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Shell ID 1000 mm

Shell Length 2500 mm


Position Horizontal
Design Pressure P 5 bar
Design Temperature T deg C

Allowable stress at design Temp Sd MPa D/2h K


Allowable stress at ambient Temp Sa MPa 3 1.83
Corrosion allowance 3 mm 2.9 1.73
2.8 1.64
2.7 1.55
2.6 1.46
2.5 1.37
2.4 1.29
2.3 1.21
2.2 1.14
2.1 1.07
2 1
1.9 0.93
1.8 0.87
1.7 0.81
1.6 0.76
1.5 0.71
1.4 0.66
1.3 0.61
1.2 0.57
1.1 0.53
1 0.5
Vertical
Horizontal
static head = * g * h = 0.098067 bar
1000 kg/m3
g 9.80665 m/s2
h 1m
Circumferential joint Efficiency E 0.85
Longitudinal joint Efficiency E 1
Design Pressure P 5.10 bar
Design Temperature T 150 deg C
Dish ID D 1000 mm
MOC of Dish SA-516 Gr.70
Allowable stress at design Temp Sd 138 MPa
Allowable stress at ambient Temp Sa 138 MPa
Corrosion allowance CA 3 mm
Depth of head h 250 mm
D/2h 2.0
K 1

As per ASME SEC VIII Div 1 Appendix 1-4 ( c )


Minimum required thickness of dish

t=PDK + CA = 4.848 mm
2SE-0.2P

Minimum provided thickness of dish = 6 mm


Nominal thickness = 8 mm

Maximum Allowable Working Pressure as per Appendix 1-4 ( c )


For corroded thickness MAWP

MAWP = 2SEt = 8.275 bar


KD + 0.2t

Maximum Allowable Pressure New & Cold Cond as per Appendix 1-4 ( c )
For new and cold condition MAPNC

MAPNC = 2SEt = 16.540 bar


KD + 0.2t

Actual Stress at given pressure & thickness, corroded

S = P(KD+0.2t) = 85.019 MPa


2Et

Straight face required thickness as per ASME SEC VIII DIV 1 UG-27 ( c ) (1)
Minimum thickness of straight face.

t= PRi + CA = 4.851 mm
SE-0.6P

Percentage Elong. Sec VIII Div 1 ,UCS-79 (75*tnom/Rf)*(1-Rf/Ro)


Centreline diameter = [D+t] = 1006 mm
Rf = 0.17*[D+t] = 171.02 mm
% elongation = 3.508
Circumferential joint Efficiency 0.85
E
Longitudinal joint Efficiency 0.85
Design Pressure P 5.10 bar
Design Temperature T 150 deg C
Shell ID D 1000 mm
MOC of Shell SA-516 Gr.70
Allowable stress at design Temp Sd 138 MPa
Allowable stress at ambient Temp Sa 138 MPa
Corrosion allowance CA 3 mm

As per ASME SEC VIII Div 1 UG-27 ( c ) (1)


Minimum required thickness of dish

t= PRi + CA = 5.179 mm
SE-0.6P

Minimum provided thickness of dish = 14 mm

Maximum Allowable Working Pressure as per UG-27 ( c ) (1)


For corroded thickness MAWP

MAWP = 2SEt = 50.940 bar


Ri+0.6t

Maximum Allowable Pressure New & Cold Cond as per Appendix 1-4 ( c )
For new and cold condition MAPNC

MAPNC = 2SEt = 64.603 bar


Ri + 0.6t

Actual Stress at given pressure & thickness, corroded

S = P(Ri+0.6t) = 13.811 MPa


2Et

Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro)

Centreline diameter = [D+t] = 1014 mm


Rf = [D+t]/2 = 507 mm
% elongation = 1.381
Design Pressure

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