Professional Documents
Culture Documents
1994
Contents
Page
Committees responsible Inside front cover
Foreword ii
Section 1. General
1.1 Scope 1
1.2 References 1
1.3 Definitions 1
Section 2. Materials
2.1 Cement 2
2.2 Aggregates 2
2.3 Other concrete materials 2
2.4 Concrete mix, casting and finish 2
Section 3. Dimensions and tolerances
3.1 Nominal size 4
3.2 Internal manufacturing diameter and actual diameter 4
3.3 External manufacturing diameter and top flange 4
3.4 Rodding eye 4
3.5 Water seal 4
3.6 Gully cover slab thickness 4
3.7 Gully outlet 4
Section 4. Tests
4.1 General 9
4.2 Test requirements 9
Section 5. Inspection procedures and marking
5.1 Inspection procedures 10
5.2 Marking 10
Annex A (informative) Information to be supplied in an
enquiry and order 11
Annex B (informative) Recommended facilities for purchasers 11
Annex C (normative) Method of test for water absorption
by concrete 11
Annex D (normative) Method of test for watertightness of gully 12
Figure 1 Typical trapped gully with spigot outlet 6
Figure 2 Typical untrapped gully with spigot outlet 7
Figure 3 Typical trapped gully with socket outlet 8
Table 1 Limits of chloride content of concrete 3
Table 2 Nominal sizes and tolerances for gullies and
gully outlets 5
List of references Inside back cover
BSI 01-1999 i
BS 5911-230:1994
Foreword
This Part of BS 5911 has been prepared under the direction of Technical
Committee B/505, Waste water engineering. It specifies requirements for road
gullies and road gully cover slabs previously specified in BS 5911-2:1982 and
includes the following new information:
a) definitions of trapped and untrapped gullies, and gully cover slabs;
b) definitions of size and dimensions;
c) specification for cements including those with ground granulated
blast-furnace slag (g.g.b.s.) or pulverized-fuel ash (p.f.a.).
It is published together with an amendment to BS 5911-2:1982, which now deals
only with requirements for inspection chambers.
For a purchasers enquiry or order to be fully understood, it is essential that the
manufacturer be given the information set out in Annex A.
Annex B recommends facilities that are of assistance to purchasers.
As part of the new approach to harmonization of standards in Europe, work is
being undertaken in CEN/TC 165 Waste water engineering on a standard
covering inspection chambers but its programme of work does not include
concrete road gullies and road gully cover slabs.
Product certification. Users of this British Standard are advised to consider the
desirability of third party certification of product conformity with this
British Standard based on testing and continuing product surveillance which
may be coupled with assessment of a suppliers quality systems against the
appropriate Part of BS 5750.
Enquiries as to the availability of third party certification schemes are forwarded
by BSI to the Association of Certification Bodies. If a third party certification
scheme does not already exist, users should consider approaching an appropriate
body from the list of Association members.
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.
Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii,
pages 1 to 12, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on
the inside front cover.
ii BSI 01-1999
BS 5911-230:1994
Section 1. General
1.3 Definitions
For the purposes of this Part of BS 5911,
the following definitions apply.
1.3.1
unit
a gully (whether trapped or untrapped) or a gully
cover slab
1.3.2
untrapped gully
a hollow cylinder, with base, manufactured from
concrete with an outlet to facilitate the connection of
pipelines, which acts as a rodding eye
NOTE It is permissible for the outlet to incorporate a
permanent former, with or without a jointing profile for the
connection of pipelines.
1.3.3
trapped gully
a gully as described in 1.3.2 but with the outlet so
designed as to form a water seal, and provided with
a rodding eye
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BS 5911-230:1994
Section 2. Materials
2 BSI 01-1999
BS 5911-230:1994
2.4.1.3 Where the requirement is for class 4 d) epoxy or polyester resin, or polymer latex
exposure conditions, as specified in Table 6.1 of mortar.
BS 8110-1:1985, cement conforming to BS 4027 NOTE For guidance on the use of epoxy and polyester
shall be used and the minimum cement content resins, see CIRIA Report 69 Effective use of epoxy and
shall be increased from 330 kg/m3 to 370 kg/m3. polyester resins in civil engineering structures [1]. See also
The repair of concrete structures [2] published by the Cement
NOTE Where class 5 exposure conditions exist, the and Concrete Association, which also deals with polymer latex
manufacturers advice should be sought. mortars, and 6.10.5 of BS 8110-1:1985.
2.4.2 Chloride content Table 1 Limits of chloride content of
The total chloride content of the concrete mix shall concrete
be as given in Table 1. Type of concrete Maximum total chloride
content expressed as a
2.4.3 Temperature of concrete and other percentage of chloride ion
by mass of cement (inclusive
materials of g.g.b.s. or p.f.a when used)
Concrete, when placed, shall have a temperature of % (m/m)
at least 5 C, which shall be maintained until the Concrete made with 0.2
concrete is hardened. cement conforming to
NOTE It is permissible to heat aggregates and water, before BS 4027
mixing, to a temperature not exceeding 60 C. Concrete containing 0.4
The temperature of any other materials and moulds embedded metal and
used shall be at least 0 C. made with cement
2.4.4 Compaction conforming to BS 12,
BS 146, or
All units shall be compacted so that, when combinations of
hardened, they shall be free from honeycombing and cement conforming to
from any individual large void as defined in 4.4.1 of BS 12 and g.g.b.s. or
BS 1881-120:1983. p.f.a.
NOTE Any individual void larger than 6 mm is unacceptable.
2.4.5 Fabrication
Where a gully is to be assembled from prefabricated
sections, they shall be secured with one of the
materials specified in 2.4.6.2 b), c) and d).
2.4.6 Making good
2.4.6.1 General
Any surface void up to 12 mm deep and any damage
affecting the performance of the unit, including
joints but excluding the external edges of gully cover
slabs, shall be made good using materials specified
in 2.4.6.2.
2.4.6.2 Materials
Materials for making good shall be one of the
following:
a) neat cement grout, with or without the
addition of styrene-butadiene rubber (SBR), the
type of cement being compatible with that in the
unit to be made good;
b) 1 : 3 cement/sand mortar proportioned by mass
with or without the addition of SBR. The cement
shall be compatible with that in the unit to be
made good and the sand shall conform to the
requirements of BS 882 but have a grading such
that 100 % of the material passes a 5 mm sieve;
c) a sample of the concrete mix minus the
aggregate retained on the 5 mm sieve, with or
without the addition of SBR;
BSI 01-1999 3
BS 5911-230:1994
4 BSI 01-1999
Table 2 Nominal sizes and tolerances for gullies and gully outlets
BSI 01-1999
1 2 3 4 5 6 7 8 9 10 11
Nominal size of Limits of Deviation of Limits of Deviation of Minimum Maximum Minimum Minimum Minimum Minimum
gully (see 3.1) internal actual internal internal actual internal thickness depth of dimension cross- internal depth of water
manufacturing diameter from manufacturing manufacturing of base outlet of riser (for sectional diameter of seal (for
diameter of internal depth (see 1.3.6) depth from trapped area of rodding eye trapped
gully (see 1.3.6) manufacturing internal gullies) riser (for (for trapped gullies)
diameter manufacturing trapped gullies) (see 3.5)
(see 3.2) depth gullies) (see 3.4)
Nominal Nominal A B C D E F G H
diameter depth
mm mm () mm mm () mm mm mm mm mm2 mm mm
375 750 365 to 385 6 740 to 760 25 50 300 400 90 8 000 100 85
900 890 to 910
450 750 435 to 465 6 740 to 760 25 50 300 400 90 8 000 100 85
900 890 to 910
1 050 1 040 to 1 060
1 200 1 180 to 1 210
NOTE Typical arrangements for gullies, and the dimensions A, B, C, D, E, F, G and H are shown in Figure 1, Figure 2 and Figure 3.
BS 5911-230:1994
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Section 4. Tests
BSI 01-1999 9
BS 5911-230:1994
1)
Marking BS 5911-230:1994 on or in relation to a product represents a manufacturers declaration of conformity,
i.e. claim by or on behalf of the manufacturer that the product meets the requirements of the standard. The accuracy of the claim
is therefore solely the claimants responsibility. Such a declaration is not to be confused with third party certification of
conformity, which may also be desirable.
10 BSI 01-1999
BS 5911-230:1994
BSI 01-1999 11
BS 5911-230:1994
Annex D (normative)
Method of test for watertightness of
gully
Prior to testing, do not treat any gully surface with
any coating or lining.
Insert an expanding stopper into the outlet to create
a watertight seal. Set up the gully in a rigid frame
so that all surfaces, including the underside, are
available for inspection.
Fill the gully with water until the water level
is (25 2) mm below the top of the gully.
Leave the gully for 1 h, topping up as necessary to
maintain the water level.
After a final topping up, leave the gully for a period
of 30 min. During this period, visually examine the
outside surfaces of the gully for any leakage.
12 BSI 01-1999
BS 5911-230:1994
Normative references
Informative references
BS 3148:1980, Methods of test for water for making concrete (including notes on the suitability of the water).
BS 5750, Quality systems2).
BS 5911, Precast concrete pipes and ancillary concrete products.
BS 5911-2:1982, Specification for inspection chambers.
Other references
[1] Effective use of epoxy and polyester resins in civil engineering structures, CIRIA Report 69.
CONSTRUCTION INDUSTRY RESEARCH AND INFORMATION ASSOCIATION (CIRIA), 1978.
[2] The repair of concrete structures, CEMENT AND CONCRETE ASSOCIATION, 1985
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