Freidora Dean

Frymaster Dean Millivolt Gas
Service & Parts Manual

Fryers
ESG35T, Super Runner and Super Marathon
Series
NON-CE
&
Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
24-Hour Service Hotline 06/2015

1-800-551-8633
www.frymaster.com Email: service@frymaster.com
*8195948*
Please read all sections of this manual and retain for future reference.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified
personnel only. A Frymaster Dean Factory Authorized Servicer (FAS) or other qualified
professional should perform installation, maintenance, and repairs. Installation, maintenance,
or repairs by unqualified personnel may void the manufacturers warranty.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of
the country and/or region in which the appliance is installed.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and
technical procedures and may not conform to onsite management operational procedures.
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC
FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART
PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE
CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL
CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS
AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY
THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO
THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN
UNAUTHORIZED SERVICE CENTER.
DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or
modifications can cause property damage, injury, or death. Read the installation, operating and
service instructions thoroughly before installing or servicing this equipment. Only qualified
service personnel may convert this appliance to use a gas other than that for which it was
originally configured.
DANGER
Adequate means must be provided to limit the movement of this appliance without depending
upon the gas line connection. Single fryers equipped with legs must be stabilized by installing
anchor straps. All fryers equipped with casters must be stabilized by installing restraining
chains. If a flexible gas line is used, an additional restraining cable must be connected at all
times when the fryer is in use.
ii
DANGER
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result
from slips or contact with the hot oil.
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other cooking appliance.
DANGER
Instructions explaining procedures to be followed MUST be posted in a prominent location in
the event the operator detects a gas leak. This information can be obtained from the local gas
company or gas supplier.
DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container
at the end of frying operations each day. Some food particles can spontaneously combust if left
soaking in certain shortening material. Additional information can be obtained in the filtration
manual included with the system.
WARNING
No structural material on the fryer should be altered or removed to accommodate placement of
the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
WARNING
Do not bang fry baskets or other utensils on the fryers joiner strip. The strip is present to seal
the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort
the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for
cleaning.
IMPORTANT
Safe and satisfactory operation of Frymaster Dean equipment depends upon its proper
installation. Installation MUST conform with local codes, or in the absence of local codes, to
European Community (CE) Standards.
iii
Frymaster Dean Millivolt Gas Fryers
Service and Parts Manual
TABLE OF CONTENTS
Page #
1. SERVICE PROCEDURES 1-1
1.1 Functional Description 1-1
1.2 Accessing Fryers for Servicing 1-3
1.3 Cleaning the Gas Valve Vent Tube 1-3
1.4 Check Burner Manifold Pressure 1-3
1.5 Adjusting the Pilot Flame 1-5
1.6 Replacing Fryer Components 1-5
1.6.1 Replacing the Operating Thermostat 1-6
1.6.2 Replacing the High-Limit Thermostat 1-7
1.6.3 Replacing the Gas Valve 1-7
1.6.4 Replacing the Frypot 1-7
1.7 Troubleshooting and Problem Isolation 1-8
1.7.1 Pilot Failures 1-10
1.7.2 Improper Burner Functioning 1-11
1.7.3 Improper Temperature Control 1-11
1.7.4 Filtration Problems 1-12
1.7.5 Leaking 1-14
1.8 Wiring Diagrams 1-14
1.8.1 Current Production Units with Honeywell Gas Valve (Non-CE) 1-14
1.8.2 Current Production Units with Honeywell Gas Valve (CE) 1-15
1.8.3 Current Production Units with Robertshaw Gas Valve (After May, 2002) 1-16
1.8.4 UFF Filtration Wiring Diagram 1-17
iv
Frymaster Dean Millivolt Gas Fryers
Service and Parts Manual
TABLE OF CONTENTS (CONT.)

Page #
2. PARTS LIST 2-1
2.1 Cabinetry Components, Single Fryers 2-1
2.2 Cabinetry Components, Multi-Battery Systems 2-4
2.3 Component Box Components and Related Components (Non-CE and CE) 2-6
2.4 Frypot and Burner System Components 2-8
2.4.1 SM220 and SM20/20/~ Systems 2-8
2.4.2 SR Series, ESG35T, SM35G, SM40G and SM50G Systems 2-10
2.4.3 SM60G and SM80G Systems 2-13
2.5 Oil Drain Manifold, Drain Flush and Drain Valve Components 2-16
2.6 Oil Return Manifold Components 2-20
2.7 Oil Return and Oil Flush Components 2-23
2.8 Under Fryer Filter (UFF) Components 2-27
2.8.1 SM50 and SM60 Series Fryers (Except IHOP) 2-27
2.8.2 SM50 Series Fryers, IHOP UFF 50 with Filter Leaf 2-28
2.8.3 SM80 Series Fryers 2-29
2.9 Single Under Fryer Filter (SUFF) Components 2-30
2.9.1 SM50 Series Fryers 2-30
2.9.2 SM60 and SM80 Series Fryers 2-31
v
FRYMASTER DEAN MILLIVOLT GAS FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.1 Functional Description

Frymaster Dean ESG, Super Runner and Super Marathon Series fryers are millivolt fryers, which require
no electricity to operate (systems with built-in filtration and/or other accessories will require electric
power). Frymaster Dean millivolt fryers contain a welded steel frypot (stainless or cold-rolled) that is
heated by gas flames diffused evenly through tubes built into the frypot. The number of tubes varies
from three to five, according to the fryer model and size.
Flames originate from orifices in a burner manifold positioned beneath cast-iron burners. The burners
are positioned in the tube openings, at the front of the frypot. Diffusers within each tube distribute the
flame evenly throughout the tube. The diameter of the orifices differs for natural (CE:G20/G25) and LP
(CE:G31) gas as indicated in the accompanying table.
NON-CE (Altitudes of 2000 feet or less)

EQUIPMENT
INPUT GAS ORIFICE ORIFICE
MODEL QTY PRESSURE
(BTU) TYPE MM (INCH) PART NO.
MBAR INCH W.C.
SM20GM 50 NAT 2.18(#44) 8102050 2 10 4
LP 1.40(#54) 8102324 2 27.5 11
70 NAT 2.18 (#44) 8104389 3 9.5 3.8
ESG35T
67 LP 1.40(#54) 8103529 3 30 10
SM 35 (40) GM NAT 2.80(#35) 8102040/*8103097 3 10 4
105
SR 42GM LP 1.70(#51) 8102064/*8103099 3 27.5 11
SR 52 GM NAT 2.53(#39) 8102048 4 10 4
120
SM 50 GM LP 1.51(#53) 8102059 4 27.5 11
SR 62 GM 150 NAT 2.53(#39) 8102048 5 10 4
SM 60 GM LP 1.51(#53) 8102059 5 27.5 11
SR 62 GM 150 NAT 2.53(#39) 8102048 5 9 3.6

(Australia) LP 1.61(#52) 8102063 5 24 9.6
NAT 2.58(#38) 8102062 5 10 4
SM 80 GM 165
LP 1.61(#52) 8102063 5 27.5 11
CE ONLY (Altitudes of 2000 feet or less)

EQUIPMENT
INPUT GAS ORIFICE ORIFICE QTY/
MODEL PRESSURE
(kW) TYPE MM (INCH) PART NO. COLOR
MBAR INCH W.C.
G20 2,40 8102060 2/BLUE 10,0 4,0
SM20GM 15 G25 2,40 8102060 2/BLUE 15,0 6,0
G31 1,51 8102059 2/RED 27,0 10,8
SM 35 (40) GM G20 2,40 8102060/*8103101 3/BLUE 10,0 4,0
26 G25 2,40 8102060/*8103101 3/BLUE 15,0 6,0
SR 42GM
G31 1,51 8102059/*8103102 3/RED 27,0 10,8
G20 2,40 8102060 4/BLUE 10,0 4,0
SR 52 GM
30 G25 2,40 8102060 4/BLUE 15,0 6,0
SM 50 GM
G31 1,51 8102059 4/RED 27,0 10,8
G20 2,40 8102060 5/BLUE 10,0 4,0
SR 62 GM
37,5 G25 2,40 8102060 5/BLUE 15,0 6,0
SM 60 GM
G31 1,51 8102059 5/RED 27,0 10,8
G20 2,40 8102060 5/BLUE 10,0 4,0
SM 80 GM 37,5 G25 2,40 8102060 5/BLUE 15,0 6,0
G31 1,51 8102059 5/RED 27,0 10,8
*SR42 units built after 4/07.
1-1
1.1 Functional Description (cont.)
An electromechanical millivolt gas valve regulates gas flow to the burner manifold. Frymaster Dean
millivolt fryers use a pilot ignition system to control burner firing.
High-Limit
Thermopile
Operating
Thermostat
Gas Valve
Pilot Pilot Magnet
Main Valve Magnet
Functional diagram of a typical millivolt system.
Pilot Ignition System
The pilot ignition system is made up of the pilot orifice, pilot hood, and a thermopile or
thermocouple. The pilot serves two purposes: lighting the burner and heating the thermopile/
thermocouple. In operation, the thermopile/thermocouple is in contact with the pilot flame and
generates millivolts. The millivolt output passes through a normally closed high-limit switch and
energizes the gas valve pilot coil, which in turn opens the pilot valve. If the pilot flame is
extinguished, voltage is lost to the gas valve pilot coil and the pilot valve closes.
Thermostats
Frymaster Dean millivolt fryers are equipped with adjustable operating thermostats. The
temperature at which the thermostat opens and closes is adjusted by turning a knob.
Frymaster Dean millivolt fryers are also equipped with a high-limit thermostat. In the event that the
fryer fails to properly control the oil temperature, the high-limit thermostat prevents the fryer from
overheating to the flash point. The high-limit thermostat acts as a normally closed power switch that
opens when exposed to temperatures above 410F (210C) for CE fryers and 435-450F (224-232C)
for non-CE fryers. Once opened, the high limit must be manually reset before operating the fryer.
1-2
1.2 Accessing Fryers for Servicing
DANGER
Moving a fryer filled with cooking oil may cause spilling or splattering of the hot
liquid.
1. Drain all cooking oil from the fryer.
2. Shut off the gas supply to the unit and disconnect the unit from the gas supply.
3. Remove any attached restraining devices.
DANGER
Fryers must be at room temperature, empty of oil, and if fitted with legs, lifted during
movement to avoid damage and possible bodily injury.
DANGER
Hot shortening can cause severe burns. Avoid contact. Under all circumstances, oil
must be removed from the fryer before attempting to move it to avoid oil spills, and
the falls and severe burns that could occur. This fryer may tip and cause personal
injury if not secured in a stationary position.
4. Relocate the fryer for service accessibility. If fryer is equipped with legs, lift the fryer to relocate
it. Damage to the leg or leg support channel can result if the fryer is not lifted when moving.
5. After servicing is complete, reconnect the unit to the gas supply and reattach the restraining
devices.
6. Refill the frypot with cooking oil.
1.3 Cleaning the Gas Valve Vent Tube

1. Set the fryer power switch and the gas valve to the "OFF" position.
2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened
for ease in removal.
3. Pass a piece of ordinary binding wire through the tube to remove any obstruction. Remove the
wire and blow through the tube to ensure it is clear.
4. Reinstall tube and bend so that the opening is pointing downward.
1-3
1.4 Check Burner Manifold Pressure
WARNING
This task should be performed by qualified service personnel only.
1. Ensure that the gas valve knob is in the "OFF" position (non-CE), or press red button to turn gas
valve off (CE).
2. Remove the pressure tap plug from the gas valve (see illustration below).
Pressure tap locations on CE gas valves (left) and non-CE gas valves (right).
3. Insert the fitting for a gas pressure-measuring device into the pressure tap hole.
4. Place the gas valve in the "Pilot" position (non-CE), or press white button and light pilot (CE).
After the pilot is lit (turn non-CE gas valve to "ON" position), set thermostat knob to 350F
(177C). When the burner lights and continues to burn, note gas pressure reading for correct
pressure in accordance with the table on page 1-1.
5. To adjust burner gas pressure, remove the cap from the gas valve regulator and adjust to correct
pressure.
6. Place the fryer power switch and the gas valve in the "OFF" position. Remove the pressure-
measuring device fitting from the pressure tap hole and reinstall the pressure tap plug.
7. Repeat step 4 to continue fryer operation.
1-4
1.5 Adjusting the Pilot Flame
1. Remove the cover shown in the illustration below to access the pilot flame adjustment screw in
the gas valve.
Pilot adjustment locations on CE gas valves (left) and non-CE gas valves (right).
2. Using a small, flat-tipped screwdriver, turn the pilot flame adjustment screw counterclockwise to
increase the length of the flame or clockwise to decrease the length of the flame. Adjust the
flame to a length of 1- inches (38 mm).
3. Reinstall the pilot flame-adjustment cover.
4. Five-tube millivolt fryers: Adjust the trailing pilot (adjustment valve located on the burner
manifold) until a 1- inch (38 mm) flame is obtained.
1.6 Replacing Fryer Components

1.6.1 Replacing the Operating Thermostat
1. Drain the fryer and turn the gas off.
2. Remove the thermostat knob by pulling straight out on the knob with a firm, steady pull.
3. Disconnect the wires from the thermostat.
4. Remove the two mounting screws to release the thermostat control from its mounting bracket.
5. Remove the screws and clamp that secure the thermostat bulb to the frypot. Remove spring from
bulb and reinstall on replacement thermostat bulb.
1-5
1.6.1 Replacing the Operating Thermostat (cont.)
6. First, loosen the capillary tube compression fitting until it slides freely on the capillary tube.
Second, loosen the frypot pass-through nut until it slides freely on the capillary tube. Remove
the capillary tube and bulb from the frypot.
7. Install the replacement thermostat capillary tube and bulb in the frypot. Apply a small amount of
Loctite PST567 compound or equivalent to the threads of the frypot pass-through nut and screw
the replacement thermostat securely into the frypot, being careful not to twist the capillary tube
as the fitting is tightened. DO NOT tighten the capillary tube compression nut at this time.
8. Position the thermostat bulb in tube-mounted clamp and replace mounting hardware. Ensure
probe bulb is properly positioned in the clamp (" from burner tube) and screws are properly
tightened.
9. Tighten the capillary tube compression nut once the capillary tube is properly positioned.
NOTE: Once the compression nut is tightened, the capillary tube cannot be repositioned. If a
mistake in installation has been made, a new thermostat will have to be installed.
10. Mount the thermostat control to the mounting bracket using the screws removed in Step 4.
11. Connect the wires disconnected in Step 3 to the thermostat.
Compression Fitting
Thermostat Bulb
Capillary Tube
Frypot Fitting
Operating
Thermostat
12. Install the thermostat knob on thermostat control shaft.
1-6
1.6.2 Replacing the High-Limit Thermostat
1. Follow instructions for replacing operating thermostat, section 1.7.1, omitting steps 2 and 12.
1.6.3 Replacing the Gas Valve
DANGER
Drain the frypot or remove the handle from the drain valve before proceeding further.
1. Disconnect fryer from the gas supply.
2. Disconnect wiring from the gas valve terminal block, marking each wire to facilitate
reconnection.
3. Disconnect the pilot gas line fitting from the gas valve and remove the vent tube.
4. Disconnect the union that connects burner manifold and gas valve piping.
5. Remove all pipefittings from old gas valve and install on new gas valve. Apply a small amount
of Loctite PST567 compound or equivalent to pipe threads prior to installing on new valve. Do
not apply compound to the first two pipe threads. Doing so will clog and damage the gas valve.
6. Reinstall new gas valve following steps 1-4 in reverse.
1.6.4 Replacing the Frypot
1. Drain the frypot and disconnect the fryer from the gas supply.
2. Remove all accessories (e.g., frypot covers, drop-in probes, basket hangers, etc.).
3. Remove the screws from the cabinet back and remove it from the fryer.
4. Remove the screws attaching the flue cap to the frypot and lift the flue cap off the fryer.
5. Remove the door by lifting it upward to disengage the lower hinge pin from the hinge bracket.
Retain any spacers between lower hinge and door for reassembly.
6. Remove the screws from the front cowling and remove the cowling by lifting up and out off the
front lip of the frypot.
7. Remove the screws securing the flue to the frypot and remove it from the fryer.
8. Lift the frypot out of the cabinet, using care not to bump or damage the gas valve/burner
assembly or the thermostat/high-limit. Set the frypot upside down on a clean surface for removal
of the remaining components.
1-7
1.6.4 Replacing the Frypot (cont.)
9. Recover the drain valve, high-limit thermostat, operating thermostat, and burner manifold
assembly from the failed frypot.
10. Clean the threads on the recovered parts, apply Loctite PST 567 or equivalent thread sealer, and
install them on the replacement frypot.
11. Reverse Steps 1-9 to install the replacement frypot in the cabinet.
For SUFF/UFF Filtration-equipped systems, consult the Decathlon Series Gas Fryers
Service & Parts Manual (819-5922), Section 1.7.8, for detailed frypot-removal
instructions.
1.7 Troubleshooting and Problem Isolation

This section is intended to provide technicians with a general knowledge of the broad problem
categories associated with this equipment, and the probable causes of each. With this knowledge, the
technician should be able to isolate and correct any problem encountered.
Problems you are likely to encounter can be grouped into these broad categories:
1. Pilot failures
2. Improper burner functioning
3. Improper temperature control
4. Filtration Problems
5. Leaking
The probable causes and corrective actions for each category are discussed in the following sections.
1.7.1 Pilot Failures
When troubleshooting millivolt systems, always check these areas before performing diagnostic
checks on either the Robertshaw or Honeywell systems:
A. Inspect all wires and component leads for damage (heat, oil, moisture, etc.). On capillary
tube-type thermostats, check for resistance on the thermostat lead wires. Wire nuts and other
connectors cannot be present in a millivolt circuit as they can cause resistance. If resistance
is found, solder the connectors to the wires or replace the wires.
B. Clean and verify that all wire connections and gas valve terminal connections are tight.
C. Check the length of the pilot flame (it should be about 1-inches (38mm) long) and verify
that it contacts the top one third of the thermopile. Clean the pilot orifice and adjust the pilot
strength if needed.
D. Measure thermopile output with no load (i.e., with the thermopile disconnected from the gas
valve). Measurement must be made with a multimeter having a 0-1000 DC millivolt (MV)
range. Light the pilot and have someone hold the gas cock knob in the depressed position. If
the thermopile is a single lead (coaxial) type, measure from the leads end contact to its
screw-in threads. If the thermopile has two leads, measure across the end terminals. The
reading should be within the range of 500-800 millivolts. If not, replace the thermopile.
Performing diagnostic checks on Robertshaw and Honeywell valves are described on the next page.
1-8
ROBERTSHAW-UNITROL 7000 SYSTEM CHECK
1. Complete System Check
With thermostat contacts closed and gas cock
dial in the ON position, the main burner
TH
should ignite. Measure the reading between TP
TH
the 2 & 3 terminals. If the reading is more

than 100MV, replace the gas valve.
THTP 1 3 TH
2. System Resistance Check
2
With thermostat contacts closed and main
burner ON, measure the millivolt reading
between the 1 and 3 terminals. The reading
should be less than 80MV. If not, recheck the
thermostat leads and connections. Replace TP
TP
with new or heavier gauge wires if necessary.
If the reading is still greater than 80MV,
replace the thermostat. Millivolt Operator
Terminal Panel
3. Automatic Pilot Dropout Check (Robertshaw)
With the thermostat contacts open, hold the
gas cock knob depressed with the pilot lit until Meter Meter Leads Acceptable
the maximum millivolt output is observed Test
between the 1 and 2 terminals. Then
Setting On Terminals Results
extinguish the pilot and observe the meter. 1 MV 2 & 3 <100MV
The sound of the pilot magnet dropping should 2 MV 1 & 3 <80MV
be audible. This dropout should occur 3 MV 1 & 2 30-120MV
between 120MV and 30MV. If it occurs
outside these limits, change the gas valve.
HONEYWELL SYSTEM CHECK

1. Complete System Check
With thermostat contacts closed and gas cock
4 1
dial in the ON position, main burner should
ignite. If not, measure across terminals 2 and
3 as indicated in the diagram. If the reading is
more than 180MV, replace the gas valve.
2. System Resistance Check TH PP
With thermostat contacts closed and main
burner ON, measure the millivolt reading
between terminals 1 and 3 as indicated in the
diagram. The reading should be 220MV or 3 TH PP 2
less. If not, recheck thermostat leads and
connections. Replace with new or heavier Millivolt Operator
gauge wires if necessary. If the reading is still Terminal Panel
greater than 220MV, replace the thermostat. (Honeywell)
3. Automatic Pilot Dropout Check
With the thermostat contacts open, hold the
gas cock knob depressed with the pilot lit until Meter Meter Leads On Acceptable
Test
the maximum millivolt output is observed Setting Terminals Results
between terminals 1 and 2. Then extinguish 1 MV 2 & 3 <180MV
the pilot and observe the meter. The sound of 2 MV 1 & 3 <220MV
the pilot magnet dropping should be audible. 3 MV 1 & 2 36-110MV
This dropout should occur between 110MV
and 36MV. If it occurs outside these limits,
change the gas valve.
1-9
Pilot failures fall into one of two categories failure to light or failure to remain lit.
Pilot Fails to Light
1. Gas is not being supplied to the valve: Check for a closed gas cutoff valve upstream of the gas
valve. Also verify that the gas line quick disconnect fitting at the rear of the fryer (if so
equipped) is properly connected.
2. Blocked pilot orifice: If gas is reaching the valve but the pilot will not light, check for an
obstruction in the pilot orifice, especially in new installations. If the orifice is clear, check to be
sure that the pilot adjustment screw is not completely closed.
Pilot Does Not Remain Lit When Gas Valve Knob is Released
The gas valve used on Frymaster Dean millivolt fryers has a pair of normally open coils
(electromagnetic switches) that close when low voltage is applied to them. If the coils do not close,
the valve will not open to supply gas to the pilot or to the burner manifold. Turning the gas valve
knob to the pilot position and pressing it in bypasses the pilot coil, allowing the pilot to be lit. The
pilot flame heats the thermopile, which generates the voltage required to close the coils. If the pilot
flame goes out when the knob is released, there are four probable causes:
1. Open or grounded high-limit: The high-limit thermostat functions as a normally closed switch.
If the high-limit is open or grounded, the gas valve coil will not pull in and no gas will be
supplied to the pilot or to the burner manifold.
Check and Corrective Action: Detach the high-limit leads from the gas valve and check for
continuity. See page 1-10. If the high-limit fails the continuity check, it must be replaced.
2. Loose/corroded wiring connections on high-limit or thermopile: This has the same effect as a
grounded or open high-limit. If the gas valve coils do not receive the appropriate voltage from
the thermopile, they will not close and no gas will be supplied to the pilot or to the burner
manifold.
Check and Corrective Action: Check wiring connections for corrosion and tightness. Check
terminals to verify that they are securely attached to their leads.
3. Low or no voltage out of thermopile: If the pilot flame does not surround the tip of the
thermopile, it will not generate sufficient voltage to the gas valve coils for them to close. No gas
will be supplied to the pilot or to the burner manifold.
Checks and Corrective Actions: Observe pilot flame located between the middle burners on the
frypot. If the pilot flame is less than 1- inches (38 mm) adjust the pilot flame in accordance
with Section 1.6. If the flame is being blown away from the thermopile, eliminate the draft that
is causing the problem.
If the pilot flame correctly surrounds the tip of the thermopile, see D on Page 1-9.
4. Malfunctioning gas valve: If either of the coils in the gas valve fails, no gas will be supplied to
the pilot or to the burner manifold.
Check and Corrective Action: See page 1-10 for check procedures to see if the gas valve has
failed. Instructions to replace the gas valve are found in section 1.7.3.
1-10
1.7.2 Improper Burner Functioning
Fluctuating flame intensity is normally caused by improper or fluctuating incoming gas pressure,
but may also be the result of variations in the kitchen atmosphere. Variation in the kitchen
atmosphere is usually caused by air conditioning and/or ventilation units starting and stopping.
Changes in airflow patterns can also affect flame intensity. If the incoming gas pressure is correct
and stable, check for variations in the kitchen atmosphere.
Flames "rolling" out of the fryer are usually an indication of negative pressure in the kitchen. Air
is being sucked out of the fryer enclosure and the flames are literally following the air. If negative
pressure is not the cause, check for high burner-manifold gas pressure. An obstructed flue, which
prevents the fryer from properly exhausting, may also be the cause.
An excessively noisy burner, especially with flames visible above the flue opening, may indicate
that the burner gas pressure is too high, the gas valve vent tube is blocked, or the tube diffusers are
damaged or worn out. If the gas pressure is correct, the vent tube is unobstructed, and the diffusers
are in good condition, the gas valve regulator is probably defective.
Occasionally a burner may appear to be operating correctly, but the fryer has a slow recovery rate
(the length of time required for the fryer to increase the oil temperature from 275F to 325F (135C
to 163C). The primary causes of this are low burner manifold pressure and/or misaligned burners.
If both of these causes are ruled out, the probable cause is a gas valve regulator that is out of
adjustment. Refer to the Check Burner Manifold Pressure procedure in section 1.5.
1.7.3 Improper Temperature Control (i.e., failure to control at set point)
Temperature control is a function of several interrelated components, each of which must operate
correctly. The principal component, however, is the thermostat.
The thermostat must be checked periodically.
Probable causes for temperature problems are damage to the thermostat bulb, kinking of the
capillary tube, and broken or loose wiring. Inspect the thermostat components for visible damage.
If there are dents in the bulb, if the capillary is kinked, or if there is obvious damage to the leads, the
thermostat should be replaced.
If there is no obvious damage to the thermostat, turn off the gas valve and allow the cooking oil to
cool to at least 15 degrees below the thermostat setting. Disconnect the thermostat leads from the
gas valve and check for continuity. If the thermostat fails the continuity check, it must be replaced.
1-11
1.7.4 Filtration Problems
The majority of filtration problems arise from operator error. One of the most common errors is
placing the filter paper on the bottom of the filter pan rather than over the filter screen.
Whenever the complaint is "the pump is running, but no oil is being filtered", check the installation
and size of the filter paper. Verify that the O-ring on the slip-connection is in good condition. A
missing or worn O-ring allows the pump to suck air, decreasing its efficiency.
If the pump motor overheats, its thermal overload will trip and the motor will not start until it is
reset. If the pump motor does not start, press the red reset switch located on the rear of the motor.
Also, reset the filter circuit breaker located under the fryer control panel. If the pump then starts,
something caused the motor to overheat. Maybe several frypots were filtered one after the other and
the pump got hot. Letting the motor cool down for at least a half-hour is all that is required in this
case. More often, the pump overheated for one of the following reasons:
If solid shortening is used: Shortening solidified in the pan or filter lines.
The operator attempted to filter unheated oil. Cold oil is thicker and causes the pump motor to
work harder and overheat.
If the motor runs but the pump does not, there is a blockage in the pump. Incorrectly sized or
installed paper allows food particles and sediment to pass through the filter pan and into the pump.
When sediment enters the pump, the gears bind up causing the motor to overheat, tripping the
thermal overload. Solidified shortening in the pump will produce the same result.
A pump seized by debris or hard shortening must be disassembled, cleaned and reassembled.
1. Disconnect power to the filter system.
2. Remove the front cover of the pump to access the gears inside (see illustration- 8-GPM pump
shown), if the pump is accessible while still inside the cabinet. If the front cover is not
accessible, the pump must be removed from the pump motor (remove input/output plumbing
from the pump prior to removing pump). Remove three setscrews to disengage the pump from
the motor.
Remove bolts to remove Remove debris or hardened

pump cover. shortening to free gears.
1-12
1.7.4 Filtration Problems (cont.)
3. Prior to reassembly, the inside housing must be clean and free of any sediment or debris. Failure
to completely clean the inside housing and ring gear will cause gear binding after reassembly.
Incorrectly sized or installed paper will allow food particles and sediment to pass through and clog
the suction tube on the bottom of the filter carriage. Particles large enough to block the suction tube
may indicate that the crumb tray is not being used.
Pan blockage can also occur if shortening is left in the pan and allowed to solidify. Heater strips (if
equipped) on the oil return plumbing are designed to prevent solidification of shortening left in the
plumbing. Heater strips will not melt or prevent solidification of shortening in the pan.
Blockage removal can be accomplished by forcing the item out with an auger or drain snake.
Compressed air or other pressurized gases should not be used to force out the blockage.
The electronics of the SUFF/UFF filtration systems are simple and straightforward. Microswitches,
attached to handles for each vat and wired in parallel, provide the 24 VAC required to activate the
pump relay coil when the handles are moved to the ON position. The activated pump relay coil pulls
in the pump motor switch, supplying power to the pump motor.
Filter systems equipped with oil-return heaters are wired into the 120 VAC source, which remain
energized as long as the unit is plugged in.
1.7.5 Leaking
Leakage of the frypot usually will be due to improperly sealed high-limits, thermostats, or drain
fittings. When installed or replaced, each of these components must be sealed with Loctite PST567
sealant or equivalent to prevent leakage. In very rare cases, a leak may develop along one of the
welded edges of the frypot. When this occurs, the frypot must be replaced.
If the sides and/or ends of the frypot are coated with oil, the most likely cause is spillage over the top
of the frypot rather than leakage.
Frypot locations (indicated by

arrows) where potential leaks could
occur.
1-13
1.8 Wiring Diagrams
1.8.1 Current Production Units with Honeywell Gas Valve (Non-CE)
HIGH-LIMIT
THERMOSTAT
12C
PP TH
ADJ.
PILOT SAFTY DRAIN
SWITCH
1/2 P.S.I.
HONEYWELL (OPTIONAL)
PILOT 17C
HONEYWELL 1/2 P.S.I.

PP TH
GENERATOR
PILOT
C
IN-LINE
SPLICE
OFF
ON
1/2 P.S.I.
ON/OFF
SWITCH
HONEYWELL
(OPTIONAL)
1C
17C
2C
IN-LINE
SPLICE
FENWALL
OPERATING
THERMOSTAT
OPERATING
THERMOSTAT
8050438D
White
Thermopile
Red
Combination Gas
Valve
TH PP
Red Red
High-Limit
Operating Thermostat
TH PP
Black
Black
Old Style Honeywell Millivolt Gas Valve Wiring (Non-CE)
1-14
1.8.2 Current Production Units with Honeywell Gas Valve (CE)
HIGH-LIMIT
THERMOSTAT
PILOT
THERMOCOUPLE
PP TH
PILOT TH
PP
GENERATOR
ROBERTSHAW
OPERATING
THERMOSTAT
FENWALL
OPERATING
THERMOSTAT
8050531A
1-15
1.8.3 Current Production Units with Robertshaw Gas Valve (After May, 2002)
High-Limit Thermostat
1C
2C
TH
TH
TP
TP
Operating Thermostat
Thermopile
1-16
OPTIONAL
POWER
SWITCH
SPST
P/N 807-2196
WHT SCF OIL RETURN
WHT
TRANSFORMER/RELAY ASSY
480VAC
SHOWN YEL
YEL
GRN
H1 H4 36" LONG LEADS

H2 H3 480V PRIM.
BLK 230V FILTER CIRCUIT
75 VA TRANSFORMER ORG 230V FILTER CIRCUIT
P/N 807-3773 240V SEC.
120V W/OUT
XFORMER
R1
GRN WHT #2 P/N 807-3611
NC
BLK #2 BLK BLK
NO
1.8.4 UFF Filtration Wiring Diagram
COM
ORG
BY-PASS SWITCH 24V

YEL
ORG
WHT#2
BLOCK
CB 24V P/N 810-1164
BLU YEL
T2
1-17
WHT
WHT
T1
1 2 3 4
CIRCUIT BREAKER
7 AMP-120V 1 2 WHT
PUR RED RED
P/N 807-3577 AMP
WHT WHT WHT
CONNECT
5 AMP-480V
1 2
P/N 807-3538
1 2 1 2 1 2
LOW VOLTAGE SHOWN HIGH VOLTAGE SHOWN

T8
WHT#1 T2 1 2 1 2 1 2
T4 WHT#1
T4
T2
T5
T5 RED RED RED
P2
T3
MOTOR NO NO NO
T3
P2
BLK BLK T8
P1 COM COM COM
P1 P/N 810-2100
WHT WHT WHT
8" LONG LEADS
8" LONG LEADS
8" LONG LEADS
FOR CHANGE OF ROTATION INTERCHANGE NC NC NC

LEADS T5 AND T8 ON MOTOR
OIL RETURN OIL POLISHING OIL RETURN

WHT #2 J BOX LH FRYER HOSE CONNECTION RH FRYER
HEAT TAPE - 25 WATT
WHEN USED
BLK #2 FUSE
2 AMP
PN 807-1420
GRN
ADD ON ASSY MICROSWITCH ADD ON ASSY
JUCTION BOX P/N 807-3642 FROM LEFT SHOWN IN FROM RH
COVER PLATE P/N 807-3643 1 2 FRYER(S) OFF POSITION FRYER(S) 1 2
FUSE P/N 807-3592 WHEN USED P/N 807-2104 WHEN USED
8051376A FUSE HOLDER P/N 807-1321
CHAPTER 2: PARTS LIST
2.1 Cabinetry Components, Single Fryers
19
20
15
14
17 18
16
24
21 28
12 2
27
22 23
11 9 3
26 25
7 8
10
13
5
6
ITEM PART # COMPONENT

* 8102793 Basket Hanger SR142, ESG35T (Hook Over the Flue) Thumbscrews not needed
* 2001360 Basket Hanger SR42 (Thumbscrew 8090171, Cage Nut 8261351)
* 2101595 Basket Hanger SM-50 Single (Use 2103131 for double)
* 2105109 Joiner Strip SM20, SM50
1 Channel, Base- Front & Rear (Non-Filtration Single Fryers)
* 2401341 Channel, Base- Front & Rear- ESG35T
* 2001118 Channel, Base- Front & Rear- SR42G, SR52G, SM220G SM35G, SM40G, SM50G
* 2005655 Channel, Base- Front & Rear-SR62G
* 2003269 Channel, Base- Front & Rear- SM20G
2 8233248 Support, Leg (Use Where Applicable)
3 8063168 Leg, Adjustable- With Mounting Plate- All Millivolt Fryers
* Not Illustrated
2-1
2.1 Cabinetry Components, Single Fryers (cont.)

4 8100357 Caster, Swivel- With Brake- All Millivolt Fryers
5 8100356 Caster, Swivel- Without Brake- All Millivolt Fryers
SUFF Base Components- SM Series With SUFF Filtration
6 8233791 Support, Leg- Left- SUFF 50- SM40G, SM50G
* 8233792 Support, Leg- Right- SUFF 50- SM40G, SM50G
* 8233724 Support, Leg- Left & Right- SUFF 60/80- SM60G, SM80G
7 2023529 Base, Channel- Right- SUFF 50- SM40G, SM50G
* 2013259 Base, Channel- Left- SUFF 50- SM40G, SM50G
* 2003459 Base, Channel- Right & Left- SUFF 60/80- SM60G, SM80G
8 2103636 Slide, Front- SUFF Filter, All Systems
9 8233751 Slide, Rear, Left- SUFF Filter- SM60G, SM80G
* 8233788 Slide, Rear, Left- SUFF Filter- SM50G
10 8233752 Slide, Rear, Right- SUFF Filter- SM60G, SM80G
* 8233789 Slide, Rear, Right- SUFF Filter- SM50G
11 2003522 Base, Lower Filter- SUFF 50- SM40G, SM50G
* 2003494 Base, Lower Filter- SUFF 60- SM60G
* 2003403 Base, Lower Filter- SUFF 80- SM80G
12 8233783 Base, Upper Filter- SUFF 50- SM40G, SM50G
* 8233765 Base, Upper Filter- SUFF 60- SM60G
* 8233745 Base, Upper Filter- SUFF 80- SM80G
13 2003524 Cover, Electrical Access- SUFF 50- SM40G, SM50G
* 2003461 Cover, Electrical Access- SUFF 60- SM60G, SM80G
14 Side Panel, Left
* 2113329 Side Panel, Left- SM20G
* 2012858 Side Panel, Left- Painted CRS- SM35G, SM50G
* 2011299 Side Panel, Left- Painted CRS- SM50GDD
2212035SP Side Panel, Left- Galvanized- SR42G, ESG35T, SR52G (Use 2025693SP for SR62G)
* 2112076 Side Panel, Left- S/S- SR42G, SM35G, SM50G (Use 2115693 for SR62G)
* 2112532 Side Panel, Left- S/S- SM60G, SM80G
15 Side Panel, Right
* 2123329 Side Panel, Right- SM20G
* 2022858 Side Panel, Right- Painted CRS- SM35G, SM50G
* 2021299 Side Panel, Right- Painted CRS- SM50GDD
2222035SP Side Panel, Right- Galvanized- SR42G, ESG35T, SR52G (Use 2025693SP for SR62G)
* 2122076 Side Panel, Right- S/S- SR42G, SM35G, SM50G (Use 2125693 for SR62G)
* 2122532 Side Panel, Right- S/S- SM60G, SM80G
16 2102804 Duct, Door Access- S/S- All Millivolt Fryers
* 2001471 Duct, Door Access- Painted- All Millivolt Fryers
17 2001121 Back, Control Panel- SR42G, ESG35T, SR52G, SM220G (Use 2003003 for SR62G)
* 2001676 Back, Control Panel- SM35G, SM40G, SM50G
* 2003558 Back, Control Panel- SM50GDD
* 2002856 Back, Control Panel- SM60G
18 2601417 Top Cap (Front Canopy)- ESG35T
* 2101141 Top Cap (Front Canopy)- SR42G, SR52G, SM35G, SM40G, SM50G
* 070132 Top Cap (Front Canopy)- SM20G obsolete
* 8241033 Top Cap (Front Canopy)- SM220G
* Not Illustrated
2-2
2.1 Cabinetry Components, Single Fryers (cont.)

* 2103419 Top Cap (Front Canopy)- SM50GDD
* 2102821 Top Cap (Front Canopy)- SM60G, SR62G
* 2102811 Top Cap (Front Canopy)- SM80G
19 2601342 Flue Cap- SR42G, ESG35T, SR52G (Sep. 2005 to Current)
* 8234175 Flue Cap- SR42G, SR52G (Feb. 2003 August 2005 ) obsolete
* 8234437 Flue Cap- SR62G
* 8233467 Flue Cap- SM35G, SM40G (SR42G, SR52G Prior To Feb. 2003) obsolete
* 8233700 Flue Cap- SM20G
* 8233702 Flue Cap- SM220G
* 8233575 Flue Cap- SM50GDD
20 2401344 Back, One-Piece Cabinet- SR42G, ESG35T, SR52G, SM50G (after July 2010)
* 2001377 Back, One-Piece Cabinet- SM35G, SM50G (before July 2010)
* 2001123 Back, Upper Cabinet- SR42G, SR52G, SM35G, SM50G
* 2001674 Back, Upper Cabinet- SM50G (SUFF), SM220G
* 2001213 Back, Upper Cabinet- SM60G / SR62G
* 2002683 Back, Upper Cabinet- SM80G
21 2001126 Back, Lower Cabinet- SM35G, SM50G, SM50GDD
* 2001327 Back, Lower Cabinet- SM60G
* 2102684 Back, Lower Cabinet- SM80G
Door Assembly Components
22 2003807 Panel, Inner Door- SM20G
* 2001379 Panel, Inner Door- SM220G, SM35G, SM40G, SM50G
* 2001185 Panel, Inner Door- SM60G
* 2002688 Panel, Inner Door- SM80G
23 1203082 Panel, Door- SR38G obsolete
* 2105241 Panel, Door- SR42G, ESG35T, SR52G (Assembly 1063150SP)
* 2105642 Panel, Door- SR62G (Assembly 1063444SP)
* 1064728 Door Assembly, Right with Liner- SM50
* 2103805 Panel, Outer Door- SM20G (Assembly 106-2482SP)
* 2102869 Panel, Outer Door- SM220G, SM35G, SM40G, SM50G (Assembly 1061754SP)
* 2101424 Panel, Outer Door- SM60G
* 2101151 Panel, Outer Door- SM80G (Assembly 1061698SP)
24 2001301 Pin, Door- All Millivolt Fryers (Use 8261343 for Springs qty. 10)
* 1061698SP Pin, Door Assembly- All Millivolt Fryers (short)
25 8090413 Spacer, Nylon- All Millivolt Fryers
26 2001307 Hinge, Door- Lower- All SR Series Fryers
* 2001675 Hinge, Door- Lower- All SM Series Fryers
27 8100180 Handle, Door- Chrome- All SM Series Fryers
* 8090918 Screw, #10-24 x " (Use With 8102105)
* 8090191 Washer, Lock " (Use With 8102105)
* 8101422 Handle, Wireform- Door- SR42G, SR52G (Use 8102030 before Jan. 03)
* 8261379 Screw, #10 x " Round Phillips (Qty: 10) (Use With 810-1422)
28 8100066 Catch, Magnetic Door- All Millivolt Fryers
* 8233225 Splash Guard 42s & 50s (Use 8234767 for 60s & 80s)
* 2003663 Striker Plate all models except SR42
* 2102897 Striker Plate SR42
* 8030197 Fryers Friend Cleanout Tool
* Not Illustrated
2-3
2.2 Cabinetry Components, Multi-Battery Frying Systems
See Section 2.1 for single

fryer components. 17
2
5
4
7 6
3
16
1
18
15 19
20
8
11 14
9 10 12 13

1 2113261 Side, Left- S/S- (Use When SM20G Is On End)
* 2112787 Side, Left- S/S- (Use When SM50G Is On End)
* 2013369 Side, Left- Painted (Use When SM50G is On End)
2 2123261 Side, Right- S/S- (Use When SM20G Is On End)
* 2122787 Side, Right- S/S- (Use When SM50G Is On End)
* 2023369 Side, Right- Painted (Use When SM50G is On End)
3 2102804 Duct, Door Access- All SM Series Multi-Battery Fryers
4 2022799 Panel, Inner- SUFF Base-Right- SM50G
5 2012799 Panel, Inner- SUFF Base-Left- SM50G
6 2023268 Panel, Inner- Right- SM20G To SM50G
7 2013268 Panel, Inner- Left- SM20G To SM50G
8 2001148 Base Channel, Front & Rear- SM220G, SM50G (See Section 2.1 For
Additional Single Fryer Base Channel Components)
* 2003154 Channel, Double- Front & Rear- SM80G Systems (4-Battery)
9 8233248 Support, Leg- All SM 60/80 Series Multi-Battery Fryers With UFF
10 8233539 Support, Leg- All SM 20/50 & 50 Series Multi-Battery Fryers With UFF
11 2002783 Channel, Filter Base- All SM 20/50 Series UFF-Equipped
* 2001198 Channel, Filter Base- All SM60G-80G Series UFF-Equipped
12 2001675 Bracket, Lower Hinge- All SM Series UFF-Equipped
13 2001393 Channel, Lower Joiner- All SM 20/50 & 50 Series Multi-Battery Fryers
With UFF
14 2002308 Post, Door- All SM 20/50 & 50 Series Multi-Battery Fryers With UFF
* Not Illustrated
2-4
2.2 Cabinetry Components, Multi-Battery Frying Systems

15 2002830 Base, Filter Frame- Lower- SM 20/50 & 50 Series Multi-Battery Fryers w/ UFF
16 2002785 Base, Filter Frame- Upper- SM 20/50 & 50 Series Multi-Battery Fryers w/ UFF
17 8233634 Fluecap, SM250G
* 8233705 Fluecap, SM20/20/50G
* 8233516 Fluecap, SM260G
* 8233659 Fluecap, SM280G
18 8240995 Wireway, Control Panel- SM50G
* 8240993 Wireway, Control Panel- SM60G
19 8241025 Wireway, Control Panel- SM220G
20 8241029 Topcap- SM20/20/50/50G
* 8241030 Topcap- SM20/50/50/20G
* 8241028 Topcap- SM20/20/50G
* 8241177 Topcap- SM20/20/50G 3-Battery
* 8240999 Topcap- SM250G
* 8241000 Topcap- SM350G
* 8241001 Topcap- SM450G
* 2102822 Topcap- SM260G
* 2102824 Topcap- SM360G
* 2102825 Topcap- SM460G
* 8241009 Topcap- SM280G
* 8241010 Topcap- SM380G
* 8241011 Topcap- SM480G
* 2105109 Joiner Strip- SM22G
* 2103182 Joiner Strip- SM50/60, SR62G
* 2101679 Joiner Strip- SM220
* 2102681 Joiner Strip- SR42
* KIT00092SP Air Shutter Kit
ACCESSORIES
* 8030271 Basket, Fry (SM20, SM40, SM50, SR42 and SR52)
* 8030304 Basket, Fry (SM60 and SM80)
* 8030277 Screen, Fine Mesh SR42 (Use 803-0149 for SR62, SM60)
* 8030280 Screen, Fine Mesh SM80
* 8030273 Rack, Basket Support SR42
* 8030442 Rack, Basket Support ESG35T
* 8030327 Grid Assembly SM20 Basket Rack
* 2103911 Hanger, Basket 20/50/MC
* 2103368 Hanger, Basket SM20 (Hooks over the Flue)
* 2101595 Hanger, Basket SM35/40/50 SS 15
* 2001360 Hanger, Basket (Over flue style) SR42/52 CR 15
* 2102737SP Hanger, Basket SR62/SM60/SM160G SS 20 (Hooks over Flue)
* 8102793 Hanger, Wire Basket Single SR42/50
* 8102794 Hanger, Wire Basket Double SR42/50/62
* 1062631SP Tray Assembly, Sediment SM60
* 8090171 Thumbscrew (Nut 826-1351 qty. 10)
* 1061637SP Frypot Cover SR42/52, SM50
* 1061479SP Frypot Cover SM60
* 1062470 Frypot Cover SM80
* Not Illustrated
2-5
2.3 Component Box Components and Related Components (CE and

Domestic)*
* Components are applicable to all Millivolt fryers covered in this manual unless otherwise noted.
1 3 5
2 4 6
7 8 9 10 11
12 13 14 15
16 17
2-6
2.3 Component Box Components and Related Components (CE and

Domestic- cont.)
1 8262013 Thermostat, Sunne (Use 8071692 for CE)
* 8102047 Spring, Spacer- Thermostat Capillary Bulb
* 2101302 Clamp, Thermostat/High Limit Capillary Bulb (Use 2101433 for 2 hole)
* 2001320 Mounting Bracket, Thermostat & High-Limit
2 8102035 Knob, Thermostat (Use 8160139 for CE)
3 2001618 Box, Thermostat- Single
4 2003217 Cover, Thermostat Box- Single
5 2003277 Box, Thermostat- Dual (Used in 20/50 Combination Systems)
6 2003906 Cover, Thermostat Box- Dual (Used in 20/50 Combination Systems)
7 8102033 Thermopile (Use 8073565 for CE)
8 8101152 Thermocouple (CE ONLY) (Use 8121284 for Assembly)
9 1061768SP ECO Connector (Honeywell Valves Only- CE ONLY)
* 1061879 ECO Connector (Robertshaw Valves Only- CE ONLY)
10 2005479 Bracket, Pilot Thermocouple
11 8102401 Bracket, Thermopile
12 8101001 Piezo Ignitor (Trigger) (Wire Lead-8073650) (Assembly-44970SP)
* 2001868 Piezo Bracket
* 8073540 Electrode, Piezo CE (Use 8121532 for modified Electrode)
13 8071999 Transformer, Dual Voltage CE- Filtration System (CE ONLY)
* 8070800 Transformer, 120/24 VAC- Filtration System
14 8073580 Switch, Rocker- Manual Filter Power
15 2102786 Guard, Switch (Optional- For Item 10)
16 8073516 High-Limit Thermostat- Automatic Reset 435 F SM20/35,SR40/42
* 8073560 High-Limit Thermostat- Manual Reset 410 F (CE)
* 8073680 High-Limit Thermostat- Manual Reset 450 F
* 8102046 Spring, Spacer- High Limit Capillary Bulb
17 8071321 Fuse Holder, Buss
* 2747 Fuse Holder, Slot-headSafety (CE ONLY) (obsolete)
* 8073592 Fuse 2A Slow-Blow (230V Systems)
* 8073750 Fuse 5A (120V Systems)
* Not Illustrated
2-7
2.4 Frypot and Burner System Components
2.4.1 SM220 and SM20/20/~ Systems
22
18
20
21
19 8 12 13
16
9
7 11
6
5 10 14 15
17
1 2
3 4

1 8130737 Nipple, " NPT x 21" BM
* 8102043 Clamp, Pipe- " BM Pipe
* 8090805 Bolt, Pipe Clamp- " -20 x " Hex
* 2001450 Bracket, Gas-Supply Clamp Support (UFF-Equipped Systems)
* Not Illustrated
2-8
2.4.1 SM220 and SM20/20/~ Systems (cont.)

2 8130003 Tee, " NPT BM
3 8130087 Nipple, " NPT x 1-" BM
4 8130173 Union, " NPT BM
5 8130780 Bushing, " NPT x " BM
6 8130631 Elbow, " NPT 90 BM
7 8130676 Nipple, " NPT x 2" BM
8 8130625 Nipple, " NPT x Close BM
9 8130649 Nipple, " NPT x 2-" BM
10 8102352 Manifold, Gas- SM20G
* 2001615 Bracket, Manifold Mounting
11 8102050 Orifice, Natural- #44 (2.18 mm)- Domestic/International
* 8100710 Orifice, LP- #54 (1.40 mm)- Domestic/International
* 8102060 Orifice, G20-G25- (2.40 mm)- CE Only
* 8102059 Orifice, G31- (1.51 mm)- CE Only
12 8102151 Burner, Left
13 8102150 Burner, Right
* 2001374 Bracket, Burner Mounting- SM20G
* 2401391 Bracket, Burner Mounting- SM/D20G CE
* 2001331 Shield, Burner Heat- SM20G
14 8130668 Nipple, " NPT x 7" BM
15 8130782 Nipple, " NPT x 5" BM
16 8130781 Union, " NPT BM
17 8073645 Valve, Gas- Natural (Robertshaw MV) in x out
* 8071603 Valve, Gas- Natural Honeywell in x out
* 8102036 Valve, Gas- Natural Honeywell in x out
* 8072122 Valve, Gas- Natural CE Honeywell
* 8102399 Valve, Gas- Propane (Robertshaw MV)
* 8071604 Valve, Gas- Propane Honeywell
* 8072121 Valve, Gas- Propane CE Honeywell
* 8100975 Knob, Gas Valve Honeywell
* 8100691 Vent Tube 4 (Use 810-1166 for CE 3.86)
18 8261874 Frypot Assembly- SM20G- M/S obsolete use 8261875
* 8261875 Frypot Assembly- SM20G- S/S
19 2005175 Diffuser, Burner-Tube- SM20G
20 8102158 Pilot Burner- SM20G- Natural(0.18 Orifice) (Use 8102526 for LP)
* 8102689 Pilot Assembly Honeywell w/ Piezo- Natural (Use 8102690 for LP)
* 1064968 Pilot Assembly w/ Piezo-Natural SM20G
* 1086842 Pilot Assembly w/ Piezo-Natural (0.18 Orifice) SM/D20G CE
21 8100703 Gas Line, Pilot Supply- x 17-" (CE -810-1172 - x 22)
* 8102602 Gas Line, Pilot Supply- x 25"
22 1061583SP Flue Assembly- SM20G
* 2001342 Shield, Flue Heat- SM20G
* 2001344 Front, Flue Box- SM20G
* 2001351 Rear, Flue Box- SM20G
* 2003081 Air Shutter (Use KIT00092SP for Air Shutter Kit)
* Not Illustrated
SM 20 series began using Honeywell gas valves in July 2003.
2-9
2.4.2 SR and ESG35T Series, SM35G, SM40G and SM50G Systems
25
SM50G Shown
1
2
24
22 23
5
19 17 16 15 3
20
21
4 6
8
18
7
14 13 12
9
10
11
2-10
2.4.2 SR and ESG35T Series, SM35G, SM40G and SM50G Systems (cont.)
1 121882 Frypot- S/S (After 6/98)-SR38G (use 12202-2 for Japan/Singapore
)obsolete
* 8261865 Frypot- S/S- SR42G (Began using 1 drain Mar. 2003)
* 8263302 Frypot- S/S- ESG35T
* 8261871 Frypot- S/S- SR52G, SM50G
* 8261867 Frypot- S/S- SM35G, SM40G
2 2105185 Diffuser, Burner Tube- SR38G, SM35G, SM40G
* 2001129 Diffuser, Burner Tube- SR42G
* 2600734 Diffuser, Burner Tube- ESG35T
* 2105175 Diffuser, Burner Tube- SM50G
* 2105216 Diffuser, Burner Tube- SR52G
* 2400666 Shutter, Single Burner- ESG35T Large Shutter
* 2208734 Shutter, Single Burner- ESG35T Small Shutter
3 8102150 Burner, Right- SR52G, SM50G
* 8102039 Burner, Right- SR38G, SR42G, SM35G, SM40G
4 8102149 Burner, Center- SR52G, SM50G
* 8102038 Burner, Center- SR38G, SR42G, SM35G, SM40G
* 8103356 Burner, Universal- ESG35T
5 8102151 Burner, Left- SR52G, SM50G
* 8102037 Burner, Left- SR38G, SR42G, SM35G, SM40G
* 2001329 Bracket, Burner Mounting- SR52G, SM50G
* 8090459 Bolts, Burner 5/16" 18x " Hex Head Washer
* 8233600 Support Assy, Burner- SM35G, SM40G (Inc Burner Mtng Brkt & Heat Shld)
* 2001132 Shield, Burner Heat- SR42G not used after 12/10/04
* 2001330 Shield, Burner Heat- SR52G, SM50 and 200-1331
6 2001615 Bracket, Manifold Mounting- SR52G, SM50G
* 2001311 Bracket, Manifold Mounting- SR38G, SR42G
* 2400665 Bracket, Manifold Mounting- ESG35T
7 8090428 Bolt, " -20 x " Hex Head
8 8090823 Nut, Nylock- " -20
9 8130705 Plug, Brass- " Square Head
10 Orifice- Domestic/International
* 8102048 Orifice, Natural- #39 (2.53 mm)- SR52G, SM50G,
* 8102132 Orifice, Natural- #37 (2.64 mm)- SR38G
* 8102040 Orifice, Natural- #35 (2.80 mm)- SR42G, SM35G, SM40G
* 8103097 Orifice, Natural- #35 (2.80 mm) .125- NPT- SR42G 4/07-11/13
* 8103360 Orifice, Natural- #35 (2.80 mm) NPT- SR42G after 11/13
* 8104389 Orifice, Natural- #44 (2.18 mm) NPT ESG35T (0-1999 Ft, 0-609 M)
* 8104451 Orifice, NG- #45 (2.08 mm) NPTESG35T(2000-3999 Ft, 610-1219M)
* 8104452 Orifice, Natural- #46 (2.06 mm) NPT ESG35T (>4000 Ft, >1219 M)
* 8102497 Orifice, LP- #55 (1.32 mm)- SR52G, SR62G, SM20G, SM50G
* 8104456 Orifice, LP- (1.35 mm) NPT-ESG35T (2000-3999 Ft, 610-1219 M)
* 8103529 Orifice, LP- #54 (1.40 mm) NPT - ESG35T (0-1999 Ft, 0-609 M)
* 8102059 Orifice, LP- #53 (1.51 mm)- SR52G, SM50G,
* 8103102 Orifice, LP- #53 (1.51 mm) .125- NPT - SR42 after 4/07
* 8102063 Orifice, LP- #52 (1.61 mm)- SR38G
* 8102064 Orifice, LP- #51 (1.70 mm)- SR42G, SM35G, SM40G
* 8103099 Orifice, LP- #51 (1.70 mm), .125- NPT - SR42G 4/07-11/13
* 8103361 Orifice, LP- #51 (1.70 mm), NPT - SR42G after 11/13
* 8102400 Orifice, LP- #16 (.016)- Pilot SR52
* Orifice- CE Only
* 8102060 Orifice, G20-G25- (2.40 mm)- All Millivolt Fryers in This Section
* 8103101 Orifice, G20-G25- (2.40 mm) .125- NPT - SR42 built after 4/07
* Not Illustrated
2-11
* 8102059 Orifice, G31- (1.51 mm)- All Millivolt Fryers in This Section
* 8103102 Orifice, G31- (1.51 mm) .125- NPT- SR42 built after 4/07
11 8233618 Manifold, Gas- SR52G, SM50G
* 8102034 Manifold, Gas- SR38G, SR42G
* 8103006 Manifold, Gas- SR42G after 4/07, ESG35T
* 8233619 Manifold, Gas- SM35G, SM40G
Gas Valve and Related Plumbing- SM50G Plumbing Will Vary From Model to
Model- Use the Following Parts As A Reference When Obtaining Parts For Systems
in This Section Other Than SM50G
12 8130165 Elbow, Street- " NPT 90 BM
13 8102036 Valve, Gas- Natural, Honeywell- Domestic/International in x out
* 8071603 Valve, Gas- Natural, Honeywell- in x out Started using Feb. 2003
* 8073648 Valve, Gas- Natural, Honeywell- in x out Started using Feb. 2003 Export
* 8073645 Valve, Gas- Natural, Robertshaw- in x out
* 8073549 Valve, Gas- LP, Honeywell- Domestic/International
* 8071604 Valve, Gas- LP, Honeywell- in x out Started using Feb. 2003
* 8073553 Valve, Gas- LP, Honeywell- in x out
* 8101155 CE Adaptor Kit, Honeywell Valve
* 8072122 Valve, Gas- Natural, Honeywell- CE Only
* 8072121 Valve, Gas- LP, Honeywell- CE Only
* 8074137 Valve, Gas- Natural, Honeywell-Australia
* 8074138 Valve, Gas- LP, Honeywell- Australia
* 8071846 Valve, Kit Natural to Propane Conversion
14 8130418 Nipple, NPT x 17" BM- SM50G
* 8130670 Nipple, NPT x 19" BM (Measure To Confirm Length)
* 8130585 Nipple, NPT x 20-" BM (Measure To Confirm Length)
* 8130737 Nipple, NPT x 21" BM (Measure To Confirm Length)
15 8130174 Union- " NPT BM
17 8130066 Elbow- NPT 90 BM
19 8090805 Bolt, -20 x " Hex Head
20 8102043 Clamp, Pipe- "
21 8130031 Bushing, NPT x NPT BM
22 8100703 Gas Line, Pilot Supply- x 17-" (For CE use 8101172 23 or 8102602 25)
23 8102033 Thermopile- Non-CE
* 8073565 Thermopile- CE Only ( Thermocouple 810-1152)
24 8102032 Burner, Pilot- Natural (Use 1060692SP for Assembly. Includes item 22, 23 and 24)
* 8102155 Burner, Pilot- LP
25 1061742SP Flue Assembly- SR52G, SM50G
* 2002872 Shield, Flue Heat- SR52G, SM50G
* 2001343 Front, Flue Box- SR52G, SM50G
* 2001350 Rear, Flue Box- SR52G, SM50G
* 12203 Flue Assembly- SR38G
* 120363 Shield, Flue Heat- SR38G obsolete
* 120362 Front, Flue Box- SR38G obsolete
* 120361 Rear, Flue Box- SR38G obsolete
* 1060696SP Flue Assembly- SR42G
* 2001304 Front, Flue Box- SR42G
* 2001303 Rear, Flue Box- SR42G
* Not Illustrated
2-12
* 1085670 Flue Assembly- ESG35T
* 2400669 Front, Flue Box- ESG35T
* 2400670 Rear, Flue Box- ESG35T
* 1060954SP Flue Assembly- SM35G, SM40G
* 44941001 Garland SM50 Drop In Assembly- Natural
* 4494100001 Garland SM50 Drop In Assembly- Propane
* Not Illustrated
2.4.3 SR62, SM60G and SM80G Systems

30
SM80G Shown
28
25
3
26
5
29
27
17 16 6
23 22 18
4 8
19
7
24
15 9
10
21 20 14 13 12 11
2-13
2.4.3 SR62, SM60G and SM80G Systems (cont.)

1 8233494SP Frypot- S/S- SM80G (After 10/99) 1 (Use 8233396SP for 1 )
* 8261891 Frypot- S/S- SM80G (Prior To 10/99)
* 8261802 Frypot- S/S- SM60G, SR62G (Use 8233511SP for SM160G)
2 8233404 Diffuser, Burner Tube- SM80G
* 2105215 Diffuser, Burner Tube- SM60G, SR62G
3 8102150 Burner, Right- SM60G, SM80G, SR62G
4 8102149 Burner, Center- SM60G, SM80G, SR62G
5 8102151 Burner, Left- SM60G, SM80G, SR62G
* 2002734 Bracket, Burner Mounting- SM80G
* 2002738 Bracket, Burner Mounting- SM60G, SR62G
* 2002707 Shield, Burner Heat- SM80G
* 2002746 Shield, Burner Heat- SM60G, SR62G
6 2001314 Bracket, Manifold Mounting- SM80G
* 2001615 Bracket, Manifold Mounting- SM60G, SR62G
7 8090428 Bolt, -20 x " Hex Head
8 8090823 Nut, Nylock- -20
9 8102138 Valve, Trailing Pilot- SM60G, SM80G, SR62G adjustment valve
10 8130642 Tee, NPT
11 8130705 Plug, Brass- Square Head
12 8130643 Nipple, " NPT x Close BM
13 Orifice- Domestic/International
* 8102062 Orifice, Natural- #38 (2.58 mm)- SM80G
* 8102048 Orifice, Natural- #39 (2.53 mm)- SM60G, SR62G
* 8102063 Orifice, LP- #52 (1.61 mm)- SM80G, SR62G (Australia)
* 8102059 Orifice, LP- #53 (1.51 mm)- SM60G, SR62G
* Orifice- CE Only
* 8102060 Orifice, G20-G25- (2.40 mm)- All Millivolt Fryers in This Section
* 8102059 Orifice, G31- (1.51 mm)- All Millivolt Fryers in This Section
14 8233617 Manifold, Gas- SM60G, SM80G, SR62G
15 8102036 Valve, Gas- Natural, Honeywell- Domestic/Intl in x out
* 8072122 Valve, Gas- Natural, Honeywell- CE Only
* 8073648 Valve, Gas- Natural and MFG, Honeywell in x out (Export)
* 8073645 Valve, Gas- Natural, Robertshaw MV in x out
* 8073549 Valve, Gas- LP, Honeywell- Domestic/Intl
* 8072121 Valve, Gas- LP, Honeywell- CE Only
* 8102399 Valve, Gas- LP, Robertshaw MV
16 8130174 Union- " NPT BM
17 8130635 Nipple, " NPT x 2-" BM
18 8130066 Elbow- " NPT 90 BM
19 8130743 Nipple, " NPT x 3-" BM
20 8130165 Elbow, Street- " NPT 90 BM
21 8130670 Nipple, " NPT x 19" BM (Measure To Confirm Length)
* 8130585 Nipple, " NPT x 20-" BM (Measure To Confirm Length)
* 8130737 Nipple, " NPT x 21" BM (Measure To Confirm Length)
* Not Illustrated
2-14
2.4.3 SR62, SM60G and SM80G Systems (cont.)

22 8102043 Clamp, Pipe- "
23 8090805 Bolt, Pipe Clamp- -20 x " Hex
24 8130031 Bushing, NPT x " NPT BM
25 8102032 Burner, Pilot- Natural (Use 1060692SP for Assembly)
* 8102155 Burner, Pilot- LP (Use 1061696SP for Assembly)
26 8100703 Gas Line, Main Pilot Supply- x 17-"
* 8101172 Gas Line, Pilot Supply- x 23 CE
* 8102602 Gas Line, Pilot Supply- x 25 CE
27 8102033 Thermopile- Non-CE
* 8073565 Thermopile- CE Only
28 8102032 Burner, Pilot- Natural & MFG (Also Used For Main Pilot)
* 1060692 Burner, Pilot Assembly- Natural & MFG
* 8102155 Burner, Pilot- LP (Also Used For Main Pilot)
29 8120703 Gas Line, Trailing Pilot Supply- x 17-" (Cut To Length)
30 1061442SP Flue Assembly- SM80G
* 1060997SP Flue Assembly- SM60G, SR62G
* 2001325 Shield, Flue Heat- SM60G, SR62G
* 2001339 Front, Flue Box- SM60G, SR62G
* 2001773 Rear, Flue Box- SM60G, SR62G
* Not Illustrated
2-15
2.5 Oil Drain Manifold Componets
2.5.1 1 Oil Drain Manifold, Drain Flush and Drain Valve Components*
*Typical components illustrated below. Components will vary according to system.
22
18
20
17
12 11 10
19
16
14 13
15
21 9
To Drain
Valve
23
To Drain
Valve
7
6
5
4
1
To Drain
Valve
24 25
2-16
2.5.1 Oil Drain Manifold, Drain Flush and Drain Valve Components (cont.)

1 8233565 Elbow, with Bracket (LH)- 1-"- UFF 50
* 8233566 Elbow, with Bracket (RH)- 1-"- UFF 50
2 8121524 Drain Pipe, Left Side (Use 823-3418 for Chilis)
3 8130784 Drain Pipe, Right Side 1 x 6
4 8130829 Elbow, 1-" NPT 75
5 8130748 Tee, 1- NPT x 1-" BM With Handle Bracket
6 2001827 Drain Manifold Tube- 1- x 13-"
7 8130659 Pipe Cap, 1-"
8 8090884 Nut, Slip Joint- 1-"
* 8160544 O-ring (Slip-Joint Nut)
9 8130686 Bell Reducer, " NPT x 1-"
10 8130165 Elbow, Street- " NPT 90
11 8130672 Nipple, NPT x 8" BM
12 8101669 Adapter, " O.D. x "- Female
13 8101069 Flex Line, " x 29- "
14 8101668 Adapter, " O.D. x "- Male
Drain Valve Components
15 1061401 Bracket, Microswitch (Optional On SUFF/UFF Units)
16 2001617 Washer, Drain Valve (Use Without Microswitch)
17 2102029 Bracket, Activator- Microswitch (Also Used On Valves Without Microswitch As A
Handle-Stop)
18 2104727 Handle (Actuator), Drain Valve
* 8233440 Handle, Push/Pull- Drain (With Cap)
* 8090885 Washer, x 1 x .083"
* 8090843 Pin, Cotter
* 8160547 Cap, Vinyl-Red
19 8072104 Microswitch (Optional On SUFF/UFF Units)
20 8090842 Nut, Nylock- #4-40 (Microswitch To Bracket)
21 8160220 Insulation, Microswitch
22 2001257 Retainer, Nut
23 8102127 Drain Valve, 1-" Full Port (With Washers & Nut)
24 8102052 Drain Valve, 1-" (1" Standard Port)
* 8102442 Handle, Valve Lever
* 8101338 Drain Valve, 1" SM20G, SR42G, ESG35T see note below
* 2103902 Handle, Valve Lever (For 8101338 Only)- SM20G
* 1061417SP Drain Valve Assembly 1 RH and LH
* 8130138 Nipple, 1" NPT x Close (To Adapt To 1-" Extended Drain Nipple)
* 8130716 Bushing, 1" NPT x 1-" BM (To Adapt To 1-" Extended Drain Nipple)
* 8130406 Coupling, 1-" NPT x 2" (To Adapt To 1-" Extended Drain Nipple)
25 8102126 Drain Valve, 1-" Full-Port (Use 106-2439 for Assembly)
* 8121226SP Nipple, Drain- 1-" Painted- SM Series Fryers (use 8130276 for SM20)
* 8130392 Nipple, Drain- 1- NPT x 8" BM- All SR Series Fryers except SR42 w/ 1
* 8121681 Nipple, Drain- 1- x 5 NPT
* 8130870 Nipple, Drain- 1- x 10 NPT
* 8130669 Nipple, Drain- 1 x 8 (Use 8121668 for 5-SR42) (Use 8130605 for 9- SR62)
* Not Illustrated
Note: In Mar. 2003 SR42G went to 1 drain valves.
2-17
2.5.2 3 Oil Drain Manifold, Drain Flush and Drain Valve Components
19 19
22 22
14 14
17
23
20 20
15 Place Over
Place Over Stud
Stud 13
18 21
21
13
16
10
11
12
To Drain
Valve
To Drain 1
6 Valve
To Drain 3
4 8 Valve
To Drain
Valve
2
5
Stud located on 7 9
underside of tube
2-18
2.5.2 3 Oil Drain Manifold, Drain Flush & Drain Valve Components (cont.)

1 8234712 Tube, 3 Oval Dump
2 8234681 Tube, 3 Right Drain (closed end)
3 8234682 Tube, 3 Center Drain (open ends)
4 8234844 Tube, 3 Left Drain (closed end)
5 8235188 Tube, 3 Right Filter (open ends)
6 2006603 Tube, 3 Joiner (11.5)
7 2009365 Tube, 3 Joiner (8.63)
8 8090969 Clamp, T-bolt
9 8160625 Boot/Sleeve
1061726 Flush Oil Drain Line
10 8101669 Adapter, Female O.D. x long
11 8101668 Adapter, Male O.D. x long
12 8101056 Flexline, O.D. x 52.5 long
1063976 Drain Valve Assembly, 1 Without Microswitch
1063977 Drain Valve Assembly, 1 With Microswitch
13 8102783 Drain Valve, 1 Full Port with O-ring
14 8234734 Handle, Drain Valve Rotating
15 8072104 Microswitch, CE Micro-roller Lever
16 1061401 Microswitch Bracket Assembly
17 2004402 Guard, Drain Microswitch
18 8160220 Insulation, RF Switch
19 8160547 Cap, Red Vinyl for Handle
20 2006116 Strap, 1 (holds tube to valve via the stud)
21 2001617 Washer, Drain Microswitch
22 2001257 Retainer, Drain Valve
23 8261366 Nut, 4-40 Keps Hex w/ External Teeth (Pkg. of 25)
* 8160630 Cap, Vinyl (one per clamp, covers T-bolt threads)
* Not Illustrated
2-19
2.6 Oil Return Manifold Components
2.6.1 Oil Return Manifold Components; Fryers with 1 Drains*
12
SM460G Oil Return
(Typical) 11
2
10
3
9 13
7 5
4
2
1
19
18 5
14
16
15
17

1 8130003 Tee, x x " BM
2 8130022 Nipple, " x Close NPT BM
3 8130087 Nipple, x 1-" NPT BM
4 8130156 Plug, " NPT Hex Head BM
6 8130247 Nipple, x 3-" NPT BM
7 8130298 Nipple, x 2" NPT BM
8 8130345 Elbow, "- 45
2-20
2.6.1 Oil Return Manifold Components; Fryers with 1 Drains (cont.)

13 8130673 Nipple, x 8-" NPT BM
14 8102125 Oil Return Valve, "
* 8100051 Coupling, NPT x 1-7/16 to adapt return hose to valve
* 2001143 Retainer, Oil Return Valve Nut
* 8090877 Nut, Oil Return Valve
15 8130006 Bushing, Hex- x " NPT BM
16 8130625 Nipple, " x Close NPT BM
17 8130165 Elbow, Street- x " NPT 90 BM
18 8130634 Elbow, x " NPT 90 BM
19 8130062 Elbow, " NPT 90 BM
* 1062568SP Wash Down Hose and Nozzle Assembly
* Not Illustrated
2-21
2.6.2 Oil Return Manifold Components; Fryers with 3 Drains

1064100 Oil Return Assembly Middle
1064101 Oil Return Assembly End
1 1064006 Valve Assembly, Oil Return (see Page 2-25)
* 1063997 Valve Assembly (use with wand)
* 1065516 Valve Assembly, 3-way Oil Return
2 8101668 Adapter, Male OD x
3 8102320 Flexline, x 9.00 Long
4 8130003 Tee, x x BM
5 8130022 Nipple, x Close NPT BM
6 8130096 Nipple, x 6.00 NPT BM
7 8130165 Elbow, Street x NPT 90 BM
8 8130173 Union, NPT
9 8130247 Nipple, x 3.50 NPT BM
10 8130362 Nipple, NPT x 7.50 BM
11 8130463 Plug, Counter Sink
12 8130661 Nipple, x 2.25 NPT BM
13 8130654 Nipple, x 4.00 NPT BM
14 8130597 Nipple, x 11.50 NPT BM
* 8102125 Ball Valve, Drain
* 8130006 Bushing, to NPT BM Hex Reducing
* 8130062 Elbow, 90 BM
* 8101067 Flexline, 8.50 Oil Return
* 8130087 Nipple, x 1.50 NPT BM
* 8130460 Nipple, x 3.00 NPT BM
* 8130625 Nipple, NPT x CL Black CLS
* 8130672 Nipple, x 8.00 NPT BM
* 8130607 Nipple, x 23.50 NPT BM
* 8130099 Nipple, x 7.00 NPT BM
* 8130845 Nipple, x 29.75 NPT BM
* 8130646 Nipple, x 5.00 NPT BM
* 8130373 Nipple, x 11.00 NPT BM
* 8130298 Nipple, x 2.00 NPT BM
* 8130098 Nipple, x 6.50 NPT BM
* 8130742 Nipple, x 5.50 NPT BM
* 8130515 Nipple, x 12.00 NPT BM
* 8130265 Nipple, x 2.50 NPT BM
* 8130093 Nipple, x 4.00 NPT BM
* Not Illustrated
2-22
2.7 Oil Return and Oil Flush Components
2.7.1 Oil Return and Oil Flush Components; Fryers with 1 Drains*
Rear View
2 10
18
11
4 9
6
3
12
7 8
16 5 13
17
14 15
2-23
2.7.1 Oil Return and Oil Flush Components; Fryers with 1 Drains (cont.)
1 Microswitch Bracket Assembly, Oil Return
* 2011233 Bracket, Oil Return Microswitch- Left
* 2021233 Bracket, Oil Return Microswitch- Right
* 8102144 Spacer, Aluminum, 4-40- " x 3/8"
* 8072104 Microswitch, Oil Return
* 8090846 Screw, 4-40 x 1" Slotted Head
* 8090842 Nut, Nylock- 4-40
* 2001341 Bracket, Microswitch Rod
* 8090360 Screw, #8 x Hex Washer Slotted Head
* 8090803 Bolt, "-20 x " Hex Head Grade 5
* 8090823 Nut, Nylock, -20
* 8090070 Nut, -20 Hex S/S
2 8100697 Disconnect, Male- Suction Tube
3 8130608 Coupling, Full- " NPT BM
4 8233188 Suction Manifold Assembly
5 8130062 Elbow, 90 BM
6 8130515 Nipple, " x 12" NPT BM
8 8130251 Nipple, " x 4-" NPT BM
9 8130672 Nipple, " x 8" NPT BM
10 Oil Suction Start Fitting
* 8130022 Nipple- " NPT x Close
* 8130156 Plug, " NPT Hex Head
* 8130003 Tee, " NPT BM
11 8090885 Washer, " x 1" x .083"
* 8090843 Pin, Cotter- Plated
12 8233344 Handle (Actuator), Oil Return Valve
13 8233187 Handle, Oil Return- Left Fryer-UFF System
14 8233198 Handle, Oil Return- Right Fryer-UFF System
* 8233481 Handle, Oil Flush Valve
15 8160548 Cap, Oil Return Handle- Yellow
* 8160549 Cap, Oil Flush Handle- Blue
16 8102100 Motor, Pump- 120-230V
* 8261987 Motor, Pump Assembly 5 GPM
17 8102098 Pump, 8 GPM
* 8102252 Pump, 5 GPM
* 2101650 Oil Deflector, Oil Return
18 8261392 O-Rings (Pkg. of 5)
* 1062949SP Line Assembly, Garland Pump Suction
* KIT4678SP Wash Down Hose Fittings Kit
* 8073593 Power Cord
* 8073611 Relay, Filter 24A DPDT
* Not Illustrated
2-24
2.7.2 Oil Return and Oil Flush Components; Fryers with 3 Drains
2-25
2.7.2 Oil Return and Oil Flush Components; Fryers with 3 Drains (cont.)
1064006 Microswitch Bracket Assembly, Oil Return
1 9012772 Handle, RF Left
2 9002935 Retainer, Nut
3 8160220 Insulation, RF Switch
4 8100278 Ball Valve, Oil Return
5 8261366 Nut, 4-40 Keps hex w/ External Teeth (Pkg. of 25)
6 8072103 Microswitch, Straight Lever (CE)
7 2006806 Cover, Safety Switch
8 1063962 Bracket Assembly, RF Switch
1061225 Oil Suction Assembly
9 8130062 Elbow, 90 BM
10 8130173 Union, NPT 150# BM
11 8130654 Nipple, TBE NPT x 4 BM
12 8130674 Nipple, TBE NPT x 7.25 BM
13 2001230 Bracket, Front male Manifold
1060774 Suction Manifold Assembly
14 8100697 Disconnect, Male Suction Tube
15 8130608 Coupling, NPT BM Full
16 8233188 Suction Manifold
1060858 Oil Suction Start Fitting
17 8130022 Nipple, NPT Close
18 8130463 Plug, Counter Sink
19 8130003 Tee, NPT BM
* 2108790 Bracket, Oil Return/ Flush Retainer
* 2008929 Handle, Oil Return
* 2009850 Handle, Oil Return (Application Series DF Fryers)
* 8160548 Cap, Oil Return Handle, Yellow
* 8160549 Cap, Oil Return Handle, Blue
20 8102097 Motor/Pump Combo, 120-230V
* Not Illustrated
2-26
2.8 Under Fryer Filter (UFF) Components

2.8.1 SM50 and SM60 Series Fryers (Except IHOP)
12
11
10
8
9
3
4
1
5
6

1 8233576 Filter Pan- UFF 50
* 1062115SP Filter Pan Assembly- UFF 50
* 1060749SP Filter Pan Assembly- UFF 60
2 8090805 Screw, "-20 x "
3 8090428 Bolt, "-20 x " Steel
4 8090820 Nut, Oval Locking- "-20
5 8234794 Insert, Caster
6 8102805 Caster, 2"-Swivel
7 8233574 Support Grid (Bottom Pan Screen)- UFF 50
* 8233365 Support Grid (Bottom Pan Screen)- UFF 60
8 8030289 Filter Paper, 22" x 34"- UFF 50/60 (100 Sheets)
9 8233573 Hold-down Ring, Weighted- UFF 50
* 8233361 Hold-down Ring, Weighted- UFF 60
10 8234320 Crumb Basket, UFF 50/60
11 1060752SP Lid Assembly, Front- UFF 50/60
12 1061755SP Lid Assembly, Rear- UFF 50
* 1060753SP Lid Assembly, Rear- UFF 60
* Not Illustrated
2-27
2.8.2 SM50 Series Fryers, IHOP UFF 50 with Filter Leaf
11
10
9
7
6
8
5
1
2
3 4

1062109SP Filter Pan Assembly- UFF 50 IHOP (includes items 1-5)
1 8233703 Filter Pan- UFF 50 IHOP
2 8102805 Caster, 2"-Swivel
3 8090823 Nut, Nylock "-20
4 8130336 Plug, Pipe- S/S- " NPT
5 8130679 Plug, " S/S Square Head
6 8102350 Leaf, Filter- UFF 50 IHOP
7 8102351 Handle, Filter Leaf Tee Fitting
8 8233872 Crumb Basket, UFF 50 IHOP
9 1060752SP Lid Assembly, Front- UFF 50
10 1060753SP Lid Assembly, Rear- UFF 60
11 8100180 Handle, Filter Lid- Front & Back
* 8090191 Washer, " Lock- Filter Lid Handle
* 8090918 Screw, #10-24 x "- Filter Lid Handle
* Not Illustrated
2-28
2.8.3 SM80 Series Fryers
3
2
10
9
1 11
8 12

1 1061584SP Filter Pan, UFF 80
2 8233365 Support Grid (Bottom Pan Screen) (Use 8234938 for Chilis)
3 8030303 Filter Paper, 26" x 34" (100 Sheets)
4 8233439 Hold-down Ring, Weighted
5 8233443 Crumb Basket
6 1061587SP Filter Pan Cover, Front
7 1061588SP Filter Pan Cover, Back
8 8090428 Bolt, "-20 x " Steel
10 8090820 Nut, Oval Locking- " -20
11 8090805 Screw, "-20 x "
12 8102805 Caster, 2"
2-29
2.9 Single Under Fryer Filter (SUFF) Components

2.9.1 SM50 Series Fryers
6
3 2
4
5
10
9
8 11
12

1062257SP Filter Pan Assembly SUFF 50
1 8233796 Filter Pan, SUFF 50
* 8130684 Plug, Hex Socket, " NPT
* 8130679 Plug, " S/S Square Head (Female Disconnect)
2 8233790 Support Grid (Bottom Pan Screen)
3 8030317 Paper, Filter- 8-" x 25-"
4 8233795 Hold-down Ring, Weighted
5 8233736 Crumb Basket
6 8233797 Filter Pan Cover, Front
7 8233798 Filter Pan Cover, Back
8 8090428 Bolt, " -20 x " Steel
10 8090820 Nut, Oval Locking- " -20
11 8090805 Screw, " -20 x "
12 8102805 Caster, 2"
* Not Illustrated
2-30
2.9.2 SM60 and SM80 Series Fryers
3 5
2
10 9
8
12
11

1 8233774 Filter Pan, SUFF 60 (Use 1062228SP for Assembly)
* 8233821 Filter Pan, SUFF 80 (Use 1062381SP for Assembly)
* 8130684 Plug, Hex Socket, " NPT
* 8130679 Plug, " S/S Square Head (Female Disconnect)
2 8233768 Support Grid (Bottom Pan Screen) SUFF 60/80
3 8030289 Paper, Filter- 22" x 34" - SUFF 60/80
4 8233768 Hold-down Ring, Weighted- SUFF 60
* 8233849 Hold-down Ring, Weighted- SUFF 80
5 8233736 Crumb Basket- SUFF 60/80
6 8233766 Filter Pan Cover, Front- SUFF 60
* 8233739 Filter Pan Cover, Front- SUFF 80
7 8233767 Filter Pan Cover, Back- SUFF 60
* 8233741 Filter Pan Cover, Back- SUFF 80
8 8090428 Bolt, " -20 x " Steel
10 8090820 Nut, Oval Locking- "-20
11 8090805 Screw, " -20 x "
12 8102805 Caster, 2"
* Not Illustrated
2-31
Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106
TEL 1-318-865-1711 FAX (Tech Support) 1-318-219-7135

SERVICE HOTLINE
PRINTED IN THE UNITED STATES 1-800-551-8633 8195948
06/2015

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Frymaster Dean Millivolt Gas

Service & Parts Manual

24-Hour Service Hotline 06/2015

TABLE OF CONTENTS (CONT.)

1.1 Functional Description

NON-CE (Altitudes of 2000 feet or less)

SR 62 GM 150 NAT 2.53(#39) 8102048 5 9 3.6

CE ONLY (Altitudes of 2000 feet or less)

*SR42 units built after 4/07.

Main Valve Magnet

Functional diagram of a typical millivolt system.

Pilot Ignition System

1. Drain all cooking oil from the fryer.

3. Remove any attached restraining devices.

6. Refill the frypot with cooking oil.

1.3 Cleaning the Gas Valve Vent Tube

4. Reinstall tube and bend so that the opening is pointing downward.

7. Repeat step 4 to continue fryer operation.

3. Reinstall the pilot flame-adjustment cover.

1.6 Replacing Fryer Components

1. Drain the fryer and turn the gas off.

3. Disconnect the wires from the thermostat.

11. Connect the wires disconnected in Step 3 to the thermostat.

12. Install the thermostat knob on thermostat control shaft.

1.6.3 Replacing the Gas Valve

1. Disconnect fryer from the gas supply.

6. Reinstall new gas valve following steps 1-4 in reverse.

1.6.4 Replacing the Frypot

1.7 Troubleshooting and Problem Isolation

the 2 & 3 terminals. If the reading is more

HONEYWELL SYSTEM CHECK

1.7.3 Improper Temperature Control (i.e., failure to control at set point)

The thermostat must be checked periodically.

If solid shortening is used: Shortening solidified in the pan or filter lines.

1. Disconnect power to the filter system.

Remove bolts to remove Remove debris or hardened

Frypot locations (indicated by

1.8.1 Current Production Units with Honeywell Gas Valve (Non-CE)

HONEYWELL 1/2 P.S.I.

Old Style Honeywell Millivolt Gas Valve Wiring (Non-CE)

H1 H4 36" LONG LEADS

BY-PASS SWITCH 24V

LOW VOLTAGE SHOWN HIGH VOLTAGE SHOWN

8" LONG LEADS

FOR CHANGE OF ROTATION INTERCHANGE NC NC NC

OIL RETURN OIL POLISHING OIL RETURN

2.1 Cabinetry Components, Single Fryers

ITEM PART # COMPONENT

2.1 Cabinetry Components, Single Fryers (cont.)

2.1 Cabinetry Components, Single Fryers (cont.)

2.2 Cabinetry Components, Multi-Battery Frying Systems

See Section 2.1 for single

ITEM PART # COMPONENT

2.2 Cabinetry Components, Multi-Battery Frying Systems

2.3 Component Box Components and Related Components (CE and

2.3 Component Box Components and Related Components (CE and

2.4 Frypot and Burner System Components

2.4.1 SM220 and SM20/20/~ Systems

ITEM PART # COMPONENT

2.4.1 SM220 and SM20/20/~ Systems (cont.)

ITEM PART # COMPONENT

2.4.2 SR and ESG35T Series, SM35G, SM40G and SM50G Systems

2.4.3 SR62, SM60G and SM80G Systems

2.4.3 SR62, SM60G and SM80G Systems (cont.)