INTRODUCTION

We have pleasure in presenting this Spare Parts Catalogue for the MAN FORCE TRUCKS, which are
fitted with many outstanding features. This spare parts catalogue will serve as a guide for ordering of the
Spare Parts and also as a reference manual for vehicle maintenance jobs.

To ensure continued operational reliability of the vehicle, it is absolutely necessary to use only genuine
spare parts. Genuine spare parts are, those, which are supplied by the factory after a careful inspection,
to our exacting prescribed standards. The parts manufactured by ancillaries are also inspected
rigorously before they are marketed through our Spare Parts department.

For speedy delivery of Spare Parts, you may observe the following :

(1) The orders should be placed on our prescribed order forms.

(2) For each part ordered, you must ensure that correct code number, nomenclature and quantity is
mentioned. Any corrections made should be legible and should be countersigned.

Whenever a doubt arises about the correct code number or the nomenclature of a part because it is
not clear from the catalogue or the part has been recently introduced, you are requested to please
quote chassis number and engine number and other aggregates number (if necessary) and the
wheel base of the vehicle in question for easy reference at our end. Also a correct description of the
part required may be furnished. Please do not quote the part code number arbitrarily, as this might
lead to a wrong part being supplied to you.

(3) On each order form, please ensure that your complete address and the name of the nearest Railway
station/Port/Airport is mentioned. Also please clearly mention the details of your ST & CST numbers
and your Bankers.

(4) For any doubts or clarifications required on this catalogue, please write to our Div. Manager (Service)

To keep abreast of the developments and improvements on the product or for the purposes that may
concern manufacturing or commercial requirement, the details, description and illustration given in
this catalogue may undergo change. Please note that the Management reserves its right to alter the
specifications and data in this catalogue at any time without giving notice or assigning any reason.
Such changes will be intimated by us to our dealers through the various circulars issued by the
Service and Spare Parts Department. These circulars may be used to make necessary amendments
in your original copy of the catalogue.

Our Postal Address :

MAN FORCE TRUCKS Pvt. Ltd.

Mumbai-Pune Road,
Akurdi, Pune - 411 035.
INDIA
Tel : 091-20-27476381
Fax : 091-20-27475984
Visit us at : www.manforcetrucks.com

Spare Parts Division

Plot No. 3-B(1), Sector No. 1,
Pithampur Industrial Estate,
Pithampur, Dist. Dhar - 454 775 (MP) India.
Tel. : 091-7292-308010
Fax : 091-7292-308180
 PART CODE INDEX
Quantity Page Diagram Quantity Page Diagram
Part Code Part Code
No. No. No. No.
04.27105-0508 Asreqd. 205 206 06.07220-0609 8 410 448
04.27505-1007 NB 441 491 06.09082-4814 1 316 352
04.29300-0550 2 407 445 06.11064-2111 1 325 361
04.35160-9604 3,9 441 491 06.11064-2112 2 325 361
04.35160-9704 1,8 441 491 06.11064-2112 1 441 491
04.35160-9712 As reqd. 197 198 06.11064-2112 2 442 493
04.37135-9938 1,2 441 491 06.11064-2114 4 35 35
04.37135-9938 3,9 441 491 06.11064-2114 4 376 412
06.01283-4911 1 441 491 06.11064-2114 2 392 430
06.01283-4911 1 442 493 06.11064-2114 1 392 430
06.01283-4913 2 421 459 06.11064-2114 2 442 493
06.01283-4915 1 422 460 06.11064-2166 1 206 207
06.01283-4918 1 442 493 06.11064-2166 1 210 211
06.01283-5114 2 197 198 06.11069-0156 10 414 452
06.01283-7233 1 75 76 06.11069-0156 14 420 458
06.01289-0227 1 316 352 06.11069-0156 6 421 459
06.01289-0303 4 402 440 06.11169-0010 2 322 358
06.01289-0304 2 63 64 06.11169-0010 1 329 365
06.01493-4721 2 293 318 06.11184-0112 2 391 429
06.01902-3413 24 253 261 06.11240-0203 2 181 182
06.02099-0365 2 19 19 06.11240-0203 2 342 378
06.02146-0403 2 419 457 06.11240-0203 12 382 419
06.02813-4406 2 434 484 06.11240-0203 6 422 460
06.02813-4408 2 177 178 06.11240-0303 2 421 459
06.02813-4408 2 177 178 06.11240-0404 2 197 198
06.02813-4408 2 184 185 06.11240-0406 1 173 174
06.02813-4408 2 184 185 06.11240-0406 4 177 178
06.02813-4408 4 344 380 06.11240-0406 4 177 178
06.02813-4408 8 430 479 06.11240-0406 4 184 185
06.02813-4408 2 433 483 06.11240-0406 4 184 185
06.02813-4415 4 430 479 06.11240-0406 1 203 204
06.02813-4415 4 430 479 06.11240-0406 1 207 208
06.02813-4419 2 180 181 06.11240-0406 1 208 209
06.02813-4419 2 187 188 06.11240-0406 1 208 209
06.02813-4811 4 170 171 06.11240-0406 1 209 210
06.02813-4811 6 422 460 06.11240-0406 1 211 212
06.02813-4910 1 441 491 06.11240-0406 1 211 212
06.02813-4911 2 197 198 06.11240-0406 4 428 477
06.02813-4911 4 344 380 06.11240-0411 4 370 406
06.02813-4911 4 344 380 06.11241-0304 2 344 380
06.02813-4912 4 170 171 06.11241-0314 4 344 380
06.02813-4913 8 200 201 06.11251-2001 4 344 380
06.02813-4913 8 293 318 06.11251-2003 4 170 171
06.02813-4915 4 275 287 06.11251-2003 4 344 380
06.02813-4915 1 294 319 06.11251-2003 6 422 460
06.02813-4915 4 294 320 06.11251-2005 4 170 171
06.02813-4919 8 294 319 06.11251-2005 4 197 198
06.02813-4926 4 275 287 06.11251-2005 4 275 287
06.02813-4926 4 293 318 06.11251-2005 4 293 318
06.02813-5018 12 424 465 06.11251-2005 8 293 318
06.02813-5018 12 425 468 06.11251-2005 10 294 319
06.02813-5021 4 425 468 06.11251-2005 12 294 319
06.02813-5024 8 425 468 06.11251-2005 40 294 319
06.03216-8310 12 36 36 06.11251-2005 20 294 319
06.03221-0609 12 24 24 06.11251-2005 14 294 319
06.03221-0609 19 29 29 06.11251-2005 4 294 320
06.03221-0609 12 29 29 06.11251-2005 2 294 320
06.03221-0610 2 26 26 06.11251-2005 1 441 491
06.03221-0612 2 26 26 06.11271-6211 12 272 283
06.03221-0614 3 26 26 06.11271-6402 1 442 492
06.03221-0614 3 112 113 06.12832-2913 2 391 429
06.03222-0605 2 55 55 06.12835-5113 14 368 404
06.04201-4505 2 320 356 06.13189-0056 3 367 403
06.04201-4511 2 380 417 06.13189-0056 3 412 450
06.04201-4511 2 415 453 06.13189-0056 3 413 451
06.04201-8657 2 389 427 06.13189-0056 3 419 457
06.04209-0022 4 376 412 06.13189-0078 3 383 420
06.04209-0022 2 379 416 06.13189-0078 6 411 449
06.04209-0027 1 394 432 06.13189-0083 4 346 382
06.04209-0033 8 386 423 06.13189-0100 2 370 406
06.04300-8813 8 379 416 06.13189-0100 2 383 420
06.07095-0204 1 316 351 06.13189-0100 2 411 449
06.07144-1202 4 445 496 06.13189-0101 4 415 453
06.07151-1503 4 442 493 06.13189-0108 4 445 496
06.07156-3509 4 344 380 06.13189-0112 1 412 450
06.07156-3511 4 344 380 06.13189-0112 1 413 451
06.07158-1809 4 419 457 06.14790-0002 8 368 404
06.07159-0017 3 443 494 06.14790-0002 11 368 404
06.07220-0507 4 374 410 06.15013-0407 1 412 450
06.07220-0507 4 415 453 06.15013-0407 1 413 451
 Quantity Page Diagram Quantity Page Diagram
Part Code Part Code
No. No. No. No.
06.15013-0408 4 445 496 06.56289-0268 2 294 319
06.15013-0409 1 441 491 06.56289-0357 1 273 285
06.15013-0409 2 442 493 06.56289-0361 1 273 285
06.15013-0411 2 197 198 06.56289-0371 2 266 277
06.15013-0411 4 402 440 06.56331-1116 2 208 209
06.15013-0411 2 442 493 06.56331-3274 1 270 281
06.15013-0412 1 207 208 06.56331-3274 1 272 283
06.15019-0085 4 346 382 06.56332-2167 1 3 3
06.15070-6102 14 420 458 06.56333-1252 1 49 49
06.15070-6102 6 421 459 06.56333-1252 1 87 88
06.15070-6102 4 421 459 06.56333-1252 1 169 170
06.15114-0418 NB 392 430 06.56333-3258 1 28 28
06.15150-6102 40 424 465 06.56333-3258 1 87 88
06.15150-6102 40 425 468 06.56333-4245 2 27 27
06.15190-0305 1 412 450 06.56333-4245 1 87 88
06.15190-0305 1 413 451 06.56341-1241 1 87 88
06.15190-0307 6 421 459 06.56341-1241 1 169 170
06.15190-0307 4 421 459 06.56341-2122 1 33 33
06.15199-0006 3 443 494 06.56341-2122 1 87 88
06.16049-0020 1 316 351 06.56341-2122 1 119 120
06.16089-0008 1 442 492 06.56341-2122 1 169 170
06.16130-0122 1 270 281 06.56341-4254 2 264 275
06.16160-4105 2 267 278 06.56343-1239 1 47 47
06.16160-4105 1 270 281 06.56631-0001 1 54 54
06.16160-4105 1 273 285 06.56631-0001 2 54 54
06.16739-0010 1 325 361 06.56631-0001 1 54 54
06.16739-0011 2 325 361 06.56631-0001 1 144 145
06.21450-0404 6 388 425 06.56631-0101 12 59 59
06.21450-0407 6 388 425 06.56631-0104 1 23 23
06.21568-0818 1 391 429 06.56631-0104 1 58 58
06.21569-0090 2 293 318 06.56631-0104 2 59 59
06.22220-1112 1 391 429 06.56631-0104 1 78 79
06.28143-3013 12 293 317 06.56631-0105 1 54 54
06.28158-8306 8 295 321 06.56631-0106 2 48 48
06.28158-8916 4 293 317 06.56631-0106 1 133 134
06.28490-0024 2 379 416 06.56631-0106 1 139 140
06.29019-0338 2 199 200 06.56631-0106 2 139 140
06.29029-0036 2 199 200 06.56631-0106 1 139 140
06.29050-0116 2 392 430 06.56631-0106 1 145 146
06.31630-0311 6 6 6 06.56631-0106 1 164 165
06.31630-0311 4 88 89 06.56631-0107 1 81 82
06.32489-0032 2 266 277 06.56631-0107 1 118 119
06.32499-0019 1 273 285 06.56631-0107 1 160 161
06.32499-0070 1 273 285 06.56631-0107 1 163 164
06.32499-0095 1 273 285 06.56631-0109 1 26 26
06.32499-0120 1 273 285 06.56631-0109 1 26 26
06.32499-0131 2 267 278 06.56631-0109 1 29 29
06.32499-0155 2 266 277 06.56631-0109 1 31 31
06.32819-0033 2 252 259 06.56631-0109 1 79 80
06.33719-0101 1 252 259 06.56631-0109 2 87 88
06.33719-0101 1 252 259 06.56631-0109 1 161 162
06.36090-6202 1 391 429 06.56631-0110 1 29 29
06.36090-6252 1 391 429 06.56631-0110 1 115 116
06.36950-0309 1 199 200 06.56631-0111 1 26 26
06.36959-0014 1 260 269 06.56631-0111 1 27 27
06.36959-0014 1 260 269 06.56631-0114 2 1 1
06.36959-0014 1 261 271 06.56631-0125 1 3 3
06.36959-0014 1 261 271 06.56631-0125 1 44 44
06.36959-0027 4 294 319 06.56669-0115 1 267 278
06.36959-0033 1 207 208 06.56930-2618 1 132 133
06.36959-0033 1 209 210 06.56936-0639 1 54 54
06.46090-0753 1 392 430 06.56936-0639 1 139 140
06.49080-0422 1 202 203 06.56936-0676 1 30 30
06.54099-0109 1 431 480 06.56936-0676 1 116 117
06.54099-0109 1 431 480 06.56936-0747 1 54 54
06.54099-0111 1 431 480 06.56936-0747 2 86 87
06.54099-0111 1 431 480 06.56936-0747 1 139 140
06.54099-0117 1 431 480 06.56936-0747 2 168 169
06.54099-0119 1 431 480 06.56936-1300 1 3 3
06.54099-0119 1 431 480 06.56936-1300 1 89 90
06.54100-4370 1 204 205 06.56936-2969 1 84 85
06.54100-4470 1 204 205 06.56936-2969 1 87 88
06.56180-0707 1 60 60 06.56936-2969 1 167 168
06.56190-0709 4 197 198 06.56936-2969 1 169 170
06.56259-0033 1 110 111 06.56936-4345 1 55 55
06.56279-0133 1 260 269 06.56936-4345 1 87 88
06.56279-0310 1 261 271 06.56936-4345 1 140 141
06.56279-0311 1 260 269 06.56936-4345 1 169 170
06.56279-0331 1 270 281 06.56938-0522 1 84 85
06.56279-0335 1 270 281 06.56938-0522 1 87 88
 Quantity Page Diagram Quantity Page Diagram
Part Code Part Code
No. No. No. No.
06.56938-0522 1 167 168 51.03201-1060 4 100 101
06.56938-0522 1 169 170 51.03203-0219 6 15 15
06.56939-0029 1 55 55 51.03203-0219 4 100 101
06.56939-0029 2 87 88 51.03203-0225 6 15 15
06.56939-0029 1 140 141 51.03203-0225 6 100 101
06.56939-0029 2 169 170 51.03203-0327 6 15 15
06.58073-1361 1 74 75 51.03203-0327 6 100 101
06.58073-1361 1 157 158 51.03203-0347 6 15 15
06.67124-1021 1 171 172 51.03203-0349 4 100 101
06.67124-1024 3 171 172 51.03401-0249 3 16 16
06.67128-0702 3 441 491 51.03401-0249 2 101 102
06.67128-0704 2 205 206 51.03901-0378 3 17 17
06.67840-0114 2 69 70 51.03901-0378 1 87 88
06.67840-0114 1 72 73 51.03901-0378 2 102 103
06.71030-4112 1 441 491 51.03901-0378 1 169 170
06.71250-2705 1 86 87 51.03905-0155 3 16 16
06.71250-2705 1 168 169 51.03905-0155 3 87 88
06.78200-0216 2 197 198 51.03905-0155 2 101 102
06.78340-8107 2 197 198 51.03905-0155 3 169 170
07.91203-0104 2 325 361 51.04201-6166 6 21 21
07.91203-0105 6 325 361 51.04201-6166 4 106 107
07.91203-0106 2 325 361 51.04205-0039 12 21 21
07.93810-0003 17 325 361 51.04205-0042 6 21 21
07.93810-0004 6 325 361 51.04902-0029 12 22 22
07.93810-0005 2 325 361 51.04902-0029 8 107 108
07.93810-0006 3 325 361 51.05405-5024 6 6 6
07.93810-0008 1 325 361 51.05405-5024 4 88 89
51.00900-6627 1 87 88 51.05410-0057 1 27 27
51.00900-6627 1 169 170 51.05503-0098 1 26 26
51.01108-0082 1 115 116 51.05503-0098 1 112 113
51.01108-0084 1 29 29 51.05805-5651 1 111 112
51.01305-0182 1 8 8 51.05807-0011 1 25 25
51.01305-3136 1 93 94 51.05904-0195 1 29 29
51.01510-0280 1 4 4 51.05904-0195 3 87 88
51.01510-0280 1 90 91 51.05904-0195 3 169 170
51.01510-0281 1 8 8 51.05904-0197 1 115 116
51.01510-0281 2 87 88 51.06302-0672 1 31 31
51.01510-0281 1 93 94 51.06302-0672 1 117 118
51.01510-0281 2 169 170 51.06302-0674 1 32 32
51.01601-5065 6 6 6 51.06302-0674 1 36 36
51.01802-0335 1 3 3 51.06404-0067 1 40 40
51.01802-0335 1 89 90 51.06404-0067 1 126 127
51.01802-5470 1 3 3 51.06404-0082 1 34 34
51.01802-5470 1 89 90 51.06404-0082 1 120 121
51.01804-0017 1 3 3 51.06503-0380 1 35 35
51.01804-0017 1 89 90 51.06503-0380 1 121 122
51.01810-0048 1 111 112 51.06520-0085 1 37 37
51.01903-0333 1 5 5 51.06520-0085 1 38 38
51.01903-0333 2 87 88 51.06520-0085 1 122 123
51.01903-0333 1 91 92 51.06520-0085 1 123 124
51.01903-0333 2 169 170 51.06520-0085 1 124 125
51.01904-0010 1 4 4 51.06599-6080 1 38 38
51.02201-0135 1 12 12 51.06599-6080 1 124 125
51.02410-0645 4 94 95 51.06599-6081 1 37 37
51.02410-0646 4 94 95 51.06599-6081 1 123 124
51.02410-6639 6 9 9 51.06601-0258 1 39 39
51.02410-6641 6 9 9 51.06601-0266 1 125 126
51.02410-6668 6 9 9 51.06601-7011 1 125 126
51.02410-6668 4 94 95 51.06630-0067 1 39 39
51.02410-6669 6 9 9 51.06630-0071 1 125 126
51.02410-6669 4 94 95 51.08102-0203 1 43 43
51.02410-6670 6 9 9 51.08120-0184 1 43 43
51.02410-6670 4 94 95 51.08201-0409 1 44 44
51.02410-6671 6 9 9 51.08901-0027 6 43 43
51.02410-6671 4 94 95 51.08901-0027 3 87 88
51.02601-0595 1 14 14 51.08901-0027 4 128 129
51.02601-0595 1 74 75 51.08901-0027 3 169 170
51.02601-0595 1 99 100 51.08902-0139 1 87 88
51.02601-0595 1 157 158 51.09100-7517 1 134 135
51.03101-0510 3 100 101 51.09402-0114 1 132 133
51.03101-0542 3 15 15 51.09411-0640 1 45 45
51.03101-6725 2 100 101 51.09411-0770 1 130 131
51.03101-6777 3 15 15 51.09901-0051 1 50 50
51.03201-1053 6 15 15 51.09901-0051 1 87 88
51.03201-1053 4 100 101 51.09901-0051 1 169 170
51.03201-1055 6 15 15 51.11107-0027 1 54 54
51.03201-1055 4 100 101 51.11107-0027 1 139 140
51.03201-1057 6 15 15 51.11107-0028 1 54 54
51.03201-1057 4 100 101 51.11107-0028 1 139 140
51.03201-1060 6 15 15 51.11110-0004 1 54 54
 Quantity Page Diagram Quantity Page Diagram
Part Code Part Code
No. No. No. No.
51.11110-0004 1 139 140 51.98110-0186 2 168 169
51.11310-0006 1 55 55 51.98130-6001 1 144 145
51.11401-0177 1 55 55 51.98150-0191 1 54 54
51.12150-7025 1 146 147 51.98150-0192 1 54 54
51.12150-7026 1 62 63 51.98181-0003 1 111 112
51.12150-7026 1 145 146 51.98181-0004 1 25 25
51.12150-7026 1 146 147 51.98181-6002 1 30 30
51.12301-0173 1 57 57 51.98181-6002 1 116 117
51.12301-0174 1 57 57 51.98181-6003 1 30 30
51.12301-0175 1 57 57 51.98181-6003 1 116 117
51.12305-0004 1 57 57 51.98181-6004 1 30 30
51.12305-6006 1 59 59 51.98181-6004 1 116 117
51.12501-7211 1 144 145 51.98701-0085 4 43 43
51.12501-7211 1 145 146 64.01101-5001 1 88 89
51.12501-7287 1 60 60 64.01102-4001 1 1 1
51.12503-0050 1 62 63 64.01113-0001 1 12 12
51.12503-0050 1 146 147 64.01113-0001 1 97 98
51.12503-0072 2 60 60 64.01113-0002 1 12 12
51.12503-0072 1 144 145 64.01113-0002 1 97 98
51.15215-0032 1 128 129 64.01113-6001 1 12 12
51.19101-0391 1 70 71 64.01113-6001 1 97 98
51.19101-0391 1 75 76 64.01113-6002 1 12 12
51.19101-0391 1 158 159 64.01113-6002 1 97 98
51.26101-7266 1 75 76 64.01113-6003 1 12 12
51.26101-7266 1 158 159 64.01113-6003 1 97 98
51.27120-0008 1 80 81 64.01113-6004 1 12 12
51.27120-0008 1 162 163 64.01113-6004 1 97 98
51.27421-0113 1 81 82 64.01114-0001 2 12 12
51.27421-0113 1 118 119 64.01114-0001 2 97 98
51.27421-0113 1 163 164 64.01114-0002 2 12 12
51.27421-0151 1 82 83 64.01114-0002 2 97 98
51.27421-0151 1 164 165 64.01114-0003 2 12 12
51.27421-0180 1 77 78 64.01114-0003 2 97 98
51.27421-0180 1 160 161 64.01114-0004 2 12 12
51.90001-0202 3 147 148 64.01114-0004 2 97 98
51.90001-0210 2 147 148 64.01201-0001 6 2 2
51.90020-0381 24 17 17 64.01201-0001 4 88 89
51.90020-0381 16 102 103 64.01304-0001 1 8 8
51.90030-0036 6 12 12 64.01304-0001 1 93 94
51.90030-0036 6 97 98 64.01304-0002 1 7 7
51.90201-0080 4 63 64 64.01304-4001 1 92 93
51.90201-0080 4 64 65 64.01401-5001 1 4 4
51.90201-0251 3 50 50 64.01401-5002 1 90 91
51.90201-0267 1 50 50 64.01505-0001 1 12 12
51.90210-0013 4 134 135 64.01505-0001 1 97 98
51.90490-0029 11 43 43 64.01601-5001 4 88 89
51.90490-0029 5 128 129 64.01811-0002 1 194 195
51.90490-0030 1 43 43 64.01811-0002 1 195 196
51.90490-0030 3 128 129 64.01840-0001 1 3 3
51.90710-0288 4 128 129 64.01840-0002 1 89 90
51.91606-0040 9 15 15 64.01903-0001 1 90 91
51.91606-0040 12 100 101 64.01903-0003 1 8 8
51.91606-0105 3 15 15 64.01903-0003 1 87 88
51.91606-0105 3 100 101 64.01903-0003 1 93 94
51.91701-0512 2 128 129 64.01903-0003 1 169 170
51.93020-0378 2 7 7 64.01903-0004 1 8 8
51.93020-0378 2 92 93 64.01903-0004 1 93 94
51.93410-0088 1 37 37 64.01908-0001 1 111 112
51.93410-0088 1 122 123 64.02101-0001 1 10 10
51.93410-0088 1 123 124 64.02101-0002 1 95 96
51.96330-0348 1 133 134 64.02115-0001 1 12 12
51.96330-0415 1 59 59 64.02115-0001 1 97 98
51.96330-0415 1 59 59 64.02201-0001 1 97 98
51.96501-0536 1 61 61 64.02205-0001 1 12 12
51.96501-0544 1 62 63 64.02205-0001 1 97 98
51.96501-0544 1 146 147 64.02301-5001 1 11 11
51.96501-0568 1 30 30 64.02301-5002 1 96 97
51.97401-0544 1 57 57 64.02310-0001 1 11 11
51.97401-0545 1 57 57 64.02310-0002 1 96 97
51.97401-0546 1 57 57 64.02401-6001 6 9 9
51.97401-0548 1 57 57 64.02401-6001 4 94 95
51.97401-6076 1 57 57 64.02503-0001 6 13 13
51.97445-0051 1 47 47 64.02503-0001 4 98 99
51.97445-0052 1 127 128 64.02503-0002 6 13 13
51.97480-0182 1 26 26 64.02503-0002 4 98 99
51.97485-0036 1 51 51 64.02503-0003 6 13 13
51.97485-0036 1 136 137 64.02503-0003 4 98 99
51.98101-0059 5 59 59 64.02503-0004 6 13 13
51.98103-0072 1 59 59 64.02503-0004 4 98 99
51.98110-0186 2 86 87 64.02511-0001 6 13 13
 Quantity Page Diagram Quantity Page Diagram
Part Code Part Code
No. No. No. No.
64.02511-0001 4 98 99 64.05840-0001 12 29 29
64.03101-7001 1 15 15 64.05840-0001 11 115 116
64.04101-0001 6 22 22 64.05901-0001 1 26 26
64.04101-0001 4 107 108 64.05901-0001 3 87 88
64.04101-0002 6 22 22 64.05901-0001 1 112 113
64.04101-0002 4 107 108 64.05901-0001 3 169 170
64.04102-0001 12 22 22 64.06101-6001 1 177 178
64.04102-0001 8 107 108 64.06101-6002 1 177 178
64.04103-0001 8 107 108 64.06130-0001 1 171 172
64.04103-0002 12 22 22 64.06130-0001 1 177 178
64.04104-0001 24 22 22 64.06201-0001 1 182 183
64.04104-0001 16 107 108 64.06201-0006 1 182 183
64.04200-4001 3 21 21 64.06201-0007 1 182 183
64.04200-4001 2 106 107 64.06201-0008 1 182 183
64.04200-4002 3 21 21 64.06225-0003 8 177 178
64.04200-4002 2 106 107 64.06225-0003 8 184 185
64.04201-6001 6 21 21 64.06245-0001 1 177 178
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Part Code Part Code
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Part Code Part Code
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64.43494.0045 4 290 311 64.47101-6001 1 165 166
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Part Code Part Code
No. No. No. No.
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Part Code Part Code
No. No. No. No.
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64.90020-0108 1 173 174 64.90020-0174 1 390 428
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64.90020-0137 3 167 168 64.90020-0183 4 293 317
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64.90020-0141 1 7 7 64.90020-0186 4 293 317
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64.90020-0142 1 72 73 64.90020-0190 1 430 479
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64.90020-0145 2 61 61 64.90020-0193 2 430 479
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64.90020-0146 1 89 90 64.90020-0197 1 193 194
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64.90020-0149 1 127 128 64.90020-0198 1 180 181
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64.90020-0153 2 1 1 64.90020-0199 1 426 472
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64.90020-0157 1 91 92 64.90020-0208 2 61 61
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64.90020-0157 2 167 168 64.90020-0211 20 264 275
64.90020-0158 1 35 35 64.90020-0212 7 65 66
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 Quantity Page Diagram Quantity Page Diagram
Part Code Part Code
No. No. No. No.
64.90020-0217 4 293 317 64.90040-0025 1 413 451
64.90020-0222 2 46 46 64.90040-0026 1 316 351
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64.90020-0295 1 226 229 64.90040-0041 4 4 4
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64.90020-0295 2 228 231 64.90040-0043 1 184 185
64.90020-0305 1 315 349 64.90070-0002 2 386 423
64.90020-0306 1 315 349 64.90201-0006 3 35 35
64.90020-0307 1 315 350 64.90201-0006 3 121 122
64.90020-054 2 274 286 64.90201-0007 1 35 35
64.90020-1001 2 257 266 64.90201-0007 1 121 122
64.90020-1032 2 208 209 64.90201-0008 5 140 141
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64.90020-2001 1 181 182 64.90201-0010 2 77 78
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64.90030-0006 2 388 425 64.90310-0002 1 269 280
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64.90030-0009 8 118 119 64.90310-0004 4 95 96
64.90030-0010 3 75 76 64.90310-0006 1 250 257
64.90030-0010 1 109 110 64.90310-0007 1 26 26
64.90030-0010 14 115 116 64.90310-0007 1 112 113
64.90030-0010 11 115 116 64.90310-0007 1 130 131
64.90030-0010 3 158 159 64.90310-6001 1 277 292
64.90030-0011 2 112 113 64.90310-6001 1 281 298
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64.90030-0014 4 112 113 64.90441-0001 1 158 159
64.90030-0017 18 16 16 64.90490.0401 4 290 312
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64.90030-0018 1 56 56 64.90490-0001 3 5 5
64.90030-0018 2 140 141 64.90490-0001 3 91 92
64.90030-0018 1 141 142 64.90490-0003 1 220 223
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64.90030-0019 1 141 142 64.90490-0006 12 9 9
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64.90030-0020 1 152 153 64.90490-0007 6 22 22
64.90030-0022 4 387 424 64.90490-0007 4 107 108
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64.90030-0024 2 133 134 64.90490-0010 4 254 262
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64.90030-0027 2 165 166 64.90490-0015 4 253 261
64.90030-0028 1 65 66 64.90490-0016 1 212 213
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64.90030-0029 8 293 318 64.90490-0016 1 250 257
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64.90040-0010 1 316 351 64.90490-0019 1 221 224
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64.90040-0018 4 399 437 64.90490-0022 2 213 214
64.90040-0019 4 383 420 64.90490-0023 1 316 351
64.90040-0019 8 411 449 64.90490-0024 6 22 22
64.90040-0020 6 376 412 64.90490-0024 4 107 108
64.90040-0020 8 380 417 64.90490-0027 2 248 254
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64.90040-0025 1 412 450 64.90490-0035 1 115 116
 Quantity Page Diagram Quantity Page Diagram
Part Code Part Code
No. No. No. No.
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64.90490-0041 2 88 89 64.90490-0425 1 276 291
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64.90490-0043 1 23 23 64.90490-0428 1 282 299
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64.90490-0056 4 259 268 64.90501-0001 4 106 107
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64.90490-0057 1 280 296 64.90501-0002 16 290 312
64.90490-0058 12 276 290 64.90501-0002 8 291 314
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64.90490-0059 16 286 305 64.90501-0004 1 206 207
64.90490-0059 16 288 308 64.90501-0004 1 210 211
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64.90490-0406 4 278 293 64.90501-0011 1 210 211
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64.90490-0411 7 276 288 64.90501-0011 2 424 465
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 Quantity Page Diagram Quantity Page Diagram
Part Code Part Code
No. No. No. No.
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64.90501-0011 2 425 468 64.90501-0037 4 121 122
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64.90501-0011 4 425 469 64.90501-0037 2 202 203
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64.90501-0011 6 425 470 64.90501-0037 2 205 206
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64.90501-0011 10 426 471 64.90501-0038 1 180 181
64.90501-0011 11 426 471 64.90501-0038 1 187 188
64.90501-0011 8 426 472 64.90501-0038 4 432 482
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64.90501-0011 6 427 474 64.90501-0041 1 324 360
64.90501-0011 12 427 474 64.90501-0041 2 380 417
64.90501-0011 10 427 474 64.90501-0041 2 415 453
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64.90501-0011 6 433 483 64.90501-0043 3 260 270
64.90501-0012 2 173 174 64.90501-0043 3 261 271
64.90501-0012 8 297 323 64.90501-0045 8 373 409
64.90501-0012 2 297 323 64.90501-0047 1 315 349
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85.25402-6796 1 357 393 85.25404-6075 1 359 395
85.25402-6796 1 358 394 85.25404-6075 1 360 396
85.25402-6796 1 359 395 85.25404-6075 1 361 397
85.25402-6796 1 360 396 85.25404-6075 1 362 398
85.25402-6796 1 361 397 85.25404-6075 1 363 399
85.25402-6796 1 362 398 85.25404-6075 1 364 400
85.25402-6796 1 363 399 85.25404-6759 1 73 74
85.25402-6796 1 364 400 85.25404-6759 1 358 394
85.25402-6799 1 333 369 85.25404-6759 1 359 395
85.25402-6799 1 354 390 85.25404-6759 1 361 397
85.25402-6799 1 355 391 85.25404-6759 1 362 398
85.25402-6799 1 356 392 85.25404-6759 1 363 399
85.25402-6799 1 357 393 85.25404-6759 1 364 400
85.25402-6799 1 358 394 85.25404-6761 1 354 390
85.25402-6799 1 359 395 85.25404-6761 1 355 391
85.25402-6799 1 360 396 85.25404-6761 1 356 392
85.25402-6799 1 361 397 85.25404-6761 1 357 393
85.25402-6799 1 362 398 85.25404-6761 1 360 396
85.25402-6799 1 363 399 85.25441-0001 1 324 360
85.25402-6799 1 364 400 85.25444-6164 1 325 361
85.25402-6803 1 354 390 85.41715-0010 2 430 479
85.25402-6803 1 355 391 85.41720-0017 1 430 479
85.25402-6803 1 356 392 85.41720-0019 2 430 479
85.25402-6803 1 357 393 85.41720-0020 2 430 479
85.25402-6803 1 358 394 85.41720-5005 1 429 478
85.25402-6803 1 359 395 85.46122-6007 1 316 352
85.25402-6803 1 360 396 85.46145-0003 1 316 351
85.25402-6803 1 361 397 85.46433-0003 1 316 352
85.25402-6803 1 362 398 85.46433-0004 1 316 351
85.25402-6803 1 363 399 85.46433-0005 1 316 351
85.25402-6803 1 364 400 85.46433-6002 1 385 422
85.25402-6806 1 354 390 85.46440-5002 1 316 352
85.25402-6806 1 355 391 85.61110-0037 2 415 453
85.25402-6806 1 356 392 85.61110-0038 2 415 453
85.25402-6806 1 357 393 85.61110-0038 2 415 453
85.25402-6806 1 358 394 85.61150-5002 1 397 435
85.25402-6806 1 359 395 85.61150-5002 1 409 447
85.25402-6806 1 360 396 85.61210-0033 1 382 419
85.25402-6806 1 361 397 85.61210-0034 1 382 419
85.25402-6806 1 362 398 85.61210-0058 2 346 382
85.25402-6806 1 363 399 85.61210-0155 1 373 409
85.25402-6806 1 364 400 85.61210-0156 1 373 409
85.25402-6812 1 354 390 85.61230-0021 1 383 420
85.25402-6812 1 355 391 85.61230-0021 1 411 449
85.25402-6812 1 356 392 85.61230-0022 1 383 420
85.25402-6812 1 357 393 85.61230-0022 1 411 449
85.25402-6812 1 358 394 85.61370-0002 1 420 458
85.25402-6812 1 359 395 85.61420-0001 1 402 440
85.25402-6812 1 360 396 85.61420-0003 1 402 440
85.25402-6812 1 361 397 85.61420-0004 1 402 440
85.25402-6812 1 362 398 85.61420-0005 1 402 440
85.25402-6812 1 363 399 85.61510-5023 1 373 409
85.25402-6812 1 364 400 85.61510-5023 1 382 419
85.25402-6905 1 354 390 85.61510-5024 1 373 409
85.25402-6905 1 355 391 85.61510-5024 1 382 419
85.25402-6905 1 356 392 85.61701-0004 1 376 412
85.25402-6905 1 357 393 85.61701-0010 1 402 440
85.25402-6905 1 358 394 85.61701-0023 1 402 440
85.25402-6905 1 359 395 85.61701-5001 1 376 412
 Quantity Page Diagram Quantity Page Diagram
Part Code Part Code
No. No. No. No.
85.61701-5002 1 376 412 85.62930-5015 1 416 454
85.61701-5010 1 376 412 85.63710-0012 1 379 416
85.61852-0001 1 390 428 85.63903-0009 3 410 448
85.61852-0001 2 428 477 85.63903-0017 1 410 448
85.61900-0002 1 442 493 85.63903-6001 1 410 448
85.61900-6001 1 442 492 85.90470-0002 8 337 373
85.61900-6005 1 442 492 85.90685-0004 8 380 417
85.61950-0016 2 376 412 85.90685-0004 4 380 417
85.61950-0020 1 444 495 85.90685-0004 8 402 440
85.61950-0035 2 444 495 85.90685-0004 19 410 448
85.61950-0040 1 444 495 85.90685-0004 8 415 453
85.61950-0103 1 443 494 85.90685-0004 3 443 494
85.61950-0105 1 443 494 85.93030-0005 2 430 479
85.61950-0107 1 443 494 85.96002-0003 1 374 410
85.61950-0111 1 443 494 85.96002-0003 1 376 413
85.61950-0113 1 443 494 85.96002-0004 1 374 410
85.61950-0117 1 443 494 85.96002-0004 1 376 413
85.61950-0119 1 443 494 85.96002-0009 1 396 434
85.61950-0129 1 443 494 85.96002-0010 2 396 434
85.61950-2001 1 376 413 85.96002-0013 2 347 383
85.61950-4001 2 376 412 85.96101-0001 2 386 423
85.61950-6001 2 445 496 85.96401-5001 2 418 456
85.61990-0001 2 442 492 85.96420-0011 2 443 494
85.61990-0002 1 442 492 85.96902-0003 9 419 457
85.61990-0004 1 442 492 85.97001-0002 2 381 418
85.61990-5001 1 442 492 85.97001-0003 2 418 456
85.61990-5002 5 442 492 85.97005-0001 1 316 351
85.62159-0012 2 419 457 85.97100-6003 1 395 433
85.62159-0035 1 419 457 85.97122-0001 2 324 360
85.62159-4009 1 419 457 85.97122-0002 2 324 360
85.62159-5013 2 419 457 85.97122-0002 4 376 413
85.62159-5014 1 419 457 85.97122-0002 3 380 417
85.62159-5032 1 419 457 85.97122-0002 3 415 453
85.62159-5035 2 419 457 85.97122-0003 4 376 413
85.62160-6016 1 419 457 85.97122-0003 3 380 417
85.62160-6017 2 419 457 85.97122-0003 3 397 435
85.62160-6018 2 419 457 85.97122-0004 2 324 360
85.62571-0022 1 418 456 85.97122-0004 4 376 413
85.62571-0023 1 418 456 85.97122-0004 3 380 417
85.62630-0017 1 412 450 85.97122-0004 3 397 435
85.62630-0018 1 413 451 85.97480-0001 2 324 360
85.62640-0007 2 407 445 85.97601-0002 1 316 351
85.62640-2001 2 407 445 85.97830-0010 1 341 377
85.62640-6011 1 386 423 85.97830-0023 1 341 377
85.62640-6012 1 386 423
85.62641-0005 1 388 425
85.62641-0006 1 388 425
85.62645-0006 1 407 445
85.62651-0001 1 407 445
85.62651-0002 1 407 445
85.62651-0008 1 412 450
85.62651-0008 1 413 451
85.62651-0009 2 407 445
85.62651-0011 1 412 450
85.62651-0011 1 413 451
85.62670-0005 2 387 424
85.62670-0006 2 387 424
85.62670-0007 2 387 424
85.62670-6005 1 387 424
85.62670-6006 1 387 424
85.62680-0001 2 388 425
85.62680-0011 2 388 425
85.62680-0013 1 388 425
85.62680-0014 1 388 425
85.62680-0015 1 388 425
85.62680-0016 1 388 425
85.62680-0019 1 388 426
85.62680-0020 1 388 425
85.62680-0021 4 388 425
85.62680-6006 1 388 425
85.62680-6007 1 388 425
85.62680-6010 1 388 425
85.62680-6011 1 388 425
85.62690-6015 1 368 404
85.62690-6016 1 368 404
85.62690-6017 1 368 404
85.62690-6018 1 368 404
85.62770-0012 1 375 411
85.62820-4042 4 371 407
 GROUP INDEX
Dia. Group Nomenclature Page
No. No.

ENGINE - D0836 LFL 03

1 CRANKCASE 1
2 CYLINDER LINER 2
3 ENGINE BREATHER 3
4 FLYWHEEL HOUSING SAE1 4
5 MOUNTING FOR TIMING CASE 5
6 OIL SPRAYER NOZZLE 6
7 TIMING CASE 7
8 TIMING COVER 8
9 CONNECTING ROD 9
10 CRANKSHAFT 10
11 FLYWHEEL WITH MOUNTING PARTS 11
12 MOUNTING PARTS FOR CRANKSHAFT WITH MAIN BEARING 12
13 PISTON 13
14 V- BELT PULLEY ON CRANKSHAFT 14
15 CYLINDER HEAD 15
16 CYLINDER HEAD COVER WITH MOUNTING PARTS 16
17 CYLINDER HEAD GASKET CYLINDER HEAD BOLTS 17
18 CAMSHAFT WITH CAMSHAFT GEAR 18
19 INTERMEDIATE GEAR ASSY. 1 19
20 INTERMEDIATE GEAR ASSY. 2 20
21 ROCKER BRACKET ASSEMBLY 21
22 VALVES VALVE TAPET 22
23 DRAIN PLUG OIL FILTER HEAD DELETION STARTING AID 23
24 MOUNTING OIL SUMP ON CRANKCASE YOKE 24
25 OIL FILLER PIPE OIL DIPSTICK WITH TUBE 25
26 OIL FILLER HEAD, OIL FILTER AND OIL COOLER 26
27 OIL PUMP 27
28 OIL SUCTION PIPE 28
29 OIL SUMP AND CRANKCASE YOKE 29
30 CONNECTING UNION IN WATER OUTLET MANIFOLD 30
31 COOLANT PIPE COOLING WATER INLET WITH MOUNTING PARTS 31
32 COOLING WATER PIPE ASSEMBLY 32
33 COOLING WATER THERMOSTAT IN THERMOSTAT HOUSING 33
34 COVER FOR THERMOSTAT 34
35 MOUNTING PARTS FOR WATER PUMPS 35
36 MOUNTING PARTS TO COOLING WATER PIPE 36
37 REPAIR KIT FOR WATER PUMP LARGE VERSION 37
38 REPAIR KIT FOR WATER PUMP SMALL VERSION 38
39 RIGID FAN WITH VISCO COUPLING AND MOUNTING PARTS 39
40 THERMOSTAT HOUSING 40
41 BRACKET FOR CONTROL 41
42 CHARGE - AIR PIPE WITH HOLDER 42
43 EXHAUST ELBOW AND HEAT PROTECTION PLATE 43
44 INTAKE PIPE 44
45 INTERCOOLER ELBOW 45
46 MOUNTING PARTS FOR INTAKE PIPE 46
47 AIR INTAKE ON TURBOCHARGER 47
48 OIL SUPPLY PIPE 48
49 OIL RETURN PIPE FROM TURBOCHARGER 49
50 TURBOCHARGER 50
51 BRACKET ON CYLINDER HEAD COVER 51
52 INJECTION LINE 52
53 NOZZLE HOLDER COMBINATION 53
54 DISTRIBUTOR PUMP VP 44 WITH PRESSURE REGULATOR 54
55 DISTRIBUTOR PUMP VP 44 DRIVE AND FASTENING 55
56 ELECTRONIC CONTROL UNIT 56
57 COMPONENTS FOR FUEL LINES 57
58 DRAIN PLUG AND SEAL DELETION STARTING AID 58
59 DRIP OIL LINE 59
60 FUEL FILTER WITH COMPONENTS AND FASTENING 60
61 FUEL LINES WITH HAND PRIMER FUEL FILTER 61
62 HAND PRIMER WITH PRE-FILTER - IMPORTED 63
 GROUP INDEX
Dia. Group Nomenclature Page
No. No.

63 EXHAUST ELBOW 64
64 MOUNTING PARTS ON TURBOCHARGER 65
65 ENGINE SUPPORT FRONT AND PLATE 66
66 LIFTING EYE LATERAL FRONT 67
67 LIFTING EYE REAR LONG 68
68 BIND COVER ON WIRING HARNESS 69
69 BRACKET FOR CABLE HARNESS 70
70 BRACKET FOR LOOM ON ALTERNATOR 71
71 BRACKET FOR LOOM ON ALTERNATOR 72
72 INSTALLATION BRACKET FOR CABLE MOUNTING 73
73 WIRING HARNESS 74
74 DRIVE GENERATOR 75
75 MOUNTING PARTS FOR ALTERNERATOR 76
76 STARTER WITH MOUNTING PARTS 77
77 CHARGING PRESSURE SENSOR 78
78 DRAIN PLUG OIL FILTER HEAD DELETION STARTING AID 79
79 OIL PRESSURE SWITCH 80
80 SPEED SENSOR ON FLYWHEEL HOUSING 81
81 TEMPRETURE SENDER IN COOLANT ELBOW HEATER FEED CIRCUIT 82
82 WATER TEMPERATURE SENSOR WITH WARMING CONTACT. 83
83 STEERING BOOSTER PUMP WITH MOUNTING PARTS 84
84 CYLINDER AIR COMPRESSOR DRIVE AND MOUNTING 85
85 CYLINDER AIR COMPRESSOR WITH WEAR PARTS - IMPORTED 86
86 COOLANT PIPE FOR 1-CYLINDER AIR COMPRESSOR 87
87 SET OF SEALS 88
ENGINE - D0834 LFL 03
88 CRANKCASE 89
89 ENGINE BREATHER 90
90 FLYWHEEL HOUSING SAE2 91
91 MOUNTING FOR TIMING CASE 92
92 TIMING CASE 93
93 TIMING COVER 94
94 CONNECTING ROD 95
95 CRANKSHAFT 96
96 FLYWHEEL WITH MOUNTING PARTS 97
97 MOUNTING PARTS FOR CRANKSHAFT WITH MAIN BEARING 98
98 PISTON 99
99 V- BELT PULLEY ON CRANKSHAFT 100
100 CYLINDER HEAD 101
101 CYLINDER HEAD COVER WITH MOUNTING PARTS 102
102 CYLINDER HEAD GASKET CYLINDER HEAD BOLTS 103
103 CAMSHAFT WITH CAMSHAFT GEAR 104
104 INTERMEDIATE GEAR 1 AND GEAR STUD 105
105 INTERMEDIATE GEAR 2 ASSLY. 106
106 ROCKER BRACKET ASSEMBLY 107
107 VALVES VALVE TAPET 108
108 DRAIN PLUG OIL FILTER HEAD DELETION STARTING AID 109
109 MOUNTING OIL SUMP ON CRANKCASE YOKE 110
110 RIVETTED FLANGE 111
111 OIL FILLER PIPE OIL DIPSTICK WITH TUBE 112
112 OIL FILLER HEAD OIL FILTER OIL COOLER 113
113 OIL PUMP 114
114 OIL SUCTION PIPE 115
115 OIL SUMP AND CRANKCASE YOKE 116
116 CONNECTING UNION IN COOLING WATER PIPE 117
117 COOLANT PIPE WATER INLET WITH MOUNTING PARTS 118
118 COOLING WATER PIPE 119
119 COOLING WATER THERMOSTAT IN THERMOSTAT HOUSING 120
120 COVER FOR THERMOSTAT 121
121 MOUNTING PARTS FOR WATER PUMP 122
122 WATER PUMP 123
123 REPAIR KIT FOR WATER PUMP LARGE VERSION 124
124 REPAIR KIT WATER PUMP SMALL VERSION 125
 GROUP INDEX
Dia. Group Nomenclature Page
No. No.

125 RIGID FAN WITH VISCO COUPLING AND MOUNTING PARTS 126
126 THERMOSTAT HOUSING 127
127 INTERCOOLER ELBOW CHARGE-AIR PIPE ON TURBOCHARGER 128
128 EXHAUST SYSTEM WITH HEAT PROTECTION PLATE 129
129 IN TAKE PIPE 130
130 INTAKE MANIFOLD 131
131 COOLANT BLEEDER PIPE 132
132 AIR INTAKE 133
133 OIL LINES FOR TURBO CHARGER 134
134 TURBOCHARGER 135
135 CHARGE AIR PIPE TO TURBOCHARGER 136
136 BRACKET ON CYLINDER HEAD COVER 137
137 INJECTION LINE 138
138 NOZZLE HOLDER COMBINATION 139
139 DISTRIBUTOR PUMP VP 44 WITH PRESSURE REGULATOR 140
140 DISTRIBUTOR PUMP VP 44 DRIVE AND FASTENING 141
141 ELECTRONIC CONTROL UNIT 142
142 DRAIN PLUG AND SEAL DELETION STARTING AID 143
143 DRIP OIL LINE 144
144 FUEL FILTER WITH COMPONENTS AND FASTENING - IMPORTED 145
145 FUEL LINES WITH HAND PRIMER FUEL FILTER 146
146 HAND PRIMER WITH PRE-FILTER - IMPORTED 147
147 EXHAUST ELBOW ON TURBOCHARGER 148
148 ENGINE SUPPORT WITH MOUNTING 149
149 LIFTING EYE FRONT AND REAR 150
150 BIND COVER ON LOOM 151
151 BRACKET FOR LOOM ON ALTERNATOR 152
152 BRACKET FOR LOOM 153
153 BRACKET FOR LOOM ON WATER PUMP 154
154 BRACKET FOR LOOM ON FLYWHEEL HOUSING 155
155 BRACKET FOR LOOM ON INTAKE PIPE 156
156 WIRING HARNESS 157
157 DRIVE GENERATOR 158
158 MOUNTING PARTS FOR ALTERNERATOR 159
159 STARTER WITH MOUNTING PARTS 160
160 CHARGING PRESSURE SENSOR 161
161 OIL PRESSURE SWITCH 162
162 SPEED SENSOR ON FLYWHEEL HOUSING 163
163 TEMPRETURE SENDER IN COOLANT ELBOW HEATER FEED CIRCUIT 164
164 WATER TEMPERATURE SENSOR WITH WARMING CONTACT. 165
165 STEERING BOOSTER PUMP WITH MOUNTING PARTS 166
166 1-CYLINDER AIR COMPRESSOR WITH WEAR PARTS - IMPORTED 167
167 1-CYLINDER AIR COMPRESSOR DRIVE AND MOUNTING 168
168 COOLANT PIPE FOR 1-CYLINDER AIR COMPRESSOR 169
169 SET OF SEALS 170
AIR INTAKE
170 AIR CLEANER MTG. BRACKET 171
171 INTERCOOLER & CHARGE AIR HOSE 172
172 INTAKE DUCT 173
173 INTAKE PIPES (FROM DRY TYPE AIR CLEANER TOWADS TURBOCHARGER) 174
174 MOUNTING FOR AIR CLEANER 175
175 SERVICE INDICATOR FOR DRY TYPE AIR CLEANER 176
176 DRY TYPE AIR CLEANER 177
COOLING SYSTEM
177 RADIATOR ASSLY. - 40 L 28 178
178 COOLING HOSES - 40 L 28 179
179 SURGE TANK - 40 L 28 180
180 MOUNTINGS FOR SURGE TANK ASSLY. - 40 L 28 181
181 BLEEDER LINES FROM SURGE TANK ASSLY. - 40 L 28 182
182 RADIATOR GUARD - 40 L 28 183
183 AIR DEFLECTOR - 40 L 28 184
184 RADIATOR ASSLY. - 16 L 18 185
185 COOLING HOSES - - 16 L 18 186
 GROUP INDEX
Dia. Group Nomenclature Page
No. No.

186 SURGE TANK - 16 L 18 187

187 MOUNTINGS FOR SURGE TANK ASSLY. - 16 L 18 188
188 BLEEDER LINES FROM SURGE TANK ASSLY. - 16 L 18 189
189 RADIATOR GUARD - 16 L 18 190
190 AIR DEFLECTOR - 16 L 18 191
EXHAUST SYSTEM
191 EXHAUST PIPE 192
192 EXHAUST SILENCER AND MOUNTINGS 193
193 TAIL PIPE AND MOUNTINGS 194
FUEL SYSTEM
194 FUEL TANK FOR 495L 195
195 FUEL TANK FOR 300L 196
196 FUEL LINE CONNECTION LAYOUT 197
197 WATER SEPERATOR ON FRAME - IMPORTED 198
CLUTCH ASSEMBLY RELEASE & ACTUATION MECHANISM
198 CLUTCH ASSLY. 199
199 CLUTCH HOUSING 200
200 MOUNTINGS FOR CLUTCH BOOSTER 201
201 CLUTCH SLAVE CYLINDER (CLUTCH BOOSTER) 202
202 CLUTCH MASTER CYLINDER 203
203 CLUTCH PEDAL 204
204 HOSE PIPE FOR CLUTCH CONTROL 205
205 SURGE TANK FOR CLUTCH MASTER CYLINDER 206
GEAR SHIFT MECHANISM - 6S 850 & E-21
206 CONTROL SHAFT FOR R.H. DRIVE VEHICLE 6S 850 207
207 SHIFT LEVER COMPONENT 6S850 208
208 SHIFT BRACKET FOR STICK CHANGE 6S850 209
209 SHIFT LEVER COMPONENT E21 210
210 GEAR CHANGE FOR R.H. DRIVE VEHICLE E21 211
211 SHIFT BRACKET FOR STICK CHANGE E21 212
GEAR BOX 9S 1110
212 GEAR BOX HOUSING - 9S 1110 213
213 FRONT HOUSING GEAR BOX - 9S 1110 214
214 COVER - 9S 1110 215
215 INPUT SHAFT - 9S 1110 216
216 CONN. PLATE - 9S 1110 217
217 LAYSHAFT COVER - - 9S 1110 218
218 LAYSHAFT - - 9S 1110 219
219 MAINSHAFT - - 9S 1110 220
220 GEAR SHIFT SYSTEM - - 9S 1110 223
221 GEAR SHIFT SYSTEM CONNECTING PARTS - - 9S 1110 224
222 GEAR SHIFT HOUSING - - 9S 1110 225
223 DETENT - 9S 1110 226
224 GEAR SHIFTING SHAFT - 9S 1110 227
225 COVER - 9S 1110 228
226 GEAR SHIFT HOUSING - 9S 1110 229
227 SHIFT TURRET - - 9S 1110 230
228 PNEUMATIC SERVO UNIT - 9S 1110 231
229 CONNECTING PARTS - - 9S 1110 232
230 CONNECTING PARTS - - 9S 1110 233
231 SET OF SPRINGS - - 9S 1110 234
232 G.P. HOUSING ASSLY. - - 9S 1110 235
233 CLOSING COMPONENT - - 9S 1110 236
234 PLANETORY DRIVE - - 9S 1110 237
235 PLANETORY DRIVE - - 9S 1110 238
236 SYNCHRONISER - - 9S 1110 239
237 GP SHIFT SYSTEM - - 9S 1110 240
238 GP SHIFT SYSTEM CONNECTED PARTS- - 9S 1110 241
239 SPEEDO COVER - - 9S 1110 242
240 RANGE SELECTION - - 9S 1110 243
240A ELECTRONIC MODULE 244
 GROUP INDEX
Dia. Group Nomenclature Page
No. No.

GEAR BOX 6S 850

241 GEAR BOX HOUSING 245
242 GEAR BOX HOUSING WITH CLUTCH HOUSING 246
243 INPUT SHAFT 247
244 CONNECTION PLATE 248
245 LAYSHAFT 249
246 MAINSHAFT 250
247 REVERSE IDER GEAR 253
248 SHIFTING FORKS 254
249 DETENT PLUNGER 255
250 GEAR SHIFT MECHANISM 256
251 CLUTCH RELEASE BEARING 258
FRONT AXLE
252 FRONT AXLE WITH STEERING KNUCKLE 259
253 BRAKE DRUM HUB BEARING 261
254 TIE ROD DRAG ARM 262
BRAKE SYSTEM
255 FRONT BRAKE ASSY. 263
256 LEAF SPRING ASSLY. 265
257 SHOCKABSORBER AND STABILIZER BAR 266
REAR AXLE ASSEMBLY H9 / HD9
258 BRAKE ADJUSTER REPAIR KIT 267
259 BRAKE ANCHOR PLATE 268
260 BRAKE CAMSHAFT BRAKE LEVER LH 269
261 BRAKE CAMSHAFT BRAKE LEVER RH 271
262 BRAKE DRUM 273
263 GUARD PLATE UPPER 274
264 PLANETARY FINAL DRIVE 275
265 REAR DEAD AXLE 276
266 REAR WHEEL HUB 277
267 AXLE HOUSING WITH DIFFERENTIAL LOCK 278
268 MAINSHAFT WITH DIFFERENTIAL LOCK 279
269 MOUNTING THROUGH DRIVE BLEEDER 280
270 THROUGH DRIVE SHAFT 281
271 THROUGH DRIVE 282
272 THROUGH DRIVE CONTROL 283
273 THROUGH DRIVE HOUSING 284
274 BRAKE SHOE WITH BRAKE LINING 286
275 STABLIZER BAR 287
REAR AXLE ASSEMBLY - MERITOR
276 CARRIER DIFFERENTIAL ASSY R1495 288
277 HOUSING ASSY. R1495 292
278 BRAKE DRUM R1495 293
279 BRAKE ASSY. R1495 294
280 CARRIER DIFFERENTIAL ASSLY R1495 296
281 AXLE HOUSING ASSY R1495 298
282 BRAKE DRUM R1495 299
283 BRAKE ASSY. R1495 300
284 CARRIER DIFFERENTIAL ASSY. RS-160 302
285 AXLE HOUSING ASSY. - RS-160 304
286 BRAKE DRUM - RS160 305
287 BRAKE ASSY. - RS160 306
TRAILER AXLE
288 TRAILER AXLE WITH WHEEL ENDS 308
289 BRAKE ASSY. - TRAILER AXLE 309
REAR SUSPENSION
290 REAR SUSPENSION - 25 T - MULTI AXLE (25 18) 311
291 REAR SUSPENSION - 16T & 35 T - SOLO AXLE 313
292 REAR SUSPENSION - 40 T - SOLO AXLE 315
REAR SUSPENSION - BOGIE
293 MOUNTING PARTS REAR SPRING 317
294 TRUNION 319
295 RUBBER STOP 321
296 LEAF SPRING ASSLY. 322
 GROUP INDEX
Dia. Group Nomenclature Page
No. No.

PROPPELLER SHAFT
297 PROPELLER SHAFT ASSY. 16 L 18 4800 WB 323
298 PROPELLER SHAFT ASSY. 25 L 18 6 X 2 4915 WB - 6 SPEED 324
299 PROPELLER SHAFT ASSY. 16 L 18 TIPPER 3600 WB 326
300 PROPELLER SHAFT ASSY. 49T, 40T, 25T 6 X 4 327
AIR BRAKES
301 AIR BRAKE SYSTEM 40 T 328
302 AIR BRAKE SYSTEM 49 T 332
303 SPRING BRAKE ACTUATOR - 24/75 - MERITOR AXLE 337
304 SPRING BRAKE ACTUATOR 27/30 MAN AXLE 338
305 SPRING BRAKE ACTUATOR 27 FRONT AXLE 339
306 STOP LIGHT SWITCH 340
307 MAGNETIC VALVE 341
308 AUTOMATIC LOAD SENSING VALVE 342
309 RG 2 RELAY VALVE 343
310 QUICK RELEASE VALVE 344
311 INVERSION RELAY VALVE 345
312 DRYING AND DISTRIBUTION UNIT 346
313 TRAILER CONTROL VALVE 347
314 ISO PALM COUPLING 348
STEERING GEAR BOX ZF
315 STEERING GEAR BOX 349
316 STEERING WHEEL & COLUMN 351
317 DRAG LINK 353
WHEELS
318 WHEEL RIM 354
ELECTRICAL & ELECTRONICS
319 TAIL LAMP WITH WARNING DEVICE REVERSING 355
320 STALK SWITCH 356
321 STALK SWITCH RELAYS AND FUSES 357
322 PEDAL POSITION SENSOR AND SENSOR 358
323 FOOT BRAKE SWITCH FOR EXHAUST BRAKE 359
324 CENTER ELECTRICAL SYSTEM BRACKET 360
325 CENTER ELECTRICAL SYSTEM WITH RELAYS AND FUSES 361
326 DOOR CONTACT SWITCH 362
327 RESISTOR GROUP PLUG BRIDGE DIODE 363
328 ROCKER SWITCH FOR HEADLIGHTS AND FOGLIGHTS 364
329 SENSOR STOP LIGHT SWITCH 365
330 PROTECTIVE CAP FOR ROOF 366
331 PUSH KEY REAR FOGLAMP 367
332 INSTRUMENT CLUSTER 368
333 STEPWELL LIGHT 369
334 STEPWELL LIGHT WITH WIRING HARNESS 370
335 SWITCH AND LAMP ON INSTRUMENT PANEL 371
336 OUTLINE LIGHTS 372
337 HEADLAMPS MOUNTING 373
338 HORN 374
339 INTERIOR LIGHT AND OUTLINE LIGHTS 375
340 LIGHT FOR GLOVE COMPARTMENT 376
341 ADHESIVE LABEL FUSE AND RELAY ASSEMBLY 377
342 COVER 378
343 ELECTRONIC CONTROL UNIT CAB LOCK 379
344 FLASHERS 380
345 FLASHERS LATERAL ON CAB 381
346 COVER PLATE LATERAL ON MUDGUARDS 382
347 COVERING INSTEAD OF LAMPS 383
348 BATTERY BOX MOUNTING 384
349 WINDSCREEN WIPER SYSTEM - INDIAN 385
350 WINDSCREEN WASHER PUMP AND ACCESSORIES - INDIAN 386
351 BATTERY 387
352 WATER CONTAINER - INDIAN 388
353 BATTERY CABLE 389
 GROUP INDEX
Dia. Group Nomenclature Page
No. No.

HARNESS
354 HARNESS - 16 L 18 (4X2)FR 390
355 HARNESS - 16 L 18 TIPPER FR 391
356 HARNESS - 25 L 18 (6X2)FR 392
357 HARNESS - 25 L 18 (6X2)HR 393
358 HARNESS - 25 L 28 (6X2)FR 394
359 HARNESS - 25 L 28 (6X4)FR 395
360 HARNESS - 35 L 18 - 36 (4X2) HR 396
361 HARNESS - 40 L 28 (4X2)FR 397
362 HARNESS - 40 L 28 (4X2)HR 398
363 HARNESS - 49 L 28 (6X4)FR 399
364 HARNESS - 49 L 28 (6X4)HR 400
BODY
365 REPLACEMENT CAB 401
366 DOOR LEFT + RIGHT 402
367 DOOR LINING LEFT & RIGHT 403
368 DOOR HINGE LEFT + RIGHT 404
369 SUN VISORS INNER 405
370 TRIM PLATES ON CAB 406
371 SEAT CARRIER 407
372 SPLASH SHIELD 408
373 MUDGUARD WITH RUNNING BOARD ASSLY. 409
374 PILLAR LINING 410
375 REAR WALL PANELLING CLOSED 411
376 PANELLING AND GLOVE COMPARTMENT ON DASHBOARD 412
377 PASSENGER SEAT RIGID 414
378 MELT-ON FOIL 415
379 MIRROR BRACKET 416
380 FRONT PANEL LOWER PART 417
381 GRAB HANDLE ON FRONT PANEL 418
382 FOOTHOLD WITH STEPS 419
383 FENDER, LEFT & RIGHT INNER 420
384 STEERING COLUMN CASING 421
385 STEERING LOCK 422
386 DOOR WINDOW LIFTER RIGHT MECHANICALLY OPERATED 423
387 DOOR ARRESTOR LEFT & RIGHT 424
388 DOOR ACTUATING SYSTEM LEFT & RIGHT 425
389 CURB MIRROR LEFT MECHANICAL 427
390 CAB LOCK WITH COMPONENTS 428
391 ACCELERATOR PEDAL 429
392 BRAKE PEDAL 430
393 WINDSCREEN 431
394 SHIFT MECHANISM COVERING 432
395 LOCK SET IN CAB 433
396 PLUG ARRANGEMENT 434
397 RADIATOR GRILL 435
398 FLOOR COVERING 436
399 AIR NOZZLES 437
400 DOOR COVERING, LEFT VARIANT PARTS 438
401 COVERING CAB REAR 439
402 DASHBOARD 440
403 LIFT PUMP HYDRAULIC SYSTEM COMPONENTS 441
404 LIFT PUMP HYDRAULIC SYSTEM COMPONENTS 442
405 ENGINE COWLING 443
406 DOOR WINDOW DOOR, LEFT & RIGHT NONSWIVELLING 444
407 DOOR WINDOW LEFT & RIGHT WITHOUT WINDOW CRANK 445
408 REAR VIEW MIRROR 446
409 RAIDATOR GRILLE 447
410 LUGGAGE RACK 448
411 MUDGUARDS INNER WITHOUT FOOTHOLD 449
412 DOOR TRIM PANELS LEFT 450
413 DOOR TRIM PANELS RIGHT 451
414 ENGINE COWLING INSULATION 452
 GROUP INDEX
Dia. Group Nomenclature Page
No. No.

415 FRONT PANEL LOWER PART AND WIND DEFLECTOR 453

416 HEAD LINING 454
417 SEAT BELT 455
418 SIDE WALL PANELLING 456
419 STOWAGE BOX ON REAR PANEL 457
420 ENGINE COWLING INSULATION 458
421 NOISE APPRON LATERALLY LEFT 459
422 NOISE APPRON LATERALLY RIGHT 460
CHASSIS
423 CHASSIS FOR 16-TON 461
424 CHASSIS FOR 40-TON 464
425 CHASSIS FOR 49-TON 467
426 CHASSIS FOR 25-TON 471
427 CHASSIS FOR 25-TON TIPPER 474
CABIN SUSPENSION
428 CABIN SUSPENSION REAR 477
429 CABIN SUPPORT 478
430 CABIN SUSPENSION FRONT 479
431 HYDRAULIC CONNECTIONS FOR CABIN TILT 480
432 HYDRAULIC CONNECTIONS FOR STEERING 481
433 PNEUMATIC CONNECTIONS FROM AIR COMPRESSORS TO DDU 483
434 PNEUMATIC CONNECTIONS FROM AIR COMPRESSORS TO DDU 484
435 PNEUMATIC CONNECTIONS FROM AIR COMPRESSORS TO DDU 485
436 LSV LINKAGES 40 T - 3600 486
437 LSV LINKAGES 25 T 6 X 2 487
438 LSV LINKAGES 25 T 6X2 35T - 3600 WB, 16 T - 4800 WB, 16T - 3600 WB 488
HEATING AND VENTILATION
439 COMPONENTS FOR HEATING, VENTILATION AND BLOWER 489
440 COMPONENTS FOR HEATING, VENTILATION AND HEATER 490
441 FUEL LINES 491
442 HEATING, VENTILATION 492
443 AIR DUCT FOR HEATING, VENTILATION AIR CONDITIONING 494
444 AIR DUCT AND FILTER FRAME 495
445 AIR NOZZLES 496
446 COMPONENTS FOR HEATING, VENTILATION CONTROL 497
ENGINE - D0836 LFL 03
CRANKCASE Diagram No. 01

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.01102-4001 Crankcase Assembly 1

2 64.90020-0003 Hex. Collar Bolt M14 x 118 14
3 64.91301-0005 Cylindrical Pin 14
4 64.04401-0002 Camshaft Bush 6
5 64.04410-1002 Camshaft Bush 1
6 64.91606-0005 Sealing Cap A62 8
7 64.91606-0004 Sealing CAP 50.15 11
8 64.91606-0002 Sealing CAP 40.15 6
9 64.91606-0006 Sealing Cap B16 x 5 10
10 64.91606-0007 Sealing Cap B20 x 5 3
12 64.90490-0051 Plug 1
13 64.96481-0003 Ball 1
14 64.96601-0001 Gasket (Turbo Drain Pipe) 1
15 64.98112-0001 Flange 1
16 64.90710-0026 Washer A8.4 x 16 x 1.6 2
17 64.90020-0153 Hex. Bolt M8 x 20 2
18 64.96501-0047 Seal BS14.7 X 22 X 1.5 1
19 64.90490-0041 Drain Plug AM 14 X 1.5 1
20 06.56631-0114 Sealing Washer BS 31 X 39 2
21 64.90490-0036 Locking Screw M30 X 1.5 2

1
CYLINDER LINER Diagram No. 02

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.01201-0001 Cylinder liner normal 6

2
ENGINE BREATHER Diagram No. 03

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.01804-0017 Oil seperator with pressure regulating valve 1

2 Bracket 1
- 64.01840-0001 Bracket for oil seperator 1
3 64.90020-0092 Hex bolt M8 X 16-8.8 1
4 64.90710-0026 Washer A8,4 X 16 X 1.6-200 2
5 64.90020-0093 Hex bolt M8 X 20-8.8 1
6 51.01802-5470 Bleeder line assembly 1
7 06.56332-2167 Toric seal 32 X 2 1
8 64.90020-0077 Hex shoulder stud M8 X 85- 8.8 1
9 06.56631-0125 Seal with elastomer lip 8.7 X 14 X 1 1
10 64.05702-0002 Oil return pipe 20MM X 3.25 1
11 06.56936-1300 Toric seal 25 X 2.5 1
12 51.01802-0335 Return Pipe 1
13 64.96301-0001 bend Hose 22/22-15/5/15 1
14 64.97640-0004 Spring clip 32 X 12 2

3
FLYWHEEL HOUSING SAE1 Diagram No. 04

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.01401-5001 Flywheel housing assembly SAE1 1

2 51.01510-0280 Radial shaft seal 110 X 130 X 13 1
3 51.01904-0010 Gasket asbestos-free 1
4 64.90030-0002 Hex bolt M12 X 30 8
5 64.90030-0002 Hex bolt M12 X 30 1
7 64.91605-0001 Cover 1
- 64.90040-0041 Tapping screw, hex with collar 4
- 64.19240-5001 Earthing plate 1
- 64.90001-0001 Hex Head bolt M 16 x 1.5 x 40 1
- 64.90710-0027 Plain Washer 8 A.5 1

4
MOUNTING FOR TIMING CASE Diagram No. 05

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.01903-0333 Gasket for timing case 1

2 64.91001-0012 Spiral dowel pin 8 X 16 2
3 64.90020-0093 Hex bolt M8 X 20 3
4 64.91001-0012 Hex bolt M8 X 25 5
5 64.90020-0154 Hex bolt M8 X 40 1
6 64.90020-0157 Hex bolt M8 X 45 1
7 64.90020-0163 Hex bolt M10 X 50 1
8 64.90490-0001 Necked-down bolt with external torx M8 X 27 3
9 64.91301-0001 Centering pin 2

5
OIL SPRAYER NOZZLE Diagram No. 06

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.01601-5065 Oil sprayer nozzle assembly 6

2 06.31630-0311 Ball 6
3 51.05405-5024 Oil pressure valve assembly 6
4 64.90801-0009 Spring washer 6

6
TIMING CASE Diagram No. 07

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.01304-0002 Timing case 1

2 64.90020-0141 Hex bolt M6 X 8 1
5 51.93020-0378 Bush 2

7
TIMING COVER Diagram No. 08

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.01305-0182 Timing cover assembly 1

2 51.01510-0281 Radial shaft seal 1
3 64.01903-0004 Gasket 1
4 64.01304-0001 Cover injection timer 1
5 64.90710-0026 Washer A8, 4 X 16 X 1.6 4
6 64.90020-0095 Hex bolt M8 X 25 4
7 64.01903-0003 Gasket timing cover 1
8 64.90020-0095 Hex bolt M8 X 25 6
9 64.90020-0097 Hex bolt M8 X 30 10
10 64.90710-0026 Washer A8, 4 X 16 X 1.6 16

8
CONNECTING ROD Diagram No. 09

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.02400-6001 Trapezodial conrod assembl 6

2 64.90490-0006 Screw with external torx M11 X 1.5 X 60 12
3 51.02410-6639 Conrod bearing assembly normal 6
- 51.02410-6641 Conrod bearing assembly normal 1 = 0.10mm 6
- 51.02410-6668 Conrod bearing assembly repair stage 1 = 0.25mm 6
- 51.02410-6669 Conrod bearing assembly repair stage 2 = 0.50mm 6
- 51.02410-6670 Conrod bearing assembly repair stage = 0.75mm 6
- 51.02410-6671 Conrod bearing assembly repair stage 4 = 1.00mm 6

9
CRANKSHAFT Diagram No. 10

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.02101-0001 Crankshaft assembly 1

2 64.90490-0050 Plug 6
3 64.91001-0010 Pin 1
4 64.91001-0013 Spiral dowel pin 1
5 64.02101-6001 Crankshaft assembly with Plug 1

10
FLYWHEEL WITH MOUNTING PARTS Diagram No. 11

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.02301-5001 Flywheel with starting ring 1

2 64.02310-0001 Starter ringgear Z=143 1
3 64.90020-0002 Hex collar bolt M14 X 1.5 X 30 8
4 64.93410-0001 Ball bearing 1
5 64.90820-0023 Circlip 47 X 1 1

11
MOUNTING PARTS FOR CRANKSHAFT WITH MAIN BEARING Diagram No. 12

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.01113-0001 Main bearing assembly Upper normal 1

- 64.01113-0002 Main bearing assembly Lower normal 1
- Main bearing assembly repair stage normal 1 = 0.10mm 1
- 64.01113-6001 Main bearing assembly repaire stage 1 = 0.25mm 1
- 64.01113-6002 Main bearing assembly repaire stage 2 = 0.50mm 1
- 64.01113-6003 Main bearing assembly repaire stage 3 = 0.75mm 1
- 64.01113-6004 Main bearing assembly repaire stage 4 = 1.00mm 1
3 64.01114-0002 Thrust washer upper thrust bearing 2
- 64.01114-0003 Thrust washer upper thrust bearing repaire stage 1 2
4 64.01114-0001 Thrust washer lower thrust bearing 2
- 64.01114-0004 Thrust washer lower thrust bearing repaire stage 1 2
5 64.02115-0001 Timing gear - crankshaft 1
7 64.01505-0001 Slinger 1
8 51.02201-0135 Vibration damper 1
9 64.02205-0001 Washer 1
10 51.90030-0036 Cylinder screw with hexagon socket M14 X 1.5 X 95 6

12
PISTON Diagram No. 13

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.02511-0001 Piston assembly normal 108.00mm 6

2 64.02503-0001 Piston pin 6
3 64.90820-0019 Circlip 42 X 1.75 12
4 64.02503-0002 Keystone ring 6
5 64.02503-0003 Taper faced compression ring 6
6 64.02503-0004 Confirmable Oil Control Ring 6

13
V- BELT PULLEY ON CRANKSHAFT Diagram No. 14

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.02601-0595 V - belt pulley 1

2 64.90020-0153 Hex bolt M8 X 20 6

14
CYLINDER HEAD Diagram No. 15

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.03101-6777 Cylinder head assembly 3

51.03101-0542 Cylinder Head (Bare)
- 64.03101-7001 Cylinder head assembly complete (with valves rocker) 1
2 51.03201-1057 Valve guide intake normal 6
- 51.03201-1060 Valve guide intake normal 1 6
3 51.03201-1053 Valve guide exhaust normal 6
- 51.03201-1055 Valve guide exhaust normal 1 6
4 51.03203-0347 Valve seat ring intake 6
5 51.03203-0219 Valve seat ring exhaust 6
- 51.03203-0327 Valve seat ring exhaust normal 1 6
- 51.03203-0225 Valve seat ring exhaust 44.30 6
6 51.91606-0105 Closing Cap 3
7 51.91606-0040 Closing Cap 9

15
CYLINDER HEAD COVER WITH MOUNTING PARTS Diagram No. 16

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.03401-0249 Cylinder head cover 3

2 51.03905-0155 Gasket cylinder head cover 3
3 64.90030-0017 Screw with external torx BM6 X 35 18
- 64.97801-0005 Instruction plate 1

16
CYLINDER HEAD GASKET CYLINDER HEAD BOLTS Diagram No. 17

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.03901-0378 Cylinder head gasket 3

2 51.90020-0381 Hex. Screw M14 X 2 X 140 24

17
CAMSHAFT WITH CAMSHAFT GEAR Diagram No. 18

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.04401-0001 Camshaft assembly 1

2 64.91001-0004 Dowel pin 1
3 64.98112-0001 Flange 1
4 64.90020-0091 Hex bolt M8 X 15 2
5 64.90710-0026 Plain Washer A8.4 2
6 64.04501-0001 Camshaft gear 1
7 64.90020-0001 Hex collar bolt M10 X 1.25 X 38 4

18
INTERMEDIATE GEAR ASSY. 1 Diagram No. 19

5
2
4

6 3

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90720-0001 Thrust washer 1

2 64.04505-5001 Intermediate gear 1 1
3 64.04506-0001 Gear shaft 1
4 64.91301-0005 Dowel pin 2
- 64.91301-0005 Dowel pin 1
5 64.90020-0157 Hex bolt M8 X 45 1
6 64.90020-0173 Hex Head Bolt M8 X 50 3
7 06.02099-0365 SHB M14 X 1.75 X 45 2

19
INTERMEDIATE GEAR ASSY. 2 Diagram No. 20

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.04504-0001 Intermediate gear 1

2 64.04506-0002 Gear Shaft 1
3 64.90020-0173 Hex bolt M8 X 50 1

20
ROCKER BRACKET ASSEMBLY Diagram No. 21

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.04200-4001 Rocker bracket assembly 3

2 64.04202-0001 Bracket for rocker arm 6
3 64.04200-4002 Rocker shaft assembly 3
4 64.90490-0052 Plug 6
5 51.04205-0042 Adjusting screw with hexagon socket M10 X1 X 34 6
6 64.90501-0001 Hexagon nut M10 X 1 6
7 64.04201-6173 Rocker arm assembly-Intake 6
8 51.04205-0039 Adjusting Screw M 10 x 1 12
9 64.90501-0001 Hexagon nut M10 X 1 12
10 64.04201-6001 Rocker Arm Assly-Exhaust 6
11 64.97601-0009 Pressure Spring 3
12 64.90701-0008 Washer 12
13 64.97601-0010 Pressure Spring 6
14 64.90701-0009 Washer 6
15 64.90820-0021 Circlip 6

21
VALVES VALVE TAPET Diagram No. 22

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.04101-0001 Intake valve 6

2 64.04101-0002 Exhaust valve 6
3 51.04902-0029 Seal - valve steam 12
4 64.90701-0001 Washer 24 X 36 X 0.5 12
5 64.04102-0001 Spring - valve 12
6 64.04103-0002 Spring seat 12
7 64.04104-0001 Valve cotter 24
8 64.04301-0001 Valve tappet normal 20.00mm outer 12
- 64.04301-0002 Valve tappet normal 1 20.25mm outer 12
9 64.04302-0001 Push rod 12
10 64.90490-0007 Screw with external torx M10 X 65 6
11 64.90490-0024 Screw with external torx M10 X 75 6

22
DRAIN PLUG OIL FILTER HEAD DELETION STARTING AID Diagram No. 23

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90490-0043 Drain plug CM10 X 1 1

- 06.56631-0104 Seal with elastomer lip 10.7 X 16 X 1.5 1

23
MOUNTING OIL SUMP ON CRANKCASE YOKE Diagram No. 24

SR. NO. PART CODE NO. DESCRIPTION QTY

1 06.03221-0609 Screw with external torx BM8 X 40 12

24
OIL FILLER PIPE OIL DIPSTICK WITH TUBE Diagram No. 25

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.05807-0011 Oil filler pipe 1

2 64.96601-0018 Gasket 1
3 64.90020-0097 Hex bolt M8 X 30 2
4 64.90710-0026 Washer A8.4 X 16 X 1.6 2
5 51.98181-0004 Threaded union straight 1
6 64.96501-0047 Seal with elastomer lip 14.7 X 22 X 1.5 1
7 64.05806-5001 Guide tube 1
8 64.05805-5003 Oil dipstick 1
- 64.05807-0001 Oil Filling Pipe Upper 1
- 64.96330-0014 Hose(Engine Oil) 1
- 64.97445-0032 Clamp 2

25
OIL FILLER HEAD, OIL FILTER AND OIL COOLER Diagram No. 26

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.05503-0098 Oil filter head assembly 1

2 64.98130-0006 Threaded piece 1
3 64.98130-0004 Threaded union M24 X 1.5 1
4 64.91606-0003 Adhesive NB
5 06.56631-0111 Seal with elastomer lip 24.7 X 32 X 2 1
6 64.92010-0001 Threaded bush 1
7 64.90310-0007 Drain plug M24 X 1.5 1
8 64.90490-0037 Drain plug M18 X 1.5 1
9 06.56631-0109 Seal with elastomer lip 18.7 X 26 X 1.5 1
10 64.90490-0042 Drain plug M18 X 1.5 1
11 06.56631-0109 Seal with elastomer lip 18.7 X 26 X 1.5 1
12 64.98130-0001 Threaded union M30 X 1.5 1
13 64.05601-0001 Oil cooler 1
14 64.96601-0017 Gasket 2
15 06.03221-0610 Screw with external torx BM8 X 45 2
16 06.03221-0612 Screw with external torx BM8 X 55 2
17 64.90710-0077 Washer A8.4 X 16 X 1.6 11
18 64.05901-0001 Gasket oil filter head 1
19 06.03221-0614 Screw with external torx BM8 X 65 3
20 64.90030-0014 Screw with external torx BM8 X 95 4
21 64.05501-7001 Spin-on oil filter 1
22 51.97480-0182 Bracket 20 X 3 X 57 1

26
OIL PUMP Diagram No. 27

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.05100-6001 Oil pump assembly 1

1 64.05102-0001 Body, oil pump 1
2 64.05104-6001 Gear Oil pump assembly with shaft 1
- 64.05104-0002 Gear - oil pump assembly 32mm 1
- Shaft 1
3 64.05104-6002 Gear - oil pump assembly with shaft 1
- 64.05104-0002 Gear - oil pump assembly 32mm 1
4 64.90020-0170 Hex bolt M8 X 16 1
5 64.90020-0229 Hex bolt M8 X 20 1
6 64.90020-0173 Hex bolt M8 X 50 1
7 64.05201-0001 Drive gear 1
8 64.90801-0009 Spring Washer B12 1
9 64.90501-0050 Hexagaon nut BM12 X 1.5 1
10 64.05207-0001 Delivery Tube 1
11 06.56333-4245 Toric seal 19 X 3B 2
12 64.05410-0002 Valve plunger pressure relife valve 1
- 51.05410-0057 Valve plungeroversize diameter 0.50mm pressure relife valve 1
13 64.97601-0011 Pressure spring 2.8 X 13, 2 X 78 1
14 06.56631-0111 Seal with elastomer lip 24.7 X 32 X 2 1
15 64.90310-0001 Drain plug M24 X 1.5 X 14 1

27
OIL SUCTION PIPE Diagram No. 28

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.05703-5002 Oil suction line 1

2 06.56333-3258 O ring 25 X 3 1
3 64.97401-0014 Clamp 2
4 64.97480-0001 Retaining bracket 2
5 64.90020-0093 Hex bolt M8 X 20 4
6 64.90710-0026 Washer A8.4 X 16 X 1.6 6
7 64.90501-0037 Hexagaon nut M8 2

28
OIL SUMP AND CRANKCASE YOKE Diagram No. 29

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.05801-6002 Oil sump assembly 1

2 64.90490-0037 Drain plug M22 X 1.5 1
3 06.56631-0110 Seal with elastomer lip 22.7 X 30 X 2 1
4 51.05904-0195 Gasket for oil sump 1
5 51.01108-0084 Crankcase yoke 1
7 06.03221-0609 Screw with external torx BM8 X 40 19
8 06.03221-0609 Screw with external torx BM8 X 40 12
- 64.90710-0026 Washer A8.4 X 16 X 1.6 12
9 64.05840-0001 Retainer for oil sump 12
10 64.90490-0037 Drain plug M18 X 1.5 1
11 06.56631-0109 Seal with elastomer lip 18.7 X 26 X 1.5 1

29
CONNECTING UNION IN WATER OUTLET MANIFOLD Diagram No. 30

SR. NO. PART CODE NO. DESCRIPTION QTY

- 51.98181-6004 Plug connection 1

1 51.98181-6003 Elbow nipple 1
2 51.96501-0568 O' Ring 12.5 X 2.5 1
3 51.98181-6002 Connecting union 1
4 06.56936-0676 O' Ring 12.5 X 2.5 1

30
COOLANT PIPE COOLING WATER INLET WITH MOUNTING PARTS Diagram No. 31

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.06302-0672 Coolant pipe cast aluminum 1

2 64.98131-0001 Hose nipple 18 - M18 X 1.5 1
3 06.56631-0109 Seal with elastomer lip 18.7 X 26 X 1.5 1
4 64.90020-0157 Hex bolt M8 X 45 2
5 64.90710-0026 Washer A8.4 X 16 X 1.6 2
6 64.97445-0015 Hose clamp 2
7 64.96330-0005 Cooling water hose 55 - 5 X 1000 1

31
COOLING WATER PIPE ASSEMBLY Diagram No. 32

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.06302-0674 Cooling water pipe assembly 1

2 64.90490-0041 Drain plug AM14 X 1.5 1
3 64.96501-0047 Seal with elastomer lip 14.7 X 22 X 1.5 1
4 64.90490-0070 Drain plug AM16 X 1.5 1
5 64.91710-0040 Seal A16 X 20 1
- 64.96501-0048 Seal with elastomer lip 16.7 X 24 X 1.5 1

32
COOLING WATER THERMOSTAT IN THERMOSTAT HOUSING Diagram No. 33

SR. NO. PART CODE NO. DESCRIPTION QTY

1 06.56341-2122 Toric seal 60 X 4B 1

2 64.06402-0001 Cooling water thermostat 83 deg. 1

33
COVER FOR THERMOSTAT Diagram No. 34

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.06404-0082 Cover for thermostat housing 1

2 64.90020-0097 Hex bolt M8 X 30 2
3 64.90710-0026 Washer A8.4 X 16 X 1.6 2

34
MOUNTING PARTS FOR WATER PUMPS Diagram No. 35

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.06503-0380 V - belt pulley 2 - groove 1

2 64.90020-0093 Hex bolt M8 X 20 6
3 64.06901-0001 Gasket 1
4 64.90020-0099 Hex bolt M8 X 35 3
5 64.90020-0158 Hex bolt M8 X 60 1
6 64.90201-0006 Stud M8 X 70 3
7 64.90201-0007 Stud M8 X 90 1
8 06.11064-2114 Hexagon nut M8 4
9 64.96330-0023 Cooling water hose 30 - 5 X 10000 1
10 64.97445-0016 Hose clamp 2

35
MOUNTING PARTS TO COOLING WATER PIPE Diagram No. 36

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.06302-0674 Cooling water pipe assembly 1

2 64.06903-0001 Gasket cooling water pipe asbestos - free 3
3 06.03216-8310 Hex shoulder stud M8 X 50 12
4 64.90710-0029 Washer A8.4 X 16 X 1.6 12
5 64.90490-0038 Drain plug M38 X 1.5 1
6 64.91710-0029 Seal A38 X 44 1

36
REPAIR KIT FOR WATER PUMP LARGE VERSION Diagram No. 37

SR. NO. PART CODE NO. DESCRIPTION QTY

- 51.06599-6081 Repair kit 1

- 64.06500-4001 Water pump 1
- 64.06501-0002 Water pump housing 1
1 51.06520-0085 Water pump seal 1
2 64.06506-0001 Impeller 1
3 64.06901-0001 Gasket 1
4 51.93410-0116 Water pump bearing 1
5 64.90820-0024 Circlip 55 X 2.00 1
6 64.06504-0001 Hub 1

37
REPAIR KIT FOR WATER PUMP SMALL VERSION Diagram No. 38

SR. NO. PART CODE NO. DESCRIPTION QTY

- 51.06599-6080 Repair kit 1

1 51.06520-0085 Water Pump seal 1
2 64.06901-0001 Gasket 1
3 64.90820-0024 Circlip 55 X 2.00 1

38
RIGID FAN WITH VISCO COUPLING AND MOUNTING PARTS Diagram No. 39

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.06601-0258 Suction fan 1

2 51.06630-0067 Fan clutch 1
3 64.90020-0093 Hex bolt M8 X 20 4
4 64.90710-0026 Washer A8.4 X 16 X 1.6 4
5 64.90501-0037 Hexagon nut M8 6
6 64.90710-0026 Washer A8.4 X 16 X 1.6 6
7 64.06611-0001 Intermediate flange for fan 1
8 64.90020-0093 Cylinder screw M8 X 20 6

39
THERMOSTAT HOUSING Diagram No. 40

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.06404-0067 Thermostat housing 1

2 64.06904-0001 Gasket asbestos - free 1
3 64.90020-0078 Hex shoulder stud M8 X 105 2
4 64.90020-0138 Hex shoulder stud M8 X 115 1
5 64.90710-0034 Washer A8.4 X 16 X 1.6 3

40
BRACKET FOR CONTROL Diagram No. 41

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32615-5001 Bracket assembly 1

2 64.90020-0095 Bolt M8 x 25
3 64.90710-0026 Washer A8.4 X 16 X 1.6 2
4 64.91701-0004 Bush 9 X 18 X 8 2

41
CHARGE - AIR PIPE WITH HOLDER Diagram No. 42

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.09440-5001 Bracket 1
2 64.90020-0093 Hex bolt M8 X 18 2
3 64.90710-0026 Plain Washer A8.4 2
4 64.09411-0001 Charge - air pipe 1
5 64.97445-0019 Clamp D1 - 50 X 25 2
6 64.90020-0093 Hex bolt M8 X 20 1
7 64.90020-0093 Hex bolt M8 X 20 1
8 64.90710-0034 Washer A8.4 X 16 X 1.6 2
9 64.91701-0003 Bush 9 X 16 X 9.5 1
10 64.96330-0028 Hose 50 X 70 1
11 64.97445-0014 Hose clamp 2

42
EXHAUST ELBOW AND HEAT PROTECTION PLATE Diagram No. 43

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.08101-0001 Exhaust elbow cylinder 1 - 3 1

2 51.08102-0203 Exhaust elbow cylinder 4 - 6 1
3 51.98701-0085 Multi piece ring set 4
4 51.08901-0027 Gasket 6
5 51.90490-0029 Screw with external torx M10 X 48 11
6 51.90490-0030 Screw with external torx M10 X 57 1
9 51.08120-0184 Heat Shield 1
10 64.90020-0175 Hex bolt M8 X 16 10
11 64.90710-0002 Washer 9 X 19 X 3 10

43
INTAKE PIPE Diagram No. 44

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.08201-0409 Intake pipe 1

2 64.90490-0044 Drain plug CM8 X 1 1
3 06.56631-0125 Seal with elastomer lip 8.7 X 14 X 1 1

44
INTERCOOLER ELBOW Diagram No. 45

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.09411-0640 Intercooler elbow 1

2 64.08902-0002 Gasket asbestos - free 1
3 64.90020-0097 Hex bolt M8 X 30 2
- 64.90020-0136 Hex bolt M8 X 40 1
4 64.90710-0026 Washer A8.4 X 16 X 1.6 3
5 64.09440-2001 Holder for Air Pressure Pipe 1
6 64.90020-0093 HHS M8 x 20 1
7 64.90710-0026 Plain Washer 2

45
MOUNTING PARTS FOR INTAKE PIPE Diagram No. 46

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.08902-0001 Gasket intake pipe asbestos - free 6

2 64.90020-0075 Hex shoulder stud M8 X 70 10
- 64.90020-0222 Hex shoulder stud M8 X 75 2
3 64.90710-0026 Washer A8.4 X 16 X 1.6 12
4 64.08203-0001 Cover 1
5 64.08902-0002 Gasket asbestos - free 1
6 64.90020-0095 Hex bolt M8 X 25 4
7 64.90710-0026 Washer A8.4 X 16 X 1.6 4
- 64.90710-0001 Washer 8.4 X 19 X 4 4

46
AIR INTAKE ON TURBOCHARGER Diagram No. 47

4
2

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.09402-0001 Air intake Elbow 1

2 64.96501-0039 Toric seal 1
3 64.08240-0001 Clamping ring 1
4 51.97445-0051 Profiled clamp 1

47
OIL SUPPLY PIPE Diagram No. 48

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.05703-5001 Oil inlet pipe 1

2 64.98001-0002 Straight union 2
3 06.56631-0106 Seal with elastomer lip 14.7 X 22 X 1.5 2

48
OIL RETURN PIPE FROM TURBOCHARGER Diagram No. 49

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.05702-0001 Oil return pipe soldered 1

2 64.96601-0001 Gasket 1
- 64.96601-0029 Gasket 1
4 64.90030-0008 Hex bolt M8 X 20 2
5 64.90710-0026 Washer A8.4 X 16 X 1.6 2
7 06.56333-1252 Toric seal 1

49
TURBOCHARGER Diagram No. 50

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.09100-7003 Turbocharger 1
2 51.09901-0051 Gasket 1
3 51.90201-0267 Stud M10 X 20 1
- 51.90201-0251 Stud M10 X 25 3
4 64.90501-0060 Hex. Nut M10 4

50
BRACKET ON CYLINDER HEAD COVER Diagram No. 51

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.97485-0036 Bracket 1
- 81.97401-0581 Cable binder 2.4 X 200 1

51
INJECTION LINE Diagram No. 52

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.10303-6001 Injection line set cylinder 1 - 6 hydraulically pre - compressed 1

- 64.10303-7004 High pressure pipe 1 1
- 64.10303-7005 High pressure pipe 2 1
- 64.10303-7006 High pressure pipe 3 1
- 64.10303-7007 High pressure pipe 4 1
- 64.10303-7008 High pressure pipe 5 1
- 64.10303-7009 High pressure pipe 6 1

52
NOZZLE HOLDER COMBINATION Diagram No. 53

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.10100-7001 Nozzle holder combination assembly 6

2 64.10101-6001 Nozzle holder 6
12 64.10102-0001 Injection nozzle 6
13 64.10108-0001 Socket union for nozzle holder 21C11 - M28 X 1.5 X 25 6
14 64.98701-0002 Seal for nozzle holder 7.3 X 15 X 0.5 6

53
DISTRIBUTOR PUMP VP 44 WITH PRESSURE REGULATOR Diagram No. 54

SR. NO. PART CODE NO. DESCRIPTION QTY

1 Distributor pump assembly with pressure regulator 1

2 64.11103-7001 Distributor pump VP 44 1
3 51.11110-0004 Housing for pressure regulator 1
4 51.98150-0191 Hollow screw 1
5 06.56631-0001 Seal with elastomer lip 14.7 X 22 X 1.5 1
6 06.56936-0747 Toric seal 14 X 2.5 1
7 51.98150-0192 Hollow screw 1
8 06.56631-0105 Seal with elastomer lip 12.7 X 16 X 1.5 1
9 06.56936-0639 O' Ring 12 X 2 1
10 51.11107-0028 Air supply valve 1
11 06.56631-0001 Seal with elastomer lip 14.7 X 22 X 1.5 2
12 51.11107-0027 Air supply valve 1
13 06.56631-0001 Seal with elastomer lip 14.7 X 22 X 1.5 1

54
DISTRIBUTOR PUMP VP 44 DRIVE AND FASTENING Diagram No. 55

SR. NO. PART CODE NO. DESCRIPTION QTY

2 64.11152-0001 Spacer for injection pump 1

3 51.11401-0177 Mounting flange 1
4 06.56936-4345 Toric seal 180 X 4 1
5 64.90710-0026 Washer 5
6 64.90501-0037 Hexagon nut M8 5
7 64.90710-0034 Washer A8.4 X 16 X 1.6 5
8 06.56939-0029 Toric seal 67.5 X 4 1
9 64.94091-0001 Woodruff key 4 X 6.5 1
10 64.90710-0027 Washer A10.5 X 20 X 2 4
11 64.90501-0048 Hexagon nut M10 4
12 64.11301-0001 Hub for drive gear 1
13 64.11301-0002 Drive gear for injection pump 1
14 64.90020-0172 Hex bolt M8 X 25 6
15 64.90710-0009 Washer 8.4 X 19 X 4 6
16 51.11310-0006 Driving nut 1
17 64.11402-0001 Support plate 1
18 64.91701-0005 Bush 9 X 20 X 28.5 1
19 64.90030-0019 Screw with external torx BM8 X 50 1
20 06.03222-0605 Screw with external torx BM8 X 20 2

55
ELECTRONIC CONTROL UNIT Diagram No. 56

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.11616-1001 Electronic control unit 1

2 64.97801-0004 Instruction plate 1
- 64.90030-0018 Hex Head Screw 1
- 64.90030-0019 Hex Head Screw 2

56
COMPONENTS FOR FUEL LINES Diagram No. 57

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.12300-6001 Fuel line set 1

2 51.12301-0173 Fuel line inlet precisely bent 1
- 64.98150-0011 Hollow screw M14 X 1.5 X 26 1
- 64.96501-0047 Seal with elastomer lip 14.7 X 22 X 1.5 2
3 51.12301-0174 Fuel line prefilter precisely bent 1
- 64.98150-0011 Hollow screw M14 X 1.5 X 26 1
- 64.96501-0047 Seal with elastomer lip 14.7 X 22 X 1.5 2
4 51.12301-0175 Fuel line fuel pump precisely bent 1
- 64.98150-0011 Hollow screw M14 X 1.5 X 26 2
- 64.96501-0047 Seal with elastomer lip 14.7 X 22 X 1.5 4
5 64.12301-0176 Fuel line filter precisely bent 1
- 64.98150-0011 Hollow screw M14 X 1.5 X 26 1
- 64.96501-0047 Seal with elastomer lip 14.7 X 22 X 1.5 2
6 51.12305-0004 Return pipe for injection pump 1
7 51.97401-6076 Bracket set for fuel lines 1
8 51.97401-0548 Bracket double 1
9 51.97401-0545 Bracket triple 1
10 51.97401-0546 Bracket triple 1
11 64.97401-0012 Bracket single 1
12 51.97401-0544 Bracket double 1

57
DRAIN PLUG AND SEAL DELETION STARTING AID Diagram No. 58

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90490-0043 Drain plug 1

2 06.56631-0104 Seal with elastomer lip 10.7 X 16 X 1.5 1

58
DRIP OIL LINE Diagram No. 59

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.12305-6006 Assly. Overflow Pipe 1

- 51.98101-0059 Twin ring union 5
- 51.98103-0072 Ring union 1
- 51.96330-0415 Fuel hose 1
2 64.98150-0001 Hollow screw M6 X 15.5 6
3 06.56631-0101 Seal with elastomer lip 6.7 X 11 X 1 12
4 51.96330-0415 Fuel hose 1
5 64.98103-0002 Ring union 1
6 64.98150-0012 Hollow screw 1
7 06.56631-0104 Seal with elastomer lip 10.7 X 16 X 1.5 2
8 64.97445-0017 Clamp 2

59
FUEL FILTER WITH COMPONENTS AND FASTENING Diagram No. 60

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.12501-7287 Fuel filter assembly 1

2 51.12503-0072 Expandable fuel filter rme resistant drain valve 2
3 81.90490-0642 Hexcollar bolt M8 X 11.5 1
4 06.56180-0707 Seal A8 X 11.5 1

60
FUEL LINES WITH HAND PRIMER FUEL FILTER Diagram No. 61

SR. NO. PART CODE NO. DESCRIPTION QTY

1 NSSP See plate: components for fuel lines *

2 NSSP See plate: fuel prefilter with components rme resistant *
3 64.96501-0047 Seal with elastomer lip 14.7 X 22 X 1.5 2
4 64.98150-0011 Hollow screw M14 X 1.5 X 26 1
6 64.12140-0001 Bracket for lift pump 1
7 64.90020-0093 Hex bolt M8 X 20 3
8 64.90710-0026 Washer A8.4 X 16 X 1.6 3
9 64.90020-0088 Hex bolt M6 X 15 2
10 64.90710-0025 Washer A6.4 X 12 X 1.6 2
11 64.96501-0047 Seal with elastomer lip 14.7 X 22 X 1.5 2
12 64.98130-6001 Adapter with seal 2
13 64.12101-7001 Fuel pump 1
14 51.96501-0536 Toric seal 28.5 X 2 1
15 64.90020-0208 Cylinder screw M6 X 45 2
17 64.12340-6001 Bracket assembly 1
18 64.97430-0002 Tube bracket 2
19 64.97430-0003 Tube bracket 1
20 64.90020-0145 Hex bolt M6 X 25 2
21 64.90710-0025 Washer A8.4 X 12 X 1.6 2
22 64.12540-0001 Bracket for fuel filter 1
23 64.90020-0160 Hex bolt M10 X 28 1
24 64.90710-0027 Washer A10.5 X 20 X 2 1
27 64.90020-0161 Hex bolt M10 X 35 2
28 64.90710-0027 Washer A10.5 X 20 X 2 4
29 64.90501-0048 Hexagaon nut M10 2
30 64.90020-0092 Hex bolt M8 X 16 1

61 NSSP - Not separately serviceable parts

FUEL LINES WITH HAND PRIMER FUEL FILTER Diagram No. 61

SR. NO. PART CODE NO. DESCRIPTION QTY

31 64.90710-0026 Washer A8.4 X 16 X 1.6 1

32 64.90020-0145 Hex bolt M6 X 25 2
33 64.90710-0025 Washer A6.4 X 12 X 1.6 2
37 64.98150-0011 Hollow screw M14 X 1.5 X 26 1
38 64.96501-0047 Seal with elastomer lip 14.7 X 22 X 1.5 2

62
HAND PRIMER WITH PRE-FILTER - IMPORTED Diagram No. 62

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.12150-7026 Lift pump 1

- 64.12150-7002 Lift pump - Indigeneous 1
2 51.96501-0544 Toric seal 1
3 51.12503-0050 Strainer 1

63
EXHAUST ELBOW Diagram No. 63

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.15201-0001 Exhaust elbow to turbocharger 1

2 51.90201-0080 Stud M10 X 40 4
3 64.90501-0060 Hex lock nut AM10 4
4 06.01289-0304 Hex bolt M10 X 30 2

64
MOUNTING PARTS ON TURBOCHARGER Diagram No. 64

SR. NO. PART CODE NO. DESCRIPTION QTY

2 51.90201-0080 Stud M10 X 40 4

3 64.90501-0060 Hex lock nut AM10 4

65
ENGINE SUPPORT FRONT AND PLATE Diagram No. 65

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.19210-0003 Engine support outlet end 1

2 64.19210-0002 Engine support inlet end 1
3 64.90020-0212 Hex lock screw M12 X 30 7
4 64.90030-0028 Cylinder screw M12 X 30 1
5 64.19240-5001 Plate inlet - end 1
6 64.90001-0001 Hex bolt M12 X 30 2
7 64.90710-0027 Washer A13 X 24 X 2.5 2

66
LIFTING EYE LATERAL FRONT Diagram No. 66

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.92020-0001 Lifting eye 1

2 64.90020-0168 Hex bolt M14 X 25 1

67
LIFTING EYE REAR LONG Diagram No. 67

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.19210-0001 Lifting eye long 1

2 64.90020-0125 Hex bolt M16 X 45 1
3 64.90710-0030 Washer A15 X 28 X 2.5 1
4 64.90020-0105 Hex bolt M12 X 25 1
5 64.90710-0029 Washer A13 X 24 X 2.5 1

68
BIND COVER ON WIRING HARNESS Diagram No. 68

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.25435-0612 Blind cover bayonet lock 1

2 64.97401-0007 Cable binder 4.6 X 385 1

69
BRACKET FOR CABLE HARNESS Diagram No. 69

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25441-5001 Bracket for loom 2

2 64.97401-0008 Cable binder 4.6 X 200 5
3 64.90030-0020 Screw with external torx BM10 X 25 1
4 06.67840-0114 Mounting clamp A13 2
5 64.90020-0142 Hex bolt M6 X 12 1
6 64.90710-0025 Washer A6.4 X 12 X 1.6 1

70
BRACKET FOR LOOM ON ALTERNATOR Diagram No. 70

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.19101-0391 Angle 1
- 64.97401-0007 Cable binder 4.6 X 385 4

71
BRACKET FOR LOOM ON ALTERNATOR Diagram No. 71

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25441-0009 Bracket for loom 1

2 64.97430-0001 Tube bracket 1
3 64.97401-0013 Cable binder 7.5 X 338 1
4 64.97401-0012 Cable binder 4.6 X 177 1

72
INSTALLATION BRACKET FOR CABLE MOUNTING Diagram No. 72

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25441-6003 Bracket 1
2 64.97430-0002 Tube bracket 1
3 64.97430-0003 Tube bracket 1
4 64.97430-0005 Tube bracket 4
5 64.97430-0006 Tube bracket 2
6 64.97430-0004 Tube bracket 2
7 64.90020-0093 Hex bolt M8 X 20 2
8 64.90020-0095 Hex bolt M8 X 25 1
9 64.90710-0026 Washer A8.4 X 16 X 1.6 3
10 81.97487-0757 Angle 2 holes 1
11 64.97401-0013 Cable binder 4.6 X 385 10
12 64.25441-0001 Bracket 1
13 64.97430-0001 Tube bracket 2
14 64.25441-6002 Bracket for loom 1
15 64.97430-0003 Tube bracket 2
16 64.97430-0001 Tube bracket 1
17 64.90020-0159 Hex bolt M10 X 16 2
18 64.90710-0027 Washer A10.5 X 20 X 2 2
19 64.25441-0007 Angle 110 X 30 X 20 X 3 1
20 06.67840-0114 Mounting clamp A13 1
21 64.90020-0142 Hex bolt M6 X 12 1
22 64.90710-0025 Washer A6.4 X 12 X 1.6 1
23 64.94299-0031 Cooling water hose 12 - 5 X 20000 1

73
WIRING HARNESS Diagram No. 73

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.25404-6759 Loom on engine EDC 1

- 81.96410-0630 Cap socket housing 2 pin 1

74
DRIVE GENERATOR Diagram No. 74

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.02601-0595 V - belt pulley two - part 1

2 06.58073-1361 Narrow V - belt set 1

75
MOUNTING PARTS FOR ALTERNERATOR Diagram No. 75

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.19101-5001 Bracket 1
2 64.90030-0010 Screw with external torx BM8 X 40 with large flange 3
3 51.19101-0391 Bracket generator 1
4 06.01283-7233 Screw with external torx BM10 X 120 with large flange 1
- 64.90710-0027 Plain Washer A10.5 1
5 64.19101-0001 Thrust ring generator 1
6 64.90020-0166 Screw with external torx BM12 X 45 with large flange 2
7 64.90020-0167 Hex bolt M12 X 55 1
8 64.90710-0029 Washer A13 X 24 X 2.5 2
9 64.90501-0007 Hexagon nut M 12 2
10 64.90441-0001 Eye bolt M12 X 190 X 14 X 12.5 1
11 64.90020-0165 Hex bolt M12 X 35 1
12 64.19107-0002 Guide piece 1
13 64.90501-0007 Hexagon nut M 12 2
14 64.90710-0029 Washer A13 X 24 X 2.5 2
15 64.91701-0001 Bush 12.5 X 22 X 9 1
17 51.26101-7266 Alternator 28V / 55A 1
18 64.90501-0049 Hexagon nut M 12 1

76
STARTER WITH MOUNTING PARTS Diagram No. 76

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.26201-7001 Starter 24V 4KW 1

- 64.25902-0009 Starter Relay 1
2 64.90020-0161 Hex. Bolt M10 X 35 1
- 64.90201-0009 Hex. Bolt M10 X 28 1
3 64.90710-0027 Washer A10.5 X 20 X 2 3
4 64.90501-0048 Hexagon nut M10 1
5 64.90020-0161 Hex bolt M10 X 35 2

77
CHARGING PRESSURE SENSOR Diagram No. 77

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.27421-0180 Charging - pressure sensor 1

2 64.90201-0010 Stud M6 X 16 2
- 64.90501-0036 Hexagon nut M6 2
3 64.90710-0011 Washer A6.3 X 10.8 X 6 2

78
DRAIN PLUG OIL FILTER HEAD DELETION STARTING AID Diagram No. 78

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90490-0043 Drain plug CM10 X 1 1

- 06.56631-0104 Seal with elastomer lip 10.7 X 16 X 1.5 1

79
OIL PRESSURE SWITCH Diagram No. 79

SR. NO. PART CODE NO. DESCRIPTION QTY

2 64.27430-0001 Oil pressure sender 1

3 06.56631-0109 Seal with elastomer lip 10.7 X 16 X 1.5 1

80
SPEED SENSOR ON FLYWHEEL HOUSING Diagram No. 80

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.27120-0008 Speed sender 1

3 64.90020-0087 Hex bolt M6 X 16 1
4 64.90710-0025 Washer A6.4 X 12.8 X 1.6 1

81
TEMPRETURE SENDER IN COOLANT ELBOW HEATER FEED CIRCUIT Diagram No. 81

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.27421-0113 Temperature sender 1

2 06.56631-0107 Seal with elastomer lip 16.7 X 24 X 1.5 1

82
WATER TEMPERATURE SENSOR WITH WARMING CONTACT. Diagram No. 82

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.27421-0151 Tempreture sender 1

2 64.96501-0047 Seal with elastomer lip 14.7 X 22 X 1.5 1

83
STEERING BOOSTER PUMP WITH MOUNTING PARTS Diagram No. 83

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.47101-6001 Vane type pump aluminium ZF/21CCM right handed 1

2 64.47104-0001 Driving dog for hydraulic pump 1
3 64.90030-0027 Cylinder screw M10 X 30 2
4 64.90710-0010 Washer A11 X 21 X 3 2

84
CYLINDER AIR COMPRESSOR DRIVE AND MOUNTING Diagram No. 84

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.54210-0001 Drive gear for air compressor 1

2 64.90020-0137 Hex shoulder stud M12 X 100 3
3 64.90710-0029 Washer A13 X 24 X 2.5 3
4 06.56936-2969 Toric seal 85 X 3 1
5 06.56938-0522 Toric seal 10 X 3 1
6 64.54302-0001 Support bracket for air compressor 1
7 64.90020-0073 Hex shoulder stud M8 X 60 1
8 64.90020-0157 Hex bolt M8 X 45 2
9 64.54122-0001 Safety valve for air compressor 17 BAR 1
10 64.96501-0052 Seal with elastomer lip 26.7 X 34.93 X 2 1

85
CYLINDER AIR COMPRESSOR WITH WEAR PARTS - IMPORTED Diagram No. 85

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.54101-7001 Air compressor 1-cylinder 238CCM - Indian 1

- 64.52116-7001 Minor Repair Kit Consist of 6,8,9,10,12,23,27,28 1
- 64.52116-7002 Major Repair Kit Consist of 6,8,9,10,12,23,27,28,36,38 1
- 64.52116-7003 Piston Ring Repair Kit 6,23,28,29,30 1
- 64.52116-7004 Piston Repair Kit 6,23,28,29,30,31,32,33 1
- 64.54100-6001 Cylinder Head Assy 1
- 64.54122-6001 Reed Valve Assy 1

86
COOLANT PIPE FOR 1-CYLINDER AIR COMPRESSOR Diagram No. 86

SR. NO. PART CODE NO. DESCRIPTION QTY

1 06.71250-2705 Straight union 1

2 64.96501-0034 Toric seal 1
3 81.98120-0100 T-union 1
4 64.54120-6001 Intake Pipe 1
5 64.90620-0003 Hexagon nut 1
6 64.54120-6002 Intake manifold 1
7 64.90801-0001 Hexagon nut 1
8 64.9630-00301 Hose 1
9 64.97445-0023 Spring Clip 2
10 64.96330-0032 Coolant pipe (for Sundaram Clayton compressor) 1
- 64.06303-5001 Coolant pipe (for Wabco Compressor) 1
11 64.97445-0018 Clamp 1
12 64.94087-0004 Elbow union 1
14 51.98110-0186 Swivel union 2
- 06.56936-0747 Toric seal 2
15 64.96330-0033 Coolant pipe (for Sundaram Clayton compressor) 1
- 64.06303-5002 Coolant pipe (for Wabco Compressor) 1
16 64.97445-0018 Clamp 1
17 64.98001-0001 Straight union 1
18 64.96501-0047 Seal 1
19 64.90020-0088 Hexagonal bolt 1
20 64.90710-0025 Washer 2
21 64.90501-0036 Hexagon nut 1

87
SET OF SEALS Diagram No. 87

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.00900-6627 Set of seal asbestos free for engine 1

2 06.56333-1252 Toric Seal 1
3 06.56333-3258 toric seal 1
4 06.56333-4245 toric seal 1
5 06.56341-1241 toric seal 1
6 06.56341-2122 toric seal 1
7 06.56631-0109 seal with elastomer lip 2
8 06.56936-2969 toric seal 1
9 06.56936-4345 Toric seal 1
10 06.56938-0522 toric seal 1
11 06.56939-0029 toric seal 2
12 51.01510-0281 radial shaft seal 2
13 64.01903-0003 gasket for timing cover 1
14 51.01903-0333 gasket asbestos free 2
15 51.03901-0378 cylinder head gasket 1
16 51.03905-0155 gasket cylinder head cover 3
17 64.05901-0001 gasket oil filter head 3
18 51.05904-0195 gasket for oil sump 3
19 64.06903-0001 gasket asbestos free 1
20 64.06904-0001 gasket asbestos free 2
21 51.08901-0027 gasket asbestos free 3
22 51.08902-0139 gasket asbestos free 1
23 64.08902-0001 gasket asbestos free 2
24 51.09901-0051 gasket 1
25 64.96601-0001 Gasket 6
26 64.96601-0018 gasket asbestos free 6

88
ENGINE - D0834 LFL 03
CRANKCASE Diagram No. 88

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.01101-5001 Crankcase Assembly 1

2 64.90020-0003 Hex. Collar Nut M14 x 118 10
3 64.91301-0005 Cylindrical Pin 10
4 64.04401-0002 Camshaft Bush 4
5 64.91606-0005 Sealing Cap A62 6
6 64.91606-0004 Sealing CAP 50.15 7
7 64.91606-0002 Sealing CAP 40.15 4
8 64.91606-0006 Sealing Cap B16 x 5 6
9 64.91606-0007 Sealing Cap B20 x 5 2
11 64.90490-0053 Plug 1
12 64.96481-0003 Ball 1
13 64.91301-0005 dowel pin 4
14 64.91301-0006 Centering pin 2
15 64.90490-0041 Drain Plug AM 14 X 1.5 1
16 64.96501-0047 Seal BS14.7 X 22 X 1.5 1
17 64.90490-0041 Drain Plug AM 14 X 1.5 2
18 64.96501-0053 Sealing Washer BS 31 X 39 2
19 64.90490-0041 Drain Plug AM 14 X 1.5 1
20 64.96501-0045 Seal 10 x 13 1
24 64.01201-0001 Cylinder liner 4
25 64.01601-5001 Piston cooling nozzle assy 4
26 06.31630-0311 Ball 4
27 51.05405-5024 Hollow screw M12 x 21 4
28 64.90801-0009 spring washer 4

89
ENGINE BREATHER Diagram No. 89

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.01804-0017 Oil seperator with pressure regulating valve 1

2 64.01840-0002 Bracket 1
3 64.90020-0146 Hex bolt M8 x 16-8.8 1
4 64.90710-0026 Washer A8,4 X 16 X 1.6-200 2
5 64.90020-0092 Hex bolt M8 X 20-8.8 1
6 51.01802-5470 Bleeder line assembly 1
7 64.96501-0032 Toric seal 32 X 2 1
8 64.90020-0077 Hex shoulder stud M8 X 85- 8.8 1
9 64.96501-0055 Seal with elastomer lip 8.7 X 14 X 1 1
10 64.05702-0002 Oil return pipe 20MM X 3.25 1
11 06.56936-1300 Toric seal 25 X 2.5 1
12 51.01802-0335 Bleeder line precisely bent 1
13 64.96301-0018 Hose bend 22/22-15/5/15 1
14 64.97640-0004 Spring clip 32 X 12 2

90
FLYWHEEL HOUSING SAE2 Diagram No. 90

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.01401-5002 Flywheel housing assembly SAE 2 1

2 51.01510-0280 Radial shaft seal 110 X 130 X 13 1
3 64.01903-0001 Gasket asbestos-free 1
4 64.90020-0108 Hex bolt M12 X 30-8.8 8
5 64.90020-0083 Hex shoulder stud M12 X 90-8.8 1
6 64.90710-0029 Washer A13 X 24 X 2.5-200HV 9
7 64.91605-0001 Cover 1
- 64.90040-0041 Tapping screw, hex with collar 2
8 64.96002-0019 Plug 55 X 18 1
9 64.96002-0045 Plug 20 X 12 1

91
MOUNTING FOR TIMING CASE Diagram No. 91

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.01903-0333 Gasket for timing case 1

2 64.90020-0093 Hex bolt M8 X 20 1
3 64.90020-0095 Hex bolt M8 X 25 1
4 64.90020-0093 Hex bolt M8 X 20 1
5 64.90020-0095 Hex bolt M8 X 25 2
6 64.90020-0095 Hex bolt M8 X 25 1
7 64.90020-0100 Hex bolt M8 X 40 1
8 64.90020-0157 Hex bolt M8 X 45 1
9 64.90020-0163 Hex bolt M10 X 50 1
11 64.90490-0001 Special Bolt M8 X 27 3
12 64.91301-0001 Centering pin 2
13 64.90020-0095 Hex bolt M8 X 25 2

92
TIMING CASE Diagram No. 92

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.01304-4001 Timing case 1

2 64.90020-0141 Hex bolt M6 X 8 1
3 64.96501-0044 Seal with elastomer lip 1
5 64.91001-0012 Dowel pin 8x16 - st 2
6 51.93020-0378 Bush 2

93
TIMING COVER Diagram No. 93

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.01305-3136 Timing cover assembly 1

2 51.01510-0281 Radial shaft seal 1
3 64.01903-0004 Gasket 1
4 64.01304-0001 Cover injection timer 1
5 64.90710-0026 Washer A8, 4 X 16 X 1.6 4
6 64.90020-0095 Hex bolt M8 X 25 4
7 64.01903-0003 Gasket timing cover 1
8 64.90020-0095 Hex bolt M8 X 25 6
9 64.90020-0097 Hex bolt M8 X 30 10
10 64.90710-0026 Washer A8, 4 X 16 X 1.6 16

94
CONNECTING ROD Diagram No. 94

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.02401-6001 Trapezodial conrod assembly 4

2 64.90490-0006 Screw with external torx M11 X 1.5 X 60 8
3 51.02410-0646 Conrod bearing assembly Upper 4
- 51.02410-0645 Conrod bearing assembly Lower 4
- 51.02410-6668 Conrod bearing assembly repair stage 1 = 0.25mm 4
- 51.02410-6669 Conrod bearing assembly repair stage 2 = 0.50mm 4
- 51.02410-6670 Conrod bearing assembly repair stage = 0.75mm 4
- 51.02410-6671 Conrod bearing assembly repair stage 4 = 1.00mm 4

95
CRANKSHAFT Diagram No. 95

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.02101-0002 Crankshaft assembly 1

2 64.90310-0004 Plug 4
3 64.91001-0010 Pin 1
4 64.91001-0013 Spiral dowel pin 1

96
FLYWHEEL WITH MOUNTING PARTS Diagram No. 96

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.02301-5002 Flywheel with starting ring 1

2 64.02310-0002 Starter ringgear Z=143 1
3 64.90020-0058 Hex collar bolt M14 X 1.5 X 30 8
- 64.93410-0001 Deep grove ball bearing 1
- 64.90820-0023 Circlip 47 x 1.75

97
MOUNTING PARTS FOR CRANKSHAFT WITH MAIN BEARING Diagram No. 97

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.01113-0001 Main bearing assembly Upper normal 1

- 64.01113-0002 Main bearing assembly Lower normal 1
- Main bearing assembly repair stage normal 1 = 0.10mm 1
- 64.01113-6001 Main bearing assembly repaire stage 1 = 0.25mm 1
- 64.01113-6002 Main bearing assembly repaire stage 2 = 0.50mm 1
- 64.01113-6003 Main bearing assembly repaire stage 3 = 0.75mm 1
- 64.01113-6004 Main bearing assembly repaire stage 4 = 1.00mm 1
3 64.01114-0002 Thrust washer upper thrust bearing 2
- 64.01114-0003 Thrust washer upper thrust bearing repaire stage 1 2
4 64.01114-0001 Thrust washer lower thrust bearing 2
- 64.01114-0004 Thrust washer lower thrust bearing repaire stage 1 2
5 64.02115-0001 Timing gear - crankshaft 1
7 64.01505-0001 Slinger 1
8 64.02201-0001 Vibration damper 1
9 64.02205-0001 Washer 1
10 51.90030-0036 Cylinder screw with hexagon socket M14 X 1.5 X 95 6

98
PISTON Diagram No. 98

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.02511-0001 Piston assembly normal 108.00mm 4

2 64.02503-0001 Piston pin 4
3 64.90820-0019 Circlip 42 X 1.75 8
4 64.02503-0002 Keystone ring 4
5 64.02503-0003 Taper faced compression ring 4
6 64.02503-0004 Confirmable Oil Control Ring 4

99
V- BELT PULLEY ON CRANKSHAFT Diagram No. 99

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.02601-0595 V - belt pulley 1

2 64.90020-0093 Hex bolt M8 X 20 6

100
CYLINDER HEAD Diagram No. 100

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.03101-6725 Cylinder head assembly 2

- 51.03101-0510 Cylinder head assembly - Bare
2 51.03201-1057 Valve guide intake normal 4
- 51.03201-1060 Valve guide intake normal 1 4
3 51.03201-1053 Valve guide exhaust normal 4
- 51.03201-1055 Valve guide exhaust normal 1 4
4 51.03203-0349 Valve seat ring intake 4
5 51.03203-0219 Valve seat ring exhaust 4
- 51.03203-0327 Valve seat ring exhaust normal 1 6
- 51.03203-0225 Valve seat ring exhaust 44.30 6
6 51.91606-0105 Cover 3
7 51.91606-0040 Cover 12

101
CYLINDER HEAD COVER WITH MOUNTING PARTS Diagram No. 101

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.03401-0249 Cylinder Head Cover 2

2 51.03905-0155 Gasket for Cylinder Head Cover 2
3 64.90030-0017 External Hex. Round Bolt 11
- 64.97801-0005 Instruction Plate 1

102
CYLINDER HEAD GASKET CYLINDER HEAD BOLTS Diagram No. 102

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.03901-0378 Cylinder head gasket 2

2 51.90020-0381 Screw with external torx M14 X 2 X 140 16

103
CAMSHAFT WITH CAMSHAFT GEAR Diagram No. 103

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.04401-0003 Camshaft Assembly 1

2 64.91001-0004 Dowel Pin M6 x 18 1
3 64.98112-0001 Flange 1
4 64.90020-0092 Hex. Bolt M8 x 15 2
5 64.90710-0026 Washer A8.4 x 16 x 1.6 2
6 64.04501-0001 Camshaft Gear 1
7 64.90020-0001 Hex. Collar Bolt M10 x 1.25 x 38 4

104
INTERMEDIATE GEAR 1 AND GEAR STUD Diagram No. 104

5
2
4

6 3

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90720-0001 Thrust washer 1

2 64.04505-5001 Intermediate gear 1 1
3 64.04506-0001 Gear shaft 1
4 64.91301-0005 Dowel pin 2
- 64.93020-1001 Bush 1
5 64.90020-0173 Hex bolt M8 X 50 1
6 64.90020-0173 Hex bolt M8 X 50 3
7 64.90030-0004 Cylinder screw M14 X 1.75 X 45 2

105
INTERMEDIATE GEAR 2 ASSLY. Diagram No. 105

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.04504-0001 Intermediate gear 1

2 64.04506-0002 Gear shaft 1
3 64.90020-0173 Hex bolt M8 X 50 1

106
ROCKER BRACKET ASSEMBLY Diagram No. 106

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.04200-4001 Rocker bracket assembly 2

2 64.04202-0001 Bracket for rocker arm 4
3 64.04200-4002 Rocker shaft assembly 2
4 64.90490-0066 Plug 4
5 64.04205-0001 Adjusting screw with hexagon socket M10 X1 X 34 4
6 64.90501-0001 Hexagon nut M10 X 1 4
7 51.04201-6166 Rocker lever assembly 4
8 64.04205-0002 Adjusting Screw M 10 x 1 8
9 64.90501-0001 Hexagon nut M10 X 1 8
10 64.04201-6001 Rocker Arm Assly. 2
11 64.97601-0009 Pressure Spring 2
12 64.90701-0008 Washer 8
13 64.97601-0010 Pressure Spring 4
14 64.90701-0009 Washer 4
15 64.90820-0021 Circlip 4

107
VALVES VALVE TAPET Diagram No. 107

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.04101-0001 Intake valve 30 GRAD 4

2 64.04101-0002 Exhaust valve 4
3 51.04902-0029 Seal - valve steam D02/D08 - MOTORE 8
4 64.90701-0001 Washer 24 X 36 X 0.5 8
5 64.04102-0001 Spring - valve 8
6 64.04103-0001 Spring seat 8
7 64.04104-0001 Valve cotter 16
8 64.04301-0001 Valve tappet normal 20.00mm outer 8
9 64.04302-0001 Push rod 8
10 64.90490-0007 HHS M10 X 65 4
11 64.90490-0024 HHS M10 X 75 4

108
DRAIN PLUG OIL FILTER HEAD DELETION STARTING AID Diagram No. 108

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90490-0043 Drain plug M10 X 1 1

- 64.96501-0045 Sealing Washer 1

109
MOUNTING OIL SUMP ON CRANKCASE YOKE Diagram No. 109

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90030-0010 Screw BM8 X 40 1

110
RIVETTED FLANGE Diagram No. 110

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.98112-0001 Flange 1
2 06.56259-0033 Gasket 35X58X1 1
3 64.90020-0092 Hex bolt M8X16 2
4 64.90710-0026 Plain Washer A8.4 2

111
OIL FILLER PIPE OIL DIPSTICK WITH TUBE Diagram No. 111

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.01810-0048 Oil filler neck 1

2 64.01908-0001 Gasket 25 X 58 X 9 X 1 1
3 64.90020-0097 Hex bolt M8 X 30 2
4 51.98181-0003 Assly. Dipstick Adapter 1
- 64.96501-0047 Seal with elastomer lip 1
- 64.91710-0001 Seal Ring 1
5 64.05806-5002 Guide tube 1
6 51.05805-5651 Assly. Oil Dipstick 1

112
OIL FILLER HEAD OIL FILTER OIL COOLER Diagram No. 112

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.05503-0098 Oil filter head assembly 1

2 64.98130-0006 Threaded piece 1
3 64.98130-0004 Threaded union M24 X 1.5 1
5 64.96501-0051 SEAL 24X7X32X2 1
6 64.92010-0001 Threaded bush 1
7 64.90310-0007 Drain plug M24 X 1.5 1
8 64.90490-0037 Drain plug M18 X 1.5 1
9 64.96501-0049 Seal 18.7 x 26 1
10 64.90490-0042 Drain plug M18 X 1.5 1
11 64.96501-0049 Seal 18.7 x 26 1
12 64.98130-0001 Threaded union M30 X 1.5 1
13 64.05601-0002 Oil cooler 1
14 64.96601-0017 Gasket 2
15 64.90030-0011 Hex bolt M8 X 45 2
16 64.90030-0012 Hex shoulder stud M8 X 55 2
18 64.05901-0001 Gasket oil filter head 1
19 06.03221-0614 Screw with external torx BM8 X 65 3
20 64.90030-0014 Screw with external torx BM8 X 95 4
21 64.05501-7001 Spin-on oil filter 1

113
OIL PUMP Diagram No. 113

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.05100-6002 Assly. Oi Pump 1

1 64.05102-0002 Body, oil pump 1
2 64.05104-6004 Gear with Shaft 1
- 64.05104-0003 Gear - oil pump assembly 1
3 64.05104-6003 Gear with Shaft 1
- 64.05105-0002 Shaft for Oil Gear Pump 1
4 64.05104-0003 Gear - oil pump assembly 32mm 1
5 64.05205-0002 Oil Pump gear shaft 1
6 64.90020-0170 Hex bolt M8 X 16 1
- 64.90020-0229 Hex bolt M8 X 20 1
- 64.90020-0173 Hex bolt M8 X 50 1
8 64.05201-0001 Drive gear 1
9 64.90801-0009 Spring washer 1
10 64.90501-0050 Hexagon nut BM12 X 1.5 1
11 64.05207-0001 Delivery Tube 1
12 64.96501-0036 O Ring 19 X 3B 2
13 64.05410-0002 Piston pressure relief valve 1
14 64.97601-0011 Pressure spring 2.8 X 13, 2 X 78 1
15 64.96501-0051 Seal with elastomer lip 24.7 X 32 X 2 1
16 64.90310-0001 Drain plug M24 X 1.5 X 14 1

114
OIL SUCTION PIPE Diagram No. 114

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.05703-5003 Oil suction line 25mm X 2 X 635mm 1

2 64.96501-0035 O ring 25 X 3B 1
3 64.97401-0014 Clamp B25, 2 X 20 X 43 - 9 X 13 2
4 64.97480-0001 Retaining bracket 2
5 64.90020-0093 Hex bolt M8 X 20 4
6 64.90710-0026 Washer A8.4 X 16 X 1.6 6
7 64.90501-0037 Hexagon nut M8 2

115
OIL SUMP AND CRANKCASE YOKE Diagram No. 115

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.05801-6004 Oil sump 1

2 64.90490-0035 Locking Bolt M22 x 1.5 1
3 06.56631-0110 Seal with elastomer lip 1
4 51.05904-0197 Gasket 1
5 51.01108-0082 Crankcase case cover bottom 1
10 64.90030-0010 External hex round bolt 14
11 64.05840-0001 Retainer for oil sump 11
12 64.90030-0010 External hex round bolt 11
13 64.90490-0037 Drain plug M18X1 1
14 64.96501-0049 Seal with elastomer lip 18,7x26x1 1

116
CONNECTING UNION IN COOLING WATER PIPE Diagram No. 116

SR. NO. PART CODE NO. DESCRIPTION QTY

- 51.98181-6004 Assy Angle Snap Connector & adaptor (W plug) 1

1 51.98181-6003 Elbow nipple 1
2 64.96501-0054 BS20.7 x 28 1
3 51.98181-6002 Adaptor for DE-Areation 1
4 06.56936-0676 O Ring 12.5 x 2.5 1

117
COOLANT PIPE WATER INLET WITH MOUNTING PARTS Diagram No. 117

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.06302-0672 Coolant elbow 1

2 64.98131-0001 Hose nipple 1
4 64.96501-0049 Seal with elastomer lip 1
5 64.90020-0157 Hex bolt M8X45 2
6 64.90710-0026 Washer 2
7 64.97122-0012 Hose clamp 2
8 64.96330-0005 Hose 55-5x1000 7

118
COOLING WATER PIPE Diagram No. 118

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.06301-0002 Cooling Water Pipe 1

2 64.90490-0036 Drain Plug M30 x 1.5 1
3 64.96501-0053 Sealing Washer 1
4 64.06903-0001 Gasket 2
5 64.90030-0009 Hex. Screw M8 x 50 8
7 51.27421-0113 Water Temperature Senser 1
8 06.56631-0107 Sealing Ring B16 1

119
COOLING WATER THERMOSTAT IN THERMOSTAT HOUSING Diagram No. 119

SR. NO. PART CODE NO. DESCRIPTION QTY

1 06.56341-2122 Toric seal 1

2 64.06402-0001 Cooling water thermostat 83 1

120
COVER FOR THERMOSTAT Diagram No. 120

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.06404-0082 Cover for thermostat housing 1

2 64.90020-0097 HHS M8X30 DIN 933-8.8 1
3 64.90020-0099 HHS M8X35 DIN 933-8.8 1
4 64.90710-0026 PL WASHER A8.4 DIN125-ST BTS170202.12 2
6 64.25441-6008 Brakcet 1
7 64.90020-0093 HHS M8X20 1

121
MOUNTING PARTS FOR WATER PUMP Diagram No. 121

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.06503-0380 2-V GROOVE PULLEY RM 1

2 64.90020-0093 HHS M8 X 20 6
3 64.06901-0001 GASKET (WATER PUMP HOUSING) 1
4 64.90020-0099 HHS M8X35 DIN 933-8.8 BTS:170102.20 3
5 64.90020-0158 HEX SCREW M8X60-8.8 MAN183 PHR DIN 933 1
6 64.90201-0006 STUD M8X70-8.8 DIN 939 3
7 64.90201-0007 STUD M8X90-8.8 DIN 939 1
8 64.90501-0037 Hexagon nut M8 4
9 64.96330-0023 HOSE 30-5 MAN 334 7
10 64.97122-0014 HOSE CLAMP AS32-39 M7.751.30 1

122
WATER PUMP Diagram No. 122

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.06500-4001 WATER PUMP ASSY (2 GROOVE PULLEY) D0834 1

2 64.06501-0002 WATER PUMP HOUSING 1
3 51.06520-0085 PL WASHER A8.4 DIN125-ST BTS170202.12 1
4 64.06506-0001 IMPELLER 1
5 51.93410-0088 BEARING 1
6 64.90820-0024 CIRCLIP 55X2 ZNPHR 5 F DIN 472 1
7 64.06504-0001 HUB 1

123
REPAIR KIT FOR WATER PUMP LARGE VERSION Diagram No. 123

SR. NO. PART CODE NO. DESCRIPTION QTY

- 51.06599-6081 Repair Kit Major Water Pump (Imported) 1

1 51.06520-0085 Unitised Seal (water Pump) 1
2 64.06506-0001 Impeller 1
3 64.06901-0001 Gasket (water Pump Housing) 1
4 51.93410-0088 Bearing 1
5 64.90820-0024 Circlip 55X2 ZNPHR 5 F DIN 472 1
6 64.06504-0001 Hub 1

124
REPAIR KIT WATER PUMP SMALL VERSION Diagram No. 124

SR. NO. PART CODE NO. DESCRIPTION QTY

- 51.06599-6080 Repair Kit Small Version (Imported) 1

1 51.06520-0085 O Ring 1
2 64.06901-0001 Gasket 1
3 64.90820-0024 Circlip 55 x 2.00 1

125
RIGID FAN WITH VISCO COUPLING AND MOUNTING PARTS Diagram No. 125

SR. NO. PART CODE NO. DESCRIPTION QTY

- 51.06601-7011 FAN WITH VICOUS COUPLING 1

1 51.06601-0266 FAN (8 BLADE - 600DIA.) 1
2 51.06630-0071 VISCOUS COUPLING (EATON 610) 1
3 64.90020-0093 HHS M8 X20 DIN 933-8.8 BTS:170102.20 4
4 64.90710-0026 PL WASHER A8.4 DIN125-ST BTS170202.12 4
7 64.06611-0001 COUPLING FLANGE FOR FAN 1
8 64.90020-0093 HHS M8 X20 DIN 933-8.8 BTS:170102.20 6

126
THERMOSTAT HOUSING Diagram No. 126

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.06404-0067 Thermostat Housing 1

2 64.06904-0001 Gasket 1
3 64.90020-0078 HHB M8 x 105 2
4 64.90020-0138 HHS M8 x 115 1
5 64.90710-0026 Washer A8.4 x 16x1.6 3
6 64.98131-0001 Hose Nipple 1
7 64.96501-0049 Seal 1

127
INTERCOOLER ELBOW CHARGE-AIR PIPE ON TURBOCHARGER Diagram No. 127

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.09411-0003 CHARGE AIR MANIFOLD (ELBOW ON TC) 1

2 64.96501-0042 O-RING 52X3 B-FPM 1-70 M7.660.60 1
3 51.97445-0052 HOSE CLAMP 1
4 64.96301-0016 HOSE M3055-50-7LX90 1
5 64.97445-0014 HOSE CLAMP AS56-63 N M7.751.30 2
6 64.09411-0002 CHARGE AIR PIPE (TC TO INTERCOOLER) 1
7 64.97445-0019 HOLDING CLAMP D1-50X25-W1-2-EPDM DIN3016 1
8 64.90020-0149 HEX SCREW M8X28-8.8 A2C DIN 933 1
9 64.90710-0026 PL WASHER A8.4 DIN125-ST BTS170202.12 1

128
EXHAUST SYSTEM WITH HEAT PROTECTION PLATE Diagram No. 128

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.08102-0001 Exhaust Manifold 1

2 51.08901-0027 Gasket 4
3 51.90490-0029 Hex. Round Bolt M10 x 48 5
4 51.90490-0030 Hex. Round Screw M10 x 57 3
5 51.91701-0512 Washer 2
6 51.15215-0032 Heat Shield 1
7 64.90020-0232 Screw M6 x 10 2
8 51.90710-0288 Washer 6.4 x 14 x 1.6 4

129
IN TAKE PIPE Diagram No. 129

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.08201-0006 Air Intake Manifold 1

2 64.08902-0001 Gasket - Intake Manifold 4
3 64.90020-0242 HHB M8x70 Din 931-8.8 Bts:170102-20 8
4 64.90710-0026 PL Washer A8.4 Din125-st Bts170202.12 8
5 64.25441-0011 Angle Bracket For Cable Harness Support 1
6 64.90020-0246 Hex Bolt M10x20-8 1
7 64.90710-0027 Washer 1

130
INTAKE MANIFOLD Diagram No. 130

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.09411-0770 CHARGE AIR PIPE (S TYPE/ON MANIFOLD) 1

2 64.08902-0002 GASKET FOR INTAKE PIPE 1
3 64.90020-0099 HHS M8X35 DIN 933-8.8 BTS:170102.20 3
4 64.90020-0100 HHS M8 X 40 DIN 933 - 8.8 BTS 170102.20 1
5 64.90710-0026 PL WASHER A8.4 DIN125-ST BTS170202.12 4
6 64.90310-0007 LOCKING BOLT M24X1.5-ST-ZNPHR3F DIN 906 1

131
COOLANT BLEEDER PIPE Diagram No. 131

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.06303-5002 Bleeder line solder 1

2 64.91168-0001 Hollow scerw M14X1,5X26E 1
3 64.96501-0047 Seal A14X20-CU 2

132
AIR INTAKE Diagram No. 132

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.09402-0114 AIR INTAKE 1

2 06.56930-2618 TORIC SEAL 69 1
3 64.90020-0173 HEX BOLT M8X50-8 1
4 64.90710-0026 PL WASHER A8.4 DIN125-ST BTS170202.12 1

133
OIL LINES FOR TURBO CHARGER Diagram No. 133

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.05703-5004 ASSY OIL INLET PIPE FOR TC (4CYL E-III) 1

2 64.98130-0007 THREADED SOCKET 1
3 06.56631-0106 SEALING WASHER BS-14,7X22,0-ST FPM1-80 1
4 64.05703-5005 ASSY TC OIL DRAIN PIPE (UPPER) 4CYL EIII 1
5 64.96601-0029 GASKET 1
6 64.90030-0024 SHS M6X20 DIN 912-12.9 BTS:170102.20 2
7 64.90710-0025 PL WASHER A6.4 DIN125-ST BTS170202.12 2
8 51.96330-0348 HOSE FOR TURBO OIL DRAIN PIPE (4-CYL) 1
9 64.97640-0003 SPRING BAND CLAMP 23X12 2
10 64.05703-5006 ASSY TC OIL DRAIN PIPE (LOWER) 4CYL EIII 1
11 64.96601-0001 GASKET (TURBO DRAIN PIPE) 1
12 64.90020-0093 HHS M8 X20 DIN 933-8.8 BTS:170102.20 2
13 64.90710-0026 PL WASHER A8.4 DIN125-ST BTS170202.12 2

134
TURBOCHARGER Diagram No. 134

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.09100-7517 Turbocharger 1
2 51.90210-0013 Stud M8 X 25 4
3 64.90501-0053 Hex lock nut AM8.8 4

135
CHARGE AIR PIPE TO TURBOCHARGER Diagram No. 135

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.09411-0002 CHARGE AIR PIPE WITH ANTI-CORROSION PROTECTION 1

2 64.96301-0016 HOSE 50X70-7L 1
3 64.97445-0014 HOSE CLAMP AS56-63 N M7.751.30 2
7 64.97445-0019 HOLDING CLAMP D1-50X25-W1-2-EPDM DIN3016 2
8 64.90020-0156 HEX BOLT M8X28 1
9 64.90020-0149 HEX SCREW M8X28-8.8-MAN183-PHR DIN 933 1
10 64.90710-0026 PL WASHER A8.4 DIN125-ST BTS170202.12 3
11 64.90501-0037 HEXAGON NUT 2
12 64.97480-0001 HOLDING ANGLE 1

136
BRACKET ON CYLINDER HEAD COVER Diagram No. 136

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.97485-0036 Bracket 1
- 64.97401-0005 Cable binder 2.4 X 200 1

137
INJECTION LINE Diagram No. 137

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.10303-6002 Injection Line Set 1-4 1

- 64.10303-7010 High Pressure Pipe 1 1
- 64.10303-7011 High Pressure Pipe 2 1
- 64.10303-7012 High Pressure Pipe 3 1
- 64.10303-7013 High Pressure Pipe 4 1
2 64.97485-0001 Holder 1
3 64.90020-0103 HHS M10 x 25 1
4 64.90710-0027 Plain Washer M10 x 25 1

138
NOZZLE HOLDER COMBINATION Diagram No. 138

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.10100-7002 Nozzle holder combination assembly 4

2 64.10101-6001 Nozzle holder 4
3 NSSP Sealing 4
4 64.10102-0002 Injection nozzle 4
5 64.10108-0001 Socket union for nozzle holder 21C11 - M28 X 1.5 X 25 4
6 64.98701-0002 Seal for nozzle holder 7.3 X 15 X 0.5 NB

139
DISTRIBUTOR PUMP VP 44 WITH PRESSURE REGULATOR Diagram No. 139

SR. NO. PART CODE NO. DESCRIPTION QTY

1 Distributor pump assembly with pressure regulator 1

2 64.11103-7002 Distributor pump VP 44 1
3 51.11110-0004 Housing for pressure regulator 1
4 64.98150-0004 Hollow screw 1
5 06.56631-0106 Seal with elastomer lip 14.7 X 22 X 1.5 1
6 06.56936-0747 Toric seal 14 X 2.5 1
7 64.98150-0005 Hollow screw 1
8 64.96501-0046 Seal with elastomer lip 12.7 X 16 X 1.5 1
9 06.56936-0639 Toric seal 12 X 2 1
10 51.11107-0028 Air supply valve 1
11 06.56631-0106 Seal with elastomer lip 14.7 X 22 X 1.5 2
12 51.11107-0027 Air supply valve 1
13 06.56631-0106 Seal with elastomer lip 14.7 X 22 X 1.5 1

140
DISTRIBUTOR PUMP VP 44 DRIVE AND FASTENING Diagram No. 140

SR. NO. PART CODE NO. DESCRIPTION QTY

1 See plate: distributor pump VP 44 with preesure regulator *

2 64.11152-0001 Spacer for injection pump 1
3 64.11401-6001 Mounting flange 1
4 06.56936-4345 Toric seal 180 X 4 1
5 64.90201-0008 Stud M8 X 40 5
6 64.90501-0037 Hexagon nut M8 5
7 64.90710-0026 Washer A8.4 X 16 X 1.6 5
8 06.56939-0029 Toric seal 67.5 X 4 1
9 64.94091-0001 Woodruff key 4 X 6.5 1
10 64.90710-0027 Washer A10.5 X 20 X 2 4
11 64.90501-0048 Hexagon nut M10 4
12 64.11301-0001 Hub for drive gear 1
13 64.11301-0002 Drive gear for injection pump 1
14 64.90020-0172 Hex bolt M8 X 25 6
15 64.90710-0009 Washer 8.4 X 19 X 4 6
16 64.11310-0001 Driving nut 1
17 64.11402-0002 Support plate 1
18 64.91701-0005 Bush 9 X 20 X 28.5 1
19 64.90030-0019 Screw with external torx BM8 X 50 1
20 64.90030-0018 Screw with external torx BM8 X 20 2

141
ELECTRONIC CONTROL UNIT Diagram No. 141

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.11616-1001 Electronic Diesel Control 1

2 64.97801-0004 Instruction plate 1
- 64.90030-0018 Screw M8 x 50 1
- 64.90030-0019 Screw M8 x 20 1

142
DRAIN PLUG AND SEAL DELETION STARTING AID Diagram No. 142

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90490-0043 Drain plug 1

2 64.96501-0045 Seal with elastomer lip 10.7 X 16 X 1.5 1

143
DRIP OIL LINE Diagram No. 143

SR. NO. PART CODE NO. DESCRIPTION QTY

1 Drip oil line rme resistant 1

2 64.96330-0008 Fuel hoserme resistant 3.2 X 1.9 NB
3 64.98101-0001 Twin ring union 5
4 64.98103-0001 Ring union 1
5 64.98150-0001 Hollow screw M6 X 15.5 4
6 64.96501-0044 Seal with elastomer lip 6.7 X 11 X 1 8
7 64.96330-0008 Fuel hoserme resistant 3.2 X 1.9 NB
8 64.98150-0007 Hollow screw 1
9 64.96501-0045 Seal with elastomer lip 10.7 X 16 X 1.5 2
10 64.98103-0002 Ring union 1
11 64.97445-0017 Clamp 2

144
FUEL FILTER WITH COMPONENTS AND FASTENING - IMPORTED Diagram No. 144

SR. NO. PART CODE NO. DESCRIPTION QTY

- 51.12501-7211 Fuel filter assembly 1

- 64.12501-7003 Fuel filter assembly - Indian 1
1 51.12503-0072 Fuel Filter Element 1
2 51.98130-6001 Screw Fitting with Sealing Ring 1
3 06.56631-0001 Sealing Ring 1

145
FUEL LINES WITH HAND PRIMER FUEL FILTER Diagram No. 145

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.12150-7026 Fuel Pre-filter with Hand Primer 1

2 64.96501-0047 Seal with elastomer lip 14.7 X 22 X 1.5 2
3 64.12140-0002 Bracket for lift pump 1
4 Hand Primer 1
5 64.98150-0004 Hollow Screw 1
6 64.96501-0047 Seal with elastomer lip 14.7 X 22 X 1.5 14
7 64.90020-0103 HHS M10 x 25 2
8 64.90710-0027 Washer A6,4X12X1 2
9 64.12101-7001 Fuel pump 1
- 64.10303-7003 Fuel Line Set 1
11 64.90020-0208 Cylinder screw M6 X 45 2
14 64.12340-6002 Bracket assembly (clamp) 1
15 64.98103-0002 ring union 1
16 64.98001-0001 Pipe fitting 1
18 64.97445-0018 Hose clamp 1
19 64.98103-0002 Ring union 2
21 64.97445-0018 Hose clamp 1
22 51.12501-7211 Fuel filter 1
24 64.90020-0162 Hex bolt M10X40-8 2
25 64.90710-0027 Washer A10.5 X 20 X 2 2
26 64.98130-0008 Threaded union 1
27 06.56631-0106 Seal with elastomer lip 14.7 X 22 X 1.5 1
31 64.97445-0018 Hose clamp 1
32 64.90020-0149 Hex bolt M8X28 1
33 64.90710-0027 Washer A8.4 X 16 X 1.6 1
34 64.90501-0037 Hexagon nut 1
38 64.98130-6001 Screw fitting with sealing ring 1

146
HAND PRIMER WITH PRE-FILTER - IMPORTED Diagram No. 146

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.12150-7026 Lift pump 1

- 51.12150-7025 Lift pump - Indian 1
2 51.96501-0544 Toric seal 1
3 51.12503-0050 Strainer 1

147
EXHAUST ELBOW ON TURBOCHARGER Diagram No. 147

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.08103-0002 Exhaust elbow to turbocharger 1

2 51.90001-0202 Stud M8 X 45 3
3 51.90001-0210 Stud M8 X 25 2
4 64.90501-0058 Hex. Nut M8 5

148
ENGINE SUPPORT WITH MOUNTING Diagram No. 148

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.19210-0003 Engine support outlet end 1

2 64.19210-0002 Engine support inlet end 1
3 64.90020-0212 Hex lock screw M12 X 30 7
4 64.90030-0028 Cylinder screw M12 X 30 1

149
LIFTING EYE FRONT AND REAR Diagram No. 149

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.19202-0001 Lifting Eye 1

2 64.90020-0169 Hex, Screw M14 x 30 1
3 64.90710-0035 Washer 1
4 64.92020-0001 Engine Lifting Bracket Front 1
5 64.90020-0168 Hex. Screw M14 x 25 1

150
BIND COVER ON LOOM Diagram No. 150

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.25435-0612 Blind cover bayonet lock 1

2 64.97401-0008 Cable binder 4.6 X 166 1

151
BRACKET FOR LOOM ON ALTERNATOR Diagram No. 151

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25441-6004 Bracket for loom 1

2 64.97430-0001 Tube bracket 1
3 64.97401-0013 Cable binder 7.5 X 338 2
4 64.97401-0012 Simple Cable Holder 1

152
BRACKET FOR LOOM Diagram No. 152

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25441-6007 Bracket 1
2 64.97430-0004 Tube Bracket 1
3 64.90030-0020 Hex. Round Bolt 1
4 64.97480-0005 Angle 1
5 64.90020-0093 HHS M8 x 20 1
6 64.90710-0026 Washer A8.4 x 16x 1.6 1
7 64.97430-0006 Tube Bracket 1
8 64.97480-0004 Fish Plate 1
9 64.97430-0001 Tube Bracket 1
10 64.25441-6009 Bracket 1
11 64.97430-0002 Tube Bracket 2
12 64.97201-0010 Mounting Clamp 1
13 64.90020-0142 HHS M16 x 12 1
14 64.90710-0025 Washer A6.4 x 12 x 1.6 1
15 64.97401-0008 Cable Binder 9

153
BRACKET FOR LOOM ON WATER PUMP Diagram No. 153

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25441-6008 Bracket 1
2 64.97430-0002 Tube Bracket 3
3 64.90710-0026 Plain Washer A8.4 1
4 64.90020-0093 HHS M8 x 20 1

154
BRACKET FOR LOOM ON FLYWHEEL HOUSING Diagram No. 154

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25441-6012 Bracket 1
2 64.97430-0003 Tube Bracket 1
3 64.97430-0001 Tube Bracket 1
4 64.90020-0107 HHS M12 x 30 2
5 64.90770-0134 Washer 12 x 30 x6 2

155
BRACKET FOR LOOM ON INTAKE PIPE Diagram No. 155

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25441-6011 Bracket 1
2 64.97430-0002 Tube bracket 1
3 64.97430-0006 Tube bracket 2
4 64.97430-0003 Tube bracket 4
5 64.97430-0005 Tube bracket 2
6 64.97430-0004 Tube bracket 2
7 64.90020-0093 Hex bolt M8 X 20 3
8 64.90710-0026 Washer A8.4 X 16 X 1.6 3

156
WIRING HARNESS Diagram No. 156

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25404-6003 Loom on engine 1

- 81.96410-0630 Cap socket housing 2 pin 1

157
DRIVE GENERATOR Diagram No. 157

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.02601-0595 V - belt pulley two - part 1

2 06.58073-1361 Narrow V - belt set 1

158
MOUNTING PARTS FOR ALTERNERATOR Diagram No. 158

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.19101-5002 Bracket 1
2 64.90030-0010 Screw with external torx BM8 X 40 with large flange 3
3 51.19101-0391 Bracket generator 1
4 64.90020-0164 Screw with external torx BM10 X 120 with large flange 1
- 64.90710-0027 Plain Washer A10.5 1
5 64.19101-0001 Thrust ring generator 1
6 64.90020-0166 Screw with external torx BM12 X 40 with large flange 2
7 64.90020-0167 Hex bolt M12 X 55 1
8 64.90710-0029 Washer A13 X 24 X 2.5 2
9 64.90501-0007 Hexagon nut M 12 2
10 64.90441-0001 Eye bolt M12 X 190 X 14 X 12.5 1
11 64.91701-0006 Bush 1
12 64.90020-0166 Hex bolt M12 X 45 1
13 64.90710-0029 Plain Washer A10.5 1
14 64.19107-0002 Guide piece 1
15 64.90501-0007 Hexagon nut M 12 2
16 64.90710-0029 Washer A13 X 24 X 2.5 2
17 64.91701-0001 Bush 12.5 X 22 X 9 1
18 64.90501-0007 Hex. Nut M12 1
19 51.26101-7266 Alternator 28V / 55A 1

159
STARTER WITH MOUNTING PARTS Diagram No. 159

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.26201-7001 Starter 24V 4KW 1

- 64.25902-0002 Starter Relay 1
2 64.90020-0161 Stud M10 X 35 1
- 64.90201-0009 Stud M10 X 28 1
3 64.90710-0027 Washer A10.5 X 20 X 2 3
4 64.90501-0048 Hexagon nut M10 1
5 64.90020-0161 Hex bolt M10 X 35 2

160
CHARGING PRESSURE SENSOR Diagram No. 160

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.27421-0180 Charging - pressure sensor 1

- 06.56631-0107 Sealing Ring 1
2 64.90201-0010 Stud M6 X 16 2
- 64.90501-0036 Hexagon nut M6 2
3 64.90710-0011 Washer A6.3 X 10.8 X 6 2

161
OIL PRESSURE SWITCH Diagram No. 161

SR. NO. PART CODE NO. DESCRIPTION QTY

2 64.27430-0001 Oil pressure sender 1

3 06.56631-0109 Seal with elastomer lip 10.7 X 16 X 1.5 1

162
SPEED SENSOR ON FLYWHEEL HOUSING Diagram No. 162

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.27120-0008 Speed sender 1

3 64.90020-0087 Hex bolt M6 X 16 1
4 64.90710-0025 Washer A6.4 X 12.8 X 1.6 1

163
TEMPRETURE SENDER IN COOLANT ELBOW HEATER FEED CIRCUIT Diagram No. 163

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.27421-0113 Temperature sender 1

2 06.56631-0107 Seal with elastomer lip 16.7 X 24 X 1.5 1

164
WATER TEMPERATURE SENSOR WITH WARMING CONTACT. Diagram No. 164

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.27421-0151 Temperature sender 1

2 06.56631-0106 Seal with elastomer lip 14.7 X 22 X 1.5 1

165
STEERING BOOSTER PUMP WITH MOUNTING PARTS Diagram No. 165

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.47101-6001 Vane type pump aluminium 1

2 64.47104-0001 Driving dog for hydraulic pump 1
3 64.90030-0027 Cylinder screw M10 X 30 2
4 64.90710-0010 Washer A11 X 21 X 3 2

166
1-CYLINDER AIR COMPRESSOR WITH WEAR PARTS - IMPORTED Diagram No. 166

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.54101-7001 Air compressor 1-cylinder 238CCM - Indian 1

- 64.52116-7001 Minor Repair Kit Consist of 6,8,9,10,12,23,27,28 1
- 64.52116-7002 Major Repair Kit Consist of 6,8,9,10,12,23,27,28,36,38 1
- 64.52116-7003 Piston Ring Repair Kit consist of 6,23,28,29,30 1
- 64.52116-7004 Piston Repair Kit 6,23,28,29,30,31,32,33 1

167
1-CYLINDER AIR COMPRESSOR DRIVE AND MOUNTING Diagram No. 167

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.54210-0001 Drive gear for air compressor 1

2 64.90020-0137 Hex shoulder stud M12 X 100 3
3 64.90710-0029 Washer A13 X 24 X 2.5 3
4 06.56936-2969 Toric seal 85 X 3 1
5 06.56938-0522 Toric seal 10 X 3 1
6 64.54302-0001 Support bracket for air compressor 1
7 64.90020-0073 Hex shoulder stud M8 X 60 1
8 64.90020-0157 Hex bolt M8 X 45 2

168
COOLANT PIPE FOR 1-CYLINDER AIR COMPRESSOR Diagram No. 168

SR. NO. PART CODE NO. DESCRIPTION QTY

1 06.71250-2705 Straight union 1

2 64.96501-0052 Toric seal 1
3 81.98120-0100 T-union 1
4 64.54120-6003 Intake manifold assembly 1
5 64.90620-0003 Hexagon nut 1
9 64.97640-0006 Spring Clip 29 x 12 2
10 64.96330-0032 Coolent pipe (for Sundaram Clayton compressor) 1
- 64.06303-5001 Coolent pipe (for Wabco Compressor) 1
11 64.97445-0018 clamp 1
12 64.27160-0002 Elbow union 1
14 51.98110-0186 Swivel union 2
- 06.56936-0747 Toric seal 2
15 64.96330-0033 Coolent pipe (for Sundaram Clayton compressor) 1
- 64.06303-5002 Coolent pipe (for Wabco Compressor) 1
16 64.97445-0018 clamp 1
17 64.98001-0001 Straight union 1
18 64.96501-0047 seal 1
19 64.90020-0088 Hexagonal bolt 1
20 64.90710-0025 Washer 2
21 64.90501-0036 Hexagon nut 1

169
SET OF SEALS Diagram No. 169

SR. NO. PART CODE NO. DESCRIPTION QTY

1 51.00900-6627 Set of seal asbestos free for engine 1

2 06.56333-1252 Toric Seal 1
3 64.96501-0035 toric seal 1
4 64.96501-0036 toric seal 1
5 06.56341-1241 toric seal 1
6 06.56341-2122 toric seal 1
7 64.96501-0049 seal with elastomer lip 2
8 06.56936-2969 toric seal 1
9 06.56936-4345 Toric seal 1
10 06.56938-0522 toric seal 1
11 06.56939-0029 toric seal 2
12 51.01510-0281 radial shaft seal 2
13 64.01903-0003 gasket for timing cover 1
14 51.01903-0333 gasket asbestos free 2
15 51.03901-0378 cylinder head gasket 1
16 51.03905-0155 gasket cylinder head cover 3
17 64.05901-0001 gasket oil filter head 3
18 51.05904-0195 gasket for oil sump 3
19 64.06903-0001 gasket asbestos free 1
20 64.06904-0001 gasket asbestos free 2
21 51.08901-0027 gasket asbestos free 3
22 64.08902-0002 gasket asbestos free 1
23 64.08902-0001 gasket asbestos free 2
24 51.09901-0051 gasket 1
25 64.96601-0001 Gasket 6
26 64.96601-0018 gasket asbestos free 6

170
AIR INTAKE
AIR CLEANER MTG. BRACKET Diagram No. 170

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.41701-5008 Air Cleaner Mtg. Bracket Assly. 1

2 06.02813-4811 Hex. Head Screw M 10 x 20 4
3 06.11251-2003 Hex. Nut M10 4
- 06.02813-4912 Hex Head Screw M 14 x 1.5 x 35 4
- 06.11251-2005 Hex Nut M14 x 1.5 4

171
INTERCOOLER & CHARGE AIR HOSE Diagram No. 171

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.06130-0001 Intercooler Assly. 6 cylinder 1

- 81.06130-0135 Intercooler Assly. 4 cylinder 1
2 64.90020-0026 Hex. Lock Screw M 8 x 20 4
3 81.96320-0175 Hose from Intercooler Towards engine 1
4 81.96320-0168 Hose from Turbocharger towards Intercooler 1
5 06.67124-1024 Hose Clamp TL66 - 79 3
6 06.67124-1021 Hose Clamp TL53 - 65 1
7 64.09411-0001 Charge Air Pipe Tubocharger to Inter Cooler 6 cylinder 1
- 64.09411-0002 Charge Air Pipe Tubocharger to Inter Cooler 4 cylinder 1
8 64.97445-0019 Holding Clamp D1-50x25 2
9 64.90020-0093 HHS M8 x 20 2
10 64.90710-0026 Plain Washer A8.4 2

172
INTAKE DUCT Diagram No. 172

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.08201-5022 Intake Duct Assly. 1

2 64.90701-0003 Hose Clamp AS 121 - 140 - W4 1
3 64.90020-0223 HHS M8 x 12 2
4 64.90710-0026 Plain Washer A8.4 2

173
INTAKE PIPES (from Dry Type Air Cleaner Towads Turbocharger) Diagram No. 173

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.08201-0003 Clean air duct 1

2 64.96501-0005 Profiled sealing ring 1
3 64.90701-0003 Hose Clamp AS 121 - 140 W4 1
4 64.96501-0006 Profile Sealing Ring 1
5 64.41710-0020 Bracket 1
6 64.90020-0108 HHS M12 x 30 1
7 64.90501-0039 Hex. Nut M 12 x 1.75 1
8 64.90020-0022 HHS M10 x 30 1
9 64.90770-0123 Washer 10.5 x 20 x 2 1
10 06.11240-0406 Hex. Lock Nut M10 1
11 64.08201-5002 Intake Pipe (Air Duct to Intake Hose) 1
12 64.08201-0005 Hose Elbow 1
13 64.90701-0004 Hose Clamp AS 98 - 120 W4 3
15 64.90020-0014 Hex. Bolt M12 x 1.5 x 35 2
16 64.90501-0012 Hex. Lock Nut M12 x 1.5 2
17 64.90020-0130 HHB M6 x 35 1
18 64.90710-0057 Plain Washer A6.4 2
19 64.90501-0036 Hex. Nut M6 x 1.00 1

174
MOUNTING FOR AIR CLEANER Diagram No. 174

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.08340-0001 Air cleaner holding bkt. Lower 1

2 64.90020-0005 HHS M14 x 1.5 x 35 4
3 64.90501-0011 Nut M14 x 1.5 4
4 64.08340-5001 Air cleaner holding bkt. Top 1
5 64.90020-0017 HHS M10 x 30 2
6 NSSP Weld Nut M30 2

175
SERVICE INDICATOR FOR DRY TYPE AIR CLEANER Diagram No. 175

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.08309-6001 Vacuum Indicator 1

2 64.96503-0002 O Ring 9 x 2 1
3 64.98131-0002 Hose Niiple 1
4 64.96320-0006 PVC Hose 5 x 1.5 x 200 1
5 64.94299-0009 Polyamide Tube 1
6 64.96320-0005 PVC Hose 5 x 1.5 x 40 1
7 64.97401-0007 Cable Binder 4.8 x 385 1

176
DRY TYPE AIR CLEANER Diagram No. 176

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.08301-6002 Air Filter Assly. (for haulage) 1

- 64.08301-6003 Air Filter Assly. for off road application (Big) 1
- 64.08301-7001 Pre Cleaner Assly. (for off road application) 1
- 82.08201-6007 Intake air hood clip (for off road application) 1
2 64.08301-0002 Air Filter Element (for haulage) 1
- 64.08301-0003 Air Filter Element for off road application (Big) 1
3 NSSP Filter Housing Assly. 1
4 64.08903-0001 Seal 4
5 Not reqd. Lock 4
6 64.08312-0001 Dust Ejector Valve 1

177
COOLING SYSTEM
RADIATOR ASSLY. - 40 L 28 Diagram No. 177

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.06101-6001 Radiator Assly. With Intercooler & Fan Cowl

1 64.06101-6002 Radiator 1
- 64.06130-0001 Inter Cooler 1
2 64.06201-0002 Fan cowling 1
3 81.90001-6013 Hex bolt assembly M8 X 12 4
4 64.06245-0001 Bracket LH 1
5 06.02813-4408 Hex lock screw M10 X 16 2
6 64.06245-0002 Bracket RH 1
7 06.02813-4408 Hex lock screw M10 X 20 2
8 64.06245-0003 Bracket 2
9 64.90020-0198 Hex lock screw M10 X 30 4
10 64.90770-0123 Washer A10.5 X 20 X 2 4
11 06.11240-0406 Hex lock nut BM10-8 4
12 64.06225-0003 Rubber pad 8
13 64.93030-0001 Sleeve 4
14 64.90711-0003 Washer A10.5 X 40 X 2.5 4
15 64.90020-0024 Hex shoulder stud M10 X 50 4
16 06.11240-0406 Hex lock nut BM10-8 4
17 64.90040-0043 Washer 1

178
COOLING HOSES - 40 L 28 Diagram No. 178

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.96301-0010 Cooling water hose 1

2 64.96301-0014 Shaped hose 1
3 64.90701-0007 Hose clamp 2
4 64.90701-0007 Hose clamp 2

179
SURGE TANK - Diagram No. 179

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.06102-6115 Surge Tank 1

2 81.06111-0020 Pressure relief Cap 1
3 64.06111-0001 Filler Cap 1

180
MOUNTINGS FOR SURGE TANK ASSLY. - 40 L 28 Diagram No. 180

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.41701-5013 Bracket assy. 1

2 06.02813-4419 Hex lock screw M10X70 2
3 64.96001-0014 Grommet 3
4 64.90020-0198 Hex bolt M10X30 1
5 64.90710-0059 Washer 1
6 64.90501-0038 Hex lock nut BM-10 1
7 64.90713-0006 Bush 1

181
BLEEDER LINES FROM SURGE TANK ASSLY. - 40 L 28 Diagram No. 181

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.96301-0011 Cooling water hose 1

2 64.97201-0006 Hose clamp 2
3 64.97445-0021 Mounting clamp 1
4 64.90020-2001 Tapping screw hex ST6.3X22 1
5 64.90710-0025 Washer A6.4X12X1.6 1
6 64.96001-0014 Grommet 3
7 64.97401-0007 Cable binder 3
8 64.06303-5003 Coolant pipe 1
9 64.96301-0012 Cooling water hose 1
10 64.97445-0022 Hose clamp 3
11 64.97122-0005 Clamp 1
12 64.97122-0006 Clamp 2
13 64.90020-0028 Hex bolt M6X20 1
14 64.90020-0028 Hex bolt M6X20 1
15 64.90020-0028 Hex bolt M6X25 1
16 64.90710-0025 Washer A6.4X12X1.6 1
17 06.11240-0203 Hex lock nut AM6 2
18 64.06245-0004 Angle 2 holes 1
19 64.06245-0005 Angle 3 holes 1
- 64.90020-0029 Hex bolt M10X20 2

182
RADIATOR GUARD - 40 L 28 Diagram No. 182

1
3
2

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.06201-0001 Radiator Guard 1

2 64.61950-0006 Shaft for Air Tube 1
3 64.62431-0001 Bracket 1
- 64.06201-0006 Radiator Guard - Steel Bumper 1
- 64.06201-0007 Support bracket LH (Radiator Steel bumper) 1
- 64.06201-0008 Support bracket RH (Radiator Steel bumper) 1
- 64.91001-0017 Pin Steel bumper 1
- 64.96020-0002 Round pad Steel bumper 1

183
AIR DEFLECTOR - 40 L 28 Diagram No. 183

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.06608-0001 Air deflector flap 1

184
RADIATOR ASSLY. - 16 L 18 Diagram No. 184

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.06100-6009 Radiator with intercooler and cowl 1

2 64.06620-0002 Fan cowling 1
3 64.90020-0223 Hex bolt assembly M8 X 12 4
4 64.06245-0001 Bracket LH 1
5 06.02813-4408 Hex lock screw M10 X 16 2
6 64.06245-0002 Bracket RH 1
7 06.02813-4408 Hex lock screw M10 X 20 2
8 64.06245-0003 Bracket 2
9 64.90020-0198 Hex lock screw M10 X 30 4
10 64.90770-0123 Washer A10.5 X 20 X 2 4
11 06.11240-0406 Hex lock nut BM10-8 4
12 64.06225-0003 Rubber pad 8
13 64.93030-0001 Bush 4
14 64.90711-0003 Washer A10.5 X 40 X 2.5 4
15 64.90020-0024 Hex shoulder stud M10 X 50 4
16 06.11240-0406 Hex lock nut BM10-8 4
17 64.90040-0043 Washer 1

185
COOLING HOSES - - 16 L 18 Diagram No. 185

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.96301-0010 Cooling water hose 1

2 64.96301-0015 Shaped hose 1
3 64.90701-0007 Hose clamp 2
4 64.90701-0007 Hose clamp 2

186
SURGE TANK - 16 L 18 Diagram No. 186

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.06102-6115 Surge Tank 1

2 81.06111-0020 Pressure relief Cap 1
3 64.06111-0001 Filler Cap 1

187
MOUNTINGS FOR SURGE TANK ASSLY. - 16 L 18 Diagram No. 187

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.94699-2008 Bracket assy. 1

2 06.02813-4419 Hex lock screw M10X70 2
3 64.96001-0014 Grommet 3
4 64.90020-0022 Hex bolt M10X30 1
5 64.90710-0059 Washer 1
6 64.90501-0038 Hex lock nut BM-10 1
7 64.90713-0006 Bush 1

188
BLEEDER LINES FROM SURGE TANK ASSLY. - 16 L 18 Diagram No. 188

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.96301-0011 Cooling water hose 1

2 64.97201-0006 Hose clamp 2
3 64.97445-0021 Mounting clamp 1
4 64.90020-2001 Tapping screw hex ST6.3X22 1
5 64.90710-0025 Washer A6.4X12X1.6 1
6 64.96001-0014 Grommet 3
7 64.97401-0007 Cable binder 3
8 64.06303-5003 Coolant pipe 1
9 64.96301-0012 Cooling water hose 1
10 64.97445-0022 Hose clamp 3
11 64.97122-0005 Clamp 1
12 64.97122-0006 Clamp 2
13 64.90020-0028 Hex bolt M6X20 1
14 64.90020-0028 Hex bolt M6X20 1
15 64.90020-0028 Hex bolt M6X25 1
16 64.90710-0025 Washer A6.4X12X1.6 1
17 64.90501-0016 Hex lock nut AM6 2
18 64.06245-0004 Angle 2 holes 1
19 64.06245-0005 Angle 3 holes 1
- 64.90020-0029 Hex bolt M10X20 2

189
RADIATOR GUARD - 16 L 18 Diagram No. 189

1
3
2

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.06201-0018 Radiator Guard 1

3 64.62431-0001 Bracket 1
5 64.61950-0006 Shaft for Air Tube 1

190
AIR DEFLECTOR - 16 L 18 Diagram No. 190

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.06608-0001 Air deflector flap 1

191
EXHAUST SYSTEM
EXHAUST PIPE Diagram No. 191

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.15204-6002 Exhaust Pipe Assembly. (6 cylinder) 1

- 64.15201-6001 Exhaust Pipe Assembly (4 cylinder) 1
2 64.98112-0004 Triangular Flange 1
3 81.15600-6089 Exhaust Valve Brake (6 cylinder) 1
- 85.15600-6005 Exhaust Valve Brake (4 cylinder) 1
4 64.90020-0057 HHB M10 x 95 1
5 64.90650-0003 Clevlock Nut M10 1
6 64.97201-0003 Clamp for Exhaust Pipe 1
7 64.90020-0070 HHS M12 x 1.5 1
- 64.91020-0029 HHS M8 x 1.5 x 35 - 4 Cyl. 1
8 64.90501-0003 Hex. Nut M12 x 1.5 1
9 64.15201-0001 Exhaust Outlet Flange 1
- 64.08103-0002 Exhaust Outlet Flange - 4 Cyl. 1

192
EXHAUST SILENCER AND MOUNTINGS Diagram No. 192

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.15101-0001 Exhaust Silencer (6 cylinder) 1

- 64.15101-0002 Exhaust Silencer (4 cylinder) 1
- 64.15502-5004 Silencer Holding Bracket (6 cylinder) 2
- 64.15502-5002 Silencer Holding Bracket (4 cylinder) 2
2 64.91710-0002 Ring 2
3 64.90020-0020 Screw M12 x 1.5 x 30 2
4 64.90501-0003 Hex. Nut M 12 x 1.5 2
5 64.15501-0002 Sppurt Bracket 2
6 64.15501-0001 Hanger Bracket 2
7 Hex Head Screw M14 x 1.5 x 30 1
8 64.90020-0005 Screw M14 x 1.5 x 35 2
9 64.90501-0011 Nut M14 x 1.5 2
10 64.96210-0007 Metallistic Buffer 2
14 64.90501-0014 Nut BM8-8 4

193
TAIL PIPE AND MOUNTINGS Diagram No. 193

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.15204-0001 Tail Pipe (6 cylinder) 1

- 64.15204-0003 Tail Pipe - 6 Cyl. - 49 T
- 64.15204-0002 Tail Pipe (4 cylinder) 1
2 64.41290-0091 L-Plate for Tail Pipe Mtg. 1
3 64.90020-0005 Screw M14 x 1.5 x 35 2
4 64.90501-0011 Nut M14 x 1.5 2
5 64.15501-0007 Tail Pipe Support Bracket 1
- 64.96210-0007 Metallistic Buffer 1
- 64.90501-0014 Nut BM8-8 2
6 64.97201-0001 Clamp 1
- 64.90020-0197 Hex. Bolt M 10 x 25 1
- 64.90650-0003 Clecloc Nut M10 x 1.5 1

194
FUEL SYSTEM
FUEL TANK FOR 495L Diagram No. 194

12
13
11 14 8
5
4
5
4 6

6 3

3 2

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.12201-5002 Fuel tank 1

2 64.41801-0001 Fuel tank mtg. bkt. 4
3 64.97001-0002 Rubber strap 8
- 64.97001-0011 Rubber strap - Top 4
4 64.91029-0002 Split pin (dia. 3mm) 4
5 64.91029-0002 Split pin (dia. 3mm) 4
6 Bolt
7 64.97460-5001 Strap assy 4
8 64.90650-0002 Locking nut 4
9 64.27203-6001 Fuel sensor unit with rubber gasket 1
- 64.96601-0103 Cork gasket 1
11 81.12501-6044 Water separator 1
12 64.91710-0031 Benjo washer 6
13 Benjo body 3
14 64.98150-0008 Benjo bolt 3
- 64.01811-0002 Fuel Tank Cap 1

195
FUEL TANK FOR 200L/335L Diagram No. 194

12
13
11 14 8
5
4
5
4 6

6 3

3 2
2

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.12201-5006 Fuel tank Assy 200Ltr 1

- 64.12201-5003 Fuel Tank Assy 335 Ltr 1
2 81.12210-0055 Fuel tank Cap. 1
3 81.12225-0013 Breather Valve 1
4 64.27203-6008 Float Unit Assy 1
5 64.97445-0031 H Clamp BRSGU10/15 1
6 64.90020-0086 HHS M6X15 DIN933-8.8 1
7 64.90710-0025 M6-Plain Washer DIN 125 6
8 64.90020-0085 HHS M16X12-8.8 DIN 933 5
9 64.97460-0001 Strap for Fuel tank Mtg. 2
9.1 64.91020-0103 PIN M12X1.5 MAN 183 2
10 64.41801-5002 Fuel Mtg Bracket 2
10.1 64.91020-0104 PIN Dia 23-MAN 183 2
11 64.90020-0320 Allen Bolt M12X1.5X110 2
12 64.12240-0001 Rubber Strap Top 2
13 64.12240-0002 Rubber Strap - Bottom 2

195
FUEL TANK FOR 300L Diagram No. 195

12
13
11 14 8
5
4
5
4 6

6 3

3 2

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.12201-5001 Fuel tank 1

2 64.41801-0001 Fuel tank mtg. bkt. 4
3 64.97001-0002 Rubber strap 8
- 64.97001-0011 Rubber strap - Top 4
4 64.91029-0002 Split pin (dia. 3mm) 4
5 64.91029-0002 Split pin (dia. 3mm) 4
6 Bolt
7 64.97460-5001 Strap assy 4
8 64.90650-0002 Locking nut 4
9 64.27203-6001 Fuel sensor unit with rubber gasket 1
- 64.96601-0103 Cork gasket 1
11 81.12501-6044 Water separator 1
12 64.91710-0031 Benjo washer 6
13 Benjo body 3
14 64.98150-0008 Benjo bolt 3
- 64.01811-0002 Fuel Tank Cap 1

196
FUEL LINE CONNECTION LAYOUT Diagram No. 196

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.27203-6002 Fuel sensor unit with rubber gasket 1

2 64.98110-0015 Straight adopter M14-M18(M-M)L12-A4D 1
2.1 64.90711-0043 Thrust washer for M14 adopter 2
2.2 O' Ring for M14 thrust washer 2
3 64.96301-0003 Tube assy. F12X9( Fuel sensor suction to WS) 1
- (495L) Voss drive in nipple with FIR body L12 12X1.5 1
- 64.96301-0002 And hex union nut M18X1.5(F) Al-12 FLPST-DIN3870 1
- (300L) Toric seal 9X1.5B-ACM1-80 1
- M16 banjo body assy. At WS end of tube 1
4 Hex bolt for benjo (M16X1.5) 2
5 64.91710-0031 Cu Washer 4
6 81.12501-6044 Water Seperator 1
7 64.96301-0004 Tube assy. F12X9( WS to engine NR valve) 1
- (495L) M16 banjo body assy. At WS end of tube 1
- 64.96301-0022 M18 FIR body assembled at engine end of tube 1
- (300L)
8 64.96301-0005 Tube assy. F11X8 (Return line engine to fuel sensor) 1
- (495L) (300L) M16 FIR body assembled at engine end of tube 1
- Voss drive in nipple L10 11X1.5 1
- And hex union nut M16X1.5(F) 1
- Toric seal 7.5X1.5B- FPM1-70 1
9 64.98110-0024 Adoptor M14-M16 (M-M) L10-A4C-AS per DIN3901 1
10 64.12201-5002 Fuel tank assy- 495L 1
- 64.12201-5001 Fuel tank assy- 300L 1
11 64.96301-0021 Breather tube 1

197
WATER SEPERATOR ON FRAME - Imported Diagram No. 197

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.41710-0034 Bracket fuel prefilter 1

2 06.02813-4911 Hex lock screw M14X1.5X30-10.9 2
3 06.11251-2005 Hex lock nut M14X1.5
4 81.12501-6044 Fuel prefilter assy. unheated 1
5 81.12902-0001 Gasket cover 1
6 85.12501-0002 Fuel Filter RME Resistant (water separator Cartiage) 1
7 81.12902-0002 Gasket sight glass 1
8 81.12512-0006 Sight glass 1
9 81.12902-0070 Toric seal 11.4X2.5 1
10 81.12510-0022 Drain cock 1
11 81.12504-0501 Cover filter 1
12 06.01283-5114 Hex bolt M8X228.8 2
13 06.15013-0411 Washer A8.4X16X1.6 2
14 06.11240-0404 Hex lock nut 2
15 06.56190-0709 Seak A16X22 4
16 06.78200-0216 Drive in nipple B9 2
17 06.78340-8107 Hollow screw 12-A4D 2
18 04.35160-9712 Polyamide tube 12X1.5
19 81.12340-0010 Bracket 1
20 81.97401-0631 Cable binder 7.5X338 2

198
CLUTCH ASSEMBLY RELEASE
& ACTUATION MECHANISM
CLUTCH ASSLY. Diagram No. 198

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.30305-0233 Clutch Cover Assly. - 395 Dia - 6s 850 1

- 81.30305-0193 Clutch Cover Assly. - 430 Dia - 9s 1110 1
2 64.30301-0002 Clutch Plate - 395 Dia - 6s 850 1
- 64.30301-0001 Clutch Plate - 430 Dia (Indian) 1
- 81.30301-0497 Clutch Plate - 430 Dia (Imported) 1
3 81.30550-0082 Clutch Release Bearing 6S 850 1
- 64.30550-0001 Clutch Release Bearing 9S 111 1
4 64.90020-0131 Hex. Bolt M10 x 85 12
- 64.90020-0080 Hex Bolt M10 x 40 12
- 64.30305-0004 Holder Release bearing lock 1
- 64.90820-0203 Locking Ring 1

199
CLUTCH HOUSING Diagram No. 199

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.30101-7011 Bell Crank Housing - 430 1

64.30101-7001 Clutch Housing Assly - 6S 850 -395 1
4 64.90020-0033 Bolt M10 x 80 12
5 64.90020-0270 Bolt M10 x 25 2
6 64.90710-0027 Plain Washer 12
7 64.30560-0003 Pivot Machining 1
- 81.30560-0055 Pivot Machining - 395 Dia 1
8 64.93001-0002 Bearing Bush 1
- 06.36950-0309 Bearing Bush - 395 Dia. 1
9 64.90810-0009 Internal Circlip 42 x 1.75 2
- 06.29019-0338 Circlip 2
10 64.98701-0007 Seal 32 x 45 x 5 2
- 81.96601-0393 Seal 32 x 45 x 5 - 395 Dia 2
11 64.90710-0006 Ring 2
- 81.91710-0314 Ring - 395 Dia 2
12 81.91001-0604 Pin - 395 1
- 64.32523-0008 Pin - 430 1
13 81.30560-0061 Clutch Operating Lever 1
- 64.30560-0001 Clutch Release Lever - 430
14 64.90820-0053 External Circlip 2
- 06.29029-0036 External Circlip - 395 Dia 2
15 64.90020-0057 Bolt M18 x 1.5 x 95 1
- 64.90020-0066 Bolt M18 x 1.5 x 95 - 3950 Dia 1
16 64.90020-0006 Screw M14 x 1.5 x 40 1
19 64.96001-0016 Rubber Grommet 1
20 64.96002-0060 Plug 19.3 x 8 2
200
MOUNTINGS FOR CLUTCH BOOSTER Diagram No. 200

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90030-0029 Shb M8 X 22 4
- 64.32530-0011 Adpt Plate 1
- 64.41307-0006 Mounting Arm (LH) 1
- 64.41307-0015 Mounting Arm (RH) 1
- 06.02813-4913 Bolt M14x1.5x40 8

201
CLUTCH SLAVE CYLINDER (CLUTCH BOOSTER) Diagram No. 201

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.30725-6001 Clutch Slave Cylinder - 430 1

- 81.30725-6073 Clutch Slave Cylinder - 395 1
- 81.30725-6076 Repair kit clutch slave cylinder 395 dia. 1

202
CLUTCH MASTER CYLINDER Diagram No. 202

4
3

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.30715-6140 Clutch Master Cylinder 1

2 64.90020-0135 Hex. Screw M8 x 70 2
3 64.90710-0034 Washer A8.4 2
4 64.90501-0037 Hex. Nut M8 2
5 64.48240-0002 Holder 1
6 81.97680-0072 Spring Plate 1
7 06.49080-0422 Compression Spring 1
8 64.90820-0015 Locking Washer 1
- 81.30715-6113 Repair Kit Cl. Master Cylinder (Imported) 1

203
CLUTCH PEDAL Diagram No. 203

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.48225-5001 Clutch Pedal Assly. 1

2 81.48227-0006 Foot Pedal Pad 1
3 64.97640-0001 Spring Clip 1
4 64.48210-0001 Pedal shaft 1
5 64.90820-0016 Lock Washer 4
6 64.90770-0130 Washer 20 x 28x 0.5 2
- 64.90770-0132 Washer 20 x 28x 1.5 1
- 64.90770-0131 Washer 20 x 28x 1 1
7 81.93401-0044 Needle Bearing 2
8 81.96020-0369 Rubber Pad 1
9 64.90020-0154 Hex. Bolt M8 x 40 1
10 64.90501-0037 Hex. Nut M8 2
11 64.91020-0010 Threaded Bolt 1
12 06.11240-0406 Hex. Lock Nut 1
13 81.93401-0044 Needle Bearing 1
14 64.91020-0011 Tappet 1
15 64.90820-0015 Lock Washer 1
16 64.48220-0001 Pedal Supporter 1

204
HOSE PIPE FOR CLUTCH CONTROL Diagram No. 204

SR. NO. PART CODE NO. DESCRIPTION QTY

1 06.54100-4370 Hose Pipe - For 395 Dia. Clutch 1

- 06.54100-4470 Hose Pipe - For 430 Dia. Clutch
3 81.98130-6038 Threaded Union 1
4 81.97651-0150 Hair Pin Spring 1
5 64.91710-0021 Washer A14X20 1

205
SURGE TANK FOR CLUTCH MASTER CYLINDER Diagram No. 205

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.31110-6022 Expansion tank 1

3 81.31140-0016 Retaining Plate (Sheet Metal Holder) 1
4 64.90501-0037 Hex. Nut M8 2
5 64.90710-0034 Waser A8.4 2
6 06.67128-0704 Hose clip 2
7 04.27105-0508 Tube As reqd.

206
GEAR SHIFT MECHANISM -
6S 850 & E-21
CONTROL SHAFT FOR R.H. DRIVE VEHICLE 6S 850 Diagram No. 206

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32670-5002 Selector shaft assy. R.h. drive vehicle 1

2 81.96210-0438 Rubber pad 1
3 64.91710-0008 Toric seal 2
4 64.32523-0010 Pin 1
5 64.90501-0006 Hex lock nut BM10 1
6 81.95301-6202 Ball joint 1
7 64.90501-0004 Hexagonal nut M14x1.5 1
7 64.90501-0005 Hex lock nut M14x1.5 1
8 64.90713-0010 Washer 15x30x1.5 2
9 64.90501-0025 Hex lock nut AM10x1 1
10 81.95301-6174 Ball joint L.H. thread 1
11 64.95160-0004 Threaded rod M12M12LI 1
12 06.11064-2166 Hexagonal nut M12LH 1
13 64.90501-0007 Hexagonal nut M12 1
14 81.95301-6173 Ball joint R.H. thread 1
15 64.32532-0006 Bracket 1
16 64.90020-0110 Hex bolt M10x75x4 2
17 64.90770-0200 Washer 10.5x25x4 NB
18 64.90501-0048 Hexagonal nut M10 2
19 64.90501-0009 Hexagonal nut BM10 2

207
SHIFT LEVER COMPONENT 6S850 Diagram No. 207

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.32670-0188 Shift lever r.h.drive vehicle 1

2 64.93021-0012 Bush 17x20x11 1
3 64.93401-0005 Needle sleeve HK14x20x12 2
4 06.36959-0033 Bearing Bush GE 20 1
5 64.90820-0009 Circlip 42x1.75V 1
6 64.32544-0002 Pipe 1
7 64.96420-0001 Bellows 1
8 64.95160-0003 Threaded pin 1
9 64.90820-0018 Circlip 20 X 1.2 1
10 64.96410-0009 Cover 1
11 81.32616-0013 Insulating element 1
12 64.90810-0003 Circlip 28x1.20V 1
13 64.96001-0009 Grommet 1
14 64.96410-0006 Proctive cap 1
15 64.32670-5001 Shift lever assy upper part 1
16 81.96420-0529 Bellows 1
17 81.97010-6007 Shift knob assy. 1
64.97470-0011 Spacer 2
18 06.15013-0412 Washer A10.5x20x2-200HV 1
19 06.11240-0406 Hex lock nut BM10-8 1
20 81.97010-0217 Cover 8+R 1
21 81.96401-0169 Ring 1

208
SHIFT BRACKET FOR STICK CHANGE 6S850 Diagram No. 208

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32615-5003 Shift bracket assy. 1

2 64.90020-0036 Hex shoulder stud M10x110-8.8 3
3 81.32508-0124 Supporting plate 1
4 64.90713-0007 Washer 6
5 64.90710-0004 Washer 11x25x1.5 3
6 64.93021-0010 Steel tube 16x2.5x23+- 0.2 3
7 64.90713-0004 Damping washer 16x32x6/4-NBR80 6
8 64.32523-0010 Pin 14H6x48x68-M10 1
9 06.56331-1116 Toric seal 14x3B 2
10 06.11240-0406 Hex lock nut BM10 1
11 64.90501-0029 Hex lock nut M16x1.5-10 1
12 64.93021-0010 Bush 11x22x62 1
13 06.11240-0406 Hex lock nut BM10 1
14 64.32532-0006 Bracket 1
15 64.90020-1032 Hex bolt M8x30-8.8 2
16 81.90710-0498 Hex bolt M8x30-8.8 2
17 81.93021-0324 bush 11X20X8 2

209
SHIFT LEVER COMPONENT E21 Diagram No. 209

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32670-0001 Shift lever R. H. drive vehicle 1

2 64.93021-0012 Bush 17x20x11 1
3 64.93401-0005 Needle sleeve HK14x20x12 2
4 06.36959-0033 Bearing Bush GE 20 1
5 64.90810-0002 Circlip 42x1.75V 1
6 64.32544-0002 Pipe 1
7 64.96420-0001 Bellows 1
8 64.95160-0003 Threaded pin 1
9 64.90820-0018 Circlip 20 X 1.2 1
10 64.96410-0009 Cover 1
11 81.32616-0013 Insulating element 1
12 64.90810-0003 Circlip 28x1.20V 1
13 64.96001-0009 Grommet 1
14 64.96410-0006 Proctive cap 1
15 64.32670-5001 Shift lever assy upper part 1
16 81.96420-0529 Bellows 1
17 64.97010-6001 Shift knob assy. 1
- 64.52170-6003 3/2 Way valve 2
18 64.90770-0124 Washer A10.5x20x2-200HV 1
19 06.11240-0406 Hex lock nut BM10-8 1
20 81.97010-0210 Cover 8+R 1
21 81.96401-0169 Ring 1

210
GEAR CHANGE FOR R.H. DRIVE VEHICLE E21 Diagram No. 210

3
6
1 2
7 4
5 8 12 13
9 15
14
15 14
10
11

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32610-6001 Control shaft assy. R.H. drive vehicle 1

2 81.96210-0438 Rubber pad 2
- 64.90713-0010 Washer 15x30x1.5 1
3 81.95301-6202 Ball Joint 1
4 64.90501-0025 Hex lock nut AM10x1-10 1
5 64.90501-0004 Hexagonal nut BM14x1.5-05 1
6 64.90501-0011 Hex lock nut M14x1.8-8 1
7 81.95301-6174 Ball Joint L.H. thread 1
8 64.90501-0007 Hexagonal nut M12LH-8 1
9 64.95160-0002 Threaded rod M12M12LIX40x40x320 1
10 06.11064-2166 Hexagonal nut M12-8 1
11 81.95301-6173 Ball joint R.H. thread 1
12 64.32532-0005 Bracket 1
13 64.90020-0097 Hex lock screw M8x30-10.9 2
14 64.90501-0048 Hexagon nut M10 2
15 64.90501-0009 Hexagon nut BM10-04 2

211
SHIFT BRACKET FOR STICK CHANGE E21 Diagram No. 211

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32615-5002 Shift bracket assy. 1

2 64.90020-0036 Hex shoulder stud M10x110-8.8 3
3 81.32508-0124 Supporting plate 1
4 64.90713-0007 Washer 6
5 81.90713-0007 Washer 11x25x1.5 3
6 64.94299-0002 Tube 1
7 64.90713-0004 Damping washer 16x32x6/4-NBR80 6
8 64.32523-0010 Pin 14H6x48x68-M10 1
9 64.91710-0008 Toric seal 14x3B 2
10 06.11240-0406 Hex lock nut BM10 1
11 64.90501-0029 Hex lock nut M16x1.5-10 1
12 64.93021-0010 Bush 11x22x62 1
13 06.11240-0406 Hex lock nut BM10 1
14 64.32532-0006 Bracket 1
15 64.90020-1032 Hex bolt M8x30-8.8 2
16 64.90020-1032 Hex bolt M8x30-8.8 2
17 64.93021-0010 bush 11X20X8 2
- 64.97010-0002 Cover 8+R 1

212
GEAR BOX 9s 1110
GEAR BOX HOUSING - 9S 1110 Diagram No. 212

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32101-0001 Gear Box Housing assly. 1

2 64.90490-0016 Screw Plug M24 x 1.5 1
5 64.90490-0016 Screw Plug M24 x 1.5 1
6 NSSP Pipe 1
7 64.90490-0020 Screw Plug With Magnet 1
7A 64.91710-0007 Ring A 24 x 29 1
8 64.90490-0016 Screw Plug M24 x 1.5 1
10 64.90490-0021 Screw Plug 1
11 64.32508-0001 Cover 1
12 64.96601-0013 Gasket 1
13 64.90020-0043 HHS M10 X 22 1

213
FRONT HOUSING GEAR BOX - 9S 1110 Diagram No. 213

SR. NO. PART CODE NO. DESCRIPTION QTY

}
1 64.32101-0002 Housing Front Consisting of 2 to 6 1
2 NSSP Housing Front NSSP
3 Serviced Housing Front NSSP
4 under Housing Front NSSP
5 64.32101-0002 Housing Front NSSP
6 Housing Front NSSP
7 64.90490-0022 Screw Plug M16 x 1.5 2
7A 64.91710-0006 Sealing Ring A 16 x 20 2
8 64.90020-0049 Hex. Screw M x 70 14
9 64.90020-0049 Hex. Screw M x 70 3
10 64.96330-0006 Pipe 1
11 64.96601-0015 Gasket 1
12 64.91301-0004 Cylindrical Pin 16M16 x 36 2
13 64.99603-0001 Screen Insert 1
14 64.32523-0001 Pin 1
15 64.93420-0011 Roller Cage 2
16 64.32501-0001 Reverse Idler Gear 1
17 64.90820-0008 Circlip 40 x 1.75 1
18 Ind. Transmitter 1

}
19 Serviced NSSP
20 under NSSP
21 Ind. Transmitter
22 64.98181-6003 Breather 1
23
24
NSSP Serviced under
64.32101-0002 } Breather
Breather
25 64.97850-0002 Type Plate 1
26 64.92201-0003 Blind Rivet 4

214
COVER - 9S 1110 Diagram No. 214

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32508-0001 Cover 1
2 64.96601-0013 Gasket 1
3 64.90020-0043 HHS M10 X 22 1

215
INPUT SHAFT - 9S 1110 Diagram No. 215

3
1
2

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32206-0001 Input Shaft 1

2 64.32508-0004 Cover 1
3 64.90810-0005 Internal Circlip 1
4 64.93420-0006 Taper Roller Bearing 1
5 64.32312-0035 Shim Set 1

216
CONN. PLATE - 9S 1110 Diagram No. 216

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.97001-0003 Connecting Plate 1

2 64.90020-0098 HHS M8 X 30 1
3 64.96601-0004 Gasket for Connecting Plate 1
4 64.96501-0008 Shaft Seal 52 x 68 x 8 1
5 64.96410-0021 Sealing Cap 1
6 64.90810-0004 External Circlip 82 x 2.5 1

217
LAYSHAFT COVER - - 9S 1110 Diagram No. 217

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32723-6001 Pump 1
2 64.90020-0098 HHS M8 X 30 8
2A 64.90801-0201 Wave Washer B8 8
3 64.96601-0005 Gasket 1

218
LAYSHAFT - - 9S 1110 Diagram No. 218

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32205-0001 Layshaft 1
2 64.93420-0007 Taper Roller Bearing 1
3 64.32303-0001 Double Gear 1
4 64.32301-0001 Helical Gear (4 th Gear on Layshaft) 1
5 64.32301-0002 Helical Gear (Constant Mesh) 1
6 64.90810-0006 External Circlip 58 x 2 1
6A 64.90810-0007 External Circlip 58 x 2.1 1
6B 64.90810-0008 External Circlip 58 x 2.2 1
6C 64.90810-0009 External Circlip 58 x 2.3 1
6D 64.90810-0010 External Circlip 58 x 2.4 1
6E 64.90810-0011 External Circlip 58 x 2.5 1
7 64.93420-0078 Taper Roller Bearing 40 X 85 x 33 1
8 64.32312-0011 Shim 1.90 1
8A 64.32312-0012 Shim 1.95 1
8B 64.32312-0013 Shim 2.00 1
8C 64.32312-0014 Shim 2.05 1
8D 64.32312-0015 Shim 2.10 1
8E 64.32312-0016 Shim 2.15 1
8F 64.32312-0017 Shim 2.20 1

219
MAINSHAFT - - 9S 1110 Diagram No. 219

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32202-0001 Mainshaft 1
2 64.93401-0006 Needle Cage 78 x 83 x 35 1
3 64.32301-0003 Helical Gear 1
4 64.32402-0001 Sleeve Carrier 1
5 64.32402-0002 Sliding Sleeve 1
6 64.90810-0017 Ext. Circlip 60 x 2.8 1
6A 64.90810-0016 Ext. Circlip 60 x 2.7 1
6B 64.90810-0015 Ext. Circlip 60 x 2.6 1
6C 64.90810-0014 Ext. Circlip 60 x 2.5 1
6D 64.90810-0012 Ext. Circlip 60 x 2.4 1
7 64.93401-0007 Needle Cage 60 x 68 x 39 1
8 64.32301-0004 Helical Gear 1
9 64.93420-0009 Taper Roller Bearing 50.8 X 104.7 X 36.5 1
10 64.32301-0005 Sun Gear 1
11 64.90810-0040 External Circlip 50 x 3.20 1
11A 64.90810-0039 External Circlip 50 x 3.15 1
11B 64.90810-0038 External Circlip 50 x 3.10 1
11C 64.90810-0037 External Circlip 50 x 3.05 1
11D 64.90810-0036 External Circlip 50 x 3.00 1
11E 64.90810-0035 External Circlip 50 x 2.95 1
11F 64.90810-0034 External Circlip 50 x 2.90 1
11G 64.90810-0033 External Circlip 50 x 2.85 1
11H 64.90810-0032 External Circlip 50 x 2.80 1
11I 64.90810-0031 External Circlip 50 x 2.75 1
11J 64.90810-0030 External Circlip 50 x 2.70 1
11K 64.90810-0029 External Circlip 50 x 2.65 1

220
MAINSHAFT - - 9S 1110 Diagram No. 219

SR. NO. PART CODE NO. DESCRIPTION QTY

11L 64.90810-0028 External Circlip 50 x 2.60 1

11M 64.90810-0027 External Circlip 50 x 2.55 1
11N 64.90810-0026 External Circlip 50 x 2.50 1
11O 64.90810-0025 External Circlip 50 x 2.45 1
11P 64.90810-0024 External Circlip 50 x 2.40 1
11Q 64.90810-0023 External Circlip 50 x 2.35 1
11R 64.90810-0022 External Circlip 50 x 2.30 1
11S 64.90810-0021 External Circlip 50 x 2.25 1
11T 64.90810-0020 External Circlip 50 x 2.20 1
11U 64.90810-0019 External Circlip 50 x 2.15 1
11V 64.90810-0018 External Circlip 50 x 2.10 1
12 64.96330-0024 Pipe 1
13 64.93401-0008 Needle Cage (K75 x 83 x 23) 1
14 64.32301-0006 Helical Gear 1
15 64.32423-0001 Clutch Body 1st Gear 1
16 64.32420-4001 Synchroniser Assly. 1/2 1
17 64.32420-0001 Synchroniser Body 1/2 1
18 64.32420-0004 Pressure Piece 3
19 64.97601-0012 Compression Spring 3
20 64.32402-0003 Sliding Sleeve 1/2 1
21 64.32420-0002 Synchroniser Ring 2
22 64.32423-0001 Clutch Body 1st Gear 1
23 64.32301-0007 Helical Gear 1
24 64.93401-0012 Needle Cage 1
25 64.93021-0005 Bush 1
26 64.90810-0012 Ext. Circlip 60 x 2.4 1

221
MAINSHAFT - - 9S 1110 Diagram No. 219

SR. NO. PART CODE NO. DESCRIPTION QTY

26A 64.90810-0045 Ext. Circlip 60 x 2.3 1

26B 64.90810-0044 Ext. Circlip 60 x 2.2 1
26C 64.90810-0043 Ext. Circlip 60 x 2.1 1
26D 64.90810-0042 Ext. Circlip 60 x 2.0 1
26E 64.90810-0041 Ext. Circlip 60 x 1.9 1
27 64.93401-0010 Needle Cage 1
28 64.32301-0008 Helical Gear 1
29 64.32423-0002 Clutch Body (3/4) 1
30 64.32420-0006 Syn. Ring (3/4) 2
31 64.32420-4002 Synchroniser Assly. 3/4 1
32 64.32402-0004 Sliding Sleeve 3/4 1
33 64.32420-0005 Synchroniser Body 3/4 1
34 64.32420-0004 Pressure Piece 3
35 64.97601-0012 Compression Spring 3
36 64.32423-4001 Clutch Body 1
37 64.90810-0051 External Circlip 42x2.5 1
- 64.90810-0050 External Circlip 42x2.4 1
- 64.90810-0049 External Circlip 42x2.3 1
- 64.90810-0048 External Circlip 42x2.2 1
- 64.90810-0047 External Circlip 42x2.1 1
- 64.90810-0046 External Circlip 42x2.0 1
38 64.93420-0010 T.R.Bearing 1

222
GEAR SHIFT SYSTEM - - 9S 1110 Diagram No. 220

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90490-0003 Articulation Bolt 1

2 64.90801-0004 Spring Washer 1
3 64.90490-0003 Articulation Bolt 2
4 64.90801-0004 Spring Washer 2
5 64.32530-0001 Relay Lever 3/4 1
6 64.32526-0001 Sliding Pad 3/4 2
7 64.32515-0001 Gear Shaft Fork 3/4 1
8 64.90490-0003 Articulation Bolt 2
9 64.90801-0004 Spring Washer 2
10 64.32515-0002 Gear Shaft Fork 1/2 1
11 64.32526-0001 Sliding Pad 2
12 64.90490-0003 Articulation Bolt 2
13 64.32515-0021 Gear Shifting Fork (R/CR) 1
14 64.32526-0001 Sliding Pad 2
15 64.90801-0004 Spring Washer 2
16 64.32518-0001 Gear Shfting Rail 3/4 1
18 64.32522-0001 Bearing Plate 1
19 64.32518-0002 Gear Shift Rail 1/2 1
20 64.32530-0002 Locking Lever 1
21 64.97601-0002 Compression Spring 1
22 64.97680-0002 Bearing Plate 1
23 64.90810-0001 Snap Ring 1
24 64.32518-0021 Gear Shift Rail (R/C) 1

223
GEAR SHIFT SYSTEM CONNECTING PARTS - - 9S 1110 Diagram No. 221

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90020-0149 Hex. Screw M8x28 1

2 64.90801-0201 Wave Washer 1
3 64.97680-0003 Plate 1
4 64.96601-0006 Gasket 1
5 64.32523-4001 Pin Assy. 1
6 64.25525-0001 Switch 1
7 64.91710-0003 Sealing Ring A18 x 24 1
8 64.90490-0037 Screw Plug M18 x 1.5 1
9 64.91710-0003 Sealing Ring 1
10 64.25525-0001 Switch 1
11 64.91710-0003 Sealing Ring A18 x 24 1
12 64.96481-0004 Ball 13G20 1
13 64.90490-0037 Screw Plug M18 x 1.5 1
14 64.91710-0003 Sealing Ring 1
15 64.90490-0019 Screw Plug M14 x 1.5 1
16 64.98701-0005 Sealing Cap 1
17 NSSP Serviced
under
64.98701-0005 Sealing Cap 1

224
GEAR SHIFT HOUSING - - 9S 1110 Diagram No. 222

3
6 5
4

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32103-0001 Gear Shift Housing Consisting of 2-13 1

2 64.32201-0001 Gasket 1
3 64.93021-0008 Bush 1
4 64.32508-0005 Cover 1
5 64.91301-0002 Cylindrical Pin 1
6 64.32203-0001 Driver 1

225
DETENT - 9S 1110 Diagram No. 223

1
2 3

SR. NO. PART CODE NO. DESCRIPTION QTY

226
GEAR SHIFTING SHAFT - 9S 1110 Diagram No. 224

1
2

3
4

9
5

6 10
7
8

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.93401-0003 Needle bush 1

2 64.91301-0001 Pin 1
3 64.90810-0052 Retaining ring 1
4 64.32523-0053 Pin 1
5 64.90810-0052 Retaining ring 1
6 64.32530-0004 Valve lever 1
7 64.93403-0001 Roller 1
8 64.32530-0005 Lever 1
9 64.32523-0005 Pin 1
10 64.32203-0002 Gear shift shaft 1

227
COVER - 9S 1110 Diagram No. 225

SR. NO. PART CODE NO. DESCRIPTION QTY

228
GEAR SHIFT HOUSING - 9S 1110 Diagram No. 226

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90020-0295 Hexagon screw 1

2 64.96601-0009 Gasket 1
3 64.32522-0002 Locking piece 1
4 64.96410-0003 Protecting cap 1

229
SHIFT TURRET - - 9S 1110 Diagram No. 227

1
2

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.96501-0009 Shaft seal 1

2 64.93021-0008 Bush 1
3 64.32540-0001 gear shift cover 1
4 64.96601-0007 Gasket 1
5 64.90020-0295 Heaxgon screw 4

230
PNEUMATIC SERVO UNIT - 9S 1110 Diagram No. 228

4
3

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.96210-0002 Pneumatic Servo Unit 1

2 64.96601-0008 Gasket 1
3 64.90020-0295 Hex. Head Screw 2
4 64.90020-0295 Hex. Head Screw 2

231
CONNECTING PARTS - - 9S 1110 Diagram No. 229

1 4

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.91020-0004 Cap 1
2 64.91020-0004 Tappet 1
3 64.96210-6051 Valve Block 1
- NSSPt Gasket 1
- NSSPt O ring 1
- NSSPt Piston 1
- NSSPt Coupling 2
4 64.90020-0050 Hexagon screw 5
5 64.27430-0001 Pressure switch 1

232
CONNECTING PARTS - - 9S 1110 Diagram No. 230

1 5
4 7
3

SR. NO. PART CODE NO. DESCRIPTION QTY

1 Pin 1
2 64.25525-0001 Switch 1
3 64.91020-0007 Bolt 1
4 64.97601-0022 Compression Spring 1
5 64.90490-0037 Screw Plug 1
6 64.32523-0006 Pin 1
7 64.25525-0001 Switch 1

233
SET OF SPRINGS - - 9S 1110 Diagram No. 231

1
2
1
3

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90713-0012 Washer 2
2 64.97601-0003 Compression spring 1
1 64.90713-0012 Washer 2
3 64.98701-0014 V Ring 1

234
G.P. HOUSING ASSLY. - - 9S 1110 Diagram No. 232

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32101-0003 Housing 1
2 64.93410-0003 Ball Bearing 1
3 64.32312-0018 Shim 2.20 1
3A 64.32312-0019 Shim 2.10 1
3B 64.32312-0020 Shim 2.00 1
3C 64.32312-0021 Shim 1.90 1
3D 64.32312-0022 Shim 1.80 1
3E 64.32312-0023 Shim 1.70 1
3F 64.32312-0024 Shim 1.60 1
3G 64.32312-0025 Shim 1.50 1
3G 64.32312-0026 Shim 1.40 1
3G 64.32312-0027 Shim 1.30 1
4 64.96601-0010 Gasket 1
5 64.91301-0004 Cylindrial Pin M16 X 36 1
- 64.96481-0004 Ball 13 G20 1
6 64.90020-0049 Hex. Screw M10 x 70 1
7 64.90020-0052 Hex. Screw M10 x 110 1
8 64.90020-0052 Hex. Screw M10 x 110 1
9 64.90020-0049 Hex. Screw M10 x 70 1
10 64.90020-0049 Hex. Screw M10 x 70 1
11 64.90020-0053 Hex. Screw M10 x 50 1
12 64.90020-0049 Hex. Screw M10 x 50 1
13 64.90020-0052 Hex. Screw M10 x 110 1
14 64.90020-0052 Hex. Screw M10 x 110 1
15 64.90020-0052 Hex. Screw M10 x 110 1
16 64.90020-0049 Hex. Screw M10 x 70 1
17 64.90020-0049 Hex. Screw M10 x 70 1
18 64.90020-0049 Hex. Screw M10 x 70 1
19 64.90020-0049 Hex. Screw M10 x 70 1
235
CLOSING COMPONENT - - 9S 1110 Diagram No. 233

3
2

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32508-0007 Cover 1
2 64.96601-0011 Gasket 1
3 64.90020-0041 Hex. Screw M12 x 28 4

236
PLANETORY DRIVE - - 9S 1110 Diagram No. 234

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.37501-4002 Planet Carrier Assly. 1

2 64.96410-0004 Sealing Cap 1
3 64.32112-0001 Planet Gear Assly. 4
4 64.32523-0009 Planet Shaft 4
5 64.91020-0005 Slot Pin 5 X 22 4
6 64.32425-0001 Guide Ring 4
7 64.90713-0005 Interim Washer A = 1.15 12
8 64.93401-0011 Needle Roller 5 x 15.3 160
9 64.32301-0021 Ring Gear 1
10 64.90820-0007 Snap Ring 2.5 mm 1
- 64.90820-0006 Snap Ring 2.4 mm 1
- 64.90820-0005 Snap Ring 2.3 mm 1
- 64.90820-0004 Snap Ring 2.2 mm 1
- 64.90820-0003 Snap Ring 2.1 mm 1
- 64.90820-0002 Snap Ring 2 mm 1
11 64.93410-0004 Ball Bearing 1
12 64.37511-0001 Ring Gear Carrier 1
13 64.90820-0010 Locking Wire 1

237
PLANETORY DRIVE - - 9S 1110 Diagram No. 235

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.39115-0011 Output Flange 1

2 64.96504-0004 O'Ring 1
3 64.90711-0004 Washer 1
4 64.90020-0054 Hex. Screw M12 x 50 1

238
SYNCHRONISER - - 9S 1110 Diagram No. 236

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32423-4002 Clutch Body Assly. 1

64.90713-0011 Washer 1
2 64.32420-0008 Synchroniser Ring 1
3 64.32420-0007 Synchroniser Body 1
4 64.97601-0006 Compression Spring 1
5 64.97601-0005 Compression Spring 1
6 64.32420-0010 Pressure Piece 1
7 64.90810-0057 Ext. Circlip 125 x 4 1
- 64.90810-0056 Ext. Circlip 125 x 3.9 1
- 64.90810-0055 Ext. Circlip 125 x 3.8 1
- 64.90810-0054 Ext. Circlip 125 x 3.7 1
8 64.32402-0005 Sliding Sleeve 1
9 64.32420-0008 Synchroniser Ring 1
10 64.32423-0005 Clutch Body 1
- 64.98701-0008 Sealing Ring 1

239
GP SHIFT SYSTEM - - 9S 1110 Diagram No. 237

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32515-0003 Gear Shifting Fork 1

2 64.90490-0018 Articulation Bolt M24 2
- 64.90710-0005 Spring Washer 2
3 64.32526-0003 Sliding Pad 2
4 64.32518-4002 Gear Shift Rail 1
5 64.96902-0003 Flabge Packing 1
6 64.98701-0006 Sealing Ring 50 x 100 x 7.5 1
7 64.32511-0001 Piston 1
8 64.96504-0001 Guide Ring 1
9 64.90501-0010 Locking Nut M16 x 1.5 1
10 64.96504-0005 O' Ring 1
11 64.30715-6001 Cylinder 1
12 64.90020-0049 Hex. Screw M10 x 70 3

240
GP SHIFT SYSTEM CONNECTED PARTS- - 9S 1110 Diagram No. 238

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32523-4003 Detent Plunger 1

- 64.90490-0017 Screw M6 x 1.5 1
- 64.91020-0009 Bolt 1
- 64.97601-0007 Compression Spring 1
- 64.97601-0008 Compression Spring 1
- 64.96601-0012 Gasket 1
- 64.96002-0007 Cap 1
- 64.91710-0005 Ring A16 x 22 1

241
SPEEDO COVER - - 9S 1110 Diagram No. 239

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32508-0008 Cover 1
2 64.96504-0007 O' Ring 10X3 1
3 64.96504-0006 O-Ring 183 x 3 1
4 64.96501-0010 Shaft Seal 105x125x12/9.5 1
5 64.90020-0042 Hex. Screw M10 x 60 1
6 64.27421-0002 Pulse Sender 1

242
RANGE SELECTION - - 9S 1110 Diagram No. 240

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.96320-5001 Pipe with Ring Piece 1

2 64.96320-0001 Pipe 1
3 64.96320-0002 Ring Piece 1
4 64.98103-0003 Union Screw 1
- 64.98701-0005 Sealing Ring 1.50 mm thick 1
5 64.96320-0002 Ring Piece 1
6 64.98103-0003 Union Screw 1
- 64.98701-0005 Sealing Ring 1.50 mm thick 1
7 64.96320-5001 Pipe with Ring Piece 1
8 64.96320-0001 Pipe 1
9 64.96320-0002 Ring Piece 1
10 64.98103-0003 Union Screw 1
- 64.98701-0005 Sealing Ring 1.50 mm thick 1
11 64.96320-0002 Ring Piece 1
12 64.98103-0003 Union Screw 1
- 64.98701-0005 Sealing Ring 1.50 mm thick 1
13 64.97401-0011 Cable Clip 1

243
ELECTRONIC MODULE Diagram No. 240 A

1 2 3

SR. NO. PART CODE NO. DESCRIPTION QTY

244
GEAR BOX 6s 850
GEAR BOX HOUSING Diagram No. 241

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32101-0004 Housing 1
2 64.96501-0012 Shaft Seal 1
3 64.27421-0011 Pulse Sensor 1
4 64.97850-0002 Type Plate 1
5 64.90490-0029 Screw Plug 4

245
GEAR BOX HOUSING WITH CLUTCH HOUSING Diagram No. 242

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.30101-0001 Clutch Housing 1

2 64.91020-0016 Cylindrical Pin 2
3 64.90020-0069 Hexagon Screw 1
5 64.96601-0074 Gasket 1
6 64.32508-0010 Cover 1
8 64.96601-0011 Gasket 1
9 64.32508-0007 Cover 1
10 64.90020-0061 Hexagon Screw 4

246
INPUT SHAFT Diagram No. 243

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32206-0002 Input shaft 1

2 64.93410-0008 Ball Bearing 1
3 64.90810-0090 Retaining Ring (Ext. circlip 55 X 3) 1
5 64.32423-0006 Clutch Body 1

247
CONNECTION PLATE Diagram No. 244

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.96501-0014 Shaft Seal 1

2 64.96601-0026 Gasket 1
3 64.32530-0008 Connection Plate 1
4 64.90020-0132 Hexagon Screw M8 x 28 11

248
LAYSHAFT Diagram No. 245

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32205-0002 Layshaft 1
2 64.93420-0020 T. R. Bearing 1
3 64.32301-0010 Helical Gear 1
4 64.32301-0012 Helical Gear 1
5 64.32301-0014 Helical Gear 1
6 64.32301-0015 Helical Gear 1
7 64.93420-0021 Taper Roller Bearing 1
8 64.90810-0058 External Circlip (40 X 1.75) 1
- 64.90810-0059 External Circlip (40 X 1.70) 1
- 64.90810-0060 External Circlip (40 X 1.65) 1
- 64.90810-0061 External Circlip (40 X 1.60) 1
- 64.90810-0062 External Circlip (40 X 1.55) 1
- 64.90810-0063 External Circlip (40 X 1.50) 1
- 64.90810-0064 External Circlip (40 X 1.45) 1
- 64.90810-0065 External Circlip (40 X 1.40) 1
- 64.90810-0066 External Circlip (40 X 1.35) 1
- 64.90810-0067 External Circlip (40 X 1.30) 1
9 64.90711-0017 Washer (2.20 mm) 1
- 64.90711-0018 Washer (2.00 mm) 1
- 64.90711-0019 Washer (1.75 mm) 1
- 64.90711-0020 Washer (1.70 mm) 1
- 64.90711-0021 Washer (1.65 mm) 1
- 64.90711-0022 Washer (1.60 mm) 1
- 64.90711-0023 Washer (1.55 mm) 1
- 64.90711-0024 Washer (1.50 mm) 1
- 64.90711-0025 Washer (1.45 mm) 1
- 64.90711-0026 Washer (1.40 mm) 1
- 64.90711-0027 Washer (1.35 mm) 1

249
MAINSHAFT Diagram No. 246

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32202-0002 Main shaft 1

2 64.93401-0020 Needle Cage 1
3 64.32301-0016 Helical Gear 1
4 64.32420-0011 Synchroniser 1
5 64.30725-0011 Clutch Disc 1
6 64.93420-0035 Internal Ring 1
7 64.93420-0037 Intermediate Ring 1
8 64.93420-0022 Outer Ring 1
9 64.32420-0015 Synchroniser Body 1
10 64.39115-7001 Coupling Element 3
11 64.32402-0006 Sliding Sleeve 1
12 64.97601-0017 Compression spring 3
13 64.32420-0004 Pressure Piece 3
14 64.93420-0022 Outer Ring 1
15 64.93420-0037 Intermediate Ring 1
16 64.93420-0035 Internal Ring 1
17 64.30725-0011 Clutch Disc 1
18 64.90810-0069 Retaining Ring (A=4.00) 1
- 64.90810-0070 Retaining Ring (A=3.95) 1
- 64.90810-0071 Retaining Ring (A=3.90) 1
- 64.90810-0072 Retaining Ring (A=3.85) 1
- 64.90810-0068 Retaining Ring (A=3.80) 1
23 64.93401-0014 Needle Cage 1
24 64.32301-0022 Spur Gear 1
25 64.32423-0007 Clutch Body 1
26 64.32301-0023 Spur Gear 1

250
MAINSHAFT Diagram No. 246

SR. NO. PART CODE NO. DESCRIPTION QTY

27 64.93401-0014 Needle Cage 1

28 64.93404-0002 Thrust Bush 1
29 64.90810-0077 Retaining Ring (100 X 3) 1
- 64.90810-0076 Retaining Ring (100 X 2.9) 1
- 64.90810-0075 Retaining Ring (100 X 2.8) 1
- 64.90810-0074 Retaining Ring (100 X 2.7) 1
- 64.90810-0073 Retaining Ring (100 X 2.6) 1
34 64.93410-0006 Ball Bearing 1
- 64.93410-0007 Ball Bearing 1
- 64.97005-0003 Pulse Disc 1
- 64.39115-0003 Output Flange 1
- 64.90020-0062 Hexgaon Screw 1
39 64.93401-0015 Needle Cage 1
40 64.32301-0011 Helical Gear 1
41 64.32423-0008 Clutch Body 1
42 64.32420-0011 Synchroniser Ring 1
43 64.32420-0017 Synchroniser Body- 3/4 Gear 1
43A 64.32402-0007 Sliding Sleeve 1
43B 64.32510-0002 Pressure Piece 3
43C 64.97601-0018 Compression spring 3
44 64.90810-0081 Circlip Synchroniser Body 3/4 -2.5mm 1
- 64.90810-0080 Circlip Synchroniser Body 3/4 -2.4mm 1
- 64.90810-0079 Circlip Synchroniser Body 3/4 -2.3mm 1
- 64.90810-0078 Circlip Synchroniser Body 3/4 -2.2mm 1
48 64.32420-0011 Synchroniser Ring 1
49 64.32423-0009 Clutch Body 1

251
MAINSHAFT Diagram No. 246

SR. NO. PART CODE NO. DESCRIPTION QTY

50 64.32301-0013 Helical Gear 1

51 64.93401-0016 Needle Cage 1
52 64.90770-0127 washer 1
53 64.90810-0088 Retaining Ring 1
54 64.93401-0017 Needle Cage 1
55 64.32301-0009 Helical Gear 1
56 64.32423-0006 Clutch Body 1
57 64.32420-0012 Synchroniser Ring 1
58 64.32420-0016 Synchroniser Body 1
58A 64.32402-0007 Sliding Sleeve 1
58B 64.32510-0002 Pressure Piece 3
58C 64.97601-0018 Compression spring 3
59 64.32420-0012 Synchroniser Ring 1
60 64.90810-0084 Retaining Ring 2.31 1
- 64.90810-0087 External Circlip 40 X 2.50 2
- 64.90810-0086 External Circlip 40 X 2.45 2
- 64.90810-0085 External Circlip 40 X 2.40 2
- 64.90810-0083 External Circlip 40 X 2.30 2
- 64.90810-0082 External Circlip 40 X 2.20 2
66 64.93420-0034 Internal Ring 1
67 64.93401-0018 Roller Cage 1
68 64.90820-0013 Snap Ring 1

252
REVERSE IDER GEAR Diagram No. 247

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32501-0002 Reverse Idler Gear 1

2 64.32523-0013 Reverse Idler Shaft 1
3 64.93401-0019 Needle cage 2
4 64.96501-0015 O-Ring 1
5 Hexagoan Screw M8 X 16 1
6 64.90710-0012 Washer 1

253
SHIFTING FORKS Diagram No. 248

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32518-0003 Gear Shift Rail 1

2 64.32515-0009 Gear Shift Fork - Reverse 1
3 64.91020-0018 Slot Pin 6 X 28 2
4 64.91020-0019 Slot Pin 3.5 X 28 1
5 64.32610-6006 Drag Link 1
6 64.30560-5002 Gear Shift Fork 1
7 64.32526-0004 Sliding Pad 2
8 64.90490-0028 Articulation Bolt 2
9 64.90801-0004 Spring Washer 2
10 64.32610-6003 Drag Link 1
11 64.30560-5002 Gear Shift Fork 1
12 64.32526-0005 Sliding Pad 2
13 64.90490-0027 Articulation Bolt 2
- 64.90801-0004 Spring Washer 2
15 64.32610-6004 Drag Link 1
16 64.30560-5006 Gear Shift Fork 1
17 64.32526-0005 Sliding Pad 2
18 64.90490-0027 Articulation Bolt 2
- 64.90801-0004 Spring Washer 2
20 64.25525-0002 Switch w/o O Ring 1
- 64.91701-0008 Washer 1

254
DETENT PLUNGER Diagram No. 249

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32523-6002 Detent Plunger 1

255
GEAR SHIFT MECHANISM Diagram No. 250

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.32103-0002 Gear Shift Housing 1

2 64.96601-0025 Gasket 1
3 64.90020-0067 Hexagon Screw M8 X 70 8
- 64.90801-0201 Wave Washer B8 8
6 64.90020-0064 Hexagon Screw M8 X 50 2
- Spring Washer B8 2
8 64.93021-0016 Bearing Bush 1
9 64.93021-0016 Bearing Bush 1
10 64.96501-0008 Shaft Seal 1
11 64.32701-0002 Rod Wiper 1
12 64.32515-0011 Gear Shift Shaft 1
13 64.32670-0002 Gear Shift Lever 1
14 64.96002-0048 Protecting Cap 1
15 64.90020-0063 Bolt + Nut 1
- 64.90501-0025 Hexagon Nut 1
17 64.32702-0001 Gear Shift Plunger 1
18 64.32522-0004 Locking Piece 1
19 64.91020-0101 Slot Pin 2
20 64.91020-0021 Slot Pin 2
21 64.94299-0015 Sleeve 1
22 64.97601-0020 Compression Spring 1
23 64.97601-0021 Compression Spring 1
24 64.90770-0128 Washer 1
25 64.90810-0089 Retaining Ring 1
26 64.32508-0011 Cover 1
27 64.96601-0024 Gasket 1

256
GEAR SHIFT MECHANISM Diagram No. 250

SR. NO. PART CODE NO. DESCRIPTION QTY

28 Hexagon Screw 4
29 64.90490-0016 Screw Plug 1
- 64.98701-0009 Sealing Ring 1
31 64.97601-0019 Compression Spring 1
32 64.91020-0025 Flange Bolt A=28.55 1
- 64.91020-0026 Flange Bolt A=28.40 1
- 64.91020-0027 Flange Bolt A=28.25 1
35 64.32523-6001 Detent Plunger 1
36 64.32523-6002 Detent Plunger 1
37 64.90310-0006 Breather 1
38 64.90490-0042 Screw Plug 1
- 64.91710-0003 Sealing Ring 1

257
CLUTCH RELEASE BEARING Diagram No. 251

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.30500-6002 Clutch Release Bearing Dia 395 1

2 64.90020-0097 Hexagon Screw 3
3 64.90801-0026 Washer 3

258
FRONT AXLE
FRONT AXLE WITH STEERING KNUCKLE Diagram No. 252

15 17
24
16 25
14
13
6
5 12 22

21 24
23 25
10
17 23
15
19
18 21 16
18
11 9 14
19
12 1 13
7 3
8 20 12
10
13 11 2
14
16 12
15 4 9
17 8 22
24 13
14
25 16
15 17
24
25

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.44101-0001 Front Axle Beam 1

- 64.44000-0001 Front Axle Assly. 1
2 64.44201-0001 Steering Knuckle LH 1
3 81.93404-0065 Needle Bush 2
4 06.33719-0101 Needle Sleeve 1
5 64.44201-0002 Steering Knuckle RH 1
6 81.93404-0065 Needle Bush 2
7 06.33719-0101 Needle Sleeve 1
8 64.96501-0007 Washer 2
9 NSSP Thrust Bearing(Comes Under 81.93404-0065) 2
10 64.90714-0001 Shim 1.8 As reqd
- 64.90714-0002 Shim 1.9 As reqd
- 64.90714-0003 Shim 2.0 As reqd
- 64.90714-0004 Shim 2.1 As reqd
- 64.90714-0005 Shim 2.2 As reqd
- 64.90714-0006 Shim 2.3 As reqd
- 64.90714-0007 Shim 2.4 As reqd
- 64.90714-0008 Shim 2.5 As reqd
- 64.90714-0009 Shim 2.6 As reqd
11 64.44205-0001 King Pin 2
12 64.98181-0002 Clamping Ring 4
13 64.96503-0011 O Ring 4
14 81.96503-0320 Sealing Washer 4
15 64.98131-0009 Grease Nipple 4
16 64.90820-0012 Internal Circlip 68 x 2 4
17 64.91605-0002 Closing Cap 4

259
FRONT AXLE WITH STEERING KNUCKLE Diagram No. 252

15 17
24
16 25
14
13
6
5 12 22

21 24
23 25
10
17 23
15
19
18 21 16
18
11 9 14
19
12 1 13
7 3
8 20 12
10
13 11 2
14
16 12
15 4 9
17 8 22
24 13
14
25 16
15 17
24
25

SR. NO. PART CODE NO. DESCRIPTION QTY

18 64.90490-0009 Screw 2
19 64.90501-0029 Hex. Nut M16 x 1.5 2
20 64.97850-0004 Data Plate 2
21 81.96002-0131 Plug 2
22 81.96002-0212 Plug 2
23 King Pin Repair Kit 2

260
BRAKE DRUM HUB BEARING Diagram No. 253

5
3 4

9
10
6

11

12

13

SR. NO. PART CODE NO. DESCRIPTION QTY

}
1 Serviced Under Radial Shaft Seal 2
2 Hub Unit T.R.Bearing 2
3 64.93420-0005 Washer 2
4 64.44301-0001 Front wheel Hub Assembly consisiting of,
- 81.93420-0349 Hub Unit 2
- 64.44301-0001 Wheel Flange 2
5 81.45501-0163 Wheel Mounting Bolt 20
- 81.45503-0049 Wheel Nut 20
6 64.50110-0001 Brake Drum Front 2
7 64.44215-0001 Thrust Washer 2
8 T.R. Bearing 2
9 64.44215-0001 Thrust Washer 2
10 64.90620-0001 Castle Nut 2
11 64.90490-0015 Allenc Screw 4
12 Hub Cap 2
13 06.01902-3413 Screw 24

261
TIE ROD DRAG ARM Diagram No. 254

14

6
15 19
17
7 11 16 18 17 19
9
10
8 18
23 13

15

24 12 16

4
2

21
20
11
24 22 9
3
10
5
21
20 7
3

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.46701-0001 Steering Lever LH 1

2 64.46701-0002 Steering Lever RH 1
3 64.90490-0010 Socket Head Bolt (For Stg. Lever Mtg.) 4
4 64.46711-0001 Tie Rod Assembly 1
5 64.95301-6001 Ball Joint 1

}
6 64.95301-6001 Ball Joint 1
7 Serviced under Thrust Ring 2
8 Below Seal 2
9 64.46711-0001 Retaining Clamp 2
10 Hex. Shoulder Stud 2
Tie Rod Assly.
11 Hex. Lock Nut 2
20 64.90620-0001 Castle Nut 2
21 64.91029-0001 Cotter Pin 2
23 64.46705-0001 Steering Arm RH 1
24 64.90490-0011 Socket Head Bolt (For Stg. Arm Mtg.) 2

262
BRAKE SYSTEM
FRONT BRAKE ASSY. Diagram No. 255

21 20
16 20 24
18
19 14
12
11 13
26 9 10
8 9

1 7
5

15
23 3
17
26

2 5 4

SR. NO. PART CODE NO. DESCRIPTION QTY

1 - TORQUE PLATE LH 1
- - TORQUE PLATE RH 1
2 64.50200-7002 LINED SHOE ASSY.(NON ASBESTORS) 4
- 64.50221-7001 KIT LINING SET STD. 1
- NSSP LINING - M/C
- NSSP RIVET
- 64.50221-7002 KIT LINING SET -I O/S 1
- NSSP LINING - M/C
- NSSP RIVET
- 64.50221-7003 KIT LINING SET -II O/S 1
- NSSP LINING - M/C
- NSSP RIVET
3 64.50213-6002 ROLLER 4
4 64.50211-0003 FULCRUM PIN 4
5 64.97610-0003 SPRING - FULCRUM END 4
6 64.93021-0018 BUSH-FULCRUM PIN 4
7 64.50301-0005 CAMSHAFT LH 1
- 64.50301-0005 CAMSHAFT RH 1
8 64.96101-0002 O- RING 2
9 64.93021-0017 BUSH 4
10 64.96101-0003 OIL SEAL 2
11 64.93021-0018 SLEEVE 2
12 64.90770-0129 WASHER 2
13 64.90711-0029 SHIM -1.0 mm 4
64.90711-0030 SHIM -0.5mm 4
14 64.90810-0091 CIRCLIP 2

263
FRONT BRAKE ASSY. Diagram No. 255

21 20
16 20 24
18
19 14
12
11 13
26 9 10
8 9

1 7
5

15
23 3
17
26

2 5 4

SR. NO. PART CODE NO. DESCRIPTION QTY

15 NSSP GROMMET 4
16 64.50101-5003 DUST SHIELD 2
17 64.50101-5004 DUST SHIELD 2
18 NSSP MOUNTING BOLT 8
19 NSSP WASHER 8
20 NSSP CHAMBER BRACKET ASSY.LH/RH 2
21 NSSP SET SCREW
22 NSSP SPRING WASHER
23 64.97610-0007 SPRING - CAM END 4
24 NSSP GREASE NIPPLE
25 64.97601-0024 SPRING PIN 4
26 64.50211-0004 ANCHOR PIN 4
- 64.90020-0055 HEX. BOLT M16 X 38 12
- 64.90020-0056 HEX. BOLT M16 X 85 4

264
FRONT AXLE LEAF SPRING ASSLY. Diagram No. 256

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.43402-0001 Leaf spring assembly 2

1 64.43490-0001 Leaf Spring 1 2
2 64.43491-0001 Leaf Spring 2 2
3 64.43492-0001 Leaf Spring 3 2
4 64.43494-0001 Leaf Spring 4 2
5 64.43494-0002 Leaf Spring 5 2
6 64.43494-0003 Leaf Spring 6 2
7 64.43494-0004 Leaf Spring 7 2
8 64.43494-0005 Leaf Spring 8 2
9 64.43494-0006 Leaf Spring 9 2
10 64.43494-0007 Leaf Spring 10 2
11 64.90501-0503 Hex. Nut 2
12 64.90490-0078 Centre Bolt 2
13 64.41301-0002 Front Spring Bracket Front 2
14 64.97470-0002 Spacer 30.2 x 66 x 2 12
15 64.94099-0002 Pin 1 4
15A 64.94099-0003 Pin 2 4
16 64.98131-0003 Grease Nipple 6
17 64.94099-0001 Locking Pin 6
18 64.41312-0100 U Bolt - Front 2
19 64.41312-0002 U Bolt - Rear 2
20 64.41335-0001 Spacer Above leaf spring 2
21 64.41307-6001 Front Spring Rear Bracket Assly. 2
22 64.41303-0001 Shackle 2
- 64.97470-0028 Spacer for improved ground clearance 2
- 64.41312-0008 Spring U Bolt 4
- 64.90501-0027 Clevelock nut M18 x 2 8
- 64.91001-0019 Dowel pin Dia 18 x 26 2
265
SHOCKABSORBER AND STABILIZER BAR Diagram No. 257

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.43715-6001 Stabilizer Front 1

- 64.96210-0005 Slotted Bush 1
2 64.43718-6001 Arm Assly. LH 1
- 64.43718-6002 Arm Assly. RH 1
3 64.41701-5001 Anti Roll bar Mtg. Bracket Front 2
4 64.90010-0001 Screw M16 x 1.5 x 80 4
5 64.90501-0021 Hex. Nut AM16 4
6 64.41701-5002 Shock Absorber Mtg. Bracket 2
7 64.97470-0003 Spacer 4
8 64.43701-6001 Shockabsorber 2
9 64.41701-0003 Shockabsorber mtg. bracket bottom 2
10 64.41701-0047 Bolt M20 x 1.5 x 95 2
11 64.90020-1001 Bolt M20 x 1.5 x 125 2
11 64.90501-0020 Nut M20 x 1.5 4

266
REAR AXLE ASSEMBLY H9 / HD9
BRAKE ADJUSTER REPAIR KIT Diagram No. 258

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.50610-6132 Repair Kit Brake Adjuster 1

267
BRAKE ANCHOR PLATE Diagram No. 259

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.50202-0001 Brake Anchor Plate 4

2 64.90020-0214 Hex. Lock Screw 8
3 64.90020-0215 He. Lock Scrwe 20
5 64.50212-0001 Brake Shoe Pin 8
6 64.90801-0003 Lock Washer 4
8 64.90490-0056 Hex. Lock Screw 4
9 64.96501-0002 Toric Seal 16
10 81.35710-6011 Repair Kit 4
- 06.56289-0371 Shaft Seal 1
- 06.56289-0330 Shaft Seal 1
11 64.90490-0056 Hex. Screw 4
12 64.96002-0025 Plug 4
13 64.96002-0024 Plug 4

268
BRAKE CAMSHAFT BRAKE LEVER LH Diagram No. 260

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.50301-0004 Brake Camshaft 1

2 64.96501-0018 Radial Shaft Seal 1
- 64.96501-0019 Radial Shaft Seal (Alternate) 1
- 64.96501-0020 Radial Shaft Seal (Alternate) 1
3 06.36959-0014 Bearing Bush 1
- 64.93430-0003 Bearing Bush (Alternate) 1
4 64.90820-0027 Circlip 1
5 06.56279-0311 Radial Shaft Seal (Alternate) 1
- 06.56279-0133 Radial Shaft Seal (Alternate) 1
6 64.50308-0001 Seal Holder 1
7 64.98131-0006 Hydraulic Type Lube Nipple 1
8 64.53100-0002 Bracket 1
9 64.90020-0204 Hex. Bolt 1
10 64.90020-0201 Hex. Shoulder Stud 1
11 06.36959-0014 Bearing Bush 1
- 64.93430-0003 Bearing Bush (Alternate) 1
12 64.90820-0027 Circlip 1
13 64.96501-0017 Radial Shaft Seal 2
14 64.50308-0001 Seal Holder 1
15 64.98131-0007 Hydraulic Type Lube Nipple 1
16 64.90713-0001 Spacer 1
17 81.50610-6215 Brake Adjuster 1
18 64.98131-0006 Hyd. Type Lub. Nipple 1
19 64.91020-0001 Hex. Stud Bolt 1
20 64.90710-0041 Washer 2

269
BRAKE CAMSHAFT BRAKE LEVER LH Diagram No. 260

SR. NO. PART CODE NO. DESCRIPTION QTY

21 64.90501-0043 Hex. Nut 3

22 64.90711-0012 Indicator 1
23 64.90711-0013 Shim As Reqd.
- 64.90711-0011 Shim As Reqd.
- 64.90711-0010 Shim As Reqd.
- 64.90711-0009 Shim As Reqd.
24 64.90701-0002 Washer 1
25 64.90820-0022 Circlip 1
26 64.96002-0100 Protective Cap 1

270
BRAKE CAMSHAFT BRAKE LEVER RH Diagram No. 261

3 6

4 18
5
6
14
13 17 22
12 23
1 24
11 20
8 21 25
26
15
2
10
7 21
13
26
19 16

9 21
20

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.50301-0003 Brake Camshaft 1

2 64.96501-0018 Radial Shaft Seal 1
3 06.36959-0014 Bearing Bush 1
4 64.90820-0027 Circlip 1
5 06.56279-0310 Radial Shaft Seal 1
6 64.50308-0001 Seal Holder 1
7 64.98131-0006 Hydraulic Type Lube Nipple 1
8 64.53100-0001 Bracket 1
9 64.90020-0204 Hex. Bolt 1
10 64.90020-0201 Hex. Shoulder Stud 1
11 06.36959-0014 Bearing Bush 1
12 64.90820-0027 Circlip 1
13 64.96501-0017 Radial Shaft Seal 2
14 64.50308-0001 Seal Holder 1
15 64.98131-0007 Hydraulic Type Lube Nipple 1
16 64.90713-0001 Spacer 1
17 81.50610-6214 Brake Adjuster RH 1
- 81.50610-6215 Brake Adjuster LH 1
- 81.50610-6210 Brake Adjuster RH Rear H9 1
- 81.50610-6211 Brake Adjuster LH Rear H9 1
18 64.98131-0006 Hyd. Type Lub. Nipple 1
19 64.91020-0001 Hex. Stud Bolt 1
20 64.90710-0041 Washer 2
21 64.90501-0043 Hex. Nut 3
22 64.90711-0012 Indicator 1
23 64.90711-0013 Shim As Reqd.

271
BRAKE CAMSHAFT BRAKE LEVER RH Diagram No. 261

3 6

4 18
5
6
14
13 17 22
12 23
1 24
11 20
8 21 25
26
15
2
10
7 21
13
26
19 16

9 21
20

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.90711-0011 Shim As Reqd.

- 64.90711-0010 Shim As Reqd.
- 64.90711-0009 Shim As Reqd.
24 64.90701-0002 Washer 1
25 64.90820-0022 Circlip 1
26 64.96002-0100 Protective Cap 1

272
BRAKE DRUM Diagram No. 262

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.50110-0002 Brake Drum 2

273
GUARD PLATE UPPER Diagram No. 263

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.50101-5001 Guard Plate LH 2

- 64.50101-5002 Guard Plate RH 2
- 64.96002-0021 Plug 4
- 64.96002-0022 Plug 4

274
PLANETARY FINAL DRIVE Diagram No. 264

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.35114-0001 Carrier Ring Gear 2

2 81.35111-0021 Ring Gear 2
3 64.90820-0026 Circlip 2
4 81.90801-0224 Lock Washer 2
5 64.90620-0002 Lock Ring 4
6 64.35114-6001 Final Drive Housing Assly. 2
7 81.90010-0067 Hex. Coller Dowel Screw 10
8 81.35112-6018 Planet Gear Set 10
9 81.90711-0641 Thrust Washer 20
10 64.90711-0001 Washer 10
11 64.90820-0028 Circlip 2
12 81.90711-0640 Thrust Washer 4
13 64.35113-0001 Sun Gear 2
14 64.90820-0029 Circlip 2
15 64.90701-0016 Shim As reqd
- 64.90701-0017 Shim As reqd
- 64.90701-0018 Shim As reqd
- Shim As reqd
16 64.90820-0025 Circlip 2
17 06.56341-4254 Toric Seal 2
18 64.90030-0023 Cylinder Screw 10
19 81.35114-0086 End Cover 2
20 64.90020-0211 Hex. Lock Screw 20
21 64.91710-0028 Seal 2
22 64.90310-0003 Drain Plug 2
23 64.91710-0030 Seal 2
24 64.90490-0039 Drin Plug 2
25 64.96601-0019 Gasket 2
275
REAR DEAD AXLE Diagram No. 265

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.35401-6001 Rear Dead Axle Assembly 1

2 64.97850-0001 Data Plate 1

276
REAR WHEEL HUB Diagram No. 266

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.35701-0001 Rear Wheel Hub 2

3 06.32499-0155 Taper Roller Bearing 2
4 64.35720-0001 Washer 2
5 81.35710-6011 Repair Kit for sealing of Planetary Axle 2
6 06.56289-0371 Radial Shaft Seal 2
7 81.35730-0033 Oil Catch Plate 2
8 06.32489-0032 Taper Roller Bearing 2
9 81.45501-0141 Wheel Mounting Bolt 20
- 81.45503-0049 Wheel Nut 20

277
AXLE HOUSING WITH DIFFERENTIAL LOCK Diagram No. 267

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.35301-6001 Axle Housing with Cover 1

2 64.91001-0007 Dowel Pin 4
3 64.90490-0054 Hex. Collar Nut 4
4 64.91001-6001 Pin 2
5 64.35100-6002 Deifferential Housing Assly. 1
6 64.90490-0055 Hex. Lock Screw 12
7 64.35106-0001 Axle Shaft Gear 2
8 81.35613-0043 Thrust Washer 2
9 64.35107-6001 Differential Spider Assly. 1
10 64.35108-0001 Differential Bevel Gear 4
11 81.90711-0535 Retaining Washer 4
12 64.35199-6001 Bevel Gear with drive bevel Gear (40 - 6x2) 1
- 64.35199-6004 Bevel Gear with drive bevel Gear (49-6x4) 1
13 81.90490-0331 Hex. Lock Screw 16
15 06.32499-0131 T.R. Bearing 2
16 06.56669-0115 V Sealing Ring 1
17 64.35125-0003 Oil Catch Plate 1
18 64.35125-0002 Ring 1
19 64.35125-0001 Ring 1
20 64.90801-0002 Lock 2
21 06.16160-4105 Lock Washer 2
22 64.90020-0151 Hex. Bolt 2
23 64.97850-0001 Data Plate 1
25 81.35107-6008 Repair Kit 1

278
MAINSHAFT WITH DIFFERENTIAL LOCK Diagram No. 268

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.35611-0001 Drive Shaft 1

2 64.35612-0001 Shift Sleeve 1
3 81.35204-0024 Thrust Washer As reqd.
- 81.35204-0023 Thrust Washer As reqd.
- 81.35204-0022 Thrust Washer As reqd.
4 81.93020-0568 Bush 1
- 64.93020-0005 Bush (Alternate) 1
5 64.35610-0002 Gear for Countershaft 1
6 64.35100-6003 Differential Housing Assly. 1
9 64.91710-0010 Thrust Ring 4
10 81.93021-0219 Bush 4
11 64.35609-0001 Differential Bevel Gear 4
12 81.90701-0721 Retaining Washer 4
13 64.96200-0001 Lock Ring 1
14 81.35617-0002 Output Shaft Gear 1
15 81.93020-0569 Bush 1
16 81.35204-0031 Thrust Washer -
- 81.35204-0032 Thrust Washer -
17 64.35610-0001 Gear 1
18 64.90685-0003 12-Point Collar Nut 1
19 81.35107-6022 Repair Kit for Compensation 1

279
MOUNTING THROUGH DRIVE BLEEDER Diagram No. 269

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.35306-0034 Plug Vonnection 1

2 64.98181-0008 Clamping Ring 1
3 81.90001-0235 Hex. Lock screw 18
4 81.90001-0236 Hex. Lock Screw 2
5 64.90310-0002 Drain Plug 1

280
THROUGH DRIVE SHAFT Diagram No. 270

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.35604-0001 Output Shaft 1

2 81.90001-0235 Hex. Shoulder Stud 4
- 81.90001-0236 Hex. Shoulder Stud (Alternate) 4
3 64.96850-0001 Ring 1
4 06.56279-0335 Raidal Shaft Seal 1
5 06.56279-0331 Radial shaft Seal 1
6 64.93410-0009 Ball Bearing 1
7 06.16130-0122 Lock Washer 1
8 64.90501-0034 Lock Ring 1
9 64.98010-0001 Lock 1
10 06.16160-4105 Lock Washer 1
11 64.90020-0151 Hex. Bolt 1
12 06.56331-3274 Seal 1
13 81.25503-0244 Pressure Switch 1

281
THROUGH DRIVE Diagram No. 271

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.35600-6001 Through Drive 1

282
THROUGH DRIVE CONTROL Diagram No. 272

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.35631-0001 Shift Cylinder 1

2 64.96601-0002 Gasket 1
3 64.35634-0001 Shift Cylinder Piston 1
4 06.56331-3274 Toric Seal 1
5 64.35614-0003 Selector Fork 1
- 64.35614-0002 Selector Fork 1
6 81.97601-0689 Pressure Spring 1
7 64.35619-0001 Selector Shaft 1
8 64.95160-0005 Threaded Pin 1
9 06.11271-6211 Hex. Bolt 12
12 64.90020-0135 Hex. Shoulder Stud 3
13 64.91710-0027 Seal 1
14 81.25503-0244 Pressure Switch 1
- 64.39382-7002 Interaxle Shaft 1

283
THROUGH DRIVE HOUSING Diagram No. 273

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.35601-0002 Pinion Case 1

2 64.35602-0001 Cover 1
3 64.91001-0005 Dowel Pin 2
4 64.90310-0002 Drain Plug 1
5 81.90701-0711 Shim 0.10 As Reqd
- 81.90701-0712 Shim 0.15 As Reqd
- 81.90701-0713 Shim As Reqd
- 81.90701-0714 Shim 0.35 As Reqd
- 81.90701-0733 Shim 0.50 As Reqd
- 81.90701-0734 Shim 1.00 As Reqd
- 81.90701-0783 Shim 1.50 As Reqd
6 64.91001-0002 Dowel Pin 1
7 81.35412-0013 Intermediate piece 1
8 64.93420-0031 T.R. Bearing 1
9 64.90490-0055 Hex. Bolt 12
10 64.90020-0202 Hex. Bolt 16
11 64.91701-0021 Bush 1
12 64.90770-0021 Washer 3.70 As Reqd
- 64.90770-0015 Washer 4.00 As Reqd
- 64.90770-0013 Washer 4.10 As Reqd
- 64.90770-0014 Washer 4.20 As Reqd
- 64.90770-0012 Washer 4.30 As Reqd
- 64.90770-0001 Washer 4.20 As Reqd
- 64.90770-0002 Washer 4.40 As Reqd
- 64.90770-0003 Washer 4.45 As Reqd
- 64.90770-0004 Washer 4.50 As Reqd

284
THROUGH DRIVE HOUSING Diagram No. 273

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.90770-0005 Washer 4.55 As Reqd

- 64.90770-0016 Washer 4.6 As Reqd
- 64.90770-0017 Washer 4.6 As Reqd
- 64.90770-0019 Washer 4.7 As Reqd
- 64.90770-0006 Washer 4.8 As Reqd
- 64.90770-0007 Washer 4.85 As Reqd
- 64.90770-0008 Washer4.90 As Reqd
- 64.90770-0020 Washer4.95 As Reqd
- 64.90770-0009 Washer5.00 As Reqd
- 64.90770-0010 Washer5.05 As Reqd
- 64.90770-0011 Washer5.10 As Reqd
- 64.90770-0022 Washer5.20 As Reqd
13 06.32499-0095 T.R. Bearing 1
- 06.32499-0019 T.R. Bearing 1
- 06.32499-0070 T.R. Bearing 1
- 06.32499-0120 T.R. Bearing 1
14 64.93410-0010 Ball Bearing 1
15 64.93410-0011 Ball Bearing 1
16 64.96850-0002 Ring 1
17 06.56289-0357 Radial Shaft Seal 1
18 06.56289-0361 Radial Shaft Seal 1
19 64.98010-0001 Lock 1
20 64.90020-0151 Hex. Bolt M8 x 16 1
21 06.16160-4105 Lock Washer 1
22 64.39115-5001 Drive Flange Assembly 1
23 64.39135-0001 Protective Ring 1
24 64.90685-0003 12 Point Collar Nut 1
25 64.90490-0054 Hex. Shoulder Stud M16 x 1.5 x 95 4

285
BRAKE SHOE WITH BRAKE LINING Diagram No. 274

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.50200-6016 Brake Assly. LH 1

- 64.50200-6015 Brake Assly. RH 1
1 64.50202-6001 Anchor Plate Assly. 2
2 64.50200-6005 Lined Shoe Assly. 4
- 64.50221-7006 Kit Lining Set Std. 1
- 64.50221-7007 Kit Lining Set 1OS 1
- 64.50221-7008 Kit Lining Set 1OS 1
3 64.50301-0004 Camshaft MC - LH 1
- 64.50301-0003 Camshaft MC - RH 1
4 64.97610-0002 Spring 4
5 64.50212-0001 Pin-Abutment End 4
6 64.90801-0042 Lock Plate 2
8 64.90020-054 Bolt 2
9 64.90711-0012 Washer - Indicator 2
10 64.90701-0002 Washer - 2.0 mm 2
11 64.90711-0009 Washer - 2.5 mm 2
- 64.90711-0013 Washer - 0.5 mm 2
- 64.90711-0011 Washer - 1.5 mm 2
- 64.90711-0010 Washer - 2.0 mm 2
12 64.90820-0022 Ciclip 2
13 64.50101-5002 Shield Assly. 2
- 64.50101-5001 Shield Assly. 2

286
STABILIZER BAR REAR AXLE Diagram No. 275

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.43715-0002 stabilizer 1
2 81.43271-0082 bearing bush 2
3 06.02813-4926 hex lock screw M14X1,5X105-10.9-MAN183-B1 4
5 64.96002-0005 plug B50X4,5-M3165-E5-SW 2
6 81.43722-0041 bush 2
7 64.43718-0002 bearing cap 2
8 06.02813-4915 hex lock screw M14X1,5X50-10. 9-MAN183-B1 4
9 06.11251-2005 hex lock nut AM14X1,5-10-MAN183-B1 4
10 64.91020-0100 pin 22X75X100-M16X1,5-C45V-A3C 2
11 64.90710-0043 washer 17X30X4 2
12 64.90501-0021 hex lock nut AM16X1,5-10-MAN183-B1 2
- 81.43722-0063 Slotted Bush fitted between 10,11&12 1
4 64.43718-5004/ Support stabilizer assy (fr high raised trunion) 1
64.43718-5002 Support stabilizer assy.(fr normal trunion) 1
- 64.43705-6001/ Bracket bearing support (upper) 2
81.43705-6048

287
REAR AXLE ASSEMBLY - MERITOR
CARRIER DIFFERENTIAL ASSY (R - 1495) Diagram No. 276

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90501-0509 Nut-Input Shaft 1

2 64.90713-0513 Washer Flat 1
2A 64.39115-5003 Flang Assy (Input) 1
3 64.96101-0004 Oil Seal 1
4 64.90490-0411 Cap Screw 7
5 64.90713-0514 Washer Flat 7
6,7,8 64.35100-6004 bearing Cage Assy - Input Shaft 1
7 64.93420-0051 Cap - Bearing 1
8 64.93420-0052 Cone Bearing 1
9 64.90701-0019 Shim - 0.003" 3
64.90701-0020 Shim - 0.005" 2
64.90701-0021 Shim - 0.010" 1
10 64.96501-0086 O' Ring 1
11 64.35202-0003 Collar Clutch 1
12 64.35611-0002 Input Shaft 1
13 64.90820-0039 Retainer- Input shaft 1
14 64.35204-0006 Thrust Washer 1
15 64.35617-0002 Gear Integral 1
16 64.35100-6005 Diff Case & Nest Assy- Inter Axle 1
17 64.35608-0002 Spider. Diff - Inter Axle 1
18 64.35609-0002 Pinion Diff- Inter Axle 4
19 64.35204-0007 Thrust Washer 4
21 64.35204-0007 Side Gear - Inter Axle 1
22 64.93420-0053 Cone- Bearing 1
23 64.93420-0054 Cap-Bearing 1
24 64.90490-0412 Cap Screw 8

288
CARRIER DIFFERENTIAL ASSY (R - 1495) Diagram No. 276

SR. NO. PART CODE NO. DESCRIPTION QTY

24A 64.90501-0510 Nut 8

24B 64.90713-0514 Washer 8
28 64.90501-0511 Nut 1
29 64.90490-0409 Screw - Thrust 1
- 64.90490-7016 Kit consist of 28 & 29 1
30,33,34 64.35100-6006 Diff case & cap Assy 1
31 64.90490-0057 Plug-Filler 1
33 64.90490-0408 Cap Screw 4
34 64.90713-0506 Washer Flat 4
- 64.90713-0539 Kit Consist of 33 & 34 1
51 64.90490-0417 Cap Screw- Pinion drive 6
52 64.90713-0518 Washer Flat 6
53 64.35602.0003 Conver - Pinion Drive 1
55 64.90501-0065 Nut-Drive Pinion Drive 1
56 64.90713-0519 Washer Flat 1
57 64.93420-0055 Cone Bearing Outer 1
58 64.93420-0056 Cap-Bearing Outer 1
59 64.90713-0015 Spacer 1
60 64.90711-0031 Spacer-Pinion Bearing- 0.500" 1
- 64.90711-0032 Spacer-Pinion Bearing- 0.501" 1
- 64.90711-0033 Spacer-Pinion Bearing- 0.502" 1
- 64.90711-0034 Spacer-Pinion Bearing- 0.503" 1
- 64.90711-0035 Spacer-Pinion Bearing- 0.504" 1
- 64.90711-0036 Spacer-Pinion Bearing- 0.505" 1
- 64.90711-0037 Spacer-Pinion Bearing- 0.506" 1
- 64.90711-0038 Spacer-Pinion Bearing- 0.507" 1

289
CARRIER DIFFERENTIAL ASSY (R - 1495) Diagram No. 276

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.90711-0039 Spacer-Pinion Bearing- 0.508" 1

- 64.90711-0040 Spacer-Pinion Bearing- 0.509" 1
- 64.90711-0041 Spacer-Pinion Bearing- 0.510" 1
- 64.90711-0042 Spacer-Pinion Bearing- 0.511" 1
61 64.35113-0002 Gear Drive- Helical 1
62 64.90701-0022 Shim -0.003" 4
- 64.90701-0023 Shim -0.005" 4
- 64.90701-0024 Shim -0.010" 4
- 64.90701-0025 Shim -0.030" 1
63 64.93420-0057 Cap - Bearing Inner 1
64 64.93420-0058 Cone - Bearing Inner 1
65 64.35199-6007 Drive Gear & Pinion Assy 1
66 64.91020-0032 Cotter 2
67 64.35710-0002 Ring -Bearing Adj 2
68 64.93420-0059 Cup -Bearing 2
69 64.93420-0060 Cone - Bearing 2
70 64.90490-0058 Cap Screw 12
71 64.90713-0520 Washer Flat 12
- 64.90490-0424 Kit Consist of 70 & 71 1
70,71
72,73 64.35100-6007 Diff.Case Assy 1
70 - 78 64.35100-6008 Diff. Case & Neat Assy 1
74 64.90713-0521 Thrust Washer-Side Gear 2
76 64.90713-0522 Thrust Washer-diff Pinion 4
- 64.70913-7002 Kit Consist of 74 & 76 1
75 64.35106-0003 Side Gear Main Diff. 2

290
CARRIER DIFFERENTIAL ASSY (R - 1495) Diagram No. 276

SR. NO. PART CODE NO. DESCRIPTION QTY

77 64.35609-0003 Pinion Diff 4

78 64.35608-0003 Spider Diff 1
- 64.90720-7001 Kit Consist of 74 to 78 1
79 64.90490-0414 Cap Screw 12
79A 64.90713-0520 Washer Flat 12
79B 64.90501-0513 Nut 12
- 64.90490-0425 Kit Consist of 79,79A & 79B 1
80 64.90501-0514 Nut-Jam 1
81 64.90490-0415 Adjusting Screw 1
82 Shift Housing 1
83 64.90490-0416 Cap Screw 4
84 64.90713-0518 Washer flat 4
85 64.90490-0416 Cap Screw-Chamber to Housing 2
87 64.90713-0531 Washer-Chamber To Housing 2
89 64.35611-6101 Chamber Assy Air Shift 1
90 64.90501-0515 Nut-ShiftFork Bolt 1
91 64.96481-0005 Ball-Shift fork 1
92 Shift fork & Yoke Assy 1
94 64.90713-0530 Washer-Fork 1
95 64.97610-0004 Spring 1
96 64.90490-0418 Bolt Shift Fork 1
97 64.90713-0529 Washer 1
98 64.90713-0533 Washer 1
99 64.97601-0501 Spring 1

291
HOUSING ASSY. (R - 1495) Diagram No. 277

SR. NO. PART CODE NO. DESCRIPTION QTY

38 64.35611-0003 Thru Shaft 1

40,43,4464.93420-6001 Cage & Cup & Cone Asssy Thru Shaft 1
41 64.90713-0502 Washer flat 4
42 64.90490-0416 Cap Screw 4
43,44 64.93420-6002 Bearing-Cap & Cone 2
45 64.90620-0006 Ring - Snap, Thick 0.155" 1
64.90620-0007 Ring - Snap, Thick 0.159" 1
64.90620-0008 Ring - Snap, Thick 0.161" 1
64.90620-0009 Ring - Snap, Thick 0.164" 1
64.90620-0010 Ring - Snap, Thick 0.167" 1
64.90620-0011 Ring - Snap, Thick 0.170" 1
64.90620-0012 Ring - Snap, Thick 0.173" 1
64.90620-0013 Ring - Snap, Thick 0.176" 1
64.90620-0014 Ring - Snap, Thick 0.179" 1
64.90620-0015 Ring - Snap, Thick 0.182" 1
46 64.96501-0087 Oil Seal 1
47 64.90713-0523 Thrust Washer 1
48 64.39115-7002 Companion Flange Assy 1
49 64.90713-0505 Washer flat 1
50 64.90501-0516 Nut 1
- 64.90501-0518 Kit consist of 49 & 50
101 64.32101-4003 Housing Assy 1
102 64.90713-0525 Washer flat 14
103 64.90490-0420 Cap Screw 8
103A 64.95160-0102 Stud 2
104 Stud 4
105 64.90310-6001 Breather Assembly 1
106 Plug-Drain 1
107 64.90501-0517 Nut 6
108 64.35106-0004 Axle Shaft Long 1
109 64.35106-0005 Axle Shaft Long 1

292
BRAKE DRUM (R - 1495) Diagram No. 278

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90490-0059 Cap Screw 16

2 64.90713-0526 Washer Flat 16
- 64.90490-7001 Oil Slinger Kit 1
3 64.96101-0006 Oil Seal Ring Inner 2
4 64.93420-0101 Bearing 2
5 64.32720-0101 Oil Slinger - Hub 2
6 64.96502-6002 Oil Seal Assy - Inner 2
7 64.35412-0002 Distance Piece 2
8 64.90713-7003 Spacer Kit 1
9 64.45501-0101 Wheel Bolt 20
10 64.35701-0002 Wheel Hub 2
11 64.93420-0061 Bearing Cap & Cone- Inner 2
12 64.96601-0076 Gasket 2
13 64.96101-0005 Oil Seal Ring - Outer 2
14 64.45508-0101 Wheel Nut 20
- 64.45501-7002 Wheel bolt & nut kit (consist of 9 & 14)
15 64.96502-6003 Oil Seal Assy - Outer 2
16 64.90501-0505 Nut-Inner Wheel Brg Adjusting 2
17 64.90713-0501 Washer Wheel Brg Nut Locking 2
19 64.90501-0506 Nut- Outer Wheel Brg Adusting 2
20 64.90490-0405 Cap Screw 2
- 64.90490-7013 Kit consist of 18 & 20
18 64.90713-0502 Washer Flat 2
21 64.94990-0101 Dowel- Axle Shaft 16
22 64.90713-0503 Lock Washer- External 16
23 64.95160-0101 Stude 16
24 64.90201-0012 Nut Lock 16
25 64.90490-0406 Cap Screw 4
26 64.90713-0504 Washer Flat 4
27 64.50110-0101 Brake Drum 2
28 64.50200-6007 Brake Assy-Rear LH 1
64.50200-6008 Brake Assy-rear RH 1

293
BRAKE ASSY. (R - 1495) Diagram No. 279

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.50201-0002 Brake Shoe 2

- 64.90490-7012 Brake lining kit 2
2 64.90820-0045 Spring-Brk Shoe Retaining NSSP
3 64.93021-0025 Bushing- Anchor Pin NSSP
4 64.50211-0005 Anchor pin -Brake Shoe NSSP
- 64.90820-7001 Kit consist of 2 to 4 1
5 64.50301-0007 Cam Shaft RH 1
64.50301-0008 Cam Shaft LH 1
6 64.90713-0507 Washer-Cam Head 1
7 64.96501-0088 Seal- Cam Shaft 2
8 64.93021-0026 Bushing-Cam 1
9 64.91020-0033 Pin-Return Spring 2
10 64.50213-0002 Roller-Brake Shoe 2
11 64.90820-0040 Retainer-Roller 2
12 64.90820-0041 Retainer Spring -Brake Shoe 1
13 64.50202-6101 Spinder Assy(With Bushes & Seal) 1
14 64.96601-0030 Gasket-Bracket & Spider 1
15 Brake Assy- Cam Shaft-LH 1
Brake Assy- Cam Shaft-RH 1
16 64.90713-0535 Washer-Bracket Assy 4
17 64.90490-0413 Cap Screw -Bracket Assy 4
18 64.98131-0101 Fitting Grease 1
19 64.90713-0508 Washer 1
20 64.90713-0509 Washer 1
21 64.90713-0510 Washer 2
22 64.90713-0511 Washer 2

294
BRAKE ASSY. (R - 1495) Diagram No. 279

SR. NO. PART CODE NO. DESCRIPTION QTY

23 64.90620-0201 Lock Ring-Cam Shaft NSSP

- 64.96501-7001 Lock Ring & Seal kit 1
24 64.50101-5101 Dust Shield- LH 1
24A 64.50101-5102 Dust Shield- RH 1
25 64.90713-0512 Washer-Dust Shield NSSP
26 64.90490-0410 Cap Screw-Dust Shield NSSP
27 64.90490-0061 Plug -Dust Shield NSSP
- 64.90490-7003 Dust shield mounting fastener kit 1
28 64.92201-0011 Rivet 28
- 64.50610-6003 Slack Adjuster 160 CD Straight 2

295
CARRIER DIFFERENTIAL ASSLY (R - 1495) Diagram No. 280

21 29
30

22 27
28
26
23 24 34
25

25
24 35 36

14 33
32

15
13 16 22
12 20 23 21
19 31
11
14

6 7
18
17
5
4 10
3 9
8
2
1

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90501-0518 Nut -Drive Pinion 1

2 64.90713-0505 Washer-Drive Pinion Nut 1
4 64.96502-6004 Oil Seal Assy 1
4A 64.90713-0536 Thrust Washeer -Bearing 1
3 64.39115-7003 Companio Flange Assy 1
5 64.93420-0062 Cone-Outer Bearing 1
6 64.93420-0063 Cap Outer Bearing 1
7 64.90713-7004 Spacer Kit 1
8 64.90490-0407 Capscrew- Bearing Cage 8
9 64.90713-0504 Washer-Bearing Cage 8
5,6,10,
11,12 Pinion Cage Assy. 1
11 Cap Inner Bearing 1
12 64.93420-0064 Cone -Inner bearing 1
13 64.90770-7002 Shim kit 3
14,15,16 Carrier and Cap Assy. 1
14A 64.90490-0057 Plug Filler 1
15 64.90490-0408 Bolt-Carrier And Cap. NSSP
16 64.90713-0506 Washer-Carrier And Cap NSSP
17 64.90501-0070 Nut-Thrust Screw NSSP
- 64.90713-0539 Kit consist of 15, 16 & 17 1
18 64.90490-0409 Thrust Screw 1
19 64.91020-0036 Cotter Pin-Adjuster Ring 2
20 64.35710-0002 Adjuster Ring 2
21 64.93420-0059 Cup Diff Brg 2
22 64.93420-0060 Cone Diff Brg 2

296
CARRIER DIFFERENTIAL ASSLY (R - 1495) Diagram No. 280

21 29
30

22 27
28
26
23 24 34
25

25
24 35 36

14 33
32

15
13 16 22
12 20 23 21
19 31
11
14

6 7
18
17
5
4 10
3 9
8
2
1

SR. NO. PART CODE NO. DESCRIPTION QTY

23 to 30 64.3510-6008 Diff. Case & Nest Assy 1

23,29,30 64.3510-6007 Diff. Case Assy. 1
24 64.90713-0521 Thrust Washer- Side Gear NSSP
27 64.90713-0522 Thrust Washeer - Diff. Pinion NSSP
25 64.35106-0003 Side Gear- Diff. NSSP
26 64.35608-0003 Spider -Diff. NSSP
28 64.35609-0003 Pinion -Diff. NSSP
- 64.90720-7001 Kit consist of 24 to 28 1
29 64.90490-0058 Cap Screw - Diff Case NSSP
30 64.90713-0520 Washer-Diff.Case NSSP
- 64.90490-0424 Kit consist of 29 & 30 1
31 64.35199-6011 Drive Gear & Pinion
32 64.93910-0015 Pilot Bearing 1
32A 64.90820-0042 Retainer -Brg 1
33 Ring Lock 1
34 64.90490-0414 Bolt -Gear To Case NSSP
35 64.90713-0520 Washer - Diff. Case To Gear NSSP
36 64.90501-0513 Nut-Diff. Case To Gear NSSP
- 64.90490-0425 Kit consist of 34 to 36 1

297
AXLE HOUSING ASSY (R - 1495) Diagram No. 281

SR. NO. PART CODE NO. DESCRIPTION QTY

1 Axle Housing Assy 1

2 64.90713-0502 Washer- Carrier To Housing NSSP
3 64.90490-0420 Cap Screw- Long NSSP
4 64.95160-0103 Stud NSSP
5 64.90501-0517 Nut NSSP
- 64.90490-0426 Kit consist of 2 to 5 1
7 64.90310-6001 Breather Assy 1
8 Plug Drain Magnetic 1
9 64.35106-0006 Axle Shaft Long 1
10 64.35106-0005 Axle Shaft Long 1

298
BRAKE DRUM (R - 1495) Diagram No. 282

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90490-0059 Cap Screw 16

2 64.90713-0537 Washer Flat 16
3 64.96101-0006 Oil Seal Ring Inner 2
4 64.93420-0101 Braring 2
5 64.32720-0101 Oil Slinger - hub 2
- 64.90490-7001 Oil Slinger kit 1
6 64.96502-6002 Oil Seal Assy - Inner 2
7 64.35412-0002 Diatance Piece 2
8 64.90713-7003 Spacer Kit 1
9 64.45501-0101 Wheel Bolt NSSP
10 64.35701-0002 Wheel Hub 2
11 64.93420-0061 Braring Cap & Cone-Inner 2
12 64.96601-0076 Gasket 2
13 64.96101-0005 Oil Seal Ring -Outer 2
14 64.45508-0101 Wheel Nut NSSP
- 64.45501-7002 Kit consist of 9 & 14 1
15 64.96502-6003 Oil Seal Assy -Outer 2
16 64.90501-0505 Nut- Inner wheel Brg Adjusting NSSP
17 64.90713-0501 Washer Wheel Brg Nut Locking NSSP
18 64.90713-0502 Washer Flat 2
19 64.90501-0506 Nut- Outer Wheel Brg Adjusting NSSP
- 64.90490-7014 Kit consist of 16, 17 & 19 1
20 64.90490-0405 Cap Screw 2
21 64.94990-0101 Dowel-Axle Shaft 16
22 64.90713-0503 Lock Washer-External 16
23 64.95160-0101 Stud 16
24 64.90820-0201 Nut Lock 16
25 64.90490-0406 Cap Screw 4
26 64.90713-0504 Washer Flat 4
27 64.50110-0101 Brake Drum 2
28 64.50200-6009 Brake Assy-Rear LH 1
64.50200-6010 Brake Assy-Rear RH 1
- 64.90490-0428 Brake Mounting fastners 1

299
BRAKE ASSY. (R - 1495) Diagram No. 283

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.50201-0002 Brake Shoe 2

- 64.50221-0002 Brake Shoe Lining Assy 2
2 Spring-Brk Shoe Retaining 2
3 64.93021-0025 Bushing- Anchor Pin 2
4 64.50211-0005 Anchor pin -Brake Shoe 2
5 64.50301-0007 Cam Shaft RH 1
64.50301-0008 Cam Shaft LH 1
6 64.90713-0507 Washer-Cam Head 1
7 64.96501-0088 Seal -Cam shaft 2
8 64.93021-0033 Bushing-Cam 1
9 64.91020-0033 Pin-Return Spring 2
10 64.50213-0002 Roller-Brake Shoe 2
11 64.90820-0040 Retainer-Roller 2
12 64.90820-0041 Return Spring- Brake Shoe 1
13 64.50202-6101 Spinder Assy (With Bushes & Seal) 1
14 64.96601-0030 Gasket-Bracket & Spider 1
15 Bracket Assy-Cam Shaft-LH 1
Bracket Assy-Cam Shaft-RH 1
16 64.90713-0535 Washer- Bracket & Spinder 4
17 Cap Screw- Braket Assy 4
18 64.98131-0101 Fitting Grease 1
19 64.90713-0508 Washer 1
20 64.90713-0509 Washer 1
21 64.90713-0510 Washer 2
22 64.90713-0511 Washer 2
23 64.90620-0201 Lock Ring- Cam Shaft 1

300
BRAKE ASSY. (R - 1495) Diagram No. 283

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.96401-7001 Lock ring & seal kit

24 64.50101-5101 Dust Shield 1
24A 64.50101-5102 Dust Shield 1
25 64.90713-0512 Washer-Dust Shield NSSP
26 64.90490-0410 Cap Screw - Dust Shield NSSP
27 64.90490-0061 Plug- Dust Shield NSSP
- 64.90490-7003 Dust shield mounting fastener kit 1
28 64.92201-0011 Rivets 28
- 64.50610-6003 Slack Adjuster 160 CD Straight 2

301
CARRIER DIFFERENTIAL ASSY. (RS - 160 - 25.180) Diagram No. 284

21 29
30

22 27
28
26
23 24 34
25

25
24 35 36

14 33
32

15
13 16 22
12 20 23 21
19 31
11
14

6 7
18
17
5
4 10
3 9
8
2
1

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90501-0519 Nut-Drive Pinion 1

2 64.90713-0513 Washer-Drive Pinion Nut 1
4 64.96502-6005 Oil Seal Assy 1
3 64.39115-7004 Companion Flange Assy 1
5 64.93420-0066 Cone-Outer Bearing 1
6 64.93420-0067 Cup Outer Bearing 1
7 64.90713-7005 Spacer-Kit 1
8 64.90490-0421 Capscrew - bearing Cage 8
9 64.90713-0538 Washer-Bearing Cage 8
5,6,10,
11,12 Pinion Cage Assy. 1
11 64.93420-0068 Cup Inner Bearing 1
12 64.93420-0069 Cone-Inner Bearing 1
13 64.90711-7001 Shim 4
14,15,15 Carrier and Cap Assy 1
15 64.90490-0422 Bolt-Carrier and Cap. 4
16 64.90713-0539 Washer-Carrier and Cap 4
19 Cotter Pin-Adjuster Ring 2
18 64.90490-0423 Thrust Screw 1
20 64.35710-0003 Adjuster Ring 2
21 64.93420-0070 Cap Diff Brg 2
22 64.93420-0071 Cone Diff Brg 2
23 to 30 64.35100-6009 Diff.Case & Nest Assy. 1
23,29,30 64.35100-6010 Diff.Case Assy. 1
24 64.35204-0008 Thrust Washer-Side Gear 2
27 Thrust Washer-Diff.Pinion 4

302
CARRIER DIFFERENTIAL ASSY. (RS - 160 - 25.180) Diagram No. 284

21 29
30

22 27
28
26
23 24 34
25

25
24 35 36

14 33
32

15
13 16 22
12 20 23 21
19 31
11
14

6 7
18
17
5
4 10
3 9
8
2
1

SR. NO. PART CODE NO. DESCRIPTION QTY

25 64.35106-0007 Side Gear - Diff. 2

26 64.35608-0004 Spider - Diff. 1
28 64.35609-0004 Pinion - Diff. 4
29 64.90490-0424 Cap Screw -Diff Case 12
30 64.90713-0520 Washer-Diff.Case 12
31 64.35199-6012 Drive Gear & Pinion 6.17 R 1
64.35199-6013 Drive gear & Pinion 5.29 R
32 64.93410-0016 Pilot Bearing 1
33 64.90820-0044 Snap Ring 1
34 64.90490-0425 Bolt-Gear to Case 12
35 64.90713-0520 Washer - Diff. Case to Gear 12
36 64.90501-0513 Nut-Diff. Case to Gear 12

303
AXLE HOUSING ASSY. (RS - 160 - 25.180) Diagram No. 285

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.35301-6003 Axle Housing Assy 1

2 64.90713-0502 Washer-Carrier to Housing NSSP
3 64.90490-0421 Cap Screw NSSP
4 64.95160-0104 Stud NSSP
5 64.90501-0517 Nut NSSP
- 64.90490-0426 Kit consist of 2 to 5 1
7 64.99600-0101 Plug Breather Assy 1
8 64.90490-0062 Plug Drain Magnetic 2
9 64.35106-0008 Axle Shaft 2

304
BRAKE DRUM (RS - 160 - 25.180) Diagram No. 286

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.90490-0059 Cap Screw 16

2 64.90713-0526 Washer Flat 16
3 64.96101-0006 Oil Seal Ring Inner 2
4 64.93420-0101 Bearing-Outer 2
5 64.32720-0101 Oil slinger - Hub 2
- 64.90490-7001 Oil slinger kit 1
6 64.96101-0006 Oil Seat Assy - Inner 2
7 64.35412-0002 Distance Piece 2
8 64.90713-7003 Spacer Kit 1
9 64.45501-0101 Wheel Bolt NSSP
10 64.35701-0002 wheel Hub 2
11 64.93420-0061 Bearing Cup & Cone-Inner 2
12 64.96601-0076 Gasket 2
13 64.96101-0005 Oil Seal Ring Outer 2
14 64.45508-0101 Wheel Nut NSSP
- 64.45501-7002 Kit Consist of 9 & 14 1
15 64.96502-6002 Oil Seal Assy-Outer 2
16 64.90501-0505 Nut-Inner Wheel Brg Nut Locking NSSP
17 64.90713-0501 Washer Wheel Brg Nut Locking NSSP
18 64.90713-0502 Washer Flat 2
19 64.90501-0506 Nut - Outer Wheel Brg Adjusting NSSP
- 64.90490-7014 Kit consist of 16, 17 & 19 1
20 64.90490-0405 Cap Screw 2
21 64.94990-0101 Dowel- Asle Shaft 16
22 64.90713-0503 Lock Washer-External 16
23 64.95160-0101 Stude 16
24 64.90820-0201 Nut Lock 16
25 64.90490-0406 Cap Screw 4
26 64.90713-0504 Washer Flat 4
27 64.50110-0101 Brake Drum 2
28 64.50200-6007 Brake Assy- Rear LH 1
64.50200-6008 Brake Assy- Rear RH 1

305
BRAKE ASSY. (RS - 160 - 25.180) Diagram No. 287

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.50201-0002 Brake Shoe 2

- 64.50221-6001 Brake Shoe Lining Assy 2
2 64.90820-0045 Spring -Brk Shoe Retaining NSSP
3 64.93021-0025 Bushing- Anchor Pin NSSP
4 64.50211-0005 Anchor pin-Brake Shoe NSSP
- 64.96501-7001 Kit consist of 2, 3 & 4 1
5 64.50301-0007 Cam Shaft LH 1
64.50301-0008 Cam Shaft RH 1
6 64.90713-0507 Washer- Cam Head 1
7 64.96501-0088 Seal- Cam Shaft 2
8 64.93021-0033 Busing- Cam 1
9 64.91020-0033 Pin-Return Spring 2
10 64.50213-0002 Roller- Brake Shoe 2
11 64.90620-0040 Retainer Roller 2
12 64.90620-0041 Return Spring- Brake Shoe 1
13 64.50202-6101 Spider Assy (With bushes & Seal) 1
14 64.96601-0030 Gasket- Brakcet & Spider 1
15 Bracket Assy- Cam Shaft- LH 1
Bracket Assy- Cam Shaft- RH 1
16 64.90713-0535 Washer- Bracket Assy 4
17 64.90490-0421 Cap Screw- Bracket Assy 4
18 64.98131-0101 Fitting Grease 1
19 64.90713-0508 Washer 1
20 64.90713-0509 Washer 1
21 64.90713-0510 Washer 2
22 64.90713-0511 Washer 2

306
BRAKE ASSY. (RS - 160 - 25.180) Diagram No. 287

SR. NO. PART CODE NO. DESCRIPTION QTY

23 64.90620-0201 Lock Ring- Cam Shaft NSSP

- 64.96501-7001 Lock ring & seal kit 1
24 64.50101-5101 Dust Shield- LH 1
24A 64.50101-5102 Dust Shield- RH 1
25 64.90713-0512 Washer- Dust Shield NSSP
26 64.90490-0410 Cap Screw- Dust shield NSSP
27 64.90490-0061 Plug- Dust Shield NSSP
- 64.90490-7003 Dust shield mounting fastener 1
28 64.92201-0011 Rivets 20
- 64.50200-6007 Brake Assy- Rear LH 1
- 64.50200-6008 Brake Assy- Rear RH 1

307
TRAILER AXLE
TRAILER AXLE WITH WHEEL ENDS (DUMMY - 25.180) Diagram No. 288

3
5 4

6 1
10 2

13
7
17 14 12
9
19
18 8 11

15
16

20

SR. NO. PART CODE NO. DESCRIPTION QTY

- Trailer Axle Housing Assy. 1

1 64.90490-0059 Cap Screw 16
2 64.90713-0526 Washer Flat 16
3 64.96101-0006 Oil Seal Ring Inner 2
4 64.93420-0101 Bearing Outer 2
5 64.32720-0101 Oil Slinger - Hub 2
6 64.96502-6002 Oil Seal Assly. - Inner 2
7 64.35412-0002 Distance Piece 2
9 64.45501-0101 Wheel Bolt 20
10 64.35701-0002 Wheel Hub 2
11 64.93420-0061 Bearing Cup & Cone - Inner 2
12 64.96101-0005 Oil Seal Ring Outer 2
13 64.90713-0501 Washer Wheel Bearing nut locking 2
14 64.90501-0505 Nut - Inner Wheel Bearing Adjusting 2
15 64.96505-6003 Oil Seal Assy. Outer 2
16 64.90501-0506 Nut - Outer Wheel BRg. Adjustment 2
17 64.45503-0003 Wheel Nut 20
18 - End Plate 2
19 64.50110-0101 Brake Drum 2
20 64.50200-6007 Brake Assly. LH 1
- 64.50200-6008 Brake Assly. RH 1
- 64.90713-7003 Spacer Kit - S KIT - 703 1
- S Kit 704 - Wheel /Brg Adj. Fastners 1
- 64.90490-7001 S Kit 706 - Oil Slinger Kit 1
- S Kit 707 - Drum to Hub Mounting Fastners Kit 1
- 64.45501-7001 S Kit 718 - Wheel Mounting Fastners Kit 1
- 64.90490-7002 S Kit 719 - Brake Mounting Fastners 1

308
BRAKE ASSY. - TRAILER AXLE (DUMMY - 25.180) Diagram No. 289

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.50200-6007 Brake Assy. Rear - LH 1

- 64.50200-6008 Brake Assy. Rear - RH 1
1 64.50201-0002 Brake Shoe 2
- 64.50221-6001 Brake Shoe Lining 2
2 64.90820-0045 Spring Brake Shoe Retaining NSSP
3 64.93021-0025 Bushing - Anchor Pin NSSP
4 64.50211-0005 Anchor Pin - Brake Shoe NSSP
- 64.90820-7001 Kit consist of 2, 3 & 4 1
5 64.50301-0007 Camshaft LH 1
64.50301-0008 Camshaft RH 1
6 64.90713-0507 Washer - Cam Head 1
7 64.96501-0088 Seal - Camshaft 2
8 64.93021-0026 Bushing - Cam 1
9 64.91020-0033 Pin - Return Spring 2
10 64.50213-0002 Roller - Brake Shoe 2
11 64.90820-0040 Retainer - Roller 2
12 64.90820-0041 Return Spring - Brake Shoe 1
13 64.50202-6101 Spider Assy. (With Bushes & Seal) 1
14 64.96601-0030 Gasket - Bracket & Spider 1
15 64.53106-6003 Bracket Assy - Camshaft RH 1
- 64.53106-6004 Bracket Assy - Camshaft LH 1
16 64.90713-0535 Washer - Bracket Assy. 4
17 64.90490-0413 Cap Screw - Bracket Assy. 4
18 64.98131-0101 Fitting Grease 1
19 64.90713-0508 Washer 1
20 64.90713-0509 Washer 1
21 64.90713-0510 Washer 2

309
BRAKE ASSY. - TRAILER AXLE (DUMMY - 25.180) Diagram No. 289

SR. NO. PART CODE NO. DESCRIPTION QTY

22 64.90713-0511 Washer 2
23 64.90620-0201 Lock Ring - Camshaft NSSP
- 64.96501-7001 Lock ring & seal kit 1
24 64.50101-5101 Dust Shield - LH 1
- 64.50101-5102 Dust Shield - RH 1
25 64.90713-0512 Washer - Dust Shield 6
26 64.90490-0410 Cap Screw - Dust Shield 6
27 64.90490-0061 Plug - Dust Shield 2
28 64.92201-0011 Rivets 20
- 64.50610-6004 slack adjuster 145 CD Dummy Axle 2
- S Kit C0105 Camshaft Repair Kit 1
- S Kit C0113 Minor Service Kit 1
- S Kit C0135 Rivets Kit 1
- S Kit C0154 Dust Shield Mounting Fastners 1
- 64.50221-7004 S Kit C0160 Rear Brake Liner Kit 1
- 64.90620-0201 S Kit C0161 Camshaft Washer Kit 1

310
REAR SUSPENSION
REAR SUSPENSION - 25 T - MULTI AXLE Diagram No. 290

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.43702-0002 Leaf spring assy 4

1 64.43494.0038 Leaf 1 4
2 64.43494.0039 Leaf 2 4
3 64.43494.0040 Leaf 3 4
4 64.43494.0041 Leaf 4 4
5 64.43494.0042 Leaf 5 4
6 64.43494.0043 Leaf 6 4
7 64.43494.0044 Leaf 7 4
8 64.43494.0045 Leaf 8 4
9 64.43494.0046 Leaf 9 4
10 64.43494.0047 Leaf 10 4
11 64.43494.0048 Leaf 11 4
12 64.43494.0049 Leaf 12 4
13 64.43494.0050 Leaf 13 4
14 64.43494.0051 Leaf 14 4
15 64.43494.0052 Leaf 15 4
16 64.43240-5001 Bell Crank Lever Assy. 4
17 64.41303-0002 Shackle 4
18 64.41307-0010 Rear Spring Mtg. Bracket Centre 2
19 64.43715-5002 Link Rod Assy. 2
20 64.41307-0009 Rear Spring Mtg. Bracket Rear 2
21 64.41307-0013 Rear Spring Mtg. Bracket Front 2
22 64.94099-0007 PIN-1 4
22A 64.94099-0004 PIN-4 4
23 64.94099-0006 PIN-2 4
23A 64.94099-0005 PIN-3 4

311
REAR SUSPENSION - 25 T - MULTI AXLE Diagram No. 290

SR. NO. PART CODE NO. DESCRIPTION QTY

24 64.94099-0001 Locking Pin 20

25 64.41320-0002 Spacer Casting 4
26 64.90713-0009 Conical Washer 16
27 64.90501-0002 Hex. Nut 16
28 Support 4
29 64.41312-0004 U Bolt 8
30 64.43410.0001 Leaf Holding Plates Big 8
31 64.43410.0002 Leaf Holding Plates Small 8
32 64.90490.0401 Centre Bolt 4
33 64.90490.0501 Nut for Centre Bolt 4

312
REAR SUSPENSION - 16T & 35 T - SOLO AXLE Diagram No. 291

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.43702.6003 Leaf spring assy. (Main & Helper) 2

- NSSP Leaf Spring Assly. Main 2
- NSSP Leaf Spring Assly. Helper 2
1 64.43494.0019 Leaf 1 (Main) 2
2 64.43494.0020 Leaf 2 (Main) 2
3 64.43494.0021 Leaf 3 (Main) 2
4 64.43494.0022 Leaf 4 (Main) 2
5 64.43494.0023 Leaf 5 (Main) 2
6 64.43494.0024 Leaf 6 (Main) 2
7 64.43494.0025 Leaf 7 (Main) 2
8 64.43494.0026 Leaf 8 (Main) 2
9 64.43494.0027 Leaf 9 (Main) 2
10 64.43494.0028 Leaf 10 (Main) 2
11 64.43494.0029 Leaf 11 (Main) 2
12 64.43494.0030 Leaf 12 (Main) 2
13 64.43494.0031 Leaf 13 (Main) 2
14 64.43494.0032 Leaf 14 (Main) 2
15 64.43494.0033 Leaf 15 (Main) 2
16 64.94099-0003 Pin-1 4
17 64.41303-0001 Shackle 2
18 64.94099-0002 Pin-2 2
19 64.94099-0001 Locking Pin 6
20 64.41307-0003 Rear Spring Bracket Rear 2
21 64.41307-0002 Helper Bracket Rear 4
22 64.43494.0034 Helper Spring - Leaf 1 2
23 64.43494.0035 Helper Spring - Leaf 2 2

313
REAR SUSPENSION - 16T & 35 T - SOLO AXLE Diagram No. 291

SR. NO. PART CODE NO. DESCRIPTION QTY

24 64.43494.0036 Helper Spring - Leaf 3 2

25 64.43494.0037 Helper Spring - Leaf 4 2
26 64.90713-0003 Spacer 12
27 64.41307-0014 Rear Spring Bracket Front 2
28 64.41320-0002 Spacer Casting 2
29 64.41312-0007 U' Bolt 4
30 64.90713-0009 Conical Washer 8
31 64.90501-0002 Hex. Nut M22 x 2 8
32 Support Bracker for Rear Main Leaf 2
33 64.90990.0404 Centre Bolt 2
34 64.90990.0501 Hex. Nut 2

314
REAR SUSPENSION - 40 T - SOLO AXLE Diagram No. 292

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.43702-0001 Leaf spring assy. (Main & Helper) 2

- NSSP Leaf Spring Assly. Main 2
- NSSP Leaf Spring Assly. Helper 2
1 64.43494.0019 Leaf 1 (Main) 2
2 64.43494.0020 Leaf 2 (Main) 2
3 64.43494.0021 Leaf 3 (Main) 2
4 64.43494.0022 Leaf 4 (Main) 2
5 64.43494.0023 Leaf 5 (Main) 2
6 64.43494.0024 Leaf 6 (Main) 2
7 64.43494.0025 Leaf 7 (Main) 2
8 64.43494.0026 Leaf 8 (Main) 2
9 64.43494.0027 Leaf 9 (Main) 2
10 64.43494.0028 Leaf 10 (Main) 2
11 64.43494.0029 Leaf 11 (Main) 2
12 64.43494.0030 Leaf 12 (Main) 2
13 64.43494.0031 Leaf 13 (Main) 2
14 64.43494.0032 Leaf 14 (Main) 2
15 64.43494.0033 Leaf 15 (Main) 2
16 64.94099-0003 Pin-1 4
17 64.41303-0001 Shackle 2
18 64.94099-0002 Pin-2 2
19 64.94099-0001 Locking Pin 6
20 64.41307-0003 Rear Spring Bracket Rear 2
21 64.41307-0002 Helper Bracket Rear 4
22 64.43494.0034 Helper Spring - Leaf 1 2
23 64.43494.0035 Helper Spring - Leaf 2 2

315
REAR SUSPENSION - 40 T - SOLO AXLE Diagram No. 292

SR. NO. PART CODE NO. DESCRIPTION QTY

24 64.43494.0036 Helper Spring - Leaf 3 2

25 64.43494.0037 Helper Spring - Leaf 4 2
26 64.90713-0003 Spacer 12
27 64.41307-0014 Rear Spring Bracket Front 2
28 64.43718-0001 Spacer Casting 2
29 64.41312-0003 U' Bolt 4
30 64.90713-0009 Conical Washer 8
31 64.90501-0002 Hex. Nut M22 x 2 8
32 Support Bracket for Rear Main Leaf 2
33 64.90490-0501 Centre Bolt 2
34 64.90990-0404 Hex. Nut 2

316
REAR SUSPENSION - BOGIE
MOUNTING PARTS REAR SPRING Diagram No. 293

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.43240-0003 Bracket 2
2 64.43705-0001 Bracket 2
3 64.41320-0001 Spring Shaddle 4
4 64.94990-0002 Pin A28H9 x 30 4
5 64.97120-0001 Retaining Washer 16
6 64.93020-0011 Bush 21 x 40 x 28 4
7 64.90020-0188 Hex. Shoulder Stud M20 x 2 x 230 12
8 64.90020-0189 Hex. Shoulder Stud M20 x 2 x 280 4
9 64.90020-0183 Hex. Shoulder Stud M18 x 2 x 95 4
10 64.90020-0184 Hex. Shoulder Stud M18 x 2 x 100 6
11 64.90020-0186 Hex. Shoulder Stud M18 x 2 x 220 4
12 64.90020-0185 Hex. Shoulder Stud M18 x 2 x 210 2
13 64.90501-0059 Hex. Lock Nut AM18 x 2 18
14 64.41405-0001 Glider plate 4
15 64.41405-0002 Packing 1 mm As reqd.
- 64.41405-0003 Packing 2 mm As reqd.
- 81.41405-0016 Packing 3 mm As reqd.
16 64.94990-0001 Pin 4
17 64.90020-0217 Hex. Lock Screw M14 x 1.5 x 35 4
18 06.28158-4916 Hex. Lock Screw M14 x 1.5 x 55 4
19 64.43240-0001 Bracket chamber & radius rod mounting front 1
20 64.43240-0002 Bracket chamber & radius rod mounting rear 1
21 64.93021-0001 Bush 28 x 45 x 23.7 2
22 64.90020-0213 Hex. Lock Screw M16 x 1.5 x 40 12
23 64.41401-5002 Bracket Assy. 4
- 64.41401-2001 Bracket Assy. 4

317
MOUNTING PARTS REAR SPRING Diagram No. 293

SR. NO. PART CODE NO. DESCRIPTION QTY

24 64.99621-0001 Rubber Stopper As reqd.

25 64.90030-0029 Hex. Lock Screw M8 x 22 8
- 64.90020-0170 Hex. Lock Screw M8 x 16 8
26 64.90501-0078 Hex. Lock Nut M8 8
27 64.90020-0006 Hex. Lock M14 x 1.5 x 40 8
28 64.90501-0011 Hex. Lock Nut M14 x 1.5 8
29 64.41415-0001 Bracket for Trunnion 2
30 64.90020-0226 Hex. Lock Screw M14x1.5x25 4
31 64.41415-5002 Retaining Cable 2
32 64.90770-0135 Washer 15 x 36 x 6 2
33 64.90501-0011 Hex. Lock Nut AM14x1.5 2
34 64.91001-0003x Pin B20 H11 x 65 x 58 2
35 64.91020-0030 Cotter Pin 4 x 32 2
36 06.01493-4721 Hex. Shoulder Stud M18 x 2 x 120 2
37 81.90750-0578 Washer 30 x 12 x 40 2
- 64.43220-6003 Radius Rod assy with crimped eye end 6
- 81.43271-0082 Bearing Bush Anti Roll Bar 2
- 64.43718-0002 Bearing Cap - Anti Roll Bar 2
- 81.43722-0041 Bush - Anti Roll Bar 2
- 06.02813-4926 Screw M14 x 1.5 x 105 4
- 06.11251-2005 Hex. Nut M14 x 1.5 4
- 81.41401-5057 Bracket 4
- 06.02813-4913 Screw M14 x 1.5 x 105 8
- 06.11251-2005 Hex. Nut M14 x 1.5 8
- 64.41405-0002 Packing 2
- 64.41405-0003 Packing 1
- 64.94990-0001 Dowel Pin 4

318
TRUNION ASSLY. Diagram No. 294

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.41301-6001 Trunnion Assly. Complete 1

- 64.41301-6003 Trunnion Bare 1
10 06.11251-2005 Hex lock nut M14X1,5-10-MAN183-B1 10
20 06.11251-2005 hex lock nut M14X1,5-10-MAN183-B1 12
23 64.35401-0003 Dead axle 23 1 1
24 64.94990-0001 Pin A20H9X29-ST50-2 24 2 2
25 06.56289-0268 Cassette radial shaft seal 135X175X15, 2
26 06.36959-0027 bearing bush 26 4 4
27 64.41350-0001 Spring hanger 27 2 2
28 64.41302-0001 Washer 0,1 MM 28 NB -
28 64.41302-0002 Washer 0,5 MM 28 NB -
28 64.41302-0003 Washer 1,0 MM 28 NB -
28 64.41302-0004 Washer 0,15 MM 28 NB -
29 64.41302-0005 Washer 2
30 06.02813-4915 Hex lock screw M14X1, 5X50-10. 1
31 64.96501-0059 toric seal 155X4-NBR3-70 31 2 2
32 64.41352-0001 Cap 32 2 2
33 64.90020-0096 Hex bolt M8X25-8.8-MAN183-B1 12
34 64.90490-0045 Drain plug AM18X1,5-ST-MAN183-B1 2
35 64.90490-0047 Drain plug CM8X1-ST-MAN183-B1 2
36 64.91710-0023 Seal A18X22-AL 2
37 64.91710-0032 Seal A8X11,5-CU 2
38 64.41290-0069 Packing 38 2 2
39 64.90490-0083 Hex lock screw M14X1, 5X50X20-10. 3
40 06.02813-4919 Hex lock screw M14X1, 5X70-10. 8
41 06.11251-2005 Hex lock nut M14X1, 5-10-MAN183-B1 40
44 06.11251-2005 hex lock nut M14X1, 5-10-MAN183-B1 20
49 06.11251-2005 hex lock nut M14X1,5-10-MAN183-B1 14

319
TRUNION ASSLY. Diagram No. 294

SR. NO. PART CODE NO. DESCRIPTION QTY

50 81.43705-6048 Bracket assembly 50 2 2

- 81.43722-0063 Slotted bush 2 2
51 06.02813-4915 Hex lock screw M14X1,5X50-10. 4
52 06.11251-2005 hex lock nut M14X1,5-10-MAN183-B1 52 4 4
55 06.11251-2005 hex lock nut M14X1,5-10-MAN183-B1 55 2 2
56 64.41351-0001 radial shaft seal 185X195X11,4 56 2 2

320
HIGH RAISE TRUNION ASSLY. Diagram No. 294

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.41301-6005 Trunnion Assly. Complete 1

2 64.41301-5005 Trunnion assly with shaft duly painted 1
23 64.35401-0003 Support beam 1
24 64.94990-0001 pin A20H9X29-ST50-2 24 2 2
25 06.56289-0268 cassette radial shaft seal 135X175X15, 2
26 06.36959-0027 bearing bush 4
27 64.41350-0001 spring hanger 2
28 64.41302-0005 washer 0,1 MM 28 NB -
28 64.41302-0002 washer 0,5 MM 28 NB -
28 64.41302-0003 washer 1,0 MM 28 NB -
28 64.41302-0004 washer 0,15 MM 28 NB -
29 64.41302-0001 washer 2
30 06.02813-4915 hex lock screw M14X1, 5X50-10. 1
31 64.96501-0059 Toric seal 155X4-NBR3-70 2
32 64.41352-0001 cap 2
33 64.90020-0096 hex bolt M8X25-8.8-MAN183-B1 12
34 64.90490-0045 drain plug AM18X1,5-ST-MAN183-B1 2
35 64.90490-0047 drain plug CM8X1-ST-MAN183-B1 2
36 64.91710-0023 seal A18X22-AL 2
37 64.91710-0032 seal A8X11, 5-CU 2
38 64.41290-0069 packing 2
39 64.90490-0083 hex lock screw M14X1, 5X50X20-10. 3
40 06.02813-4919 hex lock screw M14X1, 5X70-10. 8
41 06.11251-2005 hex lock nut M14X1, 5-10-MAN183-B1 40
44 06.11251-2005 hex lock nut M14X1, 5-10-MAN183-B1 20
49 06.11251-2005 hex lock nut M14X1, 5-10-MAN183-B1 14

319
HIGH RAISE TRUNION ASSLY. Diagram No. 294

SR. NO. PART CODE NO. DESCRIPTION QTY

50 81.43705-6048 bracket assembly 2

- 81.43722-0063 slotted bush 2
51 06.02813-4915 hex lock screw M14X1, 5X50-10. 4
52 06.11251-2005 hex lock nut M14X1, 5-10-MAN183-B1 4
55 06.11251-2005 hex lock nut M14X1, 5-10-MAN183-B1 2
56 64.41351-0001 radial shaft seal 185X195X11, 4 2

320
RUBBER STOP Diagram No. 295

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.96210-0379 Rubber Stop 4

2 81.41401-0040 Bracket Assly. 4
3 06.28158-8306 Hex. Lock Screw M8 x 16 8
4 64.90501-0011 Hex. Lock Nut M8 8

321
LEAF SPRING ASSLY. Diagram No. 296

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.43400-6001 Leaf Spring Assly. 12 Leaf 2

2 64.43494.0123 Leaf No.1 1
2.1 64.43494-0124 Leaf No.2 1
3 64.43494.0009 Leaf No.3 2
4 64.43494.0010 Leaf No.4 2
5 64.43494.0011 Leaf No.5 2
6 64.43494.0012 Leaf No.6 2
7 64.43494.0013 Leaf No.7 2
8 64.43494.0014 Leaf No.8 2
9 64.43494.0015 Leaf No.9 2
10 64.43494.0016 Leaf No.10 2
11 64.43494.0017 Leaf No.11 2
12 64.43494.0018 Leaf No.12 2
13 64.43407.0401 Spring Washer 2
14 64.43407.0403 Centre Bolt 2
15 64.43407.0502 Hex. Lock Nut 2
16 64.41335-0002 Spring Clamp Plate 2
17 64.41312-0001 U Bolt 4
18 81.45503-0037 Lock Nut 8

322
PROPELLER SHAFT
PROPELLER SHAFT ASSY. 16.180 Diagram No. 297

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.9115-0004 Flange Yoke (Serrated) 1

- 64.39382-7007 Coupling Shaft 1
- 64.39382-7008 Drive Shaft 1
- 64.90020-0016 Screw M12 x 1.5 x 45 8
- 64.90501-0012 Nut M12 x 1.5 8
- 64.90020-0015 Screw M12 x 1.5 x 13 2
- 64.90501-0012 Nut M12 x 1.5 2
2 64.90820-0046 Snap Ring 4
3 64.39390-7001 UJ Kit (Consists of 90-5-18X, 90-6-18X) 1
4 64.39115-5004 Tube Yoke 1
5 64.39115-5005 Tube (f101.6 X 3.40) 1
6 64.39115-7007 MSTS 1
7 64.39390-7002 CB Kit Assy 1
8 64.39115-7006 Companion Flange (Serrated) 1
9 64.90501-0076 Shaft Nut 1
10 64.39115-0004 Flange Yoke (Serrated) 2
11 64.90820-0046 Snap Ring 8
12 64.39390-7001 UJ Kit (Consists of 90-6-18X , 90-5-18X) 2
13 64.39115-7008 Slip Yoke Assy 1
14 64.39115-7009 Zerk 1
15 64.39115-7010 Dust Cap Assy (Consists of INSKU-100288-1, INSKU-100602) 1
16 64.96320-0012 Tube Shaft 1
17 64.39115-7011 Tube (f101.6X3.41) 1
18 64.39115-5004 Tube Yoke 1

323
PROPELLER SHAFT ASSY. 25.180 Diagram No. 298

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.39115-0005 Flange Yoke 1

- 64.39382-7009 Coupling Shaft 1
- 64.39382-7012 Drive Shaft 1
- 64.90020-0016 Screw M12 x 1.5 x 45 8
- 64.90501-0012 Nut M12 x 1.5 8
- 64.90020-0015 Screw M12 x 1.5 x 13 2
- 64.90501-0012 Nut M12 x 1.5 2
2 64.39390-7003 U.J.Kit 1
3 64.90820-0047 Snap Ring 4
4 64.39115-5005 Tube Yoke 1
5 64.39115-7011 Tube( 101.6X3.41) 1
6 64.39115-7012 MSTS 1
7 64.39390-7004 C.B.Kit Assy. 1
8 64.39115-7013 Companion Flange 1
9 64.90501-0077 MSTS Nut. 1
10 64.39115-0005 Flange Yoke 2
11 64.39390-7003 U.J.Kit 2
12 64.90820-0047 Snap Ring 16
13 64.39115-7009 Zerk 1
14 64.39115-7014 Slip Yoke Assy. 1
15 64.96501-0091 Seal 1
16 64.96320-0013 Tube Shaft 1
17 64.39115-7011 Tube( 101.6 X 3.41) 1
18 64.39115-5007 Tube Yoke 1

324
PROPELLER SHAFT ASSY. 25.180 Diagram No. 298

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.39115-0005 Flange Yoke 1

- Coupling Shaft 1
- Drive Shaft 1
- 64.90020-0016 Screw M12 x 1.5 x 45 8
- 64.90501-0012 Nut M12 x 1.5 8
- 64.90020-0015 Screw M12 x 1.5 x 13 2
- 64.90501-0012 Nut M12 x 1.5 2
2 64.39390-7003 U.J.Kit 1
3 64.90820-0047 Snap Ring 4
4 64.39115-5007 Tube Yoke 1
5 64.39115-7015 Tube( 103.9X4.57) 1
6 64.39115-7016 MSTS 1
7 64.39390-7004 C.B.Kit Assy. 1
8 64.39115-7013 Companion Flange 1
9 64.90501-0077 MSTS Nut. 1
10 64.39115-0005 Flange Yoke 2
11 64.39390-7003 U.J.Kit 2
12 64.90820-0047 Snap Ring 8
13 64.39115-7009 Zerk 1
14 64.39115-7014 Slip Yoke Assy. 1
15 64.96501-0091 Seal 1
16 64.96320-0013 Tube Shaft 1
17 64.39115-7015 Tube( 103.9 X 4.57) 1
18 64.39115-5007 Tube Yoke 1

325
PROPELLER SHAFT ASSY. 16.180 Diagram No. 299

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.39115-0005 Flange Yoke 1

- Coupling Shaft 1
- Drive Shaft 1
- 64.90020-0016 Screw M12 x 1.5 x 45 8
- 64.90501-0012 Nut M12 x 1.5 8
- 64.90020-0015 Screw M12 x 1.5 x 13 2
- 64.90501-0012 Nut M12 x 1.5 2
2 64.39390-7003 U.J.Kit 1
3 64.90820-0047 Snap Ring 4
4 64.39115-5007 Tube Yoke 1
5 64.39115-7011 Tube( 101.6X3.41) 1
6 64.39115-7012 MSTS 1
7 64.39390-7004 C.B.Kit Assy. 1
8 64.39115-7013 Companion Flange 1
9 64.90501-0077 MSTS Nut. 1
10 64.39115-0005 Flange Yoke 2
11 64.39390-7003 U.J.Kit 2
12 64.90820-0047 Snap Ring 8
13 64.39115-7009 Zerk 1
14 64.39115-7014 Slip Yoke Assy. 1
15 64.96500-0091 Seal 1
16 64.96320-0013 Tube Shaft 1
17 64.39115-7011 Tube( 101.6 X 3.41) 1
18 64.39115-5007 Tube Yoke 1

326
PROPELLER SHAFT ASSY. 6 x 4 Diagram No. 300

SR. NO. PART CODE NO. DESCRIPTION QTY

49.280 6 x 4
1 64.39382-7027 Propeller Shaft 1
2 64.39115-0006 Flange yoke 2
3 64.39390-7005 UJ Kit 2
4 64.39382-7026 Interaxle shaft 1
5 64.39115-0007 Flange yoke 2
6 64.39390-7006 UJ Kit 2
25.280 6 x 4
1 64.39382-7028 Propeller Shaft 1
2 64.39115-0006 Flange yoke 2
3 64.39390-7005 UJ Kit 2
4 64.39382-7026 Interaxle shaft 1
5 64.39115-0007 Flange yoke 2
6 64.39390-7006 UJ Kit 2
40.280 6 x 2
1 64.39382-6006 Propeller Shaft 1
2 64.39115-0006 Flange yoke 2
3 64.39390-7005 UJ Kit 2
Hardwares
1 64.90020-0231 Bolt M 14 x 1.5 x 50 8
2 64.90501-0055 Nut M 14 x 1.5 8
3 64.90020-0016 M 14 x 1.5 x 45 8
4 64.90501-0056 Nut M 14 x 1.5 8

327
AIR BRAKES
AIR BRAKE SYSTEM 40 T Diagram No. 301

(A)

(A)

(FRV)
(PRV)

(B)

(SRV)

(C)

(A)

FST AUX RST

SR. NO. PART CODE NO. DESCRIPTION QTY

A1 64.54101-7001 Air Compressor 1

- 64.96002-0090 Banjo M12 On Port No. 4 Air Compressor 1
A2 64.96301-0003 High Temperature Hose 1
A3 64.52130-6016 Dryer & Distribtor Unit 1
- 64.96002-0074 L Plug on Port No. 23 DDU 1
- 64.96002-0079 Elbow plug on Port No.4 DDU 1
- 64.96002-0082 Elbow Plug Port No. 24 DDU 1
- 64.96002-0082 Elbow Plug Port No. 21 DDU 1
- 64.96002-0076 Str. Plug on Port No. 22 DDU 1
- 64.96002-0083 Str. Plug on Port No. 4 DDU 1
- 64.52102-6001 DDU Kit major 1
A4 64.51401-0025 Reservoir (RST) 1
- 64.96002-0081 Side Elbow Plug (Towards DTV) 1
- 64.96002-0082 Elbow Plug (From RST towards DDU 21) 1
A4 64.51401-0025 ReservoIr (FST) 1
- 64.96002-0084 Elbow plug on FST 1
- 64.96002-0082 Elbow Plug on FST (From FST towards DDU 22) 1
A5 64.25520-0001 Low pressure switch 1
A6 64.52101-6001 Cabin Plate (Dual Brake Valve) 1
- 64.96002-0076 Str. Plug on Port No. 11 Cabin Plate 1
- 64.96002-0083 Str. Plug on Port No. 21 Cabin Plate 1
- 64.96002-0077 Stg. Plug on Port No.22 DTV 1
- 64.96002-0083 Stg. Plug on Port No. 4 DBV 1
A7 81.52130-6252 Dual Brake valve 1
A8 64.52130-6004 Relay valve FRV 1
- 64.96002-0079 Elbow Plug on Port No. 4 1
- 64.96002-0084 Elbow plug on Port No. 1 1
328
AIR BRAKE SYSTEM 40 T Diagram No. 301

(A)

(A)

(FRV)
(PRV)

(B)

(SRV)

(C)

(A)

FST AUX RST

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.96002-0076 Stg. Plug on Port No. 4 FRV 1

- 64.96002-0076 Str. Plug on Port No. 2 FRV 1
A9 64.51225-6001 Flexible hose front 2
- 64.96002-0089 Connector for Brake Hose Front 1
A10 64.51101-6001 Brake chamber Type 27 2
- 64.96002-0089 Bulk head 1
A11 64.50610-6003 Auto slack adjuster 2
A12 81.50410-6609 Spring Brake Actuator LH 1
- 64.50710-0001 Brake chamber bracket 40 T 1
- 64.96002-0085 T plug on brake chamber LH 1
- 64.96002-0086 Test Plug on Port no 12 brake chamber LH 1
A12 81.50410-6609 Spring Brake Actuator RH 1
- 64.50710-0001 Brake chamber bracket 40 T 1
- 64.96002-0086 Test Plug on Port no 11 brake chamber RH 1
- 64.96002-0085 T Plug on Port 12 Brake Actuator RH 1
A13 64.52130-6007 Trailer Control Valve 1
- 64.96002-0083 Str. Plug on Port No.41 TCV 1
- 64.96002-0083 Stg.Plug on Port No. 42 TCV 1
- 64.96002-0075 L Plug on Port No. 11 TCV 1
- 64.96002-0083 Stg. Plug on Port No.43 TCV 1
- 64.96002-0076 stg. Plug on Port No. 21 & 25 TCV 1
A14 64.51401-0001 Reservoir 15 Lit. (Auxilary) 1
- 64.96002-0077 Str. Plug (From Auxillary tank towards magnetic valve) 1
- 64.96002-0077 Str. Plug (From Auxillary tank towards T for Gear Box) 1
- 64.96002-0075 L Plug (From Aux. Tank towards DDU) 1
A15 64.98181-0006 Cabin Plate 1
- 64.96002-0079 Elbow Plug on Port No.11 Cabin Plate 1
- 64.96002-0079 Elbow Plug on port No. 21 Cabin plate 1

329
AIR BRAKE SYSTEM 40 T Diagram No. 301

(A)

(A)

(FRV)
(PRV)

(B)

(SRV)

(C)

(A)

FST AUX RST

SR. NO. PART CODE NO. DESCRIPTION QTY

A16 64.52315-6001 Hand control valve 1

A17 64.52130-6030 Non return valve 1
- 64.96002-0077 Stg. Plug on Port No.2 NRV 1
A18 64.52130-6027 Load Sensing Valve 1
- 64.96002-0077 Str. Plug (For Line from T Plug) 1
- 64.96002-0079 Elbow plug on Port No. 4 LSV 1
- 64.96002-0083 Str. Plug Port No. DB2 on LSV 1
A19 64.43715-6003 Arm assy. 1
A20 64.52130-6029 Magnetic valve 1
- 64.96002-0079 Elbow Plug on port no 1 & 2 Magnetic valve 1
A21 64.15019-6002 Exhaust brake valve 1
- 64.96002-0079 Elbow Plug on EVB 1
A22 64.60725-6003 Clutch booster 1
- 64.96002-0074 L Plug Port No. 11 Clutch booster 1
- 64.96002-0090 Banjo M12 for Port No 12 - 3/2 Way Valve 1
- 64.96002-0090 Banjo M12 for Port No 22 1
A23 64.25402-6001 Helical coil pipe assy.(Supply) 1
- 64.96002-0088 Plug on Palm Coupling 1
A24 64.25402-6002 Helical coil pipe assy.(Service) 1
- 64.96002-0088 Plug on Palm Coupling 1
A25 64.52299-6001 Palm Coupling 1
A26 64.52299-6002 Palm coupling Brake line 1
A27 64.97010-6001 Gear shift knob 1
A28 64.32518-4002 Gearbox assy. 1
- 64.96002-0087 Plug Port No. P2 Gear box assy. 1
A29 64.50610-6001 Auto slack adjuster (RH) 1

330
AIR BRAKE SYSTEM 40 T Diagram No. 301

(A)

(A)

(FRV)
(PRV)

(B)

(SRV)

(C)

(A)

FST AUX RST

SR. NO. PART CODE NO. DESCRIPTION QTY

A30 64.50610-6002 Auto slack adjuster (LH) 1

A31 64.32000-6001 Servo 1
- 64.96002-0090 Banjo M12 on Servo Unit 1
A32 64.27421-0006 Pressure senser 2
A33 64.52130-6026 Relay Valve - SRV 1
- 64.96002-0084 Elbow Plug on Port 1 SRV 1
- 64.96002-0076 Stg. Plug on Port No. 2 Relay valve 1
- 64.96002-0079 Elbow Plug Port No. 4 SRV 1
A33 64.52130-6026 Relay Valve - PRV 1
- 64.96002-0076 Str. Plug Port No. 2 PRV 1
- 64.96002-0082 Elbow Plug on Port 1 PRV Relay Valve 1
- 64.96002-0079 Elbow Plug Port No. 4 PRV 1
A34 64.94299-0026 Hose 1
A35 64.94299-0027 PVC tube 1
A36 64.96131-0005 Nipple 1
A37 64.52101-6001 Silencer 1
A 64.96002-0099 T Plug 1
B 64.96002-0090 Banjo 1
C 64.96002-0085 T Plug 1
- 64.94299-0035 Polymide tube - 2mm ID 1
- 64.94299-0036 Polymide tube - 6mm ID 1
- 64.94299-0037 Polyimide tubes - 9mm ID 1
- 64.94299-0038 Ploymides tubes - 12mm ID 1
- 64.94299-0039 Ploymides tubes - 15mm ID 1
- 64.94601-0002 Drain valve airtank 1
- 64.25418-6023 7 pin socket 1
- 64.25418-6024 7 core electrical coil. 1

331
AIR BRAKE SYSTEM 49 T Diagram No. 302

FRU
SRV 2

SRV
1

FST RST 3 RST RST 2

SR. NO. PART CODE NO. DESCRIPTION QTY

A1 64.54101-7001 Air Compressor 1

- 64.96002-0090 Banjo on Air Compressor Port 4 1
A2 64.96301-0006 High Temperature Hose 1
A3 64.52130-6016 Dryer & Distribtor Unit 1
- 64.96002-0082 Elbow Plug Port 21, 23 & 24 DDU 1
- 64.96002-0076 Plug Port No. 22 on DDU 1
- 64.96002-0082 Plug Port No. 4 on DDU 1
- 64.52102-6001 DDU Kit major 1
A4 64.51401-0025 ReservoIr - 30 Lit. - RST1 1
- 64.96002-0077 Side Elbow Plug on RST1 (For Line Coming from Port No. 11
of DTV) 1
A4 64.51401-0025 ReservoIr - 30 Lit. - RST2 1
- 64.96002-0094 V Plug 1
- 64.96002-0098 T Plug on RST2 (For Line coming from HBV 11 No. Port) 1
A4 64.51401-0025 ReservoIr - 30 Lit. - RST3 1
- 64.96002-0082 Elbow Plug (For Line coming from DDU24) and for (RST2 to RS3) 1
A4 64.51401-0025 ReservoIr - 30 Lit. - FST 1
- 64.96002-0081 Elbow Plug on FST (For Line Coming from DTV 12 No Port) 1
- 64.96002-0082 Elbow Plug (For Line coming from DDU22) 1
A5 64.25520-0001 Low pressure switch 3
A6 64.52101-0001 Cabin Plate (DTV) (Dual Brake Valve) 1
- 64.96002-0076 Plug Port 11 of DTV 1
- 64.96002-0076 Plug Port 21 of DTV 1
- 64.96002-0076 Plug Port 12 of DTV 1
- 64.96002-0077 Plug Port 22 of DTV 1
- 64.96002-0083 Plug Port 4 of DTV 1
A7 81.52130-6252 Dual Brake valve 1
A8 64.52130-6004 Relay valve FRV 1
332
AIR BRAKE SYSTEM 49 T Diagram No. 302

FRU
SRV 2

SRV
1

FST RST 3 RST RST 2

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.96002-0084 Elbow Plug Port 1 of FRV 1

- 64.96002-0079 Elbow Plug Port 4 of FRV 1
- 64.96002-0076 Plug Port 2 of FRV 1
A9 64.51225-6001 Flexible hose front 2
- 64.96002-0089 Bulk Head for Front Brake Hose - for line coming from FRV Port 2 1
A10 64.51101-6001 Brake chamber Type 27 2
- 64.96002-0089 Str. Plug for Bulk Head of Brake Chamber 2
A11 64.50610-6003 Auto slack adjuster 2
A12 81.50410-6608 Spring Brake Actuator LH 1
- 64.96002-0085 T Plug Port 11 Brake Actuator LH 1
- 64.96002-0086 Test Plug Port 12 Brake Actuator LH 1
- 81.50410-6608 Spring Brake Actuator RH 1
- 64.96002-0086 Test Plug Port 12 Brake Actuator RH 1
A13 64.30725-6003 Clutch Booster 1
- 64.96002-0074 T Connector Port 11 of Clutch Booster 1
- 64.96002-0090 Banjo for 3/2 Valve and Port 22 1
A14 64.51401-0001 Reservoir 15 Lit. 1
- 64.96002-0097 L Plug on Aux. Tank
(For Line coming from Port No1. of Magnetic Valve) 1
- 64.96002-0077 Plug for Line coming from Clutch Booster 11 No. port 1
- 64.96002-0090 Banjo on Auxilary Tank towards T Connector 1
- 64.96002-0075 L Plug - (for Line coming from DDU24 and for towards cl. Booster) 1
A15 64.98181-0006 Cabin Plate 1
A16 64.52315-6001 Hand control valve 1
- 64.96002-0079 Elbow Plug Port 11 & 21 of HBV 2
A17 64.52315-6005 Inversion Relay Valve 1

333
AIR BRAKE SYSTEM 49 T Diagram No. 302

FRU
SRV 2

SRV
1

FST RST 3 RST RST 2

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.96002-0096 L Plug Port 41 IRV 1

- 64.96002-0092 L Plug Port 42 & 43 of IRV 1
- 64.96002-0082 Elbow Plug Port 11 of IRV 1
- 64.96002-0076 Plug Port 21 & 24 of IRV 1
A18 64.52130-6028 Load Sensing Valve 1
- 64.96002-0096 L Plug Port 1 of LSV 1
- 64.96002-0079 Elbow Plug Port 2 of LSV 1
A19 64.43715-6003 Arm assy. 1
A20 64.52130-6029 Magnetic valve - For Ex. Brake 1
- 64.96002-0079 Elbow Plug Port 1 1
A20 64.52130-6029 Magnetic valve - For Interaxle 1
- 64.96002-0079 Elbow Plug Port 1 1
- 64.96002-0095 Elbow Plug Port 2 1
A21 64.15600-6001 Exhaust brake valve - 6Cyl. 1
- 64.15019-6002 Exhaust brake valve - 4Cyl. 1
- 64.96002-0079 Elbow Plug for Line coming from Magnetic Valve 1
A22 64.97010-6001 Gear Shifting Knob 1
A23 64.32518-4002 Gearbox assy. 1
A24 64.32000-6001 Servo 1
- 64.96002-0090 Banjo 1
A25 64.52130-6030 Non return valve 1
- 64.96002-0076 Plug for No. 1 & 2 of NRV 1
A26 64.52130-6007 Trailer Control Valve 1
- 64.96002-0083 Plug Port No. 41 & 43 of TCV 1
- 64.96002-0092 L Plug Port 42 of TCV 1
- 64.96002-0075 L Plug Port 11 of TCV 1

334
AIR BRAKE SYSTEM 49 T Diagram No. 302

FRU
SRV 2

SRV
1

FST RST 3 RST RST 2

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.96002-0076 Plug Port No. 9 & 12 on TCV 1

A27 64.25402-6001 Helical coil pipe assy.(Supply) 1
- 64.96002-0106 Set of L12 Nut / Ferrule / Sleeve 1
A28 64.25402-6002 Helical coil pipe assy.(Service) 1
- 64.96002-0106 Set of L12 Nut / Ferrule / Sleeve 1
A29 64.52299-6001 Palm Coupling Supply Line 1
A30 64.52299-6002 Palm coupling Brake line 1
A31 64.50610-6007 Auto slack adjuster (LH) 1
A32 64.50610-6008 Auto slack adjuster (RH) 1
A33 64.50610-6001 Auto slack adjuster (RH) 1
A34 64.50610-6002 Auto slack adjuster (LH) 1
A35 81.50410-6609 Spring Brake Actuator LH 1
- 64.96002-0085 T Plug Port 11 Brake Actuator Rear LH 1
- 64.96002-0086 Test Plug Port 12 Brake Actuator LH 1
A35 81.50410-6609 Spring Brake Actuator RH 1
- 64.96002-0086 Test Plug Port 11 Brake Actuator RH 1
- 64.96002-0085 T Plug on Port 12 Beake Actuator RH 1
A36 64.27421-0006 Pressure Sensor 2
A37 64.52130-6026 Relay valve SRV1 2
- 64.96002-0091 T Plug Port 1 of SRV1 1
- 64.96002-0079 Elbow Plug Port No. 4 SRV1 1
- 64.96002-0082 Elbow Plug Port 2 of SRV1 1
A37 64.52130-6026 Relay valve SRV2 2
- 64.96002-0084 Elbow Plug Port 1 of SRV2 1

335
AIR BRAKE SYSTEM 49 T Diagram No. 302

FRU
SRV 2

SRV
1

FST RST 3 RST RST 2

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.96002-0079 Elbow Plug Port 4 of SRV2 1

- 64.96002-0076 Plug Port No. 2 of SRV2 1
A38 64.94299-0026 Hose 1
A39 64.94299-0027 PVC Tube 1
A40 64.96131-0005 Nipple 1
A41 64.52101-6001 Silencer 1
- 64.94299-0035 Polymide tube - 2mm ID 1
- 64.94299-0036 Polymide tube - 6mm ID 1
- 64.94299-0037 Polyimide tubes - 9mm ID 1
- 64.94299-0038 Ploymides tubes - 12mm ID 1
- 64.94299-0039 Ploymides tubes - 15mm ID 1
A 64.96002-0099 T Connector 1
B 64.96002-0105 Set of L8 Nut / Ferrule / Sleeve 1
- 64.96401-0002 Drain valve airtank 1
- 64.25418-6023 7 pin socket 1
- 64.25418-6024 7 core electrical coil. 1
- 64.97445-0004 Air Tank Clamp 15 Litres 1
- 64.97445-0003 Air Tank Clamp 30 Litres 1

336
Spring Brake Actuator - 24/75 - Meritor Axle Diagram No. 303

SR. NO. PART CODE NO. DESCRIPTION QTY

- Spring Brake Actuator 1

- 64.50410-6001 Repair Kit Consists of 1, 3, 5, 8, 9, 12,13, 14, 18, 19, 22, 24, 28, 1
31,35,37,38
- 64.50410-6007 Spring Brake chamber W adaptors for HD9 LH 1
- 64.50410-6008 Spring Brake chamber W adaptors for HD9 RH 1
- 64.50410-6006 Spring Brake chamber W adaptors for H9 1

337
Spring Brake Actuator 27/30 MAN Axle Diagram No. 304

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.52130-6002 Spring Brake Actuator 1

- 64.52130-6038 Repair Kit 1

338
Spring Brake Actuator 27 Front Axle Diagram No. 305

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.51101-6001 Brake Chamber 1

- 64.52130-6036 Repair Kit 1

339
Stop Light Switch Diagram No. 306

SR. NO. PART CODE NO. DESCRIPTION QTY

- Stop Light Switch 1

340
Magnetic Valve Diagram No. 307

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.52130-6029 Magnetic valve 1

341
Automatic Load Sensing Valve Diagram No. 308

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.52130-6027 Automatic Load sensing valve 1

64.52130-6036 Repair Kit Consists of 2,6,8,9,14,16,19,22,25,28,29,30,33,40,47,
51

342
RG 2 Relay Valve Diagram No. 309

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.52130-6026 RG2 relay valve 1

2 64.52116-6002 Repair Kit consist of 4,6,8,9,10,12,13,16,19,20,21,22

343
Quick Release Valve Diagram No. 310

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.52130-6026 Quick Release valve 1

2 64.52130-6037 Repair Kit consist of 4,5,6,7,11,12,13,15

344
Inversion Relay Valve Diagram No. 311

SR. NO. PART CODE NO. DESCRIPTION QTY

1 Inversion relay valve 1

2 64.52116-6003 Repair Kit consist of 3,4,5,6,8,18,20,26,31,33

345
Drying And Distribution Unit Diagram No. 312

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.52130-6016 Drying and distribution 1

2 64.52102-6001 Repair kit consists of 5,6,8,9,11,13,14,15,16,18,20,22,23,24,25,
31,34,35,37,39,40,43,44,46,53,56,57,61,63,64,65

346
Trailer Control Valve Diagram No. 313

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.52130-6007 Trailer control valve 1

2 64.52301-6001 Repair kit consists of 2,4,8,9,15,19,22,23,25,27,29,31,32,36,37,
41,43,44,48,50

347
ISO Palm Coupling Diagram No. 314

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.52299-6001 Palm coupling

2 64.52299-6005 Repair kit consists of 4,5,6,7

348
STEERING GEAR BOX ZF
STEERING GEAR BOX Diagram No. 315

SR. NO. PART CODE NO. DESCRIPTION QTY

1 - Housing assy 1
1.1 64.96501-0093 Dust seal 1
6 64.96501-0094 Support ring 3
6.1 64.96601-0082 Gasket 3
22 Valve insert - (80 Bar) 1
22 Valve insert - (130 Bar) 1
23 64.96504-0011 O ring 1
30 to 33 Sector shaft assy. 1
31 64.90490-0429 Adjusting screw (Black lash adjuster) 1
33 64.90810-0035 Retaining Ring 1
35 64.90501-0047 Hexagonal nut 1
36 Tab washer / Locking plate 1
40 Housing cover assy 1
43 64.86504-0012 O ring 1
43.1 64.86504-0013 O ring 1
43.2 64.91710-0043 Sealing ring 1
46 64.90020-0305 Hexagonal bolt 2
46.1 64.90020-0306 Hexagonal bolt 2
47 64.90710-0078 Washer 4
48 64.90490-0072 Screw plug 1
49 64.96501-0095 Seal ring / Copper washer (sealing washer) 1
50 64.90501-0520 Sealing nut 1
53 64.96504-0014 O ring 2
54 64.96504-0015 O ring 2
55 Valve limiter 2
57 64.90501-0049 Hexagonal nut 2

349
STEERING GEAR BOX Diagram No. 315

SR. NO. PART CODE NO. DESCRIPTION QTY

70 64.96501-0054 Protecting Cap 1

71 Air bleeder 1
72 64.96002-0062 Cap 1
90 Worm & Piston Assy. 1
94 64.96601-0077 Gasket 2
94.1 Support plate 2
95 64.96601-0078 Gasket 2
97 64.96601-0079 Gasket 2
98 64.96601-0080 Gasket 2
103 64.96601-0081 Gasket 1
120 64.96504-0017 O ring 1
121 64.96504-0018 O ring 3
129 64.96501-0090 Shaft Seal 1
130 64.90810-0103 Retaining Ring 1
132 64.90020-0307 Hex.Screw 6
64.94299-0032 Prtotecting Sleeve 1
64.90490-0071 Screw Plug
- Sealing set for steerig gear 1 consisting of 6, 6.1, 23, 43,1/2, 50,
53, 54, 700, 120,121,129
- Seal kit complete for steering gear 1 consisting of 6 to 70,
A/A&94,95, 97,98,102,121,123,129
- Hardware kit for steering gear 1 consisting of 35,36,49, 50,99,115
- 64.46200-6001 Steering gear assy.

350
STEERING WHEEL & COLUMN Diagram No. 316

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.46431-7001 Horn Button Kit Including Flange 1

2 64.46430-0001 Steering Wheel with Horn Button 1
3 81.46430-6008 Flange Assly. 1
4 64.90490-0035 Hex. Nut M22 x 1.5 1
5 06.16049-0020 Spring Washer 1
6 64.46113-0002 Steering Column Casing 1
7 06.07095-0204 Oval Head Tapping Screw M4 x 12 1
8 64.90040-0026 Oval Head Tapping Screw 4.2 x 38 1
9 64.46113-0001 Steering Column Casing 1
10 85.46145-0003 Bracket 1
11 64.90020-0072 Hex. Shoulder Stud - M8 x 55 1
12 85.46433-0004 Clamp Half for Steering Lock 1
13 85.46433-0005 Clamp Half for Steering Lock 1
14 NSSP Slip ring
15 81.97602-0454 Pressure Spring 1
16 64.90770-0133 Washer 56 x 72 1
17 64.46113-0003 Steering Column Casing 1
18 64.90040-0010 Pan Head Screw - M4 x 10 1
19 64.90710-0038 Washer A4.3x9x 0.8 1
20 64.90040-0011 Pan Head Screw - M4 x 20 1
21 64.46110-0001 Steering Column Bracket 1
22 64.46145-0002 Angle 1
23 64.90490-0023 Shear Bolt with external storx 1
24 64.90711-0014 Washer 1
25 85.97005-0001 Hand Wheel 1
26 85.97601-0002 Pressure Spring 1

351
STEERING WHEEL & COLUMN Diagram No. 316

SR. NO. PART CODE NO. DESCRIPTION QTY

27 85.46433-0003 Clamping Screw 1

28 85.46440-5002 Steering Spindle housing Assly. 1
29 06.09082-4814 Cheese Head Bolt 1
30 64.90710-0034 Washer 8.4 x 16 x 1.6 1
31 06.01289-0227 Hex. Bolt M6 x 12 1
32 64.46113-0004 Cap Black Plastic 1
33 85.46122-6007 Steering Column 1
64.41740-7002 Filter stg. Reservoir 1
64.41740-7001 Strainer 1
64.91710-0052 Sealing ring reservoir 1

352
DRAG LINK Diagram No. 317

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.46601-3001 Drop Arm 1

2 Nut -
3 64.46610-6001 Deag Link Assly 1
4 64.95301-6002 Drag Link End 1
- 64.90010-0003 Steering column support bolt on Steering GB 1
- 64.90501-0013 Nut AM10X1.25 M7.112.60-10 1

353
WHEELS
WHEEL RIM Diagram No. 318

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.45302-0001 Wheel Rim 7.5 HD X 20 7

354
ELECTRICAL & ELECTRONICS
TAIL LAMP WITH WARNING DEVICE REVERSING Diagram No. 319

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25225-6001 Tail lamp left 1

64.25225-6002 Tail lamp right 1
2 64.25229-6001 Lens 1
- 64.25229-0010 Lens License plate 1
- 64.25229-0011 Lens side indicator 1
- 64.25229-7001 Back body without reflector 1
3 64.25901-0001 Bulb P 21 W-24V 4
4 64.25901-7002 Bulb R 10 W-24V-HD 4

355
STALK SWITCH Diagram No. 320

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.25509-0124 Stalk switch combination 1

2 64.46113-0004 Cap black plastic 1
3 06.04201-4505 Flat head screw M5X16 2
4 64.90801-0012 Lock washer 3

356
STALK SWITCH RELAYS AND FUSES Diagram No. 321

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.25509-0050 Stalk switch speed limit 1

- 81.25505-0916 Rocker Switch 1
2 81.25229-0841 Lens electronic diesel control 1
3 81.25901-0086 Bulb with holder 24V-1, 2W 1
4 81.25902-0459 Small realy 3
5 81.25437-0121 Circuiter Breaker 20A 1

357
PEDAL POSITION SENSOR AND SENSOR Diagram No. 322

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.25970-6072 Pedal position sensor 1

2 81.25520-0172 Sensor COD II/ 15W 1
3 81.25520-0173 Sensor COD III/ 15W 1
4 06.11169-0010 Hexagon nut M22x1-7 2
5 64.97640-0001 Spring clamp 2

358
FOOT BRAKE SWITCH FOR EXHAUST BRAKE Diagram No. 323

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.25505-0996 Foot switch for exhaust brake 1

2 64.96601-0075 Seal 26x40x2 1
3 64.90020-0150 Hex bolt M6x12SK-8.8 2

359
CENTER ELECTRICAL SYSTEM BRACKET Diagram No. 324

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.25441-0001 Bracket (electrical equipment) 1

2 85.97122-0002 Clamp 2
64.90020-0150
4 85.97122-0004 Turn lock 2
5 64.90020-0087 Hex bolt M6x16SC8.8 4
6 85.97122-0001 Lock 2
7 64.25441-0003 Pin 2
8 85.97480-0001 Line clip 2
9 64.90710-0032 Washer 1
10 64.90501-0041 Hexagon nut M5-8 1

360
CENTER ELECTRICAL SYSTEM WITH RELAYS AND FUSES Diagram No. 325

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.25444-6164 Central electrical system assy. 1

2 81.25902-0410 Relay 1
3 81.25902-0473 Relay 2
4 81.25902-0474 Two-way contact relay 2
5 81.25902-0317 Load relay 1
6 81.25927-0107 Diode 1
7 81.25311-0006 Relay - turn 1
8 81.25902-0474 Two-way contact relay 2
9 81.25311-0023 Flashing/ wiping pulse unit adjustable 1
10 07.91203-0106 Socket housing (electrical equipment) 2
11 07.91203-0105 Plug bridge 6
12 07.91203-0104 Socket housing (electrical equipment) 2
13 81.25902-0415 Load control unit 1
14 81.66818-0002 Extractor 1
16 07.93810-0003 Lock 10A (electrical equipment) 17
07.93810-0004 Lock 15A (electrical equipment) 6
07.93810-0005 Lock 20A (electrical equipment) 2
07.93810-0006 Lock 25A (electrical equipment) 3
07.93810-0008 Lock 40A (electrical equipment) 1
18 81.25902-0497 Shift mechanism starting aid 1
19 81.25902-0469 Control unit for rear fog lamp 1
20 81.25908-0010 Moving contact (electrical equipment) 1
21 06.16739-0011 Spring washer (electrical equipment) 2
22 06.11064-2112 Hex.nut M6 2
23 06.16739-0010 Spring washer (electrical equipment) 1
24 06.11064-2111 Hex.nut M5 1

361
DOOR CONTACT SWITCH Diagram No. 326

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.25505-0989 Door Contact Switch 2

362
RESISTOR GROUP PLUG BRIDGE DIODE Diagram No. 327

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.25927-0099 Diode 1

363
ROCKER SWITCH FOR HEADLIGHTS AND FOGLIGHTS Diagram No. 328

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.25505-0916 Rocker Switch 1

2 64.25901-7003 Lamp DIN 49846 1
6 81.25229-0724 Lens 1

364
SENSOR STOP LIGHT SWITCH Diagram No. 329

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.25520-0171 Sensor switch 1

2 06.11169-0010 Hexagon nut M22X1 1
3 64.97640-0001 Spring clamp 2

365
PROTECTIVE CAP FOR ROOF Diagram No. 330

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.96410-6004 Protective Cap 1

366
PUSH KEY REAR FOGLAMP Diagram No. 331

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.25503-0261 Toggel switch 1

81.25901-0099 Socket with bulb 1
2 64.25901-7003 Lamp DIN 49846 1
7 64.25229-0003 Lens rear foglamp 1

367
INSTRUMENT CLUSTER Diagram No. 332

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.27202-6107 Instruments Cluster 1

1 64.25210-6001 Warning light 1
2 Transparency warning light in 4 rows MAN logo 1
3 64.25901-0002 Bulb 24V 1.2 W 11
4 64.25901-0003 Bulb 24V 2.4 W 1
6 81.90470-0608 Grooved raised head coll. Screw PTKA2 4

368
STEPWELL LIGHT Diagram No. 333

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25203-6001 Step lamp LH with bulb 1

2 85.25402-6796 Loom of wires 1
4 64.25901-7001 Bulb R5W24V 1
5 85.25202-6002 Stepwell light assy.with wiring harness right 1
6 85.25402-6799 Loom of wires 1
8 64.25901-7001 Bulb R5W24V 1

369
STEPWELL LIGHT WITH WIRING HARNESS Diagram No. 334

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25203-6001 Stepwell light LH 2

- 64.25203-6002 Stepwell light RH 2
- 64.25229-0006 Lens 2
- 64.25229-7002 Body 2
2 64.25901-7001 Bulb R5W 2
85.25402-6796 Loom in cab step unit lighting left 1

370
SWITCH AND LAMP ON INSTRUMENT PANEL Diagram No. 335

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.25907-0225 Potentiometer 1
2 Bulb R5W 2
3 81.25505-0919 Rocker Switch 1
4 64.25901-7003 Lamp DIN 49846 1
5 81.25229-0724 Lens 1
6 81.25505-0916 Rocker switch 1
6 81.25503-0261 Toggle switch 1
7 64.25901-7003 Lamp DIN 49846 1
8 81.25229-0727 Lens 1
9 81.25505-0605 Warning flasher switch 1
9 81.25505-6291 Switch 1
10 64.25901-7003 Lamp DIN 49846 1
11 Lens switch warning flasher switch red 1
12 Warning light 1
13 64.25901-0003 Bulb 24V 2.4W 1
14 Plug 9.02X4 20
15 81.90470-0608 Oval head screw 8
16 81.61446-0014 Shutter cover 20
17 85.25236-0001 Lamp Holder ashtray 1
18 64.25901-7003 Lamp DIN 49846 1
19 64.28901-0001 Cigarette lighter 1
19 81.28901-0018 Socket cigarette lighter 1
- 81.28902-0004 Socket for Bulb 1
20 64.25901-7005 Bulb H-24V 1
21 81.28901-0017 Plug cigarette lighter 1

371
OUTLINE LIGHTS Diagram No. 336

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25260-6001 Position lamp with bulbs 2

2 64.25901-7002 Lamp 10W-24V 2
4 64.90685-0010 Speed nut 4
5 64.90040-0033 Self tapping oval head screw 4
6 64.90040-0034 Screw 4.2X16 4
- 64.25260-6002 Side marker lamp As reqd.

372
HEADLAMPS MOUNTING Diagram No. 337

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25101-6001 HEAD LAMP ASSY. 2

2 85.90470-0002 Grooved hex collar bolt PT-K8X50 8
- 64.25901-0005 Head lamp bulb 24 Volt 2
- 64.25108-0001 Head lamp glass 2
- 64.25431-0005 Dust cap 2
- 64.25101-7001 Head lamp adjustment leveling motor 2
64.25101-6012 HeadLamp Assy. 1
64.25404-6020 Harness for Headlamp Assy 1

373
HORN Diagram No. 338

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25301-6002 Horn -Low tone 1

2 64.25301-0001 Bracket 1
3 64.90020-0094 HHS M8 x 20 2
4 64.90501-0053 Hex lock nut BM8-8-MAN 2
5 64.90710-0034 Washer A8.4X16X1.6-200HV - MAN 2

374
INTERIOR LIGHT AND OUTLINE LIGHTS Diagram No. 339

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25201-6003 Interior lamp with bulbs 1

2 64.25205-0010 Change over switch 1
3 64.25901-0001 Bulb P21W-24V 2
4 64.25260-6001 Position lamp with bulbs 2
5 64.25901-7002 Bulb R10W-24V 2
6 64.90040-0033 Screw 4.2X25 4
8 64.90685-0010 Speed nut ST 4.2-2-MAN 4
9 64.25229-0001 Cover 44MM X 24 MM 4
10 64.61446-0001 Shutter cover 2

375
LIGHT FOR GLOVE COMPARTMENT Diagram No. 340

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25201-6002 Light (glove box) with bulb. 1

2 64.25901-7004 Lamp C5-24V 1

376
ADHESIVE LABEL FUSE AND RELAY ASSEMBLY Diagram No. 341

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.97830-0010 Plate 1
1 85.97830-0023 Plate (electrical equipment) 1

377
COVER Diagram No. 342

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.25425-0023 Cover 3X12 3

2 81.96601-0505 Gasket (electrical equipment) 3
3 64.92201-0002 Rivet 12
4 64.62431-0001 Bracket 1
5 64.96001-0008 Grommet 1
6 81.96002-0130 Plug B25X3 1
7 64.96002-0017 Rubber plug 3
64.90020-0092 Hex bolt M6X16-8.8-MAN 2
06.11240-0203 Hexlock nut AM6-8MAN 2
64.90710-0033 Washer A6.4X12X1.6 2

378
ELECTRONIC CONTROL UNIT CAB LOCK Diagram No. 343

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.25935-6534 Electronic control unit cab lock warning light 1

379
FLASHERS Diagram No. 344

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25320-6003 Flasher left 1

2 64.25320-6005 Flasher right 1
3 64.25229-0008 Lens 2
4 64.25901-0001 Bulb P21W-24V 2
5 06.07156-1509
/64.90040-0026 Oval head self tapping screw ST4.2X38F 4
6 06.07156-1511 Oval head self tapping screw ST4.2X50F 4
7 64.90685-0017 Speed nut St4.22-5-A2-SW 8
- 81.41610-0168 Guide Side Indicator - Steel Bumper 4
- 81.06201-0018 Guard (Plastic Part) - Steel Bumper 3
- 64.90501-0036 Hex. Nut M6x1.00 - Steel Bumper 8
- 64.90710-0025 Plain washer - Steel Bumper' 8
- 06.02813-4911 H.B M14x1.5x20 - Steel Bumper 4
- 64.90710-0030 Plain washer - Steel Bumper 2
- 64.91020-0030 cotter Pin 4 x32 - Steel Bumper 2
- 06.11241-0304 Nut - Steel Bumper 2
- 06.11251-2003 Nut M12x1.5- Steel Bumper 4
- 64.90020-0018 Hex lock screw - Steel Bumper 8
- 64.90715-0001 Washer - Steel Bumper 8
- 64.90501-0053 Hex Nut - Steel Bumper 8
- 64.90501-0048 Hex Nut M10-8 - Steel Bumper 2
- 06.02813-4911 Screw M14x1.5x30 - Steel Bumper 4
- 06.11241-0314 Hex Nut - Steel Bumper 4
- 06.02813-4408 Screw M10x20 - Steel Bumper 4
- 06.11251-2001 Nut M10x1.5 - Steel Bumper 4
- 64.90020-0224 HHB M8x35 - Steel Bumper 8
380
FLASHERS LATERAL ON CAB Diagram No. 345

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25320-6004 Flasher left with side marker light 1

2 64.25320-6006 Flasher right with side marker light 1
3 64.25229-0009 Cap flasher 2
4 64.25901-7001 Bulb P21/5W 24V 2
5 64.90040-0025 Screw 4.2X22 4
6 64.90685-0017 Snap nut ST4.2-5-A2 4

381
FLASHERS Diagram No. 344

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25320-6003 Flasher left 1

2 64.25320-6005 Flasher right 1
3 64.25229-0008 Lens 2
4 64.25901-0001 Bulb P21W-24V 2
5 06.07156-1509 Oval head self tapping screw ST4.2X38F 4
6 06.07156-1511 Oval head self tapping screw ST4.2X50F 4
7 64.90685-0017 Speed nut St4.22-5-A2-SW 8
- 81.41610-0168 Guide Side Indicator - Steel Bumper 4
- 81.06201-0018 Guard (Plastic Part) - Steel Bumper 3
- 64.90501-0036 Hex. Nut M6x1.00 - Steel Bumper 8
- 64.90710-0025 Plain washer - Steel Bumper' 8
- 06.02813-4911 H.B M14x1.5x20 - Steel Bumper 4
- 64.90710-0030 Plain washer - Steel Bumper 2
- 64.91020-0030 cotter Pin 4 x32 - Steel Bumper 2
- 06.11241-0304 Nut - Steel Bumper 2
- 06.11251-2003 Nut M12x1.5- Steel Bumper 4
- 64.90020-0018 Hex lock screw - Steel Bumper 8
- 64.90715-0001 Washer - Steel Bumper 8
- 64.90501-0053 Hex Nut - Steel Bumper 8
- 64.90501-0048 Hex Nut M10-8 - Steel Bumper 2
- 06.02813-4911 Screw M14x1.5x30 - Steel Bumper 4
- 06.11241-0314 Hex Nut - Steel Bumper 4
- 06.02813-4408 Screw M10x20 - Steel Bumper 4
- 06.11251-2001 Nut M10x1.5 - Steel Bumper 4
- 64.90020-0224 HHB M8x35 - Steel Bumper 8

380
COVERING INSTEAD OF LAMPS Diagram No. 347

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.96002-0013 Cover 2

383
BATTERY BOX MOUNTING Diagram No. 348

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.41860-2003 Top hat battery box mounting front 1

- 64.41790-2001 Top hat battery box mounting rear 1
- 64.41860-5001 Battery mounting tray 1
2 64.90020-0005 Hex lock screw M14X1.5 X 30 6
3 64.90501-0011 Hex lock nut M14X1.5 X 10 6
4 64.90020-0005 Hex lock screw M14X1.5X 30 1
5 64.41860-0002 Battery Cover 1

384
WINDSCREEN WIPER SYSTEM - INDIAN Diagram No. 349

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.26401-6001 Wiper motor Assly. 1

- 64.26410-6001 Wiper linkage Kit 1
2 NSSP Wiper link 1
3 64.90801-0007 Spring washer B10-FST-MAN 183 1
4 64.90501-0048 Hexagon nut M10-8-A3C 1
5 64.26450-0001 Holder 1
6 64.26421-0002 Wiper pivot shaft assy. 1
7 64.26421-0003 Wiper pivot shaft assy. 1
8 64.26421-0004 Wiper pivot shaft assy. 1
9 64.26421-0001 Lever bearing RH 3
10 64.90020-0093 Hex bolt M6X16-8.8 6
11 64.90710-0033 Washer A6.4X12X1.6 6
12 64.90501-0036 Hexagon nut M6-8MAN 183 6
13 64.26411-0001 Connecting link 1
14 64.26411-0002 Connecting link 1
15 64.26411-0003 Connecting link 1
17 64.90501-0113 Hexagon nut M16X1-5ST 3
18 64.16739-0001 Spring washer A8-MAN 183-B1 3
19 64.11029-0001 Hexagon nut BM8-04-MAN183B1 3
20 64.26430-0003 Wiper arm 3
21 NSSP Windscreen wash nozzle 3
22 NSSP Connector 3
23 NSSP Clamp 3
24 NSSP Hose 3.5X1.25-MAN NB
25 64.26440-0002 Wiper blade 3
26 64.94299-0001 Bush 3
- 64.25431-0006 Dust Cover Driver Wiper Link 4
- 64.25431-0007 Dust Cover on Co-Driver Wiper Link 3
- 64.97470-0023 Spacer 3
385
WINDSCREEN WASHER PUMP AND ACCESSORIES - INDIAN Diagram No. 350

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.26485-6030 Windscreen washer pump 1

- 64.25402-6005 Water level indicator 1
2 NSSP
Serviced Under
64.25402-6005 Water Filter 1
3 64.94299-0022 Transparent tube NB
4 81.26483-0001 T connector 2
5 81.98110-6008 Distributor 3

6 81.98110-6008 Adaptor 3

7 64.97401-0006 Lime Clip 3

386
BATTERY Diagram No. 351

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.97020-7001 Battery with mounting top 2

387
WATER CONTAINER - Indian Diagram No. 352

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.26481-5003 Water container assy 1

- 64.26481-0006 Water Tank 1

2 NSSP Strainer 1
3 64.26481-0003 Cap 1
4 64.26481-0007 Elbow 1
5 64.26481-0004 Rubber grommet 2
6 64.26481-0005 Ball 1
7 85.26481-0006 Hose 1

388
BATTERY CABLE Diagram No. 353

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25418-6004 Battery cable assy positive 1

2 64.25418-6006 Battery cable assy negative 1
3 64.25418-6005 Battery inter link 1
4 64.90020-0199 Hex bolt M14x1.5 x 30 1

389
HARNESS
HARNESS 25.28 (6X4)TPR Diagram No. 354

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25404-6015 Cable Harness D0836 Engine-MICO Alternator 1

2 64.25400-6015 Gear Box harness 9S-1100 HH 1
3 85.25404-6839 Engine Harness for A/C Compressor 1
4 64.25400-6219 Chassis Main Harness for 6X4 1
5 64.25400-6023 Chassis Harness for Air Pressure Sensor & Switches 1
6 64.25400-6026 Chassis Harness Diff.& INT Axle Switch 1
7 64.25400-6036 Chassis Harness Valve Diff & INT lock+GB PTO 1
8 64.25413-0001 Bumper Harness H4 headlamps Tyco 1
9 64.25404-6020 Harness Headlamp inner h4 with IGARASHI motor 2
10 64.25418-6006 Battery Cable negative 1
11 64.25418-6005 Battery Inter link 1
12 64.25418-6004 Battery Cable from Battery positive to Starter Motor 1
13 64.25400-6217 PIG Tail for BEEPER 1
14 64.25400-6062 Cabin Main harness RHD
- 85.25402-6356 Cabin Harness Speedo Meter
- 85.25402-6285 Cabin Harness Side Marker Lamp
- 85.25402-6725 Harness for NC/KC Alternator Battery charging
- 85.25404-6042 Harness for Head lamp leveling switch with Bosch HD.Lamp
- 64.25402-6038 Cable Harness For Headlamp leveling (Auto)
- 64.25418-6025 PIG tail Harness for ACTIA Cluster
12 85.25402-6009 Cabin harness for diagnostic Connector 1
13 64.25400-6028 Cabin Harness EDC MS6.4 RHD 1
14 85.25402-6937 Cabin Harness EDC (ECU plate) MS 6.4 1
15 85.25402-6960 Cabin Harness Exhaust Brake EIII 1
16 85.25402-6806 Cabin Harness Exhaust Brake Switch 1
17 85.25402-6657 Cabin Harness for D+Relay with NC/KC 1

390
HARNESS 25.28 (6X4)TPR Diagram No. 354

SR. NO. PART CODE NO. DESCRIPTION QTY

18 85.25402-6791 Cabin Harness for Pull down resistor 1

19 85.25402-6606 Cabin Harness for Diff &INT.Lock 1
19 64.25402-6014 Cabin Harness for Rocker Switches 4
20 85.25402-6812 Cabin Harness for Interior Lamp 1
21 64.25402-6051 Cabin Harness for position Lamp 1
22 85.25402-6286 Cabin Harness for Wheel Arc lamps 1
23 85.25402-6278 Cabin Harness for ASH Tray 1
24 85.25402-6804 Cabin Harness for Dual tone horn 1
25 85.25402-6292 Cabin Harness for AIR Conditioning 1

391
HARNESS - 40 L 280 (4X2)FR Diagram No. 355

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25404-6015 Harness for D0836 Engine-Mico Alternator 1

2 64.25400-6015 Gear Box Harness 9s 1110 HH 1
3 64.25418-6033 Chassis Main Harness for 4X2 1
4 64.25400-6023 Chassis Harness Air Pressure Sensor & Switches 1
5 64.25400-6018 Chassis Harness ABS for 4X2 1
6 64.25413-0001 Bumper Harness H4 Headlamps Tyco 1
7 64.25404-6020 Harness Head Lamp inner H4 with Igarashi Motor 2
8 64.25418-6024 7-Core Electrical Coil for Lights from Taurus 1
9 81.25411-6047 7-Core Electrical Coil for ABS 1
10 64.25418-6023 7-Pole Socket for Light 2
11 64.25418-6045 PIG Tail for 7 Pin Light Socket 1
12 81.25432-6127 7-Pole Socket for ABS with PIG Tail 500mm 2
13 64.25418-6006 Battery Cable Negative 1
14 64.25418-6005 Battery Interlink 1
15 64.25418-6004 Battery Cable from Battery Positive to Starter Motor 1
16 64.25400-6062 Cabin Main Harness RHD 1
- 85.25402-6356 Cabin Harness Speedo Meter
- 85.25402-6285 Cabin Harness Side Marker Lamp RHD/LHD
- 85.25402-5725 Harness for NC/KC Alternator Battery Charging
- 85.25404-6042 Harness for Head Lamp Leveling Switch with Bosch Hd. Lamps
- 64.25402-6038 Harness for Head Lamp Leveling Switch
- 64.25418-6025 PIG Tail Harness for ACTIA Cluster
17 85.25402-6009 Cabin Harness for Diagnostic Connector 1
18 64.25400-6003 Cabin Harness ABS RHD 1

392
HARNESS - 40 L 280 (4X2)FR Diagram No. 355

SR. NO. PART CODE NO. DESCRIPTION QTY

19 64.25400-6028 Cabin Harness EDC MS6.4 RHD 1

20 85.25402-6937 Cabin Harness EDC (ECU plate) MS 6.4 for RHD/LHD 1
21 85.25402-6960 Cabin Harness Exhaust Brake EIII 1
22 85.25402-6806 Cabin Harness Exhaust Brake Switch 1
23 85.25402-6657 Cabin Harness for D + Relay with NC/KC 1
24 85.25402-6791 Cabin Harness for Pull down Resistor 1
25 64.25402-6014 Cabin Harness Rocker Switches 2
36 85.25402-6812 Cabin Harness Interior Lamp RHD/LHD 1
27 64.25402-6051 Cabin Harness Position Lamp High Roof RHD 1
28 85.25402-6286 Cabin Harness for Wheel Arch Lamps RHD/LHD 1
29 85.25402-6796 Cabin Harness (Entrance Light LH) 1
30 85.25402-6799 Cabin Harness (Entrance Light RH) 1
31 85.25402-6278 Cabin Harness for Ash Tray 1
32 85.25402-6804 Cable Harness Double Tone Horn for RHD 1

393
HARNESS 49.280 (6X4) Tractor Diagram No. 356

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25404-6015 Harness for D0836 Engine-Mico Alternator 1

2 64.25400-6015 Gear Box Harness 9s-1110 1
3 85.25404-6839 Engine Harness for A/C Compressor 1
4 64.25400-6208 Chassis Main Harness for 6X4 1
5 64.25400-6023 Chassis Harness Air Pressure Sensor & Switches 1
6 64.25400-6214 Chassis Harness ABS for 6X4 1
7 64.25400-6026 Chassis Harness Diff. & Int. Axle Switch 1
8 64.25400-6036 Chassis Harness Valve Diff. & Int. Axle Lock 1
9 64.25413-0001 Bumper Harness H4 Headlamps Tyco 1
10 64.25404-6020 Harness Head Lamp inner H4 with Igarashi Motor 2
11 64.25418-6024 7-Core Electrical Coil for Lights from Taurus 1
13 81.25411-6047 7-Core Electrical Coil for ABS 1
14 64.25418-6023 7-Pole Socket for Light 2
15 64.25418-6045 PIG Tail for 7 Pin Light Socket 1
16 81.25432-6127 7-Pole Socket for ABS with PIG Tail 500mm 2
17 64.25418-6006 Battery Cable Negative 1
18 64.25418-6005 Battery Interlink 1
19 64.25418-6004 Battery Cable from Battery Positive to Starter Motor 1
20 64.25400-6215 Chassis Harness for Refueler Electrical Interface 1
21 64.25400-6218 Chassis Harness for 15 Pole Socket 1
22 64.25402-6071 Chassis Harness for Battery Main switch Electrical 1
23 64.25418-6046 Inter link Between Power relay 1
18 64.25400-6062 Cabin Main Harness RHD 1
- 85.25402-6356 Cabin Harness Speedo Meter
- 85.25402-6285 Cabin Harness Side Marker Lamp RHD/LHD
- 85.25402-5725 Harness for NC/KC Alternator Battery Charging

394
HARNESS 49.280 (6X4) Tractor Diagram No. 356

SR. NO. PART CODE NO. DESCRIPTION QTY

- 85.25404-6042 Harness for Head Lamp Leveling Switch with Bosch Hd. Lamps
- 64.25402-6038 Harness for Head Lamp Leveling Switch
- 64.25418-6025 PIG Tail Harness for ACTIA Cluster
19 85.25402-6009 Cabin Harness for Diagnostic Connector 1
20 64.25400-6003 Cabin Harness ABS RHD 1
21 64.25400-6028 Cabin Harness EDC MS6.4 RHD 1
22 85.25402-6937 Cabin Harness EDC (ECU plate) MS 6.4 for RHD/LHD 1
23 85.25402-6960 Cabin Harness Exhaust Brake EIII 1
24 85.25402-6806 Cabin Harness Exhaust Brake Switch 1
25 85.25402-6657 Cabin Harness for D + Relay with NC/KC 1
26 85.25402-6791 Cabin Harness for Pull down Resistor 1
27 85.25402-6606 Cabin Harness (Diff. & Int. Axle Lock) RHD 1
28 64.25402-6014 Cabin Harness Rocker Switches 6
29 85.25402-6812 Cabin Harness Interior Lamp RHD/LHD 1
30 64.25402-6051 Cabin Harness Position Lamp High Roof RHD 1
31 85.25402-6286 Cabin Harness for Wheel Arch Lamps RHD/LHD 1
32 85.25402-6796 Cabin Harness (Entrance Light LH) 1
33 85.25402-6799 Cabin Harness (Entrance Light RH) 1
34 85.25402-6278 Cabin Harness for Ash Tray 1
35 85.25402-6804 Cable Harness Double Tone Horn for RHD 1
36 81.25429-6003 Harness for Outside Cabin 3
37 64.25402-6076 PIG tail for Revolving Lamp (Refueler) 1
38 64.25402-6073 Cabin Harness for Position lamp (Refueler) 1
39 64.25402-6074 Cabin Harness for Revolving lamp (Refueler) 1
40 64.25402-6075 Cabin Harness for Power Take off (Refueler) 1

395
7HARNESS 31.28 (8X4) TPR Diagram No. 357

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25404-6015 Cable Harness D0836 Engine-MICO Alternator 1

2 64.25400-6015 Gear Box harness 9S-1100 HH 1
3 85.25404-6839 Engine Harness for A/C Compressor 1
4 64.25400-6041 Chassis Main Harness for 8X4 1
5 64.25400-6213 Chassis Harness for Air Pressure Sensor 1
6 64.25400-6026 Chassis Harness Diff.& INT Axle Switch 1
7 64.25400-6036 Chassis Harness Valve Diff & INT lock+GB PTO 1
8 64.25413-0001 Bumper Harness H4 headlamps Tyco 1
9 64.25404-6020 Harness Headlamp inner h4 with IGARASHI motor 2
10 64.25418-6047 Battery Cable negative 1
11 64.25418-6005 Battery Inter link 1
12 64.25418-6044 Battery Cable from Battery positive to Starter Motor 1
13 64.25400-6217 PIG Tail for BEEPER 1
14 64.25400-6062 Cabin Main harness RHD
- 85.25402-6356 Cabin Harness Speedo Meter
- 85.25402-6285 Cabin Harness Side Marker Lamp
- 85.25402-6725 Harness for NC/KC Alternator Battery charging
- 85.25404-6042 Harness for Head lamp leveling switch with Bosch HD.Lamp
- 64.25402-6038 Cable Harness For Headlamp leveling (Auto)
- 64.25418-6025 PIG tail Harness for ACTIA Cluster
12 85.25402-6009 Cabin harness for diagnostic Connector 1
13 64.25400-6028 Cabin Harness EDC MS6.4 RHD 1
14 85.25402-6937 Cabin Harness EDC (ECU plate) MS 6.4 1
15 85.25402-6960 Cabin Harness Exhaust Brake EIII 1
16 85.25402-6806 Cabin Harness Exhaust Brake Switch 1
17 85.25402-6657 Cabin Harness for D+Relay with NC/KC 1

396
HARNESS 31.28 (8X4) TPR Diagram No. 357

SR. NO. PART CODE NO. DESCRIPTION QTY

18 85.25402-6791 Cabin Harness for Pull down resistor 1

19 85.25402-6606 Cabin Harness for Diff &INT.Lock 1
19 64.25402-6014 Cabin Harness for Rocker Switches 4
20 85.25402-6812 Cabin Harness for Interior Lamp 1
21 64.25402-6051 Cabin Harness for position Lamp 1
22 85.25402-6286 Cabin Harness for Wheel Arc lamps 1
23 85.25402-6278 Cabin Harness for ASH Tray 1
24 85.25402-6804 Cabin Harness for Dual tone horn 1
25 85.25402-6292 Cabin Harness for AIR Conditioning 1

397
HARNESS 16.28 (4X2) Diagram No. 358

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25404-6015 Cable Harness D0836 Engine-MICO Alternator 1

2 64.25400-6015 Gear Box harness 9S-1100 HH 1
4 64.25400-6210 Chassis Main Harness for 4X2 1
5 64.25400-6023 Chassis Harness Air Pressure Sensor & Switches 1
6 64.25413-0001 Bumper Harness H4 headlamps Tyco 1
7 64.25404-6020 Harness Headlamp inner h4 with IGARASHI motor 2
8 64.25418-6006 Battery Cable negative 1
9 64.25418-6005 Battery Inter link 1
10 64.25418-6004 Battery Cable from Battery positive to Starter Motor 1
11 64.25400-6062 Cabin Main harness RHD
- 85.25402-6356 Cabin Harness Speedo Meter
- 85.25402-6285 Cabin Harness Side Marker Lamp
- 85.25402-6725 Harness for NC/KC Alternator Battery charging
- 85.25404-6042 Harness for Head lamp leveliing switch with Bosch HD.Lamp
- 64.25402-6038 Cable Harness For Headlamp leveling (Auto)
- 64.25418-6025 PIG tail Harness for ACTIA Cluster
12 85.25402-6009 Cabin harness for diagnostic Connector 1
13 64.25400-6028 Cabin Harness EDC MS6.4 RHD 1
14 85.25402-6937 Cabin Harness EDC (ECU plate) MS 6.4 1
15 85.25402-6960 Cabin Harness Exhaust Brake EIII 1
16 85.25402-6806 Cabin Harness Exhaust Brake Switch 1
17 85.25402-6657 Cabin Harness for D+Relay with NC/KC 1
18 85.25402-6791 Cabin Harness for Pull down resistor 1
19 64.25402-6014 Cabin Harness for Rocker Switches 1
20 85.25402-6812 Cabin Harness for Interior Lamp 1

398
HARNESS 16.28 (4X2) Diagram No. 358

SR. NO. PART CODE NO. DESCRIPTION QTY

21 64.25402-6051 Cabin Harness for position Lamp 1

22 85.25402-6286 Cabin Harness for Wheel Arc lamps 1
23 85.25402-6278 Cabin Harness for ASH Tray 1
24 85.25402-6804 Cabin Harness for Dual tone horn 1
25 85.25402-6799 Cabin Harness (Entrance Light RH for RHD) 1

399
HARNESS 25.18 (6X2) Haulage Diagram No. 359

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25404-6016 Cable Harness D0834 Engine-MICO Alternator 1

2 64.25400-6014 Gear Box harness 6s-850 1
3 85.25404-6839 Engine Harness for A/C Compressor 1
4 64.25418-6040 Chassis Main Harness for 6X2 1
5 64.25400-6023 Chassis Harness Air Pressure Sensor & Switches 1
6 64.25413-0001 Bumper Harness H4 headlamps Tyco 1
7 64.25404-6020 Harness Headlamp inner h4 with IGARASHI motor 2
8 64.25418-6006 Battery Cable negative 1
9 64.25418-6005 Battery Inter link 1
10 64.25418-6004 Battery Cable from Battery positive to Starter Motor 1
11 64.25400-6062 Cabin Main harness RHD
- 85.25402-6356 Cabin Harness Speedo Meter
- 85.25402-6285 Cabin Harness Side Marker Lamp
- 85.25402-6725 Harness for NC/KC Alternator Battery charging
- 85.25404-6042 Harness for Head lamp leveliing switch with Bosch HD.Lamp
- 64.25402-6038 Cable Harness For Headlamp leveling (Auto)
- 64.25418-6025 PIG tail Harness for ACTIA Cluster
12 85.25402-6009 Cabin harness for diagnostic Connector 1
13 64.25400-6028 Cabin Harness EDC MS6.4 RHD 1
14 85.25402-6937 Cabin Harness EDC (ECU plate) MS 6.4 1
15 85.25402-6960 Cabin Harness Exhaust Brake EIII 1
16 85.25402-6806 Cabin Harness Exhaust Brake Switch 1
17 85.25402-6657 Cabin Harness for D+Relay with NC/KC 1
18 85.25402-6791 Cabin Harness for Pull down resistor 1
19 64.25402-6014 Cabin Harness for Rocker Switches 1
20 85.25402-6812 Cabin Harness for Interior Lamp 1

400
HARNESS 25.18 (6X2) Haulage Diagram No. 359

SR. NO. PART CODE NO. DESCRIPTION QTY

21 64.25402-6051 Cabin Harness for position Lamp 1

22 85.25402-6286 Cabin Harness for Wheel Arc lamps 1
23 85.25402-6278 Cabin Harness for ASH Tray 1
24 85.25402-6804 Cabin Harness for Dual tone horn 1
27 85.25402-6292 Cabin Harness Air Conditioning 1

401
HARNESS 16.22 (4X2) OR TPR Diagram No. 360

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25404-6017 Cable Harness D0836 Engine-EU-II MICO Alternator 1

2 64.25400-6014 Gear Box Harness 6S-850 HH 1
4 64.25418-6033 Chassis Main Harness for 4X2 1
5 64.25400-6023 Chassis Harness for Air Pressure Sensor & Switches 1
6 64.25400-6026 Chassis Harness for Diff. & INT.Lock Switch 1
7 64.25400-6036 Chassis Harness for Valve Diff & INT Axle lock + GB PTO 1
8 81.25413-6967 Bumper Harness for H4 head lamp RH LH 1
6 64.25404-6020 Harness Headlamp inner h4 with IGARASHI motor 2
7 64.25418-6006 Battery Cable negative 1
8 64.25418-6005 Battery Inter link 1
9 64.25418-6004 Battery Cable from Battery positive to Starter Motor 1
10 64.25400-6062 Cabin Main harness RHD
11 85.25402-6958 Cabin Harness Exhaust Brake EU-II 1
12 85.25402-6806 Cabin Harness Exhaust Brake Switch 1
13 85.25402-6657 Cabin Harness for D+Relay with NC/KC 1
14 85.25402-6791 Cabin Harness for Pull down resistor 1
15 85.25402-6480 Cabin Harness for Engine Shut off 1
16 85.25402-6606 Cabin harness for Diff & INT lock 1
16 64.25402-6014 Cabin Harness for Rocker Switches 2
17 85.25402-6812 Cabin Harness for Interior Lamp 1
19 85.25402-6162 Cabin Harness for Position Lamp 1
20 85.25402-6286 Cabin Harness for Wheel Arc lamps 1
21 85.25402-6796 Cabin Harness Entrance Light LH 1
22 85.25402-6799 Cabin Harness Entrance Light RH 1
21 85.25402-6278 Cabin Harness for ASH Tray 1
22 85.25402-6804 Cabin Harness for Dual tone horn 1

402
HARNESS 25.22 (6X2) Haulage Diagram No. 361

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25404-6017 Cable Harness D0836 Engine-EU-II MICO Alternator 1

2 64.25400-6014 Gear Box harness 6S-850 HH 1
3 85.25404-6839 Engine Harness for A/C Compressor 1
4 64.25418-6040 Chassis Main Harness for 6X2 1
5 64.25400-6023 Chassis Harness for Air Pressure Sensor & Switches 1
6 85.25404-6075 Harness Headlamp inner h4 with IGARASHI motor 2
7 64.25418-6006 Battery Cable negative 1
8 64.25418-6005 Battery Inter link 1
9 64.25418-6004 Battery Cable from Battery positive to Starter Motor 1
10 64.25400-6062 Cabin Main harness RHD
11 85.25402-6958 Cabin Harness Exhaust Brake EU-II 1
12 85.25402-6806 Cabin Harness Exhaust Brake Switch 1
13 85.25402-6657 Cabin Harness for D+Relay with NC/KC 1
14 85.25402-6791 Cabin Harness for Pull down resistor 1
15 85.25402-6480 Cabin Harness for Engine Shut off 1
16 64.25402-6041 Cabin Harness for Rocker Switches 2
17 85.25402-6812 Cabin Harness for Interior Lamp 1
18 64.25402-6051 Cabin Harness for Position Lamp High Roof 1
19 85.25402-6162 Cabin Harness for Position Lamp 1
20 85.25402-6286 Cabin Harness for Wheel Arc lamps 1
21 85.25402-6278 Cabin Harness for ASH Tray 1
22 85.25402-6804 Cabin Harness for Dual tone horn 1

403
HARNESS 25.22 (6X4) OR TPR Diagram No. 362

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25404-6017 Cable Harness D0836 Engine-EU-II MICO Alternator 1

2 64.25400-6015 Gear Box Harness 9S-1110 HH 1
3 85.25404-6839 Engine Harness for A/C Compressor 1
4 64.25418-6040 Chassis Main Harness for 6X4 1
5 64.25400-6023 Chassis Harness for Air Pressure Sensor & Switches 1
6 64.25400-6026 Chassis Harness for Diff. & INT.Lock Switch 1
7 64.25400-6036 Chassis Harness for Valve Diff & INT Axle lock + GB PTO 1
8 81.25413-6967 Bumper Harness for H4 head lamp RH LH 1
6 85.25404-6075 Harness Headlamp inner h4 with IGARASHI motor 2
7 64.25418-6006 Battery Cable negative 1
8 64.25418-6005 Battery Inter link 1
9 64.25418-6004 Battery Cable from Battery positive to Starter Motor 1
10 64.25400-6062 Cabin Main harness RHD
11 85.25402-6958 Cabin Harness Exhaust Brake EU-II 1
12 85.25402-6806 Cabin Harness Exhaust Brake Switch 1
13 85.25402-6657 Cabin Harness for D+Relay with NC/KC 1
14 85.25402-6791 Cabin Harness for Pull down resistor 1
15 85.25402-6480 Cabin Harness for Engine Shut off 1
16 85.25402-6606 Cabin harness for Diff & INT lock 1
16 64.25402-6041 Cabin Harness for Rocker Switches 2
17 85.25402-6812 Cabin Harness for Interior Lamp 1
19 85.25402-6162 Cabin Harness for Position Lamp 1
20 85.25402-6286 Cabin Harness for Wheel Arc lamps 1
21 85.25402-6278 Cabin Harness for ASH Tray 1
22 85.25402-6804 Cabin Harness for Dual tone horn 1

404
HARNESS 40.220 (6X2)RHD TRACTOR Diagram No. 363

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.25404-6017 Cable Harness D0836 Euro II Engine-MICO Alternator 1

2 64.25400-6014 Gear Box harness 6s-850 1
3 85.25404-6839 Engine Harness for A/C Compressor 1
4 64.25418-6033 Chassis Main Harness for 4X2 1
5 64.25400-6023 Chassis Harness Air Pressure Sensor & Switches 1
6 64.25413-0001 Bumper Harness H4 headlamps Tyco 1
7 64.25404-6020 Harness Headlamp inner h4 with IGARASHI motor 2
8 64.25418-6024 7-Core Electrical Coil for Lights 1
9 81.25411-6047 7-Core Electrical for ABS 1
10 64.25418-6023 7-Pole socket for Light 1
11 64.25418-6045 PIG tail for 7 pin light socket 1
12 81.25432-6127 7-pole socket for ABS with PIG tail 500 mm 1
13 64.25418-6006 Battery Cable negative 1
14 64.25418-6005 Battery Inter link 1
15 64.25418-6004 Battery Cable from Battery positive to Starter Motor 1
16 64.25400-6062 Cabin Main harness RHD
- 85.25402-6356 Cabin Harness Speedo Meter
- 85.25402-6285 Cabin Harness Side Marker Lamp
- 85.25402-6725 Harness for NC/KC Alternator Battery charging
- 85.25404-6042 Harness for Head lamp leveling switch with Bosch HD.Lamp
- 64.25402-6038 Cable Harness For Headlamp leveling (Auto)
- 64.25418-6025 PIG tail Harness for ACTIA Cluster
17 64.25400-6059 Cabin Main Harness 1
18 85.25402-6009 Cabin harness for diagnostic Connector 1
19 85.25400-6003 Cabin Harness ABS RHD 1
20 85.25402-6958 Cabin Harness Exhaust Brake Euro II 1

405
HARNESS -40.22(6X2) Haulage Diagram No. 363

SR. NO. PART CODE NO. DESCRIPTION QTY

21 85.25402-6480 Cabin Harness Engine Shut Off 1

22 85.25402-6806 Cabin Harness Exhaust Brake Switch 1
23 85.25402-6657 Cabin Harness for D+Relay with NC/KC 1
24 85.25402-6791 Cabin Harness for Pull down resistor 1
25 64.25402-6014 Cabin Harness for Rocker Switches 1
26 85.25402-6812 Cabin Harness for Interior Lamp 1
27 85.25402-6051 Cabin Harness position lamp High Roof 1
28 85.25402-6286 Cabin Harness for Wheel Arc lamps 1
29 85.25402-6278 Cabin Harness for ASH Tray 1
30 85.25402-6804 Cabin Harness for Dual tone horn 1
31 85.25402-6292 Cabin Harness Air Conditioning 1

406
BODY
REPLACEMENT CAB Diagram No. 365

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.60000-6001 Cabin Shell bare - Flat Roof with door 1

1.1 64.60000-6014 Cabin Shell bare - Flat Roof without door 1
1.2 64.60000-6005 Bare Cabin used for All Day Cab 1
1.3 64.60000-6002 Bare Cabin used for All high roof 1
2 64.60000-4006 Cabin Assly. Complete - Flat Roof SL CAB (Including fitments) 1
3 64.60100-6002 Cabin with Fittings (High Roof) - ABS 1
4 64.60100-6038 25.28 Mining TPR NEW DAY CAB w Fittings 1
5 64.60100-6028 25.22 Day Cab with all fittings. 1
6 64.60100-6036 16.22 Day Cab with all fittings 1
7 64.60100-6020 40.220 non A/c Cab with all fitting 1
8 64.60100-6021 40.220 A/C Cabin with fitting 1
9 64.60100-6033 49.280 A/c Cab with ABS-High Roof 1
10 64.60100-6002 49.280 non A/C cab with ABS-High Roof 1
11 64.60100-6009 25.180 High Roof Cab with Fittings 1
11 64.62550-6001 Sliding Side Window LH 1
- 64.62550-6002 Sliding Side Window RH 1

401
DOOR LEFT + RIGHT Diagram No. 366

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.62600-6002 Cabin Door LH with hinges - painted 1

- 64.62600-4009 Cabin Door LH with Fitting 1
2 64.62600-6003 Cabin Door RH with hinges - painted 1
- 64.62600-6001 Cabin Door RH with Fitting 1

402
DOOR LINING LEFT & RIGHT Diagram No. 367

SR. NO. PART CODE NO. DESCRIPTION QTY

1 06.13189-0056 Slip-on nut M6- 16x24x4.0 3

2 81.62641-6053 Handle Left 1
- 81.62641-6054 Handle Right 3
3 81.90405-0243 Oval Head Screw 6
4 64.97871-0003 VIN Plate 1

403
DOOR HINGE LEFT + RIGHT Diagram No. 368

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.62690-6015 Door hinge assy. left, upper 1

2 85.62690-6016 Door hinge assy. right, upper 1
3 85.62690-6017 Door hinge assy. Left, lower 1
4 85.62690-6018 Door hinge assy. Right, lower 1
5 06.14790-0002 Hex bolt M8X20Z1-8.8 8
- 06.14790-0002 Hex bolt M8X20Z1-8.8 11
- 06.12835-5113 Hex bolt M8X20-8.8 14

404
SUN VISORS INNER Diagram No. 369

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.63701-6002 Sun visor assy. Left 1

2 64.63701-6001 Sun visor assy. Middle 1
3 64.63701-6003 Sun visor assy. Right 1
4 64.90040-0036 Oval Head Screw 8
5 64.90040-0037 Oval Head Screw D4 x 16 4

405
TRIM PLATES ON CAB Diagram No. 370

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.61110-0002 Trim left 1

2 64.61110-0003 Trim right 1
3 81.90470-0602 Grooved oval head screw 2
4 64.90040-0031 Oval-head self tapping screw 6.3 x 25 2
5 64.90710-0051 washer 6.4x18x1.6 2
6 06.13189-0100 Snap Nut 2
7 64.41610-4001 Bumper 1
- 64.90020-0202 Screw M12 x 1.5 x 40 4
- 64.90710-0047 Washer 13 4
- 06.11240-0411 Hex. Nut M12 x 1.5 4
- 64.91101-5001 Toe Hook 1
- 64.41610-5001 Bumper Steel 1
- 64.97610-0005 Tension Spring (Steel Bumper) 1
- 64.91101-5001 Toe Hook 1

406
SEAT CARRIER Diagram No. 371

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.62820-4042 Seat support assy. 4

407
SPLASH SHIELD Diagram No. 372

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.61230-0002 Spray supressor 2

- 64.41720-0007 Retaining Bracket 2

408
MUDGUARD WITH RUNNING BOARD ASSLY. Diagram No. 373

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.61210-0005 Step With Mudguard Left 1

- 64.61210-0001 Step With Mudguard Right 1
2 64.61510-5001 Running Board Left 1
- 64.61510-5003 Running Board Right 1
3 64.90710-0036 Washer 6.4 8
4 64.90501-0045 Hexagonal nut M6 8
5 64.90020-0147 Hex. Head Screw M8 x 20 16
6 64.90020-0177 Hex. Head Screw M8 x 25 14
7 64.90710-0049 Washer 8.4 30

409
PILLAR LINING Diagram No. 374

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.62430-0001 Lining Paneling Left 1

2 64.62430-0002 Lining Paneling Right 1
3 06.07220-0507 Self Tapping Screw 4
- 64.90710-0038 Washer 5.3 4
4 81.90685-0269 Crimp Nut 4
- 85.96002-0003 Plug Left 1
- 85.96002-0004 Plug right 1

410
REAR WALL PANELLING CLOSED Diagram No. 375

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.62770-0012 Rear wall paneling closed 1

2 81.92202-0026 Rivet 7

411
PANELLING AND GLOVE COMPARTMENT ON DASHBOARD Diagram No. 376

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.61701-5001 Instrument Panel LH 1

2 85.61701-5002 Instrument Panel RH 1
3 64.90040-0020 Oval head self tapping screw 6
4 64.90710-0044 washer5.3 6
5 64.90685-0012 speed nut 6
6 64.97001-5001 grab handle assy. 2
7 06.11064-2114 hexagonal nut M8 4
8 64.90710-0034 washer 8.4 4
9 64.61701-0006 Covering 2
10 64.61701-0001 Knee impact pad 1
11 64.90040-0029 Oval head self tapping screw 4.18 x 16 2
12 64.90710-0038 washer 2
13 64.90685-0013 Snap nut 2
14 85.61701-5010 Heating Cover 1
16 81.61950-0246 Air outlet Right 1
17 81.61950-0247 Air outlet left 1
18 64.61701-5004 Fixture assy. 1
19 85.61701-0004 Glove compartment 1
20 64.90040-0023 Oval head self tapping screw 7
21 64.90685-0011 Snap nut 7
22 64.61701-5006 Cover glove compartment 1
23 85.61950-4001 Hinge part assy. 2
24 85.61950-0016 Hinge part 2
25 06.04209-0022 Hat head screw M5x12-4.8 4
26 64.90710-0038 washer 5.4 4

412
PANELLING AND GLOVE COMPARTMENT ON DASHBOARD Diagram No. 376

SR. NO. PART CODE NO. DESCRIPTION QTY

29 64.61444-0001 Turn lock assy. 1

30 81.97104-0012 Cover 1
31 81.61440-0016 Clamp plastic 1
32 64.61701-5005 Cover assy. Central electrical system r.h. drive vehicle 1
33 64.61701-0003 Striker plate for glove compartment 1
34 64.90040-0023 Oval head self tapping screw 1
35 64.90710-0050 washer 4.3 1
36 64.90685-0011 Snap nut 1
37 85.97122-0004 Turn lock 4
38 85.97122-0003 washer 4
39 85.97122-0002 Clamp 4
40 85.61950-2001 Hinge part assy. 1
41 85.96002-0003 Plug Left 1
42 85.96002-0004 Plug Right 1

413
PASSENGER SEAT RIGID Diagram No. 377

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.62301-8001 Seat Assly. Driver 1

2 64.62301-8002 Seat Assly. Co-Driver 1
3 64.62301-6005 Driver's Seat with rexin(16.220/25.280 TPR) 1
4 64.62301-6008 Driver's Seat with rexin (16.220/25.280 TPR) 1

414
MELT-ON FOIL Diagram No. 378

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.62850-2002 Melt-on foil left 1

2 64.62850-2003 Melt-on foil right 1
3 64.62850-2004 Melt-on foil engine cowling 1
- 64.62850-2001 Melt- on foil 1

415
MIRROR BRACKET Diagram No. 379

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.63731-6003 Mirror bracket assy. Left 1

2 64.63731-6004 Mirror bracket assy. Right 1
3 81.63731-6550 Repair kit bracket lower 2
4 81.63731-6549 Repair kit bracket upper 2
5 81.96001-0424 Rubber grommet 4
6 06.02849-0024 Hex lock screw M 8 x 16 2
7 64.90710-0034 Washer 2
8 64.63710-0005 Packing upper 2
9 64.63710-0004 Packing left 1
10 85.63710-0012 Packing right 1
11 06.04300-8813 Oval-head screw 8
12 64.63710-0003 Cap left 1
13 64.63710-0007 Cap right 1
14 06.04209-0022 Hat head screw M5 2

416
FRONT PANEL LOWER PART Diagram No. 380

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.61110-0001 Paneling 1
2 85.97122-0002 Clamp 3
3 64.90040-0020 Over-head self tapping screw 8
4 64.90710-0032 washer 12
5 85.90685-0004 Crimp nut 8
6 06.04201-4511 Pan-head screw 2
7 64.90501-0041 Hexagonal nut 2
8 85.90685-0004 Slip-on nut 4
9 85.97122-0004 Turn lock 3
10 85.97122-0003 washer 3
11 64.97801-0003 label black 1

417
GRAB HANDLE ON FRONT PANEL Diagram No. 381

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.97001-0001 Grab handle black 1

2 85.97001-0002 Packing 2
3 64.90030-0029 Cylinder screw M8 2
4 64.90710-0034 Washer 8.4 2

418
FOOTHOLD WITH STEPS Diagram No. 382

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.61510-5002 FootStep assy. 1

- 64.41615-6001 Foot step assembly (Steel Bumper) 1
- 64.41615-5001 Foot rest assly. LH (Steel Bumper) 1
- 64.41615-5002 Foor rest assly. RH (Steel Bumper) 1
- 64.41615-0002 Clamp for foot rest (Steel Bumper) 4
2 64.90020-0005 hex lock screw M14 6
3 64.90501-0011 Hex lock nut M14 6
4 64.96002-0019 plug 2
5 85.61210-0033 Foothold left, lower 1
6 85.61210-0034 Foothold right, lower 1
7 85.61510-5023 Step assy. Left 1
8 85.61510-5024 Step assy. Right 1
9 64.90710-0003 Washer 4
10 64.90710-0048 Washer 8
11 06.11240-0203 Hex lock nut 12

419
FENDER, LEFT & RIGHT INNER Diagram No. 383

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.61230-0022 Mudguards right 1

- 85.61230-0021 Mudguards Left 1
- 64.96002-0017 Grommet 1
- 81.96002-0142 Grommet 1
2 64.61230-0003 Splash plat 1
3 81.90820-0340 Lock washer 3
4 64.90040-0019 Tapping screw, hex 4
5 06.13189-0100 Speed nut 2
6 06.13189-0078 Speed nut 3
7 81.90470-0618 Hex. Screw 1

420
STEERING COLUMN CASING Diagram No. 384

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.46113-0002 steering column casing 1

2 64.46113-0001 steering column casing 1
3 64.46113-0004 Cap black plastic 1

421
STEERING LOCK Diagram No. 385

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.46433-6002 Steering lock Base 1

- 81.97100-6034 Steering Lock with Key 1

422
DOOR WINDOW LIFTER RIGHT MECHANICALLY OPERATED Diagram No. 386

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.62640-6012 Window lifter mechanical right 1

- 85.62640-6011 Window lifter mechanical Left 1
2 06.04209-0033 Pan-head screw M6 8
4 81.62640-0095 Escutcheon 2
5 81.62641-6052 Window crank assy. 2
6 64.90070-0002 Oval-head counter sunk screw M5 x 10 2
8 85.96101-0001 Seal 2

423
DOOR ARRESTOR LEFT & RIGHT Diagram No. 387

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.62670-6002 Door arrestor assy.right 1

- 64.62670-6003 Door arrestor assy.Left 1
2 NSSP Spring pin 2
3 NSSP Cap 2
4 85.62670-0007 Fitted bolt, hex M8x13x20 2
5 64.90801-0008 Spring washer 4
6 64.90710-0046 Washer 8.4 2
7 64.90710-0077 Washer 8.4 DIN125 4
8 64.90030-0022 Cylinder screw M8x16 4

424
DOOR ACTUATING SYSTEM LEFT & RIGHT Diagram No. 388

SR. NO. PART CODE NO. DESCRIPTION QTY

1 See plate: lock set in cab

2 81.62642-0032 Escutcheon 2
3 81.62642-0031 Escutcheon 2
4 64.90501-0042 Hexagonal nut M6 2
5 64.90710-0045 Washer 2
6 64.90030-0006 Cylinder Screw M6x10 2
7 64.90710-0040 Washer 1
8 85.62641-0006 Lever assy. Right 1
- 85.62641-0005 Lever assy. Left 1
9 64.90030-0007 Socket Head Screw M6x12 1
10 64.90710-0040 Washer 4
11 85.62680-6007 Control Lock right 1
- 85.62680-6006 Control Lock Left 1
12 85.62680-6011 Joint Lock right 1
12 85.62680-6010 Joint Lock Left 1
13 06.21450-0407 Countersunk screw M6x30 6
14 85.62680-0001 Striker plate 2
15 06.21450-0404 Countersunk screw M6x16 6
16 85.62680-0011 Operating rod Lever 2
17 85.62680-0014 Operating rod Door Handle RH 1
- 85.62680-0013 Operating rod Door Handle LH 1
18 85.62680-0021 Clip 4
19 85.62680-0016 Operating rod right 1
19 85.62680-0015 Operating rod Left 1
20 64.62680-0008 Sliding Block 2
21 85.62680-0020 Lock Operating right 1

425
DOOR ACTUATING SYSTEM LEFT & RIGHT Diagram No. 388

SR. NO. PART CODE NO. DESCRIPTION QTY

- 85.62680-0019 Lock Operating Left 1

22 81.61990-0074 Knob Lock 2
23 64.62680-0001 Packing 2
24 64.90750-0002 Threaded plate 2

426
CURB MIRROR LEFT MECHANICAL Diagram No. 389

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.63730-6003 Curb mirror assy. 1

4 06.04201-8657 Pan head screw M6x16 2
5 64.90710-0040 Washer 4
6 64.96001-0004 Grommet without hole 2
7 81.96002-0409 Plug Stopper 4

427
CAB LOCK WITH COMPONENTS Diagram No. 390

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.61852-5001 Bracket assy 1

2 81.96210-0462 SILENT BLOCK 1
3 64.90020-0190 Hex. Shoulder Stud M14 x 1.5 x 75 1
4 64.90501-0022 Hex. Lock Nut M14 x 1.5 1
5 64.90020-0197 Hex. Bolt M10 x 25 3
6 64.90710-0054 Washer A10.5 x 20 x 2 3
7 64.25503-0002 Washer A10.5 x 25 x 4 1

428
ACCELERATOR PEDAL Diagram No. 391

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.48201-5117 Accelerator pedal assy. 1

2 06.21568-0818 Pin 1
3 81.93001-0290 Bush 2
4 06.22220-1112 Spiral dowel pin 1
5 64.48240-0001 Bracket (Holder) 1
6 64.90490-0033 Grooved Hex collar bolt M8x20 2
8 06.12832-2913 Hex bolt M6x20 2
9 64.90710-0033 Washer 2
10 06.11184-0112 Hex lock nut 2
11 64.95160-0001 Threaded rod 1
12 06.36090-6202 Ball joint 1
13 64.90501-0042 Hexagonal nut M6 1
14 06.36090-6252 Angle joint 1
15 64.90501-0047 Hexagonal nut M6 1

429
BRAKE PEDAL Diagram No. 392

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.48235-5001 Brake pedal assy. 1

2 64.48227-0001 Pedal covering 1
3 64.48210-0001 Shaft 1
4 06.29050-0116 Lock washer 19-ZNPHR3F 2
5 06.15114-0418 Washer 20X28X0.5 NB
6 81.93401-0044 Needle sleeve HK2020 2
7 81.48235-0052 Bracket 1
8 64.90490-0033 Countersunk screw M8X20-8.8 2
9 06.11064-2114 Hexagonal Nut M8-8 2
10 06.46090-0753 Tension spring B2.5X22X79.7 1
11 81.96020-0369 Rubber pad 1
12 64.90020-0154 Hex bolt M8X40SC-8.8 1
13 06.11064-2114 Hexagonal Nut M8-8 1
14 64.91020-0010 Threaded pin 1
15 Hex lock nut BM1.-8 1
16 81.93401-0018 Needle sleeve HK1010 1
17 64.91020-0008 Tappet 1
18 64.90820-0015 Lock washer 8-ZNPHR3F 1

430
WINDSCREEN Diagram No. 393

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.62450-0001 Windscreen 1929X752 1

2 64.96121-0001 Sealing frame 1

431
SHIFT MECHANISM COVERING Diagram No. 394

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.61701-0146 Covering black gray plastic 1

2 64.90040-0029 Self tapping countersunk screw ST4.8X16C 2
3 64.90710-0038 Washer A5.3X10X1 2
4 06.04209-0027 Pan head screw M6X12-4.8 1
5 64.90710-0040 Washer A6.4X12X1.6 1

432
LOCK SET IN CAB Diagram No. 395

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.97100-6003 Lock set STEYR logo 1

2 NSSP Door handle Left 1
3 NSSP Door handle right 1
5 NSSP Lock set with two keys 1

433
PLUG ARRANGEMENT Diagram No. 396

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.96002-0134 Plug7.2X6-14 4
2 64.96001-0006 Rubber grommet 11.5-20X3/26X9 1
3 81.96002-0308 Tapered plug with tab B38 1
4 64.96002-0020 Plug 2
5 81.96001-0019 Grommet 6.5-22X2/30X10 1
6 81.96410-0502 Plug 85.5X20.6X7-89X24 1
7 Plug 20.7X8-25 5
8 85.96002-0009 Plug 32.7X10-43.5 1
9 85.96002-0010 Plug 9X8-11-M3165 2
10 64.96002-0017 Plug 2
11 Plug B40X5-M3165 2
12 64.96002-0012 Cover Plate 4
13 81.96410-6004 Protective cap assy. 1

434
RADIATOR GRILL Diagram No. 397

1
3

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.61150-5002 Radiator grill assy. 1

2 85.97122-0004 Turn lock 3
3 85.97122-0003 Washer 3
- 64.90501-0035 Hex. Nut M5 x 0.8 6

435
FLOOR COVERING Diagram No. 398

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.62860-0002 Floor drive vehicle left front 1

2 64.62860-0003 Floor drive vehicle right front 1
3 81.62860-0702 Engine cowling mat 1
4 64.62860-0005 Anti-skid strip left 1
5 64.62860-0004 Anti-skid strip right 1
6 64.90020-0098 HHS M8 x 30 6
7 64.90710-0034 Washer 8.4 8
8 81.90685-0269 Slip-on nut 4.8-9.2X15 8
8 64.90040-0020 Speed nut B4.2-7.0/7.0X10.0 8
9 64.92201-0002 Rivet 7X3X17.5-4 3

436
AIR NOZZLES Diagram No. 399

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.61950-0008 Air vent 2

2 64.90040-0018 Tapping screw, hex ST4.8X13C 4
3 64.90710-0032 Washer A5.3X10X1-200HV 4
4 64.90685-0015 Speed nut ST4.8-5 4

437
DOOR COVERING, LEFT VARIANT PARTS Diagram No. 400

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.62630-5057 Door lining assy. Left 1

- 81.62630-5058 Door lining assy. Right 1
2 81.28115-0016 Foil left 2
3 81.62640-0075 Clamp 8

438
COVERING CAB REAR Diagram No. 401

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.19220-5031 Covering 1
2 64.90020-0147 Hex bolt M8X16SK-8.8 4
3 64.90710-0049 Washer 8.4X24X2-140HV 4

439
DASHBOARD Diagram No. 402

14

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.61420-0005 Covering center 1

2 85.61420-0003 Covering left 1
3 85.61420-0004 Covering right 1
4 64.90040-0028 Oval-head self tapping screw ST4.8X16C 8
5 64.90710-0052 Washer 5.3X15X1.2 8
6 85.90685-0004 Slip-on nut 4.8-9.2X15 8
7 85.61701-0023 Retaining frame glove compartment 1
8 85.61701-0010 Attachment strip 1
9 06.01289-0303 Hex bolt M8X20SC-8.8 4
10 06.15013-0411 Washer A8.4X16X1.6-200HV 4
11 64.90040-0029 Self-tapping countersunk screw ST4.8-4 4
12 64.90710-0052 Washer 5.3X15X1.2 4
13 Speed Nut ST4.8-4 4
14 85.61420-0001 Tool support 1

440
LIFT PUMP HYDRAULIC SYSTEM COMPONENTS Diagram No. 403

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.41723-6001 Lift pump- Indian 1

1 64.93021-0030 Plastic Bush 1
2 64.96601-0085 Gasket 1
3 64.90490-0080 Hex. Socket Head Screw 4
4 64.90801-0040 Spring Washer 4
5 64.98110-0029 Connector 2
6 64.90710-0085 Washer Connector 2
7 64.90310-6002 Breather Assembly 1

441
LIFT PUMP HYDRAULIC SYSTEM COMPONENTS Diagram No. 404

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.41723-6002 Cylinder Assembly 1

1 64.96501-0106 O Ring (Front Cover) 1
2 64.96501-0107 GLYD Ring (Piston) 1
3 64.96501-0108 SLYD Ring (Piston) 2
4 64.98110-0030 Connector Assembly-I 2
5 64.90710-0085 Washer, Connector 1
6 64.96002-0078 Dummy Plug-I 1
7 64.91710-0056 Washer Copper 1
8 64.32523-6005 Plunger Assly. 1
9 64.97601-0036 Spring, Plunger 1
10 64.96504-0022 Guide, Spring 1
11 64.96481-0008 Ball 1
12 64.97601-0037 Compression Spring 1
13 64.90710-0086 Washer 1
14 64.96002-0079 Dummy Plug - II 1
15 64.93021-0031 Bearing Bush 1

442
ENGINE COWLING Diagram No. 405

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.61310-4175 Engine cowling assy 1

443
DOOR WINDOW DOOR, LEFT & RIGHT NONSWIVELLING Diagram No. 406

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.62650-0001 Door Glass Left 1

- 64.62650-0002 Door Glass Right 1
2 64.63710-0004 Sealing frame LH 1
- 64.63710-0006 Sealing Frame RH 1

444
DOOR WINDOW LEFT & RIGHT WITHOUT WINDOW CRANK Diagram No. 407

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.62650-0003 Door glass wind down window LH 1

- 64.62650-0004 Door glass wind down window RH 1
2 85.62640-0007 Window lifting rail 2
3 04.29300-0550 Filler strip 2
4 85.62651-0002 Assembly frame profile RH 1
- 85.62651-0001 Assembly frame profile LH 1
5 85.62640-2001 Window guide rail 2
6 64.90040-0016 Countersunk screw M 5 x 12 4
7 64.62645-0001 Window frame paneling LH 1
- 85.62645-0006 Window frame paneling RH 1
8 85.62651-0009 Window guide inside 2
9 81.90685-0269 Crimp nut B4, 2-7 As reqd.
10 64.90040-0029 Self tapping screw 4.8 x 16 As reqd.
11 64.62650-0001 Side glass LH 1
- 64.62650-000 Side glass LH 1

445
REAR VIEW MIRROR Diagram No. 408

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.63730-6001 Rear view mirror 2

2 64.63730-6002 Mirror Wide Angle (small) 2
2 81.63733-0030 Mirror glass 364X175 NSSP
3 81.63732-0027 Mirror frame NSSP

446
RAIDATOR GRILLE Diagram No. 409

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.61150-5002 Radiator grille assy. Silver 1

447
LUGGAGE RACK Diagram No. 410

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.63903-0003 Luggage rack right 1

2 85.63903-0017 Luggage rack left 1
3 64.63903-0005 Luggage rack middle 1
4 85.63903-6001 Shelf assy. 1
5 85.63903-0009 Shutter cover 3
6 81.61446-0025 Cover 120 MM X44 MM 2
7 64.90040-0039 Oval head self tapping screw with internal torx ST4.8X 15
8 06.07220-0609 Oval head self tapping screw with internal torx ST4.8X 8
9 85.90685-0004 Slip on nut 4.8-9.2X15 19
10 64.96001-0008 Plug A10.6X7.5 6
11 81.96001-0019 Trim 7
12 64.63903-0002 Shuttle cover 2

448
MUDGUARDS INNER WITHOUT FOOTHOLD Diagram No. 411

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.61230-0021 Mudguard left inner 1

2 85.61230-0022 Mudguard Right inner 1
3 64.90040-0019 Tapping screw hex ST6.3X22 8
4 06.13189-0100 Speed nut ST6.3 2
5 06.13189-0078 Speed nut ST6.3 6

449
DOOR TRIM PANELS LEFT Diagram No. 412

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.62651-0011 Sealing strip 4165 MM 1

2 81.96002-0404 Tapering plug B38 1
3 85.62630-0017 Foil left 1
4 64.62630-0004 Water drain left 1
5 64.62630-5002 Door lining assy. Left 1
6 81.62640-0075 Clamp 1
7 81.28115-0016 Cover for loudspeaker 1
8 81.62630-5057 Paneling assy. left 1
9 85.62651-0008 Seal inner 1
10 64.90040-0025 Oval head self tapping screw ST4.2X50 1
11 06.15190-0305 Washer 4.3X12X1 1
12 06.15013-0407 Washer A4.3X9X0.8 1
13 06.13189-0112 Speed nut ST4.2 1
14 06.13189-0056 Slip on nut M6-16X24X4.0 3
15 81.90685-0269 Speed nut B4.2 1
16 81.62641-6053 Pull handle assy. Left 1
17 81.90405-0243 Oval head collared screw cross slotted M6X9X19.5 3
18 64.62645-0003 Oddment tray left 1
19 64.97106-0002 Guide upper part 1
20 64.97106-0001 Guide lower part 1
21 64.96002-0003 Plug 1

450
DOOR TRIM PANELS RIGHT Diagram No. 413

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.62651-0011 Sealing strip 4165 MM 1

2 64.96002-0017 Tapered plug B38 1
3 85.62630-0018 Foil right 1
4 64.62630-0003 Water deflector right 1
5 64.62630-5001 Door lining assy. right 1
6 81.62640-0075 Clamp 1
7 81.28115-0016 Cover for loudspeaker 1
8 81.62630-5058 Paneling Right 1
9 85.62651-0008 Seal inner 1
10 64.90040-0025 Oval head self tapping screw ST4.2X50 1
11 06.15190-0305 Washer 4.3X12X1 1
12 06.15013-0407 Washer A4.3X9X0.8 1
13 06.13189-0112 Speed nut ST4.2 1
14 06.13189-0056 Slip on nut M6-16X24X4.0 3
15 81.90685-0269 Speed nut B4.2 1
16 81.62641-6054 Pull Handle Right 1
17 81.90405-0243 Oval head collared screw cross slotted M6X9X19.5 3
18 64.62645-0004 Odoment Tray Right 1
19 64.97106-0002 Guide upper part 1
20 64.97106-0001 Guide lower part 1
21 64.96002-0003 Plug 1

451
ENGINE COWLING INSULATION Diagram No. 414

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.61370-0001 Bonnet Isolution 1

2 81.90820-0340 Lock washer 5-22-X-12 14
3 64.90710-0042 Washer 6X22X2 10
4 06.11069-0156 Hex collar nut M6-6SC-8 10

452
FRONT PANEL LOWER PART AND WIND DEFLECTOR Diagram No. 415

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.61110-0001 Paneling 1
2 85.97122-0002 Clamp 3
3 64.90040-0029 Oval Head self tapping Screw - 4x8 x 16 c 8
4 64.90710-0034 Washer A5.3X10X1 12
5 85.90685-0004 Slip on Nut 4.8 -9, 2x15 - ST 8
6 06.04201-4511 Pan Head Screw M5 x 25 2
7 64.90501-0041 Hex. Nut M5-8 2
8 64.61110-0007 Wind deflector LH 1
9 64.61110-0008 Wind deflector LH 1
10 85.61110-0037 adhesive tape A 15 x 24 2
11 85.61110-0038 adhesive tape A 15 x 88 2
12 85.61110-0038 adhesive tape A 15 x 88 2
13 06.07220-0507 Oval Head Self Tapping Screw 4
14 64.90710-0036 Washer A4.3 x 9x 0 4
15 06.13189-0101 Speed Nut ST 4.2 4

453
HEAD LINING Diagram No. 416

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.62930-5015 Headlining without roof flap 1

2 81.92202-0026 Rivet 4

454
SEAT BELT Diagram No. 417

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.62305-6003 Seat Belt kit 1

1 NSSP Three point seat belt without belt lock automatic 1
2 NSSP Belt lock with belt assy. 1
3 NSSP Hex bolt 1

455
SIDE WALL PANELLING Diagram No. 418

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.62571-0023 Side wall paneling left 1

2 85.62571-0022 Side wall paneling right 1
3 85.96401-5001 Valve assy. 2
4 81.92202-0026 Rivet 7.2X20 12
5 81.96002-0377 Plug A10.4X32.5 6
6 85.97001-0003 Handhold 2
7 64.90020-0179 Hex bolt 8
8 64.90710-0037 Washer 8

456
STOWAGE BOX ON REAR PANEL Diagram No. 419

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.62159-5032 stowage box assembly r.h. drive vehicle 1

85.96902-0003 sponge rubber self-adhesive 8X8X50-1-W-SK-SW 9
2 85.62159-4009 carrier assembly 1
3 06.13189-0056 slip-on nut M6-16X24X4,0-C45-ZN 3
4 06.02146-0403 countersunk screw M6X12-8.8-A2R 2
5 64.62159-5007 support assembly 1
6 64.90020-0177 hex bolt M8X25SC-8.8-MAN183-B1 8
7 64.90710-0049 washer 8,4X24X2-140HV-MAN183-B1 8
8 06.07158-1809 oval-head self-tapping screw ST6, 3X38C-H-A3R 4
9 64.90710-0033 washer A6,4X12X1,6-200HV-MAN183-B4 4
10 85.62159-0035 console 1
11 85.62159-0012 cover 2
12 81.61701-0139 cover control switch mirror adjustment 2
13 85.62159-5035 stowage box assembly 2
14 85.62159-5013 cover assembly 2
15 85.62159-5014 cover assembly 1
16 85.62160-6016 padding assembly center 1
17 64.62159-5006 seat cushion cover assembly center 1
18 85.62160-6017 padding assembly 2
19 64.62159-5002 seat cushion cover assembly page 2
20 85.62160-6018 padding assembly 2
21 64.62159-5007 seat cushion cover assembly 2
22 64.90501-0036 hexagon nut M6-8-MAN183-B1 4
23 64.90710-0033 washer A6,4X12X1,6-200HV-MAN183-B1 4

457
ENGINE COWLING INSULATION Diagram No. 420

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.61370-0066 engine cowling insulation r.h. drive vehicle 1

2 81.90820-0340 lock washer 5-22-X12CRNI177 22
3 06.15070-6102 washer 6X22X2-100HV-MAN183-B1 14
4 06.11069-0156 hex collar nut M6-6SC-8-SW10-MAN183-B1 14
5 85.61370-0002 insulation 1
extension *

458
NOISE APRONS LATERALLY LEFT Diagram No. 421

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.19220-5001 noise insulation assembly 1

3 85.19220-5006 noise insulation assembly left 1
6 06.15190-0307 washer 6,4X18X1,6-140HV-MAN183-B1 6
6 06.15070-6102 washer 6X22X2-100HV-MAN183-B1 6
7 06.11069-0156 hex collar nut M6-6SC-8-SW10-MAN183-B1 6
8 06.01283-4913 hex bolt M6X20-8.8-MAN183-B1 2
9 06.15190-0307 washer 6,4X18X1,6-140HV-MAN183-B1 4
9 06.15070-6102 washer 6X22X2-100HV-MAN183-B1 4
10 06.11240-0303 hex lock nut AM6-8-MAN183-B1 2

459
NOISE APRONS LATERALLY RIGHT Diagram No. 422

SR. NO. PART CODE NO. DESCRIPTION QTY

2 85.19220-0002 noise insulation right 1

3 85.19220-0003 noise insulation right 1
5 85.19220-0006 noise insulation right 1
7 64.41710-0090 bracket assembly 1
8 85.19220-0013 angle 1
10 06.02813-4811 hex lock screw M12X1,5X30-10.9-MAN183-B1 6
11 06.11251-2003 hex lock nut M12X1,5-10-MAN183-B1 6
12 64.90020-0088 hex bolt M6X20-8.8-MAN183-B1 4
13 06.01283-4915 hex bolt M6X25-8.8-MAN183-B1 1
14 64.90020-0228 hex bolt M6X35-8.8-MAN183-B1 1
15 64.90710-0842 washer 6,4X18X1,6-140HV-MAN183-B1 12
16 06.11240-0203 hex lock nut AM6-8-MAN183-B1 6

460
CHASSIS
CHASSIS FOR 16-TON Diagram No. 423

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.41166-0048 Chassis Channel RH 1

2 64.41166-0047 Chassis Channel LH 1
3 64.41215-5001 Front Cross Member 1
4 64.41230-5002 Crocodile Cross Member Assly. 1
5 64.41205-5002 cross Member with Brake Mtg. 1
6 64.41215-5004 Tubuler cross member Middle 1
7 64.41230-5007 Cross Member Assly. 1
8 64.41230-5007 Cross Member Assly. 1
9 64.41250-5002 Rear Cross member 1
- 64.90020-0005 Screw M14x1.5x35 8
- 64.90501-0011 Nut M14x1.5-10 8
10 64.41301-0002 front spring bracket front mc 2
- 64.90020-0005 Screw M14x1.5x35 10
- 64.90501-0011 Nut M14x1.5-10 10
11 64.41307-6001 front spring bracket rear mc 2
12 64.41140-5005 cabin mtg bkt front lh 1
13 64.41140-5006 cabin mtg bkt front rh 1
14 64.41140-5007 Cabin mtg hingge bkt 2
- 64.90020-0014 Screw M12x1.5x35 6
- 64.90020-0015 Screw M12x1.5x40 2
- 64.90501-0012 Nut M12 x 1.5 x 40 8
15 64.41506-6001 Engine mtg bkt 2
- 64.96020-0003 Gear Box Mtg. Buffer 2
- 64.94299-0006 Mtg. Spacer Power Pack 2
16 64.41506-6002 Gear box mtg bkt 2
- 64.41307-0004 Gear box mtg. arm LH 1
- 64.41307-0005 Gear box mtg. arm RH 1
- 64.90020-0013 Screw M12x1.5x30 2

461
CHASSIS FOR 16-TON Diagram No. 423

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.90020-0014 Screw M12x1.5x35 2

- 64.90501-0012 Nut M14x1.5-10 4
17 64.41701-5001 Anti roll bar mtg bracket 2
18 64.41701-5002 shock abs mtg. Bracket top 2
19 64.41701-5008 air cleaner mtg bkt 1
- 64.90020-0013 Screw M12x1.5x30 4
- 64.90501-0012 Nut M14x1.5-10 4
20 64.41701-0004 cabin mounting bkt assy. Rear LH 1
21 64.41701-5007 mud flap mtg. assy. RH 1
- 64.90020-0014 Screw M12 x 1.5 x 35 4
22 64.41701-5006 mud flap mtg. assy. LH 1
- 64.90020-0014 Screw M12 x 1.5 x 35 4
23 64.41801-0001 fuel tank mtg. Bracket 2
24 64.41307-0014 rear spring bracket front (machining) 2
- 64.90020-0009 Screw M14x1.5x55 12
- 64.90501-0011 Nut M14x1.5-10 12
25 64.41307-0002 Helper brackert 2
- 64.90020-0045 Bolt Mx10x1.5x45 16
- 64.90501-0017 Nut M14x1.5-10 16
26 64.41307-0003 rear spring bracket rear (machining) 2
- 64.43722-0001 Bush 2
- Screw M14 x 1.5 x 125 4
- 64.90020-0010 Screw M14 x 1.5 x 60 2
- 64.90501-0011 Nut M14 x. 1.5 6
27 64.25245-5003 Tail lamp & no plate rh 1
28 64.25245-5002 Tail lamp & no plate lh 1

462
CHASSIS FOR 16-TON Diagram No. 423

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.90020-0015 Screw M 12x 1.5x40 2

- 64.90020-0199 Screw M 12x 1.5x30 2
29 64.41860-5001 battery mtg bkt ( tray) 1
30 64.41720-0001 cabin tilting bkt 1
31 64.51701-5025 air tank mtg. Bracket 1
32 64.41710-5024 Spare wheel mtg. assy. 1
- 64.41710-0025 Bkt. For NVH Package 1
- 64.90020-0015 Screw M12 x 1.5 x 40 2
- 64.90020-0014 Screw M12 x 1.5 x 35 4
- 64.90020-0013 Screw M12 x 1.5 x 30 4
- 64.90501-0012 Nut M12 x 1.5 10
- 64.41290-0068 Z Bracket for Harness 1
- 64.90020-0013 Screw M12 x 1.5 x 30 4
- 64.90501-0012 Nut M12 x 1.5 4

463
CHASSIS FOR 40-TON Diagram No. 424

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.41016-6037 Chassis Assly. 40 T (with brackets) 1

- 64.41016-6001 Chassis Assly. 40 T (without brackets) 1
1 64.41166-0001 Chassis Channel RH 1
2 64.41166-0002 Chassis Channel LH 1
3 64.41215-5001 Front Cross Member 1
4 64.41230-5002 Crocodile Cross Member Assly. 1
5 64.41205-5001 cross Member with Brake Mtg. 1
- 64.90020-0010 Screw M14x 1.5 x 60 12
- 64.90020-0007 Screw M14x 1.5 x 45 1
- 64.90501-0011 Nut M14x1.5-10 13
6 64.41215-5004 Cross Member Assly. 1
7 64.41250-5001 Rear Cross member 1
8 64.41301-0002 front spring bracket front mc 2
- 64.90020-0005 Screw M14x1.5x35 10
64.90501-0011 Nut M14x1.5-10 10
9 64.41307-6001 front spring bracket rear mc 2
10 64.41140-5005 cabin mtg bkt front lh 1
11 64.41140-5006 cabin mtg bkt front rh 1
12 64.41140-5007 Cabin mtg hingge bkt 2
13 64.41506-6001 Engine mtg bkt 2
14 64.41506-6002 Gear box mtg bkt 2
- 64.41307-0004 Gear box mtg. arm LH 1
- 64.41307-0005 Gear box mtg. arm RH 1
15 64.41701-5001 Anti roll bar mtg bracket 2
16 64.41701-5002 shock abs mtg. Bracket top 2
17 64.41710-0019 Bkt rear nvh package 1
18 64.41710-0018 bkt rear nvhpack 2
19 64.41710-0056 L bkt for brake hose 1

464
CHASSIS FOR 40-TON Diagram No. 424

SR. NO. PART CODE NO. DESCRIPTION QTY

20 64.41701-5008 air cleaner mtg bkt 1

64.90020-0014 Screw M12x1.5x35 1
- 64.90020-0013 Screw M12x1.5x30 3
21 64.41701-0004 cabin mounting bkt assy. Rear LH 1
22 64.41701-5007 mud flap mtg. assy. RH 1
23 64.41701-5006 mud flap mtg. assy. LH 1
24 64.41801-0001 fuel tank mtg. Bracket 2
- 64.90020-0008 Screw M14x1.5x 50 2
- 64.90501-0011 Nut M14x1.5-10 2
25 64.41710-0034 water sep mtg. Bracket 1
- 64.90020-0199 Screw M14x1.5x30 2
- 64.90501-0011 Nut M14x1.5-10 2
26 64.41307-0014 rear spring bracket front (machining) 2
27 64.41307-0002 Helper brackert 2
28 64.41307-0003 rear spring bracket rear (machining) 2
29 64.25245-5003 Tail lamp & no plate rh 1
30 64.25245-5002 Tail lamp & no plate lh 1
31 64.41860-5001 battery mtg bkt ( tray) 1
32 64.41720-0001 cabin tilting bkt 1
33 64.51701-5025 air tank mtg. Bracket 1
34 64.41390-2003 5th Wheel Mtg. (Top Hat) 1
- 64.41516-5002 Top Hat Mounting frame LH 1
- 64.41016-5001 Top Hat Mounting frame RH 1
- 81.93030-0304 Spacer HT 40mm 8
- 06.15150-6102 Spacer HT 6mm 40
- 06.02813-5018 HHS M16 x 1.5 x 65 12

465
CHASSIS FOR 40-TON Diagram No. 424

SR. NO. PART CODE NO. DESCRIPTION QTY

- 06.02813-5024 HHS M16 x 1.5 x 100 8

- 64.90501-0030 Hex Nut M16 x 1.5 24
- 64.90020-0065 HHS M16 x 1.5 x 60 4
- 64.41390-6001 5th Wheel Coupling 1
- 64.41390-7002 Coupling kit 1
- 64.41390-7003 Bearing Kit 1
- 64.41390-7004 Wearing Kit 1
- 64.41390-7005 Greasing Kit 1
35 64.41710-0023 Lsv mtg. Bracket 1
36 64.41290-0091 L plate for tail pipe mtg 2
64.90020-0005 Screw M14x1.5x35 2
64.90501-0011 Nut M14x1.5-10 2
37 64.41710-0012 Mtg. Bracket for air steel pipe 2
38 64.41710-0057 Fuel Line Holding bracket 1
39 64.47340-5001 Oil reservoir mtg. 1
- 64.41710-5024 Spare Wheel Mtg. Bkt. 1
- 64.90020-0006 Screw for Mtg. kt. On Chassis 4
- 64.90501-0011 Nut for Mtg. Bkt. On chassis 4
- Nut for Mtg. Bkt. Spare wheel on bkt. 4

466
CHASSIS FOR 49-TON Diagram No. 425

31

27
7

42
41
40 37 6
26 21 23
43
38 44 30 28

34
33
35
12
25 4 16 15

14
5 24
18 12
20 19 13
17
9 10
22 16 2
15 3
36
11 1
45
8

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.41016-6032 Chassis Assly. 49 T with mounting brackets 1

- 64.41016-6004 Chassis Assly. 49 T without mounting brackets 1
1 64.41166-0006 Chassis Channel RH 1
2 64.41166-0005 Chassis Channel LH 1
3 64.41215-5001 Front Cross Member 1
4 64.41230-5002 Crocodile Cross Member Assly. 1
5 64.41215-5004 Cross Member Assly. 1
6 64.41230-5003 Cross Member Assly. 1
- 64.90020-0007 Screw M14x1.5x45 60
- 64.90020-0006 Screw M14x1.5x40 8
- 64.90501-0011 Nut M14x1.5-10 68
7 64.41250-5003 Rear Cross member 1
- 64.90020-0005 Screw M14x1.5-10 12
- 64.90501-0011 Nut M14x1.5-10 12
8 64.41301-0002 front spring bracket front mc 2
- 64.90020-0005 Screw M14x1.5x35 10
- 64.90501-0011 Nut M14x1.5-10 10
9 64.41307-6001 front spring bracket rear mc 2
10 64.41140-5005 cabin mtg bkt front lh 1
11 64.41140-5006 cabin mtg bkt front rh 1
12 64.41140-5007 Cabin mtg hingge bkt 2
13 64.41506-6001 Engine mtg bkt 2
14 64.41506-6002 gear box mtg bkt 2
- 64.41307-0004 Gear box mtg. arm LH 1
- 64.41307-0005 Gear box mtg. arm RH 1
15 64.41701-5001 Anti roll bar mtg bracket 2
16 64.41701-5002 shock abs mtg. Bracket top 2
17 64.41710-0019 Bkt rear nvh package 1
18 64.41710-0018 bkt rear nvh pack 2
19 64.41710-0056 L bkt for brake hose 1

467
CHASSIS FOR 49-TON Diagram No. 425

31

27
7

42
41
40 37 6
26 21 23
43
38 44 30 28

34
33
35
12
25 4 16 15

14
5 24
18 12
20 19 13
17
9 10
22 16 2
15 3
36
11 1
45
8

SR. NO. PART CODE NO. DESCRIPTION QTY

20 64.41701-5008 air cleaner mtg bkt 1

21 64.41701-0004 cabin mounting bkt assy. Rear LH 1
22 64.41701-5007 mud flap mtg. assy. RH 1
23 64.41701-5006 mud flap mtg. assy. LH 1
Screw M14x1.5x55 2
24 64.41801-0001 fuel tank mtg. Bracket 2
64.90020-0009 Screw M14x1.5x55 2
25 64.41710-0034 water sep mtg. Bracket 1
64.90020-0005 Screw M14x1.5x35 2
64.90020-0199 Screw M14x1.5x30 2
64.90501-0011 Nut M14x1.5-10 4
64.90020-0199 Screw M14x1.5x30 2
64.90501-0011 Nut M14x1.5-10 2
26 64.25245-5003 Tail lamp & no plate rh 1
27 64.25245-5002 Tail lamp & no plate lh 1
64.90020-0199 Screw M14x1.5x30 4
64.90501-0011 Nut M14x1.5-10 4
28 64.41860-5001 battery mtg bkt ( tray) 1
29 64.41720-0001 cabin tilting bkt 1
30 64.51701-5025 air tank mtg. Bracket 1
31 64.41390-2003 5th Wheel Mtg. 1
- 64.41740-5002 Top Hat mounting frame 1
- 81.93030-0304 Spacer HT 40mm 8
- 06.15150-6102 Spacer HT 6mm 40
- 06.02813-5018 HHS M16 x 1.5 x 65 12
- 06.02813-5024 HHS M16 x 1.5 x 100 8
- 64.90501-0030 H. Nut M16 x 1.5 24
- 06.02813-5021 HHS M16 x 1.5 x 80 4

468
CHASSIS FOR 49-TON Diagram No. 425

31

27
7

42
41
40 37 6
26 21 23
43
38 44 30 28

34
33
35
12
25 4 16 15

14
5 24
18 12
20 19 13
17
9 10
22 16 2
15 3
36
11 1
45
8

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.41390-6001 5th Wheel Coupling 1

- 64.41390-7002 Coupling kit 1
- 64.41390-7003 Bearing Kit 1
- 64.41390-7004 Wearing Kit 1
- 64.41390-7005 Greasing Kit 1
32 64.41710-0023 Lsv mtg. Bracket 1
33 64.41290-0091 L plate for tail pipe mtg 2
64.90020-0005 Screw M14x1.5x35 2
64.90501-0011 Nut M14x1.5-10 2
34 64.41710-0012 Mtg. Bracket for air steel pipe 2
- 64.90020-0009 Screw M14 x 1.5 x 55 2
- 64.90501-0011 Nut M14x1.5-10 2
35 64.41710-0057 Fuel Line Holding bracket 1
- 64.90020-0005 Screw M14 x 1.5 x 55 4
- 64.90501-0011 Nut M14x1.5-10 4
36 64.47340-5001 Oil reservor mtg. 1
64.90020-0199 Screw M14 x 1.5 x 30 3
- 64.90501-0011 Nut M14x1.5-10 3
37 64.41230-2010 gusset lower LH 1
38 64.41230-2011 gusset lower RH 1
39 64.41230-2008 gusset plate- upper LH 1
40 64.41230-2009 gusset plate- upper RH 1
41 64.41290-0054 reinforcement upper LH 1
42 64.41290-0055 reinforcement upper RH 1
43 64.41290-0056 reinforcement lower LH 1
44 64.41290-0057 reinforcement lower RH 1

469
CHASSIS FOR 49-TON Diagram No. 425

31

27
7

42
41
40 37 6
26 21 23
43
38 44 30 28

34
33
35
12
25 4 16 15

14
5 24
18 12
20 19 13
17
9 10
22 16 2
15 3
36
11 1
45
8

SR. NO. PART CODE NO. DESCRIPTION QTY

45 64.41301-0001 steering gear box mounting bracket 1

- 64.90020-0011 Screw M14 x 1.5 x 65 6
- 64.90501-0011 Nut M14x1.5-10 6
- 64.41710-5024 Spare Wheel Mtg. Bkt. 1
- 64.90020-0006 Screw for Mtg. kt. On Chassis 4
- 64.90501-0011 Nut for Mtg. Bkt. On chassis 4
- Nut for Mtg. Bkt. Spare wheel on bkt. 4
- 64.41390-6001 5th Wheel Coupling 1
- 64.41390-7002 Coupling Kit - 5th Wheel Coupling 1
- 64.41390-7003 Bearing Kit - 5th Wheel Coupling 1
- 64.41390-7004 Wearing Kit - 5th Wheel Coupling 1
- 64.41390-7005 Greasing Kit 5th Wheel Coupling 1

470
CHASSIS FOR 25-TON Diagram No. 426

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.41166-0056 Chassis Channel RH 1

2 64.41166-0055 Chassis Channel LH 1
3 64.41215-5001 Front Cross Member 1
4 64.41230-5002 Crocodile Cross Member Assly. 1
5 64.41215-5006 Cross Member with Brake Mtg. 1
6 64.41250-5002 Rear Cross member 1
7 64.41301-0002 front spring bracket front mc 2
- 64.90020-0005 Screw M14 x 1.5 x 35 10
- 64.90501-0011 Nut M14 x 1.5 10
8 64.41307-6001 front spring bracket rear mc 2
9 64.41140-5005 cabin mtg bkt front lh 1
10 64.41140-5006 cabin mtg bkt front rh 1
- 64.90020-0007 Screw M14 x 1.5 x 45 8
- 64.90020-0005 Screw M14 x 1.5 x 35 3
- 64.90501-0011 Nut M14 x 1.5 11
11 64.41140-5007 Cabin mtg hingge bkt 2
- 64.90020-0015 Screw M12 x 1.5 x 40 2
- 64.90020-0014 Screw M12 x 1.5 x 35 6
- 64.90501-0012 Nut M12 x 1.5 8
12 64.41506-6001 Engine mtg bkt 2
13 64.41506-6002 Gear box mtg bkt 2
- 64.41307-0004 Gear box mtg. arm LH 1
- 64.41307-0005 Gear box mtg. arm RH 1
- 64.96020-0003 Gear Box Mtg. Buffer 2
14 64.41701-5001 Anti roll bar mtg bracket 2
15 64.41701-5002 shock abs mtg. Bracket top 2
16 64.41710-0019 Bkt rear nvh package 1
- 64.90020-0013 Screw M12 x 1.5 x 30 2

471
CHASSIS FOR 25-TON Diagram No. 426

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.90501-0012 Nut M12 x 1.5 2

17 64.41710-0018 bkt rear nvhpack 2
- 64.90020-0013 Screw M12 x 1.5 x 30 2
- 64.90501-0012 Nut M12 x 1.5 2
18 64.41710-0056 L bkt for brake hose 1
- 64.90020-0030 Screw M8 x 20 4
- 64.90501-0018 Nut M8 4
19 64.41701-5008 air cleaner mtg bkt 1
- 64.90020-0013 Screw M12 x 1.5 x 30 4
- 64.90501-0012 Nut M12 x 1.5 4
20 64.41701-0004 cabin mounting bkt assy. Rear LH 1
21 64.41701-5007 mud flap mtg. assy. RH 1
22 64.41701-5006 mud flap mtg. assy. LH 1
- Screw M14x1.5x55 2
23 64.41801-0001 fuel tank mtg. Bracket 2
- 64.90020-0006 Screw M14 x 1.5 x 40 5
- 64.90020-0007 Screw M14 x 1.5 x 45 2
- 64.90020-0005 Screw M14 x 1.5 x 35 1
- 64.90501-0011 Nut M14 x 1.5 8
24 64.41710-0034 water sep mtg. Bracket 1
64.90020-0199 Screw M14 x 1.5 x 30 1
64.90020-0006 Screw M14 x 1.5 x 40 1
64.90501-0011 Nut M14 x 1.5 2
25 64.41307-0013 rear spring bracket front (machining) 2
26 64.41307-0010 Rear spring center bkt. (machining) 2
27 64.41307-0009 rear spring bracket rear (machining) 2

472
CHASSIS FOR 25-TON Diagram No. 426

SR. NO. PART CODE NO. DESCRIPTION QTY

28 64.25245-5003 Tail lamp & no plate rh 1

29 64.25245-5002 Tail lamp & no plate lh 1
30 64.41860-5001 battery mtg bkt ( tray) 1
64.90020-0012 Screw M12 x 1.5 x 25 8
64.90501-0012 Nut M12 x 1.5 8
31 64.41720-0001 cabin tilting bkt 1
32 64.51701-5025 air tank mtg. Bracket 1
33 64.41710-0023 Lsv mtg. Bracket 1
34 64.41710-5024 Spare wheel mtg. assy. 1

473
CHASSIS FOR 25-TON TIPPER Diagram No. 427

25

6
39 28
19 21
7 26
16
24 15
32 12
5 33
30 31 27
4
14
37 35 36 34 17 13 10
23 12 2
22
29
3
9
18 1
15
38
11
20
8

SR. NO. PART CODE NO. DESCRIPTION QTY

- 64.41016-6036 Chassis Assly. 25 T Tipper with mounting brackets 1

- 64.41016-6003 Chassis Assly. 25 T Tipper without mounting brackets 1
1 64.41166-0004 Chassis Channel RH 1
2 64.41166-0003 Chassis Channel LH 1
3 64.41215-5001 Front Cross Member 1
4 64.41230-5001 Crocodile Cross Member Assly. 1
5 64.41215-5004 Cross Member Assly. 1
6 64.41230-5003 Cross Member Assly. 1
64.90020-0007 Screw M14x1.5x45 6
64.90020-0006 Screw M14x1.5x40 6
64.90501-0011 Nut M14x1.5-10 6
7 64.41250-5003 Rear Cross member 1
64.90020-0005 Screw M14x1.5-10 12
64.90501-0011 Nut M14x1.5-10 12
8 64.41301-0002 front spring bracket front mc 2
64.90020-0005 Screw M14x1.5x35 10
64.90501-0011 Nut M14x1.5-10 10
9 64.41307-6001 front spring bracket rear mc 2
10 64.41140-5005 cabin mtg bkt front lh 1
11 64.41140-5006 cabin mtg bkt front rh 1
12 64.41140-5007 Cabin mtg hingge bkt 2
- 64.90020-0015 Screw M12 x 1.5 x 40 2
- 64.90020-0014 Screw M12 x 1.5 x 35 6
- 64.90501-0012 Nut M12 x 1.5 8
13 64.41506-6001 Engine mtg bkt 2
14 64.41506-6002 Gear box mtg bkt 2
- 64.41307-0004 Gear box mtg. arm LH 1
- 64.41307-0005 Gear box mtg. arm RH 1
15 64.41701-5001 Anti roll bar mtg bracket 2
16 64.41701-5002 shock abs mtg. Bracket top 2

474
CHASSIS FOR 25-TON TIPPER Diagram No. 427

25

6
39 28
19 21
7 26
16
24 15
32 12
5 33
30 31 27
4
14
37 35 36 34 17 13 10
23 12 2
22
29
3
9
18 1
15
38
11
20
8

SR. NO. PART CODE NO. DESCRIPTION QTY

17 64.41710-0019 Bkt rear nvh package 1

- 64.90020-0013 Screw M12 x 1.5 x 30 2
- 64.90501-0012 Nut M12 x 1.5 2
18 64.41710-0018 bkt rear nvhpack 2
- 64.90020-0013 Screw M12 x 1.5 x 30 2
- 64.90501-0012 Nut M12 x 1.5 2
19 64.41701-0004 cabin mounting bkt assy. Rear LH 1
20 64.41701-5007 mud flap mtg. assy. RH 1
21 64.41701-5006 mud flap mtg. assy. LH 1
Screw M14x1.5x55 2
22 64.41801-0001 fuel tank mtg. Bracket 2
64.90020-0009 Screw M14x1.5x55 2
23 64.41710-0034 water sep mtg. Bracket 1
64.90020-0005 Screw M14x1.5x35 2
64.90020-0199 Screw M14x1.5x30 2
64.90501-0011 Nut M14x1.5-10 4
64.90020-0199 Screw M14x1.5x30 2
64.90501-0011 Nut M14x1.5-10 2
24 64.25245-5003 Tail lamp & no plate rh 1
25 64.25245-5002 Tail lamp & no plate lh 1
64.90020-0199 Screw M14x1.5x30 4
64.90501-0011 Nut M14x1.5-10 4
26 64.41860-5001 battery mtg bkt ( tray) 1
64.90020-0012 Screw M12 x 1.5 x 25 8
64.90501-0012 Nut M12 x 1.5 8
27 64.41720-0001 cabin tilting bkt 1

475
CHASSIS FOR 25-TON TIPPER Diagram No. 427

25

6
39 28
19 21
7 26
16
24 15
32 12
5 33
30 31 27
4
14
37 35 36 34 17 13 10
23 12 2
22
29
3
9
18 1
15
38
11
20
8

SR. NO. PART CODE NO. DESCRIPTION QTY

28 64.51701-5025 air tank mtg. Bracket 1

29 64.47340-5001 Oil reservor mtg. 1
30 64.41230-2006 gusset lower LH 1
31 64.41230-2007 gusset lower RH 1
32 64.41230-2004 gusset plate- upper LH 1
33 64.41230-2005 gusset plate- upper RH 1
34 64.41290-0054 reinforcement upper LH 1
35 64.41290-0055 reinforcement upper RH 1
36 64.41290-0050 reinforcement lower LH 1
37 64.41290-0051 reinforcement lower RH 1
38 64.41301-0001 steering gear box mounting bracket 1
39 64.41710-5024 Spare wheel mtg. bkt 1

476
CABIN SUSPENSION
CABIN SUSPENSION REAR Diagram No. 428

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.41701-5006 Mud flap mtg. assy. LH 1

2 64.41701-5007 Mud flap mtg. assy. RH 1
3 64.90020-0020 Hex lock screw M12X1.5X30 2
4 64.90501-0012 Hex lock nut M12X1.5-10 2
5 64.41701-5009 Carrier assy. (85.41701-5003) 1
6 64.43701-6002 Cab Tilt Damper 2
7 64.90020-0182 Hex. Bolt M14 x 1.5 x 75 2
8 64.90501-0055 Hex. Nut M14 x 1.5 4
9 64.90020-0181 Hex. Bolt M14 x 1.5 x 70 1
10 64.90020-0196 Bolt M14 x 1.5 x 130 1
11 64.41701-0007 Bush 1
12 64.96004-0002 Roller 60x22-35 1
13 64.96902-0001 Washer15x44x5 1
14 81.61851-6025 Cab lock 1
- 64.25503-0002 Cab. Lock Switch 1
15 64.90020-0174 Hex bolt M10x20-8.8 4
- 64.90770-0137 Washer 10,5 4
16 06.11240-0406 Hex lock nutBM10-8 4
17 64.96020-0002 Round pad M10x28-40x28 2
18 64.90770-0137 Washer 10,5x25x4 2
19 64.90501-0048 Hexagon nut M10-8 2
20 85.61852-0001 Mounting bracket 2
21 64.90020-0174 Hex bolt M10x20-8.8 4

477
CABIN SUPPORT Diagram No. 429

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.41720-5005 Support assy 1

2 64.93021-0002 Bush 16x22x34 1
3 64.90770-0135 Washer A15x28x2 1
4 64.90020-0193 Hex shoulder stud M14x1,5x120-8.8 1
5 81.06201-0018 Tube bracket 1
6 64.90501-0041 Hexagon nut M5-8 1
7 64.90020-0197 Hex Bolt M10x25-10.9 2
8 64.90501-0053 Hex nut M10-10 2

478
CABIN SUSPENSION FRONT Diagram No. 430

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.41140-5007 Cabin mtg hingge bkt 2

2 64.90020-0005 Hex lock screw M12x1,5x35-10.9 6
3 64.90501-0012 Hex collar lock nut M12x1,5 4
4 64.96210-0008 Support 2
5 85.41715-0010 Bush 15x21,8x93 2
6 64.90020-0193 Hex shoulder stud M14x1,5x130-8.8 2
7 64.90501-0055 Hex lock nut AM14x1,5-10 2
8 85.41720-0019 Bearing shell 2
9 85.41720-0020 Guide piece 2
10 64.41720-0006 Plate 1
11 85.41720-0017 Plate 1
12 64.90040-0002 Counter sunk screw M10x25-8.8 2
13 06.02813-4415 Hex lock screw M10x50-10.9 4
14 06.02813-4415 Hex lock screw M10x50-10.9 4
15 64.90501-0051 Hex collar lock nut M10 8
16 64.41723-6002 Cylinder assy 1
17 64.93021-0007 Bush 15x22x37 1
18 85.93030-0005 Roller 2
19 64.90020-0190 Hex shoulder stud M14x1,5x85-8.8 1
20 64.90501-0055 Hex lock nut AM14x1,5-10 1
21 64.90801-0010 Spring washer 1
22 64.90770-0135 Washer 15x36x6 1
23 64.90501-0055 Hex. Lock nut M14 x 1.5 8
24 06.02813-4408 Hex lock screw M10x20-10.9 8
25 64.90501-0051 Hex lock nut M10 8
26 64.90020-0015 Hex lock screw M12x1,5x40 2

479
HYDRAULIC CONNECTIONS FOR CABIN TILT Diagram No. 431

SR. NO. PART CODE NO. DESCRIPTION QTY

1 06.54099-0111 Hose Line 1050 mm 1

2 06.54099-0117 Hose Line 2600 mm 1
3 64.41723-6002 Cylinder for Cab Til Mechanism 1
4 81.61851-6025 Cab Lock 1
5 06.54099-0119 Hose Line 1800 mm 1
6 06.54099-0109 Hose Line 1500 mm 1
7 64.97401-0016 Cable Binder 2
8 64.41701-0004 Cabin Mtg. Bkt. Rear LH 1
9 64.41723-6001 Lift Pump 1
10 64.98110-0022 Adapter 1
11 06.54099-0119 Hose Line 1800 mm 1
12 06.54099-0111 Hose Line 1050 mm 1
13 06.54099-0109 Hose Line 1500 mm 1

480
HYDRAULIC CONNECTIONS FOR STEERING Diagram No. 432

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.96401-0006 Return hose Assy 1

2 64.41740-5004 Reservoir assy (plastic) with bkt 1
- 64.41740-7002 Filter stg. Reservoir 1
- 64.41740-7001 strainer 1
- 64.91710-0052 Sealing Ring 1
3 64.96401-0007 Suction hose elbow (on oil reservoir) 1
4 64.96401-0004 Suction hose assy (intermidiate) 1
5 64.94299-5001 Suction pipe assy on engine - 6 Cyl Engine 1
- 64.94299-5002 Suction pipe assy on engine - 4 Cyl Engine 1
6 64.47101-6001 Vane Pump 1
7 64.94299-5021 pressure pipe assy 1
8 64.98110-0008 Adaptor 1
9 64.96401-0005 Pressure hose 1
10 64.46200-6001 Steering gear assy with drop arm 1
11 64.97445-0022 Hose Clip 1
12 64.97640-0005 Worm Type Hose Clip 3
13 64.98150-0006 Banjo bolt 1
- 64.91710-0033 Sealing Ring A26 x 31 2
14 64.98103-0004 Banjo Body on Reservior 6 Cyl. 1
- 64.98103-0004 Banjo Body on Reservoir 4 Cyl. 1
- 64.91710-0031 Sealing Ring A16 x 20 - 4 Cyl. 2
- 64.98150-0010 Banjo Bolt on Pump & Reservoir - 4 Cyl. 1
15 64.94087-0002 Union L15 M DIN 3901 1
- 64.91710-0024 Sealing Ring A 18 x 22 2
- 64.98110-0008 Adaptor 1

481
HYDRAULIC CONNECTIONS FOR STEERING Diagram No. 432

SR. NO. PART CODE NO. DESCRIPTION QTY

16 64.98150-0009 Banjo Bolt A 15 1

- 64.91710-0024 Sealing Ring A 18 x 22 2
- Pipes Holding clamps & hardware for holding with bkt.
On chassis
- 64.97201-0007 Clamp 15 MAN 217 1
- 64.97201-0008 Clamp 22 MAN 217 1
- 64.90020-0088 HHS M6 x 20 1
- 64.90501-0036 Hex Nut M6 x 1 1
- 64.90710-0025 Plain Washer M6 2
- 64.90020-0094 HHS M8 x 20 1
- 64.90501-0036 Hex. Nut M6 x 1.00 1
- 64.90710-0026 Plain Washer M8 2
- For Mouning reservoir Assly. On chassis
- 64.90020-0104 HHS M10 x 30 4
- 64.90501-0038 HHS M10 x 1.5 4
- 64.90801-0029 Spring Washer M10 4
- For holding pipes 5 & 7
- 64.41710-0042 Power Steering hose mtg. Bkt. 1
- 64.97201-0007 Clamp 15 MAN 217 1
- 64.97201-0008 Clamp 22 MAN 217 1
- 64.90020-0094 HHS M8 x 20 1
- 64.90501-0036 Hex. Nut M6 x 1.00 1
- 64.90710-0026 Plain Washer M8 2
- 64.90020-0086 HHS M6 x 15 1
- 64.90501-0036 Hex. Nut M6 x 1.00 1
- 64.90710-0025 Plain Washer M6 2

482
PNEUMATIC CONNECTIONS FROM AIR COMPRESSORS TO DDU Diagram No. 433

25 T - 4525 WB & 40 T - 3600 WB

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.96320-5008 Pipe assy.(U Bend) 1

2 64.96301-0007 Compressor line elbow 1
3 64.98110-0002 Adaptor M26 x 1.5 2
4 64.52130-6015 Non return valve 1
5 64.98110-0005 Adaptor for Air compressor line 1
6 64.54101-7001 Air compressor 1
7 64.96301-0008 Bend pipe on Engine 6 cyl. 1
8 64.90020-0008 Screw M14 x 1.5 6
- 64.90501-0011 Nut M 14 x 1.5 6
9 64.41710-0012 Mtg bracket for air steel pipe 1
10 06.02813-4408 Screw M10 x 20 2
11 64.98110-0002 Adaptor M26 x 1.5 1
12 64.96320-5002 Straight pipe 1
13 64.41710-0090 L Bkt. 1
14 64.97122-0010 Clamp 18 MAN217 2
15 64.96301-0006 Compressor hose 1
16 64.52130-6001 DDU 1
17 - Straight pipe 1
18 64.90020-0014 Screw M 12 x 1.5 6
19 64.90020-0088 HHS M6 x20 2
- 64.90801-0025 Spring washer 1
- 64.90710-0025 PL washer 2
- 64.90501-0036 Hex Nut M6x 1 1

483
PNEUMATIC CONNECTIONS FROM AIR COMPRESSORS TO DDU Diagram No. 434

16 T - 4000 WB, 16T - 3600 WB & 35T - 3600WB

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.54101-7001 Air compressor 1

2 64.96301-0007 Compressor line elbow 1
3 64.98110-0002 Adaptor M26 x 1.5 2
4 64.52130-6015 Non return valve 1
5 64.98110-0005 Adaptor for Air compressor line 1
6 64.96320-5008 Pipe assy.(U Bend) 1
7 64.96301-0009 Bend pipe on Engine 6 cyl.
8 64.90020-0088 HHS M6 x20 1
64.90801-0025 Spring washer 1
64.90710-0025 PL washer 2
64.90501-0036 Hex Nut M 6 x 1 1
9 64.41710-0012 Mtg bracket for air steel pipe 1
10 06.02813-4406 Clamp 18 MAN217 2
11 64.97122-0010 Clamp 18 MAN217 2
12 64.96301-0006 Compressor hose 1
13 64.98110-0002 Adaptor M26 x 1.5 2
14 - Straight pipe 1
15 64.41710-0091 L Bkt. 1
16 64.52130-6016 DDU 1
17 Straight pipe 1
18 64.90020-0014 Screw M 12 x 1.5 6

484
PNEUMATIC CONNECTIONS FROM AIR COMPRESSORS TO DDU Diagram No. 435

49 T - 3875 WB

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.96301-0007 Compressor line elbow 1

2 64.98110-0002 Adaptor M26 x 1.5 2
3 64.52130-6015 Non return valve 1
4 64.98110-0005 Adaptor for Air compressor line 1
5 64.96301-0008 Bend pipe 1
6 64.90020-0088 HHS M6 x20 2
- 64.90801-0025 Spring washer 1
- 64.90710-0025 PL washer 2
- 64.90501-0036 Hex Nut M6x 1 1
7 64.41710-0012 Mtg bracket for air steel pipe 1
8 64.90020-0174 Screw M10 x 20 2
9 64.97122-0010 Clamp 18 MAN217 2
10 64.96301-0006 Compressor hose 1
11 64.98110-0002 Adaptor M26 x 1.5 1
12 64.96320-5004 Straight pipe 1
13 64.41710-0090 L Bkt. 1
14 64.52130-6016 DDU 1
15 64.96320-5007 Straight pipe 1
16 64.96320-5003 U Pipe 1
17 64.90020-0014 Screw M 12 x 1.5 6

485
LSV LINKAGES 40 T - 3600 Diagram No. 436

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.52130-6028 Load sensing valve (Automatic ) 1

2 64.41710-0023 LSV Mtg. Bkt. 1
3 - LINK ROD (LSV) 530MM LONG 1
4 64.43715-6003 Arm assy with ball joint 1
- 64.90501-0037 Hex Nut M 8 x 20 2
- 64.90801-0026 Spring washer 2
5 64.41710-0007 Mtg bracket for ball joint 1
6 64.90001-0003 LOCK SCREW BM12X1.5X85 2
7 64.90020-0046 BOLT M12X1.5X20 DIN 961-8.8 A3C 2
- 64.90801-0030 Spring washer 1
- 64.96210-0010 LSV Mounting rubber 2

486
LSV LINKAGES 25 T 6 x 2 Diagram No. 437

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.52130-6028 Load sensing valve 1

2 64.95160-0021 Link Rod (LSV) 350MM Long
3 64.43715-6004 Arm assy with ball joint 1
4 64.96210-0010 LSV Mounting rubber pad 2
5 64.51225-5003 Brace tube assy. 1
- 64.41710-0094 LSV Mtg. Bkt. 1
- - Hex. Nut M6 1
- 64.90801-0025 Spring washer 1

487
LSV LINKAGES 25 T 6x2 35T - 3600 WB, 16 T - 4800 WB, 16T - 3600 WB Diagram No. 438

SR. NO. PART CODE NO. DESCRIPTION QTY

1 64.52130-6028 load sensing valve 1

2 64.52731-0001 Link rod 450 long 1
3 - Mtg. Bracket for Ball Joint 1
4 64.90020-0046 Bolt M12 x 1.5 1
5 - LSV Mtg. Bracket 1
6 64.43715-6003 Arm assy.with ball joint 1
- 64.96210-0010 LSV Mounting Rubber 2

488
HEATING AND VENTILATION
COMPONENTS FOR HEATING, VENTILATION AND BLOWER Diagram No. 439

7 5

10 0
8

10
3

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.61930-6062 blower *
2 81.61930-0037 blower housing 1
3 81.61930-0038 half shell 1
4 81.61930-0039 half shell 1
5 81.61930-0040 half shell 1
6 81.61930-0041 half shell 1
7 81.61930-0042 blower 1
8 81.25907-0260 series resistance 1
9 81.25417-6118 loom 1
10 81.96121-0030 sealing strip asbestos-free NB

489
COMPONENTS FOR HEATING, VENTILATION AND HEATER Diagram No. 440

2
4

7
6 15

5
1

7 8 12
14
11

9 10

13

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.61902-0057 housing left 1

2 81.61902-0058 housing right 1
3 81.61941-0225 spacer 4
4 81.61902-0044 cover 1
5 81.61902-0056 air outlet 1
6 81.61901-0065 heater 1
7 81.61941-6012 parts kit mounting 1
8 81.61967-6015 control valve 1
9 81.61960-0600 adapter 1
10 81.90470-0611 grooved raised head coll.screw PT-KA4X16-WN1411-ST-A3C NB
11 81.61990-0034 clip NB
12 81.96601-0619 sealing frame asbestos-free 1
13 81.96601-0620 sealing frame asbestos-free 1
14 81.96601-0621 gasket asbestos-free 1
18 81.96601-0622 gasket asbestos-free 1

490
FUEL LINES Diagram No. 441

2 3
9 7
1
8
12 5
10 1
7 4 7 10 8 9 15 14 15 13 10 8 9 7 1 5

4
6 6
18
20
4
19
11
16
21
22
17

SR. NO. PART CODE NO. DESCRIPTION QTY

1 04.35160-9704 polyamide tube 4X1-PA11/12PHLY 1,8

2 81.98105-0009 clamping ring 1
3 06.71030-4112 union nut AL8-FLPST-MAN183-B1 1
4 04.35160-9604 polyamide tube 4X1,25-PA11/12PHL/PHLY 3,9
5 04.37135-9938 corrugated pipe 8,5X50000-PA6-SW 1,2
6 04.37135-9938 corrugated pipe 8,5X50000-PA6-SW 3,9
7 81.96410-0629 protective cap NW 8,5 4
8 81.61963-0018 reducing sleeve 5X3,5X40-FPM4 3
9 81.97440-0225 hose clamp B-8X7-W1-2 3
10 06.67128-0702 hose clamp AL8-11 3
11 81.97401-0581 cable binder 2,4X200-PA6.6-SW 1
12 81.61964-6033 fuel metering pump 1
13 81.12501-6036 pipe filter fuel 1
14 04.27505-1007 fuel hose for vegetable oil methylester 5X3-P1 NB
15 81.97440-0142 hose clamp B-10X9-W1-2 2
16 81.97486-0305 angle 65X100X30 1
17 06.02813-4910 hex lock screw M14X1,5X25-10.9-MAN183-B1 1
18 06.11251-2005 hex lock nut M14X1,5-10-MAN183-B1 1
19 81.97420-0113 clamp D1-34X15-W1-2 1
20 06.01283-4911 hex bolt M6X16-8.8-MAN183-B1 1
21 06.15013-0409 washer A6,4X12X1,6-200HV-MAN183-B1 1
22 06.11064-2112 hexagon nut M6-8-MAN183-B1 1

491
HEATING, VENTILATION Diagram No. 442

4 5 2
3
6
4 14
20 13 11
18 21 8 7
20
21
9
24

1 12 10

16
19 22 15
23

17

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.61900-6001 heater 1
1 85.61900-6005 heater 1
2 85.61990-5002 control button plastic 5
2 81.61990-0074 rotary knob 5
3 85.61990-5001 front plate 1
3 81.61990-0076 front plate 1
4 85.61990-0001 side trim plastic 2
5 85.61990-0002 cover plastic 1
5 81.61701-0122 cover 1
6 81.97010-6016 knob assembly 1
7 85.61990-0004 rotary knob 1
7 81.97640-0222 lock ring 1
8 81.61990-0069 symbol ring 1
9 81.25229-0554 luminous element PMMA GLASKLAR 1
10 81.25505-0727 housing switch 1
10 81.25516-0078 switch box 1
11 81.25505-0728 check pin MAN 321 ABS-RAL 9011 plastic 1
12 81.25505-6171 switch for heater 1
13 06.16089-0008 serrated washer A10,5-FST-MAN183-B1 1
14 06.11271-6402 hexagon nut BM10X1-04-MAN183-B1 1
15 81.25236-0032 socket for bulb 1
15 81.28902-0004 socket for bulb cigarette lighter 1
16 81.25901-0062 bulb 24V-2W-BA9S 1

492
HEATING, VENTILATION Diagram No. 442

4 5 2
3
6
4 14
20 13 11
18 21 8 7
20
21
9
24

1 12 10

16
19 22 15
23

17

SR. NO. PART CODE NO. DESCRIPTION QTY

17 85.61900-0002 sealing frame asbestos-free 1

18 06.01283-4918 hex bolt M6X35-8.8-MAN183-B1 1
19 06.01283-4911 hex bolt M6X16-8.8-MAN183-B1 1
20 06.11064-2112 hexagon nut M6-8-MAN183-B1 2
21 06.15013-0409 washer A6,4X12X1,6-200HV-MAN183-B1 2
22 06.11064-2114 hexagon nut M8-8-MAN183-B1 2
23 06.15013-0411 washer A8,4X16X1,6-200HV-MAN183-B1 2
24 06.07151-1503 oval-head self-tapping screw ST4, 2X13C-H-H3I 4

493
AIR DUCT FOR HEATING, VENTILATION AIR CONDITIONING Diagram No. 443

5
7
2

4
6 11
10

8 9

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.61950-0119 warm air elbow left 1

2 85.61950-0113 warm air elbow 1
3 85.61950-0129 air duct left plastic 1
4 85.61950-0105 air duct left plastic 1
5 85.61950-0111 warm air elbow right plastic 1
6 85.61950-0107 warm air elbow right plastic 1
7 85.61950-0103 air duct right plastic 1
8 85.61950-0117 air duct right plastic 1
9 85.96420-0011 bellows 2
10 06.07159-0017 oval-head self-tapping screw ST4, 8X16C-H-MAN183-B4 3
11 06.15199-0006 washer 5,3X15X1,2-140HV-A3R 3
85.90685-0004 slip-on nut 4,8-9,2X15-ST 3

494
AIR DUCT AND FILTER FRAME Diagram No. 444

3
2

10

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.61950-0020 air duct plastic 1

2 85.61950-0040 sealing frame 1
3 85.61950-0035 locking spring 2

495
AIR NOZZLES Diagram No. 445

3
4

3
10 4

SR. NO. PART CODE NO. DESCRIPTION QTY

1 85.61950-6001 air vent 2

2 06.07144-1202 tapping screw, hex ST4,8X13C-A3C 4
3 06.15013-0408 washer A5,3X10X1-200HV-MAN183-B1 4
4 06.13189-0108 speed nut ST4,8-5-MAN183-B1 4

496
COMPONENTS FOR HEATING, VENTILATION CONTROL Diagram No. 446

3
18 2
4
17 16
13 19
7
8 14
9 22
1
15
11
10
12

5
6 4
20
21 8

SR. NO. PART CODE NO. DESCRIPTION QTY

1 81.61990-6050 control switch assembly 04.97 1

1 81.61990-6053 control switch assembly 1
2 81.25901-0043 miniature bulb LD24V-1,0W-W2X4,6D 04.97 1
2 81.25901-0104 miniature bulb LD24V-2,4W-W2X4,6D 1
3 81.97602-0782 spring 21.96 NB
4 81.90820-0404 lock washer NB
5 81.61972-0025 lever 1
6 81.61972-0026 lever 1
7 81.61972-0027 lever 1
8 81.61990-0034 clip NB
9 81.61972-0028 lever 1
10 81.61990-6051 operating mechanism assembly 1
11 81.90470-0612 grooved raised head coll.screw with internal torx
PT-K4X12-WN1451-ST-T20-A2C 1
12 81.95501-0148 bowden cable 04.97 1
12 81.95501-0178 bowden cable 1
13 81.95501-0149 bowden cable 04.97 1
13 81.95501-0179 bowden cable 1
14 81.95501-0150 bowden cable 04.97 1
14 81.95501-0179 bowden cable 1
15 81.95501-0151 bowden cable 04.97 1
15 81.95501-0181 bowden cable 1
16 81.95501-0152 bowden cable 04.97 1

497
COMPONENTS FOR HEATING, VENTILATION CONTROL Diagram No. 446

3
18 2
4
17 16
13 19
7
8 14
9 22
1
15
11
10
12

5
6 4
20
21 8

SR. NO. PART CODE NO. DESCRIPTION QTY

16 81.95501-0182 bowden cable 1

17 81.97640-0274 retaining clip NB
18 81.97640-0251 spring clamp NB
19 81.61990-0063 mounting clamp NB
22 81.61941-0250 bracket 2

498