Manufacturing

Copyright 2004-2016, Lger et al., HEC Montral.

User: $1 to $9 All rights reserved.
Last Update: August 30th 2016

Introduction Game Password: ERPSIM

FORECAST SALES CALCULATE REQUIREMENTS PURCHASING RELEASE PRODUCTION MARKETING EXPENSE CHANGE PRICE

Create Planned Indep. Req. (MD61) MRP Run (MD01) Automatic Gen. of POs (ME59N) Coll. Conversion of Pld Orders (CO41) Marketing Expense Planning (ZADS) Condition Maintenance: Change (VK32)

1 Select Product group,

then enter : $$-F 1 1 1 Enter the daily amount of
1 Open prices folder and
double click on Price list

2 ? Iforderno planned order: Planned

could not be selected
1 marketing for each product
and each area. 2 InenterDistribution
12
channel,

3 Update forecasted quantities

in the 2nd date column
2 Click once again on Enter 2 Purchase orders are created 2 Select orders 3
4 3 Click on Convert. Message
confirms the conversion.
2 To apply your 4 Enter your prices
3
In the pop-up window, click
?
If no open requisitions : marketing expense plan
? The ? Ifclickconversion 5
quantity corresponds to No suitable requisitions found. fails,
the replenishment level on to see log

Purchase Requisition Finished

Raw Materials
(PurReq) Products

MD61 ME59N CO41 ZADS VK32

Create Planned MD01 Marketing Expense Condition
Automatic Coll. Conversion
Indep. Req. MRP Run Planning Maintenance: Change
Generation of POs of Planned Orders

Independent
Requirement Planned Order
(IndReq) (PldOrd)

Planning Process Procurement Process Production Process Sales Process

FINANCIAL STATEMENT STOCK LEVELS PO TRACKING PRODUCTION SCHEDULE PRODUCTION COST SALES AND MARKET DATA

Financial Statements (F.01) Inventory Report (ZMB52) Purchase Order Tracking (ZME2N) Production Schedule (ZCOOIS) Product Cost Analysis (ZCK11) Sales Order Report (ZVA05)

1 Incompany
company code, enter your
code ($$) Shows all stock levels
Shows for each purchase
order, the issue , arrival and
Shows released production
orders, past and future. For each
For each product, it shows
variable and fixed costs.
Shows sales transactions:
time, sales revenues, boxes
sold and price per box.
2 Select ALV Tree control payment dates. order the time released, started
(optional) and finished (or to start and finish Summary Sales Report (ZVC2)

3
Vendor Pricing (ZME13) if incomplete). Aggregates the daily sales
Target Qty > Conf. Qty orders by product.
Shows material prices for
Liquidity Planning (ZFF7B) each vendor. means still pending.
Price Market Report (ZMARKET)
Displays an estimate of your cashflow Shows market sales for
for the coming weeks lagging 5 days - revenues,
units, and average price.
 Copyright 2004-2016, Lger et al., HEC Montral.

Products
All rights reserved.
Last Update: August 30th 2016

Nut Blueberry Strawberry Raisin Original Mixed

$$-F01 500g $$-F02 500g $$-F03 500g $$-F04 500g $$-F05 500g $$-F06 500g
$$-F11 1kg $$-F12 1kg $$-F13 1kg $$-F14 1kg $$-F15 1kg $$-F16 1kg
Starting 30,000 Starting 30,000 Starting 30,000 Starting 30,000 Starting Starting
Inventory Inventory units each None None
units each Inventory units each Inventory units each Inventory Inventory
35% wheat 35% wheat 35% wheat 35% wheat 50% wheat 30% wheat
35% oat 35% oat 35% oat 35% oat 50% oat 30% oat
30% nut 30% blueberry 30% strawberry 30% raisins 1 box / 1 bag 40% fruits & nuts
1 box / 1 bag 1 box / 1 bag 1 box / 1 bag 1 box / 1 bag 1 box / 1 bag

DC10 CUSTOMER S STOR AGE CAPACIT Y AND COSTS

Schleswig

DC 12: Grocery Chains Cost per Holstein

Mecklenbourg
Payment Time : 10-20 Product type Current space additional Hamburg Western
Lower Saxony
Approximate Market Size 50,000 units*
North
Bremen
220 000 per team per week
Finished product 250,000 boxes 500/day Berlin

DC12 North 19 retailers

DC12 Saxony Brandenbourg
Raw materials 250,000 kg 1 000/day Rhine-Westphalia Anhalt

SUPPLIER S Packaging
Lead time (days) 1-5
(bags and boxes)
750,000 units 100/day
West Thuringia
Saxony

Hesse
17 retailers
Payment time (days) 20 FIXED COSTS ( paid each 5 days)* DC12
Rhineland
Palatinate
DC14 Direct labor 10000

PRODUCTION CONSTR AINTS

Factory overhead 7 500 South
S, G & A 20 000 DC12 23 retailers
Capacity (units/day) 16,000 Baden
Wurttemberg
Bavaria
Depreciation (Building) 1 250
Setup Time (hours) 8 Depreciation (Equipment) 33 333
*Billed automatically