Method Statement For Installation of Water Recticulation System

TRIPART - NAM FATT JV
THE PROPOSED CONSTRUCTION, RECTIFICATION AND COMPLETION OF REMAINING WORKS FOR 313
UNITS OF TERRACES, LANSCAPE, INFRASTRUCTURE AND ASSICIATED WORKS ON SUB-PRECINT 14-4
& 14-5 OF PRECINT 14, PUTRAJAYA, WILAYAH PERSEKUTUAN.
METHOD STATEMENT FOR INSTALLATION OF WATER

RECTICULATION SYSTEM
Ref.: TNFJV/313/M&E/WR/MS/0001
TABLE OF CONTENTS
Item DESCRIPTION Page
TABLE OF CONTENTS 1
1.0 SCOPE OF WORKS 2
2.0 RESOURCES 2
3.0 MANPOWER 2
4.0 DELIVERY AND STORAGE OF MATERIALS 2
5.0 WORK METHODOLOGY 3
5.1 Planning of works 3
5.2 Installation 3
5.3 Pressure Testing 4
6.0 INSPECTION AND TESTING 4
6.1 In-progress Installation Inspection 4
6.2 Testing and Commissioning Inspection 4
1
UNITS OF TERRACES, LANSCAPE, INFRASTRUCTURE AND ASSICIATED WORKS ON SUB-PRECINT 14-
4 & 14-5 OF PRECINT 14, PUTRAJAYA, WILAYAH PERSEKUTUAN.

1.0 SCOPE OF WORKS
To establish the work method for supply and installation of mild Steel pipes, fittings and pipe works under the
water reticulation work for 313 units of terraces, landscape, infrastructure and associated works on sub-
precint 14-4 & 14-5 of precint 14,PUTRAJAYA, WILALAH PERSEKUTUAN.
ii
THE PROPOSED CONSTRUCTION, RECTIFICATION AND COMPLETION OF REMAINING WORKS FOR 313 UNITS
OF TERRACES, LANSCAPE, INFRASTRUCTURE AND ASSICIATED WORKS ON SUB-PRECINT 14-4 & 14-5 OF
PRECINT 14, PUTRAJAYA, WILAYAH PERSEKUTUAN.

2.0 RESOURCES
3

2.1 Materials
4
THE PROPOSED CONSTRUCTION, RECTIFICATION AND COMPLETION OF REMAINING WORKS
FOR 313 UNITS OF TERRACES, LANSCAPE, INFRASTRUCTURE AND ASSICIATED WORKS ON
SUB-PRECINT 14-4 & 14-5 OF PRECINT 14, PUTRAJAYA, WILAYAH PERSEKUTUAN.

Item Description Manufacturer

1 100 dia, 150mm dia, 200mm MS pipe & fittings
dia, 250mnm dia & 300mm
dia MS pipe & fitting to BS
534
5

2.2 Machineries / Tools / Equipment
6

Item Description Machine/Equipment/Tool

1 Alignment, Gradient Survey Instruments, Excavator etc.
2 Connecting pipe to socket, Bolt and nut, spanner, welding machine etc.
bend, tee and etc.
7

8

3.0 Manpower
9

No. of
No Designation
Personnel
1 Engineer 1
2 Site Supervisor 1
3 Plumbing Sub-Contractor (Supervisor) 1
4 Plumbing Sub-Contractor (Workers) 5
10

4.0 DELIVERY AND STORAGE OF MATERIALS
Upon delivery at site, pipes and accessories shall be carefully unloaded and stored in a designated area
and covered in plastic or polystyrene sheets.
The receiving inspection is carried out to ensure materials delivered in accordance to manufacturers
requirements.
Inspection and verification shall be done on the Delivery Order. This inspection shall to be performed by
the main contractors Site Supervisor, the consultant and the relevant party(s). Rejection or acceptance
of material delivered shall be by the discretion of the inspection parties.
11

5.0 WORK METHODOLOGY
12

5.1 Planning of Work
The piping route shall be checked as per the construction drawings. Any adjustments of the installation due to the
site constraint, shall be obtained from the resident engineer and approval must be granted before proceeding.
5.2 Installation
The Land Surveyor shall carry the survey setting out and all piping routes shall be indicated
on the ground by placing sand along the excavation line. Checked shall be carried out by the
site superintendent before proceed with the excavation.
Upon reaching the formation level (approximately 1.0m below ground level), a plain
compactor shall be used to level and compact the formation platform and all pipes and
fittings shall be cleaned of soil and dust and free from crack and distortion. Laying some
bricks underneath to reframe any movements of pipelines shall support pipes.
Connection of pipe to pipe shall be fillet welded and pipe to fitting shall be flanged end via
bolts and nuts. Where pipes to be jointed by welding it shall be carried out by the highly
skilled welder.
Where pipes are to be jointed by the sockets and spigots to be welded shall be cleaned to
the bright metallic finish, the spigot end shall be forced inside so that the spherical surfaces
are in contact and that the gap between the pipes at the end of the spigot is not more than
1.5mm. The weld shall be of the convex full fillet type for lap welded joints and before welded
over any previous joints, wire brushing shall clean all slag. All bare metal upon welding shall
be thoroughly cleaned and immediately coated with a primer solution and be completely
running over by bitumen into the metal mould placed over the joints. All pipes and fittings
installed in locations, which may be subject to mechanical damage, must be suitably
protected, including during the construction stages.
In the event of bends, tees, valves jointing shall be carried out by a Table E flanged welded
to the pipe. When making a flanged joint, wire brushed the pipe end to remove any
protective material adhering to the coating and exposed the metal surface, welded the table
E ring carefully in position remain undistorted and fastened the bolts to the pipe and fitting
with a rubber ring in between to prevent leakages.
Mass concrete or trust blocks shall be lay to the underside of pipe at all points of deflection
in the pipeline (bends, tees, reductions, expansion, valves, etc.) and the trust blocks must
have cured for 24 hours before pressure testing is allowed. The inspection and water
tightness test to be carried out and confirm by the Superintendent Officer (S.O.).
Upon completion of testing (to the satisfaction of the Superintendent), backfilling shall be
carried out strictly according to the construction drawing and specifications with proper
compaction and to the satisfaction of the S.O.
13

5.3 Pressure Testing
After a length of pipeline has been completed it shall be tested as a whole against stop ends. The testing shall be
carried out over length of approximately two kilometer where possible between washout or over crossings or
length pre-determined by S.O. all valves shall be checked before the test to ensure that all in working order. The
length of pipeline to be tested must seal with end cap with an extended 1inch GI pipe come with stopcock
together with a pressure gauge. The test pressure to be applied shall be determined by the S.O. and generally at
1.5 times the working pressure or proposed at 15 bars. Clean water shall be filled and pumped to the required
pressure and maintained testing for 24 hours. After a period of 3 hours or a pressure fall of 9 meter whichever is
the sooner, pumping shall be resumed and the quantity required to be pumped, in order to restore the test
pressure, divided by the time, shall be measure of the rate of loss. The pipeline under testing shall be deemed to
have passed if the leakage does not exceed 10% of the proposed 15 bars.
The S.O. will attend all testing and issued a certificate for pipeline passed the pressure test. Likewise the
contractor shall rectify and locate any leakages and make well all joints to the satisfaction of the S.O. and carry
out retest until the permissible losses are complied with.
6.0 INSPECTION AND TESTING
6.1 In-progress Installation Inspection
14

The in-process inspection shall be carried out to ensure conformance of the installation works.
A Request for Inspection form shall be forwarded to the consultant / Clerk-of-Work to request for inspection to be
carried out on the particular work. The inspection result shall meet the requirement as stated in the approved
methodology.
Refer Attachment 1 : INSPECTION CHECKLIST FOR WATER RETICULATION SYSTEM
6.2 Testing & Commissioning Inspection
The testing & commissioning inspection shall be carried out prior to handing over of the system. A Request for
Inspection form shall be forwarded to the consultant / Clerk-of-Work to verify on the complete system function
ability and acceptability. The testing result shall meet the specification and code of requirement as stated in the
approved methodology.
Refer Attachment 2 : TESTING & COMMISSIONING CHECKLIST FOR WATER RETICULATION

SYSTEM
INSPECTION CHECKLIST FOR WATER RECTICULATION

INSTALLATION OF MILD STEEL PIPE AND FITTINGS
Inspection Date:.... Time: . Subcon : .....

Drawing Ref: ... Location: ....
Check List: Mild Steel Pipe And Fitting Installation
Location:
Initial Pressure 24 hours later
Location Remarks
( psi) (psi)
1.
2.
Quantity of water Loss :
Duration (hour) Initial 3 hours 24 hours
15

Volume of water loss (litre)
REMARKS :
The above works have been completed Inspected By : Approved By:

and checked and are ready for inspection
SubContractor Rep TNFJV Rep REC Rep
Name : Name :.. Name :...
Date :... Date :.. Date :..*

Note: N/A as non-applicable, Delete where applicable
16
Attachment 1
INSPECTION CHECKLIST FOR WATER RECTICULATION

INSPECTION CORRECTIVE
DESCRIPTION Accept (A) / WORK REMARKS
Reject (R) (A) / CHECKED
SUBCON TNFJV CR (R) BY DATE
Visual inspection for condition of pipe
after placed and installed
Inspection on alignment and levels of

pipe work placed at required levels as
per Construction drawing
Physical inspection for quality for tee,

coupling and bend installation.
Installation of end cap, pressure gauge

etc.
Others (please state)
REMARKS :

Date :... Date :.. Date :..*

Note: N/A as non-applicable, Delete where applicable
17
TESTING & COMMISSIONING CHECKLIST FOR WATER RECTICULATION

INSPECTION CORRECTIVE
DESCRIPTION Accept (A) / WORK REMARKS
Reject (R) (A) / CHECKED
SUBCON TNFJV CR (R) BY DATE
Valves condition and function ability
Fire Hydrant location and function

ability
Pipes and fittings condition and

cleanliness
Pipe Markers
Others (please state)
REMARKS :

Date :... Date :.. Date :...
* Note: N/A as non-applicable, Delete where applicable

Method Statement For Installation of Water Recticulation System

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TRIPART - NAM FATT JV

METHOD STATEMENT FOR INSTALLATION OF WATER

METHOD STATEMENT FOR INSTALLATION OF WATER

1.0 SCOPE OF WORKS

METHOD STATEMENT FOR INSTALLATION OF WATER

METHOD STATEMENT FOR INSTALLATION OF WATER

METHOD STATEMENT FOR INSTALLATION OF WATER

Item Description Manufacturer

METHOD STATEMENT FOR INSTALLATION OF WATER

2.2 Machineries / Tools / Equipment

METHOD STATEMENT FOR INSTALLATION OF WATER

Item Description Machine/Equipment/Tool

METHOD STATEMENT FOR INSTALLATION OF WATER

METHOD STATEMENT FOR INSTALLATION OF WATER

METHOD STATEMENT FOR INSTALLATION OF WATER

3 Plumbing Sub-Contractor (Supervisor) 1

4 Plumbing Sub-Contractor (Workers) 5

METHOD STATEMENT FOR INSTALLATION OF WATER

4.0 DELIVERY AND STORAGE OF MATERIALS

METHOD STATEMENT FOR INSTALLATION OF WATER

5.0 WORK METHODOLOGY

METHOD STATEMENT FOR INSTALLATION OF WATER

5.1 Planning of Work

METHOD STATEMENT FOR INSTALLATION OF WATER

5.3 Pressure Testing

6.0 INSPECTION AND TESTING

6.1 In-progress Installation Inspection

METHOD STATEMENT FOR INSTALLATION OF WATER

Refer Attachment 1 : INSPECTION CHECKLIST FOR WATER RETICULATION SYSTEM

6.2 Testing & Commissioning Inspection

Refer Attachment 2 : TESTING & COMMISSIONING CHECKLIST FOR WATER RETICULATION

INSPECTION CHECKLIST FOR WATER RECTICULATION

Inspection Date:.... Time: . Subcon : .....

Check List: Mild Steel Pipe And Fitting Installation

Quantity of water Loss :

Duration (hour) Initial 3 hours 24 hours

METHOD STATEMENT FOR INSTALLATION OF WATER

Volume of water loss (litre)

The above works have been completed Inspected By : Approved By:

SubContractor Rep TNFJV Rep REC Rep

Name : Name :.. Name :...

Date :... Date :.. Date :..*

Inspection Date:.... Time: . Subcon : .....

Inspection on alignment and levels of

Physical inspection for quality for tee,

Installation of end cap, pressure gauge

Others (please state)

The above works have been completed Inspected By : Approved By:

SubContractor Rep TNFJV Rep REC Rep

Name : Name :.. Name :...

Date :... Date :.. Date :..*

Inspection Date:.... Time: . Subcon : .....

Fire Hydrant location and function

Pipes and fittings condition and

Others (please state)

The above works have been completed Inspected By : Approved By:

SubContractor Rep TNFJV Rep REC Rep

Name : Name :.. Name :...

Date :... Date :.. Date :...

* Note: N/A as non-applicable, Delete where applicable

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