Prices as of October 21, 2015. Check Web site for most current prices.

AC Servo System Configuration

Company
Information

Drives

SureServo series drives and motors part numbering system Soft Starters

SV A - 2 04 0 Motors

Series Component Option

Power
SV: SureServo AC servo 0: Drive Transmission
Blank: Motor without brake
B: Motor with brake Motion: Servos
and Steppers

Component Type Rated Output Power Motor Controls

A: Drive 01: 100W 10: 1000W
02: 200W 20: 2000W Sensors:
L: Low inertia motor Proximity
M: Medium inertia motor 04: 400W 30: 3000W
07: 750W
Sensors:
Photoelectric

Nominal Input Voltage

Sensors:
2: 230VAC; 50/60 Hz Encoders

Sensors:
Here is what you will need to order a complete servo system: Limit Switches

Sensors:
Current
Servo Drive Servo Motor Motor Power Motor Encoder ZIPLink I/O
Cable Cable Interface Sensors:
Pressure

Sensors:
Temperature

Sensors:
Level

Sensors:
Flow

Pushbuttons
NOTE: Unit can be programmed via keypad. and Lights
Optional programming software (free download) and optional programming cable available.
Stacklights

note: I f you need a gear box for your configuration, you can do it easily online: Signal
http://www.sureservo.com/gearbox/selector Devices

Process
SureServo AC servo drive, motor, and cable combinations Relays and
Timers
Inertia Power Cables
Drive and Motor Encoder Feedback Cables Miscellaneous
& Power (from Drive to Motor) Pneumatics:
Air Prep
Servo Servo RS-422/485
Servo Drive

Motor Motor
Inertia

Power

ZIPLink I/O Serial Com- Pneumatics:

without with 10 ft 20 ft 30 ft 60 ft 10 ft 20 ft 30 ft 60 ft Directional Control
Interface munication
brake brake Valves
Cable
(note) (note)
Pneumatics:
100W SVL-201 SVL-201B Cylinders
SVA-2040

200W SVL-202 SVL-202B ZL-RTB50 Pneumatics:

SVC- SVC- SVC- SVC- SVC- SVC- SVC- SVC- Tubing
Low inertia

PFL-010 PFL-020 PFL-030 PFL-060 EFL-010 EFL-020 EFL-030 EFL-060

400W SVL-204 SVL-204B and Pneumatics:
Air Fittings
750W SVL-207 SVL-207B
ZL-SVC-CBL50 SVC-MDCOM-CBL
SVA-2100

or Appendix
1000W SVL-210 SVL-210B Book 2
SVC- SVC- SVC- SVC- ZL-SVC-CBL50-1
PHM-010 PHM-020 PHM-030 PHM-060 or
1000W SVM-210 SVM-210B ZL-SVC-CBL50-2 Terms and
Medium inertia

SVC- SVC- SVC- SVC- Conditions

EHH-010 EHH-020 EHH-030 EHH-060
2000W SVM-220 SVM-220B
SVA-2300

SVC- SVC- SVC- SVC-

PHH-010 PHH-020 PHH-030 PHH-060
3000W SVM-230 SVM-230B

Note: Each servo motor requires an encoder feedback cable and a power cable.
The motor power cable includes brake power wires for the optional motor brake.

Book 2 (14.3)
www.automationdirect.com/servos Motion Control eMC-41
 Prices as of October 21, 2015. Check Web site for most current prices.

AC Servo System Configuration

For all systems:

Order programming software &
programming cable if needed.
100W Low Inertia System See pgs. 42 & 45.
Torque Torque
(N-m) (in-lb)

8.9

SVC-PFL-010 (10) $29.50

7.1
SVC-PFL-020 (20) $52.00
Intermittent SVL-201 $325.00 SVC-PFL-030 (30) $63.00
Duty Zone 5.3 SVL-201B (w/brake) $525.00 SVC-PFL-060 (60) $115.00

3.5

Continuous 1.8
Duty Zone
0
ZL-RTB50 $45.50
SVC-EFL-010 (10) $49.50 and one cable below:
100W Low Inertia Speed
SVA-2040 $488.00 SVC-EFL-020 (20) $73.00
(rpm) ZL-SVC-CBL50 (0.5m) $33.50
SVC-EFL-030 (30) $87.00 ZL-SVC-CBL50-1 (1m) $34.50
SVC-EFL-060 (60) $113.00 ZL-SVC-CBL50-2 (2m) $36.50
Jm=Motor Inertia = 0.000027 lb-in-s2 (0.000003 kg - m2)

200W Low Inertia System

Torque Torque
(Nm) (inlb)

2.5 22.1

SVC-PFL-010 (10) $29.50

2.0 17.7 SVC-PFL-020 (20) $52.00
SVL-202 $393.00 SVC-PFL-030 (30) $63.00
1.5 13.3 SVL-202B (w/brake) $581.00 SVC-PFL-060 (60) $115.00
Intermittent
Duty Zone
1.0 8.9

0.5 4.4
Continuous Duty Zone
0 0 ZL-RTB50 $45.50
0 1000 2000 3000 4000 5000 SVC-EFL-010 (10) $49.50 and one cable below:
200W Low Inertia Speed SVA-2040 $488.00 SVC-EFL-020 (20) $73.00 ZL-SVC-CBL50 (0.5m) $33.50
(rpm) SVC-EFL-030 (30) $87.00 ZL-SVC-CBL50-1 (1m) $34.50
Jm=Motor Inertia = 0.00016 lb-in-s2 (0.000018 kg - m2) SVC-EFL-060 (60) $113.00 ZL-SVC-CBL50-2 (2m) $36.50

400W Low Inertia System

Torque Torque
(Nm) (in-lb)

44.3

SVC-PFL-010 (10) $29.50

35.4
SVC-PFL-020 (20) $52.00
SVL-204 $481.00 SVC-PFL-030 (30) $63.00
26.6
SVL-204B (w/brake) $678.00 SVC-PFL-060 (60) $115.00
Intermittent
Duty Zone
17.7

Continuous 8.9

Duty Zone
0
ZL-RTB50 $45.50
SVC-EFL-010 (10) $49.50 and one cable below:
400W Low Inertia Speed SVA-2040 $488.00 SVC-EFL-020 (20) $73.00 ZL-SVC-CBL50 (0.5m) $33.50
(rpm) SVC-EFL-030 (30) $87.00 ZL-SVC-CBL50-1 (1m) $34.50
SVC-EFL-060 (60) $113.00 ZL-SVC-CBL50-2 (2m) $36.50
Jm=Motor Inertia =0.0003 lb-in-s2 (0 .000034 kg - m2)

Book 2 (14.3)
eMC-42 Motion Control 1-800-633-0405
 Prices as of October 21, 2015. Check Web site for most current prices.

AC Servo System Configuration

Company
Information

Drives
For all systems:
750W Low Inertia System Order programming software & Soft Starters
programming cable if needed.
Torque Torque See pgs. 43 & 45.
(N-m) (in-lb) Motors

88.5 Power
Transmission

70.8 SVC-PFL-010 (10) $29.50 Motion: Servos

SVC-PFL-020 (20) $52.00 and Steppers

53.1 SVL-207 $514.00 SVC-PFL-030 (30) $63.00

Motor Controls
Intermittent SVL-207B (w/brake) $734.00 SVC-PFL-060 (60) $115.00
Duty Zone 35.4 Sensors:
Proximity

17.7 Sensors:
Continuous Photoelectric
Duty Zone
0 ZL-RTB50 $45.50 Sensors:
SVC-EFL-010 (10) $49.50 and one cable below: Encoders
750W Low Inertia Speed SVA-2100 $632.00 SVC-EFL-020 (20) $73.00 ZL-SVC-CBL50 (0.5m) $33.50
(rpm) Sensors:
SVC-EFL-030 (30) $87.00 ZL-SVC-CBL50-1 (1m) $34.50 Limit Switches
Jm=Motor Inertia = .00096 lb-in-s2 (0.000108 kg - m2) SVC-EFL-060 (60) $113.00 ZL-SVC-CBL50-2 (2m) $36.50
Sensors:
Current

Sensors:
1 kW Low Inertia System Pressure
Torque Torque
(Nm) (inlb) Sensors:
Temperature
10.0 88.5
Sensors:
Level
8.0 70.8 SVC-PHM-010 (10) $85.00
Intermittent SVC-PHM-020 (20) $95.00 Sensors:
SVL-210 $613.00 SVC-PHM-030 (30) $117.00 Flow
6.0 Duty Zone 53.1 SVL-210B (w/brake) $919.00 SVC-PHM-060 (60) $181.00
Pushbuttons
and Lights
4.0 35.4
Stacklights
2.0 Continuous 17.7
Duty Zone Signal
Devices
0 0 ZL-RTB50 $45.50
0 1000 2000 3000 4000 5000 SVC-EHH-010 (10) $81.00 and one cable below: Process

1 kW Low Inertia Speed SVA-2100 $632.00 SVC-EHH-020 (20) $93.00 ZL-SVC-CBL50 (0.5m) $33.50
(rpm) SVC-EHH-030 (30) $104.00 ZL-SVC-CBL50-1 (1m) $34.50 Relays and
Timers
SVC-EHH-060 (60) $134.00 ZL-SVC-CBL50-2 (2m) $36.50
Jm=Motor Inertia = .0023 lb-in-s (0.00026 kg - m ) 2 2

Pneumatics:
Air Prep

1 kW Medium Inertia System Pneumatics:

Directional Control
Torque Torque Valves
(N-m) (in-lb)
......................................................................
................................................................................
................................................................................
................................................................................
................................................................................
................................................................................

Pneumatics:
25 ...................................................................... 221.3 Cylinders
......................................................................

20 ...................................................................... 177.0
SVC-PHM-010 (10) $85.00 Pneumatics:
SVC-PHM-020 (20) $95.00 Tubing
......................................................................
SVM-210 $788.00 SVC-PHM-030 (30) $117.00
15 ...................................................................... 132.8 SVC-PHM-060 (60) $181.00
Pneumatics:
SVM-210B (w/brake) $1,095.00 Air Fittings
......................................................................
Intermittent
10 ...................................................................... 88.5 Appendix
Duty Zone
...................................................................... Book 2

5 ...................................................................... 44.3 Terms and

Continuous
...................................................................... Conditions
Duty Zone
0 0 ZL-RTB50 $45.50
0 1000 2000 3000 4000 5000
SVC-EHH-010 (10) $81.00 and one cable below:
1 kW Medium Inertia Speed SVA-2100 $632.00 SVC-EHH-020 (20) $93.00 ZL-SVC-CBL50 (0.5m) $33.50
(rpm)
SVC-EHH-030 (30) $104.00 ZL-SVC-CBL50-1 (1m) $34.50
SVC-EHH-060 (60) $134.00 ZL-SVC-CBL50-2 (2m) $36.50
Jm=Motor Inertia = .0053 lb-in-s2 (0.000598 kg - m2)

Book 2 (14.3)
www.automationdirect.com/servos Motion Control eMC-43
 Prices as of October 21, 2015. Check Web site for most current prices.

AC Servo System Configuration
For all systems:
Order programming software &
programming cable if needed.
2 kW Medium Inertia System See pgs. 44 & 45.

Torque Torque
(N-m) (in-lb)
......................................................................

................................................................................

................................................................................
................................................................................
................................................................................
................................................................................

25 ...................................................................... 221.3
......................................................................
SVC-PHH-010 (10) $103.00
20 ...................................................................... 177.0 SVC-PHH-020 (20) $133.00
...................................................................... SVM-220 $832.00 SVC-PHH-030 (30) $165.00
Intermittent
15 ...................................................................... 132.8 SVM-220B (w/brake) $1,138.00 SVC-PHH-060 (60) $265.00
Duty Zone
......................................................................

10 ...................................................................... 88.5
......................................................................
Continuous
5 ...................................................................... 44.3
Duty Zone
......................................................................
ZL-RTB50 $45.50
0 0 SVC-EHH-010 (10) $81.00 and one cable below:
0 1000 2000 3000 4000 5000
SVA-2300 $1,054.00 SVC-EHH-020 (20) $93.00 ZL-SVC-CBL50 (0.5m) $33.50
2 kW Medium Inertia Speed
SVC-EHH-030 (30) $104.00
(rpm) ZL-SVC-CBL50-1 (1m) $34.50
SVC-EHH-060 (60) $134.00 ZL-SVC-CBL50-2 (2m) $36.50
Jm=Motor Inertia = .014 lb-in-s2 = (0.00158 kg - m2)

3 kW Medium Inertia System

Torque Torque
(N-m) (in-lb)
......................................................................
................................................................................

................................................................................
................................................................................
................................................................................
................................................................................

50 ...................................................................... 442.5
......................................................................
SVC-PHH-010 (10) $103.00
40 ...................................................................... 354.0 SVC-PHH-020 (20) $133.00
...................................................................... SVM-230 $1,270.00 SVC-PHH-030 (30) $165.00
30 ...................................................................... 265.5 SVM-230B (w/brake) $1,577.00 SVC-PHH-060 (60) $265.00
Intermittent
......................................................................
Duty Zone
20 ...................................................................... 177.0
......................................................................

10 ......................................................................
Continuous 88.5
......................................................................
Duty Zone
0
ZL-RTB50 $45.50
0
0 1000 2000 3000 4000 5000 SVC-EHH-010 (10) $81.00 and one cable below:
3 kW Medium Inertia Speed SVA-2300 $1,054.00 SVC-EHH-020 (20) $93.00 ZL-SVC-CBL50 (0.5m) $33.50
(rpm) SVC-EHH-030 (30) $104.00 ZL-SVC-CBL50-1 (1m) $34.50
SVC-EHH-060 (60) $134.00 ZL-SVC-CBL50-2 (2m) $36.50
Jm=Motor Inertia = 0.038 lb-in-s2 = (0.00433 kg - m2)

NOTE: All Motor Power Cables include brake

power wires for the optional motor brake.

SureServo Communications Cables for Muti-drop Networks

Product Price Description
RS-422/485 serial communication cable for use with multidrop networks; 3ft length; IEEE 1394
SVC-MDCOM-CBL $18.00 plug to unterminated wires; compatible with all SureServo systems.
Facilitates connection between the SureServo drive serial port and host controllers.
ZIPLink SureServo Drives cable with 6-pin RJ12 connector to a 6-pin IEEE 1394 connector, shield-
SVC-232RJ12-CBL-2 * $7.00
ed, twisted pair, 2.0 meter (6.6 ft.) length. For RS-232 connection to all SureServo amplifiers.
ZIPLink SureServo amplifier communication cable, RJ12 male to 6-pin IEEE 1394 connector,
SVC-485RJ12-CBL-2 * $9.00 shielded, twisted pair, 2.0 meter (6.6 ft.) length. Cable used in conjunction with ZL-CDM-RJ12xxx
distribution module can access a compatible RS-485 device network.
ZIPLink SureServo Drives cable with a HD 15-pin male to a 6-pin IEEE 1394 connector, shielded,
SVC-485HD15-CBL-2 * $7.50
twisted pair, 2.0 meter (6.6 ft.) length. For RS-485 connection to all SureServo amplifiers.
* Refer to the ZIPLinks Wiring Solutions section for complete information regarding the ZIPLink cables.

Book 2 (14.3)
eMC-44 Motion Control 1-800-633-0405
 Prices as of October 21, 2015. Check Web site for most current prices.

AC Servo System Software

Company
Information

Drives

SureServo Pro configuration software Soft Starters

SureServo Pro is an optional free downloadable configuration Motors

software package for the SureServo drives. With SureServo Pro

Power
installed, the personal computer may be directly connected to Transmission
the servo drives serial port via the PCs RS-232 serial port*.
A six-foot configuration cable (SVC-PCCFG-CBL, $18.00) is Motion: Servos
and Steppers
available to make the connection between the drive serial port
and PC DB-9 serial port simple. Motor Controls
*Note: Use our USB-RS232 converter cable in conjunction with the SVC-PCCFG-
CBL cable on PCs having only USB ports. Sensors:
Proximity

Features Sensors:
Photoelectric
Quick Start - The basic setup when you have limited time and just
want to get up and running ASAP. Sensors:
Encoders
Maintenance keypad allows the user to operate the servo system
from the PC. This is a great aid during start-up to allow the servo to
perform some basic motion and to check the I/O.
Parameter views Sensors:
Limit Switches
D  etailed - The complete setup for all the drive parameters The SureServo Pro configuration tool logically organizes over
165 servo drive parameters into five tabbed groups. Each Sensors:
Tune and check the servo response live using the scope feature.
parameter has a factory default that usually allows the servo to Current
Upload and download the drive setup. Save the drive setup as a run out-of-the-box.
file for future use. Sensors:
The parameters can be easily changed with available options Pressure
Edit the drive setup
View all drive faults or setting ranges displayed. Tuning modes and parameters Sensors:
can also be changed using SureServo Pro. After the param- Temperature
T rend drive variables in real time
eters have been defined, the complete setup can be stored
Sensors:
and archived. Drive configurations can be uploaded, edited, Level
System Requirements saved, and downloaded as often as necessary.
Sensors:
Flow
Windows 7, Windows 2000, XP Pro Parameter View Example Screen - Basic Parameters
24 MB of RAM Pushbuttons
and Lights
16 MB hard disk
RS232 serial port or USB port Stacklights

I nternet Explorer 4.0 or higher (for HTML help support) Signal

Devices

Process

Relays and
Timers

Pneumatics:
Air Prep

Pneumatics:
Directional Control
Valves

Pneumatics:
Cylinders

SureServo Software and Configuration Cables Pneumatics:

Tubing

Product Price Description Pneumatics:

Air Fittings
SureServo Pro configuration software for use with all SureServo servo systems.
SV-PRO Free
FREE download from www.sureservo.com or www.automationdirect.com websites. Appendix
Book 2
SV-PRO $9.00 CD with SureServo Pro configuration software
Six-foot RS-232 communications cable; connects servo drive serial port to PC DB-9 serial port. Terms and
SVC-PCCFG-CBL $18.00
For PCs having only USB ports, use our USB-RS232 converter cable in conjunction with the SVC-PCCFG-CBL cable.
Conditions

ZIPLink SureServo amplifier configuration cable, 6-pin IEEE 1394 connector to RJ45 connector, shielded, twisted pair,
2.0 meter (6.6 ft.) length.
SVC-485CFG-CBL-2 * $10.00 Use this cable in conjunction with our USB-485M serial adapter to connect any SureServo amplifier to a PC. Eliminates the need to
reprogram networked servo drives from RS485 to RS232 when connecting to a PC.
* Refer to the ZIPLinks Wiring Solutions section for complete information regarding ZIPLink cable SVC-485CFG-CBL-2.

Book 2 (14.3)
www.automationdirect.com/servos Motion Control eMC-45
 Prices as of October 21, 2015. Check Web site for most current prices.

Motor Controller Communication

Drive / Motor Controller (GS/DuraPulse/SureServo/SureStep/Stellar) ZIPLink Selector
Drive / Motor Controller Communications ZIPLink Cable
Comm Port Network/Protocol Comm Port Cable Cable Other Hardware
Controller Connects to
Type Type (2 meter length) Connectors Required
DL06 PLCs
Port 2 (HD15) GS-485HD15-CBL-2 RJ12 to HD15
D2-260 CPU
GS1 RJ12 RS-485 Modbus RTU GS-EDRV100 RJ12 GS-EDRV-CBL-2 N/A
RJ12 to RJ12
ZL-CDM-RJ12Xxx * RJ12 GS-485RJ12-CBL-2
FA-ISOCON 5-pin Connector GS-ISOCON-CBL-2 RJ12 to 5-pin plug
CLICK PLCs
Port 2 (RJ12) N/A
DL05 PLCs
DL06 PLCs
RS-232 Modbus RTU D2-250-1 CPU Port 2 (HD15) GS-RJ12-CBL-2 RJ12 to RJ12 FA-15HD
D2-260 CPU
D4-450 CPU Port 3 (25-pin) FA-CABKIT
GS2 RJ12
P3-550 CPU Port 2 (RJ12)
DL06 PLCs
Port 2 (HD15) GS-485HD15-CBL-2 RJ12 to HD15
D2-260 CPU
RS-485 Modbus RTU GS-EDRV100 RJ12 GS-EDRV-CBL-2
RJ12 to RJ12
ZL-CDM-RJ12Xxx * RJ12 GS-485RJ12-CBL-2
FA-ISOCON 5-pin Connector GS-ISOCON-CBL-2 RJ12 to 5-pin plug N/A
DL06 PLCs
Port 2 (HD15) GS-485HD15-CBL-2 RJ12 to HD15
D2-260 CPU
DuraPulse RJ12 RS-485 Modbus RTU GS-EDRV100 RJ12 GS-EDRV-CBL-2
(GS3) RJ12 to RJ12
ZL-CDM-RJ12Xxx * RJ12 GS-485RJ12-CBL-2
FA-ISOCON 5-pin Connector GS-ISOCON-CBL-2 RJ12 to 5-pin plug
DL06 PLCs
Stellar D2-250-1 CPU Port 2 (HD15) SR44-485HD15-CBL-2 RJ45 to HD15
(Soft Starter) RJ45 * * RS-485 Modbus RTU SR44-RS485
SR44 Series D2-260 CPU
ZL-CDM-RJ12Xxx * RJ12 SR44-485RJ45-CBL-2 RJ45 to RJ12
CLICK PLCs
Port 2 (RJ12) N/A
DL05 PLCs
DL06 PLCs
RS-232 Modbus RTU D2-250-1 CPU Port 2 (HD15) SVC-232RJ12-CBL-2 6-pin IEEE to RJ12 FA-15HD
D2-260 CPU
SureServo IEEE1394 (CN3) D4-450 CPU Port 3 (25-pin) FA-CABKIT
P3-550 CPU Port 2 (RJ12)
DL06 PLCs
Port 2 (HD15) SVC-485HD15-CBL-2 6-pin IEEE to HD15
D2-260 CPU
RS-485 Modbus RTU
ZL-CDM-RJ12Xxx * RJ12 SVC-485RJ12-CBL-2 6-pin IEEE to RJ12
USB-485M RJ45 SVC-485CFG-CBL-2 6-pin IEEE to RJ45
N/A
DL06 PLCs
D2-250-1 CPU Port 2 (HD15) STP-232HD15-CBL-2 HD15-pin to RJ12
SureStep RJ12 RS-232 ASCII D2-260 CPU (Port2)
DL05 PLCs
RJ12 STP-232RJ12-CBL-2 RJ12 to RJ12
CLICK PLCs
* When using the ZL-CDM-RJ12Xxx ZIPLink Communication Distribution Module, replace the lowercase xx with the number of RJ12 ports, i.e.4 for four ports
or10 for ten ports. (ex: ZL-CDM-RJ12X4 or ZL-CDM-RJ12X10)
* * The SR44-RS485 Communications Adapter must be installed for RS-485 communications with the Stellar soft starters.
Book 3 (14.3)
eTB-128 Terminal Blocks 1 - 8 0 0 - 633 - 0 4 0 5