Professional Documents
Culture Documents
Presenter
Prof Emmanuel Chanda
The University of Adelaide, Australia
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Objectives
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Module 1
Strategic Mine Planning
1. What is strategic planning?
3. Mining strategy
4. Feasibility Studies
5. Exercises
Open Pit Mine Planning and Design 5
Overview/scope
Big picture mine planning and design process
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Tactical Mine
Planning
Strategic Mine
Planning
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Business Strategy
Mine Planning
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Decision-Making Behaviour:
Risk Averse seeks other business goals
Risk Neutral seeks maximise NPV
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Activity 1:
Work in Groups of 2-4
To plan a new open pit mine in Kerman Province. List all the
data required to perform a feasibility study and where
these data would come from.
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Technical Aspects:
Once the geological features are understood and the
physical characteristics of the ore body are determined,
the main technical decisions that follow are:
Mining method selection
Processing route
Scale of operation (size)
Mining sequence
Selective cut-offs (e.g. cut-off grade at the mine)
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MARKET
Geological Metallurgical
Model Model
Mining Processing
Method Route
Geotechnical Environmental
Model Model
Scale of Mining
Operation Sequence
Selective
Cut-offs
MINE PLAN
Open Pit Mine Planning and Design 17
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Economic considerations
For example:
In massive, disseminated deposits that are close to
surface, open pit mining is more productive than an
underground
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Markets
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Processing route
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Mineral
Liberation Comminution
Unacceptable
Classification
Acceptable
Separation Concentration
Physical Chemical
Open Pit Mine Planning and Design 25
Factors to consider
Products recovered
Recoveries and achievable grades
Environmental aspects
Market considerations
Capital and operating costs
Cycle times
Mine plan
Cash flow and profitability
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Metallurgical tests
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Size-profitability-risk relationship
Scenario 500 kt/d
NPV Scenario 300 kt/d
(MUS$) Scenario 150 kt/d
Scenario 72 kt/d
3000
Risk
2700
2000
1000
Scale of operation
Open Pit Mine Planning and Design 30
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Minimum Ore
Exposure
yr-1 yr-2 yr-3 yr-4 yr-5 yr-6
Time
100 t (waste) 3
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4 Waste removal
1,000 5
6
Open Pit Mine Planning and Design 40
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+1,250
1,000
0
yr-1 yr-2 yr-3 yr-4 yr-5 yr-6
- 300 Time
- 1,000 - 800
-225 -546 +706
+1,250
1,000
0
yr-1 yr-2 yr-3 yr-4 yr-5 yr-6
Time
- 400
- 500
- 1,000
-331 -376 +776
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1,000 5
+1,250
1,000
0
yr-1 yr-2 yr-3 yr-4 yr-5 yr-6
- 100
Time
- 1,000 - 800
-83 -601 +776
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Economic evaluation
Summary of results
6
Discounted final
limit (Phase 5)
Breakeven final
limit (Phase 6)
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Considering an underground
alternative
2
NPV(1)
3
$ 800
4
5
6
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3
NPV(1)
4 $ 450
5
$ 200
6
$ 50
500 +450
+200
+50
0
3 6 4 6 5 6 6 Lifts
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Economic evaluation
(Open Pit vs Underground)
Optimum configuration
5
6
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Summary of evaluations
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Scoping Study
Preliminary Study
Risks
Origin of the FS
The Feasibility Study is a development of mine
valuation reports. These had remained almost
invariable from 1900 to 1960s.
More complex and larger mining operations in
1960s and 1970s required sophisticated studies
and reporting. The FS was developed which:
Brings together all aspects of an operation into
one study
Looks at the inter-relationships and tries to solve
any problems
Aims to determine technical and economic
viability of a project
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Feasibility Studies
Demonstrate that the project is economically
viable to the satisfaction of the Board, the
shareholders and all other stakeholders.
The FS enable the financing of:
Preliminary earthworks
Engineering construction
Infrastructure
Feasibility Studies
Provide a detailed analysis of all the
factors affecting a projects viability.
Enable determination of a go or no
go decision
Have become an aid in obtaining
financial backing
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Phases
Scoping Study
Pre-Feasibility Study
Final Feasibility Study
Scoping Study
The Scoping Study is a preliminary investigation into a
project between a back of envelope and a pre-feasibility
study, or an assessment of necessary size, grade of a
target to explore.
It may also be called a Concept(ual) Study.
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66
Open Pit Mine Planning and
Design
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Open Pit Mine Planning and
Design
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Requirements of a FS to be
bankable
A FS must be;
Credible
Definitive
Relevant
Independent
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Open Pit Mine Planning and
Design
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Open Pit Mine Planning and
Design
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Rudenno, 2008
Open Pit Mine Planning and Design
75
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Open
MCA Pit MineinPlanning
- Risk Assessment and
Mine Planning Design
and Design
77
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Cost Accuracy
Scoping Preliminary Feasibility Project Control
Study Feasibility Study Estimate
Order of
magnitude Equipment factor Definitive;
Forced detail estimate
Capacity factor estimate Fall out detail estimate
estimate
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TECHNICAL RISKS
OH&S RISKS
POLITICAL
RISKS
Conclusion
Strategic planning (SP) involves developing a range
of options, carrying out some form of evaluation,
assessing criteria and decision-making.
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Activity 2:
Individual learning
Refer to worksheet 1
Development of a mining strategy: open pit and/or
underground?
Module 2
OPEN PIT OPTIMIZATION
What you will learn:
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0.3%Cu -$1.13/t
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Calculating Costs
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Include
Any cost which is directly proportional to the tonnes
or units of product:
Fuel oil
Wages
Spare parts
Explosives
etc
Include
Time costs which would stop if mining
stopped:
Site administration
Site infrastructure maintenance
Interest on working capital loan
Fall in resale value of equipment
Capital replacement
Truck purchase (long project)
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Dont Include
Time costs which continue whether
you continue mining or not
Up-front/sunk costs
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Activity 3:
Individual learning
Refer to worksheet 2
Block Values and Cost Calculation
Resource
Mine survey
Classification
position in mine
Ore Reserve Model
sheet
and design slope parameters
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Activity 4 :
Individual learning
Refer to worksheet 3
Pit Optimisation Task 1
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etc
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-30
-80 -80
+100 +100
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Lerchs-Grossman Algorithm
Works with block values
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Lerchs-Grossman Algorithm
Works with block values
Lerchs-Grossman Algorithm
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Activity 5 :
Individual learning
Refer to worksheet 3
Pit Optimisation Task 2
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4) Blending requirements
There are cases where blocks should be
blended with others to be classified as
ore. But that again requires a mining plan in
advance.
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Data Import
Import
+
3D Borehole
Processing
Geological Interpretation
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Optimisation/Design
Major optimisation programs based on Lerchs-
Grossman algorithm:
Whittle FX
Strategic Mine Planning Software
Constrains:
Economical
Geometrical No access constrains
Operational No haul road/ramp
Open Pit Mine Planning and Design 118
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Optimal Pit
Mine Design
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Mine Design
Geomechanics/Geotechnical
Access constraints
Equipment selection
Ventilation network (underground)
Rehabilitation
Environmental constraints
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Scheduling
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Optimizing Production
Schedules
+ =
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Activity 6 :
Individual learning
Review the following technical paper:
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Yu (2014)
Open Pit Mine Planning and Design 132
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Waste Dump
Optimisation- how?
MINEMAX Software
Simultaneous pit and waste dump design
Dump modelled as blocks
WHITTLE Software
Dump optimisation as mirror image of open pit
optimisation
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Module 3
PRODUCTION SCHEDULING
What you will learn:
Scheduling Software
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Typical Timeline
Year
-2 -1 +1 +2
Pre-production
(Development Production
Construction)
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Inputs
The scope of the work to be done from Mining
Layout Designs
Rates at which this work is normally prepared,
from Key Performance Indicators (KPI)
Labour working hours and rosters from
Strategic Planning module
Plant capacities, from the Strategic Planning
modules
Production schedules, Ore reserves, tonnes and
grades, recoveries and dilutions
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Scheduling Packages
XPAC
iGannt
MS Project
MS Excel
Whittle 4D
In-house
XPAC
Developed by Runge Software
Business focussed mine scheduling application
Specifically developed for forecasting, reserve
database and mine scheduling management of all
types of mineral deposits and mining methods
Easy-to-use tools for the adaptation, analysis and
scheduling of mineral resources
Designed for surface/underground coal mining
Has limitations in underground mining or in pits with
complex geometries
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iGantt
Developed by MineMax
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Activity 8 :
Individual learning
Refer to worksheet 4
Production Scheduling
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Module 4
Cut-off grade optimization
1. Background
2. The model
3. Example 1: an hypothetical case
4. Example 2: a copper open pit mine
& mill
5. Conclusions
6. References
1. Background
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2. The model
Final product
Concentrates Qr
Ore
Qc
R
C
Cut-off gx
Slag
Qm Tailings
Waste
M
Open Pit Mine Planning and Design 155
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P s - r Qr c Qc m Qm f T (1)
As Q r Q c g y
P s - r g y c Qc m Qm f T (1a)
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Qm
Qc
V
W
gx Grade
P P2 P3 P4 Pn
0 Time
W
PW
V (2)
(1 d)T
Open Pit Mine Planning and Design 160
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If time T is small:
(1 + d)T 1 + dT (3)
Replacing in (2):
PW
V (4)
(1 d T)
Re-arranging:
Re-arranging:
v = V - W = P - dVT (6)
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v s r Qr c Qc m Qm f d V T (7)
In equation (7), time T depends on the
stage that limits the pace at which ore is
mined
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Qm
In this case, T
M
m f d V
v m s r Qr c Q c Qm
M
Max vm v m
0
g
s - r Qc g y c Qc
Therefore:
c
gm
s r y
Open Pit Mine Planning and Design 166
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Qc
In this case, T
C
f d V
v c s r Qr c Q c m Qm
C
Max vc v c
0
g
s - r Qc g y c f d V Qc
C
Therefore:
c
f d V
gc C
s r y
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Qr
In this case, T
R
v r s r
f d V Q c Q m Q
R r c m
Max vr v r
0
g
Therefore:
c
gr
s r
f d V y
R
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gmc: Mine-Plant
gmr: Mine-Refinery
grc : Refinery-Plant
Mine-mill example
f
Qm
gm gmc gc Grade
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Mine-Concentrator
m f d V
v m s r Qr c Q c Qm
M
f d V
v c s r Qr c Q c m Qm
C
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Gmc = gmc
vm vc
gm gmc gc g
Gmc = gm
vm vc
gmc gm gc g
Gmc = gc
vm vc
gm gc gmc g
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vr
vm vc
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Grade-tonne relationship
f(t)
Grade
Quantity
interval
0.0 0.1 100
0.1 0.2 100
0.2 0.3 100 100
. .
.
0.9 1.0 100
1000
0 0.5 1.0 g
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c
f d V For V = 0
gc C 0.40
s r y
c
gr 0.16
s r
f d V
y
R
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P = 216.7
PV@12y and 15% = 1174
Second iteration
c
gm 0.10
s r y
c
f
d V For V = 1174
gc C 0.58
s r y
c
gr 0.25
s r
f d V
y
R
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PP 1
1
3
1
3
2 4
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5. Concluding remarks
Lanes cut-off grade model is a first attempt to
define economically what material is ore in a
life-of-mine (LOM) plan
It requires a holistic view of mining in that the
optimisation needs a preliminary LOM plan.
That is, a final pit limit, pushbacks design and
scheduling based on a breakeven cut-off - the
mine or plant cut-off grade, for instance
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Activity 8 :
Individual learning
Refer to worksheet 5
Cutoff Grade Optimisation
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6. References
Kenneth F. Lane - The economic definition of ore, Mining
Journal Books, London 1988
Kenneth F. Lane - Choosing the optimum cut-off grade,
Colorado School of Mines Quarterly. Vol. 59-4, 1964, pp. 811-
829
Blackwell, M. Some aspects of the evaluation and planning of
the Bougainville copper project, Decision-Making in the
Mineral Industry, CIM Special Vol 12, 1971 pp. 261-269
Module 5
Mine Planning Software
Software Packages
Categories
Capabilities
Providers
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Mapping Software
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Geological Modelling/
Resource Estimation
Geological Modelling/
Resource Estimation
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Mine Design
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Financial Evaluation
Optimisation/Risk Analysis
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Simulators
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Virtual Reality
Summary
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Module 6
mine to mill optimisation
Concept embraced and practiced by mining
companies
The philosophy is base on:
Characterise
Track
Measure
Model
Potential to save mining companies thousands of
Dollars
Drilling
Blasting
Loading
Hauling
Milling (Crushing, grinding)
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Degree of fragmentation
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Exploration Drilling
Intact rock data
Crushing/grinding
Mineralogy data
Energy data Ore body modeling and
Bond's Work Index Fracture frequency data pit design
Settings
Process
Voids ratio* Hole deviation monitor
LCM Geophysical data
Optimization
TKPM rating
Real time drilling data
Autonomy
Blast design,
Routing data
Excavation/Loading
Load-Haul
Digability* S01U264007
Blast Design
Dig rate* 120
Dipper design 80
60
S01U264007
35.2Mtpa ROM Target
VOID
Power consumption 40
20 Powder factor
Swing analysis 0
1 10
Size (mm)
100 1000
Explosive
Autonomy
Muckpile properties
Blast Modelling
Size distribution*
Displacement model
Voids ratio*
Fly rock
LCM
Heave mechanics
Visualization
Density
Optimum Fragmentation
Examine individual components and the whole system
Goal: achieving a prescribed level of fragmentation at
minimum cost
In-situ ore with particle size considered to be very large
and reducing to size in the order microns (eg -80 mesh).
Measuring Fragmentation, how?
Diggability (BCM/HR)
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Fragmentation evaluation
Measurement of parameters- correlate with
fragmentation
Photographs are taken from muck pile, digging face,
moving truck, etc.
Crusher monitoring - energy, feed, product size,
throuputghput
Shovel monitoring- load, wait, down time, swing, power
Case Study
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Case Study
Modeling Muck Pile Fragment Size to Optimize
Excavator Productivity in Open Pit Mining
Prominent Hill
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Prominent Hill
Prominent Hill
Camera
Photo of muckpile
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Prominent Hill
Prominent Hill
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Prominent Hill
Prominent Hill
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Module 7
Equipment Selection
Simulation modelling using GPSS/H Case Study
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Project Development
Development at Wilcherry Hill is proposed in three
phases; stage 1, 2 and 3.
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Methodology
Aim
Simulation and animation model using the Stage
1 layout of the mine
Determine the optimum number of shovels and
trucks required for this mining scenario
Provide the company with a model they can use
for many what if? scenarios.
Programming in GPSS/H
Approximately 1,200 lines of computer code were
used to model this mining scenario
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Methodology
GPSS/H Simulation Main Commands
Methodology
Variables, User Information and Generate
Variables:
REAL &X,&Y,&Z,&A,&B,&C,&D,&E,&F,&G,&H,&I
User Information:
PUTSTRING (' ')
PUTSTRING ('HOW MANY TRUCKS?')
PUTSTRING (' ')
INTEGER &TRUCKS
GETLIST &TRUCKS
Generate:
GENERATE 3,,0,&TRUCKS,,12PH,12PL
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Methodology
Animation
Methodology
Mine Layout (Draw, Class and Paths)
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Methodology
Run
Methodology
Animation
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Methodology
Animation
Results
Assumptions
HD 785
EMPTY: 72 t
LOADED: 164 t
LOADED SF: 147.6 t
ORE WEIGHT: 75.6 t
STRUCK BODY CAPACITY: 40 m3
ORE SPECIFIC GRAVITY: 4
FULL STRUCK LOAD ORE WEIGHT: 160 t
HOURS PER SHIFT: 8
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Results
Ore Results
TRUCKS: 3 4 5 6 7
ORE DUMPS PER SHIFT: 9 13 17 20 23 DUMPS
STOCKPILE DEPOSITION PER SHIFT: 1440 2080 2720 3200 3680 T
STOCKPILE WITHDRAWAL RATE: 180 260 340 400 460 T/HR
COMPARISON (IRONCLAD): 291 T/HR
Results
Ore Results
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Results
Waste Results
TRUCKS: 3 4 5 6 7
WASTE DUMPS PER SHIFT: 68 87 104 123 142 DUMPS
DUMP DEPOSITION PER SHIFT: 5140.8 6577.2 7862.4 9298.8 10735.2 T
DUMP RATE: 642.6 822.15 982.8 1162.35 1341.9 T/HR
COMPARISON (IRONCLAD): 885 T/HR
Results
Waste Results
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Conclusion
TALPAC simulations
Number of shovels: one shovel
Number of trucks: six trucks
Open Pit Mine Planning and Design 251
Acknowledgements
Postgraduate Students:
Sophie Mellor
Jian Liu
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Cost Estimation
Capital Costs
Operating Costs
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Direct operating
# of Milling Costs costs, total
machines operating costs,
Production Rate for (ownership and direct operating
required
each equipment capital costs) costs +
maintenance -
Ore and Waste
Mining Costs
# of production &
support employees Productivity
(tonnes/manshift)
salaries
Total Mining Cost = Total
Operating Cost + ownership Cost
Other Costs Materials,
supplies, power
and labour costs Total Mining Cost
($/hr or $/m or
$/tonnes)
Ore and waste
Operating Costs separation will be
Open Pit Mine
madePlanning and Design 272
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Module 8
Financial Technical Modelling
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REVENUE ASSUMPTIONS - 1
World market prices dominant but hard to
predict
World economic conditions are volatile
Uneven outlook throughout the world
Supply and demand dominates - excess
supply is usual but not now (China!)
Potential for major economic disruptions,
e.g. oil price shocks, Soviet collapse, GFC,
war, China effect, etc.
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PROJECT FINANCE
SOURCES OF FINANCE
EQUITY:
New Issues (shares, options, hybrids, units)
Asset sales
Retained earnings
Term loans
Securities (bills, bonds, notes, debentures)
Commodity loans-Leases
Project finance
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EVALUATION GUIDELINES
Made at a point in time
Sunk costs (dont worry!)
Constant $ or current $
For comparing alternatives, make sure
techniques used permit fair comparisons
Computer financial models (spreadsheet
modeling)
Investment decision versus sale/purchase
evaluation
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FRAMEWORK OF EVALUATION
A construction of cash flows - in and out
Express every aspect in terms of cash
Express uncertainty in ranges of values,
creating multiple models of the one project
Cash flows not accounting profits
Evaluate on a stand alone basis
Ignore side issues unless the side issue is the
purpose of the project
CASH ($):
Cash is the lifeblood of the enterprise
Cash flows are actual $ spent or received
Non-cash items (e.g. depreciation) are important as
far as they affect cash flows
Project cash flows for a period are inflows minus
outflows - may be +ve or -ve
Periods are usually years; may be quarters or
months, depending on the size of the project
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WORKING CAPITAL
Component of initial Cap. ex. - to fund op.
costs until sales revenues arrive - in theory
recovered at end of mine life
Required throughout project life but generally
supplied by sales revenues
Itemised on a period by period basis in
detailed financial models
Avoid double counting in financial model but
must be counted in initial funding
requirement
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CURRENCY
Local currency (A$ for Australian projects in Australia)
Because costs in local currency
Convert revenues to local currency
Forecast exchange rates can dominate the evaluation
Foreign projects in host country currency - limited
conversion to A$ needed
In cases of foreign country hyperinflation, use a stable
currency, e.g. US$, if sales revenues in US$
EXCHANGE RATES
$ EXCHANGE RATE IS QUITE VOLATILE
Moves with commodity prices but affected by other
influences as well.
Forex turnover in all currencies in Australian market
represents 4.3% of global turnover, 7th largest forex
market in the world.
A$/US$ pair ~45% of total turnover. Euro/US$ pair ~14%.
A$/JPY only 1%
Aust. forex market grew with world market. Also, helped
by carry trade and hedge fund activity, plus growing funds
under management in Australia seeking to invest
overseas. Bulk of trades with overseas FIs
Aust. banks hedge ~ 100% of forex deals.
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CONSTANT VS CURRENT $
$ change in value over time
Constant $ - generally average value of $ of the day
at time of evaluation, preserved throughout project
life.
Current $ - $ of the day for each period in the future
- requires calculation of the change in value from
period to period, i.e. usually inflation rates
Costs affected by local inflation, revenues by world
inflation, up to a point. Mineral commodity
revenues controlled by supply and demand most of
the time.
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INTEREST RATES
A function of the time value of money
On debt, represent low risk return
Therefore, risky investments offer higher
return
Diversified equity investments offer about
6% above the risk free rate
Government bonds represent risk free rate
Interest rates and discount rates closely
linked
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CURRENT $ TO CONSTANT $
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PROJECT PERIODS
Equal length periods cover entire life of project
Permits use of standard compound interest
relationships and rules
Periods = years, generally
May be quarters or months for small projects
Project commences with the first period of
investment
Evaluation relates to beginning of first period
SUNK COSTS:
Past expenditures have no bearing on the
evaluation,e.g., exploration expenditure.
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Generally conservative
PAUSE REFLECT!
Revenue assumptions
Sources of finance
Cash
In- Outflow $
Lagged revenue
Sunk Costs
Project periods
WACC
Cost of Capital
Currency, Exchange rates
Constant vs Current $
Working Capital
CAPM
Interest rates
Equity vs Debt Financing
Royalties
End of period convention
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DEPRECIATION
Depreciation is the means of recovering capital
expenditure
Depreciation deducted from cash flow to
determine taxable income, and thus tax payable
Depreciation then added back to after tax profit
to determine period cash flow
Dividend payments are not part of the project
evaluation.
Positive NPV of cash flows mean capital has
been serviced at the discount rate while
invested, has been recovered and excess return
has been received
Capital Expenditure
Expenditure providing for mine operations for
longer than one year
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ROYALTIES
Charge levied by State or Federal Government in
return for permission to mine
LAGGED REVENUE
Example: Smelter pays to the company based
on the waiting period to produce the expected
amount of product depending to the shipping
capacity.
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Module 9
Dewatering and Pump
Selection
Case Study
Pump & Pipe Selection
Pumping Costs
Introduction
Proposed mine is in the Mudgee area of NSW
Populated towns nearby in every direction
Long history of coal mining in the Central West
NSW with several active coal mines nearby;
deposits of high-grade coking coal are endemic
The old abandoned open cut mine had 4 identical
pits. Water has filled these pits to an average depth
of 50m
Coking coal prices are expected to rise, thus
prompting a review of the feasibility of
recommissioning and extending the abandoned
mine pits
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Mudgee
Sydney
Objectives
Design a suitable
system to dewater the
pits ahead of the
mining operation
Determine capital
costs and pump
operating costs per
year
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Methodology
3 methods of water volume estimation:
Volume by Integration
Volume by Parts
Volume by using a modelling program eg
AutoDesk Inventor
Dewatering times, depth of water with time
Calculation of required pump head over water
depth at different velocities/pipe diameters
Pipe system selection and costing
Dimension
70m wide, 75o highwall, 36 lowwall of spoil
80m high, 9m thick, dipping at 6
Depth of water 50m
Infrastructure setting
Top Overburden
In situ density
lowwall
highwall =36
89 m
=75
Waste 2.3t/BCM
Bottom
Overburden
Coal 1.4t/BCM
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Method#1
Estimate volume by parts
The dimension of the water in the pit can be
considered as different parts adding together:
Volume/m3 Formula
Rectangle
Low Wall
Edge 2
High Wall Paramete Formula Value
Edge 2 r
Sides 2 x 70
2 y 1km-2b 973.21
Corners 1 2 2 h 50
3 a 68.82
Corners 2 2 tan 36
3 b 13.40
Open Pit Mine Planning and Design tan 75 318
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Method #2
Estimate volume by integration
Looking at the model from top, we can evaluate width X and length Y
in terms of the
incremental height Z:
() ()
=
+ +
2()
=
+
Therefore, the volume is calculated by integrating the area of the cross
section over the height of the model:
= = .
0 0
2 22
That is, = 3
+ 3 + 2 + 2 + +
This confirms the volume by parts. By inputting known variables,
volume of the water in the pit is 5.49x106 m3
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Method #3
Estimate volume by using Inventor
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Method #3
Estimate volume by using
Inventor
Dewatering time
The disposal flow rate limit is 200 L/s,
therefore the dewatering time can be
calculated:
Volume of Rate of de- Time to Number of Total time
water per watering dewater pits taken for
pit (m3) (m3/s) one pit dewatered dewatering
(days) per year (years)
V Q T=V/(Qx24x N=365/T TT=Nx4
60)
5490065 0.2 317.7 1.15 3.48
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50.00
40.00
y = -0.0001837707x2 - 0.0958277546x + 49.5843902089
Depth of Water
R = 0.9996479452
30.00
Depth
20.00
10.00
0.00
0 50 100 150 200 250 300 350
Days Since Dewatering Commenced
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Calculation Example
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105
95
Required Pump Pressure Head
85
2.829421211 0.3
75
0.439714514 0.761
1.123896216 0.476
65
1.390120911 0.428
y = -x + 109.53
55 1.763489674 0.38
2.228982782 0.338
45 y = -x + 96.312
y = -x + 89.115
35 y = -x + 85.056
y = -x + 82.993
y = -x + 80.325
25
0 10 20 30 40 50 60
Water Depth
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Pump selection
Must be capable of meeting largest flow rate
Must be capable of pumping largest pressure head
Relatively acceptable costs
ALLIGHT SYKES-HH220I
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350
300
250
y = -0.0003x3 + 0.0837x2 - 4.411x + 187.66
kW
200
150
100
50
0
20 40 60 80 100 120 140
Total Head (m)
Pump selection
Features:
Diesel, electric or hydraulic drive
Low fuel usage, reduced engine size
Lower maintenance costs
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Keep in mind:
Velocity must be high enough to prevent too
much settling
280
kW Required by Pump
230 0.761
0.476
0.428
180 0.38
0.338
0.3
130
80
0 50 100 150 200 250 300 350
Time (Days)
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System Costs
Change in Costs per System with Increasing Pipe Diameter
700000
600000
500000
400000
Cost ($)
200000
100000
0
0.25 0.35 0.45 0.55 0.65 0.75 0.85
Pipe Diameter (m)
TOTAL $303301.5
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What Have We
Achieved?
Fundamentals of open pit mine design and
current developments in planning and design
methodology,
Current industry practices to maximise
economic return (technology, operations).
Open pit mine planning and design process in
theory and practice,
Unit Operations Drill-Blast-Load-Haul
Mining Economics
Apply this knowledge to plan/evaluate new open
pit projects and/or existing mines.
Open Pit Mine Planning and Design 335
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