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A R T I C L E I N F O A BS T RAC T
Keywords: The ballast sediments deposit not only provide the breeding ground for the survival organisms, but also aect
Ballast water the weight balance of the ship and even accelerate the corrosion of the ballast tank. In this work the
Sediments performance of a ballast water ushing system for the 138,000 m3 LNGC (Liqueed Natural Gas Carrier) double
Flushing bottom cargo ship is studied. A simulation model of the ballast tank was made to conduct the numerical
CFD
analysis. Besides, a scaled experimental setup was established on basis of the similarity principle. With dierent
injecting velocities at the ushing inlet, the sediments distribution in the ballast tank is investigated and the
energy consumption of the circulating pump is studied. The results show that by ushing the ballast water on
the bottom, the sediments rst accumulate at the far end, with the sediments volume fraction climbs up to 10
30%, before gradually getting removed over time. Further, higher inlet velocity leads to a more rapid decrease of
average sediments proportion in the ballast tank over time, but the energy consumption in circulating pump
signicantly increases as well. The required power for this proposed ballast water ushing system is within the
common range and thus applicable in the cargo ship.
1. Introduction in the ballast water is still not concerned. Studies in references (Darby,
1997; Magli et al., 2016) pointed out that the soil sediments mainly
Negative environmental impacts made by the uptake and discharge consist of the clay, silt and sand, with the particle diameter from less
of ballast water are great challenge for international shipping. The non- than 2 m to 2 mm. Moreover, these soil sediments are admitted with
indigenous species (NIS) transported in the ballast tank may cause ballast water during the ballasting. Although most of the large-size
harm to native ecosystems (Djoghlaf; Scriven et al., 2015) and these organisms ( > 10 m) gets inactivated according to Regulation D-2, a
invasive species can even contribute to animal extinctions in local area tiny fraction of organisms cannot be totally removed from the loaded
(Molnar et al., 2008; Shiganova, 1998; Pearce, 1995). In response to ballast water, and these soil sediments turn to be the perfect breeding
this challenge, the International Maritime Organization (IMO) insti- ground for the survival organisms (Kremp and Anderson, 2000;
tuted a performance standard of Regulation D-2 for ballast water Itakura and Yamaguchi, 2001; Figueroa et al., 2006).
treatment management (Doblin and Dobbs, 2006; Uur, 2011; ulin In fact, providing the habitat for organisms is only part of negative
and Musta, 2015). In this regulation, limitations on both the size and impacts that the ballast water sediments could induce. On one hand, it
the quantity of the remained organisms in the treated ballast water are is found that The sediments at the bottom of the ballast tanks in a
made to exclude microbes and viable microorganisms from discharged double hull cargo vessel can accumulate up to 30 cm depth within only
ballast water (Werschkun et al., 2014). To meet the requirement of the two years operation (Hamer et al., 2000). According to current Rules
IMO convention, dierent sorts of ballast water management technol- and Regulations of respective Classication Societies, sediments in
ogies including oxidation by chlorine/ozone and the ultraviolet radia- ballast water tank can only be systematically removed during the
tion (UV) method are proposed by researchers. mandatory dry docking, and the interval is usually made in every ve
Although dozens of shipboard treatment systems have been certi- years (Prange, 2013). With such a long period of time the sediments
ed as meeting ballast water discharge standards till now, their tend to be compacted and the sediments removing work becomes a
application in eliminating invasive species is not that satisfactory great challenge. On the other hand, the ballast sediments also aect the
(Cohen and Dobbs, 2015; Dobroski et al., 2015.). It should be noted weight balance of the ship. Due to non-uniform distribution in the
that only the maximum amount of living organisms is restricted ballast tanks, the loading and unloading of ballast have to be cautious,
according to Regulation D-2, nevertheless, the remaining sediments because the excessive stresses can potentially lead to a ship breaking
Corresponding author.
E-mail address: hanyuan@ouc.edu.cn (H. Yuan).
http://dx.doi.org/10.1016/j.oceaneng.2016.12.003
Received 17 June 2016; Received in revised form 28 September 2016; Accepted 1 December 2016
0029-8018/ 2016 Elsevier Ltd. All rights reserved.
H. Yuan et al. Ocean Engineering 130 (2017) 188198
2. System description
suspended sediments, along with the ballast water, get sucked into
3 the outow-pipe through the outlets. Then the mixture of water and
In this work the ballast water system of the 138,000 m LNGC
sediments is separated in the hydrocyclone before pumped back into
(Liqueed Natural Gas Carrier) double bottom cargo ship (Lee et al.,
the ballast tank. As ballast water ows into the hydrocyclone, a cyclonic
2005) is investigated. The volume of cargo ballast water system takes
ow is produced and the centrifugal force drives the sediments toward
up to 56,090 m3 in total. Fig. 1 shows the structure of a single block of
the outer wall, so the clean water can ow through the centre of the
ballast tank in the cargo ship. As is shown, lines of longitudinal are
hydrocyclone into the circulating pump. Thus the ballast water
arranged on the inner side of the ballast tank and drain holes are
circulates around the ballast tank and the bottom sediments deposits
provided on the bottom longitudinal. Besides, the ballast water pipes
are suspended and then removed from the ballast water.
(inlet-pipe and outlet-pipe) are arranged in the corner, on which a row
of jet holes (inlets) are placed along the inow-pipe while a row of exit
holes (outlets) are placed along the outow-pipe. Besides, a hydro-
cyclone (Pazouki, 2012) is introduced between the outow-pipe and
the circulating pump to separate the sediments from the ballast water. 3. Simulation setup
The size of a single block of ballast tank is 6700 3000 2000(mm ), and
the size of inlets/outlets on the ballast water pipes is 100 10(mm ). The numerical model for the ballast tank consists of a row of inlets
With the assistance of the circulating pump, the ballast water is rst along the inow-pipe, a row of outlets along the outow-pipe and
pumped into the inow-pipe and then ejected through the inlets, and in longitudinal with drain holes on the inner side of the tank, as shown in
this way the deposits of sediments are stirred up. Further, the Fig. 2.
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H. Yuan et al. Ocean Engineering 130 (2017) 188198
Fig. 3. Comparison of simulation and experimental results: (a) dimensionless x-velocity of suspended sediments; (b) vertical distribution concentration of suspended sediments at
dierent locations.
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H. Yuan et al. Ocean Engineering 130 (2017) 188198
p
(
um ) + (
um
um ) = + [ ( um + um )] + m
g S= 2Sij Sij (13)
t m xj m xi xj m xi xj
1
[m ui u]
j Sij = ( um + um )
xj (2) 2 xi xj (14)
where u is the mass-averaged velocity, is the mixture density,
m m s In the k equations, Gk is the generation of turbulence kinetic
and f are the volume fraction of water phase and sediment phase, energy due to the mean velocity gradients, Gb is the generation of
respectively, m is the viscosity of the mixture, ui is the turbulent turbulence kinetic energy due to buoyancy, which is neglected in this
velocity uctuation. These terms can be written as follows: simulation, k and are the inverse eective Prandtl numbers for k
k k
n
uk s s
us + f f
uf and , eff is the eective viscosity, C1 , C2 and C3 are turbulence model
u m = k =1 = constants.
m m (3)
R is the eects of rapid strain and streamline curvature, which reects
m = s s + f f (4) the main dierence between the RNG and standard k model. It can
be written as:
m = s s + f f (5)
C 3 (1 / 0 ) 2
s + f = 1 R =
(6) 1 + 3 k (15)
Moreover, the Reynolds-stress tensor m ui uj can be written as: where
2
m ui uj = m kij + t ( um + um ) k
3 xi xj (7) = S
(16)
k2 In the simulation, the values of above constants are taken as:
t = C m
(8) k = =1.39, =0.012, 0 =4.38, C1 =1.42, C2 =1.68, C3 =0, C =0.0845.
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H. Yuan et al. Ocean Engineering 130 (2017) 188198
Table 1 predicted, which indicates that the turbulence model and multiphase
Parameters of instruments. model utilized in this study is adaptable for the sedimentation
simulation.
Analytical balance 00.2 kg, 0.05%
Flowmeter 0.1010 m3/h, 1.5%
3.3. Initial conditions and boundary conditions
Table 2
It is known that the thickness of accumulated sediment in the
Experimental plan.
ballast tank varies from a few millimetres to several centimetres, but in
Experimental conditions Inlet velocity m/s Flow rate in pump L/s most tanks is less than 50 mm (Hamer, 2002; Gollasch, 2002).
Meanwhile, according to Tamburini et al. (2012, 2009), the initial
Test 1 1.58 0.0158 sediments volume fraction on the bottom is experimentally measured
Test 2 3.16 0.0316
Test 3 4.74 0.0474
at approximately 60%, so in this simulation, the thickness of accumu-
Test 4 6.32 0.0632 lated sediments on the vessel bottom is assumed to be 20 mm and the
initial sediments volume fraction is made at 60%. Moreover, based on
the experimental data, the measured bulk density of sediments is made
3.2. Simulation method validation at 1500 kg/m3 and the median particle diameter is 11.64 m. The
density of seawater is 1025 kg/m3. Besides, the magnitude of the
The sedimentation of sediments in the tank is a classic problem, gravitational acceleration is 9.8 m/s2. Further, in the simulation, the
which has been extensively studied (Shahrokhi et al., 2011; Liu et al., velocity-inlet boundary condition is assigned for the inlets on the
2009; Tarpagkou and Pantokratoras, 2013; Alvarado et al., 2012; inow-pipe. The magnitude of the inlet velocities are assigned at 4
Tamburini et al., 2013). Therefore in this section, the reliability of constant values (at 5 m/s, 10 m/s, 15 m/s, 20 m/s, respectively) and
above mathematic model for sedimentation simulation is validated by the velocity direction is normal to the inlet face. Besides, the pressure-
selecting the sedimentation tank in Ref. (Shahrokhi et al., 2011) as the outlet boundary condition is applied for the outlets on the outow-pipe.
research object. The geometry of the sedimentation tank for the
simulation is based on the experiment. The tank is a rectangular one,
3.4. Monitoring plane and lines for simulation model
with the length of 200 cm, width of 50 cm and height of 31 cm. The
inlet height is 10 cm and the weir height is 30 cm. The ow eld and
A monitoring plane is used to obtain the sediments distribution of
sediment concentration of the sedimentation tank is simulated by
the ballast water. Since the sediments are ushed and suspended by the
utilizing the RNG k -mixture model in this paper. The boundary
ejected water along the ballast tank bottom from left corner to right
condition and initial condition in this simulation is assigned the same
corner, the right corner sediments would be the latest removed. Thus, 5
as that in the experimental research in Ref. (Shahrokhi et al., 2011).
monitoring lines locate in the bottom right corner are used to evaluate
The simulation results are compared with the experimental results,
the suspending condition of the ballast tank. The location of these 5
shown in Fig. 3. It is found that the numerical simulation results show
monitoring lines are assigned at z=0 mm, 10 mm, 20 mm, 30 mm and
a good match with the experimental results. Both the ow eld and the
40 mm, among which lines of z=0 mm, 10 mm and 20 mm are located
sediment concentration distribution of the sedimentation tank are well
in the initial sediments layer and lines of z=30 mm and 40 mm are
Fig. 6. Isosurface of sediments proportion above 2% at 600 s with dierent inlet velocity: (a) inlet velocity at 5 m/s; (b) inlet velocity at 10 m/s; (c) inlet velocity at 15 m/s; (d) inlet
velocity at 20 m/s.
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H. Yuan et al. Ocean Engineering 130 (2017) 188198
measurement.
In this study, the mean sediments proportion in the ballast tank is
calculated based on the weight of remained sediments in the ballast
tank, which is ultimately measured by the weight of sediments in the
sediments tanks. The removed sediments are rst collected in the
sediments tanks, and then weighted by oven drying method: after being
dried in the oven for 12 h, the sediments are cooled to ambient
temperature in the dryer and weighted by an analytical balance. It is
noted that a test consists of 3 replicates to arrive at the nal result.
The parameters of instruments in the experiments are shown in
Table 1.
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H. Yuan et al. Ocean Engineering 130 (2017) 188198
Fig. 8. Simulation results of sediments distribution on the monitoring plane with dierent inlet velocity: (a) inlet velocity at 5 m/s; (b) inlet velocity at 10 m/s; (c) inlet velocity at 15 m/
s; (d) inlet velocity at 20 m/s.
5.2. Average sediments proportion in initial sediments layer 5.3. Sediments distribution on the monitoring plane
The proportion of sediments remaining in the ballast tank over time Fig. 8 shows the simulation results of sediments distribution on the
is investigated in this study, and the results are obtained and shown in monitoring plane as time varies. According to the simulation results in
Fig. 7(a). Section 5.2, T1, T2, T3, T4 represent the required time of which the
Generally, the simulation results show that the average sediments sediment are completely removed with 4 dierent inlet velocities.
proportion in the ballast tank decreases over time, and higher inlet Further, a comparison study is made by the experiments, shown in
velocity leads to a more rapid decrease. To compare the simulation Fig. 9. With the assistance of these studies, the ushing process inside
results with the experimental one, the time scale is taken into account, the ballast tank is observed. Generally, the sediments on the ballast
and these results show good match. Further, the decreasing speed is tank bottom are rst stirred up by the water injected from the jet holes,
quantitatively analysed by introducing the 2% proportion line. Fig. 7(b) and then be sucked into the exit holes and get removed, remaining very
shows the results within a more narrow range in x-axis. To reduce the small part of the sediments suspending in the ballast tank.
sediments proportion to fewer than 2%, less required time is needed According to these results, the inlet velocity greatly aects the
with higher inlet velocity. For the simulation results, the required time suspending of sediments. With a lower inlet velocity, the sediments are
with inlet velocity at 5 m/s, 10 m/s, 15 m/s, 20 m/s are approximately gradually stirred up from bottom left to right, while this process occurs
7200s (T1), 2300s (T2), 1250s (T3) and 790 s (T4), respectively. In drastically when the inlet velocity is at a higher level. The removing
comparison, the experimental required time, after being processed on process is observed from this gure. The bottom sediments are
basis of the time scale, is obtained. The results show that the required suspended with the injected water, and then get discharged from the
time (considering the time scale) are approximately 6670s ( lr T1), exit holes. Also, lower inlet velocity means that much longer time is
2190s ( lr T2), 1180s ( lr T3) and 680 s ( lr T4), respectively. needed to fully suspend the bottom sediments. As is shown in Fig. 8(a),
it takes more than 7000s to fully remove the sediments with the inlet
velocity at 5 m/s. Compared with this, Fig. 8(d) shows that only
approximately 900 s is needed to get a similar result with the inlet
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H. Yuan et al. Ocean Engineering 130 (2017) 188198
Fig. 9. Experimental results of sediments distribution with dierent inlet velocity: (a) inlet velocity at 1.58 m/s; (b) inlet velocity at 3.16 m/s; (c) inlet velocity at 4.74 m/s; (d) inlet
velocity at 6.32 m/s.
velocity at 20 m/s. And similar phenomenon can be observed in the also been detected in Fig. 8 and Fig. 9.
experimental study. With dierent velocity at inow-pipe inlet, the average sediments
volume fractions of ballast water at the same moment are also quite
dierent. When t=1000s, the sediments volume fractions on the tank
5.4. Average sediments volume fraction on the monitoring lines bottom (z=0 mm) are obtained. With inlet velocity at 5 m/s, 10 m/s,
15 m/s and 20 m/s, this parameter decreases to approximately 22.3%,
According to the initial conditions made in this simulation, the 8.6%, 2.5% and 1.3%, respectively. This indicates that higher inlet
average sediments volume fractions on each monitoring line are velocity results in a better sediments suspension on the bottom.
obtained, shown in Fig. 10. Similarly, the ow time is also selected Besides of the tank bottom monitoring line, other monitoring lines
as the variable parameter. Noting that when t=0 s, the corresponding are all found decrease drastically as the inlet velocity increases. Thus it
sediments volume fraction on dierent monitoring lines are at dierent is an eective method of removing the sediments by increasing the inlet
values. As it was assigned in the initial conditions, for monitoring lines velocity of inow-pipe.
of z=0 mm, 10 mm and 20 mm, the sediments volume fraction are all
60%; while for monitoring lines of z=30 mm and 40 mm, this value are
both at 0. As time varies, it is found that the sediments volume fraction 5.5. Energy consumption of the pump at dierent inlet velocities as
draw curves dierently. On the monitoring lines of z=0 mm, 10 mm the sediments proportion in initial sediments layer varies
and 20 mm, where these lines are within the initial sediments layer, the
sediments volume fractions decrease rapidly from 60% to less than Since the circulating pump is the only energy consumption compo-
20% over time, and then they draw slightly decrease to 0. On the nent in this system, its energy consumption is the key parameter to
monitoring lines of z=30 mm and 40 mm, it is noted that the sediments evaluate the performance of this system. Generally, the energy con-
volume fractions rst climb up to 1030% before decrease gradually to sumption of the circulating pump is dened as:
0. This is attributed to the following reason: as the sediments near the
WP = (Ebw + Wloss ) P (19)
jet holes are stirred up, they are entrained by the injected water and
accumulated on the right bottom of the ballast tank rstly, and then
Ebw = (P0 P1) mt / m (20)
these sediments are removed slightly over time. This phenomenon has
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H. Yuan et al. Ocean Engineering 130 (2017) 188198
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H. Yuan et al. Ocean Engineering 130 (2017) 188198
Acknowledgements
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