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ELECTRICAL CIRCUIT DIAGRAM

VCU 400/500 SMART


Type: A/B/C
(SMART)
Publication: DDD30300C00 04/2014

CAUTION

This Manual is published to assist experienced personnel on the operation, maintenance


and/or programming of Mazak machine tools.

All Mazak machine tools are engineered with a number of safety devices to protect
personnel and equipment from injury or damage. Operators should not, however, rely
solely upon these safety devices, but should operate the machine only after fully
understanding what special precautions to take by reading the following documentation
thoroughly.

Do not attempt to operate or perform maintenance / repair on the machine without a


thorough understanding of the actions about to be taken. If any question exists, contact
the nearest Mazak service center for assistance.

Certain covers, doors or safety guards may be open or removed to more clearly show
machine components. These items must be in place before operating the machine.
Failure to comply with this instruction may result in serious personal injury or damage to
the machine tool.

This manual was considered complete and accurate at the time of publication, however,
due to our desire to constantly improve the quality and specification of all Mazak
products, it is subject to change or modification.
Notes:
SAFETY PRECAUTIONS
The machine is provided with a number of safety 6) Do not deface, scratch or remove any caution
devices to protect personnel and equipment from plate. Should it become illegible or missing,
injury and damage. Operators should not, order another caution plate from the supplier,
however, rely solely upon these safety devices, specifying the part number shown at the lower
but should operate the machine only after fully right corner of the plate.
understanding what special precautions to take by BEFORE POWERING UP
reading the following documentation thoroughly.
DANGER:
BASIC OPERATING PRACTICES
Cables, cords or electric wires whose insulation
DANGER: is damaged can produce current leaks and
1) Some control panels, transformers, motors, electric shocks. Before using, check their
junction boxes and other parts have high condition.
voltage terminals. These should not be touched WARNING:
or a severe electric shock may be sustained. 1) Be sure the instruction manual and the
2) Do not touch any switches with wet hands. programming manual are fully understood
This too, can produce an electric shock. before operating the machine. Every function
WARNING: and operating procedure should be completely
1) The emergency stop pushbutton switch clear.
location should be well known, so that it can be 2) Use approved oil resistant safety shoes, safety
operated at any time without having to look for goggles with side covers, safe clothes, and
it. other safety protection required.
2) Before replacing a fuse, turn off the main 3) Close all NC unit, operating panel, electric
incoming power switch to the machine. control panel doors and covers.
3) Provide sufficient working space to avoid CAUTION:
hazardous falls. 1) The power cable from the factory feeder switch
4) Water or oil can make floors slippery and to the machine main circuit breaker should
hazardous. All floors should be clean and dry have a sufficient sectional area to handle the
to prevent accidents electric power used.
5) Do not operated any switch without a thorough 2) Cables which must be laid on the floor must be
understanding of the actions about to be taken. protected from hot chips, by using rigid or
other approved conduit, so that short-circuits
6) Avoid accidental operation of switches.
will not occur.
7) Work benches near the machine must be
3) Before first time operation of the machine after
strong enough to hold materials placed on
unpacking it or from being idle for a long period
them to prevent accidents. Articles should be
of time (several days or more), each sliding
prevented from slipping off the bench surface.
part must be sufficiently lubricated. To do so,
8) If a job is to be done by two or more persons, push and release the pump button several
coordinating signals should be given at each times until the oil seeps out on the sliding
step of the operation. The next step should not parts. The pump button has a return spring, so
be taken unless a signal is given and do not force it to return.
acknowledged.
4) Oil reservoirs should be filled to indicated
CAUTION: levels. Check and add oil, if needed.
1) In the event of power failure, turn off the main 5) For lubrication points, oil specification and
circuit breaker immediately. appropriate levels, see the various instruction
2) Use the recommended hydraulic oils, lubricants plates.
and grease or acceptable equivalents. 6) Switches and levers should operate smoothly.
3) Replacement fuses should have the proper Check that they do.
current ratings. 7) When powering the machine on, turn on the
4) Protect the NC unit, operating panel, electric switches in the following order: first the factory
control panel, etc. from shocks, since this feeder switch, then the machine main circuit
could cause a failure or malfunction. breaker, and then the control power on switch
5) Do not change parameters or electrical located on the operating panel.
settings. If changes are unavoidable, record 8) Check the coolant level, and add coolant, if
the values prior to the change so that they can needed.
be returned to their original settings, if
necessary.

S-1
AFTER CONTROL POWER IS TURNED ON
CAUTION:
When the control power ON switch on the 4) Tools and other items around the machine or
operating panel is on, the "READY" lamp on equipment should be stored to ensure good
the operating panel should also be on (check to footing and clear aisles.
see that it is). 5) Do not place tools or any other items on the
ROUTINE INSPECTIONS headstock, turret, covers and similar places
WARNING: (For T/M).
When checking belt tensions, do not get your CAUTION:
fingers caught between the belt and pulley. 1) Tool lengths should be within specified
CAUTION: tolerances to prevent interference.
1) Check pressure gages for proper readings. 2) After installing a tool, make a trial run.
2) Check motors, gear boxes and other parts for OPERATION
abnormal noises. WARNING:
3) Check the motor lubrication, and sliding parts 1) Do not work with long hair that can be caught
for evidence of proper lubrication. by the machine. Tie it back, out of the way.
4) Check safety covers and safety devices for 2) Do not operate switches with gloves on. This
proper operation. could cause mis-operation.
5) Check belt tensions. Replace any set of belts 3) Whenever a heavy workpiece must be moved,
that have become stretched with a fresh if there is any risk involved, two or more people
matching set. should work together.
WARM UP 4) Only trained, qualified workers should operate
CAUTION: forklift trucks, cranes or similar equipment and
apply slings.
1) Warm up the machine, especially the spindle
and feed shaft, by running the machine for 10 5) Whenever operating a forklift truck, crane or
to 20 minutes at about one-half or one-third the similar equipment, special care should be taken
maximum speed in the automatic operation to prevent collisions and damage to the
mode. surroundings.
2) The automatic operation program should cause 6) Wire ropes or slings should be strong enough
each machine component to operate. At the to handle the loads to be lifted and should
same time, check their operations. conform to the mandatory provisions.
3) Be particularly careful to warm up the spindle 7) Grip workpieces securely.
which can turn above 4000 rpm. 8) Stop the machine before adjusting the coolant
If the machine is used for actual machining nozzle at the tip.
immediately after being started up following a 9) Never touch a turning workpiece in the spindle
long idle period, the sliding parts may be worn with bare hands, or in any other way.
due to the lack of oil. Also, thermal expansion 10) To remove a workpiece from the machine other
of the machine components can jeopardize than by a pallet changer, stop the tool and
machining accuracy. To prevent this condition, provide plenty of distance between the
always make sure that the machine is warmed workpiece and the tool (for M/C).
up.
11) While a workpiece or tool is turning, do not
PREPARATIONS wipe it off or remove chips with a cloth or by
WARNING: hand. Always stop the machine first and then
1) Tooling should conform to the machine use a brush and a sweeper.
specifications, dimensions and types. 12) Do not operate the machine with the chuck and
2) Replace all seriously worn tools with new ones front safety covers removed (For T/M).
to prevent injuries. 13) Use a brush to remove chips from the tool tip,
3) The work area should be adequately lighted to do not use bare hands .
facilitate safety checks. 14) Stop the machine whenever installing or
removing a tool.
15) Whenever machining magnesium alloy parts,
wear a protective mask.

S-2
CAUTION:
CAUTION: 1) Thoroughly read and understand the safety
1) During automatic operation, never open the precautions in the instruction manual.
machine door. Machines equipped with the 2) Thoroughly read the whole maintenance
door interlock will set the program to single manual and fully understand the principles,
step. construction and precautions involved.
2) When performing heavy-duty machining, MAINTENANCE OPERATION
carefully prevent chips from being accumulated DANGER:
since hot chips from certain materials can 1) Those not engaged in the maintenance work
cause a fire. should not operate the main circuit breaker or
TO INTERRUPT MACHINING the control power "ON" switch on the
WARNING: operating panel. For this purpose, "Do not
When leaving the machine temporarily after Touch the Switch, Maintenance Operation in
completing a job, turn off the power switch on Progress!" or similar warning should be
the operation panel, and also the main circuit indicated on such switches and at any other
breaker. appropriate locations. Such indication should
be secured by a semi-permanent means in the
COMPLETING A JOB reading direction.
CAUTION:
2) With the machine turned on, any maintenance
1) Always clean the machine or equipment. operation can be dangerous. In principle, the
Remove and dispose of chips and clean cover main circuit breaker should be turned off
windows, etc. throughout the maintenance operation.
2) Make sure the machine has stopped running, WARNING:
before cleaning. 1) The electrical maintenance should be done by
3) Return each machine component to its initial a qualified person or by others competent to do
condition. the job. Keep close contact with the
4) Check the wipers for breakage. Replace responsible person. Do not proceed alone.
broken wipers. 2) Overtravel limit and proximity switches and
5) Check the coolant, hydraulic oils and lubricants interlock mechanisms including functional parts
for contamination. Change them if they are should not be removed or modified.
seriously contaminated. 3) When working at a height, use steps or ladders
6) Check the coolant, hydraulic oil and lubricant which are maintained and controlled daily for
levels. Add if necessary. safety.
7) Clean the oil pan filter. 4) Fuses, cables, etc. made by qualified
manufacturers should be employed.
8) Before leaving the machine at the end of the
shift, turn off the power switch on the operating BEFORE OPERATION & MAINTENANCE BEGINS
panel, machine main circuit breaker and factory WARNING:
feeder switch in that order. 1) Arrange things in order around the section to
SAFETY DEVICES receive the maintenance, including working
1) Front cover, rear cover and coolant cover. environments. Wipe water and oil off parts and
provide safe working environments.
2) Chuck barrier, tail barrier and tool barrier (NC
software). 2) All parts and waste oils should be removed by
the operator and placed far enough away from
3) Stored stroke limit (NC software). the machine to be safe.
4) Emergency stop pushbutton switch. CAUTION:
MAINTENANCE OPERATION PREPARATIONS 1) The maintenance person should check that the
1) Do not proceed to do any maintenance machine operates safely.
operation unless instructed to do so by the 2) Maintenance and inspection data should be
foreman. recorded and kept for reference.
2) Replacement parts, consumables (packing, oil
seals, O rings, bearing, oil and grease, etc.)
Should be arranged in advance.
3) Prepare preventive maintenance and record
maintenance programs.
000X717-KY 11/98

S-3
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! WARNING

ALWAYS TURN THE MAIN CIRCUIT BREAKER TO THE OFF POSITION & USE AN APPROVED
LOCKOUT DEVICE WHEN COMPLETING MAINTENANCE OR REPAIRS.

THE LOCKOUT PROCEDURE THAT FOLLOWS IS INTENDED TO SAFEGUARD PERSONNEL &


EQUIPMENT DURING MAINTENANCE OPERATIONS, AND, REPRESENTS THE MINIMUM
REQUIREMENTS. ANY ACTION SHOULD BE PRECEDED BY A HAZARD ANALYSIS TO DETERMINE
ANY ADDITIONAL SAFETY PRECAUTIONS THAT MAY BE NECESSARY TO ENSURE THE SAFETY OF
PERSONNEL AND EQUIPMENT.

NOTE: USE OF THE FOLLOWING LOCKOUT PROCEDURE IS MANDATORY WHEN COMPLETING


MAINTENANCE OR REPAIRS.

LOCKOUT PROCEDURE
1) THE LOCKOUT PROCESS MUST BE PERFORMED BY AUTHORIZED PERSONNEL ONLY.
2) INFORM ALL EFFECTED PERSONNEL OF YOUR INTENT TO LOCKOUT AND SERVICE THE
SPECIFIED MACHINE.
3) SHUT OFF MACHINE POWER USING NORMAL SHUT DOWN PROCEDURES.
4) TURN OFF THE MACHINE AND INDIVIDUAL BUILDING CIRCUIT BREAKERS. MAKE SURE ALL
STORED ELECTRICAL ENERGY IS RELIEVED. (EG: SPINDLE & AXIS SERVO CONTROLLERS)
5) CONNECT THE LOCKOUT DEVICE AS SHOWN IN FIGURE 1, AND ATTACH THE APPROPRIATE
TAG AT THE MACHINE CIRCUIT BREAKER. THE TAG MUST IDENTIFY THE PERSON
RESPONSIBLE FOR THE LOCKOUT. THIS WILL ENSURE THAT POWER CANNOT BE
RESTORED BY ANYONE ELSE.
6) TEST THE MACHINE TO VERIFY THAT MACHINE SYSTEMS DO NOT OPERATE IN ANY WAY.
ONCE TESTING IS COMPLETE, MAKE SURE ALL SWITCHES ARE IN THE OFF POSITION.
CONFIRM THAT THE LOCKOUT DEVICES REMAIN PROPERLY INSTALLED.
7) COMPLETE THE REQUIRED MAINTENANCE OPERATIONS.
8) MAKE SURE ALL PERSONNEL ARE CLEAR OF THE MACHINE.
9) REMOVE THE LOCKOUT DEVICE. MAKE SURE ALL PERSONNEL ARE AT A SAFE LOCATION
BEFORE RESTORING MACHINE POWER.

PADLOCK

FIGURE

S-4
INSTALLATION PRECAUTIONS
The following subjects outline the items that 6) In pouring grout, fasten the leveling block
directly affect the machine installation and start- base plates with the collar retaining screws
up. To ensure an efficient and timely installation, to prevent the base plates from dropping.
please follow these recommendations before When the grout has completely hardened,
calling to schedule a service engineer. level the machine properly, and tighten M24
nuts to secure the machine to the
foundation.
ENVIRONMENTAL REQUIREMENTS
Note:
Avoid the following places for installing the
machine: The machine must be anchored to the
foundation with J-bolts, expansion bolts or
1) Avoid exposure to direct sunlight and/or near a other suitable method.
heat source, etc. Ambient temperature during
operation: 0 thru 45C (32F to 113F). The machine accuracy and alignment
specifications quoted by Mazak can usually
2) Avoid areas where the humidity fluctuates be obtained when the minimum foundation
greatly and/or if high humidity is present; requirements are met. However, production
normally 75% and below in relative humidity. A of close tolerance parts requires the use of an
higher humidity deteriorates insulation and appropriate certified foundation. Foundations
might accelerate the deterioration of parts. that do not meet certified specifications may
3) Avoid areas that are especially dusty and/or require more frequent machine re-leveling and
where acid fumes, corrosive gases and salt are re-alignment, which can not be provided
present. under terms of warranty.
4) Avoid areas of high vibration. If any of these conditions cannot be met,
5) Avoid soft or weak ground (minimum load contact the nearest Mazak service office
bearing capacity of 1025 lbs./ft2) immediately.

FOUNDATION REQUIREMENTS
For high machining accuracy, the foundation
must be firm and rigid. This is typically
accomplished by securely fastening the
machine to the foundation with anchor bolts. In
addition, the depth of concrete should be as
deep as possible (minimum 6 - 8 inches). Note
the following:
1) There can be no cracks in the foundation
concrete or surrounding area.
2) Vibration proofing material (such as asphalt)
should be put all around the concrete pad.
3) Form a cone in the foundation for J-bolt
anchors, or use expansion anchors.
4) With the foundation anchor bolt holes open
pour the primary concrete at a minimum
thickness of 6 - 8 inches. Typically, the
concrete must have a minimum compression
rating of 2500 lbs. @ 250 lbs. compression
and strengthened with reinforcing rods. When
the concrete has cured, rough level the
machine, and install the J-bolts, leveling blocks,
etc., and pour grout into foundation bolt holes.
5) Mix an anti-shrinkage agent such as Denka
CSA with concrete, or use Embeco grout to fill
the foundation bolt holes.

S-5
WIRING
1) Use only electrical conductors with
performance ratings equivalent or superior.
2) Do not connect any power cables for devices
which can cause line noise to the power Desirable Independent Grounding:
distribution panel, such as arc welders and high
frequency machinery.
3) Arrange for a qualified electrician to connect NC Earth resistance:
the power lines. Machine Less than 100 ohms
4) Incoming supply voltage should not deviate
more than 10% of specified supply voltage.
5) Source frequency should be2 Hz of nominal Common Grounds:
frequency.

Resistance to ground
= 100 the number of
[ CAUTION ] devices connected to
the grounding (ohms)
VERIFY THE ACTUAL MACHINE ELECTRICAL
Note: Never ground equipment as shown below:
POWER REQUIREMENT AND THE MAIN
TRANSFORMER RATING (IF APPLICABLE), AS

WELL AS THE LOCAL ELECTRICAL CODE


BEFORE SIZING AND INSTALLING THE

INCOMING POWER WIRING.

PLEASE SEE THE ADDITIONAL CAUTIONS ON


THE FOLLOWING PAGE.

GROUNDING
1) An isolated earth ground with a resistance to
ground of less than 100 ohms is required.
Typically, a 5/8 copper rod, 8 feet long, and
no more than 5 feet from the machine, is
sufficient. Building grounds or multiple
machines grounded to the same ground rod,
are not acceptable.
2) The wire size should be greater than AWG
(American Wire Gauge) No. 5 and SWG
(British Legal Standard Wire Gauge) No. 6.

000X713-KY 11/98

S-6
! CAUTION

A step-down transformer is optional on some machine models. Be certain to


verify the transformer Kva rating (where applicable), as well as local electrical
code requirements before sizing and installing the incoming power wiring.
Machines not equipped with a main transformer are wired for 230 VAC, 3 phase.
The end user must supply a step-down transformer where factory electrical
power varies more than 10% of the 230 VAC rating.
NOTE:
Step-down or voltage regulating transformers are external (peripheral) to the
machine tool and are considered the primary input line (source) for the machine.
Local electrical code or practice may require a circuit breaker or other switching
device for the isolation of electrical power when this type of transformer is used.
In such cases, the machine tool end user is required to supply the necessary
circuit breaker or switching device.
FAILURE TO COMPLY CAN RESULT IN PERSONAL INJURY AND DAMAGE TO THE
MACHINE. IF ANY QUESTION EXISTS, CONTACT THE NEAREST MAZAK SERVICE
CENTER FOR ASSISTANCE.

S-7
WARNING
!
MAZATROL CNC CONTROLLERS PROVIDE PARAMETER SETTINGS TO LIMIT SPINDLE
RPM. THESE SETTINGS ARE BASED ON THE MAXIMUM SPEED SPECIFIED BY THE
CHUCK/ACTUATOR MANUFACTURER.

MAKE SURE TO SET THESE PARAMETERS ACCORDING TO CHUCK SPECIFICATION


WHEN INSTALLING A CHUCKING PACKAGE. ALSO, STAMP THE MAXIMUM SPINDLE
RPM ON THE CHUCK IDENTIFICATION PLATE LOCATED ON THE MACHINE TOOL
COVERS.

REFERENCE THE CNC PARAMETER MANUAL SUPPLIED WITH THE SPECIFIC MACHINE
TOOL TO IDENTIFY THE REQUIRED PARAMETERS TO CHANGE.

FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO


THE MACHINE, SERIOUS INJURY OR DEATH.

IF ANY QUESTIONS EXIST, CONTACT THE NEAREST MAZAK SERVICE CENTER FOR
ASSISTANCE.

WARNING
!
MAZAK MACHINES ARE ENGINEERED WITH A NUMBER OF SAFETY DEVICES TO
PROTECT PERSONNEL AND EQUIPMENT FROM INJURY AND DAMAGE.

DO NOT REMOVE, DISCONNECT, BYPASS OR MODIFY ANY LIMIT SWITCH, INTERLOCK,


COVER, OR OTHER SAFETY FEATURE IN ANY WAY, EITHER MECHANICALLY OR
ELECTRICALLY.

FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO


THE MACHINE, SERIOUS INJURY OR DEATH.

IF ANY QUESTIONS EXIST, CONTACT THE NEAREST MAZAK SERVICE CENTER FOR
ASSISTANCE.

S-8
WARNING
!
MAZAK MACHINES ARE ENGINEERED WITH A NUMBER OF SAFETY DEVICES TO
PROTECT PERSONNEL AND EQUIPMENT FROM INJURY AND DAMAGE.

MACHINE OPERATOR DOORS AND COVERS ARE DESIGNED TO WITHSTAND


ACCIDENTAL IMPACT OF A BROKEN INSERT WHERE A MAXIMUM WEIGHT INSERT AT
MAXIMUM TOOL DIAMETER IS RUNNING AT MAXIMUM SPINDLE RPM

NEVER USE A CUTTING TOOL OR TOOL INSERT THAT EXCEEDS MACHINE


SPECIFICATIONS OR THAT OF A SPECIFIC TOOL HOLDER ITSELF, WHICHEVER IS LESS.
THIS RESTRICTION APPLIES TO DIAMETER, WEIGHT, MAXIMUM SPINDLE RPM,
MAXIMUM CUTTING TOOL ROTATION SPEED, ETC.

FOR COMPLETE SPECIFICATIONS, MAKE SURE TO REFERENCE OPERATION,


MAINTENANCE AND DETAIL SPECIFICATION DOCUMENTATION SUPPLIED WITH THE
MACHINE AND BY THE TOOLING MANUFACTURER.

NOTE: THE MAXIMUM INSERT WEIGHT FOR MAZAK MACHINES IS 20 gf. (0.04 lbs.).

FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO


THE MACHINE, SERIOUS INJURY OR DEATH.

IF ANY QUESTIONS EXIST, CONTACT THE NEAREST MAZAK SERVICE CENTER FOR
ASSISTANCE.

S-9
WARNING
!
BEFORE STARTING OPERATION, CHECK THAT THE WORKPIECE IS SECURELY MOUNTED
IN A VISE OR A SUITABLE FIXTURE. BE CERTAIN THAT THE MOUNTING IS SUFFICIENT
TO WITHSTAND CUTTING FORCES DURING WORKPIECE MACHINING.

FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO


THE MACHINE, SERIOUS INJURY OR DEATH.

IF ANY QUESTIONS EXIST, CONTACT THE NEAREST MAZAK SERVICE CENTER FOR
ASSISTANCE.

WARNING
!
CONFIRM PROPER WORKPIECE FIXTURING/CLAMPING, TOOL SETUP AND THAT THE
MACHINE DOOR IS SECURELY CLOSED BEFORE THE START OF MACHINING.

VERIFY ALL SAFETY PRECAUTIONS OUTLINED IN THIS MANUAL BEFORE USING THE
FOLLOWING CUTTING CONDITIONS:

- CUTTING CONDITIONS THAT ARE THE RESULT OF THE MAZATROL FUSION 640
AUTOMATIC CUTTING DETERMINATION FUNCTION

- CUTTING CONDITIONS SUGGESTED BY THE MACHINING NAVAGATION FUNCTION

- CUTTING CONDITIONS FOR TOOLS THAT ARE SUGGESTED TO BE USED BY THE


MACHINING NAVAGATION FUNCTION

FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO


THE MACHINE, SERIOUS INJURY OR DEATH.

IF ANY QUESTIONS EXIST, CONTACT THE NEAREST MAZAK SERVICE CENTER FOR
ASSISTANCE.

S-10
CENGDB0551E
DOOR INTERLOCK SAFTY SPEC.
Determined by YMW Eng. H.Q. 99/9/1
Revised by YMC Prod. Eng. 99.10.28
MACHINING CENTER
SET UP SWITCH
DOOR MODE
O (OFF) I (ON)
OPEN MANUAL Prohibit to move axis. Limit the rapid override. Max is 12%.
Prohibit to start spindle running. Prohibit to run chip spiral conveyor.
Prohibit to operate manual ATC. Can run spindle JOG.
Prohibit to operate manual Pallet Changer. Can run spindle Orient.
Prohibit to run chip spiral conveyor. Can operate manual ATC.
AUTO Prohibit cycle start. Prohibit cycle start.
Prohibit to run chip spiral conveyor. Prohibit to run chip spiral conveyor.

CLOSE MANUAL Door is always locked. Door lock can be released by pushing DOOR UNLOCK SW on operator panel.
I But, it can not release in operating ATC/Pallet changer/Axis/Spindle.
V Prohibit to move axis. Limit the rapid override. Max is 12%.
OPEN Prohibit to start spindle running. Chip spiral conveyor would stop.
Prohibit to operate manual ATC. Can run spindle JOG.
Prohibit to operate manual Pallet Changer. Can run spindle Orient.
Prohibit to run chip spiral conveyor. Can operate manual ATC.
AUTO Door is always locked. Door lock can be released by pushing DOOR UNLOCK SW on operator panel.
But, it can not release in auto operation running except single block stop or feed hold stop or M00 program
stop or M01 optional stop and spindle stop. If not, Alarm displayed Door open invalid.
If release the lock by note(*1), Alarm will occur Prohibit cycle start.
then stop the all motion. Chip spiral conveyor would stop.
Chip spiral conveyor would stop.

CLOSE MANUAL No Limitation. No Limitation.


AUTO No Limitation. Can not run auto operation.

TURNING CENTER
SET UP SWITCH
DOOR MODE O (OFF) I (ON)
Can operate CHUCK, TAILSLEEVE , Can operate CHUCK, TAILSLEEVE ,
STEADY REST for Loading workpiece. STEADY REST for Loading workpiece.

Can NOT operate Spindle, Axis, Turret, Can not operate Spindle running, but
MANUAL Coolant, ToolEye, Partscatcher, Can operate Spindle JOG and Spindle Orient.
Chip Conveyor. Limitation of speed for axis movement .
(Override is 10% max.)
OPEN
1 step index only for turret.
Can operate CHUCK, TAILSLEEVE , Can operate CHUCK, TAILSLEEVE ,
AUTO STEADY REST for Loading workpiece. STEADY REST for Loading workpiece.
Can not run Auto-operation. Can not run Auto-operation.
CLOSE MANUAL Can not open the front door in Spindle running, Axis moving, Auto-running( Cycle start, Feed hold ) due to
-> & Mechanical locking system. (Except Single Block Stop or M00 program stop or M01 optional stop)
OPEN AUTO But, if release the lock by note(*1), Alarm will occur then stop the all motion.
MANUAL No Limitation. No Limitation.
CLOSE AUTO No Limitation. Can not run Auto-operation.

*1 : Door lock mechanism can not be released in machine stop by NC power OFF.
If it is necessary to release the lock such as emergencies, the lock can be released by operating the
supplementary lock release mechanism of the main body of the safety door lock switch.
*2 : Override Limitation of Rapid speed of AXIS
Machining Center : 12%. Turning Center : 10%.
*3 : Chip Conveyor and Coolant should stop in the door open.

PED-EDS-001 S-11
Notes:
ELEMENTARY DIAGRAM LIST PAGE1/5

SET No.: DDD30300C00 APR'D BY CHK'D BY DRWN BY

No. ITEM SPECIFICATION

1 MACHINE TYPE VCU400/500 SMART Type A/B/C


J.COUCH K.Kawamura Y.Ikeda
2 MACHINE No. YMC

3 CNC TYPE MAZATROL SMART Remarks


** **
4
PLC ROM No. ** **
5 ** **
AUX ROM No.
** **
6 ** **
SPINDLE 1 TYPE SJ-VKS15-06ZT-S02
7
Option
8

10

11

No. DRAWING NUMBER TITLE


1 D30C3010010 ELECTRICAL CAPACITY LIST

2 D30C3010110 BLOCK LINE DIAGRAM (400V/200V) (YMC)

3 D30C3010510 BUS LINE

4 D30C3010610 REMOTE I/O CONNECTION

5
6 D30C3030010 COMPONENTS LAYOUT UNIT

7 D30C3030110 COMPONENTS LAYOUT MOTOR

8 D30C3031010 COMPONENTS LAYOUT MAIN SPINDLE

9 D30C3031110 COMPONENTS LAYOUT COOLANT TANK

10 D30C3031210 COMPONENTS LAYOUT AIR KIT PANEL

11 D30C3031310 COMPONENTS LAYOUT SINGLE DEVICE

12 D30C3031410 COMPONENTS LAYO UT HYD. UNIT & CHILLER UNIT

13 D30C3031510 COMPONENTS LAYOUT MAG. SENSOR

14
15 D30C3040010 LINE POWER SUPPLY (YMC)

16 D30C3040020 BREAKER TRIP (CABINNET DOOR)

17 D30C3040110 AC200V POWER LINE

18 D30C3040130 AC100V POWER LINE

19 D30C3040140 DC24V POWER LINE

20 D30C3040210 WORK LIGHT

21 D30C3040310 REMOTE I/O CONNECTION (1)

22 D30C3040320 REMOTE I/O CONNECTION (2) (OP.)

23 D30C3040410 BLOCK I/O COMMON LINE

24 D30C3041010 POWER SUPPLY SPINDLE & SERVO DRIVE

25 D30C3041110 SPINDLE (1)


ELEMENTARY DIAGRAM LIST
PAGE 2/5
SET No.: DDD30300C00

No. DRAWING NUMBER TITLE


26 D30C3041120 SPINDLE (2)
27 D30C3041130 SPINDLE (3)
28 D30C3041140 SPINDLE (4)
29 D30C3041210 SOLENOID OUTPUT (1)
30 D30C3041220 SOLENOID OUTPUT (2)
31 D30C3042010 SPINDLE AIR PRESSURE SWITCH
32 D30C3042010 X AXIS SERVO MOTOR & FEEDBACK
33 D30C3042020 Y AXIS SERVO MOTOR & FEEDBACK
34 D30C3042030 Z AXIS SERVO MOTOR & FEEDBACK
35 D30C3042040 Z AXIS BRAKE
36 D30C3043010 ATC DRIVE
37 D30C3043020 ATC SERVO MOTOR & FEEDBACK
38 D30C3043110 MAGAZINE DRIVE
39 D30C3043120 MAGAZINE SERVO MOTOR &FEEDBACK
40 D30C3043140 MAGAZINE DOOR
41 D30C3043150 MAGAZINE DOOR OPEN
42 D30C3043160 MAGAZINE OPERATING PANEL
43 D30C3043170 TOOL HOLDER
44 D30C3044010 BATTERY BOX
45 D30C3044020 MAZAK IHC NEKUST ESI
46 D30C3044030 HYDRAULIC PUMP
47 D30C3044040 CHILLER UNIT
48 D30C3044050 GREASE PUMP MOTOR&SENSOR
49 D30C3044060 FLOOD OR THROUGH COOLANT
50 D30C3044070 THERMOMETER ANALOG INPUT
51 D30C3044080 THERMAL TRIP
52 D30C3047010 COVER COOLANT (OP.)
53 D30C3048010 NC POWER LINE
54 D30C3048020 OPERATING BOX POWER LINE
55 D30C3048110 OPERATING BOX INPUT(1)
56 D30C3048120 OPERATING BOX INPUT(2)
57 D30C3048130 OPERATING BOX INPUT(3)
58 D30C3048140 OPERATING BOX INPUT(4)
59 D30C3048210 OPERATING BOX OUTPUT(1)
60 D30C3048220 OPERATING BOX OUTPUT(2)
ELEMENTARY DIAGRAM LIST
PAGE 3/5
SET No.: DDD30300C00

No. DRAWING NUMBER TITLE


61 D30C3048310 OPERATING BOX PULSE GENERATOR
62 D30C3048510 NETWORK I/F(OP.)
63 D30C3049010 EMERGENCY STOP CIRCUIT (1)
64 D30C3049020 EMERGENCY STOP CIRCUIT (2)
65 D30C3049030 EMERGENCY STOP CIRCUIT (3)
66 D30C3049040 EMERGENCY STOP CIRCUIT (4)
67 D30C3049110 MACHINE DOOR INTERLOCK CIRCUIT (1)
68 D30C3049120 MACHINE DOOR INTERLOCK CIRCUIT (2)
69 D30C3049130 TOOL CLAMP/UNCLAMP SW.
70 D30C3050010 PARTS ARRANGEMENT ON CONTROL BOX
71 D30C3050110 PARTS ARRANGEMENT ON POWER PANEL 1
72 D30C3050120 PARTS ARRANGEMENT ON POWER PANEL 2
73 D30C3050130 PARTS ARRANGEMENT ON POWER PANEL 2 (OP.)
74 D30C3050210 PARTS ARRANGEMENT ON CONTROL PANEL
75 D30C3051110 TERMINAL BLOCK LAYOUT (CABINET)
76 D30C3051210 REMOTE I/O LAYOUT (CABINET)
77 D30C3051330 BLOCK I/O LAYOU (MAG. BOX XT4060)
78 D30C3051350 BLOCK I/O LAYOUT (AIR KIT PANEL XT7060)
79 D30C3052010 PARTS ARRANGEMENT ON BREAKER BOX (JB53)
80 D30C3052110 CABLE PLATE LAYOUT (CABINET) [TYPE A]
81 D30C3052120 CABLE PLATE LAYOUT (CABINET) [TYPE B]
82 D30C3052130 CABLE PLATE LAYOUT (CABINET) [TYPE C]
83 D30C3052210 PARTS ARRANGEMENT ON BATTERY BOX
84 D30C3053110 PARTS ARRANGEMENT ON TRANS BOX (JB52)
85 D30C3053310 MAGAZINE OPERATION PANEL (JB56)
86

87 D30C3070010 PARTS ARRANGEMENT ON OPERATING BOX


88 D30C3070020 HEAD STOCK CLAMP/UNCLAMP SW LAYOUT
89

90

91

92

93

94

95
ELEMENTARY DIAGRAM LIST
PAGE 4/5
SET No.: DDD30300C00

No. DRAWING NUMBER TITLE

96 PAGE 1 REV. 0 PLC PARAMETERS (TIM1 - TIM48)

97 PAGE 2 REV. 0 PLC PARAMETERS (TIM49 - TIM96)

98 PAGE 3 REV. 0 PLC PARAMETERS (TIM97 - TIM144)

99 PAGE 4 REV. 0 PLC PARAMETERS (TIM145 - TIM150)

100 PAGE 5 REV. 0 PLC PARAMETERS (RS1 - RS48)

101 PAGE 6 REV. 0 PLC PARAMETERS (RS49 - RS80)

102 PAGE 7 REV. 0 PLC PARAMETERS (RL1 - RL48)

103 PAGE 8 REV. 0 PLC PARAMETERS (RL49 - RL64)

104 PAGE 9 REV. 0 PLC PARAMETERS (R2110 - R2157)

105 PAGE 10 REV. 0 PLC PARAMETERS (R2158 - R2251)

106 PAGE 11 REV. 0 PLC PARAMETERS ((R2252 - R2299) (R2300 - R2319)(R2800 - R2819))

107 PAGE 12 REV. 0 PLC PARAMETERS ((R2320 - R2364) (R2820 - R2864))

108 PAGE 13 REV. 0 PLC PARAMETERS ((R2365 - R2399) (R2865 - R2899))

109 PAGE 14 REV. 0 PLC PARAMETERS (RB1-0 - RB5-1)

110 PAGE 15 REV. 0 PLC PARAMETERS (RB5-2 - RB11-1)

111 PAGE 16 REV. 0 PLC PARAMETERS (RB11-2 - RB16-6)

112 PAGE 17 REV. 0 PLC PARAMETERS (RB16-7 - RB22-0)

113 PAGE 18 REV. 0 PLC PARAMETERS (RB22-1 - RB27-3)

114 PAGE 19 REV. 0 PLC PARAMETERS (RB27-4 - RB33-4)

115 PAGE 20 REV. 0 PLC PARAMETERS (RB33-5 - RB38-5)

116 PAGE 21 REV. 0 PLC PARAMETERS (RB38-6 - RB58)

117 PAGE 22 REV. 0 PLC PARAMETERS (RB59 - RB86-3)

118 PAGE 23 REV. 0 PLC PARAMETERS (RB86-4 - RB88-7)

119 PAGE 24 REV. 0 PLC PARAMETERS (R2300-0 - R2302-5)

120 PAGE 25 REV. 0 PLC PARAMETERS (R2302-6 - R2305-0)

121 PAGE 26 REV. 0 PLC PARAMETERS (R2305-1 - R2309-F)

122

123 PAGE 1 VER 1.0 PLC ALARM LIST (AL202-AL224)

124 PAGE 2 VER 1.0 PLC ALARM LIST (AL225-AL229)

125 PAGE 3 VER 1.0 PLC ALARM LIST (AL230-AL241)

126 PAGE 4 VER 1.0 PLC ALARM LIST (AL242-AL274)

127 PAGE 5 VER 1.0 PLC ALARM LIST (AL275-AL293)

128 PAGE 6 VER 1.0 PLC ALARM LIST (AL294-AL310)

129 PAGE 7 VER 1.0 PLC ALARM LIST (AL312-AL340)

130 PAGE 8 VER 1.0 PLC ALARM LIST (AL341-AL352)


ELEMENTARY DIAGRAM LIST
PAGE 5/5
SET No.: DDD30300C00

No. DRAWING NUMBER TITLE


131 PAGE 9 VER 1.0 PLC ALARM LIST (AL353-AL365)

132 PAGE 10 VER 1.0 PLC ALARM LIST (AL366-AL375)

133 PAGE 11 VER 1.0 PLC ALARM LIST (AL376 - AL382)

134 PAGE 12 VER 1.0 PLC ALARM LIST (AL383 - AL392)

135 PAGE 13 VER 1.0 PLC ALARM LIST (AL396 - AL1236)

136 PAGE 14 VER 1.0 PLC ALARM LIST (AL1237 - AL1389)

137

138

139

140

141

142

143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

165
ELECTRICAL EQUIPMENTS CAPACITY LIST
SPINDLE CONST. (kW) 7.5
(30min) (kW) (11.0)

X AXIS SERVO (kW) 1.5


Y AXIS SERVO (kW) 1.5
Z AXIS SERVO (kW) 2.0

1 SPINDLE & SERVO *1


CONST. (kVA) 1 16.1
(30min) (kVA) (21.2)
2 200V CONTROL POWER SUPPLY (kVA) 2 0.08
3 ATC & MAGAZINE *2 (kVA) 3 0.77

HYDR.PUMP UNIT (kVA) 1.57


SPINDLE BLOWER (kVA) 0.05
HEAD COOLANT PUMP (kVA) 0.26
FLOOD COOLANT PUMP (kVA) 0.48

4 AUX.MOTORS (kVA) 4 2.36


5 DC24V POWER SUPPLY (kVA) 5 0.43
6 100V CIRCUIT (kVA) 6 0.18

TOTAL POWER REQUIREMENTS


CONST. (kVA) 19.9
1 + 2 + 3 + 4 + 5 + 6
(30min) (kVA) (25.0)
OPTION

CHIP CONVEYOR 0.13kVA (0.1kW)

COVER COOLANT PUMP 1.58kVA (1.21kW)

TRANSFORMER YMC 35kVA (200V)

MAIN BREAKER YMC T3N125TWS4 / 125A

NOTE : CALCULATED BY
*1:ALL SERVO FEED AXIS LOAD RATE 70%
*2:AUX.SERVO MOTOR LOAD
ATC 0%, MAGAZINE 70%

02 21 2014
ELECTRICAL CAPACITY
02 21 2014
LIST

D30C3010010

PED-ELD001
3PAC200~460V
50/60Hz EM-LFC 8sq

EM-LFC QF60 (100A) EM-LFC KM60 EM-LFC L1 EM-LFC A20 EM-LFC


22sq 14sq 14sq 14sq 14sq KM101 M101
EM-LFC 8sq
M
AC SPINDLE MOTOR

L1/L2/L3
3
MAIN (200L1-3) (201L1-3) (202L1-3) (18.5kW)
KM102
BREAKER REACTOR
BOX (JB53) (18.5K) EM-LFC 8sq

QF1
PE KIV 2sq M131
M
3 X AXIS MOTOR
(125A) (1.5kW)

RCVV-S 2sq M141


M
3 Y AXIS MOTOR
(1.5kW)

M151
EM-LFC 22sq

EM-LFC 22sq

(DM-SPV3-20120) RCVV-S 2sq M


Z AXIS MOTOR
(2L1-3)
(1L1-3)

3
(2.0kW)

EM-LFC QF62 (10A) A301 KM301


14sq KIV 2sq KIV 2sq KIV 2sq RO-FLEX 0.75sq M301
M
3 ATC SERVO
(4L1-3) KIV 2sq MOTOR
T2 (0.75kW)

KIV 2sq
(D-SVJ3-07NA)
A401 KM401
KIV 2sq KIV 2sq RO-FLEX 0.75sq M401
35kVA M
XT2 3 MAGAZINE SERVO
KIV 2sq MOTOR
32kVA QF3 (3A) (0.75kW)
2L1 KIV 2sq KIV 2sq (D-SVJ3-07NA)
ATC&MAG. DRIVE
2L2 (23L1-3)
CONTROL
KIV QF104 (0.5A)
M104
2L3 1.25sq KIV 1.25sq M BLOWER MOTOR
(18L1-3) (0.02kW)

KIV QF5 (3A) GS1 QF7 (5A)


2sq KIV 2sq KIV 2sq 0L+ 2L+
DC24V REMOTE I/O
(25L1-3) 300W
QF8 (7A)
3L+
VALVE
2.4kVA
10 QF9 (2A)
4L+
16 WORK LIGHT

1M
COMMON
GS2 QF10 (7A)
KIV 2sq 5L+ 6L+/7L+
DC24V NC & REMOTE I/O
150W
5M
COMMON

EM-LFC QF801 (4.5-6.3A) KM801


8sq KIV 2sq M801
M
3 HYDRAULIC
PUMP MOTOR
EM-LFC

(1.2kW)
8sq

QF803 (2.5-4A) KM803


KIV 2sq M803
M
3 FLOOD COOLANT
PUMP MOTOR
EM-LFC

(0.325/50Hz,
8sq

QF802 0.52kW/60Hz)
(0.9-1.25A) KM802
KIV 2sq M802
KIV 2sq

(10/16)

M
3 HEAD COOLANT
PUMP MOTOR
EM-LFC

(0.2kW)
8sq

QF805 (4.5-6.3A) KM805


KIV 2sq M805
M
3 COVER COOLANT
PUMP MOTOR (OP.)
(0.73kW/50Hz,
1.21kW/60Hz)

AC100V

02 21 2014
BLOCK LINE DIAGRAM
02 21 2014
(400V/200V) (YMC)

D30C3010110

PED-ELD001
OPERATINON BOX

CNC UNIT
(FCU7-MU553)

SIO
OPT

SKIP
LAN

A1

ELECTRICAL CABINET
G380 7m

ATC MAGAZINE SPINDLE & SERVO


7 6
G396 0.5m
CN1A

CN1A

G396 0.5m
CN1B

CN1B

OPT1A
CN9

CN4

CN9

CN4

CN2SP
CN3SP
CN2L
CN2 CN2 CN2M
CN3 CN3 CN2S

A301 A401 A20

02 21 2014
BUS LINE
02 21 2014

D30C3010510

PED-ELD001
OPERATION BOX

CNC UNIT KEYBOARD UNIT(FCU7-YZ031)


(FCU7-MU553) HN354 REMOTE I/O 3-3
YMYP4-1
ROTARY SW "#" (HANDLE BOX OP.)
32X32 ROTARY SW "5"
G011 JUMPER PIN STD:(1-2)
CG71 CG71 OP.:(2-3)

A2 X80 - X8F AP33 16X16


Y80 - Y8F

XCG37 XCG32 XRIO3 X3301 X3302

RIO1

SKIP
X243 X244
DCIN
MECHANICAL
OPERATION PANEL
A1
A3

ELECTRICAL CABINET

RELAY PCB
(YMYP2-1)
REMOTE I/O 1-4
YMYP4-1
XS04 (OPTION)
ROTARY SW "4"
RELAY PCB JUMPER PIN STD:(1-2)
(CTM-0010) OP.:(2-3)

X30 - X3F AP14 16X16


XP60 XS03 Y30 - Y3F

AP3 X1401 X1402


XP05 XP53 XS02

AP2 XS16

XP01 XP02
REMOTE I/O 1-1 REMOTE I/O 1-3 REMOTE I/O 1-8
DX141 YMYP4-1 YMYP3-1
(STANDARD) (STANDARD) (INVERTER CONV.)
ROTARY SW "1" X1DIL X1DOL ROTARY SW "5" ROTARY SW "0"
AI4XAO1 JUMPER PIN STD:(1-2) JUMPER PIN STD:(1-2)
OP.:(2-3) OP.:(2-3)
DCIN
X20 - X2F AP13 16X16 X70 - X77 AP18 8X8
ROTARY SW "0" Y20 - Y2F Y70 - Y77
32X32
AP1 X00 - X1F X1301 X1302 X1801 X1802
Y00 - Y1F

X1RIO1 X1RIO2

02 21 2014
REMOTE I/O
02 21 2014
CONNECTION

D30C3010610

PED-ELD001
WORK LIGHT
(EL40) AMP INTAKE AIR FAN
(M81)
(ILME CONNECTOR)
X700 X700 (AP2)
EL40
1 571 1M 2 XP81 M81 XP81
1 15 M 16 2

W2040

W1081
AIR KIT PANEL
(REF.) D30C3031210

View Z View Y
(Right Side) CHILLER UNIT (Rear Side)
(REF.) D30C3031410

MACHINE DOOR LOCK UNIT


(SQ21)

(A35) SQ21
MAGAZINE DOOR LOCK UNIT XCN3 XCN3
(SQ411) A1 2L+ 5054 A2
11 12
SQ411
A411 A411
T11 521 2L+ 5055 A3
520 T12 21 22
11 12
T21 T22 XCN3 XCN3
523 522
B1 5053 1M B2
TOOL UNCLAMP UNIT 21 22
E1 E2
(HYD,UNIT) (AP13)
(REF.) D30C3031410 X1305 X1305 W1021
1 2101 1M 2
E1 E2

W1411

Z Y

CONTROL BOX MAGAZINE OPERATING PANEL (JB56)


(REF.) D30C3050010 (REF.) D30C3053310

MAIN BREAKER BOX (JB53) COOLANT TANK


(REF.) D30C3052010 (REF.) D30C3031110
SCALE 1:30

02 21 2014
COMPONENTS LAYOUT
02 21 2014
UNIT

D30C3030010

PED-ELD001
MAIN SPINDLE MOTOR
(REF.) D30C2031010

ELECTRICAL
CABINET

View Z
Z AXIS SERVO MOTOR
(M151)
X1003 M151
A U205
B V205 M
W1151 C W205
3~
Y AXIS SERVO MOTOR
D
(M141) G

X1002 M141
A U204
B V204 M Z AXIS BRAKE
W1141 C W204
3~ (YV154)
D YV154
G X1023
1 512
W1154
Y AXIS SERVO ENCODER 2 1M
(B142)

X1012 B142
W1142 Z AXIS SERVO ENCODER
(B152)

X1013 B152
W1152

X AXIS SERVO MOTOR


X AXIS SERVO ENCODER (M131)
(B132) X1001 M131
A U203
X1011 B132 M
B V203
W1132 W1131 C W203
3~
D G

SCALE 1:30

02 21 2014
COMPONENTS LAYOUT
02 21 2014
MOTOR

D30C3030110

PED-ELD001
SP.THROUGH AIR SOL.
(YV115)

(ILME CONNECTOR) YV115


X718 X718
1 551 1M 2
GREASE PRESSURE SW. 1 2
(SP109)
SP109 W2115
(ILME CONNECTOR)
X711 X711
1 110 2L+ 2 WORK AIR BLAST SOL. (OP.)
(YV183)
W2110
(ILME CONNECTOR) YV183
X718 X718
3 555 1M 4
1 2

W2115

HEAD THERMOMETER
(RT107)

(ILME CONNECTOR)
X711 RT107 X711
3 910 911 4

W2110

SPINDLE MOTOR
(M101)

BLOWER MOTOR
(M104)
A20
U U U200(U)
V V V200(V)
W W
M101
W200(W)
G
B M
KM101 3~
2 X U201(X)
W1101
4 Y V201(Y)
6 Z W201(Z)

QF104 M104
2 BU 18L1
4 BV 18L2 M
~

MAIN SPINDLE PLG


(B102)

THERMISTOR
(RT103)

X1050 B102

TOOL UNCLAMP SENSOR X1050 RT103


B (SQ105) W1102 1 MT2
SQ105 2 MT1
(ILME CONNECTOR)
X710 X710
1 122 2L+ 2

W2105

TOOL CLAMP SENSOR


(SQ106)
SQ106
(ILME CONNECTOR)
X710 X710
3 100 2L+ 4

W2105

02 21 2014
COMPONENTS LAYOUT
02 21 2014
MAIN SPINDLE

D30C3031010

PED-ELD001
CHIP CONVEYOR MOTOR (OP.)
(M804)
(CONNECTOR)
X781 M804
A U804
B V804 M
C W804
3~

D G

FLOOD COOLNAT PUMP MOTOR


(M803)
(ILME CONNECTOR)
X780 M803
1 U803 COVER COOLNAT PUMP MOTOR
M (M805)
2 V803
3 W803
3~ (ILME CONNECTOR)
X785 M805
1 U805
G 2 V805 M
W1803 3 W805
3~

W1805

COOLANT TANK

02 21 2014
COMPORNENT LAYOUT
02 21 2014
COOLANT TANK

D30C3031110

PED-ELD001
TOOL HOLDER UP SOL. TOOL HOLDER DOWN SOL.
(YV710) (YV711)
(XT7060) YV710 (XT7060) YV711
X7061 X7061 X7062 X7062
4 553 1M 3 4 554 1M 3
1 2 1 2

W2710 W2711

BLOCK I/O (XT7060)


(REF.)D30C3051350

AIR CURTAIN SOL.


(YV720)
(XT7060) YV720
X7063 X7063
4 3L+ 1M 3
1 2

W2720

GREASE UNIT
(M701)
(YV702)

(ILME CONNECTOR)
X770 M701 X770
1 WHITE(+) M BLACK(-) 2

YV702

W1071

AIR KIT PANEL

02 21 2014
COMPORNENT LAYOUT
02 21 2014
AIR KIT PANEL

D30C3031210

PED-ELD001
COLUMN 1 THERMOMETER (RIGHT)
(RT111)

(ILME CONNECTOR)
X713 RT111 X713 AIR PRESSURE SW.
1 912 913 2 (SP709)
SP709
W2111 (ILME CONNECTOR)
X713 X713
5 101 2L+ 6

W2111

ELECTRICAL
CABINET

View Z
COLUMN 2 THERMOMETER (LEFT)
(RT112)
(ILME CONNECTOR)
X713 RT112 X713
3 914 915 4

W2111

BLOCK I/O (XT4060)


(REF.)D30C3051330

SP.THROUGH COOLANT SOL. FLOOD COOLANT SOL.


BASE THERMOMETER (YV782) (OP.) (YV781) (OP.)
(RT113)
(XT7060) YV782 (XT7060) YV781
(ILME CONNECTOR) X7066 X7066 X7065 X7065
4 553 1M 3 4 552 1M 3
X714 RT113 X714
1 916 917 2

W2782 W2781
W2113

View Y
SCALE 1:30

02 21 2014
COMPONENTS LAYOUT
02 21 2014
SINGLE DEVICE

D30C3031310

PED-ELD001
TOOL UNCLAMP SOL.
(YV108)
HYDRAULIC PUMP MOTOR
(AP3) YV108 (M801)
XS10 XS10 KM801 M801
1 550 1M 2 2 U801
4 V801 M
W1108 6 W801
3~

FG
G

W1801

TOOL UNCLAMP UNIT

HEAD COOLING FAN


(M852)

XT1 M852 XT1


141 M
16

W1852

HEAD COOLANT PUMP MOTOR


(M802)
KM802 M802
2 U802
4 V802 M
6 W802
3~

FG
G

W1802

A CHILLER UNIT

02 21 2014
COMPORNENT LAYOUT
02 21 2014
HYD. UNIT & CHILLER UNIT

D30C3031410

PED-ELD001
MAGAZINE MOTOR
(M401)
X4001 M401
2 U209
3 V209 M
ATC MOTOR ENCODER 4 W209
3~
(B302) 1 G

X3011 B302
W1401

W1302
MAGAZINE MOTOR ENCODER
(B402)
ATC MOTOR X4011 B402
(M301)
X3001 M301
2 U207
M W1402
3 V207
4 W207
3~
1 G MAGAZINE BRAKE
W2310 Cable
W2311 Cable
(YV404)
W1301
YV404
X4021
1 523

2 1M

W1404

TOOL HOLDER UP SENSOR


(SQ310)
SQ310
(XT4060)
X4061 X4061
4 1304 2L+ 1

W2310

TOOL HOLDER DOWN SENSOR


(SQ311)
SQ311
(XT4060)
X4062 X4062
4 1305 2L+ 1

W2311

Front Side View


MAGAZINE / ATC UNIT
SCALE 1:9

02 21 2014
COMPORNENTS LAYOUT
02 21 2014
MAG. SENSOR

D30C3031510

PED-ELD001
01
AC200/230/380/460/480V
(60Hz)

PE
02

L1
L2
L3
MACHINE SIDE
03
MAIN BREAKER BOX (JB53)

04
X5300
2 16
16

05 BREAKER TRIP
X5300 REF.(4002/02)
QF1 1 50 50

06
(125A)

07

08

09
1L1
1L2
1L3

10

11

12 T2 35kVA
INPUT(V) CONNECTION
200 3-4 / 7-8
220 2-4 / 6-8
13 TRANS BOX (JB52) 230/240 1-4 / 5-8
380 3-7
(T2) 400/415 3-6
R0 S0 T0 TRANSFORMER 440 2-6
14 460 2-5
480 1-5

15 35kVA

R1 2L1
2L1 AC200V
S1 2L2 REF.(4011/02)
16 32kVA 2L2
T1 2L3
2L3

17 0A1
0A2 10
10 AC100V
0B 16 REF.(4013/02)
18 2.4kVA 16

RELAY PCB AP2


19
2L+
XP40
OHT2 2L+ 2 REMOTE I/O AP1
20

XP40 XP01 X11DIL


OHT1 1046 1 A20 A20 X10 MAIN TRANSFORMER
21 OVER HEAT

22 1M
R1

23

24

02 21 2014
LINE POWER SUPPLY
02 21 2014
(YMC)

D30C3040010

PED-ELD001
01
RELAY PCB AP2

LINE POWER SUPPLY


16
02 REF.(4001/05)
XP83
16 2 MAIN BREAKER TRIP

03 XP83 Z1
50 1

04
KA81
15
05 8 5

06

07 SQ10 XP86
50 2 CONTROL CABINET
DOOR SWITCH
08 XP86
15 1

09

10 XP86
4

11 XP86
3

12

13

14

15

16

17

18

19

20

21

22

23

24

02 21 2014
BRAKER TRIP
02 21 2014
(CABINET DOOR)

D30C3040020

PED-ELD001
01

REF.(4001/16)
02 2L2
2L1 2L3

03
QF60(100A)

04 200L1 SPINDLE & SERVO


POWER SUPPLY
200L2 (A20 POWER LINE)
200L3 REF.(4101/03)
05

06
QF62(10A)

07 4L1 ATC POWER SUPPLY


(A301 POWER LINE)
4L2
REF.(4301/03)
4L3
08 2L 2L 2L
1 2 3 4L1 MAG POWER SUPPLY
XT2 (A401 POWER LINE)
4L2
09 REF.(4311/03)
4L3

10

QF3(3A)
11
23L1 ATC DRIVE CONTROL POWER
(A301 CONTROL LINE)
23L2
REF.(4301/07)
12

23L1 MAG.DRIVE CONTROL POWER


13 (A401 CONTROL LINE)
23L2
REF.(4311/07)

14

15 2L1 CHILLER UNIT


HEAD COOLANT PUMP MOTOR
2L2
REF.(4404/02)
2L3
16

2L1 BLOWER MOTOR


17 2L2 REF.(4113/02)

QF5(3A)
18
25L1 DC24V POWER SUPPLY
25L2 REF.(4014/02)
19

20 XT2
2L1
2L1 AUX MOTOR POWER
2L2
2L2 REF.(4403/02)
21 2L3
2L3 HYDRAULIC PUMP MOTOR
REF.(4404/02)
HEAD COOLING PUMP
22 REF.(4406/02)
FLOOD OR THROUGH COOLANT
REF.(4701/02)
COVER COOLANT (OP.)
23

24

02 21 2014
AC200V POWER LINE (1)
02 21 2014

D30C3040110

PED-ELD001
01

REF. RELAY PCB AP2


02 (4001/17)
10 16 15
QF4(5A) XT1 XP87
15 2
03 AC100V POWER LINE
16
XT1 XP87
16 1
04
Z4 XP87
3
05

06
RELAY PCB AP2

07 XP84
15(45) 1

08 XP84
16(46) 2

09

10
XP88 M80
1 15 M
11 CONTROL CABINET FAN
16W/14W (50/60Hz,AC100V)

12 XP88
3 16

13
MACHINE SIDE

14
XP81 M81
1 15 M
15 INTAKE AIR FAN
38W/35W (50/60Hz, AC100V)

16 XP81
2 16

17

18
17 17 AC100V POWER LINE
XP89 XT1
17 (EMERGENCY STOP OFF)
3
19 (MAX 6A)

22 22
20 XP89 XT1
4 22
AC100V POWER LINE
(MACHINE DOOR CLOSE)
21 (MAX 5A)

22
2L+
QF4
126
23 C NC
REF.(4408/17) CIRCUIT PROTECTOR
TRIP ALARM

24

02 21 2014
AC100V
02 21 2014
POWER LINE

D30C3040130

PED-ELD001
01
REF.
(4011/19)
DC POWER SUPPLY 1
25L1 25L2 GS1 RELAY PCB AP2
02
QF7(5A) XP22
L + 0L+ 2L+ 1 (2L+)
03 REMOTE I/O
N

2L+
04 XT1
2L+

05 QF8(7A) XP22
+ 0L+ 3L+ 3 (3L+)
VALVE

06
3L+
XT1
3L+
07

08 QF9(2A) XP22
4L+ 4 (4L+)
WORK LIGHT
REF.
09 (4021/11)

XP22
- 1M 2 (1M)
10

11
1M
XT1
- 1M
12

FG
13
RELAY PCB AP3

2L+ 2L+
14 XT1 XS02
2L+ 1

1M 1M
15 XT1 XS02
1M 2
DC POWER SUPPLY 2
GS2
16
7L+
QF10(7A) XT1 XS01 KA14
L + 5L+ 6L+ 1 (6L+)
17 NC & REMOTE I/O
N 4801/16

18 XS01
- 5M 2 (5M)

19
FG

20

2L+
21 QF8
126 REF.(4408/19) CIRCUIT PROTECTOR
C NC TRIP ALARM
22 QF9
126
C NC
23 QF10
126
C NC
24

02 21 2014
DC24V
02 21 2014
POWER LINE

D30C3040140

PED-ELD001
01

REMOTE I/O AP1 RELAY PCB AP2


02
1M
X1DOL XP02 KA9
Y1A A10 A10 1 16
03 WORK LIGHT ON
a 4021/04 4021/12
b
04 KA9 KA19
1 16 a 4021/13
5 8 b
4021/03
05 C2

XP26
2
06
XP26
1
07

08

09

10
RELAY PCB AP2 MACHINE SIDE

REF.(4014/08)
11
4L+
KA9 R12 XP23 X700 EL40
1 571 1
12 12 9 WORK LIGHT
(13W LED)
4021/03 1M
XP23 X700
KA19 3 1M 2
13
5 8
4021/04
14

15

MACHINE SIDE
16

17 XP23 X701 EL41


2 571 1 ADDITIONAL WORK LIGHT (OP.)
(13W LED)
18 XP23 X701
4 1M 2

19

20

21

22

23

24

02 21 2014
WORK LIGHT
02 21 2014

D30C3040210

PED-ELD001
01

02

MACHINE SIDE(OPERATION PANEL)


03
NC UNIT A1 REMOTE I/O AP1 REMOTE I/O AP13

04 XRIO1 X1RIO1 (RIO1) X1RIO2 X1301 (CN1) X1302


1 1 (RIO2) 1 3 3
REMOTE I/O
2 2 2 4 4 AP18 (OP.)
05 3 3 3 1 1 REF.
(4032/04)
2 2
06 FG
(CONTROL
PANEL)

07

2L+ 1M
08 XT1 X1337 (CN37) X1338
2L+ 1 1
1M REF.
2L+ 1M 2L+ 1M 2 2 (4032/08)
09 XT1 X1DCIN (DCIN)
2L+ 1
1M 3L+ 3L+
2 XT1
10 3L+
X1320 (CN20)
1 1M
3
2
11 22L+ 22L+
XT1 X1339 (CN39)
22L+ 1
12 2
RELAY PCB AP2

2L+ 1M
13 XP01 X1DIL (DIL)
X1340 (CN40)
1
A1 A1
2
B1 B1
14
A2 A2 X1341 (CN41)
1
B2 B2
15 2
A3 A3

16
2L+ 1M
XP02 X1DOL (DOL)
A1 A1
17
B1 B1

A2 A2
18
B2 B2

B3 B3
19

20

21

22

23

24

02 21 2014
REMOTE I/O
02 21 2014
CONNECTION (1)

D30C3040310

PED-ELD001
01

02

03
REMOTE I/O AP18 (OP.)

04 X1801 (CN1) X1802


REMOTE I/O 3 3
AP13 (STD)
X1302 4 4 REMOTE I/O
05 1 1
COMMUNICATION LINE
REF.
(4031/04)
2 2
06

07

08 X1837 (CN37) X1838


X1338 1 1 REMOTE I/O
REF. CONTRIOL LINE
(4031/08) 2 2
09

2L+
10
1M 2L+
XT8 X1820 (CN20)
2L+ 1 1M REMOTE I/O
11 POWER LINE 1
1M 2

12 X1839 (CN39)
1 REMOTE I/O
POWER LINE 2
2
13
X1840 (CN40) REMOTE I/O
1
14 POWER LINE 3
2

15 X1841 (CN41)
1 REMOTE I/O
POWER LINE 4
2
16

17

18

19

20

21

22

23

24

02 21 2014
REMOTE I/O
02 21 2014
CONNECTION (2) (OP.)

D30C3040320

PED-ELD001
01
MACHINE SIDE

02 BLOCK I/O XT4060


(MAGAZINE BOX)

03
2L+ 2L+ BLOCK I/O COMON
XT1
X4060 +24VDC
04 2L+ BROWN 10

05

06 1M 1M
XT1
X4060
1M BLUE 11 BLOCK I/O COMON
07 0VDC

08

09

10

11 BLOCK I/O XT7060


(AIR KIT PANEL)

12
2L+ BLOCK I/O COMON
X7060 +24VDC
BROWN 10
13

14

15 1M
X7060
BLUE 11 BLOCK I/O COMON
16 0VDC

17

18

19

20

21

22

23

24

02 21 2014
BLOCK I/O COMMON LINE
02 21 2014

D30C3040410

PED-ELD001
01 A20
SPV3 DRIVE
MDS-DM-SPV3
-200120
L1
02 REF.(4011/04) KM60 TE1
200L1 1 2 201L1 202L1 L1
AC200V POWER LINE
200L2 3 4 201L2 202L2 L2
03 200L3 5 6 201L3 202L3 L3
3P
4101/16 PE FG
04
RELAY PCB AP3

7L+
05 XS17 XCN22
5 7L+ 1 (CN22)

5M
06 XS17 XCN22
6 5M 2 DC24V POWER LINE

07

08
KA810 XS17 XT1 XCN9B
502 Z AXIS
8 502 8 (CN9B) BRAKE RELEASE
09
a 4204/02
b
10

11 KA69 XCN9A
0 1 500 10 (CN9A) SPINDLE & SERVO
POWER OFF

12 a 4101/14
(G7SA) XCN9A b
501 16

13
SAFETY RELAY UNIT A35 RELAY PCB AP2

14 KA50_K4A XCN7 XP93 XP95 KA69


A3 3 5 30 31
33 34
4903/12 4101/11
15 15 16
KA50_K5A XCN7 XP93 XP95 KM60
A4 6 7 16 A2 A1
a 4101/02 4314/13
16 4903/17 b 4903/03

17

18

19

20

21

22 A401(MAG DRIVE)-XCN1BV XOPT1A


REF.(4311/21) (OPT1A) OPTICAL
COMMUNICATION LINE
23

24

02 21 2014
POWER SUPPLY
02 21 2014
SPINDLE & SERVO DRIVE

D30C3041010

PED-ELD001
01 A20
SPV3 DRIVE MACHINE SIDE
MDS-DM-SPV3
SPINDLE MOTOR
02 -200120

TE1
U U200(U) U
03 V V
V200(V) M101
SPINDLE MOTOR
W W200(W) W 12000rpm
04 M SJ-VKS15-06ZT-S02
KM101
1 2 U201(X) X 3~ 7.5kW(CONST.)
11 KW(30IN)
Y 18.5W(5MIN)
3 4 V201(Y)
05 5 6 W201(Z) Z

4112/13
06 KM102
1 2
3 4
07 5 6

4112/14
08
(CN2SP)
XCN2SP X1050 RT103
5 GREEN 2 MT1
09 MT1 THERMISTOR

MT2 6 PURPLE 1 MT2


B102
10 XCN2SP X1050
SD 7 YELLOW 5

8 SKY BLUE 6
11 SD* PULSE SIGNAL
GENERATOR
3 PINK 3 (WITH Z PHASE)
RQ
4 BROWN 4
12 RQ*

P5(+5) 1 BLUE 7

2 WHITE 8 X1050
13 LG

3 2 1
RQ MT1 MT2
14 6 5 4
SD* SD RQ*
FG
9
9 8 7
CONNECTOR FG 5G +5V
15 CASE
PE OUTPUT CONNECTOR
PIN ASSIGN
16

17

18

19

20

21

22

23

24

02 21 2014
SPINDLE (1)
02 21 2014

D30C3041110

PED-ELD001
01
A20 SPV3 DRIVE RELAY PCB AP2
MDS-DM-SPV3-200120
02 XCN9B XP09 KA25 SPINDLE MOTOR
1 16 COILING CHANGE
(CN9B) 18 503 3
a 4112/15
b 4112/13
03 XCN9B XP09
10 504 4

04

05
SAFETY RELAY UNIT A35

(CN1) 2L+
06 XCN9B XCN1 KA53_K3 KA53_K2 KA53_K1
(CN9B) 2 505 B2 MACHINE DOOR CLOSE

4911/04 4911/02
07
1M
XCN9B XT1
20 1M
08

09

10

11

RELAY PCB AP2 POWER PANEL 1


12
XP93 KA25 XP95 KM102 KM101
15 1 2 43 44 A1 A2 SPINDLE MOTOR COIL 1
13 12 9 21 22 (HIGH SPEED)
4112/02 4112/15 a 4111/04
Z101 b 4112/15 4912/11
14 KA25 XP95 KM101 KM102
3 45 46 A1 A2 SPINDLE MOTOR COIL 2
5 8 21 22 (LOW SPEED)
4112/02 4112/13
15 a 4111/06
b 4112/13 4912/08
15 16
XP93 XP95
5 8 16
16

17

18

19

20

21

22

23

24

02 21 2014
SPINDLE (2)
02 21 2014

D30C3041120

PED-ELD001
01

MACHINE SIDE
02 REF.(4011/17)
2L1 2L2 SPINDLE MOTOR

03
QF104 (0.5A)
BU M104
04 18L1 AC200V 2P
18L2 BV M BLOWER MOTOR
~ 0.04kW
0.3A(200V,50Hz)
05 0.25A(200V,60Hz)

06
Z104

07

08

09

10

11

12

13

14

15

16

17

18

19

20

21
2L+
QF104
126
22 C NC
REF.(4408/23) THERMAL TRIP ALARM

23

24

02 21 2014
SPINDLE (3)
02 21 2014

D30C3041130

PED-ELD001
01
REMOTE I/O AP1

02 X1DOL
Y1D A7

03

04
RELAY PCB AP2 RELAY PCB AP3 MACHINE SIDE
XP02
A7
05
1M
XP06 XS02 KA24
1 161 13 a 4114/08
06 b

3L+ YV108
07 XP61 XS03 KA24 XS10
1 3 1 550 TOOL UNCLAMP SOL.
4114/06 1M
08 XS10
2 1M

09

10

MACHINE SIDE RELAY PCB AP2 REMOTE I/O AP1


11

SQ105
12 X710 XP41 XP01 X1DIL
1 1 122 A14 A14 X16
TOOL UNCLAMP
SENSOR
2L+
13 X710 XP41
2 2

14

SQ106
15 X710 XP32 XP01 X1DIL
3 1 100 B20 B20 X00
TOOL CLAMP
SENSOR
16 X710 XP32
4 2

17

18

19

20

21

22

23

24

02 21 2014
SPINDLE (4)
02 21 2014

D30C3041140

PED-ELD001
01
REMOTE I/O AP1 RELAY PCB AP3 MACHINE SIDE
X1DOL
Y11 A19
02

03
RELAY PCB AP2
XP02
A19
04
1M
XP53 XS02 KA21
2 149 10
05
a 4121/06
b
3L+ YV115
06 XP60 XS03 KA21 XS07 X718
1 1 1 551 1 (1) (2)
SPINDLE THROUGH AIR
4121/05 1M
07 XS07 X718
2 1M 2
REMOTE I/O AP1
08 X1DOL
Y12 A18

09

RELAY PCB AP2


10 XP02
A18

1M
11 XP52 XS02 KA22
1 150 11 XT7060
BLOCK I/O
a 4121/13
12 b
22L+ (PORT5) YV781
XP60 XS03 KA22 XS08 X7060 X7065
4 2 1 5 552 4 (1) (2)
13 FLOOD COOLANT
4121/11 (OPTION)
1M
X7065
1M 3
14
REMOTE I/O AP1
X1DOL
Y13 A17
15

16
RELAY PCB AP2
XP02
A17
17
1M
XP52 XS02 KA23
2 151 12
18
a 4121/19
b
22L+ (PORT6) YV782
19 KA23 XS09 X7060 X7066
1 6 553 4 (1) (2)
SP. THROUGH COOLANT
(OPTION)
4121/18 1M
20 X7066
1M 3

21

22

23

24

02 21 2014
SOLENOID
02 21 2014
OUTPUT (1)

D30C3041210

PED-ELD001
01

MACHINE SIDE
02
XT7060
BLOCK I/O AIR KIT PANEL
03

3L+ (PORT3) YV720


04 XT1 X7060 X7063
AIR CURTAIN
3L+ 3 3L+ 4 (1) (2)

1M
05 X7063
1M 3

06

07

08
REMOTE I/O AP13

22L+
09
Q1315
Y2B (PORT7) YV784
10 FU1315 (CN15) X1315 X7060 X7067
1 7 554 4 (1) (2)
MMS AIR JET
(MP3 & THR. AIR OP.)
1M
11 X7067
1M 3

12

13

REMOTE I/O AP1


14
X1DOL
Y10 A20
15

16

RELAY PCB AP2 RELAY PCB AP3


17 XP02
A20

1M
18 XP53 XS02 KA20
1 148 9 a 4122/20
b
19
3L+ YV183
KA20 XS06 X718
1 555 3 (1) (2)
20 WORK AIR BLAST
(OPTION)
4122/18 1M
XS06 X718
2 1M 4
21

22

23

24

02 21 2014
SOLENOID
02 21 2014
OUTPUT (2)

D30C3041220

PED-ELD001
01

02
MACHINE SIDE

03
RELAY PCB AP2 REMOTE I/O AP1

04 SP709

X713 XP64 XP01 X11DIL SPINDLE AIR


5 101 1 B19 B19 X01
05 PRESSURE DOWN
2L+
X713 XP64
06 6 2L+ 4

07

08

09

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

02 21 2014
SPINDLE AIR
02 21 2014
PRESSURE SWITCH

D30C3041310

PED-ELD001
A20
01 SPV3 DRIVE MACHINE SIDE
MDS-DM-SPV3
-200120
02
CN31L
XCN31L X1001 M131
U B1 U203 A
03
V A1 V203 B M

W B2 W203 C
3~ X AXIS SERVO MOTOR
HF-154S-A48
04 1.5kW
A2 D G

05

06

CN2L B132
07 XCN2L X1011
ENCODER
FOR MOTOR F/B
SD 7 #25 6 SD TYPE:OSA18
8 #25 7
08 SD* SD*

RQ 3 #25 1 RQ
4 #25 2
09 RQ* RQ*

P5(+5V) 1 #21 8 P5(+5V)


2 #21 5
10 LG LG
#25 3 CNT
9 #25 4
11 BT BT

PE 10 SHD
CONNECTOR CASE
12

13

14

15

16

17

18

19

20

21

22

23

24

02 21 2014
X AXIS SERVO MOTOR
02 21 2014
& FEEDBACK

D30C3042010

PED-ELD001
A20
01 SPV3 DRIVE MACHINE SIDE
MDS-DM-SPV3
-200120
02
CN31M
XCN31M X1002 M141
U B1 U204 A
03
V A1 V204 B M
W B2 W204 C
3~ Y AXIS SERVO MOTOR
HF-154S-A48
04 1.5kW
A2 D G

05

06

CN2M B142
07 XCN2M X1012
ENCODER
FOR MOTOR F/B
SD 7 #25 6 SD TYPE:OSA18
8 #25 7
08 SD* SD*

RQ 3 #25 1 RQ
4 #25 2
09 RQ* RQ*

P5(+5V) 1 #21 8 P5(+5V)


2 #21 5
10 5G 5G
#25 3 CNT
9 #25 4
11 BT BT

PE 10 SHD
CONNECTOR CASE
12

13

14

15

16

17

18

19

20

21

22

23

24

02 21 2014
Y AXIS SERVO MOTOR
02 21 2014
& FEEDBACK

D30C3042020

PED-ELD001
A20
01 SPV3 DRIVE MACHINE SIDE
MDS-DM-SPV3
-200120
02
CN31S
XCN31S X1003 M151
U B1 U205 A
03
V A1 V205 B M
W B2 W205 C
3~ Z AXIS SERVO MOTOR
HF-204BS-A48
04 2.0kW
A2 D G

05

06

CN2S B152
07 XCN2S X1013
ENCODER
FOR MOTOR F/B
SD 7 #25 6 SD TYPE:OSA18
8 #25 7
08 SD* SD*

RQ 3 #25 1 RQ
4 #25 2
09 RQ* RQ*

P5(+5V) 1 #21 8 P5(+5V)


2 #21 5
10 5G 5G
#25 3 CNT
9 #25 4
11 BT BT

PE 10 SHD
CONNECTOR CASE
12

13

14

15

16

17

18

19

20

21

22

23

24

02 21 2014
Z AXIS SERVO MOTOR
02 21 2014
& FEEDBACK

D30C3042030

PED-ELD001
01
RELAY PCB AP2 REMOTE I/O AP1

2L+
02 XP09 XS15 KA810 EMERGENCY STOP
2 2L+ 2
4101/09
03 XP09 XS15
1 510 1

04

05
SAFETY RELAY UNIT A35

06 XP03 XCN1 KA50_K4


10 510 A4 Z AXIS BRAKE RELEASE
4 3
4902/13
07 XP03 XCN1 KA50_K5
1 511 A5
8 7
4902/16
08

09 MACHINE SIDE

Z AXIS SERVO MOTOR M151


10
YV154
KA1 XP54 X1023
1 512 1
11 5 8
Z-AXIS
4204/18 BREAKE RELEASE
RV1
1M
12
XP54 X1023
2 1M 2
13

14

15

16

REMOTE I/O AP1 RELAY PCB AP2


17
1M
X1DOL XP02 KA1
Y0D B7 B7 1 16
18 SERVO READY
a 4204/11
b
19 R7 HL1

20

21

22

23

24

02 21 2014
Z AXIS BRAKE
02 21 2014

D30C3042040

PED-ELD001
01 A301
ATC DRIVE
MDS-D-SVJ3
-07NA
02

03 REF.(4011/07)
XCNP1U
(CNP1)
4L1 L1 L1
4L2 L2 L2
AC200V POWER LINE
04 4L3 L3 L3

05 XCNP2U
P (CNP2)

06
D

07 REF.(4011/12)
XCNP2U
23L1 L11 L11
L21 CONTROL POWER LINE
23L2 L21
08

09
RELAY PCB AP1 SAFETY RELAY A35

15
10 XP89 XCN7 KA55A XCN7
1 A1 A2 516
4911/15
11 EMERGENCY STOP
MACHINE DOOR OPEN+SETUP OFF
16 (OFF DELAY)
XP89 KM301
2 A2 A1 a 4302/03
12 b 4301/21

Z301
13

2L+
14 XCN9U
(CN9)
SAFETY RELAY A35 5 EMERGENCY STOP
DICOM
1M
15 XCN6 XCN6 XCN9U
KA51 KA52
A1 A2 35 20
*EMGX
16 A401(MAG DRIVE)-XCN1AU XCN1BU
REF.(4311/23) CN1B

17
OPTICAL
XCN1AU COMMUNICATION LINE
*1
18 SPEC. STD. *1 CN1A
A1
FROM (NC)
XOPT
19 REF. (4811/07)
REMOTE I/O AP13

(CN28)
20 KM301 X1328
1107 2 X27 ATC POWER OFF
21 22
4301/13 2L+
21 X1328
2L+ 1

22

23

24

02 21 2014
ATC DRIVE
02 21 2014

D30C3043010

PED-ELD001
A301
01 ATC DRIVE MACHINE SIDE
MDS-D-SVJ3
-07NA
02
CNP3
XCNP3U KM301 X3001 M301
U U208 1 2 U207 2
03
V V208 3 4 V207 3 M
W W208 5 6 W207 4
3~ ATC MOTOR
HF-KP73JKW04-S2
04 3P
0.75kW
G 4301/13 1 G

05 FG

06

CN2 B302
07 XCN2U X3011
ENCODER
BLUE FOR MOTOR F/B
P5(+5V) 1 3 P5(+5V) TYPE:OSA18
2 WHITE 6
08 LG LG
PINK 1 CNT
9 BROWN 2
09 BT BT
7 GREEN 8
SD SD
8 VIOLET 7
10 SD* SD*
3 YELLOW 5
RQ RQ
4 LIGHT BLUE 4
11 RQ* RQ*

PE 9 SHD
CONNECTOR CASE
12

13

14

15

16

17

18

19

20

21

22

23

24

02 21 2014
ATC SERVO MOTOR
02 21 2014
& FEEDBACK

D30C3043020

PED-ELD001
01 A401
MAG. DRIVE
MDS-D-SVJ3
-07NA
02

03 REF.(4011/09)
XCNP1V
(CNP1)
4L1 L1 L1
4L2 L2 L2
AC200V POWER LINE
04 4L3 L3 L3

05 XCNP2V
P (CNP2)

06
D

07 REF.(4011/13)
XCNP2V
23L1 L11 L11
CONTROL POWER LINE
23L2 L21 L21
08

09
SERVO POWER OFF

10

11

12

13
2L+
XCN9V (CN9)
5
14 DICOM
SAFETY RELAY A35 RELAY PCB AP3

15 KA51_K1B XCN1 XS13 XS17 XCN9V


D4 520 1 1 20
EMGX EMERGENCY STOP
1M
16 KA52_K1B XCN1 XS13 XS17
D5 521 2 2

EMERGENCY STOP
17

18 XS14
1

19 XS14
2

20
A20(SPV3 DRIVE)-XOPT1A XCN1BV
21 REF.(4101/23) CN1B

OPTICAL
COMMUNICATION LINE
22 A301(ATC DRIVE)-XCN1BU XCN1AV
REF.(4301/16) CN1A

23

24

02 21 2014
MAGAZINE DRIVE
02 21 2014

D30C3043110

PED-ELD001
A401
01 ATC DRIVE MACHINE SIDE
MDS-D-SVJ3
-07NA
02
CNP3
XCNP3V KM401 X4001 M401
U U210 1 2 U209 2
03
V V210 3 4 V209 3 M

W W210 5 6 W209 4
3~ MAGAZINE MOTOR
HF-KP73BJKW04-S2
04 3P
0.75kW
G 4314/13 1 G

05 FG

06
RELAY PCB AP2

07 2L+ YV404
KA2 XP70 KM401 X4021
1 522 523 1 MAGAZINE BRAKE
5 8 13 14
08 4312/20 4314/13
RV2

1M
09 XP70 X4021
2 1M 2

10

CN2 B402
11 XCN2V X4011
ENCODER
BLUE FOR MOTOR F/B
P5(+5V) 1 3 P5(+5V) TYPE:OSA18
2 WHITE 6
12 LG LG
PINK 1 CNT
9 BROWN 2
13 BT BT
7 GREEN 8
SD SD
8 VIOLET 7
14 SD* SD*
3 YELLOW 5
RQ RQ
4 LIGHT BLUE 4
15 RQ* RQ*

PE 9 SHD
CONNECTOR CASE
16

17

18

REMOTE I/O AP1 RELAY PCB AP2


19 SERVO READY & MAGAZINE
1M BRAKE RELEASE
X1DOL XP02 KA2
Y16 1 16 a 4312/07
A14 A14
20 b

21 R22 HL12

22

23

24

02 21 2014
MAGAZINE SERVO MOTOR
02 21 2014
& FEEDBACK

D30C3043120

PED-ELD001
01
MACHINE SIDE SAFETY RELAY A411 (G9SA)
ROTARY SW."5"
02 SQ411
DOOR LOCK UNIT

03 SQ411
11 12 520 T12

04
521 T11 MAGAZINE DOOR
CLOSE
05
SQ411
21 22 522 T22
06

523 T21
07

08

524 T31 A 525


09

T32 B
10

11

12
15 16
KM60 KM401
38 43 44 39 A1 A2 MAGAZINE MOTOR
13 14 13 POWER ON
4101/16
Z401 a 4312/03 4312/07
1M b 4314/22
14
A1 A2
SAFETY RELAY UNIT
POWER ON
15

REMOTE I/O AP13


16
X1325
13 14 1104 2 X24 MAGAZINE DOOR
17 CLOSE 1

2L+
18 X1325
2L+ 1

19

RELAY PCB AP2


20
2L+
XP64
3 REMOTE I/O AP1 MAGAZINE MOTOR
21 POWER OFF

KM401 XP64 XP01 X1DIL


2 102 B18 18 X02
22 21 22
4314/13

23

24

02 21 2014
MAGAZINE DOOR
02 21 2014

D30C3043140

PED-ELD001
01

02

REMOTE I/O AP13 MACHINE SIDE


03
3L+
DOOR LOCK UNIT SQ411
Q1305
04
Y21 SQ411
FU1305 (CN5) X1305
1 2101 E1 E2 MAGAZINE DOOR
05 UNLOCK
1M
X1305
2 1M
06

07

08

09

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

02 21 2014
MAGAZINE DOOR OPEN
02 21 2014

D30C3043150

PED-ELD001
01 MACHINE SIDE

XT4060
02 MAGAZINE OPERATION PANEL (JB56) BLOCK I/O REMOTE I/O AP13

03 SB412
(PORT2)
X4062 X4060 X1321 (CN21)
1100 4 2 2 X20
2L+ TOOL SELECT
04 X4062 CCW PB.
2L+ 1

05 SB413
(PORT4)
X4064 X4060 X1322 (CN22)
1101 4 4 2 X21
06 TOOL SELECT
X4064 CW PB.
2L+ 1
07
SA414
(PORT6)
X4066 X4060 X1323 (CN23)
08 1102 4 6 2 X22
MAGAZINE
X4066 SETUP SWITCH
2L+ 1
09
SB416
(PORT8)
10 X4068 X4060 X1324 (CN24)
1103 4 8 2 X23

MAGAZINE
X4068 DOOR UNLOCK SWITCH
11 2L+ 1

12

13

14

REMOTE I/O AP13


MACHINE SIDE
15
3L+
XT4060 MAGAZINE OPERATION
Q1304 BLOCK I/O PANEL (JB56)
16
Y20 (PORT7)
HL417 MAGAZINE INTERRUPT
FU1304 (CN4) X1304 X4060 X4067 LED
1 7 4 2100
17
1M
X4067
1M 3 1M
18

19

20

21

22

23

24

02 21 2014
MGAZINE OPERATING
02 21 2014
PANEL

D30C3043160

PED-ELD001
01
REMOTE I/O AP1 RELAY PCB AP3 MACHINE SIDE
X1DOL
Y1B A9
02
AIR KIT PANEL
RELAY PCB AP2
03 XP02
A9

1M
04 XP06 XS02 KA26
3 159 15 BLOCK I/O XT7060 a 4317/06
(AIR KIT PANEL) b
05
22L+ (PORT1) YV710
XP61 XS03 KA26 XS12 X7060 X7061
4 4 1 1 553 4 TOOL HOLDER
06 UP SOL.
4317/04 1M
X7061
1M 3
07

08
REMOTE I/O AP1
X1DOL
Y1C A8
09

RELAY PCB AP2


10 XP02
A8

1M
11 XP06 XS02 KA25
2 160 14 a 4317/13
b
12
22L+ (PORT2) YV711
KA25 XS11 X7060 X7062
1 2 554 4 TOOL HOLDER
13 DOWN SOL.
4317/12 1M
X7062
1M 3
14

15

MACHINE SIDE
16
RELAY PCB AP2 REMOTE I/O AP1
BLOCK I/O XT4060
(MAG. BOX)
17
SQ310 (PORT1)
X4061 X4060 XP35 XP01 X1DIL
4 119 1 119 1 A17 A17 X13
18 TOOL HOLDER
UP SENSOR
2L+
X4061
1 2L+
19

20
SQ311 (PORT3)
X4063 X4060 XP37 XP01 X1DIL
4 121 3 121 1 A15 A15 X15
21 TOOL HOLDER
DOWN SENSOR
2L+
X4063
1 2L+
22

23

24

02 21 2014
TOOL HOLDER
02 21 2014

D30C3043170

PED-ELD001
01 A20 A30
SPV3 DRIVE BATTERY BOX

2L+
02 XT1
2L+ DO(ALM)

03 XCN9B
13 923 DOCOM
(CN9B) LOW BATTERY DETECTION

04 XCN9B
1 921 LG

05 XCN9B
4 922 +5V

06 CASE
EARTH

07 XBTA XT3
2 925 LG
(BTA)

08 XBTA XT3 ABS. POSITION BACK UP


1 924 BT

09
A301
ATC DRIVE
10
XBATU
2
11 (BAT)

XBATU
1
12

13 A401
MAG. DRIVE

14 XBATV
(BAT)
2

15 XBATV
1

16

17

18

19

20

21

22

23

24

02 21 2014
BATTERY BOX
02 21 2014

D30C3044010

PED-ELD001
01

RELAY PCB AP2 A55


02
2L+
XP07 X40 CN1
2 1
03
1M
XP07 X40
1 3
04

05
REMOTE I/O AP1

06 X1DOL XP02 XP07 X41 CN2


Y14 A16 A16 152 4 1

07
XP01 XP07 X41
B8 128 3 2
08
X41
3
09

10

REMOTE I/O AP1


11
X1DIL
B8 X0C
12

13

14

15

16

17

18

19

20

21

22

23

24

02 21 2014
MAZAK
02 21 2014
IHC NEKUST ESI

D30C3044020

PED-ELD001
01

02 REF.(4011/23)
2L2
2L1 2L3

MACHINE SIDE
03
QF801 KM801 M801
04 1 2 U801 HYDRAULIC PUMP MOTOR
3 4 V801 M 1.2KW
3~ 7.8A(200V/50Hz)
5 6 W801 5.7A(200V/60Hz)
05 (6-10A)-50Hz
(4-6.3A)-60Hz 4403/13
G

06 Z801

07

08

REMOTE I/O AP1 RELAY PCB AP2


09
1M
X1DOL XP02 V5 a 4403/13
Y01 B19 B19
10 b
SSR

R19 HL9
11

12
17 HYDRAULIC PUMP
V5 XP94 KM801
A1 A2 MOTOR STARTER
13 3 60
a 4403/04
4403/10 b

14 16
XP94
1 16

15

16

17

18

19

20

21
2L+
QF801
126
22 21 22
REF.(4408/02) THERMAL TRIP ALARM

23

24

02 21 2014
HYDRAULIC PUMP
02 21 2014

D30C3044030

PED-ELD001
01

02 REF.(4011/16)
2L2
2L1 2L3
MACHINE SIDE
03
QF802 KM802 M802
1 2 U802 HEAD COOLANT PUMP MOTOR
04 M 0.2kW
3 4 V802 0.9A(200V/50Hz,60Hz)
5 6 W802
3~
05 (0.9-1.25A)
G
4404/15

Z802
06
M852
HEAD COOLING FAN MOTOR
07 M
16

08

09

10

11 REMOTE I/O AP1 RELAY PCB AP2

1M
KA6
12 Y09
X1DOL
B11
XP02
B11 1 16
a 4404/15
b
13
R25 HL15
HEAD COOLANT PUMP
14 MOTOR STARTER
16
KA6 XP85 KM802 a 4404/04
3 141 A1 A2 b
15 12 9
4404/12 15
XP85
4
16

17

18

19

20

21
2L+
QF802
126
22 21 22
REF.(4408/04) THERMAL TRIP ALARM

23

24

02 21 2014
CHILLER UNIT
02 21 2014

D30C3044040

PED-ELD001
01
RELAY PCB AP2

REMOTE I/O AP1


02
1M GREASE LUBRICATION PUMP
X1DOL XP02 KA15
Y15 1 16 MOTOR ON
A15 A15
03 a 4405/09
b

04 R23 HL13

05

06
MACHINE SIDE

07
RELAY PCB AP2 AIR KIT PANEL

3L+ GREASE UNIT


08
XT1 XP46 KA15 XP71 X770 M701
3L+ 1 (4L+) 1 570 1 WHITE(+) M
09 5 8
GREASE PUMP MOTOR
4405/03 3.0A(START)
0.8A(NOMAL)
1M
10 XP71 X770
2 1M 2 BLACK(-)

11
YV702

12 GREASE PRESSURE
DOWN VALVE
1.1A(NOMAL)

13

14

15

16
MACHINE SIDE RELAY PCB AP2 REMOTE I/O AP1

17 SP109

X711 XP42 XP01 X1DIL


1 110 1 B10 B10 X0A
18 GREASE PRESSURE SW

2L+
19 X711 XP42
2 2L+ 2

20

21

22

23

24

02 21 2014
GREASE PUMP
02 21 2014
MOTOR & SENSOR

D30C3044050

PED-ELD001
01

02 REF.(4011/16)
2L2
2L1 2L3
MACHINE SIDE
03
QF803 KM803 X780 M803
1 2 U803 1
04 M
3 4 V803 2
5 6 W803 3
3~ FLOOD COOLANT PUMP MOTOR

05 G
0.23 kW/3.5A(50Hz)
4406/15 0.365 kW/3.5A(60Hz)
(MTH2-50/2)
Z803
06 THROUGH COOLANT
PUMP MOTOR(OP.)
POWERFUL COOLANT
PUMP MOTOR(OP.)
07 0.635KW/1.04KW 50Hz/60Hz
(MTH2-60/6)
200V 50Hz 5.8A
200V 60Hz 6.0A
08
HIGH PRESSURE THROUGH
COOLANT PUMP MOTOR(OP.)
09 2.2KW/3.0KW 50Hz/60Hz
(50Hz:CRK2-180AMA)
(60Hz:CRK2-130AMA)
200V 50Hz 9.05A
10 200V 60Hz 11.6A

11
RELAY PCB AP2

REMOTE I/O AP1


12
1M
X1DOL XP02 V6
Y00 B20 B20
13 SSR
a 4406/15
b
R18 HL8

14
FLOOD COOLANT PUMP
MOTOR STARTER
17
15 V6 XP94 KM803 a 4406/04
2 61 A1 A2 b

4406/13
16
16
XP94
1 16
17

18

19

20

21
2L+
QF803
126
22 21 22
REF.(4408/05) THERMAL TRIP ALARM

23

24

02 21 2014
FLOOD OR HTROUGH
02 21 2014
COOLANT

D30C3044060

PED-ELD001
01

MACHINE SIDE THERMO AMP A41 REMOTE I/O AP1


02

03 RT107 X711 XCN301 XCN300 X1AIO


3 910 1 5 900 3 R6
SPINDLE THERMO METER
ANALOG INPUT
(HEAD)
04 X711 XCN301 XCN300 X1AIO
4 911 2 6 901 5

05

06
RT111 X713 XCN302 XCN300 X1AIO
1 912 1 9 902 13 R7
07 COLUMN1 THERMO METER
ANALOG INPUT
(COLUMN FRONT)
X713 XCN302 XCN300 X1AIO
2 913 2 10 903 15
08

09

10 RT112 X713 XCN303 XCN300 X1AIO


3 914 1 15 904 2 R4
COLUMN1 THERMO METER
ANALOG INPUT
(BASE)
11 X713 XCN303 XCN300 X1AIO
4 915 2 16 905 1

12

13
RT113 X714
1 916
14
X714
2 917
15

16

17 XCN304 XCN300 X1AIO


1 2 906 12 R5
COLUMN2 THERMO METER
ANALOG INPUT
(COLUMN BACK)
18 XCN304 XCN300 X1AIO
2 3 907 11

19

20 CASE

2L+
21 XT1 XCN300
2L+ 1

22
1M
XT1 XCN300
1M 4
23

24

02 21 2014
THERMOMETER
02 21 2014
ANALOG INPUT

D30C3044070

PED-ELD001
01
2L+ RELAY PCB AP2 REMOTE I/O AP1

02 QF801 XT1 XP24 XP01 X1DIL


126 1 A10 A10 X1A
MOTOR THERMAL TRIP
21 22
HYDRAULIC PUMP
03 (4403/22)

QF802

04 21 22
HEAD COOLANT PUMP
(4404/22)

05 QF803

21 22
FLOOD COOLANT
06 (4406/22)

QF805
07 21 22
COVER COOLANT (OP.)
(4701/22)

08

09

10

11

12

13

14

15

16
QF4

17 C NC
AC100V
(4013/23)

18 QF8

C NC
DC24V VALVE
19 (4014/21)

QF9

20 C NC
WORK LIGHT
(4014/22)

21 QF10

C NC
NC & REMOTE I/O
22 (4014/23)

QF104
23 C NC
SPINDLE BLOWER MOTOR
(4113/22)

24

02 21 2014
THERMAL TRIP
02 21 2014

D30C3044080

PED-ELD001
01

02 REF.(4011/21)
2L2
2L1 2L3
MACHINE SIDE
03
QF805 KM805 X785 M805
1 2 U805 1
04 M
3 4 V805 2
5 6 W805 3
3~ COVER COOLANT
PUMP MOTOR
05 G
4701/15 0.73 kW/5.8A(50Hz)
1.21 kW/6.0A(60Hz)
(MTH4-40/4A)
Z805
06

07

08

09

10

11
RELAY PCB AP2

REMOTE I/O AP1


12
1M
X1DOL XP02 V1
Y05 B15 B15
13 SSR
a 4701/15
b
R14 HL4

14
COVER COOLANT PUMP
MOTOR STARTER
17 16
15 V1 XP96 KM805 a 4701/04
1 137 A1 A2 b

4701/13
16

17

18

19

20

21
2L+
QF805
126
22 21 22
REF.(4408/07) THERMAL TRIP ALARM

23

24

02 21 2014
COVER COOLANT
02 21 2014
(OP.)

D30C3047010

PED-ELD001
01 MACHINE SIDE

REMOTE I/O AP1 RELAY PCB AP2 OPERATION BOX


02
X1DOL XP02 XP15 X900 HL32
Y06 B14 B14 1 138 1
03 POWER ON LED
2L+
XP15 X900
2 2L+ 2
04

05

06
MACHINE SIDE

07
OPERATION BOX

A1:NC PANEL(SMART)
08
SB31
X900
3 2L+
09 NC POWER OFF
4 535

10
SB30 REF.(4801/17)
X900
5 536
11 NC POWER ON
6 537

12

13

RELAY PCB AP2 RELAY PCB AP3


14
2L+
XP16 XP17 XS02
2L+ 2 2 3
15
KA81
1M
16 XP16 9 12 XP17 XS02 KA14 KA480 KA14
535 3 3 4 NC POWER ON
4801/17 4801/21 a 4801/17
17 b
REF.(4801/10)
XP16 XP17 XS02
536 4 4 5
18
KA82

19 XP16 4 5 XP17 XS02


537 5 5 6

20
REMOTE I/O AP1

21 X1DOL XP02 XP31 XS02 KA480


Y03 B17 B17 135 1 7 AUTO POWER OFF (OP.)
a
22 b 4801/17
1M
XP31 XS02
2 8
23

24

02 21 2014
NC POWER LINE
02 21 2014

D30C3048010

PED-ELD001
01
MACHINE SIDE

OPERATION BOX
02
A1:NC(SMART) AP3(PCB)

7L+
03 XDCIN XS04
DC24V 1 7L+ 1

5M
04 XDCIN XS04
NC DC24V(IN)
0V 2 5M 2

05 XDCIN
FG 3

06 XOPT
*1 *1
SPEC. STD.
PE A301
07 TO (ATC DRIVE)
XCN1AU
REF. (4301/19)
A3
08 (MECHANICAL
OPERATING PANEL)
X249 XS04
DC24V 1 7L+ 3
09
XS04
0V 2 5M 4
10

11

12

13

OPTION
14

AP33
15 A2 (REMOTE I/O)
(KEYBOARD PANEL) HANDLE BOX OP.
ROTARY
16 SW"4"
XRIO3 X3301
(RIO3) 1 3 (CN1)

2 4
17
3 1

2
18
FG
(CONTROL
PANEL)
19

3L+ 1M
20 XT1 X3337
3L+ 1 (CN37)
1M 2
21

22

23

24

02 21 2014
OPERATING BOX
02 21 2014
POWER LINE

D30C3048020

PED-ELD001
01
MECHANICAL OPERATING PANEL OPERATING I/O UNIT A2
MECHANICAL
SA1(AXIS SEL.) OPERATING PANEL A3
02
10L+
CN4
COM 4
03
X243 XCG37
BIT0 1 B25 1500 B25 X100
04 AXIS CODE 1

BIT1 6 B24 1501 B24 X101


05 AXIS CODE 2

BIT2 2 B23 1502 B23 X102


06 AXIS CODE 3

BIT3 5 B22 1503 B22 X103


07 AXIS CODE 4

INH. 7 B21 1504 B21 X104


08 AXIS CODE 5

AXIS SELECT
X100 X101 X102 X104
09 OFF
X
Y
Z

10
SB15
X245
1
11 ALL ZERO RETURN
2 B20 1505 B20 X105
ALL ZERO RETURN
SB1
12 CN8
1
CYCLE START
3 B19 1506 B19 X106
13 CYCLE START
SB2

14
FEED HOLD X107
2 B18 1507 B18 FEED HOLD

15

SB3
16
B17 1508 B17 X108
SPINDLE START
SPDL START

17
SB4

B16 1509 B16 X109


18 SPINDLE STOP
SPDL STOP

SB5
19
B15 1510 B15 X10A
SPINDLE REVERSE
SPDL REV.

20
CN9
3
21
SA2

1 B13 1512 B13 X10C


22 CONVEYOR REV.
CONVEYOR REVERSE

2 B14 1511 B14 X10B


23 CONVEYOR FWD.
CONVEYOR FORWARD

24

02 21 2014
OPERATING BOX
02 21 2014
INPUT (1)

D30C3048110

PED-ELD001
01
MECHANICAL OPERATING PANEL OPERATING I/O UNIT A2
MECHANICAL
OPERATING PANEL A3
02
10L+
X246
1
03
X243 XCG37
4 B12 1513 B12 X10D
04 SPARE

5 B11 1514 B11 X10E


05 SPARE

06
CN3
2 B10 1515 B10 X10F
07 SPARE
(MODE 3 ENABLE 1)

3 A25 1520 A25 X110


08 SPARE
(MODE 3 ENABLE 2)

09
SB6
X243 XCG37
A24 1521 A24 X111
10 +Y
JOG. +Y

SB7
11
A23 1522 A23 X112
JOG. -Y
-Y

12
SB8

A22 1523 A22 X113


13 +X
JOG. +X

SB9
14
A21 1524 A21 X114
JOG. -X
-X

15
SB10

A20 1525 A20 X115


16 +Z
JOG. +Z

SB11
17
A19 1526 A19 X116
JOG. -Z
-Z

18
X246
2
19
6 A18 1527 A18 X117
SPARE

20

MOTION SENSOR BOX 10M


21 X262
1
X243 XCG37
2 A17 1528 A17 X118
22 MOTION SENSOR
4

23

24

02 21 2014
OPERATING BOX
02 21 2014
INPUT (2)

D30C3048120

PED-ELD001
01
MECHANICAL OPERATING PANEL OPERATING I/O UNIT A2
MECHANICAL
OPERATING PANEL A3
02 SA5
10L+
X241
1
03 PRGRAM LOCK X243 XCG37
2 A16 1529 A16 X119
PROGRAM LOCK

04

SB14
05
A15 1530 A15 X11A
CHIP CONVEYOR
CHIP CONV. (OPTION)
06
CN3
1
07
SB15
CN3
4 A14 1531 A14 X11B
08 DOOR UNLOCK
DOOR UNLOCK
CONTROL BOX
X240
5 5 2L+
09 SAFETY RELAY
6 6 5052 REF.(4912/02)

10 SA6

X241
3
11 SET UP X243 XCG37
4 A13 1532 A13 X11C
SET UP SW.

12 X240
7 7 2L+ SAFETY RELAY
8 8 5051 REF.(4911/21)
13

5
14 X243
6 A12 1533 A12 X11D SPARE

15 X246
3
SB12
16
2420 7 A11 1534 A11 X11E
SPARE(JOG. -4)
SB13
17
2421 8 A10 1535 A10 X11F
SPARE(JOG. +4)

18

19

20

21

22

23

24

02 21 2014
OPERATING BOX
02 21 2014
INPUT (3)

D30C3048130

PED-ELD001
01
MECHANICAL OPERATING PANEL OPERATING I/O UNIT A2

MECHANICAL OPERATING PANEL A3


02
10L+
SB73
03 X243 XCG37
A9 1660 A9 R10.0
SPINDLE OVRD UP
SPDL OVRD UP

04
SB74

B9 1661 B9 R10.1
05 SPDL OVRD DN
SPINDLE OVRD DOWN

06
SA70 (RAPID OVRD)
CN5
COM 4
07
X243 XCG37
bit0 1 A8 1662 A8 R10.2
08 RAPID OVRD CODE 1

bit1 6 B8 1663 B8 R10.3


09 RAPID OVRD CODE 2

bit2 2 A7 1664 A7 R10.4


10 RAPID OVRD CODE 3

inh. 7 B7 1665 B7 R10.5


11 RAPID OVRD INHBIT RAPID
R10.2 R10.3 R10.4 R10.5
R0
SA71 (FEED OVRD) R1
12 CN6 R2
COM 4 10
25
50
100
13 X243 XCG37
bit0 1 A6 1666 A6 R10.6
FEED OVRD CODE 1

14
bit1 6 B6 1667 B6 R10.7
FEED OVRD CODE 2

15
bit2 2 A5 1668 A5 R10.8
FEED OVRD CODE 3

16
bit3 5 B5 1669 B5 R10.9
FEED OVRD CODE 4

17
bit4 3 A4 1670 A4 R10.A
FEED OVRD CODE 5

18
inh. 7 B4 1671 B4 R10.B
FEED OVRD CODE INHBIT
10L+ 10L+
19
10M 10M FEED
R10.6 X10.7 R10.8 R10.9 R10.A R10.B
X243 XCG37 0
A3 A3
20 10
20
B3 B3 30
40
50
A2 A2
21 60
70
B2 B2 80
90
100
A1 A1
22 110
120
B1 B1 130
140
150
23 160
170
180
190
200
24

02 21 2014
OPERATING BOX
02 21 2014
INPUT (4)

D30C3048140

PED-ELD001
01 OPERATING I/O UNIT A2 MECHANICAL OPERATING PANEL

MECHANICAL OPERATING PANEL A3

02 10M
XCG32 X244 CN9 HL110
Y100 B20 2500 B20 4 CONVEYOR
03 FORWARD
HL111
Y101 B19 2501 B19 5 CONVEYOR
04 REVERSE
6

CN8 HL112
05 Y102 B18 2502 B18 6 CYCLE START

HL113
06 Y103 B17 2503 B17 5 FEED HOLD
4
07
HL114
Y104 B16 2504 B16 SPINDLE START
08
HL115
Y105 B15 2505 B15 SPINDLE REVERSE
09
CN3
Y106 B14 2506 B14 8
10 SPARE

CN3
Y107 B13 2507 B13 7
11 SPARE
9

12 X246
Y108 B12 2508 B12 9 SPARE

13
Y109 B11 2509 B11 10 SPARE
14
14
HL120
Y10A B10 2510 B10
15 CHIP CONVEYOR

16 X242 X252 HA1


Y10B B9 2511 B9 1 1 BZ BUZZER
2 2 DC24V 60mA
17
X246
Y10C B8 2512 B8 11
18 SPARE
15
Y10D B7 2513 B7 12
19 SPARE

Y10E B6 2514 B6 13
20 SPARE
16

21 X264
Y10F B5 2515 B5 1 SPARE
10L+ 10L+
22
B2 B2 2

B1 B1
23

24

02 21 2014
OPERATING BOX
02 21 2014
OUTPUT (1)

D30C3048210

PED-ELD001
01
OPERATING I/O UNIT A2 MECHANICAL OPERATING PANEL

MECHANICAL OPERATING PANEL A3


02
10M
XCG32 X244 X261
Y110 A20 2520 A20 1 2520
03 INDICATOR LIGHT (OP.)
(RED) ALARM

Y111 A19 2521 A19 2 2521


04 INDICATOR LIGHT (OP.)
(YELLOW) FINISH
REF.
(/)
Y112 A18 2522 A18 3 2522
05 INDICATOR LIGHT (OP.)
(GREEN) START
4 10M

06 X247
SPARE
Y113 A17 2523 A17 1

07 SPARE
Y114 A16 2524 A16 2

14
08
SPARE
X247
Y115 A15 2525 A15 3
09
SPARE
Y116 A14 2526 A14 4
10
SPARE
Y117 A13 2527 A13 5
11
SPARE
Y118 A12 2528 A12 6
12
15

13 X247
SPARE
Y119 A11 2529 A11 7

14 SPARE
Y11A A10 2530 A10 8

15 SPARE
Y11B A9 2531 A9 9

16 SPARE
Y11C A8 2532 A8 10

17 SPARE
Y11D A7 2533 A7 11

18 SPARE
Y11E A6 2534 A6 12

19 SPARE
Y11F A5 2535 A5 13

16
20

10M 10M
21
A2 A2

A1 A1
22

23

24

02 21 2014
OPERATING BOX
02 21 2014
OUTPUT (2)

D30C3048220

PED-ELD001
01 MACHINE SIDE

OPERATION BOX
02
OPERATION PANEL (PCB)

PULSE GENERATOR A1:NC(SMART)


03
XENC
HA 610 4 1HA
04
HB 611 14 1HB PULSE GENERATOR
+5V 612 10 +5V
05
0V 613 1 0V

06

07

08 X902 XENC
615 1 3 2HA

616 2 13 2HB HANDLE BOX


09 REF.( / )
PULSE GENERATOR (OP.)
617 3 20 +5V

618 4 11 0V
10
5 FG

11

12

13

14

15

16

17

18

19

20

21

22

23

24

02 21 2014
OPERATING BOX
02 21 2014
PULSE GENERATOR

D30C3048310

PED-ELD001
01
MACHINE SIDE

02 OPERATION BOX

MODULER JACK
03 A1:NC(SMART) for 100BASE-T

(LAN)
04 XLANA XLANB
1 1

2 2 100BASE-T I/F
05 3 3

4 4
06 5 5

6 6
07 7 7

8 8
08

09

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

02 21 2014
NETWORK I/F
02 21 2014
(OP.)

D30C3048510

PED-ELD001
01
MACHINE SIDE

OPERATION BOX RELAY PCB AP2 SAFETY RELAY UNIT A35


02 A3
OPERATING PANEL

2L+ EMERGENCY STOP SW.


03 CN7 X240 XP15 XP03 XCN2 COMMON
1 2L+ 1 4 2L+ 11 A1

SB26 3 2L+ 3
04 EMERGENCY STOP SW.
OPERATION PANEL
5011 2

05 5021 4

06
REF.( / )
X248
5011 1
07 5021 3 EMERGENCY STOP SW.
X240 XP15 HANDLE BOX
5012 2 2 7 (OPTION)
08 5022 4 4 8
(NOTE 1)
09

10 MAGAZINE
OPERATION PANEL (JB56)

11 SB411
X746 XP13
1 5012 1
EMERGENCY STOP SW.
12 2 5022 2 MAGAZINE
OPERATION PANEL (JB56)
3 5013 3

13 4 5023 4

14
CHIP CONVEYOR EMG.BOX(OP.)

SB811
15 XCCES XP12
5014 1 1 EMERGENCY STOP SW.
CHIP CONVEYOR
16 5024 2 2 (OPTION)

5015 3 3

17 5025 4 4
(NOTE 1)

18

19 XP11
1

2 EMG.CIRCUIT (2)
20 REF.(4902/02)
3 5019

21 4 5029

22

NOTE 1
23 INSERT JUMPER CABLE
WHEN OPTION
IS NOT INSTALLED
(STD)
24

02 21 2014
EMG. STOP
02 21 2014
CIRCUIT (1)

D30C3049010

PED-ELD001
RELAY PCB AP2
01
EMG.CIRCUIT (1)
REF.(4901/21) XP03
14 5019
02
15 5029

03

04

05

SAFETY RELAY UNIT A35


06
1M
XCN2 KA56 KA50_K3 KA50_K1A
A2 (CN2)
07 EMERGENCY STOP A
4904/07 4902/22 a 4902/08 4902/13 4902/16 4903/12
b 4902/21
08 KA50_K1A KA50_K1A

4902/07
09
XCN2 KA56 KA50_K3 KA50_K2A
A3 (CN2)
10 EMERGENCY STOP B
4904/07 4902/22 a 4902/11 4902/13 4902/16 4903/15
b 4902/21
11 KA50_K2A KA50_K2A

2L+ 4902/10
12
KA50_K1A KA50_K2A KA50_K3 KA50_K4
13 EMERGENCY STOP A & B
4902/07 4902/10 4902/22 a 4904/11 4204/06
b 4902/21
14 KA50_K4

15 KA50_K1A KA50_K2A KA50_K3 KA50_K5


EMERGENCY STOP A & B
4902/07 4902/10 4902/22 a 4904/13 4204/07
16 b 4902/21
KA50_K5
17
2L+
XCN1
5030 A3 (CN1)
18

19 XCN1 KA51_K1A KA51_K1B KA52_K1A KA52_K1B


B3 (CN1)

20
KA50_K4 KA50_K5 KA50_K1A KA50_K2A
21
4902/13 4902/15 4902/07 4902/10

22 KA50_K6A KA50_K7A KA50_K3


EMERGENCY STOP ON
a 4902/07 4902/10
23 b 4902/13 4902/15

24

02 21 2014
EMG. STOP
02 21 2014
CIRCUIT (2)

D30C3049020

PED-ELD001
01

SAFETY RELAY UNIT A35 RELAY PCB AP2


02

2L+
03 KA56 XCN1 XP03 XP08 KM60
(CN1) D1 8 1 5031
21 22
4904/07 4101/16
04
XCN1 XP03 XP08
(CN1) D2 9 2 109
05

06
REMOTE I/O AP1

07 XCN4 XP04 XP01 X1DIL


(CN4) A3 3 B11 B11 X09
ALL POWER OFF

08

09

10

2L+ 1M
11
KA50_K1A KA50_K4A EMERGENCY STOP A
(WITH OFF DELAY)
12 a 4104/14
4902/07 b

13 KA50_K4A
KTK1

14
KA50_K2A KA50_K5A EMERGENCY STOP B
(WITH OFF DELAY)
15 a 4101/16
4902/10 b

16 KA50_K5A
KTK2

17

18

19

20

21

22

23

24

02 21 2014
EMG. STOP
02 21 2014
CIRCUIT (3)

D30C3049030

PED-ELD001
01
RELAY PCB AP2 SAFETY RELAY UNIT A35

2L+
02 XP03 XCN1 D1
2 2L+ A1 (CN1)
SAFETY RELAY
POWER SUPPLY
1M
03 XP03 XCN1
5 1M A2 (CN1)

04

05

REMOTE I/O AP1 RELAY PCB AP2


06
X1DOL XP02 XP04 XCN4 KA56
Y0E B6 B6 146 4 A1 (CN4)
07 NC READY
a 4902/07 4902/10
b 4903/03
08 KA56

09
MACHINE SIDE

10 OPERATING BOX
SAFETY RELAY UNIT A35 RELAY PCB AP2

NC UNIT
11 KA50_K4 (CN5)
XCN5 XP04 XP14 XEMG
3 6 9L+ 3 3 +24V EMERGENCY STOP 1
(X15F)
12 KA50_K5 (CN5)
XCN5 XP04 XP14 XEMG
2 7 5035 4 2 EMG

13 XEMG
1 FG

14

15

2L+
16 KA51_K1A (CN1)
XCN1 XP03
B1 3 REMOTE I/O AP1
EMERGENCY STOP 2

17 KA52_K1A (CN4)
XCN4 XP04 XP01 X1DIL
A2 2 108 B12 B12 X08

18
2L+
KA51_K1B (CN1)
XCN1 XP03
C1 4
19
17L+
KA52_K1B (CN1)
XCN1 XP03
C2 6 17L+
20 XP60 XT2 EMERGENCY STOP OFF
DC24V COMMON
3 17L+
(MAX 1A)
15
21 KA51_K1B (CN6)
XCN6 XP90
B1 2

17
22 KA52_K1B (CN6)
XCN6 XP90
B2 1 EMERGENCY STOP OFF
AC100V COMMON
23 (MAX 6A)

24

02 21 2014
EMG. STOP
02 21 2014
CIRCUIT (4)

D30C3049040

PED-ELD001
MACHINE SIDE
01
SAFETY RELAY UNIT A35
DOOR LOCK UNIT SQ21
1M
02 SQ21 XCN3 KA53_K5 KA53_K1
5054 A2 (CN3)
DOOR CLOSE 1
11 12
a 4112/06 4911/03 4911/08
03 KA53_K1 KA53_K1 b

4911/02
04
SQ21 XCN3 KA53_K5 KA53_K2
5055 A3 (CN3)
05 21 22
DOOR CLOSE 2
2L+ a 4112/06 4911/06 4911/08
XCN3 KA53_K2 KA53_K2 b
2L+ A1 (CN3)
06
4911/05

07

2L+
08 XCN4 KA53_K1 KA53_K2 KA53_K5 KA54
2L+ B3 DOOR CLOSE or SETUP
4911/02 4911/05 a 4912/17 4912/22
09 XCN4 KA57 KA54 b
B4 (CN4)

2L+ 4911/22
10
KA53_K3 KA53_K4 KA51_K1A KA52_K1A KA58 DOOR CLOSE OR SETUP
&
EMERGENCY STOP
11
KA57 KA58 a 4911/13
b
12
4911/22

13 KA58 KA555
KA58 WITH OFF DELAY
4911/11
14 KTK3 KA55A a
b
a 4301/10
b
15 KA55A/KA555

16

REMOTE I/O AP1 RELAY PCB AP2


17
X1DOL XP02 XP04 XCN4 KA59
Y0F B5 B5 147 5 A4 (CN4)
18 DOOR UNLOCK ENABLE
a 4912/03
KA59 b
19

20 OPERATING BOX
2L+
INPUT (3)
REF.(4813/13) XT1
2L+
21 XP15 XP03 XCN2 KA57
5051 6 13 B2 (CN2)
SET UP SW.
a 4911/09 4911/12
22 KA57 b

23

24

02 21 2014
MACHINE DOOR
02 21 2014
INTEROCK CIRCUIT (1)

D30C3049110

PED-ELD001
01
RELAY PCB AP2 SAFETY RELAY UNIT A35 MACHINE SIDE
OPERATING BOX
INPUT (3) 2L+
02 REF.(4813/04) XP15 DOOR LOCK UNIT SQ21
2L+ 3
SQ21
03 XP15 XP03 XCN2 KA59 XCN3
5052 5 12 C2 (CN2) (CN3) B1 5053 E1 E2
MACHINE DOOR
SAFETY SWITCH
4911/18
04
1M
XCN3
(CN3) B2 1M
05

06

RELAY PCB AP2


07
2L+
KM102 XP08
5056 2L+ 4
08 32 31
4112/15

09
REMOTE I/O AP1

10 KM101 XP08 XP01 X1DIL


106 3 B14 B14 X06
POWER OFF FINISH
32 31
4112/13
11
SAFETY RELAY UNIT A35

12
2L+
KA53_K3
13
KA53_K4
14
XCN4 XP04 XP01 X1DIL
107 (CN4) A5 1 B13 B13 X07
15 MACHINE DOOR CLOSE

16
17
KA54 XCN6 XP90
(CN6) B5 4
17
4911/08

22
18 XCN6 XP90
(CN6) B6 3 MACHINE DOOR CLOSE
AC100V COMMON
19 (MAX 5A)
2L+
KA51_K1B KA52_K1B

20

21
22L+
KA54 XCN1 XP03
(CN1) C3 7 22L+
22 XP10 XT1 MACHINE DOOR CLOSE
DC24V COMMON
4911/08 4 22L+
(MAX 2A)

23

24

02 21 2014
MACHINE DOOR
02 21 2014
INTEROCK CIRCUIT (2)

D30C3049120

PED-ELD001
SFI

AP2(PCB) AP1 (REMOTE I/O)


SB103
XP63 XP01 X1DIL
2033 2 2033 B16 B16 X04
TOOL UNCLAMP SW.
2L+
XP63
2L+ 4
SB104
XP63 XP01 X1DIL
2034 1 2034 B17 B17 X03
TOOL CLAMP SW.
XP63
2L+ 3

04/02/2014
TOOL CLAMP/UNCLAMP
04/02/2014
SW.

D30C3049130

PED-ELD001
M80
SQ10
For 4th axis option.
QF62 QF3 XT***

A301 A401

KM301 KM401

QF60

L1 A20

KM60

XT2

QF5 QF104 KM101 KM102


KA69 A411
QF7 QF9
XT3

QF4 QF8 QF10

XT1
QF801 QF802 QF803 QF805

AP3 AP2

Z801 Z802 Z803 Z805

HOLE

AP13

A35
AP1
CN300

GS1 GS2

A41

A55
CN301 CN303
CN302 CN304

SCALE 1:6

02 21 2014
PARTS ARRANGEMENT
02 21 2014

D30C3050010

PED-ELD001
5 15 8 9 16 17 2 3 1

M80
SQ10
For 4th axis option.
11 10 QF62 QF3 XT***

A301 A401

7 6
KM301 KM401

QF60

14
L1 A20

KM60

XT2

13 12 4

LIST GROUP UNIT A0 & A1 POWER PANEL 1 QTY


NO. PARTS NO. PARTS NAME MODEL MAKER REMARKS A B C D
1 D80MA018250 SERVO DRIVE UNIT MDS-DM-SPV3F-200120 MITSUBISHI A20 1
2 D80MA022460 SERVO DRIVE UNIT MDS-D-SVJ3-07NA MITSUBISHI A301 1
3 D80MA022460 SERVO DRIVE UNIT MDS-D-SVJ3-07NA MITSUBISHI A401 1
4 D80MA017580 AC REACTOR D-AL-18.5K MITSUBISHI L1 1
5 D51SY013100 BREAKER 3RV1341-4MC10 SIEMENS QF60 1
6 D02MA006950 CONTACTOR S-N65 AC100V (2a2b) MITSUBISHI KM60 1
7 D80MA010080 COVER UN-CZ500 (S-N50/65) MITSUBISHI KM60 2
8 D51SY013110 BREAKER 3RV1321-1JC10 SIEMENS QF62 1
9 D51SY013160 BREAKER 3RV1011-1DA10 SIEMENS QF3 1
10 D02MA006680 CONTACTOR S-N12CX AC100V (1A1B) MITSUBISHI KM301,KM401 2
11 D43ZZ001711 SPARK KILLER SQ11120TFL(AC150V) NISSIN SEI Z301,Z401 2
12 D53TD011200 T.B.ASSY PTUL-80*9P+PTUL-20*3P TOYO GIKEN XT2 1
13 ** SHORT BAR BB14-4 TOYO GIKEN XT2 3
14 D56YC001580 EARTH MARK MAZAK 1
15 R25TC002360 LIMIT SWITCH D2D-2000 OMRON SQ10 1
16 ** FAN MOTOR MU1238A-21B ORIENTAL M M80 1
17 ** FINGER GUARD B-3 SUNON M80 2

SCALE 1:6

02 21 2014 02 21 2014
PARTS ARRANGEMENT ON

D30C3050110

PED-ELD001
7 6 5 3 4 1 2

QF5 QF104 KM101 KM102


18
12 13 14 15 16

16 15 14 13 10

QF801 QF802 QF803 QF805


16 15 14 13 11

17

18

Z801 Z802 Z803 Z805 18

GS1 GS2

LIST GROUP UNIT A2 POWER PANEL 2 QTY


NO. PARTS NO. PARTS NAME MODEL MAKER REMARKS A B C D
1 D02MA006950 CONTACTOR S-N65 AC100V (2a2b) MITSUBISHI KM102 1
2 D80MA010080 COVER UN-CZ500 (S-N50/65) MITSUBISHI KM102 2
3 D02MA006850 CONTACTOR S-N35CX AC100V (2A2B) MITSUBISHI KM101 1
4 D43ZZ001711 SPARK KILLER SQ11120TFL(AC150V) NISSIN SEI Z101 1
5 D51MA013360 CIRCUIT PROTECTOR CP30-BA-2P-2-M-0.5A-CE MITSUBISHI QF104 1
6 D43PA001480 SPARK KILLER XEB1201 NISSIN SEI Z104 1
7 D51SY013160 BREAKER 3RV1011-1DA10 SIEMENS QF5 1
8 ** SWITCHING REGULATOR HWS300-24 TDK RAMBDA GS1 1
9 ** SWITCHING REGULATOR HWS150-24 TDK RAMBDA GS2 1
10 D51SY015440 BREAKER 3RV1011-0KA10 SIEMENS QF802 1
11 D51SY013380 BREAKER 3RV1011-1GA10 SIEMENS QF801 2
12 D51SY013170 BREAKER 3RV1011-1EA10 SIEMENS QF803 1
13 D02SY007150 CONTACTOR 3RT1015-1AG61 SIEMENS KM801,802,803 3
14 D51SY013220 CONNECTION MODULE 3RA1911-1A SIEMENS QF801,802,803 3
15 D51SY013240 AUX.CONTACT 3RV1901-1E SIEMENS QF801,802,803 3
16 D43SY002260 RC ELEMENT 3RT1916-1CC00 SIEMENS KM801,802,803 3
17 D43PA001390 SURGE ABSORBER 3CRE-50500 OKAYA DENKI Z801,802,803 3
18 D56YC001580 EARTH MARK MAZAK 3

SCALE 1:6

02 21 2014 02 21 2014
PARTS ARRANGEMENT ON

D30C3050120

PED-ELD001
QF5 QF104 KM101 KM102

1 2 3 4 5

QF801 QF802 QF803 QF805

Z801 Z802 Z803 Z805

GS1 GS2

LIST GROUP UNIT K2 COVER COOLANT (OP.) QTY


NO. PARTS NO. PARTS NAME MODEL MAKER REMARKS A B C D
1 D51SY013380 BREAKER 3RV1011-1GA10 SIEMENS QF805 1
2 D02SY007150 CONTACTOR 3RT1015-1AG61 SIEMENS KM805 1
3 D51SY013220 CONNECTION MODULE 3RA1911-1A SIEMENS QF805 1
4 D51SY013240 AUX.CONTACT 3RV1901-1E SIEMENS QF805 1
5 D43SY002260 RC ELEMENT 3RT1916-1CC00 SIEMENS KM805 1
6 D43PA001390 SURGE ABSORBER 3CRE-50500 OKAYA DENKI Z805 1

SCALE 1:6

02 21 2014 02 21 2014
PANEL 2 (OP.)

D30C3050130

PED-ELD001
11 9 12 13 14

11 10 22

11 9
KA69 A411
QF7 QF9
1 XT3

11 8 15 16

QF4 QF8 QF10

XT1
17 18 19 20

3 AP3 AP2

21

4 HOLE 5

1 6
AP13

A35
7 AP1
CN300

A41

A55
CN301 CN303
CN302 CN304

LIST GROUP UNIT A6 CONTROL PANEL CATEGORY B QTY


NO. PARTS NO. PARTS NAME MODEL MAKER REMARKS A B C D
1 D80MA011460 REMOTE I/O UNIT FCUA-DX141 MITSUBISHI AP1 1
2 D70TW009041 RELAY PCB CTM-0010 TOKAI.BUSS AP2 1
3 D70UB009390 RELAY PCB YMYP2-1 UNION DENS AP3 1
4 D70UB009820 REMOTE I/O UNIT YMYP4-1 UNION DENS AP13 1
5 D70EU009361 SAFETY RELAY UNIT SRU-YM11 EUCHNER A35 1
6 D70UB008480 THERMOMETER YSJ-698S4 UNION DENS A41 1
7 D80UB016156 RELOCATION DETECTOR YMYA3-1 UNION DENS A55 1
8 D51MA013350 CIRCUIT PROTECTOR CP30-BA-1P-2-M-5A-CE MITSUBISHI QF4,7 2
9 D51MA010920 CIRCUIT PROTECTOR CP30-BA-1P-2-M-7A-CE MITSUBISHI QF8,10 2
10 ** CIRCUIT PROTECTOR CP30-BA-1P-2-M-2A-CE MITSUBISHI QF9 1
11 D51MA013060 TERMINAL COVER TC1-CP MITSUBISHI QF4,7,8,9,10 5
12 D04TC002560 RELAY G7SA-3A1B OMRON KA69 1
13 D04TC002570 SOCKET P7SA-10F OMRON KA69 1
14 D34NM001560 DIODE 10DDA40 NIHON.INTE KA69 1
15 D53TD004610 T.B ASSY PTUL-20*6P TOYO GIKEN XT3 1
16 ** JUMPER BB8A-4 TOYO GIKEN XT3 2
17 D53TD011210 T.B ASSY PTUL-20*40P TOYO GIKEN XT1 1
18 ** JUMPER BB8A-4 TOYO GIKEN XT1 5
19 ** JUMPER BB8A-10 TOYO GIKEN XT1 2
20 D43ZZ001711 SPARK KILLER SQ11120TFL(AC150V) NISSIN SEI Z4 1
21 D56YC001580 EARTH MARK MAZAK 1
22 D06TC002140 SAFETY RELAY G9SA-321-T075 OMRON A411 1

SCALE 1:6

02 21 2014
PARTS ARRANGEMENT ON
02 21 2014

D30C3050210

PED-ELD001
XT2 XT3
(PTUL80-9P + PTUL20-3P) (PTUL20-6P)

W804
U804
V804
2L1
2L1
2L1
2L2
2L2
2L2
2L3
2L3
2L3

925
925
925
924
924
924
AC200V DC 24V

XT1
(PTUL20-40P)

17L+
17L+
2L+
2L+
2L+
2L+
2L+
2L+
2L+
2L+
2L+
3L+
3L+
3L+
6L+
6L+
1M
1M
1M
1M
1M
1M
1M
1M
15
15
16
16
16
17
17
22
22

SPARK KILLER (Z4)


SQ11120-TFL(150V)

AC100V DC24V
22L+
22L+
22L+
126
127
502

DC24V

02 21 2014
TERMINAL BLOCK LAYOUT
02 21 2014
(CABINET)

D30C3051110

PED-ELD001
STD
AP13

AP18

X1838
X1802
X1837
X1801
X1338
X1302
X1337
X1301

OPTION
JUMPER "1-2"

JUMPER "1-2"
ROTARY SW "5"

ROTARY SW "0"
1 1 1 2 1 2 1 1 1 2 1 2

2 3 2 4 3 4 2 3 2 4 3 4

CN38
DC24V
CN38

DC24V
CN2
CN1
CN2
CN1

2
3
RIO IN

3
2
CN37
1
5 6

DC24V

1
4 AVR

CN37
AVR

RIO IN
DC24V
RIO OUT

RIO OUT
7 8

2 3
9
0 1

CN28 CN36
X1811 X1828 X1319 X1336

CN11
CN27 CN35
X1810 X1827 X1318 X1335

CN10
CN26 CN34
X1809 X1826 X1317 X1334

CN9
CN25 CN33
INV.CONVEYOR RESET (OP.)
X1808 X1825 X1316 X1333

CN8
CN24 CN32
INV.CONVEYOR HI-SPEED (OP.)
X1807 X1824 X1315 X1332

CN7
CN23 CN31
INV.CONVEYOR REVERSE (OP.)
X1806 X1823 X1314 X1331

CN6
CN22 CN30
INV.CONVEYOR FORWARD (OP.) W1731:ATC COVER CLOSE SOL. W1320:ATC COVER CLOSE SENSOR
X1805 X1822 X1313 X1330

CN5
CN21 CN29
INV.CONVEYOR OVRD (OP.) W1730:ATC COVER OPEN SOL. W1320:ATC COVER OPEN SENSOR
X1804 X1821 X1312 X1329

CN4
CN28
ATC POWER OFF SIGNAL

CN41

CN39

CN20
CN40
X1311 X1328
CN27
X1310 X1327
CN26
X1309 X1326
CN19 CN18 CN17 CN16 CN15 CN14 CN13 CN12 CN11 CN10 CN9

X1820
X1839
X1840
X1841
CN25

02 21 2014
A411:MAGAZINE DOOR CLOSE1
X1308 X1325
CN8

CN24
W1406:MAG. DOOR UNLOCK SWITCH
X1307 X1324 (VIOLET)
CN7

CN23
W1406:MAGAZINE SETUP SWITCH
X1306 X1323 (RED)
CN6

CN22
W1411:MAGAZINE DOOR UNLOCK W1406:TOOL SELECT CW PB.

02 21 2014
X1305 X1322 (GRAY)
CN5

CN21
W1406:MAGAZINE INTERRUPT LED W1406:TOOL SELECT CCW PB.
(BLACK) X1304 X1321 (GREEN)
CN4
CN20
CN39
CN40
CN41

(CABINET)
X1320
X1339
X1340
X1341

REMOTE I/O LAYOUT

D30C3051210

PED-ELD001
[BLOCK I/O]
MAG.BOX

X4067 (PORT 7) XT4060 X4068 (PORT 8)


MAG INTERUPT LED MAG DOOR UNLOCK SW.
(HL417) W2414 W2414 (SB416)
7 8
(PORT 5) X4066 (PORT 6)
X4067 X4068 MAGAZINE SETUP SW.
W2414 (SA414)
5 6
X4063 (PORT3) X4064 (PORT 4)
TOOL HOLDER DOWN SENSOR X4065 X4066 TOOL SELECT CW PB.
(SQ311) W2311 W2412 (SB413)
3 4
X4061 (PORT1) X4062 (PORT 2)
TOOL HOLDER UP SENSOR X4063 X4064 TOOL SELECT CCW PB.
(SQ310) W2310 W2412 (SB412)
1 2

X4061 X4062
X4060

02 21 2014
BLOCK I/O LAYOUT
02 21 2014
(MAG BOX XT4060)

D30C3051330

PED-ELD001
[BLOCK I/O]
AIR KIT PANEL

(PORT 7) XT7060 (PORT8)

7 8
X7065 (PORT 5) (PORT 6) X7066
FLOOD COOLANT SOL. (OP.) X7067 X7068 SPINDLE THROUGH COOLANT SOL. (OP.)
(YV781) W2781 W2782 (YV782)
5 6
X7063 (PORT3) (PORT 4)
AIR CURTAIN X7065 X7066
(YV720) W2720
3 4
X7061 (PORT1) X7062 (PORT 2)
TOOL HOLDER UP SOL. X7063 X7064 TOOL HOLDER DOWN SOL.
(YV710) W2710 W2711 (YV711)
1 2

X7061 X7062
X7060

02 21 2014
BLOCK I/O LAYOUT
02 21 2014
(AIR KIT PANEL XT7060)

D30C3051350

PED-ELD001
MAIN BREAKER BOX (JB53)
1

2
3

QF1

LIST GROUP UNIT 10 JB53 BREAKER BOX QTY


NO. PARTS NO. PARTS NAME MODEL MAKER REMARKS A B C D
1 ** BREAKER T3N125TWS4 ABB QF1 1
2 ** HANDLE KT3RH ABB QF1 1
3 D56YC002440 EARTH BAR 135*20*t10 MAZAK 1

SCALE 1:5

02 21 2014
PARTS ARRANGEMENT ON
02 21 2014
BREAKER BOX (JB53)

D30C3052010

PED-ELD001
W1411 W1102 W1111
W1302 W1113 W1105

W1081

W1402 W1142 W1110


W1132 W1152

W1805 W1141
W1803 W1401 W1802

W1852
W1801 W1301 W1151

22 22 22 34 28

W1131
W1101

28 45

W1115 W1410
W1154 W1021 W1406

W1108 W1701
W1404 W1040 W1706

22 22 34 28

45

28
W1000

02 21 2014
CABLE PLATE LAYOUT
02 21 2014
(CABINET) [TYPE A]

D30C3052110

PED-ELD001
W1411 W110C W111B
W1302 W111D W110F

W1081

W1402 W114C W111A


W1132 W115C

W1805 W114B
W1803 W1401 W180C

W185C
W180B W1301 W115B

22 22 22 34 28

W1131
W110B

28 45

W111F W1410
W115E W102B W1406

W110J W170B
W1404 W1040 W170G

22 22 34 28

45

28
W100A

02 21 2014
CABLE PLATE LAYOUT
02 21 2014
(CABINET) [TYPE B]

D30C3052120

PED-ELD001
W1411 W110N W111M
W1302 W111P W110S

W1081

W1402 W114N W111L


W1132 W115N

W1805 W114M
W1803 W1401 W180N

W185N
W180M W1301 W115M

22 22 22 34 28

W1131
W110M

28 45

W111S W1410
W115R W102M W1406

W110V W170M
W1404 W1040 W170T

22 22 34 28

45

28
W100L

02 21 2014
CABLE PLATE LAYOUT
02 21 2014
(CABINET) [TYPE C]

D30C3052130

PED-ELD001
A30

1 2

ELECTRICAL CABINET DOOR

LIST GROUP UNIT A0 BATTERY BOX QTY


NO. PARTS NO. PARTS NAME MODEL MAKER REMARKS A B C D
1 D80MA019830 BATTERY CASE MDS-BTBOX-36 MITSUBISHI A30 1
2 D50FB002730 BATTERY LR20RS(2S)JEE FUJITSU A30 2

SCALE 1:6

02 21 2014
PARTS ARRANGEMENT ON
02 21 2014
BATTERY BOX

D30C3052210

PED-ELD001
TRANS BOX (JB52)

2 1

OA OD OHT1 OHT2

R2 S2 T2

1 2 1 2 1 2

5 5 5

3 4 3 4 3 4

R0 S0 T0

CONTROL CABINET

LIST GROUP UNIT 20 JB52 TRANS BOX QTY


NO. PARTS NO. PARTS NAME MODEL MAKER REMARKS A B C D
1 D49SWC90091 TRANSFORMER 35kVA HPS T2 1
2 D56YC002440 EARTH BAR YAMAZAKI.M 1

SCALE 1:6

02 21 2014 02 21 2014
BOX (JB52)

D30C3053110

PED-ELD001
X746

1 2 3 4 5

W2412
(MAGAZINE BOX SWITCH CABLE 1)

W2414
(MAGAZINE BOX SWITCH CABLE 2)

LIST GROUP UNIT JB56 MAGAZINE OPERATION PANEL QTY


NO. PARTS NO. PARTS NAME MODEL MAKER REMARKS A B C D
1 D15IA003110 PUSHLOCK SWITCH HW1B-V402-TK1890 IZUMI DENK SB411 1
2 D14IA000620 SELECT RING SW HA1R-2C2B IZUMI DENK SB412/SB413 1
3 D13IA002270 SELECT SWITCH HW1S-2T20 IZUMI DENK SA414 1
4 D19IA002600 PUSH BUTTON SWITCH LW6L-M2C24W IZUMI DENK SB416/HL417 1
5 D58UB002310 SYMBOL FILM YZ-842 IZUMI DENK SB416/HL417 1

SCALE 1:2

02 21 2014
MAGAZINE OPERATION
02 21 2014
PANEL (JB56)

D30C2153310

PED-ELD001
6

LIST GROUP UNIT 11 OPERATION BOX QTY


NO. PARTS NO. PARTS NAME MODEL MAKER REMARKS A B C D
1 D70UB009560 MECHANIC PANEL ASSY YMYA7-2 UNION DENS 1
2 D25MB000110 BUZZER EB1114 MATSUSHITA HA1 1
3 D56YC001530 EARTH BAR 65*20*T5 YAMAZAKI.M 1
4 D56YC001580 EARTH MARK SIZE 15 YAMAZAKI.M 1
5 D64ND009690 HOLE PRUG MK-22PAB NIPPON FLE 1

02 21 2014
PARTS ARRANGEMENT ON
02 21 2014
OPERATING BOX

D30C3070010

PED-ELD001
SPINDLE SIDE SW. PANEL

1
3

2
3

PARTS LIST
NO. PARTS NO. PARTS NAME CATALOG TYPE REMARK D.NO. MAKER QTY
1 D15IA004050 PUSH BOTTON ABW110B TOOL UNCLAMP SB103 IZUMI DENK 1
2 D15IA004050 PUSH BOTTON ABW110B TOOL CLAMP SB104 IZUMI DENK 1
3 D13IA002440 COVER OCW-10B IZUMI DENK 2

04/02/2014
HEAD STOCK CLAMP/UNCLA
04/02/2014
SW LAYOUT

D30C3070020

PED-ELD001
parameter # PLC device definition unit
TIM1 R10900 D145,T18 tool measure arm extention timer 10 msec
TIM2 R10901 T19,T20 hydraulic pump on timer 10 msec
TIM3 R10902 grease on timer min
TIM4 R10903 T26 tool clamp delay timer 10 msec
TIM5 R10904 - -
TIM6 R10905 T21 ATC torque over timer 10 msec
TIM7 R10906 D468 ATC stop time min
TIM8 R10907 TOOL UNCLAMP CONFIRMING DELAY TIMER 10 msec
TIM9 R10908 TOOL UNCLAMP CONFIRMING DELAY TIMERAT( ATC SWING SPEED LOW MODE ONLY) 10 msec
TIM10 R10909 - -
TIM11 R10910 - -
TIM12 R10911 - -
TIM13 R10912 - -
TIM14 R10913 - -
TIM15 R10914 - -
TIM16 R10915 - -
TIM17 R10916 - -
TIM18 R10917 - -
TIM19 R10918 - -
TIM20 R10919 - -
TIM21 R10920 - -
TIM22 R10921 - -
TIM23 R10922 - -
TIM24 R10923 - -
TIM25 R10924 - -
TIM26 R10925 - -
TIM27 R10926 - -
TIM28 R10927 - -
TIM29 R10928 - -
TIM30 R10929 D147,T68 ATC spindlle air blast timer 100 msec
TIM31 R10930 T89 spindle stop timer 100 msec
TIM32 R10931 T103 grease pressure switch on timer 100 msec
TIM33 R10932 T104 grease retry timer 100 msec
TIM34 R10933 T107 oil & air on timer 100 msec
TIM35 R10934 T112 oil & air off timer 100 msec
TIM36 R10935 T108 oil & air offdelay timer 100 msec
TIM37 R10936 T109 auto power off delay timer 100 msec
TIM38 R10937 T116 spindle cleaning timer 100 msec
TIM39 R10938 T121 tool holder up delay timer 100 msec
TIM40 R10939 T130 tool holder down delay timer 100 msec
TIM41 R10940 T122 cutting start interlock timer 100 msec
TIM42 R10941 T147 alarm power off timer 1 100 msec
TIM43 R10942 D257,T187 Mayfran coolant alarm 100 msec
TIM44 R10943 D498,T191 paper filter end timer 100 msec
TIM45 R10944 D496,T192 coolant level low timer 100 msec
TIM46 R10945 D494,T193 transmit power off -> on timer 100 msec
TIM47 R10946 - -
TIM48 R10947 T196 chip conveyor off timer 100 msec
Page 1 Rev 0
parameter # PLC device definition unit
TIM49 R10948 T238 warm-up warning timer 100 msec
TIM50 R10949 D402,T114 4th AXIS TABLE CLAMP CONFIRMIG TIMER 100 msec
TIM51 R10950 D403, T80 5th AXIS TABLE CLAMP CONFIRMIG TIMER 100 msec
TIM52 R10951 D140 HEAD COOLING CHILLER AUTO OFF TIMER 100 msec
TIM53 R10952 D400, T37 HYD. PUMP OFF TIMER 100 msec
TIM54 R10953 - -
TIM55 R10954 D404, T113 4th AXIS TABLE UNCLAMP CONFIRMIG TIMER 100 msec
TIM56 R10955 D405, T92 5th AXIS TABLE UNCLAMP CONFIRMIG TIMER 100 msec
TIM57 R10956 - -
TIM58 R10957 - -
TIM59 R10958 - -
TIM60 R10959 - -
TIM61 R10960 D300, T22 pallet air on timer 100 msec
TIM62 R10961 D301, T23 pallet air off timer 100 msec
TIM63 R10962 D302, T133 PC shutter close delay timer 100 msec
TIM64 R10963 D303, T69 tool measure air on time 100 msec
TIM65 R10964 D304, T174 (system reserve) 100 msec
TIM66 R10965 D305 (system reserve) 100 msec
TIM67 R10966 D306 (system reserve) 100 msec
TIM68 R10967 D307 (system reserve) 100 msec
TIM69 R10968 - -
TIM70 R10969 T489/490 - -
TIM71 R10970 T90 inverter chip conveyor reverse timer 100 msec
TIM72 R10971 T91 inverter chip conveyor forward timer 100 msec
TIM73 R10972 T33 cycle-finish buzzer finish timer 100 msec
TIM74 R10973 T272 cyclone filter coolant level low timer 100 msec
TIM75 R10974 T273 cyclone filter coolant level high timer 100 msec
TIM76 R10975 - -
TIM77 R10976 - -
TIM78 R10977 - -
TIM79 R10978 - -
TIM80 R10979 - -
TIM81 R16176 - -
TIM82 R16177 - -
TIM83 R16178 - -
TIM84 R16179 - -
TIM85 R16180 - -
TIM86 R16181 - -
TIM87 R16182 - -
TIM88 R16183 - -
TIM89 R16184 - -
TIM90 R16185 - -
TIM91 R16186 - -
TIM92 R16187 - -
TIM93 R16188 - -
TIM94 R16189 - -
TIM95 R16190 - -
TIM96 R16191 - -
Page 2 Rev 0
parameter # PLC device definition unit
TIM97 R16192 - -
TIM98 R16193 - -
TIM99 R16194 - -
TIM100 R16195 - -
TIM101 R16196 - -
TIM102 R16197 - -
TIM103 R16198 - -
TIM104 R16199 - -
TIM105 R16200 - -
TIM106 R16201 - -
TIM107 R16202 - -
TIM108 R16203 T250 saving energy mode 100 msec
TIM109 R16204 T195 saving energy mode (work light) 100 msec
TIM110 R16205 T48 motion sensor delay timer 100 msec
TIM111 R16206 T49 NC monitor off timer 100 msec
TIM112 R16207 - -
TIM113 R16208 - -
TIM114 R16209 - -
TIM115 R16210 - -
TIM116 R16211 - -
TIM117 R16212 - -
TIM118 R16213 - -
TIM119 R16214 - -
TIM120 R16215 - -
TIM121 R16216 - -
TIM122 R16217 - -
TIM123 R16218 - -
TIM124 R16219 - -
TIM125 R16220 - -
TIM126 R16221 - -
TIM127 R16222 - -
TIM128 R16223 - -
TIM129 R16224 - -
TIM130 R16225 - -
TIM131 R16226 - -
TIM132 R16227 - -
TIM133 R16228 - -
TIM134 R16229 - -
TIM135 R16230 - -
TIM136 R16231 - -
TIM137 R16232 - -
TIM138 R16233 - -
TIM139 R16234 - -
TIM140 R16235 - -
TIM141 R16236 - -
TIM142 R16237 - -
TIM143 R16238 - -
TIM144 R16239 - -
Page 3 Rev 0
parameter # PLC device definition unit
TIM145 R16240 - -
TIM146 R16241 - -
TIM147 R16242 - -
TIM148 R16243 - -
TIM149 R16244 - -
TIM150 R16245 - -

Page 4 Rev 0
parameter # PLC device definition unit
RS1 R10980 - R0 value (rapid traverse speed %) %
RS2 R10981 - R1 value (rapid traverse speed %) %
RS3 R10982 - R2 value (rapid traverse speed %) %
RS4 R10983 - spindle jog value (spindle jog speed r,p,m) rpm
RS5 R10984 - warm up work No. -
RS6 R10985 - spindle load limit alarm 1 %
RS7 R10986 - spindle load limit alarm 2 %
RS8 R10987 - spindle load change rate 1 %
RS9 R10988 - spindle load change rate 2 %
RS10 R10989 - setting unit -
RS11 R10990 - spindle motor coiling change speed rpm
RS12 R10991 - spindle motor coiling change speed hysterisys rpm
RS13 R10992 - spindle arrive on the speed [%](M160) %
RS14 R10993 - spindle arrive on the speed [%](M161) %
RS15 R10994 - spindle arrive on the speed [%](M162) %
RS16 R10995 - spindle manual max. speed in maintenance mode spindle rpm
RS17 R10996 - direction for multipoint orientation 0.1 degree
RS18 R10997 - MULTIPOINT ORIENTING SHIFT AMOUNT SETTING RAN-
RS19 R10998 - magazine pocket interval mm
RS20 R10999 - - -
RS21 R11000 - oil & air alarm counter -
RS22 R11001 - data for tool desorption position -
RS23 R11002 - ATC warm up counter -
RS24 R11003 - ATC warm up, heavy tool delay counter -
RS25 R11004 - (system reserve) -
RS26 R11005 - (system reserve) -
RS27 R11006 - - -
RS28 R11007 - - -
RS29 R11008 - - -
RS30 R11009 - thermo meter display change -
RS31 R11010 - thermal offset Y axis:Sn 0.1 /deg
RS32 R11011 - thermal offset Y axis:Cn 0.1 /deg
RS33 R11012 - thermal offset X axis:Hn 0.1 /deg
RS34 R11013 - thermal offset X axis:Sn 0.1 /deg
RS35 R11014 - thermal offset X axis:Cn 0.1 /deg
RS36 R11015 - thermal offset Z axis:Hn 0.1 /deg
RS37 R11016 - thermal offset Z axis:Sn 0.1 /deg
RS38 R11017 - thermal offset Z axis:Cn 0.1 /deg
RS39 R11018 - thermal offset Y axis:Hn 0.1 /deg
RS40 R11019 - thermal offset Z 1/10 0.1
RS41 R11020 - thermal offset Y 1/10 0.1
RS42 R11021 - thermal offset X 1/10 0.1
RS43 R11022 - - -
RS44 R11023 - - -
RS45 R11024 - ITS (analog data average number) -
RS46 R11025 - ITS (spindle retracting offset scan numer) -
RS47 R11026 - ITS (R1 analog data change time) -
RS48 R11027 - - -
Page 5 Rev 0
parameter # PLC device definition unit
RS49 R11028 - - -
RS50 R11029 - - -
RS51 R11030 - - -
RS52 R11031 - - -
RS53 R11032 - - -
RS54 R11033 - - -
RS55 R11034 - - -
RS56 R11035 - - -
RS57 R11036 - - -
RS58 R11037 - - -
RS59 R11038 - - -
RS60 R11039 - VCS low temperature mode at ATC temperature -
RS61 R11040 - - -
RS62 R11041 - tool ID sensor installation position pocket No. -
RS63 R11042 - - -
RS64 R11043 - - -
RS65 R11044 - - -
RS66 R11045 - - -
RS67 R11046 - - -
RS68 R11047 - - -
RS69 R11048 - - -
RS70 R11049 - - -
RS71 R11050 - - -
RS72 R11051 - - -
RS73 R11052 - inverter chip conveyor counter -
RS74 R11053 - - -
RS75 R11054 - - -
RS76 R11055 - - -
RS77 R11056 - - -
RS78 R11057 - - -
RS79 R11058 - - -
RS80 R11059 - - -

Page 6 Rev 0
parameter # PLC device definition unit
RL1 R11060 R11061 tool unclamp check position -
RL2 R11062 R11063 tool clamp check position -
RL3 R11064 R11065 tool unclamp commanding position -
RL4 R11066 R11067 tool clamp commanding position -
RL5 R11068 R11069 X axis set up position -
RL6 R11070 R11071 Y axis set up position -
RL7 R11072 R11073 tool unclamp command position (type 2) -
RL8 R11074 R11075 tool clamp command position (type 2) -
RL9 R11076 R11077 X axis tool length air blow position -
RL10 R11078 R11079 Y axis tool length air blow position -
RL11 R11080 R11081 PC Hook1 retract position -
RL12 R11082 R11083 PC Hook1 extend position -
RL13 R11084 R11085 PC Hook2 retract position -
RL14 R11086 R11087 PC Hook2 extend position -
RL15 R11088 R11089 tool unclamp command position (low temperature mode) -
RL16 R11090 R11091 tool clamp command position (low temperature mode) -
RL17 R11092 R11093 - -
RL18 R11094 R11095 - -
RL19 R11096 R11097 - -
RL20 R11098 R11099 - -
RL21 R11100 R11101 ITS (spindle retracting offset) -
RL22 R11102 R11103 - -
RL23 R11104 R11105 - -
RL24 R11106 R11107 - -
RL25 R11108 R11109 - -
RL26 R11110 R11111 - -
RL27 R11112 R11113 - -
RL28 R11114 R11115 - -
RL29 R11116 R11117 - -
RL30 R11118 R11119 Y axis over travel soft limit -
RL31 R11120 R11121 - -
RL32 R11122 R11123 - -
RL33 R11124 R11125 - -
RL34 R11126 R11127 - -
RL35 R11128 R11129 - -
RL36 R11130 R11131 - -
RL37 R11132 R11133 - -
RL38 R11134 R11135 - -
RL39 R11136 R11137 - -
RL40 R11138 R11139 (system reserve) -
RL41 R11140 R11141 - -
RL42 R11142 R11143 - -
RL43 R11144 R11145 - -
RL44 R11146 R11147 - -
RL45 R11148 R11149 - -
RL46 R11150 R11151 - -
RL47 R11152 R11153 - -
RL48 R11154 R11155 - -
Page 7 Rev 0
parameter # PLC device definition unit
RL49 R16352 R16353 - -
RL50 R16354 R16355 - -
RL51 R16356 R16357 - -
RL52 R16358 R16359 - -
RL53 R16360 R16361 - -
RL54 R16362 R16363 - -
RL55 R16364 R16365 - -
RL56 R16366 R16367 - -
RL57 R16368 R16369 - -
RL58 R16370 R16371 - -
RL59 R16372 R16373 - -
RL60 R16374 R16375 - -
RL61 R16376 R16377 - -
RL62 R16378 R16379 - -
RL63 R16380 R16381 - -
RL64 R16382 R16383 - -

Page 8 Rev 0
parameter # PLC device definition unit
R2110 - - R0 traverse feed rate %
R2111 - - R1 traverse feed rate %
R2112 - - R2 traverse feed rate %
R2113 - - spindle jog speed 1 /min
R2114 - - - -
R2115 - - - -
R2116 - - - -
R2117 - - - -
R2118 - - - -
R2119 - - - -
R2120 - - - -
R2121 - - - -
R2122 - - - -
R2123 - - (ID BIG PLUS 45) -
R2124 - - Spare -
R2125 - - Spare For Tool ID -
R2126 - - - -
R2127 - - spindle speed at jog -
R2128 - - - -
R2129 - - - -
R2130 - - PLC -
R2131 - - - -
R2132 - - - -
R2133 - - Inverter Chip Conveyor Counter -
R2134 - - - -
R2135 - - - -
R2136 - - - -
R2137 - - - -
R2138 - - - -
R2139 - - - -
R2140 - - high / low winding change speed rpm
R2141 - - high / low winding change hysteresis rpm
R2142 - - - -
R2143 - - - -
R2144 - - - -
R2145 - - M160 %
R2146 - - M161 %
R2147 - - M162 %
R2148 - - - -
R2149 - - - -
R2150 - - spindle load data (tryal run) -
R2151 - - spindle load data (tryal run) -
R2152 - - spindle load data (tryal run) -
R2153 - - spindle load data (tryal run) -
R2154 - - spindle load data (tryal run) -
R2155 - - spindle load data (tryal run) -
R2156 - - spindle load data (tryal run) -
R2157 - - spindle load data (tryal run) -
Page 9 Rev 0
parameter # PLC device definition unit
R2158 - - spindle load data (tryal run) -
R2159 - - spindle load data (tryal run) -
R2160 - - spindle load data (warm up) -
R2161 - - spindle load data (warm up) -
R2162 - - spindle load data (warm up) -
R2163 - - spindle load data (warm up) -
R2164 - - spindle load data (warm up) -
R2165 - - - -
R2166 - - - -
R2167 - - - -
R2168 - - - -
R2169 - - oil & air alarm counter -
R2170 - - - -
~ ~ ~ -
R2219 - - -
R2220 - - - -
R2221 - - - -
R2222 - - - -
R2223 - - - -
R2224 - - - -
R2225 - - - -
R2226 - - - -
R2227 - - - -
R2228
- - ITS T1 -
R2229
R2230
- - ITS T2 -
R2231
R2232
- - ITS T3 -
R2233
R2234
- - ITS T4 -
R2235
R2236 - - - -
R2237 - - - -
R2238 - - - -
R2239 - - - -
R2240 - - - -
R2241 - - - -
R2242 - - - -
R2243 - - - -
R2244 0.001 deg
- - tool unclamp check position
R2245 (long)
R2246 0.001 deg
- - tool clamp check position
R2247 (long)
R2248 0.001 deg
- - tool unclamp call position 1
R2249 (long)
R2250 0.001 deg
- - tool clamp call position 1
R2251 (long)

Page 10 Rev 0
parameter # PLC device definition unit
R2252 mm
- - setup position of X
R2253 (long)
R2254 mm
- - setup position of Y
R2255 (long)
R2256 0.001 deg
- - tool unclamp call position 2
R2257 (long)
R2258 0.001 deg
- - tool clamp call position 2
R2259 (long)
R2260 - - - -
~ ~ ~
R2299 - - - -

Memory R2300 -
Bit type scan
Active R2800 -
Memory R2301 -
Bit type scan
Active R2801 -
Memory R2302 -
Bit type scan
Active R2802 -
Memory R2303 -
Bit type scan
Active R2803 -
Memory R2304 -
Bit type scan
Active R2804 -
Memory R2305 -
Bit type scan
Active R2805 -
Memory R2306 -
Bit type scan
Active R2806 -
Memory R2307 -
Bit type scan
Active R2807 -
Memory R2308 -
Bit type scan
Active R2808 -
Memory R2309 -
Bit type scan
Active R2809 -
Memory R2310 R2311
- -
Active R2810 R2811
Memory R2312 R2313
- -
Active R2812 R2813
Memory R2314 -
over heat for 1 sampling 0.1 deg C
Active R2814 -
Memory R2315 -
offset execution delay counter scan
Active R2815 -
Memory R2316 -
offset execution delay counter for after ATC scan
Active R2816 -
Memory R2317 -
offset valve by one time 0.5
Active R2817 -
Memory R2318 -
offset valve by one time for after ATC 0.5
Active R2818 -
Memory R2319 -
threshold 0.1 deg C
Active R2819 -
Page 11 Rev 0
parameter # PLC device definition unit
Memory R2320 R2321 %
AFC Z axis load meter revision quantity
Active R2820 R2821 (long)
Memory R2322 R2323
- -
Active R2822 R2823
Memory R2324 R2325
- -
Active R2824 R2825
Memory R2326 R2327
- -
Active R2826 R2827
Memory R2328 R2329
- -
Active R2828 R2829
Memory R2330 R2331
- -
Active R2830 R2831
Memory R2332 R2333
- -
Active R2832 R2833
Memory R2334 R2335
- -
Active R2834 R2835
Memory R2336 R2337
- -
Active R2836 R2837
Memory R2338 R2339
- -
Active R2838 R2839
Memory R2340 R2341 amount of new heat displacement correction Z axis correction 0.1 deg C
Active R2840 R2841 (transfer to R4670 in ladder) (long)
Memory R2342 R2343 amount of new heat displacement correction Y axis correction 0.1 deg C
Active R2842 R2843 (transfer to R4671 in ladder) (long)
Memory R2344 R2345 amount of new heat displacement correction X axis correction 0.1 deg C
Active R2844 R2845 (transfer to R4672 in ladder) (long)
Memory R2346 R2347
- -
Active R2846 R2847
Memory R2348 -
clamp speed at gap eliminater on mm/min
Active R2848 -
Memory R2349 -
1st overraid at gap eliminater signal off %
Active R2849 -
Memory R2350 R2351
- -
Active R2850 R2851
Memory R2352 R2353
- -
Active R2852 R2853
Memory R2354 R2355
- -
Active R2854 R2855
Memory R2356 R2357
- -
Active R2856 R2857
Memory R2358 R2359
- -
Active R2858 R2859
Memory R2360 R2361
- -
Active R2860 R2861
Memory R2362 R2363
- -
Active R2862 R2863
Memory R2364 -
AFC alarm time after clampped 2nd 0V sec
Active R2864 -
Page 12 Rev 0
parameter # PLC device definition unit
Memory R2365 -
AFC min. value of 2nd override 0.01 %
Active R2865 -
Memory R2366 -
AFC max. value of 2nd override 0.01 %
Active R2866 -
Memory R2367 -
AFC step value of 2nd override 0.01 %
Active R2867 -
Memory R2368 -
AFC lower %
Active R2868 -
Memory R2369 -
AFC upper %
Active R2869 -
Memory R2370 R2371
- -
Active R2870 R2871
Memory R2372 R2373
- -
Active R2872 R2873
Memory R2374 R2375 0.1
ATC execution position
Active R2874 R2875 (long)
Memory R2376 R2377 0.1
amount of ATC arm projection
Active R2876 R2877 (long)
Memory R2378 R2379 0.1
amount of ATC extend
Active R2878 R2879 (long)
Memory R2380 R2381
- -
Active R2880 R2881
Memory R2382 R2383
- -
Active R2882 R2883
Memory R2384 R2385
- -
Active R2884 R2885
Memory R2386 R2387 mm/min
tool length measure skip speed
Active R2886 R2887 (long)
Memory R2388 R2389 %
tool length measure rapid traverse overraid
Active R2888 R2889 (long)
Memory R2390 R2391 0.1
distance of the tow sensor skip and decel
Active R2890 R2891 (long)
Memory R2392 R2393 0.1
Z axis skip position
Active R2892 R2893 (long)
Memory R2394 R2395 0.1
Z axis start position of tool length measure
Active R2894 R2895 (long)
Memory R2396 R2397 0.1
Y axis start position of tool length measure
Active R2896 R2897 (long)
Memory R2398 R2399 0.1
X axis start position of tool length measure
Active R2898 R2899 (long)

Page 13 Rev 0
parameter # PLC device definition
type of table
RB1-0 R11156-0 M1000
(0:index 1:NC-R)
index finish type
RB1-1 R11156-1 M1001
(0:timer 1:finish)
NC positioning table
RB1-2 R11156-2 M1002
(0:Nikken 1:Ericson)
RB1-3 R11156-3 M1003 endmill for tool length measure
RB1-4 R11156-4 M1004 -
RB1-5 R11156-5 M1005 -
RB1-6 R11156-6 M1006 -
RB1-7 R11156-7 M1007 -
RB2-0 R11156-8 M1008 MAGAZINE MAX TOOL No1 :30T
RB2-1 R11156-9 M1009 MAGAZINE MAX TOOL No2 :60T
RB2-2 R11156-a M1010 MAGAZINE MAX TOOL No3 :48T
RB2-3 R11156-b M1011 -
axis move at ATC by PLCEIA/ISO
RB2-4 R11156-c M1012
(0:program 1:auto(PLC))
select the T code "M06T**",
RB2-5 R11156-d M1013 not T code "M06T**T**"
(bit5=0,bit6=0:neglect(standard set) bit5=0,bit6=1: spindle tool No.
RB2-6 R11156-e M1014 bit5=1,bit6=0: next tool No. bit5=1,bit6=1: commanded tool
No.)
axis move at ATC by PLC
RB2-7 R11156-f M1015
(0:auto(PLC) 1:only program)
RB3-0 R11157-0 M1016 (system reserve)
RB3-1 R11157-1 M1017 (system reserve)
RB3-2 R11157-2 M1018 external finish signal
RB3-3 R11157-3 M1019 -
coolant menu at power on
RB3-4 R11157-4 M1020
(0:"auto" off 1:"auto" on)
RB3-5 R11157-5 M1021 ONE CYCLE SWITCH OF PALLET CHANGE
RB3-6 R11157-6 M1022 external I/O signal
tool length measure type
RB3-7 R11157-7 M1023
(0:fix 1:arm)
RB4-0 R11157-8 M1024 twin probe spec.
RB4-1 R11157-9 M1025 -
EIA ATC type
RB4-2 R11157-a M1026
(0:M06 1:T code)
RB4-3 R11157-b M1027 -
RB4-4 R11157-c M1028 -
inch conversion of the PLC parameter
RB4-5 R11157-d M1029
(0:convert 1:no convert)
ATC of Mazatrol program
RB4-6 R11157-e M1030
(0:chacked 1:always)
RB4-7 R11157-f M1031 (system reserve)
Mazak mesuring system
RB5-0 R11158-0 M1032
(0:MP10 1:MP3)
LC sensor
RB5-1 R11158-1 M1033
(0:no sensor 1:LC sensor)

Page 14 Rev 0
parameter # PLC device definition
RB5-2 R11158-2 M1034 machine door interlock
RB5-3 R11158-3 M1035 magazine door interlock
RB5-4 R11158-4 M1036 (system reserve)
RB5-5 R11158-5 M1037 -
RB5-6 R11158-6 M1038 cycle start before zero return
handle pluse generator
RB5-7 R11158-7 M1039
(0:1 set 1:3 set)
RB6-0 R11158-8 M1040 -
RB6-1 R11158-9 M1041 D,N,C
RB6-2 R11158-a M1042 -
RB6-3 R11158-b M1043 -
RB6-4 R11158-c M1044 -
RB6-5 R11158-d M1045 -
RB6-6 R11158-e M1046 pato light on at M00/M01
RB6-7 R11158-f M1047 warm up action
RB7-0 R11159-0 M1048 mist coolant
RB7-1 R11159-1 M1049 spindle through coolant
RB7-2 R11159-2 M1050 oil hole coolant
RB7-3 R11159-3 M1051 tap coolant
RB7-4 R11159-4 M1052 M53 sub coolnat
RB7-5 R11159-5 M1053 -
RB7-6 R11159-6 M1054 niagara coolant
RB7-7 R11159-7 M1055 spindle through air
RB8-0 R11159-8 M1056 work air blast
RB8-1 R11159-9 M1057 spindle through air (under rotation)
RB8-2 R11159-a M1058 -
RB8-3 R11159-b M1059 -
RB8-4 R11159-c M1060 -
RB8-5 R11159-d M1061 wait cutting feed till coolant on
RB8-6 R11159-e M1062 -
RB8-7 R11159-f M1063 -
RB9-0 R11160-0 M1064 -
RB9-1 R11160-1 M1065 -
RB9-2 R11160-2 M1066 5th AXIS SPEC
RB9-3 R11160-3 M1067 -
RB9-4 R11160-4 M1068 angle tool M10,M11
RB9-5 R11160-5 M1069 SANKYO 4TH/5TH AXIS TILT TABLE
RB9-6 R11160-6 M1070 cancel error detect at reset
RB9-7 R11160-7 M1071 Dynamic Correction
RB10-0 R11160-8 M1072 Invalid Reset , after NC ready OFF
RB10-1 R11160-9 M1073 -
RB10-2 R11160-a M1074 -
RB10-3 R11160-b M1075 SP.10000rpm GREASE
RB10-4 R11160-c M1076 -
RB10-5 R11160-d M1077 -
RB10-6 R11160-e M1078 -
RB10-7 R11160-f M1079 -
RB11-0 R11161-0 M1080 resume spindle run after ATC (EIA/ISO)
RB11-1 R11161-1 M1081 wait cutting feed till spindle up to speed
Page 15 Rev 0
parameter # PLC device definition
RB11-2 R11161-2 M1082 -
RB11-3 R11161-3 M1083 TTS parameter
RB11-4 R11161-4 M1084 resume spindle run after ATC (Mazatrol)
RB11-5 R11161-5 M1085 EIA tool life by MDI mode
RB11-6 R11161-6 M1086 door interlock (YMC or YME)
RB11-7 R11161-7 M1087 cover coolant
RB12-0 R11161-8 M1088 -
RB12-1 R11161-9 M1089 It is ATC completion when ATC cover is closed.
data server operation mode type
RB12-2 R11161-a M1090
(0:sub program 1:direct)
RB12-3 R11161-b M1091 -
angle information of ATC arm
RB12-4 R11161-c M1092
(0:NC signal 1:position sw.)
RB12-5 R11161-d M1093 hydraulic pump set mode
RB12-6 R11161-e M1094 magazine & ATC origin set mode
RB12-7 R11161-f M1095 ATC cover
RB13-0 R11162-0 M1128 magazine air blow (Big plus)
RB13-1 R11162-1 M1129 TS27M
RB13-2 R11162-2 M1130 Renishaw tool length measure
RB13-3 R11162-3 M1131 enable tool measure buzzer
RB13-4 R11162-4 M1132 -
RB13-5 R11162-5 M1133 chip conveyer
RB13-6 R11162-6 M1134 NATIONAL STD
RB13-7 R11162-7 M1135 Mayfran coolant
RB14-0 R11162-8 M1136 super flow coolant
RB14-1 R11162-9 M1137 line filter (high pressure through op.)
RB14-2 R11162-a M1138 magazine door unlock sw.
RB14-3 R11162-b M1139 speed monitor unit (YME)
RB14-4 R11162-c M1140 the measure against ATC claim
RB14-5 R11162-d M1141 The measure against ATC claim is always operated.
RB14-6 R11162-e M1142 ATC cover open check before holder up
RB14-7 R11162-f M1143 ATC speed change (moving parameter 4)
RB15-0 R11163-0 M1144 -
RB15-1 R11163-1 M1145 spindle through mist (M07:mist)
RB15-2 R11163-2 M1146 flood & through another pump
RB15-3 R11163-3 M1147 cyclone filter
RB15-4 R11163-4 M1148 Chip conveyor invertal operation
RB15-5 R11163-5 M1149 cycle finish buzzer
OMP60
RB15-6 R11163-6 M1150
(0:OMM 1:OMI)
RB15-7 R11163-7 M1151 coolant temperature control
RB16-0 R11163-8 M1152 (system reserve)
RB16-1 R11163-9 M1153 visual tool ID (Union)
RB16-2 R11163-a M1154 It always pallet-hold-alarm-display at the time of door lock.
tool holder standby position
RB16-3 R11163-b M1155
(0:holder down 1:holder up)
RB16-4 R11163-c M1156 (system reserve)
RB16-5 R11163-d M1157 STOCKER COOLANT
RB16-6 R11163-e M1158 PC (MR-J2)ORIGIN SET MODE
Page 16 Rev 0
parameter # PLC device definition
RB16-7 R11163-f M1159 T.B.R. AIR BLOW
RB17-0 R11164-0 M1112 -
RB17-1 R11164-1 M1113 MMS skip alarm
RB17-2 R11164-2 M1114 4,5 axis O.T. LS
RB17-3 R11164-3 M1115 chip conveyor effective switch disregard
RB17-4 R11164-4 M1116 inverter chip conveyor
RB17-5 R11164-5 M1117 chiller unit turn off after spindle stop
RB17-6 R11164-6 M1118 (system reserve)
RB17-7 R11164-7 M1119 TEST PARAMETER (MEMORY HIGH CODER)
RB18-0 R11164-8 M1120 set up position move function (X, Y axis)
RB18-1 R11164-9 M1121 -
RB18-2 R11164-a M1122 spiral conveyor
RB18-3 R11164-b M1123 -
RB18-4 R11164-c M1124 air pressure alarm neglect
RB18-5 R11164-d M1125 axis interlock neglect
RB18-6 R11164-e M1126 holder down at program end
RB18-7 R11164-f M1127 chip conveyor operation is performed at cycle start
RB19-0 R11165-0 M1096 By tool instructions, it tool-loads and holder-down-operates next time.
ATC move pattern
RB19-1 R11165-1 M1097

RB19-2 R11165-2 M1098

RB19-3 R11165-3 M1099

RB19-4 R11165-4 M1100 -


RB19-5 R11165-5 M1101 -
RB19-6 R11165-6 M1102 -
RB19-7 R11165-7 M1103 the single block at the time of ATC
RB20-0 R11165-8 M1104 handle pluse box
RB20-1 R11165-9 M1105 MR-J2 PLC emergency stop
manual rapid limit 50%
RB20-2 R11165-a M1106
(0:50% 1:100%)
RB20-3 R11165-b M1107 (system reserve)
RB20-4 R11165-c M1108 HSK or Big plus tool
RB20-5 R11165-d M1109 (system reserve)
RB20-6 R11165-e M1110 (system reserve)
RB20-7 R11165-f M1111 cut start interlock at ATC
RB21-0 R11166-0 M5180 4th Axis brake disable
RB21-1 R11166-1 M5181 5th Axis brake disable
RB21-2 R11166-2 M5182 4th JOG SW.
RB21-3 R11166-3 M5183 5th JOG SW.
RB21-4 R11166-4 M5184 -
RB21-5 R11166-5 M5185 -
RB21-6 R11166-6 M5186 Through coolant pressure SW.
RB21-7 R11166-7 M5187 2PC handheld coolant nozzle
RB22-0 R11166-8 M5188 multipoint orientation

Page 17 Rev 0
parameter # PLC device definition
RB22-1 R11166-9 M5189 direction of rotation for multipoint orientation
RB22-2 R11166-a M5190 multipoint orientation for MMS tool
RB22-3 R11166-b M5191 4th axis unclamp sensor
RB22-4 R11166-c M5192 5th axis unclamp sensor
RB22-5 R11166-d M5193 A, C axis dog-less home set menu
RB22-6 R11166-e M5194 A, C axis always unclamp
RB22-7 R11166-f M5195 power cut off cancel at door open
ATC pattern
RB23-0 R11167-0 M6510
(0:VCN#40 1:VCN#50 & VCS)
RB23-1 R11167-1 M6511 (system reserve)
RB23-2 R11167-2 M6512 (system reserve)
RB23-3 R11167-3 M6513 (system reserve)
RB23-4 R11167-4 M6514 (system reserve)
RB23-5 R11167-5 M6515 (system reserve)
RB23-6 R11167-6 M6516 (system reserve)
RB23-7 R11167-7 M6517 -
RB24-0 R11167-8 M6518 -
RB24-1 R11167-9 M6519 -
RB24-2 R11167-a M6520 -
RB24-3 R11167-b M6521 -
RB24-4 R11167-c M6522 -
RB24-5 R11167-d M6523 -
RB24-6 R11167-e M6524 -
RB24-7 R11167-f M6525 -
RB25-0 R11168-0 M6526 magazine pocket stop imposition
cover coolant alarm display
RB25-1 R11168-1 M6527
(0:display 1:not display)
RB25-2 R11168-2 M6528 shaping function
RB25-3 R11168-3 M6529 70kgf high pressure through coolant
RB25-4 R11168-4 M6530 -
AL396[ATC SWING SPEED LOW TEMP. MODE]neglect.
RB25-5 R11168-5 M6531
1valid 0invalid
Enforcing using `Low tempreture mode`
RB25-6 R11168-6 M6532
1valid 0invalid
freeze alarm valid
RB25-7 R11168-7 M6533
1valid 0invalid
RB26-0 R11168-8 M6534 energy saving mode shift pattern change
RB26-1 R11168-9 M6535 link NC monitor off in work light off neglect
RB26-2 R11168-a M6536 axis movement buttons (shaping)
RB26-3 R11168-b M6537 axis movement menu keys (shaping)
Alarm 396[ ATC SWING SPEED LOW TEMP. MODE] neglect
RB26-4 R11168-c M6538
1valid 0invalid
RB26-5 R11168-d M6539 -
RB26-6 R11168-e M6540 -
RB26-7 R11168-f M6541 -
RB27-0 R11169-0 M6542 AUTO DOOR
RB27-1 R11169-1 M6543 Two hands push button
RB27-2 R11169-2 M6544 Light curtatin
RB27-3 R11169-3 M6545 Cycle start , after auto door is closed.

Page 18 Rev 0
parameter # PLC device definition
RB27-4 R11169-4 M6546 Right & Left Auto Door
RB27-5 R11169-5 M6547
RB27-6 R11169-6 M6548 Ext.softlimit overwrite
RB27-7 R11169-7 M6549 Dogless X,Y,Z axes homing setup
RB28-0 R11169-8 M6550 Additional m code FIN condition select 1
RB28-1 R11169-9 M6551 Additional m code FIN condition select 2
RB28-2 R11169-a M6552 ADDITIONAL M CODE OUTPUT are off by reset
RB28-3 R11169-b M6553 Valid M770-M773
RB28-4 R11169-c M6554 Robot I/F
RB28-5 R11169-d M6555 Robot service call needs 1st HOME POINT
RB28-6 R11169-e M6556 Fixture I/F
RB28-7 R11169-f M6557 M778 needs observing seat confirming pres.sw
RB29-0 R11170-0 M6558 Clamp sensor INVALID
RB29-1 R11170-1 M6559
RB29-2 R11170-2 M6560
RB29-3 R11170-3 M6561 Robot service call needs 2nd HOME POINT
RB29-4 R11170-4 M6562 MAGAZINE MAX TOOL No1 :20T
RB29-5 R11170-5 M6563 MAGAZINE MAX TOOL No2 :40T
RB29-6 R11170-6 M6564 HSK Spindle ATC and Mag
RB29-7 R11170-7 M6565
RB30-0 R11170-8 M6566
RB30-1 R11170-9 M6567
RB30-2 R11170-a M6568
RB30-3 R11170-b M6569
RB30-4 R11170-c M6570
RB30-5 R11170-d M6571
RB30-6 R11170-e M6572
RB30-7 R11170-f M6573
RB31-0 R11171-0 M6574
RB31-1 R11171-1 M6575
RB31-2 R11171-2 M6576
RB31-3 R11171-3 M6577
RB31-4 R11171-4 M6578
RB31-5 R11171-5 M6579
RB31-6 R11171-6 M6580
RB31-7 R11171-7 M6581
RB32-0 R11171-8 M6582 Way Lube Oil (&Air)
RB32-1 R11171-9 M6583 Way Lube Oil & Air Sol
RB32-2 R11171-a M6584 Grease PSW @Oil(AIR)
RB32-3 R11171-b M6585
RB32-4 R11171-c M6586
RB32-5 R11171-d M6587
RB32-6 R11171-e M6588
RB32-7 R11171-f M6589
RB33-0 R11172-0 M6590
RB33-1 R11172-1 M6591
RB33-2 R11172-2 M6592
RB33-3 R11172-3 M6593
RB33-4 R11172-4 M6594
Page 19 Rev 0
parameter # PLC device definition
RB33-5 R11172-5 M6595
RB33-6 R11172-6 M6596
RB33-7 R11172-7 M6597
RB34-0 R11172-8 M6598
RB34-1 R11172-9 M6599
RB34-2 R11172-a M6600
RB34-3 R11172-b M6601
RB34-4 R11172-c M6602
RB34-5 R11172-d M6603
RB34-6 R11172-e M6604
RB34-7 R11172-f M6605
RB35-0 R11173-0 M6606
RB35-1 R11173-1 M6607
RB35-2 R11173-2 M6608
RB35-3 R11173-3 M6609
RB35-4 R11173-4 M6610
RB35-5 R11173-5 M6611
RB35-6 R11173-6 M6612
RB35-7 R11173-7 M6613
RB36-0 R11173-8 M6614
RB36-1 R11173-9 M6615
RB36-2 R11173-a M6616
RB36-3 R11173-b M6617
RB36-4 R11173-c M6618
RB36-5 R11173-d M6619
RB36-6 R11173-e M6620
RB36-7 R11173-f M6621
RB37-0 R11174-0 M6622
RB37-1 R11174-1 M6623
RB37-2 R11174-2 M6624
RB37-3 R11174-3 M6625
RB37-4 R11174-4 M6626
RB37-5 R11174-5 M6627
RB37-6 R11174-6 M6628
RB37-7 R11174-7 M6629
RB38-0 R11174-8 M6630
RB38-1 R11174-9 M6631
RB38-2 R11174-a M6632
RB38-3 R11174-b M6633
RB38-4 R11174-c M6634
RB38-5 R11174-d M6635

Page 20 Rev 0
parameter # PLC device definition
RB38-6 R11174-e M6636
RB38-7 R11174-f M6637
RB39-0 R11175-0 M6638
RB39-1 R11175-1 M6639 VCS(SFI)-NEXUS 2 NC
RB39-2 R11175-2 M6640 Disable PLC. Axis Alarm
RB39-3 R11175-3 M6641
RB39-4 R11175-4 M6642
RB39-5 R11175-5 M6643
RB39-6 R11175-6 M6644
RB39-7 R11175-7 M6645
RB40-0 R11175-8 M6646
RB40-1 R11175-9 M6647
RB40-2 R11175-a M6648
RB40-3 R11175-b M6649
RB40-4 R11175-c M6650
RB40-5 R11175-d M6651
RB40-6 R11175-e M6652
RB40-7 R11175-f M6653
RB41-0 R11176-0 M6654 OLD OPERATING PANEL
RB41-1 R11176-1 M6655 OVERRIDE SW.
RB41-2 R11176-2 M6656 MODE 3 test mode
RB41-3 R11176-3 M6657
RB41-4 R11176-4 M6658
RB41-5 R11176-5 M6659 HANDLE BOX RX322-1
RB41-6 R11176-6 M6660 REMOTE I/O IN THE MG BOX
RB41-7 R11176-7 M6661
RB42-0 R11176-8 M6662 VCS / VCNI/O SWITCHING PARAMETER 1:VCS 0:VCN
RB42-1 R11176-9 M6663 motion sensor
RB42-2 R11176-a M6664 NC display off valid
RB42-3 R11176-b M6665 VCS low temperature mode
NC DISPLAY OFF VALID DURING AUTOMATIC OPERATION
RB42-4 R11176-c M6666
1:VALID0:INVALID
RB42-5 R11176-d M6667 Automatic handlel interruption OPTION 1:VALID0:INVALID
DELAY TIMER VALID FOR DETECTING CLAMP AT ATC
RB42-6 R11176-e M6668
SWING SPEED LOW TEMP. MODE 1:VALID0:INVALID
RB42-7 R11176-f M6669 MMS OP.(OMP60) I/F MODULE 1:OMI-2T 0: OMI
~ ~ ~
RB47
R11179 - for palletech
RB48
RB49
R11180 - for palletech
RB50
RB51
R11181 - for palletech
RB52
RB53
R11182 - for palletech
RB54
RB55
R11183 - for palletech
RB56
RB57
R11184 - for palletech
RB58

Page 21 Rev 0
parameter # PLC device definition
RB59
R11185 - for palletech
RB60
RB61-0 R11186-0 M1750 voice adviser
RB61-1 R11186-1 M1751 data check function
RB61-2 R11186-2 M1752 (system reserve)
RB61-3 R11186-3 M1753 (system reserve)
RB61-4 R11186-4 M1754 IPS
RB61-5 R11186-5 M1755 IMS
RB61-6 R11186-6 M1756 -
RB61-7 R11186-7 M1757 -
RB62-0 R11186-8 M1758 -
RB62-1 R11186-9 M1759 -
RB62-2 R11186-a M1760 -
RB62-3 R11186-b M1761 -
RB62-4 R11186-c M1762 -
RB62-5 R11186-d M1763 -
RB62-6 R11186-e M1764 -
RB62-7 R11186-f M1765 -
RB63-0 R11187-0 M1766 intelligent thermal shield
thermo offset for 4ch
RB63-1 R11187-1 M1767
(0:3ch 1:4ch)
thermo offset for 5ch
RB63-2 R11187-2 M1768
(0:4ch 1:5ch)
RB63-3 R11187-3 M1769 spindle retracting offset
RB63-4 R11187-4 M1770 (system reserve)
RB63-5 R11187-5 M1771 (system reserve)
RB63-6 R11187-6 M1772 -
RB63-7 R11187-7 M1773 -
RB64-0 R11187-8 M1774 -
RB64-1 R11187-9 M1775 -
RB64-2 R11187-a M1776 -
RB64-3 R11187-b M1777 -
RB64-4 R11187-c M1778 -
RB64-5 R11187-d M1779 -
RB64-6 R11187-e M1780 -
RB64-7 R11187-f M1781 -
~ ~ ~
RB85-0 R11198-0 M6670 -
RB85-1 R11198-1 M6671 -
RB85-2 R11198-2 M6672 -
RB85-3 R11198-3 M6673 -
RB85-4 R11198-4 M6674 -
RB85-5 R11198-5 M6675 -
RB85-6 R11198-6 M6676 -
RB85-7 R11198-7 M6677 -
RB86-0 R11198-8 M6678 (system reserve)
RB86-1 R11198-9 M6679 (system reserve)
RB86-2 R11198-a M6680 -
RB86-3 R11198-b M6681 -
Page 22 Rev 0
parameter # PLC device definition
RB86-4 R11198-c M6682 -
RB86-5 R11198-d M6683 -
RB86-6 R11198-e M6684 -
RB86-7 R11198-f M6685 LASER LINK I/F
RB87-0 R11199-0 M6686 (system reserve)
RB87-1 R11199-1 M6687 (system reserve)
RB87-2 R11199-2 M6688 -
RB87-3 R11199-3 M6689 -
VCS / VCS SWITCHING PARAMETER
RB87-4 R11199-4 M6690
0:VCS 1:VCU400/500
RB87-5 R11199-5 M6691 VCU 2PC SPEC.
VCS / VCS SWITCHING PARAMETER
RB87-6 R11199-6 M6692
0:VCS 1:VCU300
RB87-7 R11199-7 M6693 VCU 300 5axis SPEC.
RB88-0 R11199-8 M6694
RB88-1 R11199-9 M6695
RB88-2 R11199-a M6696
RB88-3 R11199-b M6697
RB88-4 R11199-c M6698
RB88-5 R11199-d M6699
RB88-6 R11199-e M6700
RB88-7 R11199-f M6701

Page 23 Rev 0
parameter # PLC device definition
R2300-0 - - (not used) manual measure
R2300-1 - - (not used) tool ID
R2300-2 - - (not used) variable timer
R2300-3 - - V100 only
R2300-4 - - (not used) V100 only
R2300-5 - - (not used) V100 only
R2300-6 - - FMC control
R2300-7 - - (not used) FMS pallet ID
R2300-8 - - (not used) FMC control ID
R2300-9 - - (not used) RS232C 1 port type
R2300-a - - (not used) tool ID R resistor loade
R2300-b - - thermal displacement offset
R2300-c - - (not used) thermal displacement macro variable write
R2300-d - - V100 only
R2300-e - - (not used) tool ID serial type
R2300-f - - (not used) tool ID Euchiner
R2301-0 - - (not used) tool length to life index display at read
R2301-1 - - (not used) tool length to life index display at read
(not used) tool length at write
R2301-2 - -
(0:tool data 1:life control)
(not used) tool length to life index display at read
R2301-3 - -
(0:compensation 1:off set No.)
(not used) tool length to life index display at read
R2301-4 - -
(0:compensation 1:off set No.)
(not used) tool diameter at write
R2301-5 - -
(0:tool data 1:life control)
R2301-6 - - (not used) time to life index display at read
(not used) life at write
R2301-7 - -
(0:tool data 1:life control)
R2301-8 - - (not used) flag to life index display at read
(not used) flag at write
R2301-9 - -
(0:tool data 1:life control)
R2301-a - - (not used) ID No. at write
(not used) data at manual write
R2301-b - -
(0:all data 1:only flag)
R2301-c - - (not used) protect spindle tool and next tool No. of write
R2301-d - - (not used) read and write to life control display
R2301-e - - (not used) read and write to ID No. group No.
R2301-f - - (not used) tool diameter read and write tool com. type A
R2302-0 - - (not used) fixture off set at write
R2302-1 - - (not used) measurement data at write
R2302-2 - - (not used) basic coordinate at write
R2302-3 - - (not used) arbitrary 1 byte write at write
R2302-4 - - (not used) machining un finish / machining flag at write
(not used) arbitrary 1 byte write at write
R2302-5 - -
(0:head No.2 1:head No.1)

Page 24 Rev 0
parameter # PLC device definition

(not used) common variavle


R2302-6 - -
(bit6=0,bit7=0: #530 ~ #549)
(bit6=1,bit7=0: #580 ~ #599)
R2302-7 - - (bit6=0,bit7=1: #680 ~ #699)
R2302-8 - - (not used) pallet No. display to machining control display
R2302-9 - - (not used) program display to machining control display
R2302-a - - (not used) H-400N head 1ch type
R2302-b - - -
R2302-c - - -
R2302-d - - (not used) communication parameter manual input
R2302-e - - (not used) communication parameter manual input
R2302-f - - -
R2303-0 - - USR 1 parameter
R2303-1 - - (not used) USR 2 parameter
R2303-2 - - (not used) USR 3 parameter
R2303-3 - - (not used) USR 4 parameter
R2303-4 - - (not used) USR 5 parameter
R2303-5 - - (not used) USR 6 parameter
R2303-6 - - (not used) USR 7 parameter
R2303-7 - - (not used) USR 8 parameter
R2303-8 - - (not used) USR 1 display compulsion parameter
R2303-9 - - (not used) USR 2 display compulsion parameter
R2303-a - - (not used) USR 3 display compulsion parameter
R2303-b - - (not used) USR 4 display compulsion parameter
R2303-c - - (not used) USR 5 display compulsion parameter
R2303-d - - (not used) USR 6 display compulsion parameter
R2303-e - - (not used) USR 7 display compulsion parameter
R2303-f - - (not used) USR 8 display compulsion parameter
R2304-0 - - (not used) tool use wrong flag
R2304-1 - - -
(not used) tool data ID No. display
R2304-2 - -
(0:decimal 1:hexa decimal)
R2304-3 - - -
R2304-4 - - -
R2304-5 - - -
R2304-6 - - -
R2304-7 - - -
R2304-8 - - -
R2304-9 - - -
R2304-a - - -
R2304-b - - -
R2304-c - - -
R2304-d - - -
R2304-e - - -
R2304-f - - -
(not used) loading station finish operation
R2305-0 - -
(0:stand 1:OK)

Page 25 Rev 0
parameter # PLC device definition
(not used) after machining finish last plan auto allotme
R2305-1 - -
(0:mean 1:stand)
(not used) number of time
R2305-2 - -
(0:subtract 1:add)
R2305-3 - - (not used) DC battery life check
R2305-4 - - (not used) DC battery life check
R2305-5 - - -
R2305-6 - - -
R2305-7 - - -
R2305-8 - - -
R2305-9 - - -
R2305-a - - -
R2305-b - - -
R2305-c - - -
R2305-d - - -
R2305-e - - -
R2305-f - - -
~ ~ ~
R2309-0 - -
R2309-1 - -
R2309-2 - - thermal displacement offset machine select
R2309-3 - -
R2309-4 - -
R2309-5 - - -
R2309-6 - - -
R2309-7 - - -
R2309-8 - - -
R2309-9 - - -
R2309-a - - (not used) PC online funciton
R2309-b - - (not used) USR 3 menu key
R2309-c - - (not used) V40 tool length type
R2309-d - - -
R2309-e - - -
R2309-f - - (not used) changed input dummy at extension oneself diagnose

Page 26 Rev 0
Alarm No. Machine Alarm related
(Seq. Coil No.)
Alarm message Description detector seq. No.
condition
AL202 AIR PRESSURE DOWN The air pressure for spindle lubrication has dropped. Feed hold, SP709, X01
(F2) Spindle stop/
2PC op
AL206 SPINDLE LUB. CHILLER MALF. Alarm in chiller unit for spindle lubrication Bigger chiller XP36-1&2, X5
(F6) alarm
AL207 IRREGULAR SLIDEWAY Pressure had already gone up when the grease pump was turned Single block SP109, X0A
(F7) OIL PRESSURE on.
AL209 SLIDEWAY The pressure sensor is not turned on though the grease pump has Single block SP109, X0A
(F9) OIL MALFUNCTION been turned on.

AL211 SPINDLE CONTROLLER Alarm in the spindle controller Feed hold, Spindle controller
(F11) MALFUNCTION Spindle stop X243
AL212 MAGAZINE DRUM Alarm in the magazine controller Magazine Magazine
(F12) MALFUNCTION rotation controller
disabled
AL214 ILLEGAL TOOL DESIGNATED A tool of which tool data is made invalid is selected. Magazine ---
(F14) rotation stop
AL217 THERMAL TRIP The thermal relay in one of the auxiliary motors or the AC100 V Feed hold, QF801, QF803
(F17) circuit protector has been tripped. Spindle stop QF805, QF4
QF8, QF9
QF10, X1A

AL218 CONVEYOR THERMAL TRIP The thermal relay in the motor of the chip conveyor or chip screw has Only display QF804, X1B
(F18) been tripped. of alarm

AL219 MAIN TRANSFORMER The temperature of the main power transformer has exceeded Single block, Main
(F19) OVERHEAT 120C (248F). Spindle stop transformer
X10
AL222 AFC OVERLOAD The spindle load is not decreased even if the feed override is Feed hold, ---
(F22) lowered using the AFC function. Spindle stop

AL223 TOOL MEAS. UNIT An attempt has been made to perform a semiautomatic tool length --- ---
(F23) NOT IN POS measurement even though the tool length measuring unit has not
been extended.

AL224 ILLEGAL TOOL FOR TOOL 1. An attempt has been made to measure a touch sensor or chip No operation ---
(F24) LGTH MEAS removal tool. start
2. An attempt has been made during a fully automatic tool length
measurement to measure an inverted spot facing, boring, back
boring, chamfering, face milling or special cutter.
Alarm No. Machine Alarm related
(Seq. Coil No.)
Alarm message Description detector seq. No.
condition

AL225 TOOL LIFE OVER The cumulative operation time of the tool has exceeded its life. Single block ---
(F25) stop results
when the
M58
command is
executed
while this
alarm is
displayed.
Operation
can be
continued by
pressing the
clear key first
and
then the
cycle start
button.
AL226 TOOL BREAKAGE A broken tool has been detected by the M35 command. Alternatively, Stop in the ---
(F26) a broken tool has been mounted on the spindle. single block
mode
AL227 SIMULTANEOUS M CODE M-codes have been assigned which cannot be processed No operation ---
(F27) OPERATION simultaneously. start;
stop
AL228 ILLEGAL M CODE An M-code has been assigned which is cannot be included in the No ---
(F28) specifications. completion
signal
returned,
operation
stop
AL229 INVALID SCREEN FOR An attempt has been made to start a memory or tape mode operation No start, ---
(F29) CYCLE START on a display other than the following displays. feed hold
POSITION display
EIA MONITOR display
TRACE display
DIAGNOSIS(MAKER) display
DIAGNOSIS(USER) display
MACHINING - MONITORING display
Alarm No. Machine Alarm related
(Seq. Coil No.)
Alarm message Description detector seq. No.
condition

AL230 ILLEGAL MMS UNIT Some form of trouble has occurred in the MMS unit and the required Feed hold X17, X18
(F30) signal was not output.
AL231 EXTERNAL CONTROLLER Alarm signal from external controller (sequencer). --- ---
(F31) ALARM (optional)
AL232 MACHINE DOOR The machine door has been opened. Feed hold, SQ21, X07
(F32) INTERLOCK Spindle stop,
Stop in the
single block
mode
AL233 MAGAZINE DOOR While the machine is operating in the automatic mode, the magazine Feed hold, SQ411, X24
(F33) INTERLOCK door opens, or while the door is open, the manual tool select is Magazine
commanded. rotation
(optional) disabled
AL235 MAGAZINE MANUAL The tool select switch (magazine manual interruption switch) is Display of SA414, X22
(F35) INTERRUPT enabled. message
(Automatic
mode is
suspended.)
AL237 MAGAZINE DOOR OPENED The magazine door is open. Only display SQ411, X24
(F37) of message
AL238 AUTO TOOL CHANGE STOP The operation has been stopped according to the selection of the Stop just ---
(F38) [ATC STOP] function. before the
ATC cycle.
Press the
[ATC STOP]
menu key to
cancel the
function, and
the operation
will be
continued
from the ATC
operation.
AL240 OPERATION RESTART Start-up has been performed even though the EIA restart operation Feed hold ---
(F40) UNFINISHED has not been completed.
AL241 SPINDLE ROTATION The zero speed signal remains ON even though a spindle rotation Feed hold, X244
(F41) ABNORMAL command has been assigned. Spindle stop
Alarm No. Machine Alarm related
(Seq. Coil No.)
Alarm message Description detector seq. No.
condition
AL242 SPINDLE ORIENT TIME OVER The orient check signal does not come ON even after 10 seconds Operation Y2D6, X246
(F42) have elapsed from the assignment of the orient command. stop
AL243 SPINDLE ORIENT CANCEL The orient check signal stays ON even after 1 second has elapsed Operation Y2D6, X246
(F43) TIME OVER from the time the orient command was set OFF. stop
AL244 ZERO SIGNAL OFF IN SPDL The spindle zero speed check signal was set OFF while the orient Feed hold Y2D6, X244
(F44) ORIENT check signal was ON.
AL252 DECELERATION SENSOR During tool length measurement, a skip signal has been assigned Operation ---
(F52) MALF. even though the skip decelerate signal has not been output. stop

AL253 SKIP SENSOR MALFUNCTION During tool length measurement, the skip signal was not output after Operation SQ71, X17D
(F53) the skip decelerate signal was output. stop
AL256 TOOL CLAMP SENSOR The clamp sensor does not come ON even when the tool clamp Feed hold, Q106, X0
(F56) MALFUNCTION command is assigned. Spindle stop
Alternatively, it does not go OFF even when the tool unclamp
command is assigned. (5 seconds)
AL257 TOOL UNCLAMP SENSOR The unclamp sensor does not come ON even when the tool unclamp Operation SQ105, X16
(F57) MALFUNCTION command is assigned. Alternatively, it does not go OFF even when stop
the tool clamp command is assigned. (5 seconds)
AL258 ATC COVER SENSOR The cover opening sensor is not turned ON by the ATC cover Operation ---
(F58) (OPEN) MALF. opening command. Or the cover opening sensor is not turned OFF stop
by the ATC cover closing command. (10 s)
AL259 ATC COVER SENSOR The cover closing sensor is not turned ON by the ATC cover closing Operation ---
(F59) (CLOSE) MALF. command. Or the cover closing sensor is not turned OFF by the ATC stop
cover opening command. (10 s)
AL268 MAGAZINE IN POS SENSOR The magazine in-position signal is not turned ON although magazine Operation Magazine
(F68) MALF. rotation has been completed. stop controller
Two minutes or more have passed since the
issuance of the magazine rotation command.
AL270 X AXIS ORIGIN RETURN A tool was changed (ATC), the length of a tool was measured or a No operation ---
(F70) UNFINISH pallet was changed, etc. without X-axis zero-point return. start
AL271 Y AXIS ORIGIN RETURN A tool was changed (ATC), the length of a tool was measured or a No operation ---
(F71) UNFINISH pallet was changed, etc. without Y-axis zero-point return. start
AL272 Z AXIS ORIGIN RETURN A tool was changed (ATC), the length of a tool was measured or a No operation ---
(F72) UNFINISH pallet was changed, etc. without Z-axis zero-point return. start
AL273 4 AXIS ORIGIN RETURN A tool was changed (ATC), the length of a tool was measured or a No operation ---
(F73) UNFINISH pallet was changed, etc. without 4th-axis (option) zero-point return. start

AL274 SPDL CANNOT ROT A spindle rotation command was assigned when the tool was not No operation SQ105, X16
(F74) (UNCLAMPED TOOL) clamped. start SQ106, X0
Alarm No. Machine Alarm related
(Seq. Coil No.)
Alarm message Description detector seq. No.
condition
AL275 SPDL CANNOT ROT A spindle rotation command was assigned when a special tool (touch No operation ---
(F75) (SPECIAL TOOL) sensor, chip removing tool) was mounted on the spindle. start
AL276 SPDL CANNOT ROT The spindle cannot be started since the ATC arm is not in the No operation ---
(F76) (ATC ARM POS) stand-by position (0 degrees). start
AL280 NO ORIENT A spindle orient command was assigned when the tool was not No operation SQ105, X16
(F80) (UNCLAMPED TOOL) clamped. start SQ106, X0
AL281 NO SPDL ORIENT A spindle orient command was assigned when a special tool (touch No operation ---
(F81) (SPECIAL TOOL) sensor, chip removing tool) was mounted on the spindle. start
AL282 NO ORIENT When the ATC arm was not set to the stand-by position (0 degrees), No operation ---
(F82) (ATC ARM POS. ERROR) spindle orient command was issued. start
AL283 NOT UNCLAMPED The tool unclamp switch was set ON when the [SP. JOG] menu key No operation ---
(F83) (NOT STOP SPINDLE) was pressed or when the spindle was rotating. start
AL284 NOT UNCLAMPED The tool unclamp switch was set ON when the spindle was not No operation Y2D6, X246
(F84) (SPDL ORI. UNFIN) oriented. start
AL285 NOT UNCLAMPED The tool unclamp switch was set ON in a mode other than manual. No operation ---
(F85) (NOT MANUAL MODE) start
AL286 NOT AUTO MODE The mode was switched to the automatic mode with the tool still Mode switch SQ106, X0
(F86) (UNCLAMPED TOOL) unclamped. disabled SQ105, X16
AL287 NOT AUTO MODE The mode was switched to the automatic mode while a magazine Mode switch SA414, X22
(F87) (MAG. MANUAL OPER) tool is changed manually. disabled
AL289 NO TOOL LOAD The holder down command is assigned although the ATC arm is not No operation ATC arm
(F89) (ARM/SFTER POS ERR) in the stand-by position (0 degrees). start controller
The tool load command is assigned although the ATC arm is not in
the stand-by position (0 degrees).
AL290 NO TOOL LOAD The holder down command is assigned although the magazine is not No operation Magazine
(F90) (MAGAZINE POS ERR) in the specified position. start controller
The tool load command is assigned although the magazine is not in
the specified position.
AL291 NO TOOL UNLOAD A tool unloading command was assigned when a tool was in the No operation ---
(F91) (TOOL IN MAG.) magazine. start
AL292 NO UNLOAD The holder up command is assigned although the ATC arm is not in No operation ATC arm
(F92) (ARM/SHIFTER POS ERR) the stand-by position (0 degrees). start controller
The tool unload command is assigned although the ATC arm is not in
the stand-by position (0 degrees).
AL293 NO TOOL UNLOAD The holder up command is assigned although the magazine is not in No operation Magazine
(F93) (MAG. POS ERROR) the specified position. start controller
The tool unload command is assigned although the magazine is not
in the specified position.
Alarm No. Machine Alarm related
(Seq. Coil No.)
Alarm message Description detector seq. No.
condition
AL294 NO TOOL SELECT A tool was selected with a number which is higher than the number of No operation ---
(F94) (TNo. OR PNo. 0) tools accommodated by the magazine. start
Alternatively, a tool with the number zero has been selected although
No. 0 pocket does not exist in the magazine.
AL295 NO TOOL SELECT The magazine rotation command is assigned although the ATC arm No operation ---
(F95) (ARM/SFT POS ERR) is not in the stand-by position (0 degrees). start

AL296 NO TOOL CHANGE The tool change command is assigned although the axis is not in the No operation ---
(F96) (AXIS NOT ATC POS) ATC position. start

AL300 HOOK1 CONTROLLER LOW The hook1 controller battery is low charge. Exchange MR-J2 battery. Display of R7817.B
(F100) BATTERY message
AL301 HOOK2 CONTROLLER LOW The hook2 controller battery is low charge. Exchange MR-J2 battery. Display of R7865.B
(F101) BATTERY message
AL302 ATC ARM DRIVER MALF. Alarm in the ATC arm controller ATC arm ATC arm
(F102) stop controller
AL303 ATC ARM 0 MALF. The 0 completion signal is not turned on although the ATC arm 0 Operation ATC arm
(F103) command is executed. stops. controller

AL304 ATC CONTROLLER LOW The ATC controller battery is low charge. Exchange MR-J2 battery. Display of R7769.B
(F104) BATTERY message
AL305 MAGAZINE CONTROLLER The magazine controller battery is low charge. Exchange MR-J2 Display of R7721.B
(F105) LOW BATTERY battery. message
AL306 INCORRECT TOOL MEASURE M-code M196 is commanded without Auto Tool Measure Length No operation
(F106) UNIT option start
AL307 TAP RETRACT IMPOSSIBLE Tap retract commanded under inhibiting tap retract. No operation X246
(F107) start
AL308 TOOL HOLDER UP SENSOR Although the tool holder up command was assigned, the tool holder Display of SQ310, X13
(F108) MALF. upper position confirmation sensor was not turned on. message SQ311, X15
Although the tool holder down command was assigned, the tool YV710, Y1B
holder upper position confirmation sensor was not turned off. YV711, Y1C

AL309 TOOL HOLDER DOWN Although the tool holder down command was assigned, the tool Display of SQ310, X13
(F109) SENSOR MALF. holder lower position confirmation sensor was not turned on. message SQ311, X15
Although the tool holder up command was assigned, the tool holder YV710, Y1B
lower position confirmation sensor was not turned off. YV711, Y1C

AL310 TOOL HOLDER SOL. Neither of solenoids of the tool holder up and down has been turned Display of YV710, Y1B
(F110) ALL OFF MALF on (ATC is stopped on the way). message YV711, Y1C
Alarm No. Machine Alarm related
(Seq. Coil No.)
Alarm message Description detector seq. No.
condition
AL312 CAN'T ATC COVER CLOSE The ATC cover close command is assigned although the ATC arm is No operation ATC arm
(F112) not in the stand-by position. start Controller
The ATC cover close command is assigned although the tool holder SQ310, X13
is not in the UP position.
AL313 MMS SKIP SIGNAL MALF. The touch sensor skip signal is turned on when the axis movement is Emergency ---
(F113) in the rapid traverse. stop
AL314 PTP ERROR The fixed point positioning is specified in either ATC, pallet change or --- ---
(F114) tool length measurement, but the fixed point positioning completion
signal is not turned on even after 10 minutes passed.
AL316 SET UP SWITCH The automatic mode is selected when the machine set up switch is --- SA6, X11C
(F116) WAS SELECTED ON.

AL317 CAN'T PLUS MOTION After the power supply is turned on, the axis movement in the No operation ---
(F117) positive direction is attempted without trying to move the axis in the start
negative direction at all.

AL319 COVER COOLANT OFF If the machine has cover coolant option. Display of M2080
(F119) This alarm is occurred after auto mode or the machine is turned ON message
without cover coolant ON
AL320 CAN'T ATC (M.LOCK OR Z.NG) The ATC command is executed when the machine lock or Z-axis Cancel the ---
(F120) neglect is ON. machine lock
or Z-axis
neglect, and
restart the
operation in
the cycle
start mode.
AL321 CAN'T TOOL HOLDER UP The tool in the holder and the adjacent tool in the magazine interfere No operation ---
(F121) when the holder goes up although the holder up command is start
assigned.
AL325 DOOR INTERLOCK Automatic operation is attempted when the machine set up switch is Single block ---
(F125) (SINGLE BLOCK) in the I position. operation
AL326 DOOR INTERLOCK (AT ATC) The machine door opens while the ATC is in operation when the Operation ---
(F126) machine set up switch is in the O position. stop
AL327 RESTART (CYCLE START PB.) Release the alarm 326 or 234, and restart the operation by pressing Display of ---
(F127) the cycle start button. message
The alarm 326 turns to the alarm 232 after the ATC ends.
AL340 PLEASE MOVE TO THE Y When the machine is turned ON, the Y axis position is plus direction. Display of M5032, T155
(F140) AXIS MINUS Return Y axis to origin point. message
Alarm No. Machine Alarm related
(Seq. Coil No.)
Alarm message Description detector seq. No.
condition
AL341 SAVING ENERGY MODE Switched to the power reduction mode. Display of ---
(F141) message
AL342 CLEAN COOLANT SYSTEM 3 hours have passed with the pressure of the high-pressure Single block ---
(F142) WRONG through-spindle coolant remaining low (optional). operation

AL343 DIRTY COOLANT FILTER The pressure of the high-pressure through-spindle coolant stayed Display of ---
(F143) ALARM low (5 seconds) (optional). message

AL344 CYCLON FILTER Coolant level of the super-clean tank in the coolant tank is low. Display of ---
(F144) DISCHARGE.P CHECK message

AL345 THROUGH CLT.ON The level of through coolant is low when the coolant pump is turned Flood X2B
(F145) CONDITION MALF. ON. coolant
pump is
stopped.
AL346 FIXTURE PRESSURE SW. The fixture clamp/unclamp check pressure switch sensor is not Operation X5C , X5D
(F146) MALF. responded at the fixture clamp/unclamp.(10sec.) stop
AL347 COOLANT PRESSURE DROP The through coolant pressure level is low or through coolant Operation X2E
(F147) pressure switch is not responded. stop
AL349 IMPOS. START(FIXTURE NOT The fixture clamping is not complete when the auto cycle is started. No operation X5C , X5D
(F149) CLAMP) start
AL350 PAPER FILTER END MAYFLAN Coolant unit filter alarm. High X31
(F150) pressure
coolant
pump is
stopped.
AL351 COOLANT LEVEL LOW MAYFLAN Coolant unit coolant low level alarm High X32
(F151) pressure
coolant
pump is
stopped.
AL352 TRANSMIT PUMP OFF----ON MAYFLAN Coolant unit Transmit pump off alarm High X33
(F152) pressure
coolant
pump is
stopped.
Alarm No. Machine Alarm related
(Seq. Coil No.)
Alarm message Description detector seq. No.
condition
AL353 BREAKER TRIP MAYFLAN Coolant unit Breaker trip alarm High X34
(F153) pressure
coolant
pump is
stopped.
AL354 HIGH PRESSURE UNIT The high pressure coolant unit side has an alarm. High X30
(F154) ALARM pressure
stopped
AL356 OIL AIR UNIT LEVEL DOWN Oil and Air Unit oil level is low Display of X26
(F156) message
AL358 TOOL DATA WRITE ERROR The NC cannot write tool data, when ATC is finished. Display of R7001.7,
(F158) message R7006.7
R7002.8,
R7007.8
AL359 CAN'T ATC The ATC command is executed when the ATC arm is not at 0. No operation ATC arm
(F159) (NOT ATC ARM 0 degree) start Controller
AL360 TOOL UNCLAMP ERROR The tool unclamp is not completed at the tool unclamping completion Emergency SQ106, X00
(F160) position in the ATC operation. stop SQ105, X16
Y108, Y1D

AL361 TOOL CLAMP ERROR The tool clamp is not completed at the tool clamping completion Emergency SQ106, X00
(F161) position in the ATC operation. stop SQ105, X16
Y108, Y1D
AL362 TOOL CLAMP MALF. The tool clamp is not completed although the tool unclamp command Feed hold, SQ106, X00
(F162) is not assigned. (5 seconds) Spindle stop SQ105, X16
Y108, Y1D
AL363 HYDRAULIC PUMP TIME Operates the pump for ten seconds or more. Feed hold, Y1
(F163) OVER Spindle stop
AL364 ARM REVOLVING The arm operation command is assigned from the [ATCMAG No operation SQ310, X13
(F164) CONDITIONAL MALF. MANTE] or [ATC MENU] menu function although the holder had not start SQ311, X15
been moved down. Y2D6, X246
In the state of the Z-axis second zero-point return incomplete, the Y14E
spindle orientation incomplete or the magazine in-position
incomplete, the arm operation command was assigned from the ATC
menu.
AL365 ARM REV. The arm 0 command is assigned from the [ATCMAG MANTE] or No operation SQ106, X00
(F165) (TOOL CLAMP INCOMPLETE) [ATC MENU] menu function although the tool has not been clamped. start SQ105, X16
108, Y1D
Alarm No. Machine Alarm related
(Seq. Coil No.)
Alarm message Description detector seq. No.
condition
AL366 ARM REV. The arm 180 command is assigned from the [ATCMAG MANTE] or No operation SQ106, X00
(F166) (TOOL UNCLAMP INCOMP.) [ATC MENU] menu function although the tool has not been start SQ105, X16
unclamped. 108, Y1D
AL367 ARM REV. In the [ATCMAG MANTE] or [ATC MENU] menu function, the arm No operation ATC arm
(F167) (ARM POS. INADEQUATE) operation command is assigned for an inoperable position of the start controller
movement command to angle (0, 54 and 180).
AL368 HOLDER UP INCOMPLETE The magazine forward or reverse rotation command is assigned No operation ATC arm
(F168) from the [ATCMAG MANTE] menu function, although the tool holder start controller
up had not been completed.

AL368 HOLDER UP INCOMPLETE The magazine forward or reverse rotation command is assigned No operation SQ310, X13
(F168) from the [ATCMAG MANTE] menu function, although the tool holder start SQ311, X15
up had not been completed.

AL369 PLEASE MAKE MANUAL The magazine forward or reverse rotation command is assigned No operation SA414, X22
(F169) INT. EFFECT. from the ATC menu when the tool select switch (magazine manual start
interruption switch) was not set in the (MANUAL) position.
AL370 NC TABLE The unclamp sensor is not turned on although the NC rotary table Operation XE
(F170) UNCLAMP SENSOR MALF. unclamp command is assigned, or the unclamp sensor is not turned stop
off although the NC rotary table clamp command is executed (for 10
seconds).
(optional)
TH
AL371 5 AXIS UNCLAMP SENSOR 5 AXIS, If table has air brake, brake is not unclamp when PLC Spindle Stop X66
(F171) MALF. commend it.
AL372 FIXTURE CL/UCL MISS The fixture clamping/unclamping is not completed, although the Spindle Stop XAD, TIM60,
(F172) OPERATION clamp/unclamp command is not assigned (TIM60) D344
AL373 5 AXIS ORIGIN RET. A tool was changed (ATC), the length of a tool was measured or a Display of R6017.4
(F173) UNFINISHED pallet was changed, etc. without 5th-axis (option) zero-point return. message
AL374 DOOR INTERLOCK SWITCH The SAFETY switch of the machine door interlock is malfunctioned. Feed hold, ---
(F174) MALF. Spindle stop
An error is detected in the machine door lock confirmation signal Emergency ---
when the machine is in operation. stop
An error is detected in the door lock confirmation signal when the
machine door is opened / closed.
AL375 PARAMETER ERROR Way Lube parameter Error Display of Check the
(F175) message registration of
the
parameters.
Alarm No. Machine Alarm related
(Seq. Coil No.)
Alarm message Description detector seq. No.
condition
AL376 DESIGNATION WORK Warm-up program is not stored in memory, or the program number of Warm-up Check the
(F176) NO. NOT FOUND the stored warm-up differs from the program number set for the operation is registration of
parameter. disabled. the parameters
and program.
AL377 DESIGNATION Set warm-up program number is 0 or larger than 9999. Warm-up Check the
(F177) WORK NO.=0,EXCESS operation is registration of
disabled. the
parameters.
AL378 WARMING UP !! This indicates that operation is now in progress for the warm-up Status ---
(F178) operation. display
(This is not an alarm.)
AL379 FIXTURE FAIL ALARM The hydraulic fixture pressure is down while the spindle is rotating Spindle stop XAD, XAE
(F179)
AL380 PART ONT SEATED The part seat is not confirmed, although the fixture clamping is The fixture XAE
(F180) commanded. clamping is
stopped
AL381 OPERATING SW. The status of any of the switches below is abnormal before the power Emergency ---
(F181) CONDITION ERROR is turned on. stop
Cycle start button
Spindle start button
Axis movement buttons (X-/Y-/Z-/4th (option)-axis)
Door unlock button
Tool unclamp switch
Magazine forward/reverse rotation
AL382 POWER CUT OFF MALF. When the machine door is open, the power supply to the spindle is Emergency ---
(F182) not shut off. stop
(The spindle power shut-off confirmation signal is not turned ON (Error state
even when the machine door is opened.) is retained
An error is detected in the emergency stop circuit. even when
(At emergency stop, the relay contact of the NC
software-controlled emergency stop is not turned OFF.) power is
The power supply to the spindle is not shut off in case of emergency turned OFF.)
stop.
(The spindle power shut-off confirmation signal is not turned ON
even when the emergency stop button is pressed.)
An error is detected in the magazine door interlock circuit.
(The safety relay contact is not turned ON although the magazine
door is opened.)
Alarm No. Machine Alarm related
(Seq. Coil No.)
Alarm message Description detector seq. No.
condition
AL383 SAFETY SPEED --- --- ---
(F183) LIMIT IS EXCEEDED
AL384 LIGHT CURTAIN BEAM When the autodoor is closing and the light curtain beam is blocked The closing XA4
(F184) BROKEN (XA4) autodoor is
stopped.
AL385 Tool ID ATC COVER OPEN Tool ID ATC Cover open and needs to be closed No operation X64
(F185) start
AL386 Tool ID ATC COVER CLOSED Tool ID ATC Cover is showing it is closed and need to be open No operation X65
(F186) start
AL387 Tool ID ATC COVER CANT Tool ID unit gets error saying cant close No operation R2080
(F187) CLOSE start
AL388 AUX. SERVO DRIVE ALARM AUX axis has an alarm sure as Mag, ATC, or NC Table, Check SVJ3 Display of --
(F188) drives message
AL389 Tool ID Unit Alarm Check Tool ID unit for details No operation
(F189) start
AL390 Tool ID Unit Alarm Check Tool ID unit for details No operation
(F190) start
AL391 THERMAL DISPLACEMNT The alarm related with the thermal distortion compensation system Feed hold, R4630 to
(F191) SYSTEM ERR has occurred more than 10 times. Spindle stop R4639
AL392 THERMAL DISPLACEMNT Spindle overheat alarm The spindle temperature rose quickly. Feed hold, R2033
(F192) OFFSET ERR (R2033 bit 0: ON) Spindle stop
High spindle temperature alarm temperature difference between the
spindle and the machine base is excessive.
(R2033 bit 1: ON)
Parameter error The setting for the thermal distortion compensation
parameter is outside the allowable range.
(R2033 bit 2: ON)
Base temperature sensor circuit open error The temperature input
circuit is open or short-circuited.
(R2033 bit 3: ON)
Spindle temperature sensor circuit open error
The temperature input circuit is open or short-circuited.
(R2033 bit 4: ON)
Alarm No. Machine Alarm related
(Seq. Coil No.)
Alarm message Description detector seq. No.
condition
AL396 ATC SWING SPEED As the ambient temperature decreases, the machine temperature To prevent ---
(F196) LOW TEMP. MODE has dropped below 5C (41F). ATC motor
overload or
stop that
may occur
due to
increased
viscosity of
oil in the ATC
unit, the ATC
arm swings
at half of the
normal
speed.

AL397 CHIP CNVYR AUTO OVLD The chip conveyor is over loaded. Remove chip from conveyor in The chip X70,X71
(F197) SEQUENCE manual. conveyor is
stopped and
cannot
restart.

AL398 CONVEYOR OVERLOAD The amount of times the chip conveyor goes in reverse mode is over The chip X70,X71, RS73
(F198) "OFF" the set value of RS73. conveyor is
stopped and
cannot
restart.
AL1200 UNREGISTERED POCKET The designated tool does not have pocket No. Will not carry R2088=0
(F200) NUMBER out ATC
operation
AL1210 ILLEGAL POS.MOVE INSIDE When you start the auto cycle, the X or Y axis is in over travel No operation R6018,R6020
(F210) S-LIMIT position. start
AL1234 P/C UNCL(SET UP SW. FOR Alarm will occur when Pallet changer is unclamped and user is trying Stops axes X40,X41
(F234) AXES) to move axes outside of pallet changing. Home out pallet changer or from moving
use set up key to bypass
AL1235 P/C NOT HOME(SET UP SW. Alarm will occur when user tries to open pallet changing door and Will not open X40
(F235) TO OPEN) pallet changer is not homed out. Move pallet changer to a Station P/C door
and clamp pallet.
AL1236 P/C NOT CLAMP ALARM (X40) VCU Pallet changer is not clamped after pallet changing. Check No operation X40
(F236) pallet clamp sensor, air supply, ect. start
Alarm No. Machine Alarm related
(Seq. Coil No.)
Alarm message Description detector seq. No.
condition
AL1237 P/C UNCL & P/C MENU Alarm will occur if user is on pallet changing menu 315 and trying to Display of X40
(F237) (CHANGE) open the pallet changers door message
ND
AL1238 MAX 2 Y HOME SET TO The Y axis 2nd home position setting is too high. The M5 parameter Display of M5
(F238) HIGH should be set correct value. message
AL1239 TOOL IN POCKET The magazine already has a tool in the designated magazine pocket. Display of X25
(F239) message
AL1240 OVER MAX STROKE The Y axis soft limit over travel parameter is to high and needs to be Display of RL30
(F240) (REDUCE RL30) reduce. Change RL30 message
AL1300 PLEASE CHECK THE TOOL The tool which is changed data is called. Display of
(F300) DATA message
AL1301 PLEASE CHECK THE TOOL The offset which is changed data is called. Display of
(F301) OFFSET message
AL1302 RAPID OVERRIDE LIMIT The rapid override is limited, because AL1300 is occurring. Limitation of
(F302) rapid
override

AL1303 WARNING:MAINTE.MODE The ATC menu is displayed while front door is open Display of
(F303) ATC message
AL1304 WARNING:MAINTE.MODE PC The PC menu is selected while front door is open Display of
(F304) message
AL1305 WARNING:MAINTE.MODE Axes cannot move due to front door being open Display of
(F305) AXIS message

AL1306 WARNING:MAINTE.MODE Spindle cannot run at full speed while front door is open Display of
(F306) SPINDLE message
AL1307 WARNING:MAINTE.MODE On DBB Menu and the front door is open Display of
(F307) DBB message
AL1389 FREEZE ALARM(COOLANT The coolant chiller alarm has occurred. It is under low temperature Display of
(F389) CHILLER) condition. message

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