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19: 847-860
ABSTRACT
The aim of this study was to determine the physicochemical, microbiological, and
sensory properties as well as shelf life of fresh mozzarella cheese samples. Fresh
mozzarella cheese samples were packaged under five different Modified Atmospheres
(MAP): Vacuum (Atm 2), 40% CO2/60% N2 (Atm 3), 60% CO2/40% N2 (Atm 4), 100%
CO2 (Atm 5) and 100% N2 (Atm 6). Identical cheese samples were packaged in air (Atm
1), taken as the control. All cheese samples were kept under refrigeration (41C) for 6
weeks. Atm 5 gas mixture was the most effective for inhibiting aerobic microflora growth
in cheese samples stored at 4C during 6 weeks. Lactic acid bacteria were not affected by
CO2 presence even in high concentrations. Yeasts and moulds were totally inhibited by
Atm 5 gas mixture throughout the entire storage period. Sensory evaluation showed that
cheese packaged under Atm 3 retained good sensory characteristics for 6 weeks of storage
while control samples were appreciated the least. Atm 5 provided the best shelf life
extension at 4C by 81 days, compared to the control.
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decrease was much less pronounced and N2 oxygen disappeared after 3 weeks. This
concentrations remained constant with time. result is probably due to micro-organisms
As for the samples of atmosphere 5 which oxygen consumption phenomenon that
were devoid of nitrogen, N2 proportion occurred inside the package (Figure 1-c). In
increased and reached 1.5% on week 6 the case of the other samples, the O2
(Figure 1-a). concentrations, initially equal to zero,
It is noteworthy that in cheese samples of increased slightly on the first week of
atmosphere 3 (initial CO2 concentration storage. There is a diffusion of oxygen from
equal to 40%), an increase in CO2 occurred the outside to the inside of the package.
simultaneously with the decrease in N2 These contents have then been stabilized
(Figure 1-b). For samples stored under around relatively low values, between 0.2%
atmosphere 1 (air), a remarkable increase in for Atm 3 (40% CO2/60% N2), Atm 4 (60%
CO2 concentration was observed. In fact, it CO2/40% N2), and Atm 6 (100% N2) and
started with 0.03% at the beginning of the 1.7% for Atm 5 (100% CO2). Under these
experiment to more than 8% on week 2 to conditions, it can be concluded that the
ultimately achieve 27.3 % on week 6 (Figure oxygen is consumed gradually as it
1-b). This accumulation of CO2 inside the penetrates through the packaging. The same
packages is explained by the carbon dioxide behaviour was observed by Maniar et al.
production due to the growth of the micro- (1994) for cottage cheese. In samples of
organisms in the cheeses. This increase in Atm 5, however, it was noted that the
CO2 concentrations could explain the residual oxygen concentration in the
apparent decrease in N2 concentrations packages (1.7%) was higher than in the
reported as a percentage of gas content. Eliot samples kept under atmospheres 1 to 4 (0.2
et al. (1998) reported that the detection to 0.3%). This might be related to the
sensitivity of gas composition evolution in development of microorganisms. It is thus
the package during storage was lower at likely that an atmosphere consisting solely
higher concentrations of CO2 or N2, thus, the of CO2 (Atm 5) could slow the microbial
variations observed may not be dependably growth resulting in a decrease in O2
reliable. In samples of atmosphere 4, the consumption. The storage of cheese samples
CO2 concentration remained relatively stable under air condition (Atm 1) results in lower
at around 60%. This result is probably due to concentrations of O2 and higher CO2
the equilibrium established between the CO2 concentrations (Figure 1-c). Indeed, it
produced by the microorganisms in the declined from 19.8% on week 1 to 1.2% on
cheese and the CO2 released through the week 3 and stabilized at around 0.2%. The
package. In the samples of atmosphere 5 majority of the oxygen was consumed after
(100% CO2), CO2 concentration decreased 3 weeks of storage.
with time to reach 95.2% on week 6, in The gas composition evolution inside the
parallel, the nitrogen concentration increased package highlighted the existence of two
(Figure 1-b). An increase in CO2 major factors: (1) Oxygen consumption, and
concentration was obtained for atmosphere 6 (2) Production of carbon dioxide. Similar
(100% N2), which reached 18.7% on week 6. events have been reported in the literature
Oxygen is the second main component of for different types of cheese. In fact, Fedio
the ambient air and its concentration is 21%. et al. (1994) noted a decrease in oxygen
A tremendous drop in O2 concentrations concentrations simultaneously with CO2
after the increase of the CO2 concentration concentrations increase in cottage cheese
in the samples packaged with the packaged under air. They assigned this result
atmosphere 1 was observed (Figure 1-c). to the respiration of the residual microflora.
Indeed, it decreased from 19.8% on week 1 Alves et al. (1996) observed the same two
to 1.22% on week 3 and then remained phenomena with Mozzarella slices packaged
constant at around 0.2%. The majority of under pure nitrogen (100% N2) and they
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_______________________________________________________________________ Felfoul et al.
associated the oxygen consumption (from under different modified atmospheres during 6
the residual air initially present between the weeks of storage. The pH of the stored cheese
cheese slices) to the growth as well as the samples varied depending on the storage time
metabolism of the aerobic microorganisms and the packing conditions (Table 1). The
while the CO2 production was rather related changes of the pH of the investigated cheese
to the growth of aerobic and anaerobic samples were of a different nature. The initial
microorganisms. Meanwhile, Piergiovanni et pH drop was attributed to the degradation of
al. (1993) demonstrated the endogenous lactose to lactic acid and was associated with
production of CO2 in modified atmosphere the formation of carbonic acid resulting from
packaging and they connected this to the the dissolution of CO2 in water as well as the
microbial metabolism and to the enzymatic decrease in moisture in the cheese samples.
reactions in the cheese, but these reactions From week 4 of cheese storage, pH increased
are independent of the consumption of to reach 5.35-5.65 at the end of the
oxygen. Eliot (1997) has implemented the experimentation. This result could be
same phenomena with shredded Mozzarella explained by an intensive proteolysis during
packaged under different conditions of cheese samples storage. The highest drop of
modified atmospheres: regular oxygen the pH values was noted in cheeses packaged
consumption by aerobic bacteria and the under carbon dioxide atmospheres (Atms 3, 4,
production of carbon dioxide due to and 5) while the lowest fall was observed in
metabolism of the microbial flora. However, cheeses of atmospheres 1 and 6 (air and 100%
the close relationship between these N2, respectively) (Table 1). The obtained
phenomena with the microbial metabolism is results confirmed those reported in the
shrinking with high CO2 concentrations (> literature. Dermiki et al. (2008) have shown
75%). In this study, the oxygen consumption that the presence of CO2 results in a pH drop
(present initially or diffused from outside) which is associated with the formation of
was observed in all the packages (Figure 1- carbonic acid, acidic amino acids, and free
c), and the concentrations were rapidly fatty acid production during proteolysis and
stabilized at relatively high levels: about lipolysis, respectively. The obtained results
0.2% for the CO2 concentrations 60%, and showed that the presence of CO2 results in a
about 1.7% for the 100% CO2. This reduction in pH values during cheese samples
stabilization suggests that there is an stored at 4C due to the formation of carbonic
establishment of an equilibrium between the acid. The dissolution of CO2 in water reduces
input of the O2 by diffusion and its partial pressure of the gas in the mixture
consumption. The differences between the leading, in extreme cases, to shrinking the
residual oxygen concentrations (higher when packaging around the product (Pluta et al.,
CO2 concentrations are important) lead to 2005). The moisture measurements carried out
the fact that the oxygen consumption is during 6 weeks showed a notable variation
slowed in the presence of high CO2 throughout the experiment (Table 1). For Atm
concentrations. Regarding CO2 production, 1, the moisture content was constant during
it was remarkable in all samples where the cheese storage. As for the cheeses packaged
CO2 concentration was 60%. But for under the different gas mixtures, the average
samples of 60% CO2, stabilization of this moisture contents decreased during storage in
concentration throughout the 6 weeks was a similar way for all cheese samples. There
observed. were no significant differences between
cheeses packaged in different modified
atmospheres. The moisture content fell from
Physicochemical Analyses
the mean initial value of 40.8% to the final
value of 34.40-38.80%. It is well known that
Table 1 shows the physicochemical grated cheeses possess an unprotected surface,
characteristics of the cheese samples packaged which facilitates free diffusion of water
852
Fresh Cheese Shelf-Life Determination _________________________________________
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_______________________________________________________________________ Felfoul et al.
2,5
1
samples during the storage period. This
0,5
means that the CO2 is not a factor inhibiting 0
these microorganisms. Thus, its presence, 0 1 2 3
Week
4 5 6 7
12
(Dermiki et al., 2008; Gammariello et al.,
10
2011). These authors have shown that LAB
8
were slightly affected under the modified
6
atmospheres and were able to grow well
4
since LAB are facultative anaerobic Gram- 2
positive in nature. However, Whitley et al. 0
(2000) have observed a decrease in LAB 0 1 2 3 4 5 6 7
Week
rate for Stilton cheese, due to the presence of
Atm1 Atm2 Atm3
CO2. The evolution of lactic flora seemed Atm4 Atm5 Atm6
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Fresh Cheese Shelf-Life Determination _________________________________________
high initial growth under Atm 1 was slowed end of the experimentation, Atms 3 and 4
following week 2 due to the oxygen received the highest scores, i.e. 3.23 and
depletion as well as the CO2 accumulation. 3.40, respectively. This result disagree with
Nitrogen atmosphere packaging showed those found by Scott and Smith (1971) who
little effect on the reduction of yeast and have reported that CO2 has some negative
moulds growth in comparison with air effects on milk products in general, with
packaging. This result confirms that found respect to the color and aroma. However,
by Alves et al. (1996) who investigated the Maniar et al. (1994) found that CO2 did not
effect of packing in the atmosphere of N2 affect the sensorial characteristics of cottage
and a 1:1 mixture of CO2 and N2 on the cheese. These different results can be
development of yeast, and observed a explained in terms of CO2 concentrations
smaller inhibitory effect for packing in the used and types of products studied.
atmosphere of N2 than in the mixture of Furthermore, the packaging under different
these gases. modified atmospheres decreased the
The trend of the total mesophilic flora intensity of the odour of all the samples
count was similar in all samples (Figure2-c). compared to the control cheese sample. The
Indeed, it started with a slight decrease modified atmosphere packaging increased
followed by an increase in week 4, then, the salty taste. The more the concentration
remained relatively stable. The initial of CO2, the more the saltiness increased. The
content of mesophilic flora before packaging scores given to the cheese samples packaged
was about 7.4 log CFU g-1 as shown in under 100% CO2 (Atm 5) was the least
Figure (2-c). The obtained results are in important, i.e. this package increased the
accordance with those of Piergiovanni et al. acidity of the sample throughout the
(1993) who have found no significant experimental period. This result confirmed
differences between different samples those of Alves et al. (1996). For all cheese
packaged under modified atmospheres. samples, an increase in bitterness was
Papaioannou et al. (2006) have shown that noticed compared to the control sample. The
the gas mixture (70%/30%) (CO2/N2) is the effectiveness of the modified atmospheres
most effective for inhibition of the total on improving the taste and the odour of the
flora. Eliot et al. (1998) showed that in high cheeses was studied by Dermiki et al.
concentration, the CO2 was more effective (2008). An improvement in hardness
than the vacuum in reducing the growth of attributes for cheese samples packaged
mesophilic flora. under different CO2 concentrations (Atms 3,
4 and 5) was noted (Table 2). These results
confirmed those found by Mannheim and
Sensory Evaluation
Soffer (1996) who studied the effect of
modified atmospheres on cottage cheeses.
The panels scores for the cheese samples The samples of Atm 6 (100% N2)
are presented in Table 2. A significant maintained also a fairly uniform texture. The
difference (P< 0.05) was observed between cheese sample packaged under air (Atm 1)
various packaged cheeses, reflecting the had a fairly homogeneous texture. For the
generally recognized negative effect of CO2 vacuum packed sample, the structure
on appearance scores of cheeses. The lowest deteriorated since the gas injection allowed
note was attributed to the cheese sample pasting different fragments of the cheese,
packed under 100% CO2. However, for CO2 this was the reason that this sample had the
concentrations equal to 40 and 60% (Atms 3 lowest score.
and 4), the appearance of the cheeses The results of the sensorial evaluation
retained its brilliance and clarity during the (overall acceptability) of all systems are
storage period. However, for the other presented in Table 2. It should be noted that
samples, the color was fairly clear. At the the highest score was awarded to the
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Table 3. Shelf life values (days) of MAP cheeses basing on Q10 values using ASLT method.a
Samples Shelf life (days)
T= 4C T= 10C T= 20C
Atm 1 85.05 0.01a 92.97 0.06b 89.28 0.03c
Atm 2 97.53 0.05b 100.14 0.11c 95.88 0.08a
Atm 3 143.59 0.12c 136.63 0.09b 118.93 0.11a
Atm 4 154.53 0.17a 118.67 0.15b 118.68 0.21b
Atm 5 166.14 0.09b 118.06 0.01a 118.68 0.10a
Atm 6 122.39 0.10b 125.72 0.13c 107.99 0.05a
a
MeansStandard Deviation (SD) of three separate determinations. Atm treatments as define in the
text and Table1. a,b,c Values sharing the same lowercase letter within a column are not significantly
different by Duncan's multiple-range test (P< 0.05).
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while at 15C, it was about 37.8 days and for Veterinary Medicine (Sidi Thabet, Tunisia)
a storage temperature of 25C, the cheese's for permitting us to perform the headspace
shelf-life was about 2.6 days. Atmosphere 5, gas composition and the microbiological
i.e., 100% CO2, promoted the best shelf-life analyses.
(166 days) among all the investigated
packaged cheese samples, i.e., extended by
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. . .
( )mozzarella . 5
()Atm 4(60% CO2/40% N2 )Atm 3(40% CO2/60% N2 )Atm 2
) 100% CO2 (Atm 5 (Atm 6) 100% N2
. 6 ()4 1C
. 4 C Atm 5
. CO2
. Atm
5 .
Atm 3
. Atm 5 4 C
18 .
860