You are on page 1of 10

JOB NO. DOC. NO. REV.

9564 PPGJ-PRO-CAL-183 0

PT. TRIPATRA SHEET : 1 OF 3

ENGINEERS & CONSTRUCTORS PREPD NANDAJANWULAN A. NDA

PEMBANGUNAN CENTRAL PROCESSING PLANT (CPP) AREA GUNDIH


CHKD BAYU SUROSO BS
PROYEK PENGEMBANGAN GAS JAWA BAGIAN TIMUR
APPD FAROUK SUHARDI FRK

PROCESS

CALCULATION SHEET
HOT OIL EXPANSION TANK ( D-1001 )

0 18-Mar-10 ALL ISSUED FOR PROPOSAL NDA BS FRK


REV DATE PAGES DESCRIPTION PREPD CHKD APP'D
VESSEL CALCULATION
JOB NO. : 9564 PROJECT Proyek Pengembangan Gas Jawa Bagian Timur
TAG NO. : D-1001 CLIENT Pertamina EP PREP'D
Equipment Name : Hot Oil Expansion Tank TYPE Horizontal CHK'D
CASE : Design DATE 18-Mar-10 APP'D

CALCULATION OBJECTIVES
This calculation was performed to size Hot Oil Expansion Tank (D-1001). Vessel sizing is based on expanded volume in the hot oil system.

CALCULATION METHODS
Sizing by TPEC inhouse programs using TPEC Process Expansion Vessel Calculation Sheet.

ASSUMPTIONS
1. Vessel will be filled with cold hot oil only up to low liquid level
2. Vessel head are ellipsoidal
3. Hot oil volume :
Hot Oil Filter (F-1001) : 12.0 ft3
Hot Oil Heater (H-1001 A/B) : 2300.0 ft3
Amine Reboiler (E-0203) : 1700.0 ft3
Stabilizer Reboiler (E-0103) : 10.0 ft3
Hot Oil Piping system : 2500.0 ft3
REFERENCES
1. PPGJ Process Design Criteria (PPGJ-PRO-RPT-004)
2. API 12 J Specification for Oil and Gas Separators
3. GPSA Section 6. Storage.

DESIGN BASIS
1. Design Pressure (min / max) : FV / 50 psig
Operating Pressure : 20 psig
Design Temperature (min / max) : 67 / 480 oF
Minimum Ambient Temperature : 67 F
o

Normal Operating Temperature : 298.5 F


o

Maximum Operating Temperature : 450 F


o

2. Level settings for hot oil fluid will be based on following criteria:
TOV 25% of the vessel volume shall be blanketed with fuel gas
HHLL Volume of expanded hot oil fluid at maximum temperature
HLL 6" above NLL
NLL Volume of expanded hot oil fluid during normal operation
LLL At least 10% full by volume at minimum ambient temperature (Cold Condition) Minimum 12" above BOV
3. 10% design margin Hot Oil System Volume is used
4. Hot oil mass flowrate (1.579.000 lb/hr) is obtained from HYSYS simulation.

CALCULATION SUMMARY
Vessel Inside Diameter (ID) = 120 " 3048
Vessel Length (L) T/T = 27 ' 8229.6
Design Pressure = FV / 50 psig
Design Temperature = 67 / 480 oF
Hot Oil Inlet Nozzle Size = 24 "
Hot Oil Outlet Nozzle Size = 24 "

Liquid Level Setting

High High Liquid Level (HHLL) = 83 "


High Liquid Level (HLL) = 63 "
Normal Liquid Level (NLL) = 57 "
Low Liquid Level (LLL) = 20 "
Low Low Liquid Level (LLLL) = At Bottom
VESSEL CALCULATION
JOB NO. : 9564 PROJECT Proyek Pengembangan Gas Jawa Bagian Timur
TAG NO. : D-1001 CLIENT Pertamina EP PREP'D
Equipment Name : Hot Oil Expansion Tank TYPE Horizontal CHK'D
CASE : Design DATE 18-Mar-10 APP'D

page 2 of 3
VESSEL CALCULATION
JOB NO. : 9564 PROJECT Proyek Pengembangan Gas Jawa Bagian Timur
TAG NO. : D-1001 CLIENT Pertamina EP PREP'D
Equipment Name : Hot Oil Expansion Tank TYPE Horizontal CHK'D
CASE : Design DATE 18-Mar-10 APP'D
HOT OIL SYSTEM VOLUME CALCULATION

Equipment / Piping system Volume (ft3)


Hot Oil Filter (F-1001) 12.0
Hot Oil Heater (H-1001) 2300.0
Amine Reboiler (E-0203) 1700.0
Stabilizer Reboiler (E-0103) 10.0
Hot Oil Expansion Vessel (D-1001) (Volume at LLL) 251.7
Hot Oil Piping system 2500.0
TOTAL 6773.7

DESIGN DATA

Hot Oil System Volume ft3 = 6,773.7


Design Margin % = 10%
Total Hot Oil System Volume ft3 = 7,451.07
Mass Flowrate lb/hr = 2,707,590
Pumping Rate ft3/hr = 59,836
Minimum Ambient Temperature Tmin o
F = 67
Normal Operating Temperature Tnorm o
F = 298.5
Maximum Operating Temperature Tmax o
F = 450
Density at minimum temperature lb/ft3 = 54.4
Density at normal operating temperature lb/ft3 = 49.0
Density at maximum operating temperature lb/ft3 = 45.3

CALCULATION

Trial Diameter D ft = 10.0


Trial Length L ft = 27.0
Volume of Vessel V ft3 = 2,382.4

Differential
Level Setting, Total Volume, Percentage Total Volume
Level Volume,
Inch ft3 of Overall Vessel Volume
ft3
Top 120 2382.37 615.08 100.00 Level Setting OK
HHLL 83 1767.30 498.83 74.18
HLL 63 1268.47 154.56 53.24
NLL 57 1113.91 862.20 46.76
LLL 20 251.70 251.70 10.57 Minimum Level Setting OK
Bottom 0 0.00 0.00 0.00

Expansion Volume Check

Required Available
Level % Volume
Expansion due to Expansion Expansion
Setting Expanded
Volume, m3 Volume, m3
LLL to NLL Minimum to normal temperature 11.0% 821.14 862.20 The available expansion volume has
NLL to HHLL Normal to maximum temperature 8.3% 617.49 653.39 accomodate the required expansion
LLL to HHLL Minimum to maximum temperature 20.2% 1506.68 1515.60 volume due to temperature increase

Gas Space Check


Volume of gas space V ft3 = 615.1
Gas space percentage from vessel volume % = 25.8% Gas space OK

Residence Time Check

Liquid Level Setting LLL NLL HLL HHLL * This value is hot oil residence time a
Residence Time, min 0.3 1.1 1.3 1.8 each level setting based on the pumpin
rate.

CALCULATION RESULT

Selected Vessel Diameter D ft = 10


Vessel Tangent to Tangent Length T/T ft = 27
Slenderness Ratio L/D = 2.70 Common ratio of 2 - 4
VESSEL CALCULATION
JOB NO. : 9564 PROJECT Proyek Pengembangan Gas Jawa Bagian Timur
TAG NO. : D-1001 CLIENT Pertamina EP PREP'D
Equipment Name : Hot Oil Expansion Tank TYPE Horizontal CHK'D
CASE : Design DATE 18-Mar-10 APP'D

page 3 of 3
VESSEL CALCULATION
Proyek Pengembangan Gas Jawa Bagian Timur
: NDA
: BS
: FRK

on Tank (D-1001). Vessel sizing is based on expanded volume in the hot oil system.

quid level
VESSEL CALCULATION
Proyek Pengembangan Gas Jawa Bagian Timur
: NDA
: BS
: FRK

page 2 of 3
VESSEL CALCULATION
Proyek Pengembangan Gas Jawa Bagian Timur
: NDA
: BS
: FRK

At maximum
temperature

3.0
8.2

Level Setting OK

Minimum Level Setting OK

The available expansion volume has


accomodate the required expansion
volume due to temperature increase

* This value is hot oil residence time at


each level setting based on the pumping
rate.

Common ratio of 2 - 4
VESSEL CALCULATION
Proyek Pengembangan Gas Jawa Bagian Timur
: NDA
: BS
: FRK

page 3 of 3

You might also like