 & 3)


Tank Drain Line of 10" size = 150 m3/hr (Assumption - 1)

One tank Drain at a time (15 min holdup) = 37 m3

2) From Booster Pumps (m3/hr) One Pump Drain at one time.

a) Casing Drain = 6 m3 (Assumption - 1)


Drain Line of 2" size
(One Pump Casing Drain at a time)

b) Suction Manifold Holdup


56" size & 20 m length (approx.) = 32 m3

c) Discharge Manifold Holdup = 32 m3


56" size & 20 m length (approx.)

d) Booster Pumps Suction Filters = 4.7 m3


Approx. Dimensions as 2 m (D) x 1.5 m (H)
One Filter Drain at a time.

Sub Total = 37 m3 (Assumption - 2)


(Any one max. of all sources)

Total Closed Drain Volume Collected = 41 m3 (Assumption - 3)


(With 10% Margin)

Selected Working Volume for Closed Drain = 50 m3


Collection Drum

The sizing basis for Closed Drain Collection Drums for Cluster-1, 2 3 & 4 is typical.
Hence, all these vessels shall have working capacity of 50 m3.

B) Basis for Closed Drain Transfer Pump Capcity -

Closed drain hold-up volume transfer time require= 2 hrs (Assumption - 4)

Closed Drain Pump capacity = 25 (m3/hr)


DOCUMENT TITLE:
CLOSED DRAIN COLLECTION DRUM-1 TO 4 SIZING
CALCULATION FOR PS5A
PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE INFRASTRUCTURE
PROJECT
617582-5000-49EB-0002-21
PROJECT NO.: CLIENT NAME: REVISION: PAGE
Iraq Ministry of oil / Joint Management Committee
617582 (MoO/JMC) Oil Project Company 0 4

HORIZONTAL DRUM SIZING

STEP A: EVALUATION OF DRUM SIZE

Working Volume required = 50 m3

Maximum Pump in rate / In flow = 150 m3/hr


Maximum Pump out rate / Out flow = 25 m3/hr

Selected Diameter of the Vessel = 3.25 m


Selected Length of the Vessel = 8.5 m
Selected L/D Ratio = 2.62

Type of Vessel = Elliptical

Gross Vessel Volume = 79.50 m3

STEP B: EVALUATION OF LEVEL ALARMS

1 Low Low Liquid Level (LLLL)

LLLL (Low Low Liquid Level) = 0.15 m (User input)


Liquid Volume below LLLL = 1.22 m3

2 Low Liquid Level (LLL) Calculation

Maximum Pump out rate / Out flow = 25 m3/hr

Operator intervention time = 10 min. (Per Design Criteria)


Required Volume between LLLL and LLL = 4.17 m3

LLL (Low Liquid Level) = 0.42 m (User input)


Calculated Liquid Volume upto LLL = 5.68 m3 SELECTED LLL IS OK

3 High Liquid Level (HLL) Calculation

Working Volume required = 50 m3


(Volume between HLL and LLL)
HLL (High Liquid Level) = 2.24 m (User input)
Calculated Liquid Volume upto HLL = 57.51 m3 SELECTED HLL IS OK

4 High High Liquid Level (HHLL) Calculation

Maximum Pump in rate / In flow = 150 m3/hr

Operator intervention time = 5 min. (Per Design Criteria)


DOCUMENT TITLE:
CLOSED DRAIN COLLECTION DRUM-1 TO 4 SIZING
CALCULATION FOR PS5A
PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE INFRASTRUCTURE
PROJECT
617582-5000-49EB-0002-21
PROJECT NO.: CLIENT NAME: REVISION: PAGE
Iraq Ministry of oil / Joint Management Committee
617582 (MoO/JMC) Oil Project Company 0 4

HORIZONTAL DRUM SIZING


Required Volume between HLL and HHLL = 12.47 m3

HHLL (High High Liquid Level) = 2.75 m (User input)


Calculated Liquid Volume upto HHLL = 70.54 m3 SELECTED HHLL IS OK
DOCUMENT TITLE:
CLOSED DRAIN COLLECTION DRUM-1 TO 4 SIZING
CALCULATION FOR PS5A
PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE INFRASTRUCTURE
PROJECT
617582-5000-49EB-0002-21
PROJECT NO.: CLIENT NAME: REVISION: PAGE
Iraq Ministry of oil / Joint Management Committee
617582 (MoO/JMC) Oil Project Company 0 4

HORIZONTAL DRUM SIZING


STEP C: VAPOUR SPACE / FREE BOARD REQUIREMENT

Side Entry Inlet Nozzle = YES

Nozzle Size = 12 Inch


= 0.305 m

Vapour space required above inlet nozzle top = 0.15 m

Calculated Diameter of Vessel = 3.205 m

SELECTED DESIGN IS OK

STEP D: DRUM SIZING / DESIGN RESULTS SUMMARY

Diameter of the Vessel (D) = 3.25 m


Length of the Vessel (L) = 8.5 m
Selected L/D Ratio = 2.62
Working Volume = 50 m3
Level Alarm Settings
HHLL = 2750 mm
HLL = 2240 mm
LLL = 420 mm
LLLL = 150 mm

L= 8.5 m

HHLL 2750 mm
HLL 2240 mm
D = 3.25 m

LLL 420 mm
LLLL 150 mm

L/D = 2.62

References:

1 (Ref: Perry's Chemical Engineers Handbook, 7th Ed., Section 10-139)

Volume of Partially filled Horizontal Vessel -


DOCUMENT TITLE:
CLOSED DRAIN COLLECTION DRUM-1 TO 4 SIZING
CALCULATION FOR PS5A
PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE INFRASTRUCTURE
PROJECT
617582-5000-49EB-0002-21
PROJECT NO.: CLIENT NAME: REVISION: PAGE
Iraq Ministry of oil / Joint Management Committee
617582 (MoO/JMC) Oil Project Company 0 4

HORIZONTAL DRUM SIZING


V L( D / 2) 2 SINCOS 20.215 H 2 (1.5 D H )
Where, ACOS (1 2 H / D )
DOCUMENT NO.:
617582-5000-49EB-0002-21
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ZONTAL DRUM SIZING

Index
###
Elliptical
Hemispherical
Torispherical

LLLL
Alpha () (Degree)
Alpha () (Radian)
DOCUMENT NO.:
617582-5000-49EB-0002-21
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ZONTAL DRUM SIZING


DOCUMENT NO.:
617582-5000-49EB-0002-21
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ZONTAL DRUM SIZING

SELECTED DESIGN IS OK


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617582-5000-49EB-0002-21
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ZONTAL DRUM SIZING

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