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STRUCTURES
Lecture L1
Historical highlights, production and material
characterisation
Viorel Ungureanu
2
Objectives of the lecture
Objectives
Introduction
Introduction to glass structures
Historical review
3
Introduction
Objectives
Transparency in Design
Introduction
Historical review
Production
Chemical
composition
Glass products,
edge quality
EVOLUTION
Material and
mechanical
properties
Strength of
annealed glass
4
Introduction
Objectives
Intention versus Realisation
Introduction
Historical review
Production 20 m
Chemical
composition
Glass products,
1220 m
edge quality
Material and
mechanical
properties
Strength of
annealed glass
5
Introduction
Objectives
Introduction
Historical review
Production
Chemical
composition
Glass products,
edge quality
Material and
mechanical
properties
Strength of
annealed glass
Grand Canyon Skywalk, USA - assembled on top of the canyon wall in line
with its final placement and moved into final position by a jack and roll rig
8 box posts 810 x 810mm, 2 bridge box beams 810 x 1800mm
6
Introduction
Objectives
Introduction
Historical review
Production
Chemical
composition
Glass products,
edge quality
Material and
mechanical
properties
Strength of
annealed glass
7
Introduction
Objectives
Introduction
Historical review
Load bearing elements
Production
from glass
Chemical
composition
Purpose
Glass products,
edge quality Architectural aspects of
Material and new structures
mechanical
properties
Design of glass structures
Strength of
annealed glass
8
Historical review
Objectives
Introduction
the oldest finds of glass in Egypt 10 000 BC
Historical review glass recipe, Middle East, 668-626 BC: Take 60 parts of sand, 180
parts of ash from marine plants, 5 parts of chalk and you will obtain
Production
glass
Chemical
composition glass blower's pipe - finding around turn of the era
Glass products, glass blowing to the forms production of the bottles, mugs
edge quality
(hollow objects)
Material and
mechanical 6th century
properties
Strength of
annealed glass
Celtic bracelets
Phoenician glass
9
Historical review
Objectives
10
Historical review
Objectives
Crown glass was an early type of window glass. In this process, glass
Introduction
was blown into a "crown" or hollow globe. This was then transferred
Historical review
from the blowpipe to a punty (iron rod) and then flattened by reheating
Production and spinning out the bowl-shaped piece of glass (bullion) into a flat
Chemical disk by centrifugal force, up to 1.5 to 1.8 meters in diameter. The glass
composition was then cut to the size required.
Glass products, The thinnest glass was in a band at the edge of the disk, with the glass
edge quality
becoming thicker and more opaque toward the center.
Material and Due to the distribution of the best glass, in order to fill large window
mechanical
properties spaces many small diamond shapes would be cut from the edge of the
disk and these would be mounted into a lead lattice work and fitted in
Strength of
annealed glass the window. Known as a bullseye, the thicker center area around the
punty mark was used for less expensive windows.
11
Historical review
Objectives
bullseyes
12
Historical review
Objectives
Strength of
annealed glass
glassworks
13
Historical review
Objectives
19. century: invention of Siemens-Martin firing method higher
Introduction
temperature better quality of glass
Historical review
1871 Pilkington machine for automated production: from discontinuous
Production
to flow production
Chemical beginning of the 20th century: development of various drawn flat sheet
composition
processes
Glass products,
edge quality 1) molten glass was drawn from furnace in thin stream, flattened and cooled
Material and by pulling between asbestos rollers
mechanical
properties 2) rolling process: manufacture of patterned flat or wired glass molten
glass was poured between water-cooled rollers
Strength of
annealed glass
Production
Chemical
composition
Glass products,
edge quality
Material and
mechanical
properties
Strength of
annealed glass
Chiselhampton, UK,
around 1800
15
Production
Objectives
mid-20th century developed float glass process (Pilkington Brothers 1959)
Introduction
Historical review
Production
Raw materials Melting furnace Float bath Annealing lehr
Chemical
composition
Cutting
Glass products, section
edge quality
Material and
mechanical
properties
1 500
C 1 600
C 1 100
C 600
C 200
C
Strength of
annealed glass
Molten glass Molten tin
silica sand, soda ash, limestone and salt cake with cullet
controlled heating permits glass to flow
flat ribbon of uniform thickness, brilliant and flat parallel surfaces
16
Production
Objectives
Introduction
Float glass
Historical review glass: 2500 kg/m x Sn:
Production 6500 kg/m
Chemical
tin bath
tin (Sn) is liquid from 270 C
composition
to 2270 C
Glass products,
edge quality
constant width
17
Production
Objectives
Float glass plant
Introduction
Historical review
Production
Material and
mechanical
properties
Strength of
annealed glass
18
Production
Objectives
Introduction
Production of one float
Historical review
line
Production
900 m float glass (4mm) per
hour
Chemical
composition 700 tons per day
Glass products, 70 000 m float glass (4mm)
edge quality
per day
Material and
mechanical 35 full trucks per day
properties
Strength of
annealed glass
19
Chemical composition
Objectives
Introduction
Chemical
composition
Glass products,
edge quality Quartz SiO2 (Crystalline)
Material and Silicon dioxide SiO2
mechanical
properties
20
Chemical composition
Objectives
Introduction
Glass is isotropic, inorganic, visco-elastic material
Historical review
without lattice structure, solid at room temperature,
liquid above transition zone ~580 C.
Production
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Chemical composition
Objectives
Soda Lime Borosilicate
Introduction
Silica Glass Glass
Historical review
Silica sand SiO2 69 74 % 70 87 %
Production
Lime CaO 5 14 %
Chemical Soda Na2O 10 16 % 08%
composition
Boron-oxide B2O3 7 15 %
Glass products,
edge quality Magnesia MgO 06%
Material and Alumina Al2O3 03% 08%
mechanical
properties Others - 05% 08%
Borosilicate glass:
better resistance against thermal shock
more expensive than Soda Lime Silica Glass
exceptional in construction - e.g. glass tubes,
22
Glass products, edge quality
Objectives
Introduction
Size and tolerances
Historical review Nominal thickness:
Production 2, 3, 4, 5, 6, 8, 10, 12, 15, 19 (and 25*) mm
Chemical
composition Standard sheet size: 6 m x 3.21 m
Glass products,
edge quality
Oversized sheets: possible, though rather exceptional
Material and
mechanical
properties Annealed glass:
Strength of no (significant) residual
annealed glass stresses
Chemical
composition
channel glass C, U
length up to 6,0 m
Glass products,
edge quality
curved glass
radius R = 300 mm -
depend on the thickness, bends in one or two planes
25
Glass products, edge quality
Objectives
Production
CUT unfinished sides of glass with
sharp edges; cut
Chemical
composition 2 mm
ARRISED the sharp cut edges have 45 2
Glass products, been broken off or bevelled with a
edge quality grinding tool mitre
Material and
mechanical
properties
GROUND to required dimensions,
with blank spots
Strength of
annealed glass bevel (facetted)
FINE GROUND edge is fully ground
over its full surfaces, without blank
spots
half-round
26
Edge Finishing
Objectives
Introduction
Historical review
Production
Chemical
composition
Glass products,
edge quality
Material and
mechanical
properties
Strength of
annealed glass
J. Belis (UGent), @
Lerobel
computer controlled machine
27
Hole Drilling / Water Jet Cutting
Objectives
Introduction
Historical review
Production
Glass products,
edge quality
Material and
mechanical
properties
Strength of
annealed glass
conical hole
undercut hole
water cutting
28
Edge Finishing
Objectives
Introduction
Historical review
Production
Chemical
composition
Glass products,
edge quality
Material and
mechanical
properties
Strength of
annealed glass
29
Material and mechanical properties
Objectives
Introduction
High durability
Historical review
30
Material and mechanical properties
Objectives
Introduction
Glass property Value Unit
Historical review
Emissivity 0,89 -
31
Effect of Temperature on the Viscosity of Glass
Objectives
Introduction
Historical review
Production
Chemical
composition
Glass products,
edge quality
Material and
mechanical
properties
Strength of
annealed glass
32
Effect of Temperature on the Viscosity of Glass
Objectives
Introduction
The chemical composition has an important influence on the
viscosity, the melting temperature Ts and the thermal
Historical review
expansion coefficient T of glass.
Production
While the melting temperature is about 1710C for pure
Chemical
composition silica oxide, it drops to 1300 - 1600C through the addition of
Glass products, alkali.
edge quality
The thermal expansion coefficient is about 0,5 10-6K-1 for
Material and
mechanical
pure silica glass and 9 10-6K-1 for soda lime silica glass.
properties During the cooling of the liquid glass, its viscosity increases
Strength of constantly until solidification at about 1014Pa s. The
annealed glass
temperature at solidification is called transition temperature Tg
and is about 530 C for soda lime silica glass.
Melting gradual (Melted glass is like Honey).
33
Material and mechanical properties
Objectives
Stress Stress Stress
Introduction ultimate
strength fu
Historical review
yield
Production strength fy
Chemical
design strength
composition fd
ultimate
strength fk ultimate
Glass products, strength fk
edge quality
design
Material and strength fd design
mechanical strength fd
properties
Historical review
35
Strength of annealed glass
Objectives
Introduction
Strength of glass depends on:
Historical review
Production
surface condition and edge quality
Chemical load duration
composition
environmental condition, especially humidity
Glass products,
edge quality stress distribution on the surface
Material and
mechanical size of the stressed area
properties
damage of glass surface flaws and cracks
Strength of
annealed glass
36
Strength of annealed glass
Objectives
Introduction
Irregularities and defects in glass
Historical review
Production
manufacturing in material (vents, sulphate scab, inclusions)
Chemical
composition mechanical processing sawing, cutting, drilling, edge and
Glass products, surface grinding
edge quality
environment cleaning (new micro cracks and scratches are
Material and
mechanical generated)
properties
glass has ability to reverse damage in unstressed state (i.e. heal
Strength of
annealed glass the micro cracks)
37
Strength of annealed glass
Objectives
Production
Relative strength
Chemical
composition
2,0
Glass products,
edge quality 1,0
Material and 0,8
mechanical
properties 0,6
Strength of
annealed glass 0,4
10-2 100 102 104 108
1s 1min 1h 1d 1 year
Load duration
38
Strength of annealed glass
Objectives
Chemical
composition T = cons tan t
n
Glass products,
edge quality - stress
Material and T - duration of stress
mechanical n - constant
properties
39
Strength of annealed glass
Objectives
Graph of crack growth speed versus stress intensity for
Introduction
different humidities
Historical review
VR
Production [m/sec]
104 1540 m/sec
Chemical
composition
102
Glass products,
edge quality
1
Material and
mechanical
properties 10-2 liquid water - room
temperature
Strength of
annealed glass 10-4
liquid water
temperature 2C
10-6
vacuum
10-8
50% relative
humidity RT K1 [MPa]
10-10
0,1 0,2 0,5 0,8 1 1,5 2
Glass products,
edge quality
Material and
mechanical
properties
Strength of
annealed glass
edge strength
41
Strength of annealed glass
Objectives
Production
Chemical
composition
Glass products,
edge quality
Material and
mechanical
properties
Strength of
annealed glass
42
Influence of surface flaws
Objectives
Introduction
Historical review
Production
Chemical
composition
Glass products,
edge quality
Material and
mechanical
properties
Strength of
annealed glass
43
Strength of glass
Objectives
Introduction
Glass used as Plate or Beam
Historical review
PLATE BEAM
Production
Chemical
composition
Glass products,
edge quality
Material and
mechanical
properties
Strength of
annealed glass
45
This lecture was prepared for the 1st Edition of SUSCOS
(2012/14) by Prof. Sandra Jordo (UC).
46
Thank you
for your kind attention
viorel.ungureanu@upt.ro
http://steel.fsv.cvut.cz/suscos