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1/2/2017

Item Name

Crack Pcs

Flower Radius
Die Scoring

Dent

Punch Out
Dimension Failure

Cavity More

Outness More

Without Center

Bulzing Dia
Short Feed

Center Distance U/S

Punch Crack/Chip

Wrong Stamp

W/O Serriaton

W/O Punch
Gross Wt(kg)
Total Cost/Pc
Cost/Pc

Bolt Setting Day 40


0.023 1.57
Bolt Setting Night 50

Ball Pin 1735 Day


0.106 7.36
Ball Pin 1735 Night
Cam Rear Brake A Day
0.09 6.23
Cam Rear Brake A Night
Cam Deep Day
0.092 6.43
Cam Deep Night
BOLT KSTG Day
0.247 16.82
BOLT KSTG Night 30

Nut Rear Axle Sleeve Day


0.018 1.22
Nut Rear Axle Sleeve Night 60

Socket Stablizer Day 30


0.054 3.77
Socket Stablizer Night 60

Oil Bolt Nissin Day


0.021 1.47
Oil Bolt Nissin Night
Pin A Day
0.07 4.87
Pin A Night
Hex Bolt M6x1.0x50 Day
0.013 0.91
Hex Bolt M6x1.0x50 Night 30 30 90 120

Nut Strg. Stem 30 Hex Day


0.065 4.53
Nut Strg. Stem 30 Hex Night
SR wheel Day
0.121 8.37
SR wheel Night
Axle Rear M12x225 Day
0.221 15.26
Axle Rear M12x225 Night
Push RoD(120) Day
0.02 1.37
Push RoD(120) Night
M12x219 Day
0.213 14.78
M12x219 Night
collar Stay No. Plate Day
0.005 0.31
collar Stay No. Plate Night
M6x23 Flange Bolt Day
0.007 0.49
M6x23 Flange Bolt Night
Cam 610 Day
0.055 3.83
Cam 610 Night
Cam 840 Day
0.077 5.31
Cam 840 Night
Hub MG293 Day
0.054 3.77
Hub MG293 Night
Screw Fairing Day
0.008 0.56
0.008 0.56
Screw Fairing Night
Ball Pin 1754 Day
0.119 8.22
Ball Pin 1754 Night
M12x213 Day
0.21 14.60
M12x213 Night
R. C Lifter Day
0.01 0.70
R. C Lifter Night
PIn Guide Day
0.014 0.99
PIn Guide Night
Ball pin 1755 Day
0.13 9.05
Ball pin 1755 Night
Ball Pin 1760 Day
0.106 7.33
Ball Pin 1760 Night
Ball Pin 1762 Day
0.109 7.51
Ball Pin 1762 Night
Ball Pin 1002 Day
0.278 19.18
Ball Pin 1002 Night
Pin Hinge Day
0.08 5.57
Pin Hinge Night
Ball Pin 1758 Day
0.149 10.37
Ball Pin 1758 Night
Cam Front Brake B Day
0.092 6.43
Cam Front Brake B Night
Pin Hanger Day
0.019 1.33
Pin Hanger Night
Ball Pin 1756 Day
0.099 6.85
Ball Pin 1756 Night
Ball Pin OCAP R0510 Day
0.166 11.39
Ball Pin OCAP R0510 Night
ABA axle Day
0.22 15.20
ABA axle Night
Pin Shift M8x35 Day
0.018 1.26
Pin Shift M8x35 Night
KSTG Day
0.247 16.82
KSTG Night
Bolt Handle Lever Day
0.013 0.91
Bolt Handle Lever Night
Ball Pin 1901 Day
0.11 7.60
Ball Pin 1901 Night
Collar FR Wheel Day
0.048 3.36
Collar FR Wheel Night
Outlet Valve Day
0.02 1.36
Outlet Valve Night
Cam 130 Day
0.075 5.21
Cam 130 Night
M10x238 Day
0.158 10.91
M10x238 Night
Spring Stopper Day
0.001 0.09
0.001 0.09
Spring Stopper Night
Nut Strg Stem AAH Day
0.055 3.83
Nut Strg Stem AAH Night
Pin Canister Day
0.012 0.85
Pin Canister Night
Spindle Cam Chain Guide Sp Day
0.023 1.57
Spindle Cam Chain Guide Sp Night
Ball Pin 1916 Day
0.107 7.42
Ball Pin 1916 Night
Bolt Body cover Day
0.005 0.35
Bolt Body cover Night
Pivot cam chain Day
0.022 1.54
Pivot cam chain Night
cam 710 Day
0.075 5.21
cam 710 Night
Roller 428 0.002 Day
Roller 428 Night
Roller 420 Day
Roller 420 Night
Cap Nut 10MM Day
Cap Nut 10MM Night
Collar winker stay Day
Collar winker stay Night

Crack Pcs

Flower Radius
Die Scoring

Dent

Punch Out
Dimension Failure

Cavity More

Outness More

Without Center

Bulzing Dia
Short Feed

Center Distance U/S

Punch Crack/Chip

Wrong Stamp

W/O Serriaton

W/O Punch
Bolt Setting Day 0 0 0 0 0 40 0 0 25 0 0 0 0 0 0 0
1.57
Bolt Setting Night 0 0 0 0 0 50 0 0 50 0 0 0 0 0 0 0

Ball Pin 1735 Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


7.36
Ball Pin 1735 Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Cam Rear Brake A Day 40 0 0 0 0 0 0 0 322 0 0 0 0 0 0 0


6.23
Cam Rear Brake A Night 0 0 0 0 0 0 0 0 298 0 0 0 0 0 0 0

Cam Deep Day 61 0 20 0 0 0 0 0 76 46 0 0 0 0 0 0


6.43
Cam Deep Night 0 0 0 25 0 0 0 0 219 0 0 0 0 0 0 0

BOLT KSTG Day 0 0 0 0 0 0 0 0 46 0 0 0 0 0 0 0


16.82
BOLT KSTG Night 100 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Nut Rear Axle Sleeve Day 0 0 0 46 0 0 34 25 0 120 0 0 0 0 0 0


1.22
Nut Rear Axle Sleeve Night 0 0 0 0 0 0 0 0 0 190 0 0 0 0 0 0

Socket Stablizer Day 0 0 30 99 0 0 0 0 0 0 0 0 0 0 0 0


3.77
Socket Stablizer Night 0 0 0 0 0 0 0 0 0 60 0 0 0 0 0 0

Oil Bolt Nissin Day 0 0 0 25 0 0 0 0 46 0 0 0 0 0 74 0


1.47
Oil Bolt Nissin Night 0 80 0 76 0 0 0 0 100 0 0 0 0 0 0 0

Pin A Day 0 0 0 0 0 0 15 0 0 0 0 0 0 0 0 0
4.87
Pin A Night 70 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Hex Bolt M6x1.0x50 Day 0 0 26 0 0 0 0 0 0 0 0 0 0 0 0 0


0.91
Hex Bolt M6x1.0x50 Night 30 0 30 0 0 90 0 0 136 120 0 0 0 0 0 0
Nut Strg. Stem 30 Hex Day 60 0 0 25 0 0 0 0 20 40 0 0 0 0 0 0
4.53
Nut Strg. Stem 30 Hex Night 30 0 0 0 0 0 0 0 0 180 0 0 0 0 0 0

SR wheel Day 66 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
8.37
SR wheel Night 94 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Axle Rear M12x225 Day 66 0 0 24 0 0 0 0 0 0 0 0 0 0 0 0


15.26
Axle Rear M12x225 Night 0 0 0 0 0 0 0 0 24 0 0 0 0 0 0 0

Push RoD(120) Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


1.37
Push RoD(120) Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

M12x219 Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
14.78
M12x219 Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

collar Stay No. Plate Day 0 398 36 0 0 0 0 0 36 364 0 0 0 0 0 0


0.31
collar Stay No. Plate Night 0 133 73 0 0 0 0 0 64 0 0 0 0 0 0 0

M6x23 Flange Bolt Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


0.49
M6x23 Flange Bolt Night 0 27 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Cam 610 Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


3.83
Cam 610 Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Cam 840 Day 0 0 0 0 0 0 0 0 0 20 0 0 0 0 0 0


5.31
Cam 840 Night 0 0 0 0 0 0 0 0 48 0 0 0 0 0 0 0

Hub MG293 Day 0 0 0 0 0 0 0 205 0 0 0 0 0 0 0 0


3.77
Hub MG293 Night 0 0 0 0 0 0 0 70 0 0 0 0 0 0 0 0

Screw Fairing Day 0 60 0 312 0 0 0 0 0 0 0 0 0 0 0 0


0.56
Screw Fairing Night 0 0 0 0 0 0 30 0 0 0 0 0 0 0 0 0

Ball Pin 1754 Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


8.22
Ball Pin 1754 Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

M12x213 Day 114 0 0 0 0 0 0 0 25 0 0 0 0 0 0 0


14.60
M12x213 Night 0 0 0 0 0 0 0 0 46 0 0 0 0 0 0 0

R. C Lifter Day 0 174 0 0 0 0 0 0 0 0 0 0 0 0 0 0


0.70
R. C Lifter Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

PIn Guide Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


0.99
PIn Guide Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Ball pin 1755 Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


9.05
Ball pin 1755 Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Ball Pin 1760 Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


7.33
Ball Pin 1760 Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Ball Pin 1762 Day 0 0 0 0 0 0 27 0 0 52 0 0 0 0 0 0


7.51
Ball Pin 1762 Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Ball Pin 1002 Day 0 38 0 0 0 0 50 0 0 0 0 0 0 0 0 0


19.18
Ball Pin 1002 Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Pin Hinge Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


5.57
Pin Hinge Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Ball Pin 1758 Day 0 0 0 0 0 0 0 46 0 0 0 0 0 0 0 0


10.37
Ball Pin 1758 Night 0 0 0 0 0 0 44 0 0 0 0 0 0 0 0 0

Cam Front Brake B Day 36 0 0 0 0 0 0 0 288 0 0 0 0 0 0 0


6.43
Cam Front Brake B Night 0 0 0 0 0 0 0 0 84 0 0 0 0 0 0 0

Pin Hanger Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


1.33
Pin Hanger Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Ball Pin 1756 Day 0 0 0 0 0 0 74 0 0 0 0 0 0 0 0 0


6.85
Ball Pin 1756 Night 0 0 0 0 0 0 58 0 0 0 0 0 0 0 0 0
Ball Pin OCAP R0510 Day 0 0 130 0 0 0 120 0 0 0 0 0 0 0 0 0
11.39
Ball Pin OCAP R0510 Night 0 0 47 0 0 0 0 0 0 0 0 0 0 0 0 0

ABA axle Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


15.20
ABA axle Night 0 0 0 0 0 0 0 0 22 0 0 0 0 0 0 0

Pin Shift M8x35 Day 0 0 0 26 0 0 0 0 134 0 0 0 0 0 0 0


1.26
Pin Shift M8x35 Night 0 0 0 0 0 0 0 0 161 0 0 0 0 0 0 0

KSTG Day 155 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


16.82
KSTG Night 0 23 0 0 0 0 0 0 24 0 0 0 0 0 0 0

Bolt Handle Lever Day 0 0 0 0 0 0 0 0 70 0 0 0 0 0 0 0


0.91
Bolt Handle Lever Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Ball Pin 1901 Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


7.60
Ball Pin 1901 Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Collar FR Wheel Day 0 42 18 0 0 0 0 0 0 278 0 0 0 0 0 0


3.36
Collar FR Wheel Night 0 0 0 0 0 0 0 0 0 95 0 0 0 0 0 0

Outlet Valve Day 0 0 0 0 0 0 0 0 60 0 0 0 0 0 0 0


1.36
Outlet Valve Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Cam 130 Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


5.21
Cam 130 Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

M10x238 Day 78 156 0 0 0 0 0 0 0 0 0 0 0 0 0 0


10.91
M10x238 Night 38 0 0 0 0 0 0 0 90 0 0 0 0 0 0 0

Spring Stopper Day 0 150 0 0 0 0 0 0 0 0 0 0 0 0 0 0


0.09
Spring Stopper Night 0 230 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Nut Strg Stem AAH Day 0 0 0 0 0 0 93 0 0 136 0 0 0 0 0 0


3.83
Nut Strg Stem AAH Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Pin Canister Day 34 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


0.85
Pin Canister Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Spindle Cam Chain Guide Sprocket Day 0 0 0 0 0 0 0 0 134 0 0 0 0 0 0 0


1.57
Spindle Cam Chain Guide Sprocket Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Ball Pin 1916 Day 0 0 0 0 0 0 130 100 0 0 0 0 0 0 0 0


7.42
Ball Pin 1916 Night 0 0 0 0 0 0 248 0 0 0 0 0 0 0 0 0

Bolt Body cover Day 0 20 0 0 0 0 0 0 0 0 0 0 0 0 0 0


0.35
Bolt Body cover Night 0 0 0 0 0 0 94 0 0 0 0 0 0 0 0 0

Pivot cam chain Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


1.54
Pivot cam chain Night 0 0 0 0 0 0 0 0 78 0 0 0 0 0 0 0

cam 710 Day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0


5.21
cam 710 Night 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1072

1531

1017

2726

1701
410

658

180

446

74
0

0
1/2/2017
Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

70
70
20
30
Setting Pcs

190
W/O Hex

Punch Tight

Finger out

Burr

Other

30
26
Die Scoring

Short Feed

Dimension Failure

25
Dent

Cavity More

Center Distance U/S

34
Punch Crack/Chip

Crack Pcs
70
66
75
25

60 Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/3/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect
80
72
40

Setting Pcs

W/O Hex
Zigzag Radius

Lining on Pcs

Setting Pcs
Radius Not Ok

Visual Defect

W/O Hex

Punch Tight

Finger out

Other
Dent on Serriaton

Burr

Total

0 0 0 0 0 0 0 0 48 0 0 113

0 0 0 0 0 0 0 0 0 0 0 100

0 0 0 0 0 30 0 0 0 0 0 30

0 0 0 0 0 20 0 0 0 0 0 20

0 0 0 0 0 250 0 0 0 0 45 657

0 0 0 0 0 216 0 0 0 0 0 514

0 0 0 0 0 160 0 0 0 0 0 363

0 0 0 0 0 203 0 0 0 0 0 447

0 0 0 0 0 100 0 0 0 0 0 146

0 0 0 0 0 0 0 0 0 0 0 100

0 0 0 0 0 0 0 0 0 0 0 225

0 0 0 0 0 0 0 0 0 0 0 190

0 0 0 0 0 350 0 0 0 0 0 479

0 0 0 0 0 72 0 0 0 0 0 132

0 0 0 0 0 100 0 0 0 0 69 314

0 0 0 0 0 150 0 0 0 0 0 406

0 0 0 0 0 0 0 0 0 0 0 15

0 0 0 0 0 0 0 0 0 0 0 70

0 0 0 0 0 90 0 0 0 0 0 116

0 0 0 0 0 190 0 0 0 0 0 596
0 0 0 0 0 0 0 0 0 0 0 145

0 0 0 0 0 0 0 0 0 0 0 210

0 0 0 0 0 55 0 0 0 0 0 121

0 0 0 0 0 0 0 0 28 0 0 122

0 0 0 0 0 0 0 0 0 0 0 90

0 0 0 0 0 36 0 0 0 0 0 60

0 0 0 0 0 80 0 0 0 0 0 80

0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 60 0 0 0 0 0 60

0 0 0 0 0 0 0 0 0 0 0 834

0 0 0 0 0 130 0 0 173 0 0 573

0 0 0 0 0 186 0 0 0 0 0 186

0 0 0 0 0 0 0 0 0 0 0 27

0 0 0 0 0 274 0 0 0 0 0 274

0 0 0 0 0 220 0 0 0 0 0 220

0 0 0 0 0 520 0 0 0 0 0 540

0 0 0 0 0 535 0 0 0 0 0 583

0 0 0 0 0 2538 0 0 0 0 0 2743

0 0 0 0 0 248 0 0 0 0 0 318

0 0 0 0 0 0 0 0 0 0 0 372

0 0 0 0 0 161 0 0 108 0 0 299

0 0 0 0 0 72 0 0 0 0 0 72

0 0 0 0 0 42 0 0 0 0 0 42

0 0 0 0 0 46 0 0 0 0 0 185

0 0 0 0 0 0 0 0 0 0 0 46

0 0 0 0 0 0 0 0 0 0 0 174

0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 230 0 0 0 0 0 230

0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 60 0 0 0 0 0 60

0 0 0 0 0 0 0 0 27 0 0 27

0 0 0 0 0 62 0 0 0 0 0 62

0 0 0 0 0 34 0 0 0 0 0 34

0 0 0 0 0 0 0 0 0 0 0 79

0 0 0 0 0 53 0 0 0 0 0 53

0 0 0 0 0 50 0 0 0 0 0 138

0 0 0 0 0 46 0 0 0 0 0 46

0 0 0 0 0 40 0 0 0 0 0 40

0 0 0 0 0 74 0 0 0 0 0 74

0 0 0 0 0 0 0 0 0 0 0 46

0 0 0 0 0 0 0 0 0 0 0 44

0 0 0 0 0 0 0 0 0 0 0 324

0 0 0 0 0 339 0 0 0 0 0 423

0 0 0 0 0 140 0 0 0 0 0 140

0 0 0 0 0 96 0 0 0 0 0 96

0 0 0 0 0 64 0 0 0 0 0 138

0 0 0 0 0 0 0 0 0 0 0 58
0 0 0 0 0 52 0 0 0 0 0 302

0 0 0 0 0 56 0 0 0 0 0 103

0 0 0 0 0 20 0 0 0 0 0 20

0 0 0 0 0 0 0 0 0 0 0 22

0 0 0 0 0 170 0 0 40 0 0 370

0 0 0 0 0 56 0 0 36 0 0 253

0 0 0 0 0 20 0 0 0 0 0 175

0 0 0 0 0 46 0 0 0 0 0 93

0 0 0 0 0 120 0 0 20 0 0 210

0 0 0 0 0 122 0 0 43 0 0 165

0 0 0 0 0 27 0 0 0 0 0 27

0 0 0 0 0 127 0 0 0 0 0 127

0 0 0 0 0 86 0 0 0 0 0 424

0 0 0 0 0 0 0 0 0 0 0 95

0 0 0 0 0 84 0 0 0 0 0 144

0 0 0 0 0 0 0 0 24 0 0 24

0 0 0 0 0 170 0 0 0 0 0 170

0 0 0 0 0 158 0 0 0 0 0 158

0 0 0 0 0 70 0 0 0 0 0 304

0 0 0 0 0 0 0 0 0 0 0 128

0 0 0 0 0 140 0 0 0 0 0 290

0 0 0 0 0 0 0 0 0 0 0 230

0 0 0 0 0 170 0 0 0 0 0 399

0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 158 0 0 0 0 0 192

0 0 0 0 0 43 0 0 0 0 0 43

0 0 0 0 0 130 0 0 0 0 0 264

0 0 0 0 0 142 0 0 0 0 0 142

0 0 0 0 0 160 0 0 0 0 0 390

0 0 0 0 0 0 0 0 0 0 0 248

0 0 0 0 0 0 0 0 0 0 0 20

0 0 0 0 0 74 0 0 0 0 0 168

0 0 0 0 0 98 0 0 0 0 0 98

0 0 0 0 0 0 0 0 0 0 0 78

0 0 0 0 0 130 0 0 0 0 0 130

0 0 0 0 0 80 0 0 0 0 0 80
11131

21607
547

114
0

0
Punch Tight

Finger out

Burr

Other

40
30
Die Scoring

Short Feed

20
Dimension Failure

25
Dent

Cavity More

Center Distance U/S

15
Punch Crack/Chip

25
Crack Pcs

44
60
48
45 Outness More

60
70
Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/4/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

40
40
80

Setting Pcs

W/O Hex

Punch Tight

Finger out

Burr
24

Other

34
40
35

Die Scoring

Short Feed
26

Dimension Failure
26
Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

20
46
40
34
50
Outness More

60
Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/5/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

35
20
20

Setting Pcs

W/O Hex

Punch Tight

Finger out

Burr
45

Other

30
35
Die Scoring

Short Feed

Dimension Failure

24
76

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs
46
72

Outness More
60
46

Punch Out
1/6/2017
Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/6/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

20
25
20
Setting Pcs

W/O Hex

Punch Tight

Finger out

Burr

45
Other

30
26
30
25
40

Die Scoring

Short Feed

Dimension Failure

25
20
25

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

64
46
60

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/7/2017

Flower Radius

Bulzing Dia

Radius Not Ok
2017
Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

60
80
25
70
Setting Pcs

W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring

Short Feed

Dimension Failure

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/8/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

Setting Pcs

W/O Hex

Punch Tight
Finger out

Burr

Other

Die Scoring

Short Feed

Dimension Failure

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/9/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

Setting Pcs

W/O Hex

Punch Tight

Finger out

Burr

Other

36
40
Die Scoring

Short Feed

Dimension Failure

Dent
Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

24
Outness More

66
40
60
Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/10/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

58
74
56
66

Setting Pcs

150
120
130
W/O Hex

Punch Tight

28
Finger out

Burr

Other

30
Die Scoring

Short Feed

Dimension Failure

54
Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

48
42
56

Outness More

70
60

Punch Out

Wrong Stamp
1/11/2017
30
W/O Serriaton

Without Center

W/O Punch
1/11/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

50
36
Setting Pcs

120
W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring

52
Short Feed

Dimension Failure

46
Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

70
Crack Pcs

180
54

Outness More

80
Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/12/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius
48

24

34

230

60

27
Lining on Pcs

Dent on Serriaton

Visual Defect

54
80
30
38
Setting Pcs

154
W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring

80
28
Short Feed

Dimension Failure

70
74
Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

46
42

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/13/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect
42

Setting Pcs

500
W/O Hex

Punch Tight

Finger out
34 32

72

42

46 40

22

30

62

34
Burr

Other

Die Scoring

Short Feed

Dimension Failure

70
Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

32
50
Outness More

74
Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/14/2017

74
Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

94
Setting Pcs
120

1000
W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring

Short Feed

Dimension Failure

Dent

Cavity More
30 36

36 25

52

53

38
Center Distance U/S

Punch Crack/Chip

Crack Pcs

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/15/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

Setting Pcs

W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring

60
Short Feed

Dimension Failure

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

Outness More

74
Punch Out

Wrong Stamp

W/O Serriaton
1/16/2017
38

46

44
Without Center

W/O Punch
1/16/2017
Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

Setting Pcs

340
200
230
W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring

40
50
Short Feed

Dimension Failure

34
Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/17/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs
42

24

50 50

46

40

74

0 40

59 38

33

22
Dent on Serriaton

Visual Defect

Setting Pcs

130
W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring

78
Short Feed

Dimension Failure

38
Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/18/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

Setting Pcs

100
W/O Hex

Punch Tight

Finger out

Burr
43 34

26

70

154

140

96

64 74

25

52

56

20

170

56

20
Other

Die Scoring

27
Short Feed

73
36
Dimension Failure

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/19/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

60
Setting Pcs

140
138
130
W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring

93
70
Short Feed

Dimension Failure

Dent

Cavity More

Center Distance U/S


30

27

64

46

130

47

40

44

20 36

23
Punch Crack/Chip

Crack Pcs

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/20/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

86
Setting Pcs

112
120
W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring

Short Feed

120
Dimension Failure

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center
1/21/2017
54 60

52

120

40 30

36 32

74

24

120

78
W/O Punch

1/21/2017
Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

80
78
Setting Pcs

100
W/O Hex

Punch Tight

Finger out

173
Burr

Other

Die Scoring

Short Feed

Dimension Failure

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/22/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton
74

24

54

86
Visual Defect

Setting Pcs

W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring

Short Feed

Dimension Failure

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

25
Crack Pcs

36
Outness More

20
Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/23/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

57
Setting Pcs

172
W/O Hex

Punch Tight

Finger out

Burr

Other
36

26

38

25

22

20

44

27

73

18
Die Scoring

Short Feed

Dimension Failure

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/24/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

48
Setting Pcs

200
W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring

Short Feed

Dimension Failure

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip
64

47

70

43

76

84

24

170

158

60 0 70 24

39

140 100
100
Crack Pcs

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/25/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

100 Setting Pcs

W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring

Short Feed

Dimension Failure

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/26/2017
70

60
76

80

130
1/26/2017
Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

Setting Pcs

W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring

Short Feed

Dimension Failure

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/27/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect
60

32

23
93

74

94
53
60
Setting Pcs

W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring

Short Feed

Dimension Failure

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

43
76
Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/28/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

Setting Pcs

W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring
72

37

46

28
70 60

78 34

43

60

48 94

160 130

84

24 74
Short Feed

Dimension Failure

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/29/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

Setting Pcs

W/O Hex

Punch Tight

Finger out

Burr

Other

Die Scoring

Short Feed

Dimension Failure

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs
42

72

38

50
230

100

70

20

70
50
Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/30/2017

Flower Radius

Bulzing Dia

Radius Not Ok

Zigzag Radius

Lining on Pcs

Dent on Serriaton

Visual Defect

Setting Pcs

W/O Hex

Punch Tight
48

Finger out

Burr

Other

Die Scoring

Short Feed

Dimension Failure

Dent

Cavity More

Center Distance U/S

Punch Crack/Chip

Crack Pcs

Outness More

Punch Out

Wrong Stamp

W/O Serriaton

Without Center

W/O Punch
1/31/2017

Flower Radius
58
98

78

130

80

30

-20

-70

-120

-170

-220

-270

-320
1/31/2017

Total Sum Cost of


Zigzag Radius

Lining on Pcs

Setting Pcs
Radius Not Ok

Visual Defect

W/O Hex

Punch Tight

Finger out

Other
Bulzing Dia

Dent on Serriaton

Burr
Poor
Quality

113
213 335
100
30
50 368
20
657
1171 7300
514
363
810 5208
447
146
246 4138
100
225
415 508
190
479
611 2302
132
314
720 1058
406
15
85 414
70
116
712 648
596
145
355 1607
210
121
243 2035
122
90
150 2289
60
80
80 110
0
0
60 887
60
834
1407 443
573
186
213 105
27
274
494 1891
220
540
1123 5964
583
2743
3061 11529
318
372
671 376
671 376
299
72
114 938
42
185
231 3373
46
174
174 122
0
230
230 229
0
60
87 788
27
62
96 704
34
79
132 992
53
138
184 3530
46
40
114 635
74
46
90 934
44
324
747 4803
423
140
236 314
96
138
196 1343
58
302
405 4613
103
20
42 639
22
370
623 785
253
175
268 4508
93
210
375 342
165
27
154 1171
127
424
519 1742
95
144
168 229
24
170
328 1711
158
304
432 4713
128
290
520 48
520 48
230
399
399 1527
0
192
235 201
43
264
406 639
142
390
638 4734
248
20
188 66
168
98
176 271
78
130
210 1095
80
Over All Shif Day Shif
Item Name No. Of
Cumulatve Cumulatve Item Name
Rejection %

Hub MG293 3061 3061 14 Hub MG293


collar Stay No. Plate 1407 4468 21 collar Stay No. Plate
Cam Rear Brake A 1171 5639 26 Cam Rear Brake A
Cam 840 1123 6762 31 Cam 840
Cam Deep 810 7572 35 Socket Stablizer
Cam Front Brake B 747 8319 39 Collar FR Wheel
Oil Bolt Nissin 720 9039 42 Nut Strg Stem AAH
Hex Bolt M6x1.0x50 712 9751 45 Ball Pin 1916
Screw Fairing 671 10422 48 Screw Fairing
Ball Pin 1916 638 11060 51 Pin Shift M8x35
Pin Shift M8x35 623 11683 54 Cam Deep
Socket Stablizer 611 12294 57 Cam Front Brake B
Spring Stopper 520 12814 59 Oil Bolt Nissin
Collar FR Wheel 519 13333 62 M10x238
Cam 610 494 13827 64 Ball Pin OCAP R0510
M10x238 432 14259 66 Spring Stopper
Nut Rear Axle Sleeve 415 14674 68 Cam 610

Spindle Cam Chain Guid 406 15080 70 Spindle Cam Chain Guid
Ball Pin OCAP R0510 405 15485 72 PIn Guide
Nut Strg Stem AAH 399 15884 74 Nut Rear Axle Sleeve
Bolt Handle Lever 375 16259 75 Bolt Handle Lever
Nut Strg. Stem 30 Hex 355 16614 77 Pin Canister
Cam 130 328 16942 78 M6x23 Flange Bolt
KSTG 268 17210 80 M12x213

BOLT KSTG 246 17456 81 KSTG


SR wheel 243 17699 82 R. C Lifter
Pin Hanger 236 17935 83 Cam 130
Pin Canister 235 18170 84 BOLT KSTG
M12x213 231 18401 85 Nut Strg. Stem 30 Hex
PIn Guide 230 18631 86 Outlet Valve
Bolt Setting 213 18844 87 Pin Hanger
M6x23 Flange Bolt 213 19057 88 Ball Pin 1002
cam 710 210 19267 89 Ball Pin 1756
Ball Pin 1756 196 19463 90 cam 710
Bolt Body cover 188 19651 91 SR wheel
Ball Pin 1002 184 19835 92 Hex Bolt M6x1.0x50
Pivot cam chain 176 20011 93 Bolt Setting
R. C Lifter 174 20185 93 Pivot cam chain
Outlet Valve 168 20353 94 Axle Rear M12x225
Ball Pin 1901 154 20507 95 Push RoD(120)
Axle Rear M12x225 150 20657 96 Ball Pin 1762
Ball Pin 1762 132 20789 96 Ball Pin 1754
Ball Pin 1754 114 20903 97 Ball Pin 1760
Pin Hinge 114 21017 97 Ball pin 1755
Ball Pin 1760 96 21113 98 Ball Pin 1758
Ball Pin 1758 90 21203 98 Pin Hinge
Ball pin 1755 87 21290 99 Ball Pin 1735
Pin A 85 21375 99 Ball Pin 1901
Push RoD(120) 80 21455 99 ABA axle
M12x219 60 21515 100 Bolt Body cover
Ball Pin 1735 50 21565 100 Pin A
ABA axle 42 21607 100 M12x219

Item Name Day Night Total Cost


Hub MG293 10331 1198 11529
Cam Rear Brake A 4095 3204 7299
Cam 840 2868 3096 5963
Cam Deep 2334 2874 5208
Cam Front Brake B 2083 2720 4803
Ball Pin 1916 2894 1840 4734
M10x238 3316 1396 4713
Ball Pin OCAP R0510 3439 1173 4612
KSTG 2944 1564 4508
BOLT KSTG 2456 1682 4138
Ball Pin 1002 2647 882 3529
M12x213 2701 672 3373
Socket Stablizer 1804 497 2301
Axle Rear M12x225 1373 916 2289
SR wheel 1013 1021 2034
Cam 610 1048 842 1890
Collar FR Wheel 1423 319 1742
Cam 130 886 824 1710
Nut Strg. Stem 30 Hex 656 950 1606
Nut Strg Stem AAH 1527 0 1527
Ball Pin 1756 945 397 1342
Ball Pin 1901 205 965 1170
cam 710 678 417 1095
Oil Bolt Nissin 461 596 1057
Ball Pin 1762 593 398 991
Ball Pin 1754 592 345 937
Ball Pin 1758 477 456 933
M12x219 0 887 887
Ball pin 1755 543 244 787
Pin Shift M8x35 466 318 784
Ball Pin 1760 454 249 704
Hex Bolt M6x1.0x50 106 542 648
ABA axle 304 334 638
Spindle Cam Chain Guid 415 223 638
Pin Hinge 223 412 635
Nut Rear Axle Sleeve 275 232 507
collar Stay No. Plate 263 180 443
Pin A 73 341 414
Screw Fairing 208 167 376
Ball Pin 1735 221 147 368
Bolt Handle Lever 191 150 341
Bolt Setting 178 157 335
Pin Hanger 186 128 314
Pivot cam chain 151 120 271
Outlet Valve 196 33 229
PIn Guide 228 0 228
Pin Canister 164 37 201
R. C Lifter 122 0 122
Push RoD(120) 109 0 109
M6x23 Flange Bolt 91 13 104
Bolt Body cover 7 59 66
Spring Stopper 26 21 47
Day Shif Night Shif
No. Of
Cumulatve Cumulatve Item Name No. Of
Cumulatve
Rejection % Rejection

2743 2743 20 Hex Bolt M6x1.0x50 596 596

834 3577 27 Cam 840 583 1179

657 4234 31 collar Stay No. Plate 573 1752

540 4774 35 Cam Rear Brake A 514 2266

479 5253 39 Cam Deep 447 2713

424 5677 42 Cam Front Brake B 423 3136

399 6076 45 Oil Bolt Nissin 406 3542

390 6466 48 Hub MG293 318 3860

372 6838 51 Screw Fairing 299 4159

370 7208 54 Pin Shift M8x35 253 4412

363 7571 56 Ball Pin 1916 248 4660

324 7895 59 Spring Stopper 230 4890

314 8209 61 Cam 610 220 5110

304 8513 63 Nut Strg. Stem 30 Hex 210 5320

302 8815 65 Nut Rear Axle Sleeve 190 5510

290 9105 68 Bolt Body cover 168 5678


274 9379 70 Bolt Handle Lever 165 5843

264 9643 72 Cam 130 158 6001

230 9873 73 Spindle Cam Chain Guid 142 6143

225 10098 75 Socket Stablizer 132 6275

210 10308 77 M10x238 128 6403

192 10500 78 Ball Pin 1901 127 6530

186 10686 79 SR wheel 122 6652


185 10871 81 Ball Pin OCAP R0510 103 6755

175 11046 82 Bolt Setting 100 6855

174 11220 83 BOLT KSTG 100 6955

170 11390 85 Pin Hanger 96 7051

146 11536 86 Collar FR Wheel 95 7146

145 11681 87 KSTG 93 7239

144 11825 88 cam 710 80 7319


140 11965 89 Pivot cam chain 78 7397
138 12103 90 Pin Hinge 74 7471
138 12241 91 Pin A 70 7541
130 12371 92 Axle Rear M12x225 60 7601
121 12492 93 M12x219 60 7661
116 12608 94 Ball Pin 1756 58 7719
113 12721 95 Ball Pin 1762 53 7772
98 12819 95 M12x213 46 7818
90 12909 96 Ball Pin 1002 46 7864
80 12989 97 Ball Pin 1758 44 7908
79 13068 97 Pin Canister 43 7951
72 13140 98 Ball Pin 1754 42 7993
62 13202 98 Ball Pin 1760 34 8027
60 13262 99 M6x23 Flange Bolt 27 8054
46 13308 99 Ball pin 1755 27 8081
40 13348 99 Outlet Valve 24 8105
30 13378 99 ABA axle 22 8127
27 13405 100 Ball Pin 1735 20 8147
20 13425 100 Push RoD(120) 0 8147
20 13445 100 R. C Lifter 0 8147
15 13460 100 PIn Guide 0 8147
0 13460 100 Nut Strg Stem AAH 0 8147
if DefectWise
Cumulatve No. Of Cumulatv Cumulatv
Defect
% Rejection e e%
7 Outness More 2726 2726 13
14 Punch Out 1701 4427 20
22 Short Feed 1531 5958 28
28 Die Scoring 1072 7030 33
33 Punch Crack/Chip 1017 8047 37
38 Dent 658 8705 40
43 Finger out 547 9252 43
47 Crack Pcs 446 9698 45
51 Dimension Failure 410 10108 47
54 Center Distance U/S 180 10288 48
57 Other 114 10402 48
60 Flower Radius 74 10476 48
63 Setting Pcs 11131 21607 100
65
68
70
72
74
75
77
79
Chart Title PP
80
Outness More Setting Pcs
82 Punch Out
83 Short Feed
Flower Radius
Die Scoring
84 Punch Crack/Chip
8.51% 8.67% 8.76%
8.82% Dent Other
85 18.20%
8.17% Finger out
87 2.30% Crack Pcs
7.79% 3.73% Center Distance U/S
7.33% 5.02% Dimension Failure
88
6.78% 5.92% Center Distance U/S
89 Other Dimension Failure
Flower Radius
90
Setting Pcs
Crack Pcs

Finger out
7.33% 5.02% Dimension Failure
6.78% 5.92% Center Distance U/S
Other Dimension Failure
Flower Radius
Setting Pcs
Crack Pcs
91
92
93 Finger out
93
94 Dent
95
95 Punch Crack/Chip
96
97
Die Scoring
97
98
Short Feed
98
99
99 Punch Out
99
99 Outness More
100
100
100
100 0 2
100
100
DefectWise
Monthly Producton 13297500

No. Of Item Name


Defect Rejection PPM
Bolt Setting
Outness More 2726 205 Ball Pin 1735
Punch Out 1701 128 Cam Rear Brake A
Short Feed 1531 115 Cam Deep
Die Scoring 1072 81 BOLT KSTG
Punch Crack/Chip 1017 76 Nut Rear Axle Sleeve
Dent 658 49 Socket Stablizer
Finger out 547 41 Oil Bolt Nissin
Crack Pcs 446 34 Pin A
Dimension Failure 410 31 Hex Bolt M6x1.0x50
Center Distance U/S 180 14 Nut Strg. Stem 30 Hex
Other 114 9 SR wheel
Flower Radius 74 6 Axle Rear M12x225
Setting Pcs 11131 837 Push RoD(120)
collar Stay No. Plate
M6x23 Flange Bolt
Cam 610
Cam 840
Hub MG293
PPM Screw Fairing
Ball Pin 1754
Setting Pcs
M12x213
Flower Radius R. C Lifter
PIn Guide
Other
Ball pin 1755
Ball Pin 1760
Center Distance U/S
Ball Pin 1762
Dimension Failure Ball Pin 1002
Pin Hinge
Crack Pcs

Finger out
PPM
Dimension Failure

Crack Pcs
Ball Pin 1758
Cam Front Brake B
Finger out
Pin Hanger
PPM
Ball Pin 1756
Dent Ball Pin OCAP R0510
ABA axle
Punch Crack/Chip Pin Shift M8x35
KSTG
Die Scoring
Bolt Handle Lever
Ball Pin 1901
Collar FR Wheel
Short Feed
Outlet Valve
Cam 130
Punch Out M10x238
Spring Stopper
Outness More Nut Strg Stem AAH
Pin Canister
Spindle Cam Chain Guide Sprocket 5.7x85
Ball Pin 1916
0 200 400 600 800 1000 Bolt Body cover
Pivot cam chain
cam 710
COQ Item Name COQ
178 Bolt Setting 157
221 Ball Pin 1735 147
4095 Cam Rear Brake A 3204
2334 Cam Deep 2874
2456 BOLT KSTG 1682
275 Nut Rear Axle Sleeve 232
1804 Socket Stablizer 497
461 Oil Bolt Nissin 596
73 Pin A 341
106 Hex Bolt M6x1.0x50 542
656 Nut Strg. Stem 30 Hex 950
1013 SR wheel 1021
1373 Axle Rear M12x225 916
109 M12x219 887
263 collar Stay No. Plate 180
91 M6x23 Flange Bolt 13
1048 Cam 610 842
2868 Cam 840 3096
10331 Hub MG293 1198
208 Screw Fairing 167
592 Ball Pin 1754 345
2701 M12x213 672
122 Ball pin 1755 244
228 Ball Pin 1760 249
543 Ball Pin 1762 398
454 Ball Pin 1002 882
593 Pin Hinge 412
2647 Ball Pin 1758 456
223 Cam Front Brake B 2720
477 Pin Hanger 128
2083 Ball Pin 1756 397
186 Ball Pin OCAP R0510 1173
945 ABA axle 334
3439 Pin Shift M8x35 318
304 KSTG 1564
466 Bolt Handle Lever 150
2944 Ball Pin 1901 965
191 Collar FR Wheel 319
205 Outlet Valve 33
1423 Cam 130 824
196 M10x238 1396
886 Spring Stopper 21
3316 Pin Canister 37
26 Spindle Cam Chain Guide Sprocket 5.7x 223
1527 Ball Pin 1916 1840
164 Bolt Body cover 59
415 Pivot cam chain 120
2894 cam 710 417
7
151
678
Item Name Day
Bolt Setting Bolt Setting 178
Ball Pin 1735 Ball Pin 1735 221
Cam Rear Brake A Cam Rear Brake A 4095
Cam Deep Cam Deep 2334
BOLT KSTG BOLT KSTG 2456
Nut Rear Axle Sleeve Nut Rear Axle Sleeve 275
Socket Stablizer Socket Stablizer 1804
Oil Bolt Nissin Oil Bolt Nissin 461
Pin A Pin A 73
Hex Bolt M6x1.0x50 Hex Bolt M6x1.0x50 106
Nut Strg. Stem 30 Hex Nut Strg. Stem 30 Hex 656
SR wheel SR wheel 1013
Axle Rear M12x225 Axle Rear M12x225 1373
Push RoD(120) Push RoD(120) 109
M12x219 M12x219 0
collar Stay No. Plate collar Stay No. Plate 263
M6x23 Flange Bolt M6x23 Flange Bolt 91
Cam 610 Cam 610 1048
Cam 840 Cam 840 2868
Hub MG293 Hub MG293 10331
Screw Fairing Screw Fairing 208
Ball Pin 1754 Ball Pin 1754 592
M12x213 M12x213 2701
R. C Lifter R. C Lifter 122
PIn Guide PIn Guide 228
Ball pin 1755 Ball pin 1755 543
Ball Pin 1760 Ball Pin 1760 454
Ball Pin 1762 Ball Pin 1762 593
Ball Pin 1002 Ball Pin 1002 2647
Pin Hinge Pin Hinge 223
Ball Pin 1758 Ball Pin 1758 477
Cam Front Brake B Cam Front Brake B 2083
Pin Hanger Pin Hanger 186
Ball Pin 1756 Ball Pin 1756 945
Ball Pin OCAP R0510 Ball Pin OCAP R0510 3439
ABA axle ABA axle 304
Pin Shift M8x35 Pin Shift M8x35 466
KSTG KSTG 2944
Bolt Handle Lever Bolt Handle Lever 191
Ball Pin 1901 Ball Pin 1901 205
Collar FR Wheel Collar FR Wheel 1423
Outlet Valve Outlet Valve 196
Cam 130 Cam 130 886
M10x238 M10x238 3316
Spring Stopper Spring Stopper 26
Nut Strg Stem AAH Nut Strg Stem AAH 1527
Pin Canister Pin Canister 164
Spindle Cam Chain Guide Sprocket 5.7x85 Spindle Cam Chain Guide Sprocket 5.7x86 415
Ball Pin 1916 Ball Pin 1916 2894
Bolt Body cover Bolt Body cover 7
Pivot cam chain Pivot cam chain 151
cam 710 cam 710 678
Total Cost 60990
Night Day+Night
157 335
147 368
3204 7299
2874 5208
1682 4138
232 507
497 2301
596 1057
341 414
542 648
950 1606
1021 2034
916 2289
0 109
887 887
180 443
13 104
842 1890
3096 5963
1198 11529
167 376
345 937
672 3373
0 122
0 228
244 787
249 704
398 991
882 3529
412 635
456 933
2720 4803
128 314
397 1342
1173 4612
334 638
318 784
1564 4508
150 341
965 1170
319 1742
33 229
824 1710
1396 4713
21 47
0 1527
37 201
223 638
1840 4734
59 66
120 271
417 1095
36240 97230
COQ (Jan'17)
14000

11529
12000

10000
7299

8000

5963
Cost in Rs.

5208

6000

4803

4734
4713
4612

4508
4138

3529
3373
4000
2301

2289
2034

1890

1742

1710
1606

1527
1342
2000

1170

1095
1057

991
937

933
887

784
787
704
648

635

638

638
507

443
414

376
368
335

341
314

271
228

229

201
122
109

104

66
47
0
ng ke A er x 5 9 lt g e 0 2 8 er 0 r l er r
ST
G
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6
ai
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Item Name
Total Cost
120000

100000 97230

80000

60990
60000

40000 36240

20000

0
Day Night Day+Night
Day Bolt Setting 1.57 0 0 0 0 0 40 0 0 25 0 0

Day Ball Pin 1735 7.36 0 0 0 0 0 0 0 0 0 0 0

Day Cam Rear Brake A 6.23 40 0 0 0 0 0 0 0 322 0 0

Day Cam Deep 6.43 61 0 20 0 0 0 0 0 76 46 0

Day BOLT KSTG 16.82 0 0 0 0 0 0 0 0 46 0 0

Day Nut Rear Axle Sleeve 1.22 0 0 0 46 0 0 34 25 0 120 0

Day Socket Stablizer 3.77 0 0 30 99 0 0 0 0 0 0 0

Day Oil Bolt Nissin 1.47 0 0 0 25 0 0 0 0 46 0 0

Day Pin A 4.87 0 0 0 0 0 0 15 0 0 0 0

Day Hex Bolt M6x1.0x50 0.91 0 0 26 0 0 0 0 0 0 0 0

Day Nut Strg. Stem 30 Hex 4.53 60 0 0 25 0 0 0 0 20 40 0

Day SR wheel 8.37 66 0 0 0 0 0 0 0 0 0 0

Day Axle Rear M12x225 15.26 66 0 0 24 0 0 0 0 0 0 0

Day Push RoD(120) 1.37 0 0 0 0 0 0 0 0 0 0 0

Day M12x219 14.78 0 0 0 0 0 0 0 0 0 0 0

Day collar Stay No. Plate 0.31 0 398 36 0 0 0 0 0 36 364 0

Day M6x23 Flange Bolt 0.49 0 0 0 0 0 0 0 0 0 0 0

Day Cam 610 3.83 0 0 0 0 0 0 0 0 0 0 0

Day Cam 840 5.31 0 0 0 0 0 0 0 0 0 20 0

Day Hub MG293 3.77 0 0 0 0 0 0 0 205 0 0 0

Day Screw Fairing 0.56 0 60 0 312 0 0 0 0 0 0 0

Day Ball Pin 1754 8.22 0 0 0 0 0 0 0 0 0 0 0

Day M12x213 14.60 114 0 0 0 0 0 0 0 25 0 0

Day R. C Lifter 0.70 0 174 0 0 0 0 0 0 0 0 0

Day PIn Guide 0.99 0 0 0 0 0 0 0 0 0 0 0

Day Ball pin 1755 9.05 0 0 0 0 0 0 0 0 0 0 0

Day Ball Pin 1760 7.33 0 0 0 0 0 0 0 0 0 0 0

Day Ball Pin 1762 7.51 0 0 0 0 0 0 27 0 0 52 0

Day Ball Pin 1002 19.18 0 38 0 0 0 0 50 0 0 0 0

Day Pin Hinge 5.57 0 0 0 0 0 0 0 0 0 0 0

Day Ball Pin 1758 10.37 0 0 0 0 0 0 0 46 0 0 0

Day Cam Front Brake B 6.43 36 0 0 0 0 0 0 0 288 0 0

Day Pin Hanger 1.33 0 0 0 0 0 0 0 0 0 0 0

Day Ball Pin 1756 6.85 0 0 0 0 0 0 74 0 0 0 0

Day Ball Pin OCAP R0510 11.39 0 0 130 0 0 0 120 0 0 0 0

Day ABA axle 15.20 0 0 0 0 0 0 0 0 0 0 0

Day Pin Shift M8x35 1.26 0 0 0 26 0 0 0 0 134 0 0

Day KSTG 16.82 155 0 0 0 0 0 0 0 0 0 0

Day Bolt Handle Lever 0.91 0 0 0 0 0 0 0 0 70 0 0

Day Ball Pin 1901 7.60 0 0 0 0 0 0 0 0 0 0 0

Day Collar FR Wheel 3.36 0 42 18 0 0 0 0 0 0 278 0

Day Outlet Valve 1.36 0 0 0 0 0 0 0 0 60 0 0

Day Cam 130 5.21 0 0 0 0 0 0 0 0 0 0 0

Day M10x238 10.91 78 156 0 0 0 0 0 0 0 0 0

Day Spring Stopper 0.09 0 150 0 0 0 0 0 0 0 0 0

Day Nut Strg Stem AAH 3.83 0 0 0 0 0 0 93 0 0 136 0

Day Pin Canister 0.85 34 0 0 0 0 0 0 0 0 0 0

Day Spindle Cam Chain Gui 1.57 0 0 0 0 0 0 0 0 134 0 0


Day Ball Pin 1916 7.42 0 0 0 0 0 0 130 100 0 0 0

Day Bolt Body cover 0.35 0 20 0 0 0 0 0 0 0 0 0

Day Pivot cam chain 1.54 0 0 0 0 0 0 0 0 0 0 0

Day cam 710 5.21 0 0 0 0 0 0 0 0 0 0 0

Night Bolt Setting 1.57 0 0 0 0 0 50 0 0 50 0 0

Night Ball Pin 1735 7.36 0 0 0 0 0 0 0 0 0 0 0

Night Cam Rear Brake A 6.23 0 0 0 0 0 0 0 0 298 0 0

Night Cam Deep 6.43 0 0 0 25 0 0 0 0 219 0 0

Night BOLT KSTG 16.82 100 0 0 0 0 0 0 0 0 0 0

Night Nut Rear Axle Sleeve 1.22 0 0 0 0 0 0 0 0 0 190 0

Night Socket Stablizer 3.77 0 0 0 0 0 0 0 0 0 60 0

Night Oil Bolt Nissin 1.47 0 80 0 76 0 0 0 0 100 0 0

Night Pin A 4.87 70 0 0 0 0 0 0 0 0 0 0

Night Hex Bolt M6x1.0x50 0.91 30 0 30 0 0 90 0 0 136 120 0

Night Nut Strg. Stem 30 Hex 4.53 30 0 0 0 0 0 0 0 0 180 0

Night SR wheel 8.37 94 0 0 0 0 0 0 0 0 0 0

Night Axle Rear M12x225 15.26 0 0 0 0 0 0 0 0 24 0 0

Night Push RoD(120) 1.37 0 0 0 0 0 0 0 0 0 0 0

Night M12x219 14.78 0 0 0 0 0 0 0 0 0 0 0

Night collar Stay No. Plate 0.31 0 133 73 0 0 0 0 0 64 0 0

Night M6x23 Flange Bolt 0.49 0 27 0 0 0 0 0 0 0 0 0

Night Cam 610 3.83 0 0 0 0 0 0 0 0 0 0 0

Night Cam 840 5.31 0 0 0 0 0 0 0 0 48 0 0

Night Hub MG293 3.77 0 0 0 0 0 0 0 70 0 0 0

Night Screw Fairing 0.56 0 0 0 0 0 0 30 0 0 0 0

Night Ball Pin 1754 8.22 0 0 0 0 0 0 0 0 0 0 0

Night M12x213 14.60 0 0 0 0 0 0 0 0 46 0 0

Night R. C Lifter 0.70 0 0 0 0 0 0 0 0 0 0 0

Night PIn Guide 0.99 0 0 0 0 0 0 0 0 0 0 0

Night Ball pin 1755 9.05 0 0 0 0 0 0 0 0 0 0 0

Night Ball Pin 1760 7.33 0 0 0 0 0 0 0 0 0 0 0

Night Ball Pin 1762 7.51 0 0 0 0 0 0 0 0 0 0 0

Night Ball Pin 1002 19.18 0 0 0 0 0 0 0 0 0 0 0

Night Pin Hinge 5.57 0 0 0 0 0 0 0 0 0 0 0

Night Ball Pin 1758 10.37 0 0 0 0 0 0 44 0 0 0 0

Night Cam Front Brake B 6.43 0 0 0 0 0 0 0 0 84 0 0

Night Pin Hanger 1.33 0 0 0 0 0 0 0 0 0 0 0

Night Ball Pin 1756 6.85 0 0 0 0 0 0 58 0 0 0 0

Night Ball Pin OCAP R0510 11.39 0 0 47 0 0 0 0 0 0 0 0

Night ABA axle 15.20 0 0 0 0 0 0 0 0 22 0 0

Night Pin Shift M8x35 1.26 0 0 0 0 0 0 0 0 161 0 0

Night KSTG 16.82 0 23 0 0 0 0 0 0 24 0 0

Night Bolt Handle Lever 0.91 0 0 0 0 0 0 0 0 0 0 0

Night Ball Pin 1901 7.60 0 0 0 0 0 0 0 0 0 0 0

Night Collar FR Wheel 3.36 0 0 0 0 0 0 0 0 0 95 0

Night Outlet Valve 1.36 0 0 0 0 0 0 0 0 0 0 0

Night Cam 130 5.21 0 0 0 0 0 0 0 0 0 0 0

Night M10x238 10.91 38 0 0 0 0 0 0 0 90 0 0


Night Spring Stopper 0.09 0 230 0 0 0 0 0 0 0 0 0

Night Nut Strg Stem AAH 3.83 0 0 0 0 0 0 0 0 0 0 0

Night Pin Canister 0.85 0 0 0 0 0 0 0 0 0 0 0

Night Spindle Cam Chain Gui 1.57 0 0 0 0 0 0 0 0 0 0 0

Night Ball Pin 1916 7.42 0 0 0 0 0 0 248 0 0 0 0

Night Bolt Body cover 0.35 0 0 0 0 0 0 94 0 0 0 0

Night Pivot cam chain 1.54 0 0 0 0 0 0 0 0 78 0 0

Night cam 710 5.21 0 0 0 0 0 0 0 0 0 0 0

Center Distance U/S


Dimension Failure

Punch Crack/Chip

Outness More
Die Scoring

Flower Radius
Short Feed

Setting Pcs
Punch Out

Finger out
Crack Pcs
Dent

11131
1072

1531

1017

2726

1701
410

658

180

446

547
74
0 0 0 0 0 0 0 0 0 0 0 0 0 48 0 0 113
0 0 0 0 0 0 0 0 0 0 30 0 0 0 0 0 30
0 0 0 0 0 0 0 0 0 0 250 0 0 0 0 45 657
0 0 0 0 0 0 0 0 0 0 160 0 0 0 0 0 363
0 0 0 0 0 0 0 0 0 0 100 0 0 0 0 0 146
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 225
0 0 0 0 0 0 0 0 0 0 350 0 0 0 0 0 479
0 0 0 74 0 0 0 0 0 0 100 0 0 0 0 69 314
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 15
0 0 0 0 0 0 0 0 0 0 90 0 0 0 0 0 116
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 145
0 0 0 0 0 0 0 0 0 0 55 0 0 0 0 0 121
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 90
0 0 0 0 0 0 0 0 0 0 80 0 0 0 0 0 80
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 834
0 0 0 0 0 0 0 0 0 0 186 0 0 0 0 0 186
0 0 0 0 0 0 0 0 0 0 274 0 0 0 0 0 274
0 0 0 0 0 0 0 0 0 0 520 0 0 0 0 0 540
0 0 0 0 0 0 0 0 0 0 2538 0 0 0 0 0 2743
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 372
0 0 0 0 0 0 0 0 0 0 72 0 0 0 0 0 72
0 0 0 0 0 0 0 0 0 0 46 0 0 0 0 0 185
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 174
0 0 0 0 0 0 0 0 0 0 230 0 0 0 0 0 230
0 0 0 0 0 0 0 0 0 0 60 0 0 0 0 0 60
0 0 0 0 0 0 0 0 0 0 62 0 0 0 0 0 62
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 79
0 0 0 0 0 0 0 0 0 0 50 0 0 0 0 0 138
0 0 0 0 0 0 0 0 0 0 40 0 0 0 0 0 40
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 46
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 324
0 0 0 0 0 0 0 0 0 0 140 0 0 0 0 0 140
0 0 0 0 0 0 0 0 0 0 64 0 0 0 0 0 138
0 0 0 0 0 0 0 0 0 0 52 0 0 0 0 0 302
0 0 0 0 0 0 0 0 0 0 20 0 0 0 0 0 20
0 0 0 0 0 0 0 0 0 0 170 0 0 40 0 0 370
0 0 0 0 0 0 0 0 0 0 20 0 0 0 0 0 175
0 0 0 0 0 0 0 0 0 0 120 0 0 20 0 0 210
0 0 0 0 0 0 0 0 0 0 27 0 0 0 0 0 27
0 0 0 0 0 0 0 0 0 0 86 0 0 0 0 0 424
0 0 0 0 0 0 0 0 0 0 84 0 0 0 0 0 144
0 0 0 0 0 0 0 0 0 0 170 0 0 0 0 0 170
0 0 0 0 0 0 0 0 0 0 70 0 0 0 0 0 304
0 0 0 0 0 0 0 0 0 0 140 0 0 0 0 0 290
0 0 0 0 0 0 0 0 0 0 170 0 0 0 0 0 399
0 0 0 0 0 0 0 0 0 0 158 0 0 0 0 0 192
0 0 0 0 0 0 0 0 0 0 130 0 0 0 0 0 264
0 0 0 0 0 0 0 0 0 0 160 0 0 0 0 0 390
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 20
0 0 0 0 0 0 0 0 0 0 98 0 0 0 0 0 98
0 0 0 0 0 0 0 0 0 0 130 0 0 0 0 0 130
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 100
0 0 0 0 0 0 0 0 0 0 20 0 0 0 0 0 20
0 0 0 0 0 0 0 0 0 0 216 0 0 0 0 0 514
0 0 0 0 0 0 0 0 0 0 203 0 0 0 0 0 447
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 100
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 190
0 0 0 0 0 0 0 0 0 0 72 0 0 0 0 0 132
0 0 0 0 0 0 0 0 0 0 150 0 0 0 0 0 406
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 70
0 0 0 0 0 0 0 0 0 0 190 0 0 0 0 0 596
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 210
0 0 0 0 0 0 0 0 0 0 0 0 0 28 0 0 122
0 0 0 0 0 0 0 0 0 0 36 0 0 0 0 0 60
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 60 0 0 0 0 0 60
0 0 0 0 0 0 0 0 0 0 130 0 0 173 0 0 573
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 27
0 0 0 0 0 0 0 0 0 0 220 0 0 0 0 0 220
0 0 0 0 0 0 0 0 0 0 535 0 0 0 0 0 583
0 0 0 0 0 0 0 0 0 0 248 0 0 0 0 0 318
0 0 0 0 0 0 0 0 0 0 161 0 0 108 0 0 299
0 0 0 0 0 0 0 0 0 0 42 0 0 0 0 0 42
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 46
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 27 0 0 27
0 0 0 0 0 0 0 0 0 0 34 0 0 0 0 0 34
0 0 0 0 0 0 0 0 0 0 53 0 0 0 0 0 53
0 0 0 0 0 0 0 0 0 0 46 0 0 0 0 0 46
0 0 0 0 0 0 0 0 0 0 74 0 0 0 0 0 74
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 44
0 0 0 0 0 0 0 0 0 0 339 0 0 0 0 0 423
0 0 0 0 0 0 0 0 0 0 96 0 0 0 0 0 96
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 58
0 0 0 0 0 0 0 0 0 0 56 0 0 0 0 0 103
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 22
0 0 0 0 0 0 0 0 0 0 56 0 0 36 0 0 253
0 0 0 0 0 0 0 0 0 0 46 0 0 0 0 0 93
0 0 0 0 0 0 0 0 0 0 122 0 0 43 0 0 165
0 0 0 0 0 0 0 0 0 0 127 0 0 0 0 0 127
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 95
0 0 0 0 0 0 0 0 0 0 0 0 0 24 0 0 24
0 0 0 0 0 0 0 0 0 0 158 0 0 0 0 0 158
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 128
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 230
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 43 0 0 0 0 0 43
0 0 0 0 0 0 0 0 0 0 142 0 0 0 0 0 142
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 248
0 0 0 0 0 0 0 0 0 0 74 0 0 0 0 0 168
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 78
0 0 0 0 0 0 0 0 0 0 80 0 0 0 0 0 80
Other

Total
21607
114
177.66
220.80
4095.30
2333.76
2455.72
275.04
1804.07
461.06
73.00
105.54
656.13
1012.90
1373.40
109.46
0.00
262.58
91.13
1048.41
2867.55
10331.00
208.32
591.92
2701.00
121.80
228.35
543.00
454.46
593.29
2646.84
222.77
476.95
2083.03
186.02
945.17
3439.35
304.00
465.67
2943.50
191.07
205.20
1423.02
196.17
886.43
3316.21
26.39
1526.70
163.96
415.07
2893.80
7.00
150.66
677.86
157.22
147.20
3203.93
2873.80
1682.00
232.26
497.15
596.14
340.67
542.28
950.25
1021.28
915.60
0.00
886.80
180.41
13.23
841.79
3095.90
1197.69
167.44
345.29
671.60
0.00
0.00
244.35
249.22
398.03
882.28
412.12
456.22
2719.51
127.55
397.25
1173.02
334.40
318.42
1564.26
150.13
965.20
318.84
32.70
823.86
1396.30
20.93
0.00
36.72
223.26
1840.16
58.80
119.92
417.14
Defects PPM
900
837

800

700

600

500

400

300

205
200
128 115
100 81 76
49 41 34 31
14 9 6
0
e t ed g ip nt t cs re S r s s
or Ou ri n Ch De ou lu U/ he iu Pc
M ch t Fe
co k/ er kP i e Ot ad ng
s or S c g ac Fa nc R
es un Sh e a Fi
n Cr on sta er Se
tti
tn P Di Cr si i ow
Ou nc
h en rD Fl
Pu Di
m nte
Ce
COQ Night Shif
3500

3204

3096
2874
3000

2720
2500

1840
2000
1682

1564

1396
Value in Rs

1500

1198

1173
1021

965
950

916
887

882
1000

842

824
672
596

542
497

456

417
412
398

397
345
500
341

334
318

319
249
244
232

223
180

167
157
147

150
128

120
59
37
33

21
13

0
ng r te e le r
ke
A
ST
G
i ze Pi n
A
He
x
22
5
la 61
0 93 54 55 62 ng ke
B 56 ax KS
TG 01 l ve 23
8
ste 16 ai
n
etti ra TK bl 30 2x .P m G2 n 17 17 17 Hi ra 17 A 19 Va 0x ni 19 ch
tl S B L ta 1 o a M i i n i n
Pi
n t B i n AB
Pi
n
tl et 1 Ca i n
am
Bo ar BO et
S
tem ar M tay
N C b P p P
on
P M n P
Re ck .S Hu Bal l ll ll Fr ll l l Ou Pi ll tc
m So rg Re rS Ba Ba Ba Ba Ba vo
a t e a m Pi
C tS Ax
l ll Ca
Nu co

Iem Name
COQ Day Shif
12000

10331
10000

8000

6000
4095

3439

3316
4000
Value in Rs

2944

2894
2868

2701

2647
2456
2334

2083
1804

1527
1423
1373

2000 1048
1013

945

886

678
656

592

593
543

477

466
461

454

415
304
275

263

228
221

223
208

205
191

196
186
178

164

151
122
106

109

91
73

26

7
0
ng A TG er A
He
x 25 te 61
0 93 54 fte
r 55 62 ng
e B 56 le TG 01 ve 38 H 85 er 71
0
etti ke KS liz Pi
n x2 la G2 17 Li 17 17 Hi ke 17 ax KS 19 al x2 AA 7x ov
ra LT ab 30 12 .P m n C n n ra n A in tV 10 5. yc am
lt
S B O t o Ca M Pi . i Pi n B Pi B lt e e m ket d c
ar B et
S m
ar
M N b
ll R ll
p
ll Pi
on
t
ll
A lP M S t
Bo
Bo Re .S
te ay Hu Ba Ba Fr Ba Ba
l Ou trg ro
c
lt
ck Re St Ba
m So trg le ar m tS Sp Bo
Ca t S
Ax l l C a N u
id
e
Nu co
Gu
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Ch
m
Ca
e
dl
in
Sp

Item Name
NO. of Rejection

10000
12000

2000
4000
6000
8000

0
Outness More

2726
Punch Out

1701
Short Feed

1531
Die Scoring

1072
Punch Crack/Chip

Dent 1017
658

Finger out
547

Defects
Crack Pcs
446

Dimension Failure
410
Pareto Analysis Defectwise(Jan''7)

Center Distance U/S


180

Other
114

Flower Radius
74

Setting Pcs
11131

0
10
20
30
40
50
60
70
80
90
100
Cost of Poor Quality(Jan''7)
12000

10000

8000

6000
Cost

4000

2000

0
93 840 ke B 238 TG 002 r
i ze hee
l el ex 56 10 762 758 755 760 axl e i nge l ate r i ng ever nger al ve i ster
)
20 cove
r
G2 a x KS 1 bl he 0 H 17 m 7 1 1 1 1 A H . P Fai L a V n (1
M Cam t Br 10 n
Pi et S ta w W 3
Pi
n a Pi
n
Pi
n
pi
n
Pi
n B n o l e H et a D y
b n M SR r FR tem c A Pi N ew an
d
Pi
n tl n
C Ro Bod
Hu ro ll k S ll ll ll ll ll tay Scr Ou Pi s h ol t
F Ba Soc l la g. Ba Ba Ba Ba Ba rS lt
H
Pu
Ca
m Co t Str ll a Bo B
Nu co
Pareto Analysis Itemwise(Jan''17)
Day Shif
3000 100
2743
90
2500
80

70
2000
60

1500 50

40
Axis Title
1000
834 30
657
540 20
479
500 424399390
372370363324
314304302290274264
230225210192186185 10
175174170146145144140138138130
12111611398 90 80 79 72
62 60 46 40 30 27 20 20 15
0 l )
0
93 late e A 840 l izer ee AH 916 ring x35 eep ke B ssin 238 510 pe r 610 x85 i de eve ever ister Bolt 213 STG ifter 130 STG Hex alve ger 002 756 710 ee l x50 ng ain 225 20 762 754 760 755 758 inge 735 901 axl e over in A
G2 P ak b h A 1 ai 8 i x 0 p 7
M m D Bra lt N 10 P R Sto am t 5. In G e S le Can nge 12
u le L x K L K 0 V an n 1 n 1 m w h 1.0 S etti ch 2x D(1 n 1 n 1 n 1 n 1 n 1 H n 1 n 1 BA y c P
M o. Br Cam S ta R W tem Pin F C am OLT 3
C B em t let in H l Pi l Pi ca R x m 1 o i i i i i in i i A od
u b y N ar et rF S l l rew hift Ca ront l Bo M CA ng C ke P
c xl and in F la M R. t u P l l S M6 Bolt t ca r M sh R ll P ll P ll P ll p ll P P ll P ll P B
a e a c i A P a
H St R ck la rg B S in S F Oi O r ro ar t H 23 .S O Ba B ol
t vo e a Pu B a Ba Ba Ba Ba Ba Ba lt
r m So Col t St am i n Sp Sp Re Bol 6x trg Pi le R Bo
olla Ca u
P
C l lP de t M S exB x
c N Ba i u t H A
Gu N Nu
n
ai
Ch
m
Ca
d le
in
Sp

Axis Title
Pareto Analysis Itemwise(Jan''17)
Night Shif
3000 100

90
2500
80

70
2000
60

1500 50

40
No. of Rejection

1000
30

20
500
10

0 0
50 te ep si
n g 6 0 ve er 6 8 l ng ge
r TG ai
n A 19 62 02 er 60 55 le
0x la De Ni s r i n 191 61 ee ev x8 23 ee tti an KS ch Pi
n 2 17 10 i st 17 17 ax
1. o.P m Fai n a m e Sl l e L t 5.7 1 0x wh t Se H 1 2x n n an n n BA
x t i l R m i i C i i A
6 N Ca ol rew al l
P C x nd ke M S Bo
l
Pi
n a M P P n P p
tM tay lB Sc r A t Ha oc tc
Ba
ll
Ba
ll Pi Ba
ll
Ba
ll
Bol a rS Oi B
Rea o l Spr P i vo
x l l t B e
He co Nu id
Gu
i n
a
Ch
Cam
e
dl
in
Sp

Item Name
Pareto Analysis Itemwise(Jan''17)
(Day+Night)
10000 100

9000 90

8000 80

7000 70

6000 60

5000 50
No. of rejection

4000 40
3061

3000 30

2000 20
1407
1171
1123
810
747
720
712
671
638
623

1000 10
611
520
519
494
432
415
406
405
399
375
355
328
268
246
243
236
235
231
230
213
213
210
196
188
184
176
174
168
154
150
132

114
114

96
90
87
85
80
60
50
42
0 0
r r l r r r t r r )
9 3 l ate ke A 40 eep ke B ssi n x5 0 i n g 1 6 x3 5 i ze pe ee 10 3 8 eve x 8 5 1 0 AH eve Hex 1 3 0 STG STG eel n ge i ste 2 1 3 i de ng Bo l 7 1 0 75 6 ove 00 2 ai n i fte al ve 90 1 22 5 76 2 7 5 4 i n ge 76 0 7 5 8 75 5 i n A 20 2 19 7 3 5 axl e
G2 . P ra 8 D ra i . 0 ai r 1 9 8 b l p h 6 x2 Sl e .7 05 A L 0 K T K h a n x Gu etti e h
S g m 1 y c 1 c L t V 1 2 x 1 1 H 1 1 1 P D( 1 2x i n 1 ABA
1
M No r B Cam am t B l t N x 1 w F P i n ft M Sta Sto R W Cam 10 xl e t 5 P R tem d l e m 3 Cam w a 2
OL SR i n H n C M1 PI n ol t l an ca P i n o d P i n cam R. C ut l e P i n M1 P i n Pi n Pi n P i n Pi n p i n o M P
b y ea C n
o B o 6 re l i et n rg F M A k e A S n e B P P i l B l l l l l l l R ll
Hu Sta R Fr Oi l l t M Sc Bal n Sh o ck p ri l l a r c C rg a St B 3F l l t
Ba o l t Ba i vo
O al ar al al l l l
Ba Ba Ba sh Ba
r m ea pro n O St l t H g. 2 B Re B B Pu
l l a Ca C am Bo P i S S Co t R e S l P i N u t B o St r 6x B P le
o x u l t M x
c He N u i d Ba
Nu
A
G
n
ai
Ch
m
Ca
le
i nd
Sp
Item Name
Over All Shif Day Shif
Item Name No. Of
Cumulatve Cumulatve Item Name
Rejection %

Hub MG293 3061 3061 14 Hub MG293


collar Stay No. Plate 1407 4468 21 collar Stay No. Plate
Cam Rear Brake A 1171 5639 26 Cam Rear Brake A
Cam 840 1123 6762 31 Cam 840
Cam Deep 810 7572 35 Socket Stablizer
Cam Front Brake B 747 8319 39 Collar FR Wheel
Oil Bolt Nissin 720 9039 42 Nut Strg Stem AAH
Hex Bolt M6x1.0x50 712 9751 45 Ball Pin 1916
Screw Fairing 671 10422 48 Screw Fairing
Ball Pin 1916 638 11060 51 Pin Shift M8x35
Pin Shift M8x35 623 11683 54 Cam Deep
Socket Stablizer 611 12294 57 Cam Front Brake B
Spring Stopper 520 12814 59 Oil Bolt Nissin
Collar FR Wheel 519 13333 62 M10x238
Cam 610 494 13827 64 Ball Pin OCAP R0510
M10x238 432 14259 66 Spring Stopper
Nut Rear Axle Sleeve 415 14674 68 Cam 610

Spindle Cam Chain Guid 406 15080 70 Spindle Cam Chain Guid
Ball Pin OCAP R0510 405 15485 72 PIn Guide
Nut Strg Stem AAH 399 15884 74 Nut Rear Axle Sleeve
Bolt Handle Lever 375 16259 75 Bolt Handle Lever
Nut Strg. Stem 30 Hex 355 16614 77 Pin Canister
Cam 130 328 16942 78 M6x23 Flange Bolt
KSTG 268 17210 80 M12x213

BOLT KSTG 246 17456 81 KSTG


SR wheel 243 17699 82 R. C Lifter
Pin Hanger 236 17935 83 Cam 130
Pin Canister 235 18170 84 BOLT KSTG
M12x213 231 18401 85 Nut Strg. Stem 30 Hex
PIn Guide 230 18631 86 Outlet Valve
Bolt Setting 213 18844 87 Pin Hanger
M6x23 Flange Bolt 213 19057 88 Ball Pin 1002
cam 710 210 19267 89 Ball Pin 1756
Ball Pin 1756 196 19463 90 cam 710
Bolt Body cover 188 19651 91 SR wheel
Ball Pin 1002 184 19835 92 Hex Bolt M6x1.0x50
Pivot cam chain 176 20011 93 Bolt Setting
R. C Lifter 174 20185 93 Pivot cam chain
Outlet Valve 168 20353 94 Axle Rear M12x225
Ball Pin 1901 154 20507 95 Push RoD(120)
Axle Rear M12x225 150 20657 96 Ball Pin 1762
Ball Pin 1762 132 20789 96 Ball Pin 1754
Ball Pin 1754 114 20903 97 Ball Pin 1760
Pin Hinge 114 21017 97 Ball pin 1755
Ball Pin 1760 96 21113 98 Ball Pin 1758
Ball Pin 1758 90 21203 98 Pin Hinge
Ball pin 1755 87 21290 99 Ball Pin 1735
Pin A 85 21375 99 Ball Pin 1901
Push RoD(120) 80 21455 99 ABA axle
M12x219 60 21515 100 Bolt Body cover
Ball Pin 1735 50 21565 100 Pin A
ABA axle 42 21607 100 M12x219

Item Name Day Night Total Cost


Hub MG293 10331 1198 11529
Cam Rear Brake A 4095 3204 7299
Cam 840 2868 3096 5963
Cam Deep 2334 2874 5208
Cam Front Brake B 2083 2720 4803
Ball Pin 1916 2894 1840 4734
M10x238 3316 1396 4713
Ball Pin OCAP R0510 3439 1173 4612
KSTG 2944 1564 4508
BOLT KSTG 2456 1682 4138
Ball Pin 1002 2647 882 3529
M12x213 2701 672 3373
Socket Stablizer 1804 497 2301
Axle Rear M12x225 1373 916 2289
SR wheel 1013 1021 2034
Cam 610 1048 842 1890
Collar FR Wheel 1423 319 1742
Cam 130 886 824 1710
Nut Strg. Stem 30 Hex 656 950 1606
Nut Strg Stem AAH 1527 0 1527
Ball Pin 1756 945 397 1342
Ball Pin 1901 205 965 1170
cam 710 678 417 1095
Oil Bolt Nissin 461 596 1057
Ball Pin 1762 593 398 991
Ball Pin 1754 592 345 937
Ball Pin 1758 477 456 933
M12x219 0 887 887
Ball pin 1755 543 244 787
Pin Shift M8x35 466 318 784
Ball Pin 1760 454 249 704
Hex Bolt M6x1.0x50 106 542 648
ABA axle 304 334 638
Spindle Cam Chain Guid 415 223 638
Pin Hinge 223 412 635
Nut Rear Axle Sleeve 275 232 507
collar Stay No. Plate 263 180 443
Pin A 73 341 414
Screw Fairing 208 167 376
Ball Pin 1735 221 147 368
Bolt Handle Lever 191 150 341
Bolt Setting 178 157 335
Pin Hanger 186 128 314
Pivot cam chain 151 120 271
Outlet Valve 196 33 229
PIn Guide 228 0 228
Pin Canister 164 37 201
R. C Lifter 122 0 122
Push RoD(120) 109 0 109
M6x23 Flange Bolt 91 13 104
Bolt Body cover 7 59 66
Spring Stopper 26 21 47
Day Shif Night Shif
No. Of
Cumulatve Cumulatve Item Name No. Of
Cumulatve
Rejection % Rejection

2743 2743 20 Hex Bolt M6x1.0x50 596 596

834 3577 27 Cam 840 583 1179

657 4234 31 collar Stay No. Plate 573 1752

540 4774 35 Cam Rear Brake A 514 2266

479 5253 39 Cam Deep 447 2713

424 5677 42 Cam Front Brake B 423 3136

399 6076 45 Oil Bolt Nissin 406 3542

390 6466 48 Hub MG293 318 3860

372 6838 51 Screw Fairing 299 4159

370 7208 54 Pin Shift M8x35 253 4412

363 7571 56 Ball Pin 1916 248 4660

324 7895 59 Spring Stopper 230 4890

314 8209 61 Cam 610 220 5110

304 8513 63 Nut Strg. Stem 30 Hex 210 5320

302 8815 65 Nut Rear Axle Sleeve 190 5510

290 9105 68 Bolt Body cover 168 5678


274 9379 70 Bolt Handle Lever 165 5843

264 9643 72 Cam 130 158 6001

230 9873 73 Spindle Cam Chain Guid 142 6143

225 10098 75 Socket Stablizer 132 6275

210 10308 77 M10x238 128 6403

192 10500 78 Ball Pin 1901 127 6530

186 10686 79 SR wheel 122 6652


185 10871 81 Ball Pin OCAP R0510 103 6755

175 11046 82 Bolt Setting 100 6855

174 11220 83 BOLT KSTG 100 6955

170 11390 85 Pin Hanger 96 7051

146 11536 86 Collar FR Wheel 95 7146

145 11681 87 KSTG 93 7239

144 11825 88 cam 710 80 7319


140 11965 89 Pivot cam chain 78 7397
138 12103 90 Pin Hinge 74 7471
138 12241 91 Pin A 70 7541
130 12371 92 Axle Rear M12x225 60 7601
121 12492 93 M12x219 60 7661
116 12608 94 Ball Pin 1756 58 7719
113 12721 95 Ball Pin 1762 53 7772
98 12819 95 M12x213 46 7818
90 12909 96 Ball Pin 1002 46 7864
80 12989 97 Ball Pin 1758 44 7908
79 13068 97 Pin Canister 43 7951
72 13140 98 Ball Pin 1754 42 7993
62 13202 98 Ball Pin 1760 34 8027
60 13262 99 M6x23 Flange Bolt 27 8054
46 13308 99 Ball pin 1755 27 8081
40 13348 99 Outlet Valve 24 8105
30 13378 99 ABA axle 22 8127
27 13405 100 Ball Pin 1735 20 8147
20 13425 100 Push RoD(120) 0 8147
20 13445 100 R. C Lifter 0 8147
15 13460 100 PIn Guide 0 8147
0 13460 100 Nut Strg Stem AAH 0 8147
if DefectWise
Cumulatve No. Of Cumulatv Cumulatv
Defect
% Rejection e e%
7 Outness More 2726 2726 13
14 Punch Out 1701 4427 20
22 Short Feed 1531 5958 28
28 Die Scoring 1072 7030 33
33 Punch Crack/Chip 1017 8047 37
38 Dent 658 8705 40
43 Finger out 547 9252 43
47 Crack Pcs 446 9698 45
51 Dimension Failure 410 10108 47
54 Center Distance U/S 180 10288 48
57 Other 114 10402 48
60 Flower Radius 74 10476 48
63 Setting Pcs 11131 21607 100
65
68
70
72
74
75
77
79
80
82
83
84
85
87
88
89
90
91
92
93
93
94
95
95
96
97
97
98
98
99
99
99
99
100
100
100
100
100
100
DefectWise
Monthly Producton 13297500

No. Of
Defect Rejection PPM

Outness More 2726 205


Punch Out 1701 128
Short Feed 1531 115
Die Scoring 1072 81
Punch Crack/Chip 1017 76
Dent 658 49

Finger out 547 41


Crack Pcs 446 34
Dimension Failure 410 31

Center Distance U/S 180 14

Other 114 9
Flower Radius 74 6

Setting Pcs 11131 837

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