You are on page 1of 10

WffiW K*d{*.

s**urwwyh
ryffi#fEg
&{,t i? iJ,rZ.-'f 9p14ff c {*ffi L ( ( /: t t. r, AE H I{FHHiit; 9.tr $iilr ( i: * L'
frs8 z'-l\*saVvs64.r l.
5\C ggi$gts#
:-i.No 71008-AK00l
;;g! E iAffi
ii!.;h;?* E04531 K00140.00 2011t3!25#rt ver.3-r.01 {stffirl5. *atr) {i*)r ; v. ,- . 17

lf, u Dri
g:OHtJHKST,-/{-SOVtV+.7 ttljFr\!tfr,'trj8#t:6t)t]rt lf {r,f ?" n{itttt,ir.f*F!*fi1:tit*t.
a1{ rJ$7liH^Et:;ad s n rr.6fi* t+'.}ttr J{F,H < ri d t,'..
HKS.1 -rt-SCvlViJ, t-,f:*'r'-)r-6-Azn-/l)vi\)vJafdfl+l:f 1,2r\tt47fit:.**'q 6*Sri?fit*l{il
1 59[&'('f,

,)tltt't':a4i.t-.v)+fl7)^( td'""/(t{slj. Fi*t|J+ i l-l*/JtJi,*rt-sov 3Afto+.- l."c? *Ht:tr{ntt


.u#. A"/i s(.)vgffi(/))7>t4 , F8.(t**r$rg.g3ttl .t?,,
A i4ia$ rr t 1: i.{tQl..{E;t4(j L_u.
;Ft:CffL,-1"''r{
Ss;B-ttti.t H:-+i t'6$tSXi.:'118& f ;F{f H L t l- I i-.1 j S tl t;lFt--rr\ ( ls. EiIT l1-'tI t OA4I t '"'r'rr * {
I

{.. - i.,':..t . I .".' r.,fi ., /: d ,,, .

@2F*#6!'trti -:.ti;1ifigrp fiie,*riqJ",rc?n{. 11ffi1'6Hffi. */: ts$t{*ffi?5::ti-f *t,.'--,!;. i6i


* *. : - , 3 ,t 1.. ,.t, *" $f;tt#liit;J r' .t L a'ta * {" ,
.'-)r\ a{t;i,!/': i.,|1r}:! t .

@6 *s i; AA Er,\ "rl ff {*Si 6 6 91 t; ;iEi d ft /: S cD J" T,, frr}'C tt l*ffi LA I' f ( /: f t. t


"
This produ.l is designed lor use in Japan only.ll musl nol be used in any olher country.

@fE:.:.lii, . 'ftt'{ i r-l"ti;: b rt'*f oTasslag{rsdtL$t'i*( /:.1 ','.


o;Hfiggsr,#Jik$rJs&116oJ;igurjHtogfi*tE* (fiPqqi' bu < t: *,"'.gtJ&t*is{6mH &s8':- FNo'
F$l{rn . : :, -) >t!d, t il gti: }ijna ( r: d u',
ttorEH **ffiEt ( 6B&ut.ffi< r&.6Tse@EHF&r4.f$sut< r u.
4cS f |xT,lol : ti*E t.l*fr1,. +jSl*ALr{f *.\oEm L^ )vtfr,t, ( u,* ?,

A g {i * R hr f*H 6 #rlt. .e-r's'{* r E i Elfirr* rr$ 6 r*s

/}. EB4T.
/t\.: F
.,_:Jl G:- r-a
t6fit .,r- I'i. .i4,3E+*B,srlryiiil&ifttlti'Alitr,i:,t44t:*t:. (( /:;!r.'
. /\ : ';: f ;?"f *ifrTcl .J -:.rn, ti!!.9! L I n'iif t tll-":T { ^AzLtii'": l:.I r'"
'J
' -1 .| t; F l: 9i { | + ii . ehf..1 L ii u,.l i r: f :i. ?'t t l* -,, 1 9I l-. 7 ( i: i-t r"'.

ai iit){".,i;;..,f,ri,,i-../'.i t,!'"-"t,tjqi'.,i&:r)t'{- &j;lildut:.F,-B, X,?.ai.E'.,i:Lttili'EELiit:.r,


t0.'--t,',,:--';t'){i|:i-'friii,,;,r t-g1tnE$Stt?,*fr"lLrtpali., 'a(/:'du'. Hffi*rr$*fr,',.r:i'.*.OtJ.
t _ h ,,. i,;iii.]. ,t t: $,",
OZF&fi'1:nt),ii,litil:i,i {:. .::'.i:;.::t.. ili!.t.,r:i: j6rr',,=.t?4.+l'tittT(t3i',, ilg{ir;4ilii},1,4?:1,.,.:r,fii,rii.ir
,rx]..
f;flivF.:.}',i.ti'.rllrlJjf-.{':,.:r,ii r.i. l{t;:iijf tl:.1 r"'"'l.gl:1-h1"tF!:1 ';itt17';r-. /Ftv l.flli;.,1tr",'i-*';i. j:f
afrilt iTiipirrlLi.: ,;iiii(.l.-!t.3i J-:--v!i..t{i* :i;JblililirfiijtL,aL,.r ji;:{fff".,"((/:e!.",.. li.. i -? j,.ri., .',.r
Hil:t +4{;j . i:ii+ ? :: ir,jrii iii; ." j:. ;: liti?Sii,flir i,i + ',':i l-.7 ( fj *,",.
"-
sffi l, ftH
7m-t7s#anf'fH
* y#liQ ( t:
61 7a tt tr4 lolv i, t1 i. 7 {ffiltlll T
d'.." im I i
;ol {,t:o t)>itf xt}gr,r* ir.t L(( /: *'"'"
, o * t 7ts@sa:rffinu at) >tn '\>* )vffitlj
i:ttJ: . 63 r;gOi5frlP6urJ, e tmgLT < t a
',. '. ;

t?) c u >t /i.r fst{FiBt'('Jf:-4 TtSt Jn-t


)ir.( 7r'*&1ii?T ( /j El" its 1)

1.7tr- t)*6.
2.ctt>'/
3. Otj >f
4.7 ) >rffi

ffirt#*.'
C ) > 2 t ffi ltt rt 6 A*.,g. T i
|
-,[ rm t -Ll:ffi{.T {t f ( rj 3
'.\. its2)
c.) >J afit:-Hftrra z.7a-t)*fstfl?*rE:83 t6
(aiitT,
c') >ry*ntt$1*. 7a-rl Tt$rtn*tiHt ittt.6t'
ti,iaetLl({ilr,."
J'.r_t7^6rt'ffi( J i ]rf rt*tlrO
(' tr ? --li f' U 6 L'f < E "ttn*1:68e
I r,,., lE L. i s - rl 7i(# t *il
rg#A ttftt1; A tf;r) tf f tSitEt6*ntt6tJEt0) c ti i'J ]L1 -.,t :;t.lE
i,lpl4(. L tau.-(.( ij *..'..
) n- t frTr.tr\t.Eli+t: 1n-t
"E6n'tCXt:Eld ct) >?ix

?u]'-t 7;f,$Oli,lE ts.L6I tB'g'f C t)>, &ffi$'( tt


?.cire-:t(Elr'.
C tt:., t#bf ur('7D*:l 7*SttsrtrA tt rl I ti :, t
t) i* t lmFt t f o"#ts{': itdL'? ( t f i'" a,) tJ'$ a,) >,
Htr;t
1r; t.r t rr'-'7ttljfirJo,t-a+t{*Htr. )a* ttt\t,t|F&tfrCIHgtii:( ( ij3 ".. i,E4 i
)'a- t 7 t\)vJ tt4 >7 - 2 t -,*/r, tillT{ft}d ? ( t' * ui..

*-7( 4. ,t*.7,C 6ttt+:, I't:11**fl{r.\**J'A.., 8d


-i,'L
Q' J n* t ? h > ) t) a : -r / )L,X!L:tr{:l t' r:
91,4 7
*- 7
#4t g 4 i t J'(ldfti. blEt ( ( /j dr",,
iB4. B5t 7n^4 7 /F"'.14
V t tl,'] t)
t/
zFl{4a
2'a*t Jv tt|7!)tffi91'tslts f ,;n-4 64t)tr-
t77' tt>a|) r'Bll(HH. t I1>/t.tlt t:l&, -lF.
1R-7 4 4 tr$ffi icI'J trA tA il( r'Bnfl L'( ( f 3 r,.., lu'*,ml
iB5
O
\rytr c>
'
* - A i 4 ell )r&. -; l;, t . i' i 4- ! - S'C a A's T li. tf'f.r v'
-('( /-j d r,,.,
1 n- t a Vtt > 7 t) !i&:A4 AE nnt 6t] *1,
'v
db

nf'f HeTfi o ffiail


r> j:,tbfriffiAlt--d I.>') >t&frh$Ait'a8
iGASIFB [8iB IEEIFE
t\"( J . rtt- xtofi'-l!fiil : {!,6 r\ r}. &91,fi' . r 7'f; n tr
t'. td- t \
It.t 7 t) f)v 4 t'7.ffi+t:i -7 tv9 - i t Jv $( 2,3tr?rnt'it.11 ti'"\)Q- i 77 '. 1r'.")'.t
#is*t:ni.t (t 6 fr ( r \ 6 r'. ,{|F$J L 'i r' 6 t'.
t*'Att> firrm*{:ff,-$ ': (tt 6 h,. F$jit: j A +:r:g is rj L. r.
,t.ru 1. . t. FlH4lfyr,tht;t,-,1'. v'( F');.t#[qt*xg'l;i a ,,

flfl lj /: *$ft #{Sogfsl l -}iS S r it t; ;t !;'. r>j> tiStLt, f ivl'l'#a. r]r'l.'4',


t
g gfl '{.1 SB trr rtfi $ l$ i8)
I r), ->H=v
7tvs-11Lffr;*
-*- _l
.i-.r{-sovivi,i!*"$.!n6pF.tt},.,2'.,;)!->T5ffiuf;tj ft{it)/t- ),t-..,aiv6311p(r:rt"
:., 7Jtj,jt,-1. ),->fit\--^).t\1/.,#-7,1:-r.rt;619, ti*+.,t-.t.t9--)t.:,7try61-i1gu.ii.,,!;1
i !: t!';',1 ii;i$S,H.,'fif; i /.: "'. -C

.r , .,\". sov rJ "j ..: ;7 )vlBt.ltil - ./ 7 tt"il1r O 19 f,- l'. No : 71002-AKC03


: t jtbtllY{29 :- F No.:71002-AK00a
1 .f1$r1-r!iliartr{4^i+;trt t ttit",.2.r) i.;i,6ry91 9
-f(f.:it..

t&0> a.^rf 4\{,FHEffiTta r. ffit{r;fl d a


u'"{"(tdit
t 2 tri$lti
= fif .r
? ) ;: :.'+ i"fi nfl tnflt; tr''i A tT
i- t- .j < :'

3. djt;+i'iB T, .t - .,fr= ..,7)btN17 j .7'i, t i,vtr iF)v


l't{*,iit itrl9fi6iE'-. f i fi A',1,,

_-__J

/t-y,1F
7t) *1 ";1

7!;-"i24 Rili#.8iit

IVL 4 )vt

S#.EE
1ti&i.. i4i; j-'L',': i . c F t SailT 6 Aiil:ltt 1' 83,',*,{* t fi :, ( ( t * i'.
< t: f,:':
f"*1.!t,Flr f : { iifr'(.1-r''t ,ii'f FrtL{ ( r: d u..
rr *
a: ".r - ?i, ; IJ";. ;ijltir ri ir'6$firlrtii$Pl**l:fiffi1,, i r i:'l ,.t,
O.i -,'--S r-i Vivii,'tiiiL*r:$t:! f 6t,*. r y') ; irtA?&;rnLi8',Ji. il : ( ( t,1 r',,
i?.4.lEtf)3.000 5.000ku * l:ii 3,rF--or F
i. i*;nf..*.lit:'i*rpi_.i'r*{tilrs/rt}'itai;ngi:.t"itlsri,'t::IthtNti!'{t
.i;i

i:itil ,,-) ( i"r,iti.j ft1ij f j. fo$ ;l -,'{- S OVfin7 i ),} -


-f B.!1* ff 1: $rlE i ! r. i: l i,'
Otfl.t -$ d;)Ig ri fj l* tt.: C S': ii ffi ri{. t{m U f ,r1'

Oft1;+ Rg'nR'ifi0!+CI*4ht,k,i:,**t:.il . :r'-,-?.1 .:-f !v';."lt., liiitl.i".,l .

l,fitlt,st,i:.!f ,"iiltl f ffii:.i; . 1il.'r4fl*gl:t4ffL -f ( i-: i v,.

779-+r-El,E?t\(
8l{&i,.Bf,"f 6aF"!u'31rt1rJ. $Pl*g* tl$}iH}"OFfifilJj-S rri14L'*r,d f i: I !\.
Cr *iDii*JFjB iJ {. *ft. t l; { E { 6 : L t}' &, ) *'1"'t 7 b b h' J $ :: 7 i(\ r .': l'-
t
HNH
ry
NAME C}F PROOUCT Super SQV lV Universal Application
-giTP"H;{* PART NUMEER 7r00 8-AK 0 01

NOTICE
Thts manual assurnes flat you have and knr:w how to use the tools and equipment necessary to safely perform
service operaticns cln yorir .;ahrcle. This man, ral assumes that you are familiar with typical automolive systems and
basic servir;e and repar procedures Do rrot attempt to carry otlt the operations shown in this manual unless these
assumptknls are c,r"rrrect. Aiwavs have access to a tactory repair manual. To avoid injury, follow the safety precau-
tions conlarnecl in lrre; i.:ciory repair inanual

SAFETY PRECAUTIONS
WARNING
! To prevent eir.trrcai cornagelburnslftres, ahvays:
- Dts,),fnra'-.i:lle rr,,,.:J;,iiu* tsrinirial oi ihe'l)aftery before beginning installation
Wlt,rr <iii;i:r:::rreriiin:j srir*s;{:onnectors,'iake ertra care to avoid breakrng/snapping the wrre.s.

iO Pnor ir, ;,rri"ill i:i,-;ir in{ike si;',: ihe engrne liay ternperature has cooled to approximately 40"Ci104' F

i - Faii,,,,., it.i l::1 i!ri. eilqiic rJfii'ii,J;1,.,,ii i:'foperlv car, le?d to severe burns.
jO lnselt t:!;.1-l;-r ;.i-:t riii"L, r.isf ri pri.rrrr-t tc pr'.ivF.lnl i:or, aminanls from entering lhe pipes
i':)i':iiinri;i:"1\::i::1ll:1:111-:'j':i3ne damase"
l*_:-'ll':y':-:te'ri
Make surr: ihiit ali of [i;:] iirrl*\ irsieii in the Pl is List are included in the kit.
Rnferenct'; llrs f6,-,li:r.v :;(*nr!i:e :natr:ual ftr flit vehrcle when removing factory parts.
-
8e ciiiefr.;i r'vhe;r hiiniJiirril tiiis pi.irJuct; avc'.r dropping or subjecting it to excessive impact. Failure to do so may
resuit in tlrodr ii.i ;J?.{ | jr{t';r.r i:r lrii}i{ii',f r it'tstlilation
Use the i,rq.i;;ei lit,Ji) ,iirv,l ltgltlrr {n{1 nuts dnd bolts. lf over tightened. the bolts may become damaged
Keep tiif; i?i,:'.",.,cj facicli), iaits rn a safe f.ilace for ease of re-installation at a later date 1if necessary)
When reinslellinit rho removeil iactory pails. rn:rke sur6 io reinstall them correctly.
INSTALLATION PROCEDURE
{1 ) Remo.re the cable kom the negative lerminal of the
battery

t)" Renpve the section of the intercoder piping where


the ssQV is to be installed.

(31 Cut a hole in the inlercooler prping and weld the SSQV
flanqe (soid separately) onto the intercooler pipiog.

i4i lnstall the C-ring in the groove on the nange.


iDra.1.3).

(:i C.lnnecr lrre SSQV to the flange using the provided


C-clip
The tapered sriJe shor:ld face ttp on the C-clip
l0ia 1 :-j

ADVICE:
Ouring removal and r\stallation. make sitre no toreign obiecls
gel inside the pipes ilRd hoses. l. ssQV
2. C-cliP
3. O-ring
4. Flango
i6) Reinslell tfw rernoved section of the intercooler piping.

(7) ConneA the $$QV to lhe intake manilold source such as:
A. Faclory fuel pressure regulator
g. A prsssure frtting afror the throtlle buty

lf necessary, use one of the providsd Y-fttin$ to splice into an existing hose. (Dia.4)

(8) lnstall trle vacuufil filler between the $$QV and the source
ol tln intake manitdd Sressure (with the short end gorng to
tha SSQV). iDia.4i

(e) lnstall the vacuum hose usrng lhe provided vacuurn Rller.
Attach lhe other end to the SSQV Cut the 4rnm hoss to the
appropriale tength. (Dia.4. 5)

The $SQV must be activated by intake manifokl


fffi*gp
0
@,s<>
presSure.

{10)Secrne the 4mm Flose connected to the $SQV Fitting \YI


using a Tie Wrap (Dia.4, 5) db ra.

AOVIC;
When uninslalling the SSQV Assy or when removing the 4mm hose from the SSQV Assy, rernove ttre Tie 'y'Vrap. ctrt ttle hr.rsr: frasi
the port on the SSQV Assy, and slice the 4mm Hose lengthwise and then remove the 4mm hose. {Ora.si
Do not oull or wriggle the 4mm Ho$e using ptier$ or other tooi$ r{i prevent damage to th SSOV Assy.

{11} lnsped all parc for proper installalion. Verify the $SQV Assy rs securely mounted to lhe iange and the C-c.lrp rs rn;tallod
correctly. Make sure the manitold pressure hose is not prncned and there are no holes or culs on tt.

{12} lf the SSQV as mounted near the horxt or any other part. make sure the S$OV Assy has adequate clear;rnce so ri rirlfi$ nol
mme in contact with other parts.

(13) Reconnefi the batlery cable lo lhe negalive terrrrinal of the battery.
t-- How to install the $uper SQV Recirculation Fitting
lf il is rrecessary to recirculale the SSQV back into the suction pipe, please refer to the inslruclions below
Miscellaneous hose clarnps, srrchon pipe fitting and return hose are not included in lhis kit.

For 1 lD Hose PIN :71002-XA001


SSQV Recircirlation Fitting (sold separateiy) For 1$mm lD Hose PIN "71002-AK003
For 29mm l0 Hose PiN :7't002-AK0&

1. Remove 4 trclts (Fler diagrarn) and rernove th cover

Oo not r+r'isve the remaining 4


affixed tr: the SSQV mein body

?. Afler rumcv'al of ilre ci:'re r the rectrtrjlahon frtting car!


ile rerrtovod.

3. ihsiall the Reci: cirlatror Fitirire Reinstall tiie cover and


retiolter ihe 4 b,Jlls.

CON.FIRMATION AFTER INSTALLATLON


Check :he fotiowi0g after tlrc insiallatiorl proae$s is c{rrf iplete.

i1; Dlrcrk lhe follcrving l,'ci.rie starttng the engine:


I Make si;re all g'rpes ar'd noses are route.d anrl conrtected correclly.
O [4at<e srrre ali hcie cla..r]ps are tighleni:c.
C tvlate rure the necative cable termrnal is securely attBched to ihe battery.
O l"iake sure ail hclts arrd nuts are tiohtened.
t fu::ii(.* .<xi.c ali i!'lstaileii c0rnponcrts dc not ;orrle in conlact Yjith other patls.

i2) Siait th$ engine ano check the followirg:


I lvtake s{.re air !$ no! il.akirlg.
? li,,!akc s'Jre lite RPtr4 rrses srtoothly a{ter revving the r.}ngine 2-3 times while hr neutral.
O fr,lak,: slr{e lhe inslalled parts are rtol hitliil(t each otllr.,f .

Q laake surc thete are no unusual c,tttd:trons lound whdrS tdling.


O I'tat<e sure tliere aie no loose bolts atter tirlrng ott the engine. Re-tighten if necessary

PARTS LIST
't
I
Tie v\,1i:rtt
I
I

I
lnslruclii;i; t
.'
ManrJtJl -, I
-tI
I

I
MAINTENANCE
Proper mainlenanca ol this produrl is necessary in order lo maintain the gafety, reliability. and function ot ltlts proctrit
- Maintenance is the responsibility of the driver/owner
. lf work needs to be performed outside the scope of thrs manual. fiyrsult a professionaf

.ilffi::Hffi'j#ffi'Jl;:,ff:ffii::::,Htrir',Ji,i:"r.::Til*drivi*s,re,erence,h8veh,c,esowne,..;Manua,
- lf this ptoducl is ever re-sOlrJ, please give thrs lnstruction Manual to lhe new ownet.
- Whon rernoving this proclucl trom the vehicte please cnnsull a professional

HKH
l*il*lt*.yf .*_:2.7
DffitRgtgffilLlh718l
"418-0192
htlp ://www. hks-power. co. jP/
tHfiS$rj. rifft

10

You might also like