Chapter (3) Crawler Crane

CHAPTER (3)
CRAWLER CRANE
3.1. Crawler Crane qdkwm bmvJ/
u&def;udk toHk;NyK av;vHaom ypnf;rsm;r&m Crawler Crane awGonf
tvGeftoHk;0ifNyD; toHk;rsm;aom u&def;trsdK;tpm; Nzpfygonf/ Crawler Crane rsm;udk
txyfNrifhwdkufwmtdk;tdrfrsm;?aqmufvkyfa&;vkyfief;rsm;?a&eHcsufpuf&Hkpaom puf&Hkrsm;aqmufvkyfa&;
vkyfief;rsm; tNcm;avvHaomypnf;rsm;Nzifh vkyfudkif&aom vkyfief;rsm;wGif Nzpfygonf/
Crawler Crane xkwfvkyfaom ukrPDrsm;rSm
1. Demag
2. Liebherr
3. IHI
4. Kobelco wdkhNzpfygonf/ tNcm; ukrPDrsm;vnf; &SdygvdrfhtHk;rnf/

MuD;rm;aom Crawler Crane rsm;rSm atmufyg Z,m;wGif awGhEdkifygonf/

Crane Model Manufacturing Co., Capacity Nos. in World Owner

CC-12600 Demag 1,600 Ton 2 Mammoet
CC-8800 Demag 1,600 Ton 10 Tiong Woon
LR-11350 Liebherr 1,250 Ton 6 Mammoet
LR-11200 Liebherr 1,200 Ton 5 MIC
SL-13000 Kobelco 800 Ton 8 MIC
CC-6800 Demag 790 Ton 4 Tiong Woon
CC-4800-I Demag 740 Ton 5 Mammoet
CC-4800-II Demag 700 Ton 5 Mammoet
CC-4800-III Demag 800 Ton 5 Mammoet
LR-1800 Liebherr 800 Ton 4 Mammoet
LR-1750 Liebherr 750 Ton 4 Mammoet
CC-2800 Demag 600 Ton 20 Mammoet /
Tat Hong
CC-2600 Demag 500 Ton 30 Mammoet/
Saren

u&def;MuD;rsm;iSm;&rf;aom puFmylukrPDrsm;rSm
1.Tat Hong
2.Tiong Woon
3.Mammoet
4.Hiap Tong Crane
5.Bok Seng
ponfNzifh MOM (Ministry of Manpower) udk rSwfyHkwifxm;aom ukrPDaygif; (124) ck
&Sdygonf/
u&def;iSm;aomtcg u&def;ukrPDrS rrnfhae&modkhvma&muf wyfqifay;NyD; u&def;armif;ol
Crane Operator udk u&def;eJhtwl wm0efay;ygonf/ u&def;armif;olonf
u&def;toHk;NyKoliSm;oavmuf aehpOf armif;ESifay;&ygonf/ u&def;taMumif;a&;aeayrJh
u&def;armif;ESifyHk? u&def;NylNyifxdef;odrf;yHkawG awGh&rSm r[kwfyJ u&def;udk iSm;NyD; b,fvdk
toHk;NyK&rvJ? b,favmuftav;csdefudk b,fu&def;udk a&G;rvJqdkwmawGyJ t"dua&;om;ygrnf/

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 Chapter (3) Crawler Crane

Crawler Crane rsm;wGif toHk;rsm;aom CC 2800-1 (600 Ton Capacity) Crane eJh
CC-6800 (1250 Ton Capacity) Crane taMumif; Oyrmay;NyD; az:Nyygrnf/

3.2. CC2800-1 (600 Ton Capacity) Crawler Crane

u&def;awGudk ac:Mu&mwGif trsm;em;vnfatmif vG,fulatmif 600 Ton Crane
ponfNzifh ac:MuayrJh 600 Ton Crane [m 600 Ton Load udk Boom Length 24.0 m eJh
Working Radius 6.0 m rSmyJ rEdkifygw,f/ Working Radius rsm;vm&if Boom Length udk
&Snfay;&NyD; rEdkifwJh yrmPvnf; enf;oGm;ygonf/

CC 2800-1 (600 Ton) Crawler Crane yHk

Crawler Crane \tm;omcsuf tm;enf;csuf

Crawler Crane \t"dutm;omcsufuawmh Load udk rNyD; a&GSEdkifNcif;ESifh Site xJu
rcsifwJhae&mudk tvG,fwul oGm;vmEdkifNcif; Nzpfygonf/ tm;enf;csufuawmh tNcm; Site udk
a&GScsif&if tvGefav;vHNcif; NyefvnfNzKwfNyD; o,f,l&Ncif; ae&mopfrSm Mobile Crane wpfpD;Nzifh
xyfrH wnfaqmuf&Ncif; ponfwdkhNzpfygonf/

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 Chapter (3) Crawler Crane

3.3. Crawler Crane \t"du tpdwftydkif;rsm;

(1) Track

Track \oauFwyHk

CC 2800-1 (600 Ton) Crawler Crane Truck (8.4 m)

(2) Counterweight

Counterweight \oauFwyHk

CC 2800-1 (600 Ton) Crawler Crane Counterweight (180 Ton)

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 Chapter (3) Crawler Crane

(3) Superlift Counterweight

Superlift Counterweight \oauFwyHk

CC 2800-1 (600 Ton) Crawler Crane Superlift Counterweight ( 0 ~ 300 Ton)

(4) Superlift Radius (15 m)

Superlift Radius \oauFwyHk

CC 2800-1 (600 Ton) Crawler Crane Superlift Radius (Standard-SL=11, 13, 15m)

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 Chapter (3) Crawler Crane

(5) Load radius

Load radius uawmh vkyfief;ay:rSm rlwnfNyD; trsdK;rsdK; NzpfEdkifygonf/ Lifting Plan
Nyifenf;rSm tao;pdwf az:Nyygrnf/

Load Radius \oauFwyHk

(6) Main Boom

Main Boom \oauFwyHk

CC 2800-1 (600 Ton) Crawler Crane Boom Combinations

Boom Type (SH) = 24m to 84m
Boom Type (SH/LH) =78m to 108m
Boom Type (SSL) = 54m to 108m

Mobile Crane awGrSm Boom udk toGif;txkwfvkyfEdkifayrJh Crawler Crane rSmawmh

Boom Length [m taoNzpfaeygonf/ Crawler Crane udk oHk;awmhr,fqdk&if udk,frrJh Load
awG&Jh tNrifhtaetxm; tav;csdef ponfhvdktyfcsufawGay:rlwnfwGufcsufNyD; Boom Length
qHk;Nzwf u&def;ukrPDudk Information NynfhNynfhpHkpHkay;NyD; Crawler Crane
wnfaqmufcdkif;&ygonf/ tu,f vuf&Sd Boom Length eJh b,fvdkrS r&Edkifawmh&if
u&def;ukrPDudk Boom Length aNymif;zdkh qufoG,ftaMumif;Mum;NyD; vkyfcdkif;&ygonf/

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 Chapter (3) Crawler Crane

(7) Fly Jib

Fly Jib \oauFwyHk

CC 2800-1 (600 Ton) Crawler Crane Boom Combinations

Boom Type (SSL / LSL) = Main Boom 90m to 138m
Boom Type (SW) = Main Boom 30m to 66m + Fly Jib = 24m to 84m
Boom Type (SWSL) = Main Boom 54m to 108m + Fly Jib = 24m to 96m

(8) Main Boom Angle

Main Boom Angle \oauFwyHk

Main Boom Angle uta&;MuD;ygw,f/ Angle ay:rSm rlwnfNyD; rEdkifwJh yrmP
aNymif;vJoGm;ygonf/

(9) Fly Jib Angle

Fly Jib Angle \oauFwyHk

Fly Jib Angle vnf;ta&;MuD;ygw,f/ Angle ay:rSm rlwnfNyD; rEdkifwJh yrmP
aNymif;vJoGm;ygonf/

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 Chapter (3) Crawler Crane

(10) Distance of Hook Block and Boom

Distance of Hook Block and Boom \oauFwyHk

Lifting Plan NyifwJh tcgrSm'DtuGmta0;av;udk xnfhpOf;pm;&ygw,f/
(11) tNcm; ta&;ygwJhoauFweJh owfrSwfcsufawG odxm;&ygr,f/
1. S = Heavy
2. L = Light
3. H = Main Boom
4. W = Luffing Fly Jib
5. F = Fixed Fly Jib
6. SL = Superlift
7. SGL = Heavy Base Length

Fixed Fly Jib

Fixed Fly Jib qdkwm Fly Jib u Angle utaowpfckeJh tvkyfvkyfwmudk ac:wmyg/

Fixed Fly Jib

Working Range
at Colour Area

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 Chapter (3) Crawler Crane

Luffing Fly Jib

Luffing Fly Jib qdkwm Fly Jib u tvkyfvkyfEdlifygw,f/

Technical Description
Boom Configurations S and L
SH: Main Boom lengths: 24m to 84m

Load Chart for SH Boom

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 Chapter (3) Crawler Crane

3.4. u&def; Load Chart Munfhenf;

atmufrSm Nyxm;wJh Load Chart Munfhyg/ 24.0 m uae 84.0m xd
a&NyifnDNyxm;wm[m Main Boom lengths: 24m to 84m Nzpfygw,f/ Counterweight u 180
wef + 60 wefuawmh Zentraballast Weight Nzpfygw,f/ a'gifvdkufNyxm;wmuawmh Load
Radius (Working Radius) NzpfNyD; Radius a0;wmeJhtrSs rEdkifwJh Safe Work Load
wefcsdefenf;vmwmawG&ygvdrfhr,f/

atmufrSm Nyxm;wJh Load Chart Munfhyg/ Counterweight 160 Ton yJ oHk;awmh rEdkifwJh yrmP
usoGm;ygw,f/ Counterweight u ta&;MuD;ygw,f/

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3.5. Selection of Crane
No Description
1 Study for load to be hoisted
rrnfhypnf;udk yxrqHk;avhvmNcif;
2 Confirmation of installation
position
3 Study for operation radius
Crane &Jh Working Radius
avhvm&mwGif (1) u&def;u
b,fvdk rNyD; (2) Boom up or
down (3) vSnfh&mwGif ab;rSm&SdwJh
equipment awGeJh vGwfrvGwf
Munfh&ygrnf/
4 Study for boom length
5 Study for slue
6 Study for crane position
7 Study for crane assembly and
dismantling area
8 Study for bearing load
9 Study for bearing load
3.6. Lifting Plan NyKvkyfNcif;
u&def;Nzifh tvkyfvkyfwJhtcg tE&m,fuif;&Sif;ap&ef Lifting Plan NyKvkyf&ygonf/
udk,frrJh ypnf;tav;csdef? t&G,ftpm;? wnfae&mtNrifhtaetxm;? rdrdEdkifiHwGif &Edkifaomu&def;
trsdK;tpm;awGay:rSm rlwnfNyD; u&def;a&G;cs,f&ygonf/
tck Reactor wpfckudk u&def;Nzifh rNyD;wyfqifzdkh &Sdygw,f/ Reactor &Jh tcsuftvufawGudk
Equipment General Assembly uae &Edkifygonf/
Reactor Detail:
Length (Height) = 40 m
Diameter = 4.4 m
Weight = 276 Ton
Chapter (3) Crawler Crane
Detail Note
Following weight shall be checked up at each stage rrnfhypn;f \tav;csdef&Sm&mwGif
1 Equipment Weight iSif;tav;csdefwpfckwnf;Nzifh
2 Rigging Weight pOf;pm;vdhk r&yg/ ypnf;udk
3 Crane Hook Weight csnfrnfhMudK;awG? u&de;f Hook
Total Load to b e hoisted tav;csdefygaygif;&ygonf/
Check up the installation location as per inquiry Equipment rrnfhae&m&Jh Plot
document and related drawings Plan drawing, Elevation
Drawing awG pkaqmif;&ygrnf/
Following radius shall be checked up at each stage Confirm obstacles when upper
machine is slued around
1 Pack up equipment 1 Equipment
2 Boom up and /or down if necessary 2 Boom / Pendant
wire/ Hoisting wire
3 Slue if necessary 3 Upper
Machine/Gentry
4 Installation 4 Ground Condition
After height of rigging tools is added into the height Boom length udk wGufcsuf&m
of equipment to be required for installation, suitable wGif Equipment height omru
boom length is considered. Lifting Gear &Jh height udkyg
It is important that there is a room height in planning
to actual crane height.
pOf;pm;&ygrnf/
Shall confirm that between rigging tools and boom
are not contacted.
Check up radius of upper machine at SD boom and u&ef;udk vSnfhEdki&f ef boom
radius of super lift counter weight tray or wagon at awG super lift counter weight
SSL boom tray awG[m ab;rSm&SdwJh
equipment awGeJh vGwr f vGwf
Munfh&ygrnf/
When the cane position is considered, shall check up u&ef;udk b,fvdkxm;&rvJ
the all obstacles to be cleared during operation qdkwm avhvm&rnf/
Enough length and width shall be confirmed. Crawler Crane [m MuD;rm;wJh
twGuf u&def;oH;k zdhkae&m vHk
avmufwJh ae&mvdktyfygonf/
Refer to the reinforcement of ground study. Article 3.6.6. rSm Munfy h g/
Schedule, distance and method of mobilization and u&ef;udk b,ftcsdefrSmoHk;r,f?
demobilization, and cost shall be checked up. b,ftcsdefNyefNzKwfr,fqdkwm
aocsmwGufcsuf&ygrnf/
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 Chapter (3) Crawler Crane

Load Weight udk wGufwJhtcgrSm rrJhypnf;tav;csdefwpfckyJ pOf;pm;vdkhr&ygbl;/ u&def;

Hook Block, Lifting Gear Weight wdkhudk xyfaygif; xnfh&ygonf/
tck Reactor udk r wJhtcg Spreader Beam vdkygonf/ Spreader Beam &Jh
tav;csdefudk xyfaygif; xnfh&ygonf/
Weight of Reactor = 276 Ton
Hook Block Weight = 10 Ton
Rigging = 6 Ton
Total Lifting Weight = 292 Ton
Hook Block Weight udk Crane Specification uae MunfhEdkifygonf/ u&def;wdkif;rSm
Crane Specification &Sdygonf/ Crane Model od&if Internet uae tvG,fwul
a'gif;vkyfqGJvdkh &ygonf/

txufyg Z,m;uae Hook Block Weight eJh Number of lines udk MunfhEdkifygonf

3.6.1. Hook Block

u&def;wpfpD;twGuf Hook Block awGudk 'DZdkif;trsdK;rsdK;eJh xkwfvkyfxm;ygonf/
rrnfhypnf;&Jhtav;csdefay:rlwnfNyD; Hook Block udk a&G;cs,f&ygonf/ Oyrm wef 200ausmf
rrnfhtvkyfwGif 160 wef Hook Block udk a&G;cs,fvdkh r&yg/ wef 400 Hook Block udk
a&G;cs,f&ygonf/ Hook Block ESifhtwl Number of lines udk twl a&G;cs,f&ygonf/

3.6.2. Working Radius

Working Radius udk yxrtMurf;avmuf cefhrSef;&ygonf/ twdtus&edkif&ef
AutoCAD eJh pau;twdtus qGJNyD; wdkif;wmMunfh&if Working Radius twdtus
xGufvmygonf/ Lifting Plan Nyifaomolonf AutoCAD oHk;rSom twdtus&edkifygonf/

3.6.3. Boom Length

Lifting Plan wpfckNyif&mwGif ta&;MuD;qHk; tcsufrsm;rSm
(1) Weight of Equipment (rrnfhypnf;&Jhtav;csdef)
(2) Working Radius (u&def;uae rrnfhypnf;&Jh tuGmta0;)
(3) Boom Length (u&def; Boom &Jht&Snf) wdkh NzpfMuygonf/

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 Chapter (3) Crawler Crane

CC 2800-1 (600 Ton) Crawler Crane wGif Boom Length 36m uae 138m xd
a&G;cs,fEdkifygonf/ tck Reactor tNrifh 40 m &SdwJhtwGuf Boom Length 66m udk a&G;ygonf/
3.6.4. Safe Work Load
Weight of Equipment (rrnfhypnf;&Jhtav;csdef)? Working Radius (u&def;uaerrnfhypnf;&Jh
tuGmta0;)? Boom Length (u&def; Boom &Jht&Snf) wdkh od&if Safe Work Load udk Load
Chart uaeMunfh&if &ygNyD/

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 Chapter (3) Crawler Crane

tcka&G;xm;wmu SSL Boom, Original Counter Weight = 180 Ton, ZB =

Zentralballast Weight = 60 Ton, Superlift Counter Weight = 300 Ton, Superlift Counter
Weight Radius = 17 m, Working Radius = 16 m, Boom Length = 66 m uae Munfhvdkuf&if
Safe Work Load = 409 Ton &ygonf/
Total Lifting Weight = 292 Ton

3.6.5. Safety Factor

Safety Factor qdkonfrSm tvkyfvkyf&mwGif rNrifEdkifaom Load rsm; oufa&muf
vmEdkifwJhtwGuf tE&m,fuif;&Sif;ap&ef ydkNyD; wGufxm;Ncif; Nzpfygonf/ rsm;aomtm;Nzifh 25%
ydkNyD;wGuf&ygonf/ Safety Factor onf 1.25 xuf ydk&ygrnf/ 1.25 r&ygu Weight Radius
avsmhvdkh&rvm;? AutoCAD rSm a&GhMunfhyg/ r&ygu Boom Length wdkMunfhyg/ aemufqHk;
b,fvdkrS r&Edkif&ifawmh olxufMuD;wJh u&def;udk pOf;pm;&ygrnf/

Safety Factor = Safe Work Load / Total Lifting Weight

= 409 Ton / 292 Ton
= 1.4
Safety Factor 1.4 &wJhtwGuf 'Du&def;udk a&G;cs,fvdkufygNyD/ u&def;iSm;wJh ukrPDudk
atmufygowif;awG ay;&ygvdrfhrnf/
(1) CC 2800-1 Crawler Crane (600 Ton)
(2) Boom Length = 66 meter
(3) Superlift Counter Weight = 300 Ton
(4) Original Counter Weight = 180 Ton + 60 Ton ZB
(5) Hook Block = 400 Ton (Own Weight = 10 ton)

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 Chapter (3) Crawler Crane

3.6.6. Ground Pressure

CC 2800-1 (600 Ton) u&def;&Jh pkpkaygif; tav;csdef[m 360 wef&SdNyD; Ground
Pressure u 14 N/cm2 &Sdygonf/
1 kg = 9.81 N
14 N / cm2 = 14.27 Ton / m2

3.6.7. Reinforcement of Ground

u&def;MuD;rm;av;vHNcif;? rrnfhypnf;awGu MuD;rm;av;vHNcif;aMumifh u&def;atmufrSm&SdwJh

aNray:wGif tm;rsmpGmoufa&mufrSKaMumifh aNrMuD;csdKifh0ifNyD; u&def;vJoGm;Edkifygonf/ tu,f
aNratmufydkufvdkif;rsm;&Sdygu ysufpD;Edkifygonf/ xdkhaMumifh u&def;atmufwGif Steel Mat awG
cif;ay;&ygrnf/ txufygyHkwGif CL= Crawler Length = 10.33 m NzpfNyD; CMW = Crane Mat
Width qdkonfrSm u&def;atmufwGif Steel Mat awG cif;ay;&rnfh tus,fNzpfygonf/

Effective Area
Under Crane Mat CL x CMW
H1 (CMW + 2 X H1 X tan 30) X (CL + 2 X H1 X tan 30)
H2 (CMW + 2 X H1 X tan 30) X (CL + 2 X H1 X tan 30)

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 Chapter (3) Crawler Crane

3.6.8. Tandem Lift

Tandem Lift qdkonfrSm rrnfhypnf;onf&SnfaeonfhtwGuf u&def;ESpfpD;? ESpfpD;xufydkNyD;
twlwuG ronfh vkyfief;udk Nzpfygonf/

txufygyHkwGif Main Crane tNzpf CC 2800-1 (600 Ton) u&def;udk oHk;xm;NyD;

Tailing Crane tNzpf CCH 2000 (200 Ton) u&def;udk oHk;xm;onf/

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 Chapter (3) Crawler Crane

3.6.9. Sample Lifting Plan

atmuffygyHkuawmh u&def;ESpfpD;\ wnfae&m? rrnfhypnf; xm;rnfhae&m? u&def;vSnfhrnfh

taetxm;wdkhudk qGJxm;wJhyHk Nzpfygonf/ 'DyHkqGJ&mwGif AutoCAD udk toHk;NyK pau;us
qGJ&ygonf/

txufygyHk twdkif; u&def;awG? rrnfhypnf;udk ae&mcsxm;vdkh &ygonf/

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 Chapter (3) Crawler Crane

Pick up

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 Chapter (3) Crawler Crane

Up Right

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 Chapter (3) Crawler Crane

Vertical axmifNyD;&if Tailing Crane u MudK;awG NzKwfNyD; Install vkyfrnfhae&mudk

vSnfhoGm;&ygonf/

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 Chapter (3) Crawler Crane

DEMAG CC-12600 Crawler Crane (1600 Ton Crane)

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 Chapter (3) Crawler Crane

LIEBHERR LR-11350 (1350 Ton Crawler Crane)

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 Chapter (3) Crawler Crane

DEMAG CC 6800 (1250 Ton Crawler Crane)

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 Chapter (3) Crawler Crane

DEMAG CC8800-1 (1600 Ton Crawler Crane)

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 Chapter (3) Crawler Crane

DEMAG CC 4800-1 (740 Ton Crawler Crane)

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 Chapter (3) Crawler Crane

LIEBHERR LR 1750 (750 Ton Crawler Crane)

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 Chapter (3) Crawler Crane

DEMAG CC-2600 (500 Ton Crawler Crane)

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