SIEMENS 0-20400-41015-90

Z u st n d i g e S t e l le : b e r n e h m e n d e S t e l le : n d e r u ng : Dok. E i n o r d n u n g s-N r . :
A rt :
I 2422 PC
E r st e l lt : G e p r ft : F r e i g e g e b en : S p r a c he S e i te :
:
04.04.07 W olf 04.04.07 Gem 04.04.07 W olf de 1/7
G l t i g f r : Entst a n d a us : E r sat z f r : Klassi f i k ati ons-Nr.: Datei :

PG

technical data sheet

preliminary

Project: Essar 3 Turbine Type: C160-1

Turbine No.: T-41015

1. max. allowable forces and moments at the terminal points 2

2. thermal expansion of the terminal points 3

3. Connection points 4

4. Foundation loads for the turbine 5-7

Rev Text Date Name Archive Rev Text Date Name Archive
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1. max. allowable forces and moments through pipe traction

Coordinate axes for flanges

Z (+)

+Mz
Y (+)
X (+)
+Mx
+My

Coordinate axes for flanges (The axis Z is always vertical on the flange sealing face)

Conn. Description Fx Fy Fz Mx My Mz
point kN kN kN kNm kNm kNm
no. +/- +/- +/- +/- +/- +/-
Live steam 2,35 2,35 4,50 1,70 1,70 3,30
Exhaust steam 15 15 25,0 5,6 5,6 11,5
Injection steam 3,2 3,2 6,3 2,3 2,3 4,6

The stated forces and moments only refer to the leakproofness of a flanged connection
with similar nominal bore and pressure stage.

For the turbine stability check, the actual forces and moments of the connecting pipes
have to be stated to the responsible department of SIEMENS Power Generation.

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2. thermal expansion of the connection points from steam turbine fixed point

Z (+)

+Mz
Y(+) X (+) Turbine-Axis (in steam flow
direction)
+My +Mx

load operation conditions

Conn. Description x y z
point no. mm mm mm
Live steam -5,67 -6,60 -3,59
Exhaust steam 0,03 0 -0,36
Injection steam -2,45 -2,42 -1,83

no load operation conditions

Conn. Description x y z
point no. mm mm mm
Live steam -7,10 -6,60 -3,59
Exhaust steam 0,06 0 -1,90
Injection steam -3,48 -2,42 -1,83

Note:
1. Thermal expansion from fixpoint of the turbine casing
2. Calculated at ambient temperature 20 C

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3. Connection points

Conn. DN PN Connect. Pipe- Norm

point Description typ diameter
no. inch lbs
Live steam 8 600 flanged ANSI
Exhaust steam 3050 x
1150
Injection steam 12 150 flange ANSI

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4. Foundation loads Turbine from steam turbine fixed point

Dynamic loads, operating condition

see data sheet for dynamic foundation analysis 1CW0050256

Component data

Benennung Gewicht Revisions- Drehzahl SS-Drehz Trgheits-

gewicht moment
Description Weight Rev.-weight Speed Tripspeed Moment of
inertia
kN KN min-1 min-1 kgm
Turbine (without Baseframe) 330 72
- Rotor 48,2 48,2 7059 7765 211,5
Baseframe with pipes 90

Coordinate axes

Z (+)

Y (+) +Mz
X (+) Turbine-Axis (in steam flow
direction)

+My +Mx

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Load point Static load Static Load at rated Loss of blade Load through thermal
torque expansion
(KN) (KN)
(KN) (KN)
(circulation) Fx Fy
Fz Fz longitud. transv.
1 - 51 + 21,7 -7 - 27 - 27
2 - 51 - 21,7 -7 - 27 + 27
3 - 51 + 21,7 57,4 - 27 - 27
4 - 51 - 21,7 57,4 - 27 + 27
5 - 54 + 13,7 89,5 - 27 - 27
6 - 54 - 13,7 89,5 - 27 + 27
7 - 54 + 13,7 155,6 + 27 - 27
8 - 54 - 13,7 155,6 + 27 + 27

Load distribution
(For safety reasons the total blade-loss-force of 591 KN is used for furthter calculation)
point of load is aprox. middle exhaust

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The stress analyst must exact calculate all possible load cases!

Data sheet for dynamic foundation analysis acc. to DIN 4024

Documentation Calculation
-1
Turbine speed range: 7059 - 7059 min
-1
Speed range of the prime mover: - min
Machine Turbine Gearbox pinion / wheel shaft Prime mover
Type: ATP2/C-160-1 Generator
1
Mass : 4553 kg kg kg
Balance quality Turbine Gearbox pinion / wheel shaft Prime mover
Normal operation 2.5 mm/s mm/s mm/s
2
Operating conditions : 6.3 mm/s mm/s mm/s
3
Fault conditions : 40. mm/s mm/s mm/s
4
Dynamic bearing forces Turbine Gearbox pinion / wheel shaft Prime mover
front bearing vertical 6.2 kN kN kN
horizontal 3.9 kN kN kN
rear bearing vertical 7.8 kN kN kN
horizontal 5.6 kN kN kN

Time-function of the 2-phases short circuit:

Mk ( t ) = [ M11 exp( D11 t) + M12 exp( D12 t) + M13 exp( D13 t) ] sin( OM t)
[ M 21 exp( D21 t ) + M 22 exp( D22 t) + M23 exp( D23 t)
+ M24 exp( D24 t ) + M 25 exp( D25 t ) + M 26 exp( D26 t ) ] sin( 2 OM t )
M11 = kNm M12 = kNm M13 = kNm
M21 = kNm M22 = kNm M23 = kNm
M24 = kNm M25 = kNm M26 = kNm
-1 -1 -1
D11 = s D12 = s D13 = s
-1 -1 -1
D21 = s D22 = s D23 = s
-1 -1 -1
D24 = s D25 = s D26 = s
-1
OM = s
Permissibly values: The vibration amplitude resulting from the foundation calculation have to be
converted with the associated vibrational frequencies into vibration velocities. If the shaft train have two
different speeds (gearbox), two calculations of the foundation will have to be made, because two speeds
create unbalance excitations. In the operating speed range during normal operations the shaft vibrations
velocities
1
DIN4024, 5.1.3: Is the mass of the single unit less then 1/100 of the mass of the overall system, machines and foundation, no
dynamic calculation of the foundation will be required for these units.
2
DIN4024, 5.4.2: One balance quality grade higher than that achieved in normal operation. Balance quality grading according to
VDI 2060: 0.4/1.0/2.5/6.3/16/40/100 mm/s.
3
DIN4024, 5.4.2: Under fault conditions the quality grade is 6 times worse than during operating conditions.
4
The maximum dynamic bearing forces were stated within the operating speed range at normal operation. To calculate the
operating conditions or foult conditions these forces will have to be linearly to convert.

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