Sullair DS Series Oil-Free Air Compressor

75-280kW

www.sullair.com.au | 1300 266 773

Sullair Capabilities

Since 1965, Sullair has been recognised worldwide as an innovator and leader in rotary screw
compression and vacuum technology. Our durable air compressors feature the legendary Sullair bulletproof
air end, precision-engineered for maximum performance with leading-edge rotary screw technology.

Underlying Sullairs leadership is a dedication to excellence and a commitment to innovation. Sullair is

constantly exploring new ideas and seeking new ways to meet industrys need for increasingly energy
efficient compressed air and vacuum solutions.

The award-winning air end design sets the industry standard and delivers the quality and reliability you expect
from a leader. And as a premiem provider of compressed air solutions, we take great pride in the production
of systems that will provide a steady source of air tomorrow just as they do today.

With more than 40 years of experience, Sullair has been utilising modern technology and advanced
manufacturing process providing its customers with high quality air compressors and vacuum systems.

Sullair provide high quality products and services to a range at various industries including Food & Beverage,
Construction, Mining, Oil and Gas.

Class 0 Oil - Free Certification

Sullairs DS Series Oil Free Compressors provide high quality 100% Oil Free
compressed air. The air quality delivered by our compressors are certified by
TUV to be in compliance with ISO8573-1 Class 0.
40 Years of Technological Innovation

Using the most modern technology, equipment and advanced manufacturing process, Sullair provides global
customers with high quality Air Compressors, Vacuum Systems and a wide range of accessories.

The Sullair DS Series Oil Free air compressors are designed to deliver 100% Oil Free air with unparalleled
reliability while providing ease of operation and remarkable performance. Some of the features of the DS
Series Oil Free air compressors include:

Latest patented screw profile manufactured to high precision levels

Specially designed bearing to replace the balance piston which is easily damaged
5-7 teeth design for the high pressure rotor for better efficiency
High Pressure air end made of stainless steel suitable for use in harsh conditions
Coating of Low Pressure air end in compliance with FDA standard ensuring complete safety and higher
reliability
Four floating carbon rings as air seals with an additional labyrinth oil seal
Ideal operating rotor speeds (Including VSDs) ensuring minimum internal leakage and better operating
efficiency

Sullair Technology
Utilizing Computational Fluid Dynamics, modern equipment and advanced manufacturing techniques, Sullair
designs, manufactures, assembles and tests the oil free compressors which have been known around the
world for their design, outstanding craftsmanship and superior quality.

Sullairs Commitment to Innovation

Sullair is constantly exploring new ideas and seeking new ways to meet industrys need for increased energy
efficient products.

Traditional oil-free compressors have lower air end lifetime and efficiency when compared to oil lubricated
screw compressors. Though the rotors are made of carbon steel and have thick coating, the efficiency of the
machine decreases dramatically with the wearing of the coatings which lead to a high failure rate of the high
pressure rotors.

The latest screw rotors developed by Sullair are engineered to maintain long-term stability and efficiency by
utilising a special profile, high quality materials and superior coating for both low and high pressure rotors.

100%
Efficiency 100%

95% Sullair DS
Other Compressors
90%

85%

80% Other Compressors

75%

Running Hours

Efficiency Curve of Screw Performance with Running Hours

High Quality Parts

Control Panel
The advanced control Panel on the DS series oil free
compressors has enhanced Protection, Communication and
Remote Control features also allowing for multi-computer
networking and centralized control.

Direct setting of operation parameters

Display of operation parameters
Predictive maintenance
Communication network through RS485/Ethernet

Motor

All motors used on the DS series Oil free compressors are high
efficiency, TEFC motors with F/H Class insulation and IP55
protection in line with current MEPS standards. The motors are
designed to facilitate continuous use of the machine under full
load conditions.

Gear Box Breather

The DS series Oil free Compressors come with a precise

vacuum generating system to ensure 100% oil free output
air quality. This is achieved through the use of a stable
venture injection device. The Gear box is maintained under
negative pressure to ensure no oil mist is produced. The
negative pressure gauge can also be set on site.

Independent Oil System

The DS series oil free compressor is equipped with a state of

the art lubrication system providing the machine with adequate
lubrication during all stages of operation. This includes pre
lubricating the equipment before start and maintaining the
lubrication at low speeds after turning off the compressor.
Adequate lubrication is also ensured with VSD machines
when running on lower loads. The oil pump provided can be
operated manually to circulate the oil when the compressor is
not in operation for long durations.

Gear
AGMA 12 Class Gear
Low noise, low mechanical loss
Air End
At the heart of the DS series Oil Free compressor is Sullairs
World renowned air end with our patented dry screw profile based
on decades of product experience and the latest technological
updates.
Stainless steel rotors on the high pressure airend.
Floating carbon rings and labyrinth oil seal ensure zero
contamination of oil in the airend.

Air Filter
The DS series oil free screw compressor comes with high quality
air filtration to ensure minimal contamination of compressed air.
Large filter area ~30% larger than conventional filters
Cyclopac filter housing to pre-filter large particulates
Low pressure drop across the filter
Easy maintenance and replacement.

Bearing
The DS series compressors are fitted with heavy duty
Roller bearings specially made to ensure Precision fitting with low
frictional losses. The bearings are designed for a L10 lifetime of
100,000 hours.

Inlet Control Valve

The specially designed Load/unload Inlet control valve on the DS
machines are made for oil free compressors and provide high
reliability and low unloading power. With pneumatic control, quick
and easy change between load and unload, the inlet control valve
designed for long life and frequent loading and unloading of the
compressor.

Coolers
The intercooler and aftercooler on the DS machines are shell and
tube type designed for high heat transfer with low temperature
rise and are easy to clean. The coolers also come equipped with
integrated two stage condensate separator.
The oil cooler on the DS series compressors is optimally sized
shell and tube type cooler made of Stainless steel.
Variable Speed Drive

Sullair VSD Compressor

Compressed air is an important but energy intensive utility. Energy costs associated with operating an air
compressor exceed 70% of the life cycle costs. Analysis of different load profiles in various industry show up
to 70% variation in actual consumption of compressed air. Up to 35% of the energy costs associated can be
saved by using the right type of air compressor.

The Sullair DS series Oil free compressors are designed to provide the system with unsurpassed
flexibility and reliability improving the overall system efficiency. Within the operating frequency range, the DS
range machines maintain the highest power factor on the motor effectively improving product reliability and
performance at reduced loads. The VSD units also eliminate the need for Star Delta or other starters and
avoids high starting currents thereby extending equipment life and reducing operating costs.

Standard Sullair VSD Standard Sullair VSD

Compressor Compressor Compressor Compressor

Energy saved
due to VSD
Energy
Consumption
Energy
Consumption

Initial Investment Initial Investment

Maintenance Maintenance

Controller
The DS series VSD machines come with an integrated controller that
optimises the performance of the air compressor.

Modular design that is user friendly and easy to maintain

PID regulation function for optimised parameter setting
Innovative cooling method and coated circuit board that boost performance,
stability and increased life of the VSD unit
Strong communication capabilities supporting Modbus, Ethernet etc. through
RS485/USS ports
Trouble shooting made easy with simple diagnostic features
EMC filters

VSD Motors
The DS series compressors come with Invertor duty motors with increased
insulation strength to improve endurance and provide longer life. The
motors are designed to provide adequate cooling to the windings even at
low speeds. The motors utilize a special electromagnetic design, effectively
reducing harmful effects of harmonics and improve the output torque of the
motor at low frequencies.
Scope of Supply

Features of DS Series Air Compressor Optional Items

- Reliable oil free compressor rotors with FDA approved PTFE - Variable speed drive
Coating - Remote control operation
- Long bearing life and superior quality screw assembly - Hot discharge air (without after cooler)
- Highly efficient and energy saving AGMA standard gear design - Water cooled unit with Shut off valve
- High precision transmission gears for reliable operation and low - Motor anti condensation heaters
noise levels - Motor winding temperature sensors
- Independent oil pump design ensuring adequate lubrication to
bearings and gears.
- Easy to maintain two stage compression
- High efficiency TEFC motors
- Intelligent compressor controls with sequencing abilities
- Oversized air filters with large surface area and high filtration
efficiency
- Easy to maintain Stainless steel intercooler and aftercooler with
high heat transfer
- Highly reliable Stainless steel shell and tube type oil cooler with
long service life
- Environmentally friendly design with safety features

Technical Specifications
DS75-280 Air Compressor

Capacity (m3/min*) at Working Pressure

Model Motor (kW) Weight (kg)
7 bar 8 bar 10 bar
DS75 75 13 13 11.1 2650
DS90 90 15.8 15.8 13 2750
DS110 110 20.2 20.2 15.8 2900
DS132 132 22.5 - 18.7 3000
DS145 145 22.5 22.5 20.2 3100
DS160 160 30 30 25 4500
DS200 200 37.8 37.8 31.4 4600
DS250 250 46 46 39.2 4700
DS280 280 50.5 50.5 43 4750

Note: Every Model can provide VSD Compressor

Dimension and Connection

Model Cooling Length (mm) Width (mm) Height (mm) Discharge Size
DS90 - 145AC Air Cooled 3165 1750 1889 DN65
DS75-145WC Water Cooled 2650 1700 1800 DN65
DS160-280WC Water Cooled 3300 1900 2100 DN100
Service and Support

Sullair offers total compressed air solution to help users reduce operation cost and improve productivity by
analyzing, managing and controlling compressed air systems.

Sullair Australia provides nationwide air compressor servicing and support for all compressors, regardless
of make of model. So whether you're a mining operation in the Pilbara, manufacturing plant in Melbourne or
a panel shop in Mackay, our fully equipped team of expert factory trained technicians are there to keep your
compressor running.

Our staff are routinely trained in the latest innovation and solutions, in order to be quicker with the servicing
of your products. In fact, continuous improvement is our key to working better and more efficiently.

Sullair also provides a range of support services which include:

Installation and commissioning service

Breakdown service

Preventative service

Air end rebuild service

Partner Care maintenance service

Customised maintenance service

At Sullair, we strongly believe that prevention is better than cure. That's why we implement a predictive
maintenance approach, which is designed to reduce your unexpected costs and equipment downtime. We
are passionate about compressors, and want to make sure that you use them to their full potential.

We can even help you evaluate, monitor, and manage your compressed air system, ensuring your
compressed air supply and demand requirements are optimized for cost efficiency. Talk to one of our expert
team members.

The Quality Management System of Sullair Australia has been approved by Lloyds Register
Quality Assurance Limited. The Quality Management System is applicable to collaborative
design, sales, stockholding, repair and on-site servicing of compressor systems and associated
compressed air equipment.

Nationwide 24/7
Compressor Service & Support

Contact Us
P: 1300 266 773
E: sales@sullair.com.au Branch
Distributor
W: www.sullair.com.au Air end rebuild centre