DELAY IN MONTH OF JULY-15, IN PICKLING LINE

Sl. No. Date Reason Duration Section

1 01.07.2015 No Material 0:25 Hrs. Plan
01.07.2015 Scrubber recirculation pump delivery flange leakage 0:35 Hrs. Mech
01.07.2015 No Material 0:20 Hrs. Plan
01.07.2015 Recoiler gripper work 2:35 Hrs. Mech
01.07.2015 Bottom surface inspection 0:10 Hrs. Lab
01.07.2015 Width adjustment 0:15 Hrs. Setup
01.07.2015 Mechanical working in recoiler gripper from previous shif 1:20 Hrs. Mech
01.07.2015 No Schedule 1:15 Hrs. Plan
01.07.2015 1.6 mm coil tried to feed through dogtail in ppm mode sq. roll no # 3 failed to push the co 1:50 Hrs. Plan/Mech/Oprn
01.07.2015 Tension unit # 2 polishing 0:20 Hrs. Mech
01.07.2015 Recoiler gripper problem 0:15 Hrs. Mech
01.07.2015 Bottom surface inspection 0:15 Hrs. Lab
01.07.2015 Trimmer width adjustment, 5 times as per schedule 0:30 Hrs. Plan
01.07.2015 Recoiler gripper problem 1:00 Hrs. Mech
01.07.2015 Bottom surface inspection 0:15 Hrs. Lab
2 02.07.2015 Shutdown 8:00 Hrs. SD
02.07.2015 Shutdown 8:00 Hrs. SD
02.07.2015 Shutdown job 3:45 Hrs. Mech
02.07.2015 Sq. Roll No # 2 not moving forward direction, Mech did stone shifing job 2:10 Hrs. Mech
02.07.2015 Uncoiler not forwading the coil 0:20 Hrs. Mech
3 03.07.2015 Due to excess grease in not forward in flatner & pinch roll 0:15 Hrs. Mech
03.07.2015 Face change & Lap - Gap setting 0:50 Hrs. Setup
03.07.2015 Coil ID 97970960 due to camber stuck in sq. roll # 2 0:30 Hrs. HR Input
03.07.2015 Due to shape & ID loose 0:30 Hrs. HR Input
03.07.2015 Loop formation when line start 0:30 Hrs. Iem
03.07.2015 Coil ID B570178000 thracking D/S due to heavy camber 10 m cutting. Feeding problem sp 0:20 Hrs. HR Input
03.07.2015 Coil ID B570178000 buildup not Ok so parting & coil back & again feed 0:20 Hrs. HR Input
03.07.2015 Entry crane down so no coil saddle entry AB crane tong mechanically 0:50 Hrs. Mech
03.07.2015 Bottom surface inspection 0:15 Hrs. Lab
03.07.2015 While processing coil ID 97950842 in trimm time coil telescopic in uncoiler mandrel due to 1:15 Hrs. HR Input
03.07.2015 All FHCR coil input winding tension loose so coil get telescopicing 1:15 Hrs. HR Input
03.07.2015 Bottom surface inspection 0:15 Hrs. Lab
03.07.2015 Concentration problem ARP giving 7 KL acid only at 3 AM 0:30 Hrs. ARP
4 04.07.2015 Coil ID 97960860 ID bend 0:10 Hrs. HR Input
04.07.2015 Blade change & Lap - Gap setting 0:50 Hrs. Setup
04.07.2015 Coil ID B570214000 Repickling 0:20 Hrs. HR Input
04.07.2015 Width adjustment 0:30 Hrs. Plan
04.07.2015 L2 Problem 0:15 Hrs. L2
04.07.2015 Crane tong breakdown of AB bay crane. Entry saddle empty 0:40 Hrs. Mech
04.07.2015 Coil ID T560361250 Heavy camber headend cutting done upto 15 m. coil stuck in tank # 3 t 0:25 Hrs. HR Input
04.07.2015 Width adjustment for trimming coil 0:10 Hrs. Setup
04.07.2015 Bottom surface inspection 0:15 Hrs. Lab
04.07.2015 Width adjustment 0:10 Hrs. Setup
04.07.2015 Width adjustment 0:15 Hrs. Setup
04.07.2015 Coil ID B570264000 have done repickled 0:15 Hrs. HR Input
04.07.2015 Coil ID B570274000 have done repickled due to line stoppage 0:20 Hrs. Iem
04.07.2015 Lab person did bottom inspection 0:10 Hrs. Lab
04.07.2015 All FHCR coil have loose ID 0:20 Hrs. HR Input
5 05.07.2015 Bottom surface inspection 0:15 Hrs. Lab
05.07.2015 Width adjustment 0:15 Hrs. Setup
05.07.2015 Recoiler break get loose. Coil ID B570304000 OD 8 - 10 wrap get loose in recoiler while hi 0:30 Hrs. Mech
05.07.2015 Width adjustment for trimming coils 0:10 Hrs. Setup
05.07.2015 97300701 input shape very poor 3 - 4 m camber cut in entry 0:20 Hrs. HR Input
05.07.2015 Blade face change & Lap - Gap setting 0:45 Hrs. Setup
05.07.2015 Bottom surface inspection 0:10 Hrs. Lab
05.07.2015 No person available 0:30 Hrs. Ally
05.07.2015 Sq. Roll # 2 not pull 1.8 mm strip 0:40 Hrs. Mech
05.07.2015 Prewash sq. roll # 2 not moving 0:20 Hrs. Mech
05.07.2015 Electrically down clearing problem 0:35 Hrs. Crane
05.07.2015 Coil camber towards O/S coil taken back & cut 2 - 10 m ID B540348000 0:20 Hrs. HR Input
05.07.2015 Trimmer IN/OUT problem 1:50 Hrs. Iem
6 06.07.2015 Bottom surface inspection 0:15 Hrs. Lab
06.07.2015 Trimmer width adjustment 0:15 Hrs. Setup
06.07.2015 When line stop coil ID B570376000 Recoiler coil wrap loose 3 - 4 wrap recoiler break not wo 0:45 Hrs. Mech
06.07.2015 Coil ID 97951000 parted trimm miss due to input HR winding tension loose. Coil telescopic 0:40 Hrs. HR Input
06.07.2015 Lap - Gap setting for 4.3 mm th. As per planing schedule 0:15 Hrs. Plan
06.07.2015 Coil ID B570402000 & B570404000 Repickling done due to input HR hard scale 0:30 Hrs. HR Input
06.07.2015 Many FHCR coil input winding tension loose & edge damage poor shape due to these all inpu 0:30 Hrs. HR Input
06.07.2015 Trimmer blade changed & Lap - Gap setting 0:45 Hrs. Setup
06.07.2015 Camber in coil ID # T560660850 stuck in sq. roll # 12 O/S got damage cut in exit shear 0:15 Hrs. HR Input
06.07.2015 Width adjustment for trimming coil 0:10 Hrs. Setup
06.07.2015 Coil ID B570421000 (Repickling done) 0:20 Hrs. HR Input
06.07.2015 Bottom surface inspection 0:15 Hrs. Lab
06.07.2015 Coil ID B570427000 starting 5 m camber so cutting entry shear 0:15 Hrs. HR Input
7 07.07.2015 Coil ID B570454000 not oiling afer 150 m length due to oiler fault So that coil are reproce 0:20 Hrs. Iem
07.07.2015 Trimmer width adjustment 0:15 Hrs. Setup
07.07.2015 Bottom surface inspection 0:15 Hrs. Lab
07.07.2015 Coil ID B570461000 Repickling done due to HR Input hard scale 0:20 Hrs. HR Input
 07.07.2015 Coil ID B570487000 OD input HR 4 wraps edge damage cut in entry shear 0:20 Hrs. HR Input
07.07.2015 Coil surface inspection 0:20 Hrs. Lab
07.07.2015 Width adjustment for trimming 0:10 Hrs. Setup
07.07.2015 Shape of coil ID T560611890 very poor 0:15 Hrs. HR Input
07.07.2015 Coil stuck of 1.8 mm coil in gripper ID B570526000 0:10 Hrs. Mech
07.07.2015 Bottom surface inspection 0:20 Hrs. Lab
8 08.07.2015 TU # 2 Polishing done 0:30 Hrs. Mech
08.07.2015 Coil ID 96600479 heavy camber & poor OD shape. Coil stuck thrice in tank # 5 1:15 Hrs. HR Input
08.07.2015 Weigh bridge calibration 0:20 Hrs. Iem
08.07.2015 Bottom surface inspection 0:15 Hrs. Lab
08.07.2015 Recoiler gear lub. Pump coupling decouple 0:40 Hrs. Mech
08.07.2015 Sq. Roll No # 5 not put 1.8 mm (T570780680, loop formation in prewash 0:30 Hrs. Mech
08.07.2015 Bottom surface inspection 0:20 Hrs. Lab
08.07.2015 Width adjustment for trimming coil 0:15 Hrs. Setup
08.07.2015 Coil ID 98221012 winding tension problem. Shifing of coil in uncoiler 0:15 Hrs. HR Input
08.07.2015 Width adjustment 0:10 Hrs. Setup
08.07.2015 Bottom surface inspection 0:10 Hrs. Lab
9 09.07.2015 Trimmer blade 2nd face changed & lap-gap setting width adjustment. 0:45 Hrs. Setup
09.07.2015 Tenssion unit-II bottom roll dent checking. 0:15 Hrs. Mech
09.07.2015 Tenssion unit-II bottom roll plishing. 0:15 Hrs. Mech
09.07.2015 ID # 98060860 repickled due to hard scale. 0:20 Hrs. HR Input
09.07.2015 Trimmer blade width adjustment. 0:15 Hrs. Setup
09.07.2015 Bottom roll inspection. 0:15 Hrs. Lab
09.07.2015 Coil ID-B570631000, stiching not done 1.8mm coil. 0:20 Hrs. Oprn
09.07.2015 All FHCR coil input binding tenssion loose, coil telescopic in uncoiler mendral line speed slo 1:00 Hrs. HR Input
09.07.2015 From previous shif RC1,2& 3 acid concentration loose, line speed slow. 0:40 Hrs. Mech/ARP
09.07.2015 Coil bottom surface inspection slow. 0:15 Hrs. Lab
09.07.2015 No coil in entry saddle. 0:20 Hrs. HR Receving
09.07.2015 Width adjustment for trimming coil. 0:10 Hrs. Setup
09.07.2015 Rewinding coil O/S & D/S trim break, so line speed 80mpm. 0:15 Hrs. HR Input
09.07.2015 Initial 5m camber & shape very struck on SQ roll#7 so coil taken back & refeeding. 0:30 Hrs. HR Input
09.07.2015 Acid tank#1 temp. problem tank#1 by passed. 0:45 Hrs. Iem
09.07.2015 Repickling done (B570675000). 0:15 Hrs. HR Input
09.07.2015 Bottom surface inspection. 0:10 Hrs. Lab
10 10.07.2015 Late scheduling, so there is no coil in the saddle. 0:35 Hrs. Plan
10.07.2015 Tank#3 bypassed due to its pump seal failure causing leakage & another pump valve joinnin 0:15 Hrs. Mech
10.07.2015 Line speed slow down due to water carryover problem. 0:30 Hrs. Mech
10.07.2015 Bottom surface inspection. 0:15 Hrs. Lab
10.07.2015 New blade change & lap-gap setting. 0:40 Hrs. Setup
10.07.2015 For blade change taken extra time. 0:20 Hrs. Mech
10.07.2015 No schedule. 0:10 Hrs. Plan
10.07.2015 Bottom surface inspection. 0:15 Hrs. Lab
10.07.2015 All TY02 & TY04 coils run in lower speed. 0:30 Hrs. HR Input
10.07.2015 Bottom surface inspection. 0:15 Hrs. Lab
11 11.07.2015 HR ID 98240810 coil repickled due to single black patch come at a speed of 80mpm. (Hard 0:20 Hrs. HR Input
11.07.2015 TU#2 polishing. 0:30 Hrs. Mech
11.07.2015 ID#T570791260 heavy camber at 1st 100m throughout camber in coil, so coil feeding & slow 0:15 Hrs. HR Input
11.07.2015 ID#98220840 coil struck in rinse.Taken back & feeded again. 0:10 Hrs. Oprn
11.07.2015 Bottom surface inspection. 0:30 Hrs. Lab
11.07.2015 Water carryover problem in coils afer hot air dryer. 0:15 Hrs. Mech
11.07.2015 Coil ID B570788000 input binding tension loose, line speed slow. 0:30 Hrs. HR Input
11.07.2015 T2 polishing done. 0:20 Hrs. Mech
11.07.2015 Lap-Gap setting for 3.5mm coil. 0:20 Hrs. Setup
11.07.2015 Repickling done due to hard scale (coil ID-B570813000). 0:20 Hrs. HR Input
11.07.2015 Bottom surface inspection. 0:20 Hrs. Lab
11.07.2015 All 2.2mm FHCR coil input binding tenssion loose, coil ID loose line speed slow. 0:30 Hrs. HR Input
11.07.2015 Previous shif coil repickled. 0:30 Hrs. HR Input Previous Shif
11.07.2015 SQ roll#7 not forwarding & 2times coil taken back afer SQ#72&SQ#73 due to coil not feed 0:30 Hrs. Mech
11.07.2015 Communication problem due to no charger in exit of walky talky. 0:20 Hrs. Oprn
11.07.2015 Bottom surface inspection. 0:15 Hrs. Lab
11.07.2015 Width adjustment (2times). 0:15 Hrs. Setup
12 12.07.2015 Coil ID B570840000 input width less,1245 to 1247 trim miss. 0:20 Hrs. HR Input
12.07.2015 Work in hot air dryer & blade face change & lap gap setting. 1:15 Hrs. Mech
12.07.2015 Tenssion unit#2 polishing done. 0:20 Hrs. Mech
12.07.2015 All ITW coil running in low speed. 0:20 Hrs. HR Input
12.07.2015 Bottom surface inspection. 0:15 Hrs. Lab
12.07.2015 All FHCR coil input binding tenssion loose, Coil ID loose. 0:20 Hrs. HR Input
12.07.2015 Lap-Gap setting & coil stonning of O/S blade due to pitting mark in blade. 0:30 Hrs. Setup
12.07.2015 Line speed slow due to winding tenssion problem in HR coil 9840050. 0:15 Hrs. HR Input
12.07.2015 Repickling of B570857000 due to hard scale. 0:20 Hrs. HR Input
12.07.2015 Coil T570791400 heavy camber in stonning 10m so feeding problem. 0:15 Hrs. HR Input
12.07.2015 Bottom surface inspection. 0:15 Hrs. Lab
12.07.2015 Width adjustment for trimming. 0:10 Hrs. Setup
12.07.2015 Width adjustment for trimming. 0:10 Hrs. Setup
12.07.2015 Bottom surface inspection. 0:15 Hrs. Lab
13 13.07.2015 Previous shif advise us to check lap-gap. 0:20 Hrs. Setup
13.07.2015 Trimmer blade width adjustment. 0:10 Hrs. Setup
13.07.2015 Roll no#5 of tenssion unit#2 jaam. Free it mechanical. 0:25 Hrs. Mech
13.07.2015 Uncoiler tenssion off. 0:20 Hrs. Iem
13.07.2015 Bottom surface inspection. 0:10 Hrs. Lab
13.07.2015 Coil ID-B570920000 have hard scale, repickle done. 0:20 Hrs. HR Input
 13.07.2015 All FHCR coil ID loose & poor shape. 0:30 Hrs. HR Input
13.07.2015 Heay Camber in Coil id 98380610. 0:15 Hrs. HR Input
13.07.2015 Width adjustment for trimming coil. 0:10 Hrs. Setup
13.07.2015 Bottom surface inspection. 0:10 Hrs. Lab
13.07.2015 Trimmer blade chage & lap-gap setting. 1:00 Hrs. Setup
13.07.2015 SQ roll#7 not moving & exit hydrolic pinch roll hydrolic motor changing. 0:30 Hrs. Mech
13.07.2015 Coil ID-B570972000 repickling done due to hard scale. 0:20 Hrs. HR Input
13.07.2015 Trimming blade width adjustment. 0:15 Hrs. Setup
14 14.07.2015 1.9mm coil not pulled by SQ roll, coil taken back & reloaded from saddle. 1:30 Hrs. Mech
14.07.2015 Coil ID B570996000 heavy camber in ID, coil track towards D/S gas cutting done. 0:30 Hrs. HR Input
14.07.2015 Pusher plate proxy adjustment done by IEM. 0:15 Hrs. Iem
14.07.2015 B570998000 has heavy camber towards, D/S coil taken back shifed. 0:20 Hrs. HR Input
14.07.2015 Coil bottom surface inspection & sample cutting. 0:20 Hrs. Lab
14.07.2015 All HRPO coil headend cut in entry shear due to poor shape & gas cutting. 0:25 Hrs. HR Input
14.07.2015 Heavy camber in coil ID T570881360 stuck in SQ roll taken back &15-20m cut in entry shear 0:55 Hrs. HR Input
14.07.2015 Tenssion unit#II polishing job. Metal pickup in roll # towards D/S in 1st point. 0:10 Hrs. Mech
14.07.2015 Feed mode keapt for coil ID T570881700 due to camber. 0:10 Hrs. HR Input
14.07.2015 Repickling of coil ID 98430910 due to hard scale. 0:15 Hrs. HR Input
14.07.2015 Bottom surface inspection. 0:15 Hrs. Lab
14.07.2015 Width adjustment for trimming coil. 0:10 Hrs. Setup
14.07.2015 Pusher plate proxy problem while line are in running. 0:20 Hrs. Iem
14.07.2015 Pusher plate proxy problem. 0:15 Hrs. Iem
14.07.2015 Coil#98490512 heavy damage at drive side & parting done due to bad buildup. 0:20 Hrs. HR Input
14.07.2015 Trimmer width adjustment. 0:10 Hrs. Setup
14.07.2015 Bottom surface inspection. 0:10 Hrs. Lab
15 15.07.2015 Coil have heavy camber T570881580, struck in hot air dryer. 0:25 Hrs. HR Input
15.07.2015 Hot air dryer tripped. 0:15 Hrs. Iem
15.07.2015 Width adjustment. 0:10 Hrs. Setup
15.07.2015 Bottom surface inspection. 0:15 Hrs. Lab
15.07.2015 Exit hydrolic power pack pressure pad. 0:15 Hrs. Mech
15.07.2015 Low concentration only 13K.L. Acid given by ARP. 0:30 Hrs. ARP
15.07.2015 Blade face change. 0:45 Hrs. Setup
15.07.2015 Lap-gap & width adjustment. 0:15 Hrs. Setup
15.07.2015 Heavy camber in coil ID T570881750. struck in SQ roll 2 taken back & cut 870m in entry she 0:35 Hrs. HR Input
15.07.2015 Recoiler gripper problem. 0:10 Hrs. Mech
15.07.2015 All FHCR coils (0-400m) run in 100mpm speed. 0:20 Hrs. HR Input
15.07.2015 TY02 coils run in slow speed. 0:10 Hrs. HR Input
15.07.2015 Bottom surface inspection. 0:10 Hrs. Lab
15.07.2015 HR ID:-98520892;98520800 both coils repickled due to hard scale black patch. 0:40 Hrs. HR Input
15.07.2015 Repickle of coil 98480590. 0:15 Hrs. HR Input
15.07.2015 Line speed at 50mpm for each coil upto 300m. 1:00 Hrs. HR Input
15.07.2015 Width adjustment. 0:10 Hrs. Setup
16 16.07.2015 Coil ID B571136000not getting turned afer SQ roll # 5, check & find pressured was 1kg 1cm 0:35 Hrs. Mech
16.07.2015 Trimming blade width adjustment. 0:15 Hrs. Setup
16.07.2015 Many HRPO coil bottom inspection due to scratch mark. 0:20 Hrs. Lab
16.07.2015 All coil run 50mpm upto 300m due to hard scale. 1:30 Hrs. HR Input
16.07.2015 Repickling of coil ID B570016000. 0:15 Hrs. Plan
16.07.2015 Line speed slow due to edge waviness of high sev. In coil ID T570791610. 0:10 Hrs. HR Input
16.07.2015 3times width adjustment. 0:15 Hrs. Setup
16.07.2015 All FHCR coils run in 50mpm upto 400m of coil as per instruction. 1:30 Hrs. HR Input
16.07.2015 Bottom surface inspection. 0:10 Hrs. Lab
16.07.2015 Blade changing & lap-gap setting. 0:50 Hrs. Setup
16.07.2015 HR ID 9844170 coil parled at entry shear due to width variation trimmer hold down roll did 0:30 Hrs. Mech
16.07.2015 Coil ID B571185000 repickling done due to hard scale. 0:20 Hrs. HR Input
16.07.2015 Bottom surface inspection. 0:10 Hrs. Lab
16.07.2015 All FHCR coil line speed 50mpm-120mpm due to starting 300m hard scale. 1:30 Hrs. HR Input
17 17.07.2015 Width adjustment 0:10 Hrs. Setup
17.07.2015 Exit pulpit power trip, unable to print coil sticker 0:10 Hrs. Iem
17.07.2015 98370830 coil camber stuck in H.A.D taken back 0:15 Hrs. HR Input
17.07.2015 Tension unit # 2 roll no # 5 jammed released it by mech. 0:50 Hrs. Mech
17.07.2015 Coil ID 98580740 heavy camber stuck in H.A.D taken back 0:20 Hrs. HR Input
17.07.2015 Bottom surface Inspection 0:10 Hrs. Lab
17.07.2015 Width adjustment 0:10 Hrs. Setup
17.07.2015 2 old FHCR coils B570860000, B570854000 Repickled. Samples of hard scale were taken & sev 0:45 Hrs. HR Input
17.07.2015 Coil front end stuck in rinse section taken back (98400610) 0:15 Hrs. Oprn
17.07.2015 6 coils (FHCR) repickled in shif 1:30 Hrs. HR Input
17.07.2015 For repickling trimmer IN/OUT operation 0:20 Hrs. Setup
17.07.2015 Bottom surface Inspection 0:10 Hrs. Lab
17.07.2015 Sq Roll # 2 of prewash tank not properly sown; So coil stucking 0:25 Hrs. Mech
17.07.2015 Sq. Roll # 5 not pulling 1.9 mm coil ; pressure increased & coil refeeded 0:25 Hrs. Mech
17.07.2015 Blade face changing & Lap - Gap setting 0:50 Hrs. Setup
17.07.2015 2 FHCR coils run at 50 mpm upto 350 m . HR ID 98490490 parted & sample collected for tes 1:00 Hrs. HR Input
17.07.2015 Bottom surface Inspection 0:15 Hrs. Lab
18 18.07.2015 Coil ID 98560560 was repickled due to hard scale 0:20 Hrs. HR Input
18.07.2015 Coil ID 98560560 was repickled due to hard scale 0:20 Hrs. HR Input
18.07.2015 Bottom surface inspection 0:10 Hrs. Lab
18.07.2015 2 times width adjustment 0:15 Hrs. Setup
18.07.2015 Coil ID 98560540 Repickled due to previous shif instruction 0:30 Hrs. HR Input
18.07.2015 Level2 problem 0:10 Hrs. L2
18.07.2015 Width adjustment 0:15 Hrs. Setup
18.07.2015 Bottom surface inspection 0:15 Hrs. Lab
 18.07.2015 Width adjustment for trimming coil (two times) 0:15 Hrs. Setup
18.07.2015 Coil ID T570871620 outer wraps coil shape very poor & camber 0:15 Hrs. HR Input
18.07.2015 Coil ID T570881630 heavy camber towards O/S coil struck rinse taken 0:20 Hrs. HR Input
18.07.2015 trimmer width adjustment 0:10 Hrs. Setup
18.07.2015 ASD Problem 0:10 Hrs. Iem
18.07.2015 Bottom surface inspection 0:10 Hrs. Lab
18.07.2015 All FHCR coil starting speed in 30 mpm to 40 mpm 1:30 Hrs. HR Input
19 19.07.2015 Trim scrap tangled with O/S blade from previous shif 0:15 Hrs. Oprn
19.07.2015 Blade change & Lap - Gap setting 0:55 Hrs. Setup
19.07.2015 Entry side guide IN-OUT problem 0:15 Hrs. Mech
19.07.2015 Scrap box removed 0:15 Hrs. Oprn
19.07.2015 Blade face change 0:50 Hrs. Setup
19.07.2015 Walky changing problem 0:20 Hrs. Oprn
19.07.2015 Oiler not working many times 0:20 Hrs. Iem
19.07.2015 Bottom surface inspection 0:10 Hrs. Lab
19.07.2015 Previous shif last coil process 0:10 Hrs. Oprn
19.07.2015 4.3 mm coil cut in running blade afer face change only 4 no. coil cut 4.3 mm planning giv 0:40 Hrs. Plan
19.07.2015 Coil ID B571366000 Repickling done due to input HR hard scale 0:20 Hrs. HR Input
19.07.2015 Pickling bath no # 2 & 3 by pass for gasket changing work acid leakage 1:00 Hrs. Mech
19.07.2015 Line speed slow all FHCR coil input binding tension loose so line speed slow 0:30 Hrs. HR Input
19.07.2015 Bottom surface inspection 0:10 Hrs. Lab
20 20.07.2015 Width adjustment for trimming coil 0:10 Hrs. Setup
20.07.2015 O/S trimming not Ok. Blade changing & Lap - Gap setting 1:25 Hrs. Mech
20.07.2015 O/S trimming not Ok. Blade changing & Lap - Gap setting & Run out checking & exit hydraul 3:05 Hrs. Mech
20.07.2015 All FHCR coils unloaded from saddles due to trimming problem & HRPO coils placed 0:35 Hrs. Mech
20.07.2015 Edhe wiper O/S roll grinding & inspection 0:15 Hrs. Mech
20.07.2015 Edge wiper roll changing & trimmer blade changing 1:00 Hrs. Mech
20.07.2015 Edge wiper nozzle P.V Piper refixing jon 0:25 Hrs. Mech
20.07.2015 Bottom surface inspection & edge dent inspection at early coils 0:20 Hrs. Lab
20.07.2015 9 nos. TY-04 & 2 no. TY-02 coil run at slow speed 0:30 Hrs. HR Input
20.07.2015 Oiler tripped twice coil taken back to oiling 0:20 Hrs. Iem
20.07.2015 CPC not getting auto mode 0:40 Hrs. Iem
20.07.2015 CPC light transmiter changing 0:20 Hrs. Iem
20.07.2015 Bottom inspection 0:20 Hrs. Lab
20.07.2015 Entry coil car many tefloch plate (Pad) missing, So the feeding of coil in problem in uncoiler 0:20 Hrs. Mech
21 21.07.2015 Coil ID B571447000 underpickle reverse back & also buildup not Ok taking back cut 2 - 3 m 1:00 Hrs. HR Input
21.07.2015 ID B571451000 heavy camber stuck in rinse tank 0:30 Hrs. HR Input
21.07.2015 Lap - Gap setting 0:30 Hrs. Setup
21.07.2015 Lap - Gap setting 0:15 Hrs. Setup
21.07.2015 Bottom inspection 0:10 Hrs. Lab
21.07.2015 Coil outer wrap fallen down in saddle # 1 pit. So coil car could not insert delay crane availab 0:25 Hrs. Oprn/Crane
21.07.2015 Scrap bucket full as crane was not available on time line & speed kept 8 mpm upto 200 m 0:20 Hrs. Crane
21.07.2015 Tank # 5 heat exchanger leakage tank by passed all HRPO coil run at very low speed 1:20 Hrs. Mech
21.07.2015 Bottom inspection 0:10 Hrs. Lab
21.07.2015 Trimmer blade face change & Lap - Gap setting 0:50 Hrs. Setup
21.07.2015 All FHCR coil having OD damage 0:30 Hrs. HR Input
21.07.2015 Entry coil car pad missing/damage So problem while loading in uncoiler 0:20 Hrs. Mech
22 22.07.2015 HR ID 98840211, Coil taken back due to buildup 0:15 Hrs. HR Input
22.07.2015 HR ID T570941180 Heavy camber at OD 7 - 8 m cutting done & feeding speed slow 0:30 Hrs. HR Input
22.07.2015 HR ID 98790881 excess hard scale at D/S coil taken back two times while running due to bla 0:25 Hrs. HR Input
22.07.2015 Bottom surface inspection 0:15 Hrs. Lab
22.07.2015 Bottom surface inspection 0:15 Hrs. Lab
22.07.2015 Trimmer blade width adjustment 0:10 Hrs. Setup
22.07.2015 TY04 coil running in slow speed 0:10 Hrs. HR Input
22.07.2015 Stitching problem 0:20 Hrs. Mech
22.07.2015 Trimmer blade retainer change for 4.3 mm coil 0:50 Hrs. Setup
22.07.2015 Line speed slow for TY02/ coils 0:20 Hrs. HR Input
22.07.2015 Coil bottom inspection 0:15 Hrs. Lab
22.07.2015 Entry coil car taflon ped missing/damage so problem while in uncoiler 0:15 Hrs. Mech
23 23.07.2015 Lap-Gap setting & schedule change. 0:30 Hrs. Setup Setup/Planning
23.07.2015 Sppped not above 40mpm upto 500m.(due to auto slow down). 0:10 Hrs. Iem
23.07.2015 Lock nut loose of trimmer blade, coil parted. 0:20 Hrs. Mech
23.07.2015 No material. 1:20 Hrs. SD
23.07.2015 Shutdown. 3:00 Hrs. SD
23.07.2015 Shutdown job. 8:00 Hrs. SD
23.07.2015 Shutdown continous from previous shif. 3:00 Hrs. SD
23.07.2015 Rinse section, SQ roll not working, greesing job done, tenssion unit#2 jaam. 0:45 Hrs. Mech
23.07.2015 Entry tail out problem. 0:35 Hrs. Iem
23.07.2015 Line stop suddenly, inform to mechanical. 0:15 Hrs. Iem
23.07.2015 Tenssion unit#2 polishing done. 0:15 Hrs. Mech
23.07.2015 Bottom surface inspection. 0:10 Hrs. Lab
24 24.07.2015 Coil ID B571614000 camber stuck in no # 5 sq. roll due to camber 0:30 Hrs. HR Input
24.07.2015 Coil ID B571618000 buildup not Ok, taken back 30 m & refeed 0:15 Hrs. HR Input
24.07.2015 Bottom inspection 0:20 Hrs. Lab
24.07.2015 Coil ID B571637000 jammed in recoiler mandrel due to gripper problem 0:20 Hrs. Mech
24.07.2015 Coil ID B571652000 Jammed in recoiler mandrel due to gripper problem 0:10 Hrs. Mech
24.07.2015 Coil ID 98890661 coil taken back while running due to excess poor buildup 0:15 Hrs. HR Input
24.07.2015 08 nos. of ty-02 & 06 nos. ty-04 coils ram at very low speed due to hard scale 0:50 Hrs. HR Input
24.07.2015 Bottom inspection 0:15 Hrs. Lab
24.07.2015 Sq. Roll # 1 cardon shaf broken so afer sq. roll # 2, 6.2 mm coil not pulling sq. roll 2:00 Hrs. Mech
24.07.2015 Many times exit p.p pressure drop due to this we have to post coil detail by backup 0:25 Hrs. Mech
 24.07.2015 Low concentration 0:30 Hrs. Mech
24.07.2015 Bottom inspection 0:15 Hrs. Lab
25 25.07.2015 Coil tracking speed slow. 0:10 Hrs. HR Input
25.07.2015 Coil ID hard scale taken back & repicklied (98800150). 0:10 Hrs. HR Input
25.07.2015 Width adjustment for trimming coil. 0:15 Hrs. Setup
25.07.2015 Coil (B571694000) 2.2*1245 fish tail shape & camber so tail cutting in entry shear. 0:15 Hrs. HR Input
25.07.2015 Coil 98980670 repickled due to hard scale. 0:20 Hrs. HR Input
25.07.2015 Low concentration & line speed slow. 0:45 Hrs. ARP
25.07.2015 Bottom surface inspection. 0:10 Hrs. Lab
25.07.2015 Rinse tank#6 nozzle header direction setting job by mechanical. 0:45 Hrs. Mech
25.07.2015 SQ roll#2 carden shaf adaptor broken, so line down for its replacement. 1:20 Hrs. Mech
25.07.2015 1.6mm coil tried to send with dog tail head: when its previous coil missed. Ultimately faile 0:30 Hrs. Oprn
25.07.2015 No schedule available. 0:15 Hrs. Plan
25.07.2015 Bottom surface inspection. 0:15 Hrs. Lab
25.07.2015 Lap-Gap setting & width adjustment. 0:15 Hrs. Setup
25.07.2015 Taken more time to remove scrap bucket. 0:15 Hrs. Crane
25.07.2015 Coil heavy camber upto 2-3m & very high tenddion, cut in entry shear, taken back & refeed 0:35 Hrs. HR Input
25.07.2015 3times width adjustment. 0:15 Hrs. Setup
25.07.2015 Bottom surface inspection. 0:15 Hrs. Lab
25.07.2015 Due to prewash tank SQ roll#2 carden shaf broken, SQ roll in up position from previous shif 1:00 Hrs. Mech
26 26.07.2015 Bottom surface inspection. 0:15 Hrs. Lab
26.07.2015 Coil ID 99110610 input winding tenssion loose coil telescoping in uncoiler mandreal. 0:25 Hrs. HR Input
26.07.2015 SQ roll#2 carden shaf not in connected. SQ roll no#2 bottom position trimming coil headen 1:30 Hrs. Mech
26.07.2015 Coil ID 98980620 input winding tenssion loose coil telescoping uncoiler. 0:35 Hrs. HR Input
26.07.2015 SQ roll no#8 not getting up/down. SQ coil head end hil on roll. Coil ID B571786000 loop for 0:30 Hrs. Mech
26.07.2015 All utility service stop (air compressure). Power Failure. 0:40 Hrs. Iem
26.07.2015 3times width adjustment as per schedule. 0:15 Hrs. Setup
26.07.2015 T2 unit polishing drive side polish. 0:10 Hrs. Mech
26.07.2015 T2 unit polishing center & drive side. 0:35 Hrs. Mech
26.07.2015 T2 unit again polishing. 0:20 Hrs. Mech
26.07.2015 Blade change. 0:20 Hrs. Setup
26.07.2015 Bottom surface inspection. 0:30 Hrs. Lab
27 27.07.2015 Lap-gap setting & width adjustment. 0:30 Hrs. Setup
27.07.2015 Line stopped due to no oiling at top surface. No oiler blade oil in E oiler, causing fault. 0:30 Hrs. Mech
27.07.2015 Line stopped due to no oiling at top surface. No oiler blade oil in E oiler, causing fault. 0:25 Hrs. Iem
27.07.2015 While starting blade heating. Oil filling done & heating started. 0:30 Hrs. Mech
27.07.2015 While starting blade heating. Oil filling done & heating started. 0:30 Hrs. Iem
27.07.2015 Line stopped 3times due to unknown fault coming. 0:20 Hrs. Iem
27.07.2015 Line stopped due to unknown fault. 0:15 Hrs. Iem
27.07.2015 Bottom surface inspection. 0:10 Hrs. Lab
27.07.2015 Elctro static oiler top blade not working. Bottom blade ok. Mechanical remove both blade cl 2:25 Hrs. Mech
27.07.2015 Electrostatic coil top blade oil not spray mechanical angle set. 0:35 Hrs. Mech
27.07.2015 Coil ID B571829000 OD 3-4wraps heavy camber coil track in rinse coil taken back camber por 0:30 Hrs. HR Input
27.07.2015 Bottom balde inle oil lose remove electrostatic oil. 0:20 Hrs. Mech
27.07.2015 Edge trimmer width adjustment. 0:10 Hrs. Setup
27.07.2015 Bottom surface inspection. 0:10 Hrs. Lab
27.07.2015 Coil head end struck on SQ roll#1. So coil taken back refeeded. 0:15 Hrs. Mech
27.07.2015 Coil ID 99020772 OD 10wraps shifed D/S & edge damage so many times trim breakage. 0:15 Hrs. HR Input
27.07.2015 Bottom surface inspection. 0:15 Hrs. Lab
28 28.07.2015 Coil ID 98780671 heavy camber, feeding problem. 0:30 Hrs. HR Input
28.07.2015 Trimmer balde adjustment. 0:10 Hrs. Setup
28.07.2015 Entry pulpit P.E not working due to water fall. 0:10 Hrs. Others
28.07.2015 Entry obbs support not working. 0:25 Hrs. Iem
28.07.2015 Entry saddle empty due to both crane down. 0:10 Hrs. Iem
28.07.2015 Pre wash SQ roll not properly work. 1:30 Hrs. Mech
28.07.2015 Coil 99020880 repickled due to hard scale. 0:20 Hrs. HR Input
28.07.2015 Coil ID B 571884000 running in line due to poor shape coil shifed D/S side in entry emergen 1:00 Hrs. Mech
28.07.2015 Tenssion unit-2 polishing. 0:30 Hrs. Mech
28.07.2015 Bottom surface inspection. 0:15 Hrs. Lab
28.07.2015 1.8mm coil feeding problem SQ roll#5 not able to pull the strip. Taken back & again feeded 0:50 Hrs. Mech
28.07.2015 Trimmer blade changed & lap-gap setting. 0:50 Hrs. Setup
28.07.2015 Coil struck afer SQ roll#5. 0:10 Hrs. Oprn
28.07.2015 Bottom surface inspection. 0:10 Hrs. Lab
28.07.2015 Edge damage at several coil, coil shifed. 0:40 Hrs. HR Input
29 29.07.2015 Bottom surface inspection. 0:15 Hrs. Lab
29.07.2015 Trimmer blade width adjustment. 0:10 Hrs. Plan
29.07.2015 Pre wash SQ roll#2; malfunction. 0:40 Hrs. Mech
29.07.2015 Pre wash SQ roll#2; malfunction. 0:30 Hrs. Mech
29.07.2015 Coil ID 99020850 have poor OD shape; coil taken back & refeeded. 0:25 Hrs. HR Input
29.07.2015 Many HR coils have edge damage; OD wraps loose. 0:30 Hrs. HR Input
29.07.2015 Bottom surface inspection. 0:10 Hrs. Lab
29.07.2015 Coil struck in rinse tank. 0:20 Hrs. Oprn
29.07.2015 D/S edge cut of coil ID B571993000 so trim break. 0:10 Hrs. HR Input
29.07.2015 Line stop in feed mode, loop formation in tank. 0:15 Hrs. Iem
29.07.2015 Blade face change, lap gap setting. 0:35 Hrs. Setup
29.07.2015 Bottom surface inspection. 0:10 Hrs. Lab
30 30.07.2015 Blade changing & Lap - Gap setting, Width adjustment 0:35 Hrs. Setup
30.07.2015 Scrap bucket changing delayed 0:10 Hrs. Crane
30.07.2015 Many FHCR coils telescopic buildup ; caused delay in feeding 0:15 Hrs. HR Input
30.07.2015 Bottom surface inspection 0:10 Hrs. Lab
30.07.2015 Bottom surface inspection 0:10 Hrs. Lab
 30.07.2015 Flattner roll # 2 chain damaged 1:00 Hrs. Mech
30.07.2015 Camber in coil ID 99220660 tracking towards D/S 0:15 Hrs. HR Input
30.07.2015 Coil ID B572067000 heavy camber 5 m in entry shear towards O/S 0:10 Hrs. HR Input
30.07.2015 Dent checking 0:20 Hrs. Lab
31 31.07.2015 Coil surface inspection 0:15 Hrs. Lab
31.07.2015 Coil ID 99210711 have poor shape as well as camber feeding problem 0:15 Hrs. HR Input
31.07.2015 Trimmer blade width adjustment 0:10 Hrs. Setup
31.07.2015 Lap - Gap adjustment for 3.0 mm coil 0:15 Hrs. Setup
31.07.2015 Coil ID 98720961 have loose ID due to this coil get side track & set large width scrap remove 0:15 Hrs. HR Input
31.07.2015 5 times width adjustment 0:20 Hrs. Plan
31.07.2015 All FHCR coils have loose ID edge damage 0:20 Hrs. HR Input
31.07.2015 Coil bottom surface inspection 0:10 Hrs. Lab
31.07.2015 Repickling of coil ID 98750901 from previous shif 0:10 Hrs. HR Input
31.07.2015 Width adjustment for trimming coils 0:10 Hrs. Setup
31.07.2015 Entry pinch roll bolt fixing job 0:20 Hrs. Mech
31.07.2015 Tension unit polishing job 0:15 Hrs. Mech
31.07.2015 Bottom surface inspection 0:20 Hrs. Lab

217:05:00 Hrs.
Sl. No. Date Reason Duration Section
1 02.07.2015 Shutdown job 3:45 Hrs. Mech
23.07.2015 S/D delay 2:45 Hrs. SD
2 20.07.2017 O/S trimming not Ok. Blade changing & Lap - Gap setting & 3:05 Hrs. Mech
3 01.07.2015 Recoiler gripper work 2:35 Hrs. Mech
4 27.07.2015 Elctro static oiler top blade not working. Bottom blade ok 2:25 Hrs. Mech
5 02.07.2015 Sq. Roll No # 2 not moving forward direction, Mech did ston 2:10 Hrs. Mech
6 24.07.2015 Sq. Roll # 1 cardon shaf broken so afer sq. roll # 2, 6.2 mm 2:00 Hrs. Mech
7 14.07.2015 1.9 mm coil not pulled by SQ roll, coil taken back & reload 1:30 Hrs. Mech
8 26.07.2015 SQ roll#2 carden shaf not in connected. SQ roll no#2 bott 1:30 Hrs. Mech
9 28.07.2015 Pre wash SQ roll not properly work. 1:30 Hrs. Mech
10 20.07.2016 O/S trimming not Ok. Blade changing & Lap - Gap setting 1:25 Hrs. Mech
11 01.07.2015 Mechanical working in recoiler gripper from previous shif 1:20 Hrs. Mech
12 21.07.2015 Tank # 5 heat exchanger leakage tank by passed all HRPO co 1:20 Hrs. Mech
13 25.07.2015 SQ roll#2 carden shaf adaptor broken, so line down for its 1:20 Hrs. Mech
14 12.07.2015 Work in hot air dryer & blade face change & lap gap setting 1:15 Hrs. Mech
15 01.07.2015 Recoiler gripper problem 1:00 Hrs. Mech
16 19.07.2015 Pickling bath no # 2 & 3 by pass for gasket changing work a 1:00 Hrs. Mech
17 20.07.2020 Edge wiper roll changing & trimmer blade changing 1:00 Hrs. Mech
18 25.07.2015 Due to prewash tank SQ roll#2 carden shaf broken, SQ roll i 1:00 Hrs. Mech
19 28.07.2015 Coil ID B 571884000 running in line due to poor shape coil 1:00 Hrs. Mech
20 30.07.2015 Flattner roll # 2 chain damaged 1:00 Hrs. Mech
21 03.07.2015 Entry crane down so no coil saddle entry AB crane tong me 0:50 Hrs. Mech
22 17.07.2015 Tension unit # 2 roll no # 5 jammed released it by mech. 0:50 Hrs. Mech
23 28.07.2015 1.8mm coil feeding problem SQ roll#5 not able to pull the 0:50 Hrs. Mech
24 06.07.2015 When line stop coil ID B570376000 Recoiler coil wrap loose 0:45 Hrs. Mech
26 25.07.2015 Low concentration & line speed slow. 0:45 Hrs. ARP
27 25.07.2015 Rinse tank#6 nozzle header direction setting job by mechan 0:45 Hrs. Mech
28 04.07.2015 Crane tong breakdown of AB bay crane. Entry saddle empt 0:40 Hrs. Mech
29 05.07.2015 Sq. Roll # 2 not pull 1.8 mm strip 0:40 Hrs. Mech
30 08.07.2015 Recoiler gear lub. Pump coupling decouple 0:40 Hrs. Mech
31 09.07.2015 From previous shif RC1,2& 3 acid concentration loose, line 0:40 Hrs. Mech/ARP
32 29.07.2015 Pre wash SQ roll#2; malfunction. 0:40 Hrs. Mech
33 01.07.2015 Scrubber recirculation pump delivery flange leakage 0:35 Hrs. Mech
34 16.07.2015 Coil ID B571136000not getting turned afer SQ roll # 5, ch 0:35 Hrs. Mech
35 20.07.2018 All FHCR coils unloaded from saddles due to trimming pro 0:35 Hrs. Mech
36 26.07.2015 T2 unit polishing center & drive side. 0:35 Hrs. Mech
37 27.07.2015 Electrostatic coil top blade oil not spray mechanical angle s 0:35 Hrs. Mech
38 03.07.2015 Concentration problem ARP giving 7 KL acid only at 3 AM 0:30 Hrs. ARP
39 05.07.2015 Recoiler break get loose. Coil ID B570304000 OD 8 - 10 wra 0:30 Hrs. Mech
40 08.07.2015 TU # 2 Polishing done 0:30 Hrs. Mech
41 08.07.2015 Sq. Roll No # 5 not put 1.8 mm (T570780680, loop formati 0:30 Hrs. Mech
42 10.07.2015 Line speed slow down due to water carryover problem. 0:30 Hrs. Mech
43 11.07.2015 TU#2 polishing. 0:30 Hrs. Mech
44 11.07.2015 SQ roll#7 not forwarding & 2times coil taken back afer S 0:30 Hrs. Mech
45 13.07.2015 SQ roll#7 not moving & exit hydrolic pinch roll hydrolic mo 0:30 Hrs. Mech
46 15.07.2015 Low concentration only 13K.L. Acid given by ARP. 0:30 Hrs. ARP
47 16.07.2015 HR ID 9844170 coil parled at entry shear due to width vari 0:30 Hrs. Mech
48 24.07.2015 Low concentration 0:30 Hrs. Mech
49 26.07.2015 SQ roll no#8 not getting up/down. SQ coil head end hil on r 0:30 Hrs. Mech
50 27.07.2015 Line stopped due to no oiling at top surface. No oiler blade oi 0:30 Hrs. Mech
51 27.07.2015 While starting blade heating. Oil filling done & heating star 0:30 Hrs. Mech
52 28.07.2015 Tenssion unit-2 polishing. 0:30 Hrs. Mech
53 29.07.2015 Pre wash SQ roll#2; malfunction. 0:30 Hrs. Mech
54 13.07.2015 Roll no#5 of tenssion unit#2 jaam. Free it mechanical. 0:25 Hrs. Mech
55 17.07.2015 Sq Roll # 2 of prewash tank not properly sown; So coil stuc 0:25 Hrs. Mech
56 17.07.2015 Sq. Roll # 5 not pulling 1.9 mm coil ; pressure increased & 0:25 Hrs. Mech
57 20.07.2021 Edge wiper nozzle P.V Piper refixing jon 0:25 Hrs. Mech
58 24.07.2015 Many times exit p.p pressure drop due to this we have to po 0:25 Hrs. Mech
59 01.07.2015 Tension unit # 2 polishing 0:20 Hrs. Mech
60 02.07.2015 Uncoiler not forwading the coil 0:20 Hrs. Mech
61 05.07.2015 Prewash sq. roll # 2 not moving 0:20 Hrs. Mech
62 10.07.2015 For blade change taken extra time. 0:20 Hrs. Mech
63 11.07.2015 T2 polishing done. 0:20 Hrs. Mech
64 12.07.2015 Tenssion unit#2 polishing done. 0:20 Hrs. Mech
65 20.07.2028 Entry coil car many tefloch plate (Pad) missing, So the feedi 0:20 Hrs. Mech
66 21.07.2015 Entry coil car pad missing/damage So problem while loadin 0:20 Hrs. Mech
67 22.07.2015 Stitching problem 0:20 Hrs. Mech
68 23.07.2015 Lock nut loose of trimmer blade, coil parted. 0:20 Hrs. Mech
69 24.07.2015 Coil ID B571637000 jammed in recoiler mandrel due to gr 0:20 Hrs. Mech
70 26.07.2015 T2 unit again polishing. 0:20 Hrs. Mech
71 27.07.2015 Bottom balde inle oil lose remove electrostatic oil. 0:20 Hrs. Mech
72 31.07.2015 Entry pinch roll bolt fixing job 0:20 Hrs. Mech
73 01.07.2015 Recoiler gripper problem 0:15 Hrs. Mech
74 03.07.2015 Due to excess grease in not forward in flatner & pinch roll 0:15 Hrs. Mech
75 09.07.2015 Tenssion unit-II bottom roll dent checking. 0:15 Hrs. Mech
76 09.07.2015 Tenssion unit-II bottom roll plishing. 0:15 Hrs. Mech
77 10.07.2015 Tank#3 bypassed due to its pump seal failure causing leak 0:15 Hrs. Mech
78 11.07.2015 Water carryover problem in coils afer hot air dryer. 0:15 Hrs. Mech
79 15.07.2015 Exit hydrolic power pack pressure pad. 0:15 Hrs. Mech
80 19.07.2015 Entry side guide IN-OUT problem 0:15 Hrs. Mech
81 20.07.2019 Edhe wiper O/S roll grinding & inspection 0:15 Hrs. Mech
82 22.07.2015 Entry coil car taflon ped missing/damage so problem while 0:15 Hrs. Mech
83 23.07.2015 Tenssion unit#2 polishing done. 0:15 Hrs. Mech
84 27.07.2015 Coil head end struck on SQ roll#1. So coil taken back refee 0:15 Hrs. Mech
85 31.07.2015 Tension unit polishing job 0:15 Hrs. Mech
86 07.07.2015 Coil stuck of 1.8 mm coil in gripper ID B570526000 0:10 Hrs. Mech
87 14.07.2015 Tenssion unit#II polishing job. Metal pickup in roll # toward 0:10 Hrs. Mech
88 15.07.2015 Recoiler gripper problem. 0:10 Hrs. Mech
89 24.07.2015 Coil ID B571652000 Jammed in recoiler mandrel due to gr 0:10 Hrs. Mech
90 26.07.2015 T2 unit polishing drive side polish. 0:10 Hrs. Mech
65:45:00 Hrs. Mech
 ShutdoRecoil Sq. RoTensio Stitche Flattner Entry/Exit No Acid/LWater Edge wiWet areaPeeler t Hyd. PoUtili
3:45 2:35 2:10 0:50 0:40 1:00

1:20 1:30 0:35

1:00 0:40
0:45
0:40

0:30 0:30 0:30 0:30 0:30 0:30

0:30 0:30 0:30
0:30

0:25 0:20
0:25 0:20
0:25 0:20
0:20

0:15 0:15 0:15 0:15 0:15 0:15

Mech/ARP 0:10 0:15
0:10 0:10

3:45 7:25 7:25 3:30 0:15 1:40 0:45 1:50 0:15 0:30
0:15 3:05
1:00
0:25

3:45 7:25 7:25 3:30 0:00 0:15 0:00 1:40 0:45 1:40 1:50 0:00 3:20 0:30
3.75 7.417 7.417 3.5 0 0.25 0 1.66667 0.75 1.6667 1.8333 0 3.3333 0.5

3.75 7.417 7.417 3.5 0 0.25 0 1.66667 0.75 1.6667 1.8333 0 3.3333 0.5
0:20 0:45 0:15 0:20 1:00 0:30 0:45 1:20
0:10 2:00 0:10 0:45
1:20 0:35
1:00 0:20
1:30 0:30
0:30
1:30
0:50
0:40
0:30

0:30 10:35 1:50 0:20 1:00 0:00 1:15 0:00 0:00 0:45 0:00 0:00 1:20
30 0:00 110 20 60 0 75 0 0 45 0 0 80
0.5 10.58 1.833 0.333 1 0 1.25 0 0 0.75 0 0 1.333

0.5 10.58 1.833 0.333 1 0 1.25 0 0 0.75 0 0 1.333

0:15 0:20

0.25 0.333333
Others
1:15

0:50
0:40

0:35

0:20
0:20

0:15

4:15
1:25
0:35
0:20

6:35
6.58333

6.58333
 0:20
0:15
0:20
0:25
0:30
0:30
2:25
0:35
0:20
0:15
1:00
6:55
415
6.91667

6.91667
Sl. No. Date Reason Duration
1 05.07.2015 Electrically down clearing problem 0:35 Hrs.
2 25.07.2015 1.6mm coil tried to send with dog tail head: when its previous coil missed 0:30 Hrs.
3 21.07.2015 Coil outer wrap fallen down in saddle # 1 pit. So coil car could not insert 0:25 Hrs.
4 09.07.2015 Coil ID-B570631000, stiching not done 1.8mm coil. 0:20 Hrs.
5 11.07.2015 Communication problem due to no charger in exit of walky talky. 0:20 Hrs.
6 19.07.2015 Walky changing problem 0:20 Hrs.
7 21.07.2015 Scrap bucket full as crane was not available on time line & speed kept 0:20 Hrs.
8 29.07.2015 Coil struck in rinse tank. 0:20 Hrs.
9 17.07.2015 Coil front end stuck in rinse section taken back (98400610) 0:15 Hrs.
10 19.07.2015 Trim scrap tangled with O/S blade from previous shif 0:15 Hrs.
11 19.07.2015 Scrap box removed 0:15 Hrs.
12 25.07.2015 Taken more time to remove scrap bucket. 0:15 Hrs.
13 11.07.2015 ID#98220840 coil struck in rinse.Taken back & feeded again. 0:10 Hrs.
14 19.07.2015 Previous shif last coil process 0:10 Hrs.
15 28.07.2015 Coil struck afer SQ roll#5. 0:10 Hrs.
16 30.07.2015 Scrap bucket changing delayed 0:10 Hrs.
4:50 Hrs.
Section Coil feeding Scrap Bin Wet area PrepRepickling Crane Oprn (Others
Crane 0:10 0:15 0:35 0:20
Oprn 0:20
Oprn/Crane 0:20
Oprn 0:15
Oprn 0:15
Oprn 0:10
Crane
Oprn
Oprn 0:10 0:15 0:35 1:40
Oprn 0:10
Oprn 0:20 0:25 0:30
Crane 0:20
Oprn 0:15
Oprn 0:10
Oprn
Crane 30 0 0 0 70 30
Oprn
Sl. No. Date Reason Duration
1 01.07.2015 No Schedule 1:15 Hrs.
2 19.07.2015 4.3 mm coil cut in running blade afer face change only 4 no. coil 0:40 Hrs.
3 10.07.2015 Late scheduling, so there is no coil in the saddle. 0:35 Hrs.
4 01.07.2015 Trimmer width adjustment, 5 times as per schedule 0:30 Hrs.
5 04.07.2015 Width adjustment 0:30 Hrs.
6 01.07.2015 No Material 0:25 Hrs.
7 01.07.2015 No Material 0:20 Hrs.
8 31.07.2015 5 times width adjustment 0:20 Hrs.
9 06.07.2015 Lap - Gap setting for 4.3 mm th. As per planing schedule 0:15 Hrs.
10 16.07.2015 Repickling of coil ID B570016000. 0:15 Hrs.
11 25.07.2015 No schedule available. 0:15 Hrs.
12 10.07.2015 No schedule. 0:10 Hrs.
23.07.2015 No material. 1:20 Hrs.
13 29.07.2015 Trimmer blade width adjustment. 0:10 Hrs.
7:00 Hrs.
Section
Plan
Plan
Plan
Plan
Plan
Plan
Plan
Plan
Plan
Plan
Plan 5.666667
Plan
SD
Plan
Plan
Sl. No. Date Reason Duration
1 05.07.2015 Trimmer IN/OUT problem 1:50 Hrs.
2 09.07.2015 Acid tank#1 temp. problem tank#1 by passed. 0:45 Hrs.
3 20.07.2025 CPC not getting auto mode 0:40 Hrs.
4 26.07.2015 All utility service stop (air compressure). Power Failure. 0:40 Hrs.
5 23.07.2015 Entry tail out problem. 0:35 Hrs.
6 03.07.2015 Loop formation when line start 0:30 Hrs.
7 27.07.2015 While starting blade heating. Oil filling done & heating started. 0:30 Hrs.
8 27.07.2015 Line stopped due to no oiling at top surface. No oiler blade oil in 0:25 Hrs.
9 28.07.2015 Entry obbs support not working. 0:25 Hrs.
10 04.07.2015 Coil ID B570274000 have done repickled due to line stoppage 0:20 Hrs.
11 07.07.2015 Coil ID B570454000 not oiling afer 150 m length due to oiler fa 0:20 Hrs.
12 08.07.2015 Weigh bridge calibration 0:20 Hrs.
13 13.07.2015 Uncoiler tenssion off. 0:20 Hrs.
14 14.07.2015 Pusher plate proxy problem while line are in running. 0:20 Hrs.
15 19.07.2015 Oiler not working many times 0:20 Hrs.
16 20.07.2024 Oiler tripped twice coil taken back to oiling 0:20 Hrs.
17 20.07.2026 CPC light transmiter changing 0:20 Hrs.
18 27.07.2015 Line stopped 3times due to unknown fault coming. 0:20 Hrs.
19 14.07.2015 Pusher plate proxy adjustment done by IEM. 0:15 Hrs.
20 14.07.2015 Pusher plate proxy problem. 0:15 Hrs.
21 15.07.2015 Hot air dryer tripped. 0:15 Hrs.
22 23.07.2015 Line stop suddenly, inform to mechanical. 0:15 Hrs.
23 27.07.2015 Line stopped due to unknown fault. 0:15 Hrs.
24 29.07.2015 Line stop in feed mode, loop formation in tank. 0:15 Hrs.
25 17.07.2015 Exit pulpit power trip, unable to print coil sticker 0:10 Hrs.
26 18.07.2015 ASD Problem 0:10 Hrs.
27 23.07.2015 Sppped not above 40mpm upto 500m.(due to auto slow down). 0:10 Hrs.
28 28.07.2015 Entry saddle empty due to both crane down. 0:10 Hrs.
11:30 Hrs.
Section CPC/EPC ProbProxy No Power/Power faiOthers (Line suddenly stop during running line)
Iem 0:40 0:20 1:50
Iem 0:20 0:15 0:45
Iem 0:15 0:30
Iem 0:20
Iem 0:20
Iem 0:20
Iem 0:20
Iem 0:20
Iem 0:15
Iem 0:10
Iem 0:10
Iem 0:20
Iem
Iem 1:00 0:50 0 5:40
Iem
Iem 1 0.83333333 0 5.6666666667
Iem
Iem 0:35 0:40 0:10
Iem 0:25 0:15
Iem 0:25
Iem 0:30
Iem 0:20
Iem 0:15
Iem 0:10
Iem 0:15
Iem 1:00 0:40 2:20
Iem 60 40 140
Iem 1 0.6666666667 2.3333333333
Iem
ng running line)
Sl. No. Date Reason Duration
1 11.07.2015 Bottom surface inspection. 0:30 Hrs.
2 26.07.2015 Bottom surface inspection. 0:30 Hrs.
3 07.07.2015 Coil surface inspection 0:20 Hrs.
4 07.07.2015 Bottom surface inspection 0:20 Hrs.
5 08.07.2015 Bottom surface inspection 0:20 Hrs.
6 11.07.2015 Bottom surface inspection. 0:20 Hrs.
7 14.07.2015 Coil bottom surface inspection & sample cutting. 0:20 Hrs.
8 16.07.2015 Many HRPO coil bottom inspection due to scratch mark. 0:20 Hrs.
9 20.07.2022 Bottom surface inspection & edge dent inspection at early coils 0:20 Hrs.
10 20.07.2027 Bottom inspection 0:20 Hrs.
11 24.07.2015 Bottom inspection 0:20 Hrs.
12 30.07.2015 Dent checking 0:20 Hrs.
13 31.07.2015 Bottom surface inspection 0:20 Hrs.
14 01.07.2015 Bottom surface inspection 0:15 Hrs.
15 01.07.2015 Bottom surface inspection 0:15 Hrs.
16 03.07.2015 Bottom surface inspection 0:15 Hrs.
17 03.07.2015 Bottom surface inspection 0:15 Hrs.
18 04.07.2015 Bottom surface inspection 0:15 Hrs.
19 05.07.2015 Bottom surface inspection 0:15 Hrs.
20 06.07.2015 Bottom surface inspection 0:15 Hrs.
21 06.07.2015 Bottom surface inspection 0:15 Hrs.
22 07.07.2015 Bottom surface inspection 0:15 Hrs.
23 08.07.2015 Bottom surface inspection 0:15 Hrs.
24 09.07.2015 Bottom roll inspection. 0:15 Hrs.
25 09.07.2015 Coil bottom surface inspection slow. 0:15 Hrs.
26 10.07.2015 Bottom surface inspection. 0:15 Hrs.
27 10.07.2015 Bottom surface inspection. 0:15 Hrs.
28 10.07.2015 Bottom surface inspection. 0:15 Hrs.
29 11.07.2015 Bottom surface inspection. 0:15 Hrs.
30 12.07.2015 Bottom surface inspection. 0:15 Hrs.
31 12.07.2015 Bottom surface inspection. 0:15 Hrs.
32 12.07.2015 Bottom surface inspection. 0:15 Hrs.
33 14.07.2015 Bottom surface inspection. 0:15 Hrs.
34 15.07.2015 Bottom surface inspection. 0:15 Hrs.
35 17.07.2015 Bottom surface Inspection 0:15 Hrs.
36 18.07.2015 Bottom surface inspection 0:15 Hrs.
37 22.07.2015 Bottom surface inspection 0:15 Hrs.
38 22.07.2015 Bottom surface inspection 0:15 Hrs.
39 22.07.2015 Coil bottom inspection 0:15 Hrs.
40 24.07.2015 Bottom inspection 0:15 Hrs.
41 24.07.2015 Bottom inspection 0:15 Hrs.
42 25.07.2015 Bottom surface inspection. 0:15 Hrs.
43 25.07.2015 Bottom surface inspection. 0:15 Hrs.
44 26.07.2015 Bottom surface inspection. 0:15 Hrs.
45 27.07.2015 Bottom surface inspection. 0:15 Hrs.
46 28.07.2015 Bottom surface inspection. 0:15 Hrs.
47 29.07.2015 Bottom surface inspection. 0:15 Hrs.
48 31.07.2015 Coil surface inspection 0:15 Hrs.
49 01.07.2015 Bottom surface inspection 0:10 Hrs.
50 04.07.2015 Lab person did bottom inspection 0:10 Hrs.
51 05.07.2015 Bottom surface inspection 0:10 Hrs.
52 08.07.2015 Bottom surface inspection 0:10 Hrs.
53 09.07.2015 Bottom surface inspection. 0:10 Hrs.
54 13.07.2015 Bottom surface inspection. 0:10 Hrs.
55 13.07.2015 Bottom surface inspection. 0:10 Hrs.
56 14.07.2015 Bottom surface inspection. 0:10 Hrs.
57 15.07.2015 Bottom surface inspection. 0:10 Hrs.
58 16.07.2015 Bottom surface inspection. 0:10 Hrs.
59 16.07.2015 Bottom surface inspection. 0:10 Hrs.
60 17.07.2015 Bottom surface Inspection 0:10 Hrs.
61 17.07.2015 Bottom surface Inspection 0:10 Hrs.
62 18.07.2015 Bottom surface inspection 0:10 Hrs.
63 18.07.2015 Bottom surface inspection 0:10 Hrs.
64 19.07.2015 Bottom surface inspection 0:10 Hrs.
65 19.07.2015 Bottom surface inspection 0:10 Hrs.
66 21.07.2015 Bottom inspection 0:10 Hrs.
67 21.07.2015 Bottom inspection 0:10 Hrs.
68 23.07.2015 Bottom surface inspection. 0:10 Hrs.
69 25.07.2015 Bottom surface inspection. 0:10 Hrs.
70 27.07.2015 Bottom surface inspection. 0:10 Hrs.
71 27.07.2015 Bottom surface inspection. 0:10 Hrs.
72 28.07.2015 Bottom surface inspection. 0:10 Hrs.
73 29.07.2015 Bottom surface inspection. 0:10 Hrs.
74 29.07.2015 Bottom surface inspection. 0:10 Hrs.
75 30.07.2015 Bottom surface inspection 0:10 Hrs.
76 30.07.2015 Bottom surface inspection 0:10 Hrs.
77 31.07.2015 Coil bottom surface inspection 0:10 Hrs.
18:15 Hrs.
Section
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Lab
Sl. No. Date Reason Duration
1 13.07.2015 Trimmer blade chage & lap-gap setting. 1:00 Hrs.
2 19.07.2015 Blade change & Lap - Gap setting 0:55 Hrs.
3 03.07.2015 Face change & Lap - Gap setting 0:50 Hrs.
4 04.07.2015 Blade change & Lap - Gap setting 0:50 Hrs.
5 16.07.2015 Blade changing & lap-gap setting. 0:50 Hrs.
6 17.07.2015 Blade face changing & Lap - Gap setting 0:50 Hrs.
7 19.07.2015 Blade face change 0:50 Hrs.
8 21.07.2015 Trimmer blade face change & Lap - Gap setting 0:50 Hrs.
9 22.07.2015 Trimmer blade retainer change for 4.3 mm coil 0:50 Hrs.
10 28.07.2015 Trimmer blade changed & lap-gap setting. 0:50 Hrs.
11 05.07.2015 Blade face change & Lap - Gap setting 0:45 Hrs.
12 06.07.2015 Trimmer blade changed & Lap - Gap setting 0:45 Hrs.
13 09.07.2015 Trimmer blade 2nd face changed & lap-gap setting width adjustmen 0:45 Hrs.
14 15.07.2015 Blade face change. 0:45 Hrs.
15 10.07.2015 New blade change & lap-gap setting. 0:40 Hrs.
16 29.07.2015 Blade face change, lap gap setting. 0:35 Hrs.
17 30.07.2015 Blade changing & Lap - Gap setting, Width adjustment 0:35 Hrs.
18 12.07.2015 Lap-Gap setting & coil stonning of O/S blade due to pitting mark in 0:30 Hrs.
19 21.07.2015 Lap - Gap setting 0:30 Hrs.
20 23.07.2015 Lap-Gap setting & schedule change. 0:30 Hrs.
21 27.07.2015 Lap-gap setting & width adjustment. 0:30 Hrs.
22 11.07.2015 Lap-Gap setting for 3.5mm coil. 0:20 Hrs.
23 13.07.2015 Previous shif advise us to check lap-gap. 0:20 Hrs.
24 17.07.2015 For repickling trimmer IN/OUT operation 0:20 Hrs.
25 26.07.2015 Blade change. 0:20 Hrs.
26 01.07.2015 Width adjustment 0:15 Hrs.
27 04.07.2015 Width adjustment 0:15 Hrs.
28 05.07.2015 Width adjustment 0:15 Hrs.
29 06.07.2015 Trimmer width adjustment 0:15 Hrs.
30 07.07.2015 Trimmer width adjustment 0:15 Hrs.
31 08.07.2015 Width adjustment for trimming coil 0:15 Hrs.
32 09.07.2015 Trimmer blade width adjustment. 0:15 Hrs.
33 11.07.2015 Width adjustment (2times). 0:15 Hrs.
34 13.07.2015 Trimming blade width adjustment. 0:15 Hrs.
35 15.07.2015 Lap-gap & width adjustment. 0:15 Hrs.
36 16.07.2015 Trimming blade width adjustment. 0:15 Hrs.
37 16.07.2015 3times width adjustment. 0:15 Hrs.
38 18.07.2015 2 times width adjustment 0:15 Hrs.
39 18.07.2015 Width adjustment 0:15 Hrs.
40 18.07.2015 Width adjustment for trimming coil (two times) 0:15 Hrs.
41 21.07.2015 Lap - Gap setting 0:15 Hrs.
42 25.07.2015 Width adjustment for trimming coil. 0:15 Hrs.
43 25.07.2015 Lap-Gap setting & width adjustment. 0:15 Hrs.
44 25.07.2015 3times width adjustment. 0:15 Hrs.
45 26.07.2015 3times width adjustment as per schedule. 0:15 Hrs.
46 31.07.2015 Lap - Gap adjustment for 3.0 mm coil 0:15 Hrs.
47 04.07.2015 Width adjustment for trimming coil 0:10 Hrs.
48 04.07.2015 Width adjustment 0:10 Hrs.
49 05.07.2015 Width adjustment for trimming coils 0:10 Hrs.
50 06.07.2015 Width adjustment for trimming coil 0:10 Hrs.
51 07.07.2015 Width adjustment for trimming 0:10 Hrs.
52 08.07.2015 Width adjustment 0:10 Hrs.
53 09.07.2015 Width adjustment for trimming coil. 0:10 Hrs.
54 12.07.2015 Width adjustment for trimming. 0:10 Hrs.
55 12.07.2015 Width adjustment for trimming. 0:10 Hrs.
56 13.07.2015 Trimmer blade width adjustment. 0:10 Hrs.
57 13.07.2015 Width adjustment for trimming coil. 0:10 Hrs.
58 14.07.2015 Width adjustment for trimming coil. 0:10 Hrs.
59 14.07.2015 Trimmer width adjustment. 0:10 Hrs.
60 15.07.2015 Width adjustment. 0:10 Hrs.
61 15.07.2015 Width adjustment. 0:10 Hrs.
62 17.07.2015 Width adjustment 0:10 Hrs.
63 17.07.2015 Width adjustment 0:10 Hrs.
64 18.07.2015 trimmer width adjustment 0:10 Hrs.
65 20.07.2015 Width adjustment for trimming coil 0:10 Hrs.
66 22.07.2015 Trimmer blade width adjustment 0:10 Hrs.
67 27.07.2015 Edge trimmer width adjustment. 0:10 Hrs.
68 28.07.2015 Trimmer balde adjustment. 0:10 Hrs.
69 31.07.2015 Trimmer blade width adjustment 0:10 Hrs.
70 31.07.2015 Width adjustment for trimming coils 0:10 Hrs.
26:00:00 Hrs.
Section
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup 1090
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup 1525
Setup 25.41667
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Setup
Sl. No. Date Reason
1 02.07.2015 Shutdown
2 02.07.2015 Shutdown
3 23.07.2015 Shutdown job.
4 23.07.2015 Shutdown.
Duration Section
8:00 Min SD
8:00 Min SD
8:00 Hrs. SD
4:00 Hrs. SD
28:00:00 Hrs. SD
Sl. No. Date Reason Duration
1 16.07.2015 All coil run 50mpm upto 300m due to hard scale. 1:30
2 16.07.2015 All FHCR coils run in 50mpm upto 400m of coil as per instruction. 1:30
3 16.07.2015 All FHCR coil line speed 50mpm-120mpm due to starting 300m hard scale. 1:30
4 17.07.2015 6 coils (FHCR) repickled in shif 1:30
5 18.07.2015 All FHCR coil starting speed in 30 mpm to 40 mpm 1:30
6 03.07.2015 While processing coil ID 97950842 in trimm time coil telescopic in uncoiler 1:15
7 03.07.2015 All FHCR coil input winding tension loose so coil get telescopicing 1:15
8 08.07.2015 Coil ID 96600479 heavy camber & poor OD shape. Coil stuck thrice in tank # 1:15
9 09.07.2015 All FHCR coil input binding tenssion loose, coil telescopic in uncoiler mendral 1:00
10 15.07.2015 Line speed at 50mpm for each coil upto 300m. 1:00
11 17.07.2015 2 FHCR coils run at 50 mpm upto 350 m . HR ID 98490490 parted & sample col 1:00
12 21.07.2015 Coil ID B571447000 underpickle reverse back & also buildup not Ok taking bac 1:00
13 14.07.2015 Heavy camber in coil ID T570881360 stuck in SQ roll taken back &15-20m cut 0:55
14 24.07.2015 08 nos. of ty-02 & 06 nos. ty-04 coils ram at very low speed due to hard scale 0:50
15 17.07.2015 2 old FHCR coils B570860000, B570854000 Repickled. Samples of hard scale we 0:45
16 06.07.2015 Coil ID 97951000 parted trimm miss due to input HR winding tension loose. Co 0:40
17 15.07.2015 HR ID:-98520892;98520800 both coils repickled due to hard scale black patch 0:40
18 28.07.2015 Edge damage at several coil, coil shifed. 0:40
19 15.07.2015 Heavy camber in coil ID T570881750. struck in SQ roll 2 taken back & cut 870 0:35
20 25.07.2015 Coil heavy camber upto 2-3m & very high tenddion, cut in entry shear, taken 0:35
21 26.07.2015 Coil ID 98980620 input winding tenssion loose coil telescoping uncoiler. 0:35
22 03.07.2015 Coil ID 97970960 due to camber stuck in sq. roll # 2 0:30
23 03.07.2015 Due to shape & ID loose 0:30
24 06.07.2015 Coil ID B570402000 & B570404000 Repickling done due to input HR hard sca 0:30
25 06.07.2015 Many FHCR coil input winding tension loose & edge damage poor shape due to 0:30
26 09.07.2015 Initial 5m camber & shape very struck on SQ roll#7 so coil taken back & refee 0:30
27 10.07.2015 All TY02 & TY04 coils run in lower speed. 0:30
28 11.07.2015 Coil ID B570788000 input binding tension loose, line speed slow. 0:30
29 11.07.2015 All 2.2mm FHCR coil input binding tenssion loose, coil ID loose line speed slo 0:30
30 11.07.2015 Previous shif coil repickled. 0:30
31 13.07.2015 All FHCR coil ID loose & poor shape. 0:30
32 14.07.2015 Coil ID B570996000 heavy camber in ID, coil track towards D/S gas cutting do 0:30
33 18.07.2015 Coil ID 98560540 Repickled due to previous shif instruction 0:30
34 19.07.2015 Line speed slow all FHCR coil input binding tension loose so line speed slow 0:30
35 20.07.2023 9 nos. TY-04 & 2 no. TY-02 coil run at slow speed 0:30
36 21.07.2015 ID B571451000 heavy camber stuck in rinse tank 0:30
37 21.07.2015 All FHCR coil having OD damage 0:30
38 22.07.2015 HR ID T570941180 Heavy camber at OD 7 - 8 m cutting done & feeding speed 0:30
39 24.07.2015 Coil ID B571614000 camber stuck in no # 5 sq. roll due to camber 0:30
40 27.07.2015 Coil ID B571829000 OD 3-4wraps heavy camber coil track in rinse coil taken b 0:30
41 28.07.2015 Coil ID 98780671 heavy camber, feeding problem. 0:30
42 29.07.2015 Many HR coils have edge damage; OD wraps loose. 0:30
43 04.07.2015 Coil ID T560361250 Heavy camber headend cutting done upto 15 m. coil stuck 0:25
44 14.07.2015 All HRPO coil headend cut in entry shear due to poor shape & gas cutting. 0:25
45 15.07.2015 Coil have heavy camber T570881580, struck in hot air dryer. 0:25
46 22.07.2015 HR ID 98790881 excess hard scale at D/S coil taken back two times while runn 0:25
47 26.07.2015 Coil ID 99110610 input winding tenssion loose coil telescoping in uncoiler m 0:25
48 29.07.2015 Coil ID 99020850 have poor OD shape; coil taken back & refeeded. 0:25
49 03.07.2015 Coil ID B570178000 thracking D/S due to heavy camber 10 m cutting. Feed 0:20
50 03.07.2015 Coil ID B570178000 buildup not Ok so parting & coil back & again feed 0:20
51 04.07.2015 Coil ID B570214000 Repickling 0:20
52 04.07.2015 All FHCR coil have loose ID 0:20
53 05.07.2015 97300701 input shape very poor 3 - 4 m camber cut in entry 0:20
54 05.07.2015 Coil camber towards O/S coil taken back & cut 2 - 10 m ID B540348000 0:20
55 06.07.2015 Coil ID B570421000 (Repickling done) 0:20
56 07.07.2015 Coil ID B570461000 Repickling done due to HR Input hard scale 0:20
57 07.07.2015 Coil ID B570487000 OD input HR 4 wraps edge damage cut in entry shear 0:20
58 09.07.2015 ID # 98060860 repickled due to hard scale. 0:20
59 11.07.2015 HR ID 98240810 coil repickled due to single black patch come at a speed of 0:20
60 11.07.2015 Repickling done due to hard scale (coil ID-B570813000). 0:20
61 12.07.2015 Coil ID B570840000 input width less,1245 to 1247 trim miss. 0:20
62 12.07.2015 All ITW coil running in low speed. 0:20
63 12.07.2015 All FHCR coil input binding tenssion loose, Coil ID loose. 0:20
64 12.07.2015 Repickling of B570857000 due to hard scale. 0:20
65 13.07.2015 Coil ID-B570920000 have hard scale, repickle done. 0:20
66 13.07.2015 Coil ID-B570972000 repickling done due to hard scale. 0:20
67 14.07.2015 B570998000 has heavy camber towards, D/S coil taken back shifed. 0:20
68 14.07.2015 Coil#98490512 heavy damage at drive side & parting done due to bad buildu 0:20
69 15.07.2015 All FHCR coils (0-400m) run in 100mpm speed. 0:20
70 16.07.2015 Coil ID B571185000 repickling done due to hard scale. 0:20
71 17.07.2015 Coil ID 98580740 heavy camber stuck in H.A.D taken back 0:20
72 18.07.2015 Coil ID 98560560 was repickled due to hard scale 0:20
73 18.07.2015 Coil ID 98560560 was repickled due to hard scale 0:20
74 18.07.2015 Coil ID T570881630 heavy camber towards O/S coil struck rinse taken 0:20
75 19.07.2015 Coil ID B571366000 Repickling done due to input HR hard scale 0:20
76 22.07.2015 Line speed slow for TY02/ coils 0:20
77 25.07.2015 Coil 98980670 repickled due to hard scale. 0:20
78 28.07.2015 Coil 99020880 repickled due to hard scale. 0:20
79 31.07.2015 All FHCR coils have loose ID edge damage 0:20
80 04.07.2015 Coil ID B570264000 have done repickled 0:15
81 06.07.2015 Camber in coil ID # T560660850 stuck in sq. roll # 12 O/S got damage cut in e 0:15
82 06.07.2015 Coil ID B570427000 starting 5 m camber so cutting entry shear 0:15
83 07.07.2015 Shape of coil ID T560611890 very poor 0:15
84 08.07.2015 Coil ID 98221012 winding tension problem. Shifing of coil in uncoiler 0:15
85 09.07.2015 Rewinding coil O/S & D/S trim break, so line speed 80mpm. 0:15
86 09.07.2015 Repickling done (B570675000). 0:15
87 11.07.2015 ID#T570791260 heavy camber at 1st 100m throughout camber in coil, so coil f 0:15
88 12.07.2015 Line speed slow due to winding tenssion problem in HR coil 9840050. 0:15
89 12.07.2015 Coil T570791400 heavy camber in stonning 10m so feeding problem. 0:15
 90 13.07.2015 Heay Camber in Coil id 98380610. 0:15
91 14.07.2015 Repickling of coil ID 98430910 due to hard scale. 0:15
92 15.07.2015 Repickle of coil 98480590. 0:15
93 17.07.2015 98370830 coil camber stuck in H.A.D taken back 0:15
94 18.07.2015 Coil ID T570871620 outer wraps coil shape very poor & camber 0:15
95 22.07.2015 HR ID 98840211, Coil taken back due to buildup 0:15
96 24.07.2015 Coil ID B571618000 buildup not Ok, taken back 30 m & refeed 0:15
97 24.07.2015 Coil ID 98890661 coil taken back while running due to excess poor buildup 0:15
98 25.07.2015 Coil (B571694000) 2.2*1245 fish tail shape & camber so tail cutting in entry s 0:15
99 27.07.2015 Coil ID 99020772 OD 10wraps shifed D/S & edge damage so many times trim 0:15
100 30.07.2015 Many FHCR coils telescopic buildup ; caused delay in feeding 0:15
101 30.07.2015 Camber in coil ID 99220660 tracking towards D/S 0:15
102 31.07.2015 Coil ID 99210711 have poor shape as well as camber feeding problem 0:15
103 31.07.2015 Coil ID 98720961 have loose ID due to this coil get side track & set large widt 0:15
104 04.07.2015 Coil ID 97960860 ID bend 0:10
105 14.07.2015 Feed mode keapt for coil ID T570881700 due to camber. 0:10
106 15.07.2015 TY02 coils run in slow speed. 0:10
107 16.07.2015 Line speed slow due to edge waviness of high sev. In coil ID T570791610. 0:10
108 22.07.2015 TY04 coil running in slow speed 0:10
109 25.07.2015 Coil tracking speed slow. 0:10
110 25.07.2015 Coil ID hard scale taken back & repicklied (98800150). 0:10
111 29.07.2015 D/S edge cut of coil ID B571993000 so trim break. 0:10
112 30.07.2015 Coil ID B572067000 heavy camber 5 m in entry shear towards O/S 0:10
113 31.07.2015 Repickling of coil ID 98750901 from previous shif 0:10
52:30:00
Duration Section
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input 3090
Hrs. HR Input 51.5
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Hrs. HR Input
Sl. No. Date Reason Duration
1 01.07.2015 1.6 mm coil tried to feed through dogtail in ppm mode sq. roll no # 3 failed 1:50
2 05.07.2015 No person available 0:30
3 09.07.2015 No coil in entry saddle. 0:20
4 04.07.2015 L2 Problem 0:15
5 18.07.2015 Level2 problem 0:10
6 28.07.2015 Entry pulpit P.E not working due to water fall. 0:10
3:15
Duration Section
Hrs. Plan/Mech/Oprn
Hrs. Ally
Hrs. HR Receving
Hrs. L2
Hrs. L2
Hrs. Others
Hrs. Misc.
 PICKLING LINE
DELAY
(JULY)

MECH. OPRN.

MISC.; 3:15; 1.50%

PLAN. IEM
HR INPUT; 52:30:00; 24.18%

MECH.; 65:45:00; 30.29% LAB. SD

SETUP; 26:00:00; 11.98% OPRN.; 4:50; 2.23%

PLAN.; 7:00; 3.22% SETUP HR INPUT
IEM; 11:30; 5.30%
SD; 28:00:00; 12.90% LAB.; 18:15; 8.41%
MISC.
All figs. in Hrs.
 MECH. OPRN. PLAN. IEM LAB. SD SETUP
65:45:00 4:50 7:00 11:30 18:15 28:00:00 26:00:00
HR INPUT MISC. TOTAL
52:30:00 3:15 217:05:00
 PL - RESAONWISE DELAY'15
Sl. No. MECHANICAL DELAY April'15 May'15 June'15 July'15 August'15
1 Shutdown Delay 0.00 1.00 4.00 6.50
2 Recoiler Gripper Problem 2.50 0.00 26.83 7.92
3 Sq. Roll Problem 10.00 8.58 3.25 17.00
4 Tension Unit Problem 6.00 4.17 4.08 5.58
5 Stitcher Die Problem 0.00 1.08 1.75 0.33
6 Flattner Roll Problem 0.00 4.00 0.00 1.25
7 Entry/Exit Deflector/Pinch roll Problem 3.83 6.75 0.00 0.33
8 No Acid/Low concentration/ARP 7.83 19.42 11.00 2.92
9 Water carryover 0.83 0.00 0.50 0.75
10 Edge wiper problem 1.00 0.75 1.00 1.67
11 Wet area preparation 0.00 0.75 2.25 2.58
12 Peeler table/Threading Table Problem 0.00 0.00 0.00 0.00
13 Hyd. Power Pack 3.00 1.92 0.00 3.33
14 Utility *( WATER, STEAM, AIR) 0.50 1.75 2.50 1.83
15 Others 32.00 12.92 5.83 13.50
67.50 63.08 63.00 65.49 0.00

Sl. No. OPERATION DELAY April'15 May'15 June'15 July'15 August'15

1 Coil feeding problem 0.75 1.67 2.25 0.67
2 Scrap Bin 0.00 0.00 0.25 0.25
3 Wet area Preparation for oprn 0.00 0.25 0.00 0.00
4 Repickling 0.92 1.25 0.00 0.00
5 Crane Oprn (No coil on saddle) 1.92 2.67 3.00 1.75
6 Others 1.75 1.67 1.00 2.17
5.33 7.50 6.50 4.83 0.00

Sl. No. IEM DELAY April'15 May'15 June'15 July'15 August'15

1 CPC/EPC Problem 2.42 0.17 1.83 1.00
2 Proxy 7.50 10.75 1.17 1.83
3 No Power/Power failure 6.08 1.83 0.33 0.67
4 Others (Line suddenly stop during running lin 17.50 8.08 8.08 8.00
33.50 20.83 11.42 11.50 0.00

Sl. No. PLANNING DELAY April'15 May'15 June'15 July'15 August'15

1 No Coil/No Schedule & Width adjustment 1.58 6.08 60.25 7.00
1.58 6.08 60.25 7.00 0.00

Sl. No. LAB. DELAY April'15 May'15 June'15 July'15 August'15

1 Coil Inspection 8.33 15.33 18.60 18.25
8.33 15.33 18.60 18.25 0.00

Sl. No. MISC. DELAY April'15 May'15 June'15 July'15 August'15

1 Others 3.75 3.083 2.00 3.25
 2 Blade change & Setting 22.33 33.25 19.00 26.00
26.08 36.33 21.00 29.25 0.00

Sl. No. SHUTDOWN DELAY April'15 May'15 June'15 July'15 August'15

1 SD 0.00 25.00 24.00 28.00
0.00 25.00 24.00 28.00 0.00

Sl. No. HR Defect April'15 May'15 June'15 July'15 August'15

1 HR Input 38.42 26.50 29.67 52.5
38.42 26.50 29.67 52.50 0.00

Sl. No. MSD April'15 May'15 June'15 July'15 August'15

1 Plant Major shutdown 0 0 0 0
2 Project Shutdown 165.75 0 0 0
TOTAL 346.50 200.67 234.44 216.83 0.00
WISE DELAY'15-16
Sep'15 Oct'15 Nov'15 Dec'15 Jan'16 Feb'16 Mar'16 Total
11.50
37.25
38.83
19.83
3.17
5.25
10.91
41.17
2.08
4.42
5.58
0.00
8.25
6.58
64.25
0.00 0.00 0.00 0.00 0.00 0.00 0.00 259.08

Sep'15 Oct'15 Nov'15 Dec'15 Jan'16 Feb'16 Mar'16 Total

5.33
0.50
0.25
2.17
9.33
6.58
0.00 0.00 0.00 0.00 0.00 0.00 0.00 24.17

Sep'15 Oct'15 Nov'15 Dec'15 Jan'16 Feb'16 Mar'16 Total

5.42
21.25
8.92
41.67
0.00 0.00 0.00 0.00 0.00 0.00 0.00 77.25

Sep'15 Oct'15 Nov'15 Dec'15 Jan'16 Feb'16 Mar'16 Total

74.92
0.00 0.00 0.00 0.00 0.00 0.00 0.00 74.92

Sep'15 Oct'15 Nov'15 Dec'15 Jan'16 Feb'16 Mar'16 Total

60.52
0.00 0.00 0.00 0.00 0.00 0.00 0.00 60.52

Sep'15 Oct'15 Nov'15 Dec'15 Jan'16 Feb'16 Mar'16 Total

12.08
 100.58
0.00 0.00 0.00 0.00 0.00 0.00 0.00 112.66

Sep'15 Oct'15 Nov'15 Dec'15 Jan'16 Feb'16 Mar'16 Total

77.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 77.00

Sep'15 Oct'15 Nov'15 Dec'15 Jan'16 Feb'16 Mar'16 Total

147.09
0.00 0.00 0.00 0.00 0.00 0.00 0.00 147.09

Sep'15 Oct'15 Nov'15 Dec'15 Jan'16 Feb'16 Mar'16 Total

0
165.75
0.00 0.00 0.00 0.00 0.00 0.00 0.00 998.43