ZXMG5200 Hardware Installation Manual 19D06H20 (2.0.2) PDF

ZXMSG 5200
Multiplex Service Gateway

Hardware Installation Manual (19D06H20)
Version 2.0.2
ZTE CORPORATION
ZTE Plaza, Keji Road South,
Hi-Tech Industrial Park,
Nanshan District, Shenzhen,
P. R. China
518057
Tel: (86) 755 26771900 800-9830-9830
Fax: (86) 755 26772236
URL: http://support.zte.com.cn
E-mail: doc@zte.com.cn
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Revision History
Date Revision No. Serial No. Reason for Revision

07/06/2007 R1.1 sjzl20070016 Product upgrading
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Document
ZXMSG 5200 (V2.0.2) Multiplex Service Gateway Hardware Installation Manual (19D06H20)
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Contents
About this Manual ........................................................... ix

Purpose .............................................................................. ix
Intended Audience ............................................................... ix
Prerequisite Skill and Knowledge ............................................ ix
What is in This Manual .......................................................... ix
Related Documentation.......................................................... x
Conventions ........................................................................ xi
How to Get in Touch............................................................ xii
Chapter 1.......................................................................... 1
Overview .......................................................................... 1
Overview .......................................................................1
Cabinet Configuration ......................................................2
Cabinet Features................................................................... 2
Overall Configuration............................................................. 3
Shelf Configuration ............................................................... 5
Cards Configuration............................................................... 7
Modules .........................................................................8
Power Supply Module ............................................................ 9
Control and Processing Module................................................ 9
Test Module ....................................................................... 10
Monitoring Module............................................................... 10
Subscriber Access Module .................................................... 10
Technical Specifications ................................................. 11
Battery Specifications .................................................... 12
Chapter 2........................................................................ 19
Pre-installation Preparation .......................................... 19

Engineering Documents Preparation................................. 19
Tools and Meters Preparation .......................................... 20
Installation Environment Check ....................................... 21
Checking Construction .........................................................21
Checking Environment .........................................................21
Checking Power Supply ........................................................ 22
Checking Grounding Cables .................................................. 22
Checking Security ...............................................................23
Unpacking Equipment .................................................... 23
Unpacking Cabinet ..............................................................23
Unpacking Shelf ..................................................................25
Unpacking Cards .................................................................25
Chapter 3........................................................................ 27
Cabinet Installation ....................................................... 27

Cabinet Installation Flow Chart ....................................... 27
Base Installation Mode................................................... 28
Adjustable Mounting Base Types............................................ 28
Flow Chart for Base Installation ............................................. 30
Foot Installation Mode ................................................... 37
Foot and Pressure Plate Assembly.......................................... 38
Foot Installation Flow Chart ..................................................39
Connection between Cabinets ......................................... 43
In Base Installation Mode ..................................................... 43
In Foot Installation Mode ......................................................44
Installing Shelf ............................................................. 46
Installing Cards ............................................................ 47
Installing EPM Plug-In Box.............................................. 47
Installing Fan Plug-In Box .............................................. 48
Chapter 4........................................................................ 51
Power Supply Installation ............................................. 51

Power Cables................................................................ 51
Grounding Cables.......................................................... 51
Power and Grounding Cables Installation Flow Chart .......... 53
DC Power Supply Installation .......................................... 54
PWRS Power Distribution Box ................................................ 54
POWER (T) Power Distribution Box......................................... 57
AC Power Supply Installation .......................................... 58
ZXDU45 Rectifier.................................................................58
Power Distribution Box .........................................................59
Chapter 5........................................................................ 63
Cable Connections.......................................................... 63
Overall Back Panel Cabling Diagram................................. 63
Cabling Principles .......................................................... 67
Cabling Bundling ........................................................... 68
Power Supply Cables ..................................................... 70
3-Core Cable ...................................................................... 70
6-Core Power Cable............................................................. 71
9-Core Power Cable............................................................. 73
Front Panel Fan Power Cable ................................................ 74
Back Panel Fan Power Cable ................................................. 75
Top Fan Power Cable ........................................................... 75
ZXDU45 Rectifier Cable........................................................ 76
EPM Monitoring Power Cable ................................................. 77
Subscriber Cables ......................................................... 77
Overview ........................................................................... 78
ALC/RALC Card Interfaces .................................................... 82
DLCC Card Interfaces .......................................................... 83
ADL/GADL Card Interfaces ................................................... 83
VDSL Card Interfaces .......................................................... 84
SHDSL Card Interfaces ........................................................ 85
FLCB Card Interfaces ........................................................... 85
ILC Card Interfaces ............................................................. 86
Monitoring Cables ......................................................... 86
Secondary Power Supply Control Cable .................................. 86
Secondary Power Supply Alarm Cable .................................... 87
Shelf Monitoring Cable ......................................................... 88
Threshold Monitoring Cable .................................................. 89
Smog Monitoring Cable ........................................................ 90
Flooding Monitoring Cable .................................................... 90
Temperature Monitoring Cable .............................................. 91
Humidity Monitoring Cable ................................................... 92
ZXDU45 Rectifier Monitoring Cable ........................................ 93
Other Cables ................................................................ 94
Ringing Current Mutual Assistant Cable .................................. 94
Cascading Cable Connections................................................ 95
Interlayer Test Cable ........................................................... 98
Optical Fiber..................................................................... 100
Maintenance Cables..................................................... 102
Ethernet Cable .................................................................. 102
Console Cable ................................................................... 103
Chapter 6......................................................................105
Hardware Installation Inspection ...............................105

Overall Inspection ....................................................... 105
Cabinet Inspection............................................................. 105
Cabling Inspection............................................................. 106
Shelf Power Supply Inspection ............................................ 106
Cards Power Inspection ...................................................... 106
Power ON .................................................................. 107
Power OFF ................................................................. 107
Chapter 7......................................................................109
Maintenance.................................................................109
Power Module Maintenance........................................... 109
Daily Maintenance ............................................................. 109
Rectifier Plugging .............................................................. 110
Rectifier Unplugging .......................................................... 110
Special Faults ............................................................. 110
AC Power Down ................................................................ 111
AC Over/Under Voltage ...................................................... 111
Appendix A ...................................................................113
Abbreviations ...............................................................113
Figures..........................................................................115
Tables ...........................................................................119
Index ............................................................................121
About this Manual
Purpose
This manual provides procedures and guidelines for the
installation of ZXMSG 5200 (V2.0.2) 19D06H20 cabinet.
Intended Audience
This document is intended for engineers and technicians who
perform hardware installation activities of ZXMSG 5200 (V2.0.2)
19D06H20 cabinet.
Prerequisite Skill and Knowledge

To use this document effectively, users should have a general
understanding of network technology. Familiarity with the
following is helpful:
The ZXMSG 5200 system and its various components
Local operating procedures
What is in This Manual

This manual contains the following chapters:
TABLE 1 CHAPTER SUMMARY
Chapter Summary
Chapter 1 Overview Introduces the features, equipment
configurations, modules and technical
specification.
Chapter 2 Pre - Introduces the pre-installation preparation
installation Preparation including engineering documents
preparation, tool and meters preparation,
installation environment check and
unpacking equipment.
Confidential and Proprietary Information of ZTE CORPORATION ix

Chapter Summary
Chapter 3 Cabinet Introduces cabinet installation flow chart,
Installation cabinet installation in base and foot mode,
connection between cabinets, installation
of shelf, cards, EPM plug-in box and fan
plug-in box.
Chapter 4 Power Introduces the power and grounding
Supply Installation cables, power supply installation and AC
and DC power cable layout.
Chapter 5 Cable Introduces all the cable connections of the
Connections cabinet.
Chapter 6 Hardware Introduces the cabinet, cabling, shelf
Installation Inspection power and cards power inspection.
Chapter 7 Maintenance Introduces some methods of routine
maintenance of the cabinet.
Related Documentation
The following documentation is related to this manual:
ZXMSG 5200 Multiplex Service Gateway Documentation
Guide
Technical Category:
ZXMSG 5200 Multiplex Service Gateway Technical Manual
ZXMSG 5200 Multiplex Service Gateway Hardware Manual
Installation Category:
ZXMSG 5200 Multiplex Service Gateway Hardware
Installation Manual (OUT30)
Installation Manual (OUT50C/D)
Installation Manual (ONU100)
Operation Category:
ZXMSG 5200 Multiplex Service Gateway Operation Manual
ZXMSG 5200 Multiplex Service Gateway Command Manual
Maintenance Category:
ZXMSG 5200 Multiplex Service Gateway Maintenance Manual
(Routine)
ZXMSG 5200 Multiplex Service Gateway Maintenance Manual
(Troubleshooting)
x Confidential and Proprietary Information of ZTE CORPORATION

About this Manual
Conventions
Typographical ZTE documents employ the following typographical conventions.
Conventions
TABLE 2 TYPOGRAPHIC AL CONVENTIONS
Typeface Meaning
Italics References to other Manuals and documents.
Quotes Links on screens.
Bold Menus, menu options, function names, input
fields, radio button names, check boxes, drop-
down lists, dialog box names, window names.
CAPS Keys on the keyboard and buttons on screens
and company name.
Constant width Text that you type, program code, files and
directory names, and function names.
[] Optional parameters.
{} Mandatory parameters.
| Select one of the parameters that are delimited
by it.
Note: Provides additional information about a
certain topic.
Checkpoint: Indicates that a particular step needs
to be checked before proceeding further.
Tip: Indicates a suggestion or hint to make things
easier or more productive for the reader.
Mouse TABLE 3 MOUSE OPERATION CONVENTIONS

Operation
Conventions Typeface Meaning
Click Refers to clicking the primary mouse button (usually
the left mouse button) once.
Double-click Refers to quickly clicking the primary mouse button
(usually the left mouse button) twice.
Right-click Refers to clicking the secondary mouse button
(usually the right mouse button) once.
Drag Refers to pressing and holding a mouse button and
moving the mouse.
Confidential and Proprietary Information of ZTE CORPORATION xi

How to Get in Touch

The following sections provide information on how to obtain
support for the documentation and the software.
Customer If you have problems, questions, comments, or suggestions
Support regarding your product, contact us by e-mail at
support@zte.com.cn. You can also call our customer support
center at (86) 755 26771900 and (86) 800-9830-9830.
Documentation ZTE welcomes your comments and suggestions on the quality
Support and usefulness of this document. For further questions,
comments, or suggestions on the documentation, you can
contact us by e-mail at doc@zte.com.cn; or you can fax your
comments and suggestions to (86) 755 26772236. You can also
browse our website at http://support.zte.com.cn, which contains
various interesting subjects like documentation, knowledge base,
forum and service request.
xii Confidential and Proprietary Information of ZTE CORPORATION

Chapter 1
Overview
This chapter covers following topics:

Overview
Cabinet Configuration
Modules
Technical Specifications
Battery Specifications
Overview
Cabinet The ZXMSG 5200 (V2.0.2) 19D06H20 cabinet is a high capacity
Introduction indoor cabinet. 19D06H20 cabinet is a standard 19-inch cabinet.
Cabinet dimensions are 2000 mm x 600 mm x 600 mm (Height
x Width x Depth).
19D06H20 cabinet is zinc electroplated and coated with dark
blue paint. Figure 1 shows overview of 19D06H20 cabinet.
Confidential and Proprietary Information of ZTE CORPORATION 1

FIGURE 1 CABINET OVERVIEW
Cabinet Configuration
ZXMSG 5200 cabinet have the following configurations:
Cabinet Features
Overall Configuration
Shelf Configuration
Cards Configuration
Cabinet Features
Description 19D06H20 cabinet features are as follows:
Large capacity
Integrated structure
Convenient to install
Complete monitoring functions
Easy to move
Enhanced maintenance, due to reliable structure
Powerful anti-interference capability
2 Confidential and Proprietary Information of ZTE CORPORATION

Chapter 1 Overview
Overall Configuration
Configuration ZXMSG 5200 system is installed in 19D06H20 cabinet in the
Modes following two modes:
1. -48 V DC Input: This configuration mode is used when
equipment room provides DC power supply.
2. 220 V AC Input: This configuration mode is used when
equipment room provides AC power supply.
Difference in The overall configuration of 19D06H20 cabinet in the two modes
AC and DC is same except the following:
Power Modes
In -48 V DC Input power mode, the DC power is directly
supplied to other units through power distributor.
In 220 V AC Input power mode, 45A rectifier is used to
convert 220 V AC power to -48 V DC input power and then
supplied to other units.
Figure 2 shows 19D06H20 cabinet configuration in -48 V DC
Input power mode and Figure 3 shows 19D06H20 cabinet
configuration in 220 V AC Input power mode.

FIGURE 2 CABINET CONFIGURATION IN 48 V DC INPUT MODE
Blank panel(Height 1U)

Power distributor(Height 2U)
L0
ZXMSG 5200 shelf
(Height 6U)
L1
ZXMSG 5200 shelf
(Height 6U)
L2
ZXMSG 5200 shelf
(Height 6U)
Air diversion box(Height 2U)

Fan tray(Height 1U)
L3
ZXMSG 5200 shelf
(Height 6U)
L4
ZXMSG 5200 shelf
(Height 6U)

EPM plug-in box(Height 1U)

Chapter 1 Overview
F I G U R E 3 C A B I N E T C O N F I G U R A T I O N I N 2 2 0 V AC I N P U T M O D E
L0
ZXMSG 5200 shelf
(Height 6U)
L1
ZXMSG 5200 shelf
(Height 6U)
L2
ZXMSG 5200 shelf
(Height 6U)
Air diversion box(Height 2U)

Fan tray(Height 1U)
L3
ZXMSG 5200 shelf
(Height 6U)
L4
ZXMSG 5200 shelf
(Height 6U)

EPM plug-in box(Height 1U)
45A rectifier(Height 4U)
Shelf Configuration
Introduction Figure 4 shows an empty ZXMSG 5200 standard 9U shelf front
view and Figure 5 shows an empty ZXMSG 5200 standard 6U
shelf front view.

FIGURE 4 STANDARD 9U SHELF (FRONT VIEW)
31
8
399
482
FIGURE 5 STANDARD 6U SHELF (FRONT VIEW)
Structure Figure 6 shows the ZXMSG 5200 master shelf configuration

Arrangement (cards) in 6U shelf. Figure 7 shows the ZXMSG 5200 master
shelf configuration (cards) in 9U shelf.

Chapter 1 Overview
FIGURE 6 MASTER SHELF CONFIGURATION (6U SHELF)
POWER H
TSLC
MPR
MPR
ICS
ICS
LC
LC
LC
LC
LC
LC
LC
LC
LC
LC
FIGURE 7 MASTER SHELF CONFIGURATION (9U SHELF)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
POWER K
POWER K
TSLC
MPR
MPR
EPC
ALC
ALC
ALC
ADL
ADL
ADL
ADL
ADL
ICS
ICS
EPEB
IEBA
IEBB
PEB
SEB
SEB
SEB
SEB
SEB
SEB
SEB
SEB
PEB
Cards Configuration
Introduction ZXMSG 5200 cards are configured in two modes:
1. Single power: POWER H card is used in single power mode.
2. Dual power: POWER K cards are used in dual power mode.
Configuration Figure 8 shows single power mode cards configuration in master
in Single shelf.
Power Mode
FIGURE 8 SINGLE POWER MODE CARDS CONFIGURATION IN M ASTER SHELF

Description POWER H is used as power card in single power mode. The first
two slots are used for POWER H card. Slot number 9 and 10 are
used for ICS cards and slot number 11 and 12 are used for MPR
cards in master shelf. Line cards are used in remaining slots.
MPR and TSLC cards are required only for the master shelf and
in slave shelves line cards are used in place of MPR and TSLC
cards.
Configuration Figure 9 shows dual power mode cards configuration in master
in Double shelf.
Power Mode
FIGURE 9 DOUBLE POWER MODE CARDS CONFIGURATION IN M ASTER SHELF
POWER K is used as power card in dual power mode.

The first two slots and slot number 17 are used for POWER K
card.
Slot number 9 and 10 are used for ICS cards and slot number 11
and 12 are used for MPR cards in master shelf.
Line cards are used in remaining slots.
MPR and TSLC cards are required for only master shelf and in
slave shelves line cards are used in place of MPR and TSLC cards.
Modules
ZXMSG 5200 19D06H20 cabinet modules are as follows:
Power Supply Module
Control and Processing Module
Test Module
Monitoring Module
Subscriber Access Module

Chapter 1 Overview
Power Supply Module

Introduction The power supply module is used to supply power to the
equipment.
Functions Power supply module provides the following functions:
It filters the power, feeds 220 V AC to the power rectifier and
passes power to the power distribution box.
Provides grounding to prevent equipment from lightning
interference.
POWER H card provides secondary power supplies +5 V, -48
V DC and ringing current -75 V AC.
Control and Processing Module

Purpose The purpose of control and processing module is to provide the
following services:
Supports narrowband service such as PSTN and ISDN.
Supports VoIP services.
Supports broadband services such as ADSL, SHDSL, VDSL,
EPON.
Supports multicasting.
ICS card is responsible for call control and service monitoring.
Functions Control and processing module functions are as follows:
ICS card monitors and manages other units and cards in the
system and implements protocol interconnection with soft
switch (SS). ICS is also the core of the TDM switching,
Ethernet switching and system clocking.
ICS provides IP network side interface and separates the
system internal network from external IP networks, thus
improving system security.
It also separates H.248 protocol and controls VoIP service
flow and broadband service flow for the IP packets that are
received from the IP interface.
ICS card works with dual CPUs. Master CPU is responsible to
implement call processing, H.248 protocol processing,
Ethernet frame processing, TDM switching and Ethernet
switching. Slave CPU scans narrowband line cards and
subscribers in the local shelf. It communicates with the
master CPU through HDLC channels using 2 M HW timeslots.

Test Module
Introduction Test module is used to test different electrical parameters.
This module uses test card (TSLC).
Functions Test module provides the following functions:
Tests parameters of external subscriber line such as
insulation resistance between line A and line B, between line
A and ground, between line B and ground, voltage of
alternating/direct current, loop resistance of direct current.
Tests output voltage and frequency of ringing current, signal
tone, pulse number receiving and DTMF number receiving
functions.
Tests functions of subscriber phone such as dialing pulse,
DTMF signal. Tests feed voltage and polarity. Implements
monitoring function.
Monitoring Module
Introduction Monitoring module is responsible for real time monitoring on
temperature, humidity, smoke, flood, entrance control and
secondary power.
The monitoring module is EPC. The monitoring module is a
standard 19-inch monitoring plug in box having 1U height.
Functions The functions of monitoring module are as follows:
It tests power voltage.
Environment parameters (including temperature, humidity,
smoke, flood and entrance control).
Built-in distribution frame.
Theft proof and fire proof alarms.
It implements functions such as collecting environment and

power data, processing man machine commands, reporting
alarm data and real-time data.
Subscriber Access Module

Introduction This module includes a cable distribution area.
The cable distribution area has internal line and external line
module that connects user cables.
The cabinet supports wiring from top or bottom. There are
special wiring holes at the top and bottom of the cabinet.

Chapter 1 Overview
Capacity The capacity of built-in MDF wiring module is as follows:

Supports four internal line modules.
Each internal line module supports 160 loops, total 640 loops
in all.
Internal line modules support the wiring of 16 user cards.
Supports six external line modules.
Each external line module supports 100 loops, total 600
loops in all and convenient for jumper operations at the
cabinet side.
Technical Specifications
Dimensions 19D06H20 cabinet dimensions are 2000 mm x 600 mm x 600
and Color mm (Height x Width x Depth).
Cabinet exterior color is navy blue and coated with zinc, which
protects cabinet from electric conduction.
Weight Table 4 lists 19D06H20 cabinet weight.
TABLE 4 19D06H20 CABINET WEIGHT
Cabinet Type Weight

19D06H20 150 Kg
Operating Table 5 lists operating environment requirement.

Environment
Requirements TABLE 5 OPERATING ENVIRONMENT REQUIREMENT
Name Description
Grounding
10
Resistance
Temperature
Industrial air conditioning equipment
Control Method
Operating
-5C to 45C
Temperature
Relative
10% to 90%
Humidity
Atmospheric Work: 1.08 105 to 5.1 104 Pa

Pressure Storage: 1.08 105 to 1.2 104 Pa
Air Conditioner Running normally
Avoid exposing equipment to corrosive air, such
as hydrogen sulfide, sulfur dioxide, oxide
Air Pollution
containing ammonia, or smoke such as any oil
solvent, smoke and dust.

Name Description
Cabinet Fan Running normally
Rainproof and IEC IP 5.5 and adapts a special process for major
Dust-Proof components to increase their corrosion-proof
Measures capability.
Power Supply Table 6 lists power supply requirements.

Requirements
TABLE 6 POWER SUPPLY REQUIREMENTS
Name Description
AC: (22020) V
Operating Voltage
DC: -57 V DC ~ -40 V DC
Fluctuation Range <10%
Frequency Fluctuation Range < 5%
Line Voltage Wave Distortion > 5%
Line Voltage Wave Distortion of
5% to 10%
Standby Power Generator
Batteries Four 12 V 100 AH batteries
Battery Storage Power Supply -48 V DC power supply
Fluctuation Range -57 V ~ -40 V
External Line Module Capacity 1800 loops (200 for each)
Power Power consumption for a single cabinet is 670 W and 1470 W for
Consumption dual cabinets in full configuration.
Battery Specifications
Charging The battery capacity decides charging current.
Current
For instance, if the battery is 100 AH, the charging current is
below 10 A.
Charging Range of floating voltage and equalized voltage
Performance
Floating voltage: (13.38~13.62) V/piece
Equalized voltage: (13.80~14.10) V/piece
A 19D06H20 cabinet is equipped with four pieces of 100 AH
batteries.
The floating voltage is about 54 V (4 pieces) and the
equalized voltage is about 56.4 V (4 pieces).
Maximum charging current

Chapter 1 Overview
Floating charge: 0.20C10 A

Equalized charge: 0.20C10 A
Charging feature curve
Figure 10 shows the charging feature curve of a 12 V battery.
FIGURE 10 CHARGING FEATURE CURVE
Charge temperature compensation

When the temperature exceeds 25 C, the floating voltage or
equalized voltage may reduce 18 mV with 1 C up.
The floating voltage or equalized voltage may raise 18 mV
with 1 C down.
Table 7 presents the relationships among the storage time,
compensation voltage, compensation current and
compensation time.
TABLE 7 RELATIONSHIPS
Storage Compensation
Compensation Compensation
time voltage (V) at Remarks
(M) current (A) time (h)
25 C
1 14.10 0.1 C10 18
3 14.10 0.1 C10 18
6 14.10 0.1 C10 36
9 14.10 0.1 C10 36
12 14.10 0.1 C10 36

Discharge Rated capacity

Performance
When the temperature is 25 C and the ending voltage is 1.8
V, C10 capacity reaches up to 100 % of the rated capacity in
the first cycle.
Discharge feature curve
Figure 11 shows the discharging feature curve of a 12 V
battery.
FIGURE 11 DISCHARGING FEATURE
Relationship between capacity and temperature

Figure 12 shows the relationship between the discharging
capacity and temperature.

Chapter 1 Overview
FIGURE 12 RELATIONSHIP BETWEEN DISCHARGING CAP ACITY AND

TEMPERATURE
Temperature & Battery Capacity
120
100
Available Capacity (%) 80
60
40
0.1xC Amps
1C Amps
20
2C Amps
0.05xC Amps
0
-20 -10 0 10 20 30 40
Temperature (C)
When the temperature is lower than 25 C, the available

capacity of the battery may reduce by 8%.
Take the temperature into consideration while calculating the
available capacity.
Self-discharge performance
At normal temperature (25 C), the battery can be stored for
three months and more than 90% of its capacity can be
reserved.
Figure 13 shows the self-discharging feature.
FIGURE 13 SELF-DISCHARGING FEATURE
Self-discharging Feature
100
Reserved Capacity (%)
80
60
40
50 C
40 C
20
30 C
20 C
0
0 2 4 6 8 10 12 14 16 18
Storage Time (M)
Maximum discharge current

The maximum discharge current depends on the load. There
is not any restriction.

Table 8 presents the discharge parameters of the constant

current (A) (25 C, 77 F).
TABLE 8 CONSTANT CURRENT DISCHARGE P AR AMETER TABLE
Ending Discharge time

voltage
(V) 5 10 15 20 30 45 60
1.60 307.0 222.0 177.0 157.0 102.0 89.0 62.0
1.65 282.0 212.0 167.0 152.0 100.0 85.0 60.0
1.70 262.0 192.0 162.0 142.0 97.0 81.0 58.0
1.75 252.0 187.0 157.0 137.0 93.0 75.0 56.0
1.80 232.0 182.0 152.0 132.0 89.0 70.0 54.0
voltage
(V) 90 120 180 300 600 1200
1.60 45.0 35.0 27.0 20.0 11.0 5.8
1.65 44.5 33.0 26.5 19.0 10.6 5.5
1.70 43.0 31.0 26.1 18.0 10.4 5.2
1.75 42.0 30.0 25.8 17.0 10.2 5.0
1.80 41.0 29.0 24.0 16.0 10.0 4.6
Table 9 presents the discharge parameters of the constant

power consumption (W) (25 C, 77 F).
TABLE 9 CONSTANT POWER CONSUMPTION DISCHARGE P AR AMETER TABLE

voltage
(V) 5 10 15 20 30 45 60
1.60 537.3 395.2 318.6 284.2 186.7 163.8 114.7

1.65 493.5 379.5 302.3 278.2 184.0 157.3 112.2
1.70 461.1 345.6 294.8 261.3 179.5 150.7 109.0
1.75 453.6 338.5 287.3 253.5 173.0 140.3 105.8
1.80 422.2 334.9 281.2 245.5 166.9 131.6 102.3
voltage
(V) 90 120 180 300 600 1200
1.60 84.2 65.8 51.0 38.0 21.0 11.1
1.65 83.7 62.7 50.6 36.5 20.5 10.7
1.70 81.3 59.2 50.1 34.7 20.2 10.1
1.75 79.8 57.5 49.7 32.9 19.9 9.8
1.80 78.3 55.7 46.3 31.0 19.6 9.1

Chapter 1 Overview
Lifetime Battery: 10 years

Floating charge: 8 years
Figure 14 shows the lifetime curve of the battery.
FIGURE 14 LIFETIME CURVE
Battery Lifetime & Discharge Depth
100
80
Discharge depth (%)
60
40
20
0
0 200 400 600 800 1000 1200 1400
Cycles
Figure 15 shows the relationship between the floating charge life

and temperature.
FIGURE 15 RELATIONSHIP BETWEEN FLOATING CHARGE LIFE AND

TEMPERATURE
Battery Generally, 19D06H20 cabinet is equipped with 100 AH battery.

Capacity
The maximum power consumption of a single shelf is 350 W.
The discharge current is 7 A.
A 100 AH battery can hold on for 14 hours.

Example The maximum power consumption of a single shelf is 350 W.

If the cabinet is equipped with five shelves, the total power
consumption of the shelves is 1750 W.
The power consumption of shelves plus that of the fan is 2000 W.
In theory, a 100 HA battery can hold on for 2 ~ 2.5 hours.
Note: If the cabinet is equipped with multiple shelves, it is

better to use a battery cabin.

Chapter 2
Pre-installation
Preparation
This chapter covers the following topics:

Engineering Documents Preparation
Tools and Meters Preparation
Installation Environment Check
Unpacking Equipment
Engineering Documents
Preparation
Required The following engineering documents are related to the cabinet
Documents installation.
ZXMSG 5200 Multiplex Service Gateway Acceptance Test
Record.
ZXMSG 5200 Multiplex Service Gateway Commissioning Test
Record.
ZXMSG 5200 Multiplex Service Gateway Environment
Acceptance Report.
Installation Inspection Criteria.
ZXMSG 5200 Multiplex Service Gateway Project
Commissioning Guide.
ZXMSG 5200 Multiplex Service Gateway Project Completion
Technical Document.
ZXMSG 5200 Multiplex Service Gateway Project Data Setting
Specification.

ZXMSG 5200 Multiplex Service Gateway System

Commissioning Inspection Criteria Test Guide.
ZXMSG 5200 Multiplex Service Gateway Project Survey
Guide.
ZXMSG 5200 Multiplex Service Gateway Project Survey
Report (Engineering Design Data).
Tools and Meters

Preparation
Tools The tools required for cabinet and cable installation are as
follows:
Insulation tape
Screw driver (straight and crossed)
Tweezers
Wrench
Diagonal pliers
Sharp-nose pliers
Cable clamp
Cable peeler
Unpacking pliers
Soldier gun
Percussion drill
Plate puller
Programming card
Eraser
Meters The meters required for testing are as follows:
DSL tester
Optical power meter
Multimeter
Local craft terminal
Optical attenuator
Optical fiber connector
Note: Ensure that all the tools and meters are functioning
normally before usage.

Chapter 2 Pre-installation Preparation
Installation Environment
Check
Installation environment check includes the following topics:
Checking Construction
Checking Environment
Checking Power Supply
Checking Grounding Cables
Checking Security
Checking Construction
Purpose To confirm suitable construction conditions for equipment normal
operation.
Steps Confirm the following constructional checks before equipment
installation:
1. Civil work completed.
2. Enough room area is left to ensure free movement of
equipment.
3. The main door area height is 2.2 meters and 1 meter wide.
Extra space is left for span of doors.
4. Floor bearing capacity is more than 450 Kg/m2 and for non-
equipment floor; it is at least 300 kg/m2.
5. Air conditioners are properly installed (Air conditioners are
used to keep temperature and humidity within a normal
range).
6. Walls and roofs must be dust proof.
END OF STEPS
Result The construction is suitable for equipment normal operation.
Checking Environment
Purpose To ensure suitable environment for equipment normal operation.
Steps Confirm the following environment checks before equipment
installation:
1. The grounding resistance should be <1.
2. The temperature should be between -5C~45C.

3. Check the humidity level and ensure that it should be in

between 5%~95%.
4. Check the atmospheric pressure and ensure that it should be
in between 70 kPa~106 kPa.
END OF STEPS
Result If the parameters are in normal range, then the environment is
suitable for the equipment normal operation.
Checking Power Supply

Purpose To ensure reliable power supply for equipment normal operation.
Steps Check the following basic power requirements stepwise:
1. 220 V AC power supply.
2. -48 V DC power supply.
3. DC power supply cables are according to telecom engineering
specifications.
4. Fuse capacity and conducting aluminum or copper wires
meets design requirements.
5. Positive and negative polarities are clearly marked on Power
Distribution Panel (PDP).
6. Black cable for working ground.
7. Red cable for negative polarity.
8. Yellow cable for protection earth.
END OF STEPS
Result Equipment power supply system is reliable.
Checking Grounding Cables

Purpose To ensure proper grounding of equipment.
Preliminary The following are the three types of grounding cables:
Information
System ground
Working ground
Antilightning ground
Steps The grounding cables checks are as follows:
1. Ground all cables in a common integrated mode when a
limited place is available. Resistance should be less than 10
. The following factors affect the grounding resistance.
Connector-lead resistance.
Contact-resistance between grounding stake and soil.

Soil type
2. Soil type affects grounding resistance. Use resistance
reducer if soil condition is poor around the stub.
3. Temperature also affects grounding resistance. Use
electricity-conductive cables with copper jacket to connect
grounding stub and equipment. Cable cross section area
should be 50 mm2 and as short as possible.
END OF STEPS
Result The equipment is grounded properly.
Checking Security
Purpose To ensure the equipment security.
Steps The security requirements are as follows:
1. Ensure that the equipment room is equipped with fire
extinguishers.
2. For a large equipment room, equip an automatic fire control
system.
3. Avoid flammable or explosive materials in the equipment
room.
END OF STEPS
Result The equipment security is reliable.
Unpacking Equipment
ZXMSG 5200 19D06H20 equipment unit is well packed with
shockproof material and labeled with safety precautions.
Unpack equipment unit carefully and check all bits and pieces,
whether every part is available according to the contract and
shipping list.
Unpacking Cabinet
Purpose To unpack the cabinet from its wooden case.
Description Figure 16 shows a 19D06H20 cabinet packing unit. 19D06H20
cabinet is wrapped in an aluminum foil and packed in the
wooden box. Pads are used around the edges for protection.

FIGURE 16 CABINET UNIT BOX
1. Case cover 2. Case body
Steps Perform the following steps to unpack the cabinet:

1. Open cabinet packing case cover by removing the upper lid
and carefully check equipment condition, make records of
any equipment missing or damages.
2. Place cabinet case on flat ground and keep its face in upward
direction.
3. Use pliers and hammer to remove wrap sheet and nails from
the cover.
4. Remove the front, back and both side panel covers. Figure
17 shows cabinet case unpacking.
FIGURE 17 CABINET CASE UNPACKING
1
3
3
2
1 4
3
5
6
2

END OF STEPS
Result The cabinet is unpacked and ready for installation.
Unpacking Shelf
Purpose To unpack the shelf from its wooden shelf packing box.
Figure 18 shows the shelf packing box.
FIGURE 18 SHELF P ACKING BOX
1. Case cover 2. Case body
Steps Perform the following steps to unpack the shelf:

1. 19D06H20 shelf is wrapped in aluminum foil and packed in
wooden box. Place packed unit on flat floor and keep its face
in upward direction.
2. Use pliers and hammer to remove wrap sheet and nails from
the cover.
3. Remove body cover.
4. Carefully check equipment condition, make records of any
equipment missing or damages.
5. Check inside accessories such as cables, connectors, etc.
END OF STEPS
Result The shelf is unpacked and ready to install.
Unpacking Cards
Purpose To unpack the cards from its box.
Figure 19 shows a cards unit box.

FIGURE 19 CARDS UNIT BOX
1. Strap 2. Seal tape 3. Carton
Steps Perform the following steps to unpack the cards:

1. Remove all straps.
2. Remove seal tape using a cutter or blade.
3. Slowly open cards unit.
4. Wear antistatic wrist strap to protect cards from static charge
of human body. Figure 20 shows opened cards box.
FIGURE 20 OPENED CARD BOX
END OF STEPS
Result The cards are unpacked and ready for installation.

Chapter 3
Cabinet Installation

Cabinet Installation Flow Chart
Base Installation Mode
Foot Installation Mode
Connection between Cabinets
Installing Shelf
Installing Cards
Installing EPM Plug-In Box
Installing Fan Plug-In Box
Cabinet Installation Flow

Chart
Introduction This flow chart provides systematic procedure for cabinet
installation
Description This installation flow chart describes overall cabinet installation
procedure. Figure 21 shows the 19D06H20 cabinet installation
flow chart.

FIGURE 21 19D06H20 CABINET INSTALLATION FLOW CHART
B ase installation m ode
Foot installation m ode Install base
Install w ith foot Fix cabinet on base
Fixation betw een

cabinets
Installation heck
E nd
Base Installation Mode

Base installation mode includes the following topics:
Adjustable Mounting Base Types
Flow Chart for Base Installation
f Positioning Base
f Installing Base
f Fixing Cabinet
f Insulation Test
Adjustable Mounting Base Types

Introduction If the equipment installation floor is conductive, then a base is
required to be installed for cabinet fixation.
Base Types Three types of adjustable mounting bases are available and they
are as follows:
1. Type A
2. Type B
3. Type C
The installation holes of these three base types have the same
positions and sizes, but their height adjustment ranges are
different. Figure 22 shows the three types of bases.

Chapter 3 Cabinet Installation
FIGURE 22 THREE TYPES OF BASES
2
3
1. Adjustable bracket 2. Fixed bracket

3. Height locking screw
Installation Figure 22 shows the three installation holes at the top of each
Holes base type with 518 mm spacing. Each base type has a hole at
the bottom to fix the base with the foundation as shown in
Figure 23.
FIGURE 23 BASE INSTALLATION HOLE
1. Hole for M12 expansion bolt

Height Range The height adjustment ranges of bases A, B and C are different.
Figure 24 shows the L is the height from the installed cabinet to
the ground. The base heights can be adjusted in a pace of 25
mm, together with the cabinet feet adjustment.
The range of L in each base type is as follows:
Type A range is 160 mm ~ 210 mm
Type B range is 210 mm ~ 310 mm
Type C range is 310 mm ~ 510 mm

FIGURE 24 HEIGHT ADJUSTMENT RANGE (L) OF ADJUSTABLE BASE
1. Cabinet 2. Pressure plate assembly

3. Adjustable base 4. Foundation
Flow Chart for Base Installation

Introduction This flow chart provides systematic procedure for base
installation. Figure 25 shows the flow chart for the base
installation.
FIGURE 25 BASE INSTALLATION FLOW CHART
Start
Position base
Install base
Fix cabinet
N
Test insulation
Y
End

Positioning Base
Purpose Base positioning refers to fix the base on the floor of equipment
room.
Steps Base positioning steps are as follows:
1. Confirm the cabinet installation position by using a
measuring tape according to the reference dimensions,
cabinet dimensions and the base dimensions given in the
engineering plane design diagram. Use carpenter ink marker
for marking, as shown in Figure 26.
FIGURE 26 CABINET BASE POSITIONING
4 3
1. Adjustable installation base 2. Cabinet outline
3. Hole 4. Cabinet outline
Figure 27 shows the cabinet position in the equipment room.

FIGURE 27 CABINET POSITION IN EQUIPMENT ROOM
1 2 3
1. Inner wall or reference object 2. Cabinet outline

2. Use a 14 drill bit to drill the holes at the positions where

the expansion bolt holes are marked. While drilling holes,
keep the drill bit vertical to the ground and tightly hold the
drilling machine.
3. Keep the depth of holes equal to the length of expansion
bush plus cone. Keep the depths of all holes equal. While
drilling, use blower to remove dust.
END OF STEPS
Result Base is positioned properly.
Installing Base
Purpose To install the cabinet base.

Steps The steps for installing base are as follows:
1. The expansion bolt used here is M12 100. Clean the holes
with blower. Remove gasket and nut of expansion bolt. Put
expansion bolt and expansion bush vertically in hole and
hammer the expansion bolt fully into the ground.
2. Align the two holes in vertical direction to the expansion
bolts, and fix the base on the foundation floor firmly, as
shown in Figure 28.

FIGURE 28 FIXED SUPPORT INSTALLATION
1
2
3
4
1. Fixed support 2. Expansion bolt M12 100

3. Leveling washer 4. Foundation
3. Install the other bases by the same method as mentioned

above. Screw down the expansion bolts and nuts, and firmly
fix the fixed support on the floor.
4. The leveling washers are available in 1 mm and 2 mm sizes.
They are used to level the adjustable base, as shown in
Figure 29.
FIGURE 29 LEVELING WASHERS
1 2
1. 1 mm washer 2. 2 mm washer
5. After the fixed support installation, release the bolts

connecting the fixed support with the movable support.
Adjust the height of the movable support to meet the
specified height between the bottom of the cabinet and the
ground.
6. The height between the two adjusting holes should be 25
mm. Tighten the movable support bolts and the fixed
support, after proper adjustments.
7. When tightening the movable support, first tight the bolt at
Mark A and then those at Mark B and C for ensuring a firm
connection between the movable support and fixed support,
as shown in Figure 30.

FIGURE 30 MOVABLE SUPPORT INSTALLATION
1
A
2
B
3
C Direction A
1. Movable support 2. Height lock screw M12 30

3. Fixed support 4. Foundation
8. Three tightening bolts are used for Type A and Type B bases
and four tightening bolts are used for Type C base, as to
increase the base rigidity, as shown in Figure 31.
FIGURE 31 TYPE C FIXATION
A 2
3
4
1. Movable support 2. Height lock screw M12 30

3. Fixed support 4. Foundation
Figure 32 shows the installed adjustable base for a single

cabinet.

FIGURE 32 INSTALLED AD JUSTABLE B ASE
END OF STEPS
Result Base is installed successfully.
Fixing Cabinet
Purpose To fix the cabinet.

Steps Perform the following steps for fixing cabinet:
1. After the base installation, carefully put the cabinet on the
adjustable base, as shown in Figure 33.
FIGURE 33 INSTALLING CABINET
3
4
1. Cabinet 2. Foot
4. Adjustable Base 3. Foundation
2. Turn the four anchor bolts with the help of wrench to adjust
the height and cabinet verticality.

3. Ensure the distance between the bottom of the cabinet and

the surface of the conductive floor is meeting its
requirements, and the cabinet is vertical to the ground.
Note: Adjustable range of anchor bolts is 0 ~ 25 mm. Its

maximum range is 30 mm; otherwise it will lower the stability of
the cabinet.
4. Lock the four cabinet anchors with four press plates and then
fix the four press plates on the adjustable base with the help
of hex bolts, as shown in Figure 34.
FIGURE 34 FIXING CABINET
1
2
1. Cabinet 2. Adjustable base 3. Foundation

4. Bolt M12 40 5. Insulation washer 6. Pressure plate
7. Insulation plate 8. Foot
5. Figure 35 shows the overall appearance of the cabinet

installed on the floor.

FIGURE 35 INSTALLED C ABINET
1. Cabinet 2. Pressure plate 3. Adjustable base
END OF STEPS
Result Cabinet is fixed successfully.
Insulation Test
Introduction The base has the insulation coating which guarantees the
insulation against the floor.
Description Use multimeter to measure resistance between cabinet
adjustable feet and expansion bolt of base. Insulation is ideal if
it is open circuit; otherwise, cabinet insulation is not proper. If
insulation is improper then carefully check the installation.
Remove fault and perform insulation test once again.
Foot Installation Mode

Foot installation mode includes the following topics:
Foot and Pressure Plate Assembly
Foot Installation Flow Chart
f Positioning Pressure Plate
f Installing Expansion Bolt
f Fixing Cabinet
f Insulation Test

Foot and Pressure Plate Assembly

Introduction Figure 36 shows the 19D06H20 cabinet foot structure.
FIGURE 36 19D06H20 CABINET FOOT STRUCTURE
5
2
3 6
1. Expansion bolt M12 100 2. Insulation washer

3. Insulation plate 4. Cabinet
5. Pressure plate 6. Cabinet foot
Description The whole pressure plate consists of insulation washer, pressure

plate, and insulation plate as shown in Figure 37.
FIGURE 37 PRESSURE PLATE
1. Insulation washer 2. Pressure plate 3. Insulation plate

Foot Installation Flow Chart

Description In foot installation mode, no base is required to fix the cabinet
on the floor. Figure 38 shows the installation flow chart.
FIGURE 38 FOOT INSTALLATION FLOW CHART
Positioning Pressure Plate
Purpose To position the pressure plate.

Steps Perform the following steps for pressure plate positioning:
1. Confirm the cabinet installation position by using a
measuring tape according to the reference dimensions,
cabinet dimensions and the base dimensions given in the
engineering plane design diagram. Use carpenter ink marker
for marking, as shown in Figure 39.

FIGURE 39 CABINET INSTALLATION HOLES
4 3
1. Hole 2. Cabinet outline 3. Cabinet foot position
Figure 40 shows the cabinet position in the equipment room.
FIGURE 40 CABINET POSITION IN EQUIPMENT ROOM
1 2 3
1. Inner wall or reference objects 2. Cabinet outline

3. Hole

2. Use a 14 drill bit to drill the holes at the positions where

the expansion bolt holes are marked. While drilling holes,
keep the drills bit vertical to the ground and tightly hold the
drilling machine.
3. Keep the depth of holes equal to the length of expansion
bush plus cone. Keep the depths of all holes equal. While
drilling, use blower to remove dust.
END OF STEPS
Result Pressure plate is positioned.
Installing Expansion Bolt
Purpose To install expansion bolt.

Steps Perform the following steps for expansion bolt installation:
1. The expansion bolt used here is M12 100.
2. Clean the holes with a blower.
3. Remove the gasket and nut of the expansion bolt.
4. Put expansion bolt and expansion bush vertically in the hole
and hammer the expansion bolt fully into the ground.
END OF STEPS
Result Expansion bolt is installed.
Fixing Cabinet
Purpose To fix the cabinet.

Steps Perform the following steps for fixing the cabinet:
1. Move the cabinet on the marked holes.
2. Place horizontal ruler on top of the cabinet in two mutually
perpendicular directions to check the horizontal level.
3. If the cabinet is tilted, adjust the adjustable nuts of the four
adjustable feet of the cabinet to level the cabinet.
4. Lock the four cabinet anchors with four press plates and fix
them firmly as shown in Figure 41.
5. Screw down the nuts of expansion bolts to fix the cabinet
firmly.

FIGURE 41 FIXING CABINET
1. Cabinet 2. Pressure plate

3. Expansion bolt M12 100 4. Foundation
5. Pressure plate 6. Insulation washer
7. Insulation plate 8. Foot
6. Figure 42 shows the overall appearance of the cabinet

installed on the floor.
FIGURE 42 INSTALLED C ABINET
1. Cabinet 2. Press plate
END OF STEPS
Result The cabinet is properly fixed.

Insulation Test
Introduction The base has the insulation coating which guarantees the
insulation against the floor.
Description Use multimeter to measure resistance between cabinet
adjustable feet and expansion bolt of base. Insulation is ideal if
it is open circuit; otherwise, cabinet insulation is not proper. If
insulation is improper then carefully check the installation.
Remove fault and perform insulation test once again.
Connection between
Cabinets
There are two modes of cabinet connections, which are:
In Base Installation Mode
In Foot Installation Mode
In Base Installation Mode

Procedure To install two cabinets in parallel, locate them according to the
dimensions as shown in Figure 43.
FIGURE 43 INSTALL ATION OF TWO P AR ALLEL CABINETS
1 2 3


Multiple Figure 44 shows installation of multiple cabinets in the

Cabinets equipment room.
Installation
FIGURE 44 MULTIPLE CABINETS INSTALLATION
1 2 3

In Foot Installation Mode

Procedure To install two cabinets in parallel, locate them according to the
dimensions as shown in Figure 45.

FIGURE 45 INSTALL ATION OF TWO P AR ALLEL CABINETS
1 2 3

Multiple Figure 46 shows installation of multiple cabinets in the

Cabinets equipment room.
Installation
FIGURE 46 MULTIPLE CABINETS INSTALLATION
1 2 3


Installing Shelf
Purpose To install shelf in 19D06H20 cabinet.
Figure 47 shows shelf structure.
FIGURE 47 SHELF STRUCTURE
Rear aluminum beam
Guide rail
Front aluminum
beam
Side panel
Steps Perform the following steps for the shelf installation:

1. Plug-in shelves are packed with cabinet.
2. Place shelf on brackets of plug-in shelf and press it into the
cabinet.
3. Screw M5 14 bolt into floating nut on the column.
4. Ensure to keep the plug-in shelf stable.
5. Use four panel screws to fix plug-in shelf.
6. Ensure their bolts are firmed.
7. Ensure their connection lines are set to be tight.
END OF STEPS
Result The shelf is installed in 19D06H20 cabinet.

Installing Cards
Purpose To install cards in the shelf.
Steps The following are cards installation steps:
1. Clean cards and shelves from inside before installation.
2. Take out a card from antistatic bag.
3. Check the card name whether it is similar as mentioned in
the packing list.
4. Ensure the card is not damaged and its components are
complete.
5. Check software version of each card carefully.
6. Wear antistatic wrist strap before installation.
7. Check card identifications.
8. Insert the card according to the slot name on the upper and
lower beams of each shelf. Press claspers on the card and
push it in until it is latched, which means the card is in place.
9. Install floating grounding fingers in each shelf, which enable
all cards in the cabinet to share the same grounding wire.
END OF STEPS
Result Cards are installed in the shelf.
Installing EPM Plug-In Box

Purpose To install the Environment Power Monitoring (EPM) plug-in box.
Figure 48 and Figure 49 shows EPM monitoring plug-in box front
panel and back panel view respectively.
FIGURE 48 EPM PLUG-IN BOX FRONT PANEL
ON
Run1 Run2 Smoke Flow Door Temp Power Reserve Rst OFF

FIGURE 49 EPM- PLUG-IN BOX BACK P ANEL
Fan Power Alm LED Air Ctl Reserve Out1 Gard1 Frame1 Smoke1 Liquid1 Temp1 Sec-Power1 ReserveIn1 Hum1
- -48V Power + Fuse 232-3 Test 485-1 485-2
Fan Ctl Fan Hand Power Ctl Reserve Out2 Gard2 Frame2 Smoke2 Liquid2 Temp2 Sec-Power2 ReserveIn2 Hum2 Analog In 232-0 232-1 232-2
-48V(1)
-48V(2)
-48V(3)
-48V(+)
1 2 3 PE
GND
Steps Perform the following steps for EPM plug-in box installation:
1. Hold handle with one hand.
2. Support monitoring unit with other hand.
3. Now push monitoring unit slowly to the bottom case along
guide rail 1.
4. Turn ON monitoring unit power switch.
END OF STEPS
Result EPM plug-in box is installed.
Installing Fan Plug-In Box

Purpose To install fan plug-in box.
Figure 50 shows fan plug-in box installation.

FIGURE 50 INSTALLING F AN PLUG-IN BOX
Cabinet installation
column
Empty shelf
Panel screw M5x14
Captive screw
RUN FAU1 FAU2 FAU3 FAU4 FAU5
Fan plug-in box
Steps Perform the following steps for fan plug-in box installation:
1. Install an empty shelf onto the column of the cabinet.
2. Then install the fan plug-in box into the empty shelf with
captive screws.
END OF STEPS
Result Fan plug-in box is installed.


Chapter 4
Power Supply Installation

Power Cables
Grounding Cables
DC Power Supply Installation
AC Power Supply Installation
Power Cables
Introduction 19D06H20 cabinet uses 16 mm to 25 mm, power cable from
AC input power supply to power distribution box. Use power
cable according to IEEE standards. Table 10 lists relation
between peel length, heat-shrinkable tube and cross sectional
area.
TABLE 10 RELATIONS BETWEEN PEEL LENGTH, HEAT-SHRINKABLE AND

CROSS SECTIONAL ARE A
Conduct Peel Heat-Shrinkable Connector Screw

or Cross Length Tube (Inner Type Type
Sectional Diameter Length)
Area
16 mm2 10 mm Inner = 10.0 mm TNR14-8 M8

30 mm
25 mm2 12 mm Inner = 12.0 mm TNR22-10 M10
30 mm
Grounding Cables
Introduction Excellent grounding is required to ensure the reliability of
telecommunication equipments. Excellent grounding gives
guarantee to lightning protection and anti-interference.

Grounding ZXMSG 5200 requires three types of relative independent

Cable Types grounding cables for the DC power distribution system, which
are as follows:
Working ground
Protection ground
Lightning protection ground
Grounding Steel bars of the building are used as replacement if these three
Requirements kinds of grounds cannot be offered. The resistance to the ground
must be less than 1 when combining the three grounds
together. The grounding cables from the grounding pole to the
equipment should have good conductance and be built with
copper cores. Their cross section must not be less than 50 mm2;
the length should be as short as possible.
Bad grounding may lead to inexplicable faults or even damage
the equipment. Therefore, confirm that the equipment has been
well grounded before installation and configuration of system
operating.
Grounding Grounding resistance of the cable is required to be less than 5 .
Resistance For the lightning protection ground, use stranded copper
conductor with a section area more than 95 mm to connect it to
the ground grid. Table 11 lists grounding resistance for the
grounding devices of different communication offices (stations).
TABLE 11 GROUNDING RESISTANCES FOR GROUNDING DEVICES OF

DIFFERENT COMMUNICATION OFFICES (STATIONS)
Grounding Applicable Scope Reference

Resistance
<1 General Buildings, international telecom YDJ20-88
office, tandem exchange, SPC exchange Provisional
over 10000 lines, and toll exchange over technical
2000 lines specifications
on SPC
<3 SPC exchange of 2000 ~ 10000 lines, telephone
and toll exchange under 2000 lines switch
equipment
<5 SPC exchange less than 2000 lines, installation
optical cable terminal station, carrier and design
repeater station, earth station,
microwave hub station, and mobile
communication base station

Chapter 4 Power Supply Installation
Power and Grounding

Cables Installation Flow
Chart
Description This flow chart provides procedure to install power and
grounding cables.
Figure 51 shows power and grounding cables installation flow
chart.
FIGURE 51 POWER AND GROUNDING CABLES INSTALLATION FLOW CHART
Start
Power cables from the 220 V Power cables from the -48 V
power supply to the power power supply to the power
distributor distributor
Is it in the dual-cabinet
power supply mode No
Yes
Power cables
between cabinets
Grounding cables from the

grounding busbar to the
power distributor
Power cable and

Returned to improve grounding cable
Unqualified installation check
Qualified
End

DC Power Supply Installation

DC power supply installation includes following topics:
PWRS Power Distribution Box
POWER (T) Power Distribution Box
PWRS Power Distribution Box

Introduction PWRS power distributor box has dual -48 V supply input which
supplies:
Two -48 V channels for powering
Nine -48 V power supplies in cabinet
Figure 52 shows PWRS power distributor front panel.
FIGURE 52 PWRS POWER DISTRIBUTOR FRONT P ANEL
PWRS
SW1 SW2 SW3
Description Loose the screws on the front panel and disassemble the panel
to connect power lines as shown in Figure 53, Figure 54 and
Figure 55.
FIGURE 53 SCREWS ON FRONT P ANEL
1. Screws on front panel

FIGURE 54 FRONT P ANEL AFTER SCREWS REMOVAL
PE
PE
(+)
-48V
(-)3
-48V
(-)2
-48V
(-)1
-48V
1. Front panel cover
FIGURE 55 PWRS DISTRIBUTOR ENDS
1. Lead-in connecting ends 2. Lead-out connecting ends
Connecting Figure 56 shows power cables for PWRS type power distribution
Ends box. There are five ends:

1. -48 V (-) 1
2. -48 V (-) 2
3. -48 V (+) 1
4. -48 v (+) 2
5. Protection Earth (PE)
Power Connect first -48 V channel to ends marked with -48 V (-) 1
Connections and -48 V (+) 1.
Connect second channel to -48 V (-) 2, -48 V (+) 2 ends.
Use blue cables to connect -48 V (-) 1 and -48 V (-) 2 to DC
power supply. Use black cable for -48 V (+) 1 and -48 V (+)
2 connections.
Connect PE end to grounding bar in the cabinet.
PWRS power distribution panel has -48 V eighteen ends of
power line on left side for the shelf, EPM and others.
Front panel provides ON and OFF DC power supply switches.
Ends marked with -48 V (-) 1, -48 V (-) 2 and -48 V (-) three
are lead out black power lines with blue sleeves.
Ends marked with -48 V (+) are lead out black power lines.
End marked with PE is lead out with yellow cable.
FIGURE 56 POWER CABLES FOR PWRS TYPE DISTRIBUTOR BOX

POWER (T) Power Distribution Box

Introduction Figure 57 shows POWER (T) power distribution box. It shows
five ends on the cabinet connecting bar.
1. -48 V (I)
2. -48 V (II)
3. Protection Earth (PE)
4. -48 V (+) for supply one
5. -48 V (+) for supply two
FIGURE 57 POWER CABLES FOR POWER (T) DISTRIBUTION PANEL
-48V(I)
-48V(+)
-48V(II)
-48V(+)
1 2 3 4 PE
5
-48V(I) -48V(+) PE -48V(II)
-48V2 -48V1
-48V+ -48V+
PE PE
GND GND
1. Top grounding bar 2. Power distributor end

3. Power distributor air switch 4. Power distributor
5. Busbar 6. Internal power cables
Description Figure 57 shows total five ends on the cabinet to provide two
power supply channels for the redundant backup.
For the first channel ends, End A and End D is used.
Label on End A shows -48 V (I), indicating it is connected to
-48 V working voltage. Use blue cable to connect it to
corresponding End on DC distribution unit in equipment room.
Label on the End D shows -48 V (+), indicating to be
connected to -48 V ground. Use black cable to connect to

corresponding connector on power supply DC distribution

panel in equipment room.
Connection ends for power supply channel 2 are End B and
End E. Connections are same as per channel one.
End C shows the earth protection end. Use yellow cable to
connect grounding bar in equipment room.
AC Power Supply Installation

AC power supply installation includes following topics:
ZXDU45 Rectifier
Power Distribution Box
ZXDU45 Rectifier
Introduction ZXDU45 rectifier power system is a standard 19-inch plug-in box
having 4U height. It supports AC power supply, DC power supply,
rectifying and monitoring. Figure 58 shows ZXDU45 rectifier
plug-in box.
FIGURE 58 ZXDU45 RECTIFIER PLUG-IN BOX
2
3
4
1. Integrative box 2. Monitoring unit

3. Rectifying unit 4. AC/DC power supply unit
Description Table 12 lists detailed configuration of ZXDU45 rectifier.

According to onsite requirements, 1 ~ 3 ZXD800E 15A rectifiers
can be configured. To backup, at least two rectifiers are
suggested. A single-phase 32A air switch is used to protect the
AC input of ZXDU45 rectifier.

TABLE 12 BASIC CONFIGURATION OF ZXDU45
Component Model No Description

Box ZXDU45 19-inch standard plug-in box:
integrative box Monitor cable socket, battery
temperature socket, and alarm
output socket on backplane
Monitoring ZXDU45-CSU Installed at left-most of the box;
unit monitoring unit display, control, alarm and monitor
functions
Rectifying ZXD800E 15 A Full configuration with three
unit rectifier rectifiers; 45 A output
Power supply ZXDU45 AC/DC Installed in a drawer at the right-
unit power supply most of the box; AC power input
unit ends and DC power output ends on
the backplane
Figure 59 shows all ends and sockets are on the backplane of

ZXDU45 rectifier.
FIGURE 59 ZXDU45 RECTIFIER EXTERNAL INTERFACES
AC N
IN
~220V
PE
Load 1
Load 1
Load 2
Storage
+ Load 2
batteries
Load 1
Storage Load 2
batteries Storage
batteries
Load 1
-48V Load 2
Storage
batteries
One DC power supply unit supports one pair of ends to storage

battery and two pairs of ends to DC output. The DC output leads
to the power distribution box.
Power Distribution Box

Cable Figure 60 shows the cable connections between ZXDU45 and
Connection power distribution box.

FIGURE 60 PDB CABLE CONNECTIONS
Silkscreen of power distribution box cover
DANGEROUS!
HIGH VOLTAGE
+BATTERY- -48V GND AC 220V ARRESTER
To accumulator
Protection ground
Lightning protection ground
To cabinet protection ground
-48V
-48V(+)
PE
GND
45A rectifier
Table 13 lists the cable connections between ZXDU45 and power

distribution box.
TABLE 13 CABLE CONNECTIONS OF POWER DISTRIBUTION BOX
Cable Connection
No. Cable Names
End A End B
Equipment room 220 V PDB end
1 AC power-in cable
power supply 1718
PDB AC
2 220 V power cable ZXDU45 220 V input
output
3 -48 V power cable ZXDU45 -48 V output Busbar end

Cable Connection
No. Cable Names
End A End B
ZXDU45 storage battery PDB end
4 Storage battery cable
end 1112
Storage battery PDB end

5 Storage battery
power-in cable 12
6 Busbar grounding Busbar GNDPE PDB PE

7 Cabinet PE cable Equipment room PE PDB PE
8 -48 V power cable PDB end 34 Busbar end


Chapter 5
Cable Connections

Overall Back Panel Cabling Diagram
Cabling Principles
Cabling Bundling
Power Supply Cables
Subscriber Cables
Monitoring Cables
Other Cables
Maintenance Cable
Overall Back Panel Cabling

Diagram
Introduction Overall back panel cabling diagram shows the back panel
electrical structure of DC and AC power supplies.
DC Cable Figure 61 shows the overall DC back panel cabling diagram.
Connection

FIGURE 61 OVERALL DC BACK P ANEL CABLING DIAGRAM
19 A B
10 9
2 16 M IC S_ 03 1 1 01
T S L CU S LC 1 2U S L C 11 U S LC 1 0U S L C9 U S L C8 U S L C7 U X5 6 IC S2 I CS1 S LC 6U S LC 5 U S LC 4 U S LC 3U S LC 2 U S L C1 U P W RU + 5VD
+ 5VD
- 5VA
+ 5VD
+ 5 VD
R ING2
+ 5VD - 48V R ING
X33
B IT S-2 M 1 R 1 R
X 92 T T
2 2
G ND 8K
3 3
4 4
5 5
6 6
X 36
S1 B IT1
O N S L AVE 7 7
O FF M AS T ER
S1 8 8
1 2 3 4
R IN G C T L
ON
X 91 X 90 X32
O N /OF F
15 6
X 39
X35 X3 1
P OW E R _ER R
X5 X40
E T S LC D S L C 12 D S L C 11 D S LC 1 0D S L C9 D S L C8 D S L C7 D 3~6
9 ~1 2 16 S LC 6D S LC 5 D S LC 4 D S LC 3D S LC 2D
1
P W RD
T S LC
1
X6 X4 30 X41
17
1 5~ 18 5
25
2 1~ 24 10 T S LC
20
15
18
15 X29
71651GEUF_050100
X3
20
10
25
IN-4 8V
5 X34
X2 X1 30
1 IN-4 8V
X30
c ba a bc
2 16 M IC S_ 03 1 1 01
+ 5VD -5VA + 5 VD
T S L CU S LC 1 2U S L C 11 U S LC 1 0U S L C9 U S L C8 U S L C7 U X5 6 ICS 2 ICS 1 S LC 6U S LC 5 U S LC 4 U S LC 3U S LC 2 U S LC 1U P W RU + 5VD + 5V D R ING2
11
+ 5VD -48 V R ING
X33
B ITS-2 M
1 R 1 R
X 92 T T
2 2
G ND 8K
3 3
4 4
5 5
6 6
X 36
S1 B IT1
O N S L AVE 7 7
O FF M AS T ER
S1 8 8
1 2 3 4
R IN G C T L
5
ON
X 91 X 90 X32
O N /OF F
6
X 39
X35 X3 1
P OW E R _ER R
3~ 6
1
X40
15
T SL CD S LC 1 2D S L C 11 D S LC 1 0D S L C9 D S L C8 D S L C7 D S LC 6D S LC 5 D S LC 4 D S LC 3D S LC 2 D P W RD
1 TS L C
30 X 41
X4
X3
10
15
5
25
20
15
TS L C
2 X29
20
216SUPI_050800
10
X2 X1
25
30
c ba
5
17 a b c
IN -48V
X 34
IN -48V
X 30
2 16 M IC S_ 03 1 1 01
+ 5VD - 5VA + 5 VD
T S L CU S LC 1 2U S L C 11 U S LC 1 0U S L C9 U S L C8 U S L C7 U X5 6 IC S2 I CS1 S LC 6U S LC 5 U S LC 4 U S LC 3U S LC 2 U S L C1 U P W RU + 5VD + 5VD R ING2
+ 5VD - 48V R ING
X33
B IT S-2 M
1 R 1 R
X 92 T T
2 2
G ND 8K
3 3
4 4
5 5
6 6
X 36
S1 B IT1
O N S L AVE 7 7
O FF M AS T ER
S1 8 8
1 2 3 4
5
R IN G C T L
ON
X9 1 X 90 X32
6
O N /OF F
X 39
X35 X3 1
P OW E R _ER R
16
3~ 6
2
X40
T S LC D S L C 12 D S L C 11 D S LC 1 0D S L C9 D S L C8 D S L C7 D S LC 6D S LC 5 D S LC 4 D S LC 3D S LC 2D P W RD
1 T S LC
7 3
30 X41
X4 5
25
10 T S LC
20
15
15 X29
X3
20
216SUPI_050800
10
25
IN-4 8V
5 X34
X2 X1 30
1 IN-4 8V
X30
c ba a bc
2 16 M IC S_ 03 1 1 01 + 5VD - 5VA + 5 VD
+ 5VD - 48V R ING
X33
B IT S-2 M
1 R 1 R
X 92 T T
2 2
G ND 8K
3 3
4 4
5 5
6 6
X 36
S1 B IT1
O N S L AVE 7 7
O FF M AS T ER
S1 8 8
1 2 3 4
R IN G C T L
5
ON
X9 1 X 90 X32
O N /OF F
6
X 39
X35 X3 1
P OW E R _ER R
3
3~ 6
17
X40
1 T S LC
X41
4
30
X4 5
25
10 T S LC
20
15
15 X29
X3
20
216SUPI_050800
8
10
25
IN-4 8V
5 X34
X2 X1 30
1 IN-4 8V
X30
c ba a bc
2 16 M IC S_ 03 1 1 01
+ 5VD - 5VA + 5 VD
+ 5VD - 48V R ING
X33
B IT S-2 M 1 R 1 R
X 92 T T
2 2
G ND 8K
3 3
4 4
5 5
6 6
X 36
S1 B IT1
O N S L AVE 7 7
O FF M AS T ER
S1 8 8
1 2 3 4
R IN G C T L
5
ON
X9 1 X 90 X32
O N /OF F
3~ 6
X35 X3 1
X 39
P OW E R _ER R
6
18 4
X40
1 T S LC
30 X41
X4 5
8
25
10 T S LC
20
15
15 X29
X3
20
216SUPI_050800
10
25
IN-4 8V
5 X34
X2 X1 30
1 IN-4 8V
X30
c ba a bc
C
D 5
A. Humidity Sensor B. Temperature Sensor

C. Access Control D. Water Sensor
E. Smoke Sensor
Table 14 lists the overall DC back panel cable connection.

Chapter 5 Cable Connections
TABLE 14 OVERALL DC BACK P ANEL CABLE CONNECTION
Cable Connection
No Cable Name
End A End B
1 Test Cable MICS-0 X41 MICS-1 X40
MICS-0/1/2/3
5 Power control cable EPM pwr-ctrl
X32
Secondary power
6 MICS-0 X39 EPM sec-power 1
monitoring cable
Ringing current mutual MICS-0 PWRD MICS-1 PWRD 9-
7
cable 9-16 16
8
cable 9-16 16
Temperature monitoring Temperature
9 EPM temp1
cable sensor
10 Humidity monitoring cable Humidity sensor Humidity sensor
11 Smoke monitoring cable Smoke sensor EPM smoke 1
12 Liquid monitor cable Liquid sensor EPM liquid 1
13 Guard monitor cable Guard sensor EPM guard 1
14 Shelf monitoring cable MICS-0 X35 EPM RS232-2
15 Cascading cable MICS-0 EUX X4 MICS-1 SUPI X4
Subscriber
19 Subscriber cable MDF/Modem3
socket
AC Cable Figure 62 shows the overall AC back panel cabling diagram.

Connection

FIGURE 62 OVERALL AC BACK P ANEL CABLING DIAGRAM
20 A B
10 9
216MICS_031101
+5VD -5VA +5VD
TSLCU SLC12U SLC11U SLC10U SLC9U SLC8U SLC7U X56 ICS2 ICS1 SLC6U SLC5U SLC4U SLC3U SLC2U SLC1U PWRU +5VD +5VD RING2
+5VD -48V RING
X33
BITS-2M
1 R 1 R
X92 T T
2 2
GND 8K
3 3
4 4
5 5
6 6
X36
S1 BIT1
ON SLAVE 7 7
OFF MASTER
S1 8 8
1 2 3 4
RINGCTL
ON
X91 X90 X32
ON/OFF
16 6
X39
X35 X31
E
POWER_ERR
X5 X40
TSLCD SLC12D SLC11D SLC10D SLC9D SLC8D SLC7D 3~6

9~12 17 SLC6D SLC5D SLC4D SLC3D SLC2D
1
PWRD
TSLC
1
X6 X4 30 X41
18
15~18 5
25
21~24 10 TSLC
20
15
19
15 X29
71651GEUF_050100
X3
20
10
25
IN-48V
5 X34
X2 X1 30
1 IN-48V
X30
c ba abc
11 TSLCU SLC12U
216MICS_031101
SLC11U SLC10U SLC9U SLC8U SLC7U X56 ICS2 ICS1 SLC6U SLC5U SLC4U SLC3U SLC2U SLC1U PWRU +5VD -5VA +5VD
+5VD +5VD RING2
+5VD -48V RING
X33
BITS-2M 1 R 1 R
X92 T T
2 2
GND 8K
3 3
4 4
5 5
6 6
X36
S1 BIT1
ON SLAVE 7 7
OFF MASTER
S1 8 8
1 2 3 4
RINGCTL
ON
X91 X90 X32
ON/OFF
6
X39
X35 X31
POWER_ERR
3~6
1
X40
16
TSLCD SLC12D SLC11D SLC10D SLC9D SLC8D SLC7D SLC6D SLC5D SLC4D SLC3D SLC2D PWRD
1 TSLC
30 X41
X4
X3
5
10
15
25
20
15
TSLC
2 X29
20
216SUPI_050800
7
10
25
IN-48V
5 X34
X2 X1 30
1 IN-48V
X30
cba abc
216MICS_031101
+5VD -5VA +5VD
+5VD -48V RING
X33
BITS-2M
1 R 1 R
X92 T T
2 2
GND 8K
3 3
4 4
5 5
6 6
X36
S1 BIT1
ON SLAVE 7 7
OFF MASTER
S1 8 8
1 2 3 4
5
RINGCTL
ON
X91 X90 X32
6
ON/OFF
X39
X35 X31
POWER_ERR
3~6
2
X40
TSLCD SLC12D SLC11D SLC10D SLC9D SLC8D SLC7D SLC6D SLC5D SLC4D SLC3D SLC2D PWRD
17 1 TSLC
73
30 X41
X4 5
25
10 TSLC
20
15
15 X29
X3
20
216SUPI_050800
10
25
IN-48V
5 X34
X2 X1 30
1 IN-48V
X30
c ba abc
216MICS_031101
+5VD -5VA +5VD
+5VD -48V RING
X33
BITS-2M
1 R 1 R
X92 T T
2 2
GND 8K
3 3
4 4
5 5
6 6
X36
S1 BIT1
ON SLAVE 7 7
OFF MASTER
S1 8 8
1 2 3 4
RINGCTL
5
ON
X91 X90 X32
ON/OFF
6
X39
X35 X31
POWER_ERR
3
3~6 X40
TSLCD SLC12D SLC11D SLC10D SLC9D SLC8D SLC7D
18 SLC6D SLC5D SLC4D SLC3D SLC2D
1
PWRD
TSLC
X41
4
30
X4 5
25
10 TSLC
20
15
15 X29
X3
20
216SUPI_050800
8
10
25
IN-48V
5 X34
X2 X1 30
1 IN-48V
X30
c ba abc
216MICS_031101
+5VD -5VA +5VD
+5VD -48V RING
X33
BITS-2M
1 R 1 R
X92 T T
2 2
GND 8K
3 3
4 4
5 5
6 6
X36
S1 BIT1
ON SLAVE 7 7
OFF MASTER
S1 8 8
1 2 3 4
RINGCTL
5
ON
X91 X90 X32
ON/OFF
3~6
X35 X31
X39
POWER_ERR
6
4
X40
TSLCD SLC12D SLC11D SLC10D SLC9D SLC8D SLC7D
19 X4
SLC6D SLC5D SLC4D SLC3D SLC2D
5
30
PWRD
TSLC
X41
8
25
10 TSLC
20
15
15 X29
X3
20
216SUPI_050800
10
25
IN-48V
5 X34
X2 X1 30
1 IN-48V
X30
c ba abc
1 2 3
C

1 2 3 4 5 6 7 8 9 10
5
OUTPUT INPUT
11 12 13 14 15 16 17 18 19

4 5 6
45Arectifier
A. Humidity Sensor B. Temperature Sensor

C. Access Control D. Water Sensor
E. Smoke Sensor
Table 15 lists the overall AC back panel cable connection.

TABLE 15 OVERALL AC BACK P ANEL CABLE CONNECTION
Cable Connection
No. Cable Name
End A End B
MICS-0/1/2/3 EPM power
5 Power control cable
X32 control
Secondary power
6 MICS-0 X39 EPM sec-power 1
monitoring cable
7
cable 9-16 16
8
cable 9-16 16
Temperature monitoring Temperature
9 EPM temp1
cable sensor
10 Humidity monitoring cable Humidity sensor Humidity sensor
11 Smoke monitoring cable Smoke sensor EPM smoke 1
12 Liquid monitor cable Liquid sensor EPM liquid 1
13 Guard monitor cable Guard sensor EPM guard 1
14 Shelf monitoring cable MICS-0 X35 EPM RS232-2
Subscriber
20 Subscriber cable MDF/Modem3
socket
Cabling Principles
Principles The following are the basic principles before using and installing
cables.
Confirm cable specifications, quantity, and models according
to construction design and contract.
Check cables for physical damage.
Check quality certificates, such as ex-factory record and
quality warranty.
Route and position cables according to constructional design.

Cable length should be specific to the position requirement.

Avoid using connectors to recover damaged cables.
Neatly arrange the cables.
Bend cables smoothly and evenly. Curvature radius of cable
bends should be at least 60 mm for cables whose outer
diameter is less than 12 mm. For cables having diameter
more than 12 mm, the radius of curvature should be 10
times.
Lay subscriber cables separately from power cables.
Keep cables straight within channels. Ensure that cables are
not blocking or interrupting other cable inlets or outlets.
If fiber, power and grounding cables are laid in same channel,
ensure cables do not overlap each other. Roll up extra cables
neatly and fix it to the middle of cabling rack.
Carefully handle the tail fibers. Use protective plastic
bushings and tail fibers should be bundled around the top or
bottom of the cabinet.
Cabling Bundling
Cable Bundling Bundle cables in sequence near plugs. Avoid bending the cables.
Technique Figure 63 shows cables bundling technique. To keep cables
straight and vertical to the ground, use binding ties in an equal
distance.
FIGURE 63 CABLES BUNDLING TECHNIQUE
C a b le tie
Cable Tie Cut tie head smoothly. Tick mark shows correct binding while
Cutting cross mark shows incorrect binding in Figure 64.
Technique

FIGURE 64 TIE CUTTING TECHNIQUE
Cut
Sharpend
Cut smoothly
Sharpend smoothly
Ties Bundling Keep a space between the adjacent ties, which is equal to two or
three times of the cables bundle diameter as shown in Figure 65.
FIGURE 65 TIES BUNDLING
3d4d
Cable Ties While bending cable bundles, keep ties at the correct positions
Position as shown in Figure 66.
FIGURE 66 CABLE TIES POSITION
C a b le tie
Figure 67 shows the cabling technique in cabinet.

FIGURE 67 CABLING TECHNIQUE IN CABINET
Power Supply Cables

Power supply cables include the following cables:
3-Core Power Cable
6-Core Power Cable
9-Core Power Cable
Front Panel Fan Power Cable
Back Panel Fan Power Cable
Top Fan Power Cable
ZXDU45 Rectifier Cable
EPM Monitoring Power Cable
3-Core Cable
Introduction 3-core power cable connects the power distribution panel with
ZXMSG 5200.
Cable Figure 68 shows End A connects to PEP and End B connect to
Connection power distribution panel.

FIGURE 68 3-CORE POWER CABLES
Direction C End A End B
1
C
2 2
3
1
Table 16 lists the 3-core power cable connection.
TABLE 16 3-CORE POWER CABLE CONNECTION
End A Signal Color End B

1 GNDP Black 1
2 -48 V Blue 2
3 -48 VGND Black 3
6-Core Power Cable

Cable AMP6 socket (X29) on plug-in box backplane provides 48 V
Connection power of cabinet busbar to backplane. Figure 69 shows AMP6
socket pin-outs.
FIGURE 69 AMP 6-SOCKET PIN-OUTS
1. -48 grounds 2. Error

3. -48 VIN 4. Ground digital
5. Ground protection 6. Ground analog

A6N Busbar Figure 70 shows the A6N cable between busbar and the power
and Power source interface. End A connects to X29 and End B connects to
Interface the busbar.
Cable
FIGURE 70 A6N BUSBAR AND POWER INTERFACE C ABLE
Table 17 lists the A6N cable connections.
TABLE 17 A6N CABLE CONNECTIONS BETWEEN BUSBAR AND POWER

SOURCE INTERFACE
End A End B
Color End B Plugs
Pin No. Pin No.
1 Black B1 30A Wiring Nose
2 - - -
5 Yellow B4 30A Wiring Nose
6 Blue B3 30A Wiring Nose
B6N Busbar Figure 71 shows the B6N cable between busbar and the power
and Power source interface. End A connects to X29 and End B connects to
Interface the busbar.
Cable
FIGURE 71 B6N BUSBAR AND POWER INTERFACE C ABLE
Table 18 lists the B6N cable connections.

TABLE 18 B6N CABLE CONNECTIONS BETWEEN BUSBAR AND POWER

SOURCE INTERFACE
End A End B
Color End B Plugs
Pin No. Pin No.
2 - - -
5 Yellow B4 30A Wiring Nose
6 Blue B3 30A Wiring Nose
9-Core Power Cable

Cable 9-core power backup socket (X33) is used for interlayer
Connection secondary power supply backup in backplanes plug-in box. 9-
core socket connects with other backplanes plug-in box through
power mutual assistance in 9-core socket. Figure 72 shows 9-
core pin-outs socket description.
FIGURE 72 9-CORE PIN-OUTS SOCKET DESCRIPTION
1. +5V Analog 2. +5 Digital 3. +5 Digital

4. +5 Digital 5. +5VJ 6. Ringing ground B
7. Ringing ground A 8. -5V Analog 9. -48 V
Table 19 lists the core cable connections.
TABLE 19 9-CORE CABLE CONNECTIONS
End A End B Signal

X33_1 1 +5 VD
X33_2 2 -5 VA

End A End B Signal

X33_3 3 +5 VD
X33_4 7 RING B
X33_5 5 +5 VD
X33_6 6 +5 VD
X33_7 4 RING A
X33_8 8 -48 V
X33_9 9 +5 VD
Front Panel Fan Power Cable

Cable The fan power cable End A connects to fan power input and End
Connection B connects to the power distribution panel. Blue color cable
connects to -48 V. Figure 73 shows the front panel of fan power
cable.
FIGURE 73 FAN POWER CABLE (FRONT P ANEL)
End A
End B1
C
End B2
End B3
Direction C
1 2 3
Table 20 lists the fan power cable connections.
TABLE 20 FAN POWER CABLE (FRONT PANEL) CABLE CONNECTIONS
B (connects to the
End A Signal Color End B power distribution
box)
1 -48 V GND Black B1 -48 V (+)
2 -48 V Blue B2 -48 V (-)
3 GNDP Black B3 PE

Back Panel Fan Power Cable

Cable End A connects to the fan box power input and End B connects
Connection to busbar. Figure 74 shows the back panel of fan power cables.
FIGURE 74 FAN POWER CABLES (BACK P ANEL)
1. Blue 2. Red
Table 21 lists the power cable connections.
TABLE 21 POWER CABLE CONNECTIONS (BACK P ANEL)
B (connects to
the busbar)
1 -48 V GND Blue B1 -48 V (+)
2 -48 V Red B2 -48 V (-)
Top Fan Power Cable

Cable End A connects to the top fan and End B connects to busbar.
Connection Figure 75 shows the top fan tray cable.
FIGURE 75 TOP FAN TRAY CABLE
End B
End A
1 B1
- 48VGND
- 48V
2 B2
Table 22 lists the top fan tray cable connections.

TABLE 22 TOP FAN TRAY CABLE CONNECTIONS
B (connects to the
power busbar)
-48 V
1 Black B1 -48 V (+)
GND
2 -48 V Blue B2 -48 V (-)
ZXDU45 Rectifier Cable

Introduction ZXDU45 rectifier cables are divided into three types:
ZXDU45 rectifier connection cable to busbar
ZXDU45 rectifier connection cable to power distribution box
ZXDU45 rectifier connection cable to power distribution filter
ZXDU45 Figure 76 shows ZXDU45 rectifier connection cable to the busbar.
Rectifier
Connection FIGURE 76 ZXDU45 RECTIFIER CONNECTION CABLE TO BUSBAR
Cable to
Busbar
ZXDU45 Figure 77 shows ZXDU45 rectifier connection cable to the power

Rectifier distribution box air switch.
Connection
Cable to Power FIGURE 77 ZXDU45 RECTIFIER CONNECTION CABLE TO POWER
Distribution DISTRIBUTION BOX AIR SWITCH
Box
ZXDU45A Figure 78 shows ZXDU45 rectifier connection cable to the power

Rectifier distribution filter. Output is the electrical interface.
Connection
Cable to Power
Distribution
Filter

FIGURE 78 ZXDU45 RECTIFIER CONNECTION CABLE WITH POWER

DISTRIBUTION FILTER
EPM Monitoring Power Cable

Introduction EPM monitoring power cable is used to collect input data from
external interface, detect equipment and achieve local alarm
simultaneously.
Cable End A is two-core power socket and connects to the EPM unit
Connection power interface. End B connector connects to the cabinet busbar.
Identify conductor by its heat shrinkable color. Connect
conductor with blue heat shrinkable tube to -48 V power supply
on busbar. Figure 79 shows the EPM monitoring power cable
structure.
FIGURE 79 EPM MONITORING POWER CABLE STRUCTURE
Table 23 lists the EPM monitoring power cable connections.
TABLE 23 EPM MONITORING POWER CABLE CONNECTIONS
Heat- End A
Conductor End B direction
shrinkable Tube Connector
Color to Busbar
Color Pin No.
Black -- 1 -48 V (+)
Black Blue 2 -48 V
Subscriber Cables
The subscriber cables include following topics:

Overview
ALC/RALC Card Interfaces
DLCC Card Interfaces
ADSL/GADL Card Interfaces
VDSL Card Interfaces
SHDSL Card Interfaces
FLCB Card Interfaces
ILC Card Interfaces
Overview
The subscriber cables are categorized into the following two
categories:
Front Panel
Back Panel
Front Panel Figure 80 shows the subscriber cable front panel. End A is
connected to SEB card and End B with user distribution shelf.
FIGURE 80 SUBSCRIBER CABLE FRONT P ANEL
Table 24 lists the subscriber cable front panel connections.
TABLE 24 SUBSCRIBER CABLE FRONT P ANEL CONNECTIONS
End A Pin No. Subscriber No. End B Pin No.

1, 35 1 White, Blue 1, 35

2, 36 2 White, Orange 2, 36
3, 37 3 White, Green 3, 37
4, 38 4 White, Brown 4, 38
5, 39 5 Red, Blue 5, 39
6, 40 6 Red, Orange 6, 40
7, 41 7 Red, Green 7, 41
8, 42 8 Red, Brown 8, 42
9, 43 9 Black, Blue 9, 43
10, 44 10 Black, Orange 10, 44
11, 45 11 Black, Green 11, 45
12, 46 12 Black, Brown 12, 46
13, 47 13 White, Blue 13, 47
14, 48 14 White, Orange 14, 48
15, 49 15 White, Green 15, 49
16, 50 16 White, Brown 16, 50
17, 51 17 Red, Blue 17, 51
18, 52 18 Red, Orange 18, 52
19, 53 19 Red, Green 19, 53
20, 54 20 Red, Brown 20, 54
21, 55 21 Black, Blue 21, 55
22, 56 22 Black, Orange 22, 56
23, 57 23 Black, Green 23, 57
24, 58 24 Black, Brown 24, 58
25,59 25 Black, Brown 25,59
26,60 26 Yellow, Blue 26,60
27,61 27 Yellow, Orange 27,61
28,62 28 Yellow, Green 28,62
29,63 29 Yellow, Brown 29,63
30,64 30 White/Blue, Blue 30,64
31,65 31 White/Blue, Orange 31,65
32,66 32 White/Blue, Green 32,66
Back Panel Figure 81 shows standard subscriber cable used by ZXMSG 5200
19D06H20 cabinet.

FIGURE 81 SUBSCRIBER CABLE
User connection cable has a connector at one End and a split

twisted pair at the other End. End A has four plugs A1 ~ A4.
Each plug corresponds to signal output socket of two users on
user card. Insert A1 ~ A4 into sockets on user card backplane in
turn during the installation. End B has 32 pairs of user
connection cables connected to user distribution shelf. Table 25
lists subscriber cables connections.
TABLE 25 SUBSCRIBER CABLES CONNECTIONS
End A Connector End A Connector

Core Colors Core Colors
Plug No. Pin out No. Plug No. Pin out No.
A1, C1 White, Blue A1, C1 Black, Blue
White,
A2, C2 A2, C2 Black, Orange
Orange
A3, C3 White, Green A3, C3 Black, Green
A4, C4 White, Brown A4, C4 Black, Brown
A1 A2
A5, C5 Red, Blue A5, C5 Yellow, Blue
Yellow,
A6, C6 Red, Orange A6, C6
Orange
A7, C7 Red, Green A7, C7 Yellow, Green
A8, C8 Red, Brown A8, C8 Yellow, Brown
White/Blue, Blue/Black,
A3 A1, C1 A4 A1, C1
Blue Blue
A2, C2 A2, C2
Orange Orange
A3, C3 A3, C3
Green Green
A4, C4 A4, C4
Brown Brown
Red/Blue, Yellow/Blue,
A5, C5 A5, C5
Blue Blue
A6, C6 A6, C6
Orange Orange

End A Connector End A Connector

Core Colors Core Colors
Plug No. Pin out No. Plug No. Pin out No.
A7, C7 A7, C7
Green Green
A8, C8 A8, C8
Brown Brown
Relationship between analog users and core wires:

A1: Corresponds to users of line 1 to 8 (A1, C1 are the 1st
line, and A2, C2 are the 2nd line)
A2: Corresponds to users of line 9 to 16 (A1, C1 are the 9th
line, and A2, C2 are the 10th line)
A3: Corresponds to users of line 17 to 24 (A1, C1 are the
17th line, and A2, C2 are the 18th line)
A4: Corresponds to users of line 25 to 32 (A1, C1 are the
25th line, and A2, C2 are the 26th line)
Subscriber Cables Connection
Directly lay out subscriber cables from socket to user layer
backplane. There are twenty-four 96-core sockets on the
user layer backplane. They correspond to 12 user cards. As
Figure 82 shows, one user card corresponds to two upper
and lower sockets on the backplane.

FIGURE 82 USER LAYER PIN-OUT
1
0
1
5
To user cable A 3
2
0
2
5
To user cable A 4
3
0
c b a
ALC/RALC Card Interfaces

Description Each ALC and RALC card provides 32 route analog subscriber
interfaces. Table 26 lists pins for ALC card.

TABLE 26 SIGNAL ELECTRICAL PERFORM ANCE AND CONNECTION TABLE

FOR ALC C ARD
Description &
Slot Pins Function
Connection
2a, 3a, 4a, 5a, 6a,
User cable B To user end
7a, 8a, 9a
2c, 3c, 4c, 5c, 6c, 7c,
User cable A To user end
8c, 9c
Up
11a, 12a, 13a, 14a,
15a, 16a, 17a, 18a
11c, 12c, 13c, 14c,
15c, 16c, 17c, 18c
15a, 16a, 17a, 18a,
19a, 20a, 21a, 22a
15c, 16c, 17c, 18c,
19c, 20c, 21c, 22c
Down
24a, 25a, 26a, 27a,
28a, 29a, 30a, 31a
24c, 25c, 26c, 27c,
28c, 29c, 30c, 31c
DLCC Card Interfaces

Description Each DLCC card provides 8-route ISDN 2B+D interfaces. Pins
correspond to the four subscribers from the top down and four
subscribers from the bottom up on the backplane. Table 27 lists
pins for DLCC card.

FOR DLCC CARD
Description &
Slot Pins Function
Connection
2a, 3a, 4a, 5a User cable B To user end
Up
2c, 3c, 4c, 5c User cable A To user end
24a, 25a, 26a,
27a
Down
24c, 25c, 26c,
27c
ADL/GADL Card Interfaces

Description ADL/GADL card provides 16-route ADSL/ADSL2+ interfaces.
Table 28 lists pins for ADL/GADL card.


FOR ADL/G ADL CARD
Description &
Slot Pins Function
Connection
2a, 3a, 4a, 5a, 6a,
7a, 8a, 9a
2c, 3c, 4c, 5c, 6c, 7c,
8c, 9c
Up
11a, 12a, 13a, 14a,
PSTN cable B To analog user cable
15a, 16a, 17a, 18a
11c, 12c, 13c, 14c,
PSTN cable A To analog user cable
15c, 16c, 17c, 18c
15a, 16a, 17a, 18a,
PSTN cable B To analog user cable
19a, 20a, 21a, 22a
15c, 16c, 17c, 18c,
PSTN cable A To analog user cable
19c, 20c, 21c, 22c
Down
24a, 25a, 26a, 27a,
28a, 29a, 30a, 31a
24c, 25c, 26c, 27c,
28c, 29c, 30c, 31c
VDSL Card Interfaces

Description VDL card provides eight-route VDSL interfaces. Table 29 lists
pins for VDL card.

FOR VDL CARD
Description &
Slot Pins Function
Connection
Up To analog user
11a, 12a, 13a, 14a PSTN cable B
cable
To analog user
11c, 12c, 13c, 14cc PSTN cable A
cable
To analog user
15a, 16a, 17a, 18a PSTN cable B
cable
To analog user
Down 15c, 16c, 17c, 18c PSTN cable A
cable

SHDSL Card Interfaces

Description SDL card provides 16-route SHDSL interfaces. Table 30 lists pins
for SDL card.

FOR SDL CARD
Description &
Slot Pins Function
Connection
2a, 3a, 4a, 5a, 6a, 7a,
8a, 9a
Up
2c, 3c, 4c, 5c, 6c, 7c, 8c,
9c
24a, 25a, 26a, 27a, 28a,
29a, 30a, 31a
Down
24c, 25c, 26c, 27c, 28c,
29c, 30c, 31c
FLCB Card Interfaces

Description Each FLCB card provides 16 route far-distance analog subscriber
interfaces. The connection pins correspond to the eight
subscribers from the top down and the eight subscribers from
the bottom up on the backplane. Table 31 lists all pins of FLCB
card.
TABLE 31 SIGNAL ELECTRICAL PERFORM ANCE AND CABLE CONNECTIONS

FOR FLCB CARD
Description &
Slot Pins Function
Connection
2a3a4a5a
6a7a8a9a
Up
2c3c4c5c6c
7c8c9c
24a25a26a
27a28a29a User cable B To user end
30a31a
Down
24c25c26c
27c28c29c User cable A To user end
30c31c

ILC Card Interfaces

Description ILC card provides 16-route interfaces for integrated service of
broadband (ADSL/ADSL2+) and narrowband (POTS). Table 32
lists pins for ILC card.

FOR ALC B ACKPLANE
Description &
Slot Pins Function
Connection
2a, 3a, 4a, 5a, 6a, 7a,
8a, 9a
UP
2c, 3c, 4c, 5c, 6c, 7c, 8c,
9c
24a, 25a, 26a, 27a, 28a,
29a, 30a, 31a
Down
24c, 25c, 26c, 27c, 28c,
29c, 30c, 31c
Monitoring Cables
Monitoring cables have the following types:
Secondary Power Supply Control Cable
Secondary Power Supply Monitor Cable
Shelf Monitoring Cable
Threshold Monitoring Cable
Smog Monitoring Cable
Flood Monitoring Cable
Temperature Monitoring Cable
Humidity Monitoring Cable
ZXDU45 Rectifier Monitoring Cable
Secondary Power Supply Control

Cable
Introduction The cable is a 2-core cable which is used for control of power
supply and telephone lines.
Cable Figure 83 shows the control cable structure of the secondary
Connection power supply. End A is RJ45 connector and End B is RJ11
connector.

FIGURE 83 SECONDARY POWER SUPPLY CONTROL CABLE STRUCTURE
Table 33 lists the secondary power supply control cable

connections.
TABLE 33 SECONDARY POWER SUPPLY CONTROL CABLE CONNECTIONS
End A Plug Pin 2-Core Telephone Line End B Plug Pin

2 B187 cm B1-2
3 B2113 cm B2-2
4 B3148 cm B3-2
5 B4174 cm B4-2
6 B5200 cm B5-2
Secondary Power Supply Alarm

Cable
Introduction The cable is a 2-core cable which is used for alarm function and
telephone lines.
Cable Figure 84 shows the alarm cable structure of secondary power
Connection supply. End A is RJ45 connector and End B is RJ11 connector.

FIGURE 84 SECONDARY POWER SUPPLY ALARM CABLE STRUCTURE
Table 34 lists the secondary power supply alarm cable

connections.
TABLE 34 SECONDARY POWER SUPPLY AL ARM CABLE CONNECTIONS
End A Plug Pin 2-Core Telephone Line End B Plug Pin

4 B179 cm B1-2
5 B2105 cm B2-2
6 B3140 cm B3-2
7 B4166 cm B4-2
8 B5192 cm B5-2
Shelf Monitoring Cable

Introduction The cable is a 4-core shielding twisted cable which is used for
shelf monitoring.
Cable Figure 85 shows the shelf monitoring cable is one 9-core serial
Connection cable. Ends A and End B are DB9 interfaces.
FIGURE 85 SHELF MONITORING CABLE STRUCTURE
DirectionC EndA EndB DirectionD
C D

Table 35 lists the shelf monitoring cable connections.
TABLE 35 SHELF MONITORING CABLE CONNECTIONS
End A Plug Pin Core Color End B Plug Pin

2 Grey 3
3 Green 2
5 Red, Brown 5
Threshold Monitoring Cable

Introduction The cable is a 4-core multiple cord round cable which is used for
threshold monitoring.
Cable Figure 86 shows the structure of threshold monitoring cable. End
Connection A is RJ45 connector and End B connects threshold sensor.
FIGURE 86 THRESHOLD MONITORING CABLE STRUCTURE
End B1 End B3
3 3
2 2
End B2 1 1
3
2
1
End B4
3
C End A 2
1
Direction C
12345678
Table 36 lists the threshold monitoring cable connections.
TABLE 36 THRESHOLD MONITORING CABLE CONNECTIONS
End A End B1 End B2 End B3

End B4A Lead
S.N. Plug Plug Plug Plug
Plug Pin Color
Pin Pin Pin Pin
1 3 1 1 1 1 Blue
2 4 3 3 3 3 Yellow

Smog Monitoring Cable

Introduction The cable is 4-core shielding twisted cable which is used for
smog monitoring.
Cable Figure 87 shows the structure of smog monitoring cable. End A
Connection is RJ45 connector and End B connects smog sensors.
FIGURE 87 SMOG MONITORING CABLE STRUCTURE
C End A End B
S1
S2
S3
S4
Direction C
12345678
Table 37 lists the smog monitoring cable connections.
TABLE 37 SMOG MONITORING CABLE CONNECTIONS
End A Plug Pin Cable Color End B Plug Pin

1 Grey 3
2 Red 4
4 Brown 6
Flooding Monitoring Cable

Introduction The cable is 4-core multiple cords round cable which is used for
flood monitoring.
Cable Figure 88 shows the structure of flooding monitoring cable. End
Connection A is RJ45 connector and End B connects flooding sensor.

FIGURE 88 FLOODING MONITORING CABLE STRUCTURE
E nd B
C End A
D ir e c tio n C
12345678
Table 38 lists the flooding monitoring cable connections.
TABLE 38 FLOODING MONITORING CABLE CONNECTIONS
End A Output Cable of Flooding

Cable Color
Plug Pin Sensor
3 Grey Blue
4 Red Green
5 Green Black
6 Brown Red
Temperature Monitoring Cable

Introduction The cable is a 4-core shielding twisted cable which is used for
temperature monitoring.
Cable Figure 89 shows the structure of temperature monitoring cable.
Connection End A is RJ45 connector and End B connects temperature sensor.

FIGURE 89 TEMPERATURE MONITORING CABLE STRUCTURE
C E nd A E nd B
D irection C
12345678
Table 39 lists the temperature monitoring cable connections.
TABLE 39 TEMPERATURE MONITORING CABLE CONNECTIONS

3 Grey 1
4 Red 2
6 Green 3
Humidity Monitoring Cable

Introduction The cable is a 4-core multiple cords round cable which is used
for humidity monitoring.
Cable Figure 90 shows the structure of humidity monitoring cable. End
Connection A is RJ45 connector and End B connects humidity sensor.
FIGURE 90 HUMIDITY MONITORING CABLE STRUCTURE
C End A End B
Direction C
12345678

Table 40 lists the humidity monitoring cable connections.
TABLE 40 HUMIDITY MONITORING CABLE CONNECTIONS

3 Red 1
4 Green 2
6 Brown 3
ZXDU45 Rectifier Monitoring Cable

Introduction ZXDU45 rectifier cable connects ZXDU45 rectifier with CSV
monitoring cable. It monitors the working condition of rectifier.
Cable Figure 91 shows the ZXDU45 rectifier cable.
Connection
FIGURE 91 ZXDU45 RECTIFIER MONITORING CABLE
Table 41 lists the ZXDU45 rectifier cable connection.
TABLE 41 ZXDU45 RECTIFIER MONITORING CABLE CONNECTIONS
End A Plug Pin Color End B Plug Pin

2 Red 3
3 White 2
5 Blue 5

Other Cables
Other cables include:
Ringing Current Mutual Assistance Cable
Cascading Cable Connections
f Front Panel Cascading Cable Connections
f Back Panel Cascading Cable Connections
Interlayer Test Cable
f Front Panel Interlayer Test Cable
f Back Panel Interlayer Test Cable
Optical Fiber
Ringing Current Mutual Assistant

Cable
Introduction Ringing current mutual assistant cable is used to provide current
backup. This cable can connect two layers because it is short
and connect to nearest layer either (L0L1, L1L2, L2L3).
Figure 92 shows the connector cable slots at backplane. This
cable is used only for the backplane.
FIGURE 92 RINGING CURRENT MUTUAL ASSISTANT CABLE CONNECTIONS

Cable Figure 93 shows the ringing current mutual assistant cable

Connection connection.
FIGURE 93 RINGING CURRENT MUTUAL ASSISTANT CABLE CONNECTION
End A End B
C D
PWRD 9-16ac
Direction C Direction D
AB C AB C
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
Table 42 lists the ringing current mutual assistant cable

connections.
TABLE 42 RINGING CURRENT MUTUAL ASSISTANT C ABLE CONNECTIONS
End A Core Wire Color End B

a2 Blue a4
c2 white/Blue c4
Orange
a4 a2
white/Orange
Orange
c4 c2
white/Orange
Cascading Cable Connections

Introduction Cascading cable is used for cascading with expansion shelves.
ZXMSG 5200 supports four expansion slave shelves at the same
time in star mode via cascading cables. Cascading cables are
categories into two types:
Front Panel
Back Panel
Cable Each end of cascade cables is 54 flat jack. The cable
Connection connection steps are as follows:
Insert cascading cable into cascade slot on the lower right
side of EUX (on MICS backplane).
Insert first cascade cable with space of two rows of pins.

Insert the second cascade cable after two rows of pins.

Insert four cascade cables to connect the four slave shelf.
Front Panel Cascading Cable Connections
Cable Figure 94 shows the front panel of cascading cables. End A is

Connection connected to IEBB (master shelf). B1 and B2 are connected to
IEBB (slave shelves).
FIGURE 94 CASC ADING CABLES (FRONT P ANEL)
Table 43 lists the front panel cascading cable connections.
TABLE 43 CASC ADING CABLE CONNECTIONS (FRONT P ANEL)
End A Color & Cable Type End B

1 White Twisted pair 1
26 Blue Twisted pair 26
27 Orange Twisted pair 27
28 Green Twisted pair 28
31 Brown Twisted pair 31
7 Red Twisted pair 7

End A Color & Cable Type End B

35 Orange Twisted pair 35
37 Brown Twisted pair 37
Back Panel Cascading Cable Connections
Cable Figure 95 shows the back panel of slave shelf connection cable.
Connection
FIGURE 95 SLAVE SHELF CONNECTION CABLE (BACK P ANEL)
End A
3 2 1
D
End B
1 2 3 4 1 2 3 4
A B C D E
A B C D E
Direction C Direction D
Table 44 lists the slave shelf cable connections.
TABLE 44 SLAVE SHELF CABLE CONNECTIONS (BACK P ANEL)
End A Plug No. Colors End B Plug No.

A1 White A2
B1 Blue B2
D1 White D2

End A Plug No. Colors End B Plug No.

E1 Orange E2
A2 White A1
B2 Green B1
D2 White D1
E2 Brown E1
A3 Red A4
B3 Blue B4
D3 Red D4
E3 Orange E4
A4 Red A3
B4 Green B3
D4 Red D3
E4 Brown E3
C3 Black C3
C4 Blue C4
Interlayer Test Cable

Introduction Interlayer test cable is used for test functions.
Cable There are two interlayer RJ11 test cable jacks on the user layer
Connection backplane:
Description
X40
X41
One interlayer test cable jack connects with an interlayer test
cable on the upper layer plug-in shelf backplane. Second jack
connects with the other interlayer test cable on a lower layer
plug-in shelf backplane. Both enable multiple user layers to
share one test card.
Cable Figure 96 shows the Interlayer test cable. End A and B both are
Connection RJ11.

FIGURE 96 INTERLAYER TEST CABLE
Table 45 lists the interlayer test cable connections.
TABLE 45 INTERLAYER TEST CABLE CONNECTIONS
End A Color End B

1 Grey 1
2 Red 2
3 Green 3
4 Brown 4
Interlayer test cable is divided into the following two categories:

Front panel
Back panel
Front Panel Interlayer Test Cable
Cable End A connects to TSLC port in PEB (master shelf) and End B
Connection connects to TSLC port in PEB (slave shelf).
Back Panel Interlayer Test Cable
Cable Table 46 lists the interlayer test cables connections.

Connection
TABLE 46 INTERLAYER TEST CABLES CONNECTIONS
Line Lead No. & Corresponding Signals

Signal
Signal
End A End B Signal Definition
Signal
lines for Test RJ11_1 RJ11_1 TIA
Internal

Line Lead No. & Corresponding Signals

Signal
Signal
End A End B Signal Definition
/Externa
l tests RJ11_2 RJ11_2 TIB
RJ11_3 RJ11_3 TOA
RJ11_4 RJ11_4 TOB
Requirements:
Connector: Both connectors are RJ11s.
Configuration: Connect X40 of shelf A with X41 of shelf B and
connect x40 of shelf B with X41 of C shelf.
Optical Fiber
Introduction Optical fiber cables consist of one or more fiber glasses, which
act as wave guides for the optical signals.
Cable Optical fiber connects with ATI transmission system card. Each
Connection fiber tail needs label to identify receiving transmission optical
Steps interface.
Follow these steps during optical fiber connection:
Ensure connector pin positioning is suitable for coupler slot
positioning.
Avoid making turns while laying fiber tails.
Ensure that fiber is properly bent, so that fiber tail cannot
move freely.
Keep optical fiber surface free from other cables.
Use protection tube for fibers.
Ensure connector pin positioning is suitable for coupler slot
positioning.
Connect the tail of optical fiber to transmitting/receiving
interface of the optical card.
Lay the optical fibers in either upward or downward wiring
mode in the cabinet or through the Optical Distribution
Frame (ODF) and tail fibers.
Cabinet is also configured with the optical fiber cabling plug-
in box (1U) placed under the box at transmission layer,
where the redundant tail fibers are placed.
Label each tail fiber to identify the receiving and transmitting
interfaces.

While connecting a pigtail fiber, ensure that the positioning

pin on the connector is suitable for the positioning slot on the
coupler.
Try to avoid making turns when laying out pigtail fiber.
Bound fiber and tighten it properly to stop movement of tail
fiber.
Keep away other cables from the surface of the optical fiber.
Optical Fiber Figure 97 shows the optical fiber cabling plug-in box.
Cabling Plug-in
Box FIGURE 97 OPTICAL FIBER CABLING PLUG-IN BOX
1. Optical fiber 2. Fiber cabling

3. Fiber cabling plug-in box 4. Fiber splice tray
5. Fiber tail
Note: Cover your eyes while connecting optical fiber,

otherwise laser might damage your eyes.
ATI Card Transmission interface of ATI card connects with the optical fiber.
Transmission Table 47 lists some optical fiber information.
Interface
TABLE 47 OPTICAL FIBER INFORM ATION
Leading Wire No and

Corresponding Signals
Line Connector
Signal Signal
Signal Requirements
End A End B Definitio
n
Optical 155M optical Optical TX/RX End A is an LC
signal optical interface interface interface
signal of
opposite
equipment

Maintenance Cables
Maintenance cables include:
Ethernet Cable
Console Cable
f Front Panel Console Cable
f Back Panel Console Cable
Ethernet Cable
Introduction Ethernet cable is used to connect ICS card with maintenance
equipment via RJ45 port.
Figure 98 shows the Ethernet cable.
FIGURE 98 ETHERNET CABLE
Ethernet Cable Table 48 lists the Ethernet cable requirements.

Requirements
TABLE 48 ETHERNET CABLE REQUIREMENTS
Lead No. & Corresponding

Line Signals
Signal Remark
Signal Signal
End A End B
Definition
RJ45_3
10BASE (crossover) Use cables
Network -
RJ45_1 RJ45_1 TPOP as per
interface T/100B
(straight- standards
ASE-X
through)
RJ45_6
(crossover)
RJ45_2 RJ45_2 TPON
(straight-
through)

Lead No. & Corresponding

Line Signals
Signal Remark
Signal Signal
End A End B
Definition
RJ45_1
(crossover)
RJ45_3 RJ45_3 TPIP
(straight-
through)
RJ45_2
(crossover)
RJ45_6 RJ45_6 TPIN
(straight-
through)
Requirements:
Connector: Use RJ45 connector.
Configuration: Two cables for each shelf.
Cable: Use a UTP 5 cable not longer than 100 meters.
Console Cable
Introduction This cable is used to connect serial port of maintenance
workstation with ZXMSG 5200 console port. The cable comprises
of category 5 twisted pair and two DB9 serial interfaces.
There are two types of console cable connections:
Front Panel Console Cable
Back Panel Console Cable
Front Panel Console Cable
Cable Figure 99 shows the front panel console cable.

Connection
FIGURE 99 FRONT P ANEL CONSOLE CABLE
Table 49 lists the front panel console cable connections.

TABLE 49 FRONT P ANEL CONSOLE CABLE CONNECTIONS
End A End B
Connecting to Console Port Connecting to Local Serial Port
3 3
4 5
5 5
6 2
Note: Other pins are null.
Back Panel Console Cable
Cable Figure 100 shows the back panel console cable. Both ends of A
Connection and B are DB9 interfaces. The cable is a 4-core shielding twisted
cable.
FIGURE 100 BACK P ANEL CONSOLE CABLE
Table 50 lists the front back console cable connections.
TABLE 50 BACK P ANEL CONSOLE CABLE CONNECTIONS
End A Plug Pin Core Color End B Plug Pin

2 Grey 3
3 Green 2
5 Red, Brown 5

Chapter 6
Hardware Installation
Inspection

Overall Inspection
Power ON
Power OFF
Overall Inspection
Overall inspection includes the following topics:
Cabinet Inspection
Cabling Inspection
Shelf Power Supply Inspection
Cards Power Inspection
Cabinet Inspection
Description Cabinet inspection refers to assessment of the installed cabinet.
This inspection includes the following:
Cabinet installation must fulfill the design drawing
requirements.
The cabinet must be installed in horizontal and in upright
direction; vertical deviation must not be greater than 3 mm.
Ensure all cabinet pars are in good condition.
Label on the cabinet should be clear and complete.
Cabinet must be shockproof.
Shelf must be fixed firmly.

Be careful regarding shelf deformation during shelf

installation.
Cabling Inspection
Cabling inspection refers to assessment of the installed cables.
Description This inspection includes the following checks:
Check the cable connectors on backplane and ensure they
are tightly connected.
Power cables, subscriber cables and other cables are
separately wired.
Cable turns must be smooth and external curves must keep
vertical or horizontal in straight line.
Optical tail fibbers must bind well in cabinet without pressing
each other.
Sleeves protection should be provided to tail fiber.
Cabling channels installation position must meet the
construction drawings requirements. If there is any deviation,
it should not be less then and equal to 50 mm.
Cables can be left unbound but they must be lay down
straight and smooth without any crossover. The cables must
be fixed with plastic cable ties.
Shelf Power Supply Inspection

Shelf power supply inspection refers to assessment of the shelf.
To check shelf power, plug-in all cards and power ON the
POWER H card.
If card LEDs are blinking normally, it means shelf power is
normal.
If the cabinet power supply is working normal but cards are
not working then replace POWER H card and try again.
Cards Power Inspection

Cards power inspection refers to assessment of the cards
inserted in the shelf.
Card insertion and plug-in units should be at correct
positions.

Chapter 6 Hardware Installation Inspection
Card back pins must be clear.

Card back pins must not be short-circuited.
Power ON
Purpose Perform this power ON procedure to power ON the equipment.
Steps Perform the following steps for power ON procedure:
1. Ensure that all switches are in OFF position.
2. Pull out all cards.
3. Check the busbar to ensure that there is no short circuit
between power supply (-48 V) and the ground (GND, GNDP,
and -48 V GND).
4. Check the primary power supplies voltage range in case of
zero load.
5. Turn ON the power distribution box. If found any abnormality,
immediately shut down the power supply and check it.
6. Turn ON the rectifier and check (-48 V) voltage range of each
shelf.
7. Insert POWER H card and turn ON the rectifier, if found any
fault immediately shut down power supply and check it.
END OF STEPS
Result Equipment is powered ON.
Power OFF
Purpose Perform this power OFF procedure to normally power OFF the
equipment.
Steps Perform the following steps for power OFF procedure:
1. Turn OFF secondary power switches of POWER H card.
2. Turn OFF switches of transmission plug-in shelf and EPM.
3. Turn OFF the rectifier power switch.
4. Turn OFF the power distribution box.
5. At the end, turn OFF the power switch (outside the cabinet).
END OF STEPS
Result Equipment is powered OFF.


Chapter 7
Maintenance

Power Module Maintenance
Special Faults
Power Module Maintenance

Power module maintenance includes the following topics:
Daily Maintenance
Rectifier Plugging
Rectifier Unplugging
Daily Maintenance
Description For equipment reliability, daily maintenance is important which
takes the equipment to the best possible state for long term.
The maintenance procedures are as follows:
Protect power supply from dust. Ensure that the dust
particles concentration with width over 5 m should be 3
104 particles/m3. Keep the power supply and the cabinet
clean.
Check power system parameters to avoid abnormal system
status.
Check lightning protectors every month, incase of improper
functioning replace it immediately.
Check fuses on monthly basis and keep standby fuses for
replacement in case of finding any faulty fuse.
Check all the cables and make sure that they are in good
condition, in case of any damage cables replace it in time.

Check air switches after every six months to ensure their

normal functionality.
For battery maintenance, see the Battery Instructional
Manual.
Rectifier Plugging
Purpose Perform this procedure to plug-in the rectifier into the cabinet.
Steps Steps for plugging the rectifier are:
Hold handle with one hand and support rectifier with the
other hand and slowly push rectifier along the guide rail 2
with even force.
Observe output voltage, current and temperature in LCD. If
it is working abnormal, handle it immediately.
Connect rectifier with ZXDU45 card and tight panel lower
part screws in clockwise direction.
END OF STEPS
Result Rectifier is successfully plugged-in.
Rectifier Unplugging
Purpose Perform this procedure to unplug the rectifier from the cabinet.
Steps Rectifier can be replaced when the system is in running status,
in hot line mode. The steps are as follows:
Rotate panel screws in anti-clockwise direction.
Pull out rectifier slowly from case with one hand and hold
handle with other hand.
END OF STEPS
Result Rectifier is successfully unplugged.
Special Faults
Special faults cover the following topics:
AC Power Down
AC Over/Under Voltage

Chapter 7 Maintenance
AC Power Down
Introduction The AC power down is a common fault during running of power
system. If the power down period is short, use the battery to
supply DC power. If the power down period lasts for long time or
power down reason is unclear, use a generator to provide power.
ZXDU45 The AC power of ZXDU45 system does not supports two way
System main power input supply. In case of using generator, it is
required to take changeover between main supply and generator
before providing external AC input.
AC Over/Under Voltage
AC Over When the AC voltage upper limit is set to 280 V, then the
Voltage monitoring unit will give an alarm once the AC voltage exceeds
Introduction 280 V. When AC voltage exceeds 300 V, the rectifier
automatically turns OFF. At this time, there is no DC power
output. When the system power supply works normally, switch
ON the rectifier manually.
AC Under When the AC voltage lower limit is set to 160 V, then the
voltage monitoring unit will give an alarm once the AC voltage lowers
Introduction the limit. When AC voltage decreases the limit (160 V), the
rectifier automatically turns OFF. At this time, there is no DC
power output. When the system power supply works normally,
switch ON the rectifier manually.


Appendix A
Abbreviations
Abbreviation Full Name

ADSL Asymmetrical Digital Subscriber Line
ALC Analog Line Card
AN Access Network
AT Active Tester
ATM Asynchronous Transfer Mode
CTF Control shelf
DC Direct Current
DDN Digital Data Network
DIB Digital Interface Board
DLC Digital Line Circuit
DSLC Digital Subscriber Line Circuit
DSU Digital Switching Unit
EPM Environment Power Monitoring
HDSL High-speed Digital Subscriber Line
HSTP High-level Signaling Transfer Point
HW High Way
ISDN Integrated Service Digital Network
ITU-T International Telecom Union-Telecommunication
standardization
LED Light Emitting Diode
MODEM Modulation-Demodulation
ODF Optical Distribution Frame
ODT Octal Digital Trunk
PDB Power Distribution Box
PE Protection Earth
SDH Synchronous Digital Hierarchy

Abbreviation Full Name

SDL Specification and description Language
SDP Service Data Point
SLC Subscriber Line Circuit
TCP/IP Transmission Control Protocol/Internet Protocol
TSLC Test SLC

Figures
Figure 1 Cabinet Overview ................................................2

Figure 2 Cabinet Configuration in 48 V DC Input Mode.........4
Figure 3 Cabinet Configuration in 220 V AC Input Mode.........5
Figure 4 Standard 9U Shelf (Front View) .............................6
Figure 5 Standard 6U Shelf (Front View)..............................6
Figure 6 Master Shelf Configuration (6U Shelf) .....................7
Figure 7 Master Shelf Configuration (9U Shelf) .....................7
Figure 8 Single Power Mode Cards Configuration in Master
Shelf ................................................................................7
Figure 9 Double Power Mode Cards Configuration in Master
Shelf ................................................................................8
Figure 10 Charging Feature Curve .................................... 13
Figure 11 Discharging Feature ......................................... 14
Figure 12 Relationship between Discharging Capacity and
Temperature.................................................................... 15
Figure 13 Self-discharging Feature ................................... 15
Figure 14 Lifetime Curve................................................. 17
Figure 15 Relationship between Floating Charge Life and
Temperature.................................................................... 17
Figure 16 Cabinet Unit Box.............................................. 24
Figure 17 Cabinet Case Unpacking ................................... 24
Figure 18 Shelf Packing Box ............................................ 25
Figure 19 Cards Unit Box ................................................ 26
Figure 20 Opened Card Box............................................. 26
Figure 21 19D06H20 Cabinet Installation Flow chart ........... 28
Figure 22 Three Types of Bases ....................................... 29
Figure 23 Base Installation Hole....................................... 29
Figure 24 Height Adjustment Range (L) of Adjustable Base .. 30
Figure 25 Base Installation Flow Chart .............................. 30
Figure 26 Cabinet Base Positioning ................................... 31
Figure 27 Cabinet Position in Equipment Room................... 32

Figure 28 Fixed Support Installation ................................. 33

Figure 29 Leveling Washers............................................. 33
Figure 30 Movable Support Installation ............................. 34
Figure 31 Type C Fixation ............................................... 34
Figure 32 Installed Adjustable Base .................................. 35
Figure 33 Installing Cabinet............................................. 35
Figure 34 Fixing Cabinet ................................................. 36
Figure 35 Installed Cabinet ............................................. 37
Figure 36 19D06H20 Cabinet Foot Structure ...................... 38
Figure 37 Pressure Plate ................................................. 38
Figure 38 Foot Installation Flow Chart............................... 39
Figure 39 Cabinet Installation Holes ................................. 40
Figure 40 Cabinet Position in Equipment Room................... 40
Figure 41 Fixing Cabinet ................................................. 42
Figure 42 Installed Cabinet ............................................. 42
Figure 43 Installation of Two Parallel Cabinets ................... 43
Figure 44 Multiple Cabinets Installation ............................. 44
Figure 45 Installation of Two Parallel Cabinets ................... 45
Figure 46 Multiple Cabinets Installation ............................. 45
Figure 47 Shelf Structure ................................................ 46
Figure 48 EPM Plug-in Box Front Panel .............................. 47
Figure 49 EPM- Plug-in Box Back Panel ............................. 48
Figure 50 Installing Fan Plug-In Box ................................. 49
Figure 51 Power and Grounding Cables Installation Flow Chart
..................................................................................... 53
Figure 52 PWRS Power Distributor Front Panel ................... 54
Figure 53 Screws On Front Panel...................................... 54
Figure 54 Front Panel after Screws Removal ...................... 55
Figure 55 PWRS Distributor Ends ..................................... 55
Figure 56 Power Cables for PWRS Type Distributor Box ....... 56
Figure 57 Power Cables for POWER (T) Distribution Panel .... 57
Figure 58 ZXDU45 Rectifier Plug-In Box ............................ 58
Figure 59 ZXDU45 Rectifier External Interfaces .................. 59
Figure 60 PDB Cable Connections..................................... 60
Figure 61 Overall DC Back Panel Cabling Diagram .............. 64
Figure 62 Overall AC Back Panel Cabling Diagram............... 66
Figure 63 Cables Bundling Technique................................ 68

Figures
Figure 64 Tie Cutting Technique....................................... 69

Figure 65 Ties bundling .................................................. 69
Figure 66 Cable Ties Position ........................................... 69
Figure 67 Cabling Technique in Cabinet............................. 70
Figure 68 3-Core Power Cables ........................................ 71
Figure 69 AMP 6-Socket Pin-outs ..................................... 71
Figure 70 A6N Busbar and Power Interface Cable ............... 72
Figure 71 B6N Busbar and Power Interface Cable ............... 72
Figure 72 9-Core Pin-outs Socket Description..................... 73
Figure 73 Fan Power Cable (Front Panel) ........................... 74
Figure 74 Fan Power Cables (Back Panel) .......................... 75
Figure 75 Top Fan Tray Cable .......................................... 75
Figure 76 ZXDU45 Rectifier Connection Cable to Busbar ..... 76
Figure 77 ZXDU45 Rectifier Connection Cable to Power
Distribution Box Air Switch................................................. 76
Figure 78 ZXDU45 Rectifier Connection Cable with Power
Distribution Filter.............................................................. 77
Figure 79 EPM Monitoring Power Cable Structure ................ 77
Figure 80 Subscriber Cable Front Panel ............................. 78
Figure 81 Subscriber Cable.............................................. 80
Figure 82 User Layer Pin-out ........................................... 82
Figure 83 Secondary Power Supply Control Cable Structure . 87
Figure 84 Secondary Power Supply Alarm Cable Structure ... 88
Figure 85 Shelf Monitoring Cable Structure ........................ 88
Figure 86 Threshold Monitoring Cable Structure ................. 89
Figure 87 Smog Monitoring Cable Structure ....................... 90
Figure 88 Flooding Monitoring Cable Structure ................... 91
Figure 89 Temperature Monitoring Cable Structure ............. 92
Figure 90 Humidity Monitoring Cable Structure .................. 92
Figure 91 ZXDU45 Rectifier Monitoring Cable ..................... 93
Figure 92 Ringing Current Mutual Assistant Cable Connections
..................................................................................... 94
Figure 93 Ringing Current Mutual Assistant Cable Connection
..................................................................................... 95
Figure 94 Cascading Cables (Front Panel).......................... 96
Figure 95 Slave Shelf Connection Cable (Back Panel) .......... 97
Figure 96 Interlayer Test Cable........................................ 99
Figure 97 Optical Fiber Cabling Plug-in Box...................... 101

Figure 98 Ethernet Cable .............................................. 102

Figure 99 Front Panel Console Cable............................... 103
Figure 100 Back Panel Console Cable.............................. 104

Tables
Table 1 Chapter Summary ............................................... ix

Table 2 Typographical Conventions.................................... xi
Table 3 Mouse Operation Conventions ............................... xi
Table 4 19D06H20 Cabinet Weight ................................... 11
Table 5 Operating Environment Requirement ..................... 11
Table 6 Power Supply Requirements ................................. 12
Table 7 Relationships ..................................................... 13
Table 8 Constant Current Discharge Parameter Table............ 16
Table 9 Constant Power Consumption Discharge Parameter
Table .............................................................................. 16
Table 10 Relations between Peel Length, Heat-Shrinkable and
Cross Sectional Area ......................................................... 51
Table 11 Grounding Resistances for Grounding Devices of
Different Communication Offices (Stations) .......................... 52
Table 12 Basic Configuration of ZXDU45 ........................... 59
Table 13 Cable Connections of Power Distribution Box......... 60
Table 14 Overall DC Back Panel Cable Connection .............. 65
Table 15 Overall AC Back Panel Cable Connection............... 67
Table 16 3-Core Power Cable Connection .......................... 71
Table 17 A6N Cable Connections between Busbar and Power
Source Interface .............................................................. 72
Table 18 B6N Cable Connections between Busbar and Power
Source Interface .............................................................. 73
Table 19 9-Core Cable Connections .................................. 73
Table 20 Fan Power Cable (Front Panel) Cable Connections.. 74
Table 21 Power Cable Connections (Back Panel) ................. 75
Table 22 Top Fan Tray Cable Connections.......................... 76
Table 23 EPM Monitoring Power Cable Connections ............. 77
Table 24 Subscriber Cable Front Panel Connections ............ 78
Table 25 Subscriber Cables Connections............................ 80

Table 26 Signal Electrical Performance and Connection Table

for ALC Card .................................................................... 83
for DLCC Card.................................................................. 83
for ADL/GADL Card ........................................................... 84
for VDL Card.................................................................... 84
for SDL Card.................................................................... 85
Table 31 Signal Electrical Performance and Cable Connections
for FLCB Card .................................................................. 85
for ALC Backplane ............................................................ 86
Table 33 Secondary Power Supply Control Cable Connections
..................................................................................... 87
Table 34 Secondary Power Supply Alarm Cable Connections 88
Table 35 Shelf Monitoring Cable Connections ..................... 89
Table 36 Threshold Monitoring Cable Connections............... 89
Table 37 Smog Monitoring Cable Connections .................... 90
Table 38 Flooding Monitoring Cable Connections................. 91
Table 39 Temperature Monitoring Cable Connections .......... 92
Table 40 Humidity Monitoring Cable Connections................ 93
Table 41 ZXDU45 Rectifier Monitoring Cable Connections .... 93
Table 42 Ringing Current Mutual Assistant Cable Connections
..................................................................................... 95
Table 43 Cascading Cable Connections (Front Panel)........... 96
Table 44 Slave Shelf Cable Connections (Back Panel).......... 97
Table 45 Interlayer Test Cable Connections ....................... 99
Table 46 Interlayer Test Cables Connections...................... 99
Table 47 Optical Fiber Information ................................. 101
Table 48 Ethernet Cable Requirements ........................... 102
Table 49 Front Panel Console Cable Connections .............. 104
Table 50 Back Panel Console Cable Connections ............... 104

Index
6U shelf ...............................5 M12 30 .......................... 34

9U shelf ...............................5 M5 14 bolt ...................... 46
AC Input power mode ............3 MDF wiring ........................ 11
analog subscriber interfaces . 82 meters .............................. 20
anchor bolts ................. 35, 36 movable support................. 33
antistatic bag ..................... 47 multicasting ......................... 9
antistatic wrist strap ...... 26, 47 Multimeter ......................... 20
base installation.................. 30 multiple cabinets ...........44, 45
battery maintenance.......... 110 narrowband ................... 9, 86
blower ......................... 32, 41 narrowband service............... 9
broadband services ...............9 pliers ..................... 20, 24, 25
cabinet packing unit ............ 23 polarity ........................10, 22
call processing ......................9 POWER (T) ...................54, 57
cascading cable ............ 95, 96 power cable ....................... 51
communication offices ......... 52 Power consumption ............. 12
DC Input power mode............3 POWER H....... 7, 8, 9, 106, 107
dialing pulse....................... 10 POWER K......................... 7, 8
dimensions1, 11, 31, 39, 43, 44 press plates ..................36, 41
double power mode ...............8 Protection Earth.................. 57
drilling......................... 32, 41 Protection ground ............... 52
DTMF ................................ 10 PWRS..................... 54, 55, 56
dust ................................ 109 real-time data .................... 10
engineering documents ....ix, 19 RJ11 connector..............86, 87
entrance control.................. 10 RJ45 connector.. 86, 87, 89, 90,
equipment security.............. 23 91, 92, 103
fan plug-in box ................... 48 single power mode................ 7
fan power cable .................. 74 smoke..........................10, 11
fixing cabinet...................... 35 sockets .................. 59, 80, 81
flood ........................... 10, 90 Subscriber Cables Connection81
fuses ............................... 109 TDM switching ...................... 9
grounding resistance 21, 22, 23, temperature 10, 21, 59, 91, 92,
52 110
high capacity ........................1 tools ................................. 20
humidity ...... 10, 21, 22, 92, 93 top fan tray ....................... 75
installation holes ........... 28, 29 TSLC port .......................... 99
insulation........................... 37 VoIP ................................... 9
insulation washer ................ 38 wooden shelf...................... 25
Lightning protection ground .. 52 Working ground.............22, 52
lightning protectors ........... 109

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ZXMSG 5200

Multiplex Service Gateway

Copyright 2006 ZTE CORPORATION.

Date Revision No. Serial No. Reason for Revision

Your evaluation Accessibility:

About this Manual ........................................................... ix

Pre-installation Preparation .......................................... 19

Cabinet Installation ....................................................... 27

Power Supply Installation ............................................. 51

Hardware Installation Inspection ...............................105

Prerequisite Skill and Knowledge

What is in This Manual

TABLE 1 CHAPTER SUMMARY

Confidential and Proprietary Information of ZTE CORPORATION ix

x Confidential and Proprietary Information of ZTE CORPORATION

Mouse TABLE 3 MOUSE OPERATION CONVENTIONS

Confidential and Proprietary Information of ZTE CORPORATION xi

How to Get in Touch

xii Confidential and Proprietary Information of ZTE CORPORATION

This chapter covers following topics:

Confidential and Proprietary Information of ZTE CORPORATION 1

FIGURE 1 CABINET OVERVIEW

2 Confidential and Proprietary Information of ZTE CORPORATION

Confidential and Proprietary Information of ZTE CORPORATION 3

FIGURE 2 CABINET CONFIGURATION IN 48 V DC INPUT MODE

Blank panel(Height 1U)

Air diversion box(Height 2U)

Blank panel(Height 1U)

Blank panel(Height 2U)

4 Confidential and Proprietary Information of ZTE CORPORATION

Blank panel(Height 1U)

Air diversion box(Height 2U)

Blank panel(Height 2U)

45A rectifier(Height 4U)

Confidential and Proprietary Information of ZTE CORPORATION 5

FIGURE 4 STANDARD 9U SHELF (FRONT VIEW)

FIGURE 5 STANDARD 6U SHELF (FRONT VIEW)

Structure Figure 6 shows the ZXMSG 5200 master shelf configuration

6 Confidential and Proprietary Information of ZTE CORPORATION

FIGURE 6 MASTER SHELF CONFIGURATION (6U SHELF)

Confidential and Proprietary Information of ZTE CORPORATION 7

POWER K is used as power card in dual power mode.

8 Confidential and Proprietary Information of ZTE CORPORATION

Power Supply Module

Control and Processing Module

Confidential and Proprietary Information of ZTE CORPORATION 9

It implements functions such as collecting environment and

Subscriber Access Module

10 Confidential and Proprietary Information of ZTE CORPORATION

Capacity The capacity of built-in MDF wiring module is as follows:

TABLE 4 19D06H20 CABINET WEIGHT

Cabinet Type Weight

Operating Table 5 lists operating environment requirement.

Atmospheric Work: 1.08 105 to 5.1 104 Pa

Confidential and Proprietary Information of ZTE CORPORATION 11

Power Supply Table 6 lists power supply requirements.

12 Confidential and Proprietary Information of ZTE CORPORATION

Floating charge: 0.20C10 A

FIGURE 10 CHARGING FEATURE CURVE

Charge temperature compensation

3 14.10 0.1 C10 18

6 14.10 0.1 C10 36

9 14.10 0.1 C10 36