Power Distribution Module 54.

04
General Information

WARNING
Do not leave Power Distribution Modules con- 2 3
nected to battery power if the PDM needs to be
repaired or replaced. If the PDM needs to be re-
paired or replaced, immediately disconnect it 1
from battery power until the repair is completed 4
or the PDM is replaced. Failure to do so could
5
result in fire, bodily injury, or death.
6 9
7
General Information 1
8
Circuits requiring protection are routed through circuit
breakers mounted in a power distribution module.
There are two power distribution modules. The main
power distribution module ( Fig. 1) is the electrical 10
power center of the vehicle and is mounted under- 11
neath the electrical cover inside the upper dash as-
06/22/98 f542599
sembly (right-hand panel).
1. Locknut, 1024 7. Connector P3
2. Connector P6 8. Relay
3. Connector P5 9. Cover
4. Connector P4 10. Connector P2
5. Fuse 11. Connector P1
6. Circuit Breaker

Fig. 2, Auxiliary Power Distribution Module

The new auxiliary power module on the Columbia

also has six plug-in connectors for easy disconnec-
tion of circuits during troubleshooting.

08/29/95 f541080

Fig. 1, Main Power Distribution Module

There is also an auxiliary power distribution module

mounted on the inside of the electrical compartment
door located on the B-pillar on the left-hand side be-
hind the seat. See Fig. 2.
The auxiliary power module has three horizontal
rows:
The top row contains several fuses for the
sleeper lighting and one sleeper HVAC circuit
breaker.
The middle row contains three relays for the
sleeper HVAC.
The bottom row contains ignition and battery
power for the ABS and data logging unit (DLU).

Columbia Workshop Manual, Supplement 32, December 2015 050/1

Power Distribution Module 54.04
Main Power Distribution Module Removal and
Installation

WARNING 4
3
Do not leave the Main Power Distribution Module
connected to battery power if the PDM needs to
be repaired or replaced. If the PDM needs to be
repaired or replaced, immediately disconnect it
from battery power until the repair is completed
or the PDM is replaced. Failure to do so could
1, 2 6
result in fire, bodily injury, or death.
8 7
Removal
11
1. Apply the parking brakes and chock the rear 13 9
tires. Disconnect the batteries. 12 10
1, 2
2. Push the button to remove the electrical cover.
3. Remove the HVAC ducting.
3.1 Remove the horizontal piece of ducting on 5
top of the main power distribution module
(PDM).
01/04/2010 f541209
3.2 Remove the two fasteners holding the ver-
tical piece of ducting along the kick panel. 1. Hold-Down Nut, 7. PDM Power Harness
1/420 8. ACC Ring Terminal
Remove the ducting. 2. Hold-Down Washer, 9. IGN Ring Terminal
4. Remove the cover from the four PDM ring termi- 1/4" 10. ISO Ring Terminal
nals on the right-hand side of the main PDM. 3. Dash Panel 11. BAT Ring Terminal
Remove the ground connector from the right- 4. Main Defrost Duct 12. Cannon Plugs
hand aft corner of the PDM. 5. Cab Power Stud 13. ACC Relay
6. Breakout from Main 14. IGN Relay
5. Remove the four ring connectors from their ter- Dash Harness
minals. See Fig. 1. Mark with a paint pen for
ease in installation. Fig. 1, Main Power Distribution Module
6. Remove the PDM from the vehicle. IMPORTANT: Do not break the clip off the
6.1 Remove the two hold-down nuts and spade connector.
washers from the aft edge of the PDM. 6.5 Rotate the PDM to an angle of about 60
6.2 Remove the eight electrical connectors B from vertical to expose the bottom of the
through J from the top of the PDM by in- PDM. If the PDM will not rotate that far
serting a flat-blade screwdriver on the side because of binding from the electrical har-
of the plug to unfasten the clips. See ness, disconnect the three main junction
Fig. 2. Remove the 7-mm capscrew at- connectors and cut tie straps as needed
taching 46-pin connector A to the PDM. to gain enough flexibility. See Fig. 3.
6.3 Unfasten the locking clips on the relays on NOTE: To disconnect the junction connec-
the aft edge of the PDM. Push the relays tors, first disconnect, from the engine side,
through the holes in the PDM. Mark with a the cannon plugs leading to the junction
paint pen. connectors. Both the cannon plugs and the
6.4 Disconnect the accessory (ACC) and igni- junction connectors fasten with clips on their
tion (IGN) relays (the two relays fastened top edges.
to the PDM with spade connectors). Then
detach the clips from the PDM with care.

Columbia Workshop Manual, Supplement 32, December 2015 100/1

54.04 Power Distribution Module
Main Power Distribution Module Removal and
Installation

1 9

ACC
1

IGN
2

ISO
BAT
3
2
4

6 7 3
5 8
08/31/95 f541084
4
1. 46-Pin Connector A 6. 2-Pin Connector F
2. 6-Pin Connector B 7. 2-Pin Connector G
3. 6-Pin Connector C 8. 2-Pin Connector H 08/31/95 A f541085
4. 6-Pin Connector D 9. 8-Pin Connector J
5. 8-Pin Connector E A. Forward edge of PDM.
1. 46-Pin Connector N 3. 6-Pin Connector L
Fig. 2, Pin Connectors (top view) 2. 2-Pin Connector M 4. 6-Pin Connector K

Fig. 4, Pin Connectors (bottom view)

2 NOTE: There is a 7-mm capscrew attaching

46-pin connector N to the PDM.
1 6.7 After all the plugs and connectors have
been removed, remove the PDM from the
vehicle.

Installation
A
B 1. With the PDM tilted upwards, install the connec-
tors to the bottom of the PDM. Attach the 7-mm
capscrew to 46-pin connector N. See Fig. 4.
2. Place the PDM over the two attaching studs with
the holes lined up. Make sure the ground wire
09/06/95 f541097
and all ring terminals, harnesses and electrical
Tilt the PDM onto its forward edge. At Angle A, it can be connectors are clear. See Fig. 1.
removed from the vehicle more easily.
3. Install the PDM on the vehicle.
A. 60 angle (approximate).
B. Original position of PDM. 3.1 Install the ground connector to the lower
1. Upper Dash Panel right-hand receptacle.
2. Power Distribution Module
3.2 Install the ring connectors using the mark-
ings made on removal. Install the attach-
Fig. 3, Tilting the Power Distribution Module
ing nuts and washers.
6.6 Remove the electrical pins and connectors 3.3 Attach the 7-mm capscrew to the 46-pin
from the four terminals at the bottom of connector and install it to the top of the
the PDM, including the large 46-pin con- PDM. See Fig. 2.
nector N. See Fig. 4.

100/2 Columbia Workshop Manual, Supplement 32, December 2015

Power Distribution Module 54.04
Main Power Distribution Module Removal and
Installation

3.4 Attach all relays and electrical connectors

to the top of the PDM, using the markings
made on removal. Attach all locking clips
and make sure the connections are firm.
IMPORTANT: Do not break the clip off the
spade connector.
3.5 Fasten the PDM to the cab with the hold-
down nuts and washers.
4. Install the HVAC ducting on the vehicle.
4.1 Install the vertical piece of ducting along
the right-hand kick panel, using the two
fasteners removed earlier.
4.2 Install the horizontal piece of ducting over
the PDM.
5. If removed, install the junction connectors on the
frontwall. Attach tie straps as needed and reroute
the electrical harness to its correct position.
6. Install the electrical cover.
7. Connect the batteries. Remove the chocks from
the tires.

Columbia Workshop Manual, Supplement 32, December 2015 100/3

Power Distribution Module 54.04
Auxiliary Power Distribution Module Removal and
Installation

WARNING
Do not leave the Auxiliary Power Distribution 2 3
Module connected to battery power if the PDM
needs to be repaired or replaced. If the PDM
needs to be repaired or replaced, immediately 1
disconnect it from battery power until the repair 4
is completed or the PDM is replaced. Failure to
5
do so could result in fire, bodily injury, or death.
6 9
7
Removal 1
8
1. Apply the parking brakes and chock the rear
tires. Disconnect the batteries.
2. Open the electrical compartment door on the left-
hand B-pillar, behind the seat. The auxiliary 10
11
power distribution module is installed on the in-
side of the door. 06/22/98 f542599

NOTE: For a list of individual relays and circuit 1. Locknut, 1024 7. Connector P3
breakers installed on the auxiliary power module 2. Connector P6 8. Relay
3. Connector P5 9. Cover
and their plug-in positions, see Troubleshoot- 4. Connector P4 10. Connector P2
ing, 300. 5. Fuse 11. Connector P1
3. Remove the auxiliary power distribution module. 6. Circuit Breaker
See Fig. 1.
Fig. 1, Auxiliary Power Distribution Module
3.1 Unplug the six electrical connectors (top,
right-hand side, and bottom) and mark 3. Connect the batteries. Then remove the chocks
them for later installation. from the tires.
3.2 Remove the four 1024 locknuts and
washers attaching the auxiliary power
module to the B-pillar access door.
3.3 Remove the auxiliary power module from
the electrical compartment door.

Installation
1. Install the auxiliary power distribution module
onto the left-hand B-pillar electrical compartment
door. See Fig. 1.
1.1 Install the four mounting locknuts and
washers attaching the auxiliary power
module to the B-pillar access door.
1.2 Attach the six electrical connectors, as
removed.
2. Close the electrical compartment door on the
left-hand B-pillar.

Columbia Workshop Manual, Supplement 32, December 2015 110/1

Power Distribution Module 54.04
Troubleshooting

Circuit Breaker/Relay ID (standard components)

WARNING
Pos. Pin No. Component Description
Do not leave Power Distribution Modules con-
nected to battery power if the PDM needs to be 11 AF2 20-Amp C/B Turn Signals
repaired or replaced. If the PDM needs to be re- AB7
paired or replaced, immediately disconnect it 12 AF4 15-Amp C/B Panel Lights
from battery power until the repair is completed
or the PDM is replaced. Failure to do so could AD6
result in fire, bodily injury, or death. AB4
AB3
Main PDM 13 BD 10-Amp C/B ICU Optional Gauges

To troubleshoot malfunctioning circuit breakers (C/Bs) BE

and relays, do the following: BF

1. Check the circuit breaker/relay location on the AA3

applicable figure. AA4
16 10-Amp C/B ICU Battery Power
2. Check the applicable table to find the breaker or AA7
relay size and note the pin (or plug) positions. BB
3. Replace the C/B or relay. DE

4. Find the pinouts (or plug-ins) on the applicable 17 NC1 15-Amp C/B Ignition-Powered Options
figure and check the circuit again. JD
For circuit breaker and relay locations on the main AF1
26 10-Amp C/B ICU Ignition Power
power distribution module (PDM), see Fig. 1. AE2
For a list of standard component circuit breakers and 28 AE1 15-Amp C/B Left Headlight
relays installed in the main PDM, see Table 1. For a
29 AD4 15-Amp C/B Right Headlight
list of optional component circuit breakers and relays
installed in the main PDM, see Table 2. AB7
For location of pin connectors on the top of the main 30 AF4 Micro Relay Panel Lights
PDM, see Fig. 2. For position of individual pinouts on AD6
pin connectors A through G (main PDMleft-hand
31 AE1 * Micro Relay Left Headlight
side), see Fig. 3. For position of individual pinouts on
pin connectors H and J (main PDMright-hand 32 AD4 * Micro Relay Right Headlight
side), see Fig. 4. AE3 * Tractor Tail & Marker
33 Micro Relay
For location of pin connectors on the bottom of the AD3 * Lights
main PDM, see Fig. 5.
AE8 *
35 Micro Relay High-Speed Wipers
Circuit Breaker/Relay ID (standard components) NE8 *

Pos. Pin No. Component Description AD8 *

36 Micro Relay Low-Speed Wipers
02 AF5 10-Amp C/B A/C Clutch NB5 *

04 AF2 Flasher Turn Signal Flasher 38 AA6 10-Amp C/B Ignition Switch

AB8 AE3 *
39 15-Amp C/B Tractor Taillights
Starter Lock-Out (not AD3 *
08 AE6 Micro Relay
used at this time)
AE7 40 AA5 25-Amp C/B Stop Lights

09 MB 40-Amp Fuse Cab Wiring

Columbia Workshop Manual, Supplement 32, December 2015 300/1

54.04 Power Distribution Module
Troubleshooting

Circuit Breaker/Relay ID (standard components) Circuit Breaker/Relay ID (optional components)

Pos. Pin No. Component Description Pos. Pin No. Component Description
AF3 CE Right-Hand Power
41 15-Amp C/B Cigar Lighter 18 15-Amp C/B
DD LA Window
43 AC6 * 15-Amp C/B Dome Light 19 JA 10-Amp C/B Windshield Fan
EC Accessory-Powered NE7
45 15-Amp C/B
JH Options 20 NE6 20-Amp C/B Road Lights
48 NF5 10-Amp C/B Back-Up Lights AE4
49 AD5 * 15-Amp C/B Windshield Wipers DF
21 10-Amp C/B CB Radio (ACC Bus)
52 ND8 15-Amp C/B Horn JF
53 NF8 30-Amp C/B Trailer Taillights 22 LE 10-Amp C/B Daytime Running Lights
54 NA2 30-Amp C/B Trailer Marker Lights 23 JC 10-Amp C/B Spotlight
55 AA2 * 30-Amp C/B HVAC 24 LC 30-Amp C/B Trailer ABS
AA1 * 25 CC 15-Amp C/B Left-Hand Power Window
56 NF2 * Mini Relay HVAC High-Speed CB
IGN Accessory-Powered
NF7 * 27 DB 30-Amp C/B
Options
AA2 * LF
57 Mini Relay HVAC Regular-Speed
KA * NE7
58 NF6 * Mini Relay Trailer Taillights 34 NE6 Micro Relay Road Lights
59 NA2 * Mini Relay Trailer Marker Lights AE4
* Pin assignments may vary.
AB2
Table 1, Main PDM Circuit Breaker/Relay ID (standard 37 15-Amp C/B Heated Mirror
components) CD
42 AC1 10-Amp C/B Engine ECM
EE
Circuit Breaker/Relay ID (optional components) 44 15-Amp C/B Optional Switch Power (1)
LD
Pos. Pin No. Component Description
46 DC 30-Amp C/B Power Seat
01 AE5 10-Amp C/B Engine Fan
EF
BC 47 15-Amp C/B Optional Switch Power (2)
JG
FA
03 10-Amp C/B Power Door Locks 50 ND6 15-Amp C/B Air Dryer
GA
FB
KC 51 30-Amp C/B Ignition-Powered Options
DA
05 LB 30-Amp C/B Fuel Heater
60 Mini Relay Optimized Idle
06 KB 30-Amp C/B Trailer Aux
61 Mini Relay Optimized Idle
07 LB Mini Relay Fuel Heater
62 Mini Relay Optimized Idle
10 MA 60-Amp Fuse Sleeper Cab Wiring
63 10-Amp Fuse Optimized Idle
ED
14 10-Amp C/B Radio (ACC Bus) 64 10-Amp C/B BAT Isolator (IGN Switch)
JB
AB1
15 15-Amp C/B Utility Lights
BA

300/2 Columbia Workshop Manual, Supplement 32, December 2015

Power Distribution Module 54.04
Troubleshooting

Circuit Breaker/Relay ID (optional components) On the auxiliary power module itself, there are three
rows:
Pos. Pin No. Component Description
Row A, the top row, contains 6 fuses and one
10-Amp C/B 30-amp HVAC circuit breaker.
(15-Amp with BAT Isolator (Engine
64X
Caterpillar ECM) Row D, the middle row, contains 3 HVAC re-
engines) lays.
Table 2, Main PDM Circuit Breaker/Relay ID (optional Row G, the bottom row, contains between 3
components) and 8 fuses, depending on options installed.
NOTE: To locate pinouts, use this key: The first For circuit breaker and relay locations on the auxil-
letter indicates the connector in which the pin is iary power module, see Fig. 6.
located. The second letter indicates the row of For lists of all component fuses (standard and op-
the connector. The number indicates the number tional), circuit breakers, and relays installed in the
of the pin in the row, if there is more than one. If auxiliary power module, together with the connector
there is only one pin in a row, this number is and pin number of each circuit, see Table 3 for Row
missing. A, Table 4 for Row D, and Table 5 for Row G.
Examples: Pin number AF5 means connector A,
row F, pin 5. Pin number BC means connector
B, pin C.

Auxiliary Power Module

The Columbia has an auxiliary power module with six
plug-in connectors (two each on the top, right-hand
side, and bottom of the module case).

Circuit Breaker/Fuse ID (Row A), Auxiliary Power Module

Pos. Plug No. Circuit Connector Pin No. Component Description
A1 14E P6 A
A1 15-Amp Fuse ABS BAT #1
B1 376A P1 F
A2 14E P6 A
A2 10-Amp Fuse Diagnostic BAT
B2 331 P1 G
A3 14S P5 A
A3 15-Amp Fuse Reading/Baggage Light
B3 41R P4 H
A4 14S P5 A
A4 15-Amp Fuse L/H Power Receptacle
B4 57B P4 G
A6 14S P5 A
A6 30-Amp C/B Sleeper HVAC
B6 +12V *
A7 14S P5 A
A7 15-Amp Fuse Dome Light
B7 41S P4 C

Columbia Workshop Manual, Supplement 32, December 2015 300/3

54.04 Power Distribution Module
Troubleshooting

Circuit Breaker/Fuse ID (Row A), Auxiliary Power Module

Pos. Plug No. Circuit Connector Pin No. Component Description
A8 14S P5 A
A8 15-Amp Fuse RH Power Receptacle
B8 57A P4 B
* The +12V circuit is internal to the auxiliary power module.

Table 3, Circuit Breaker/Fuse ID (Row A), Auxiliary Power Module

Relay ID (Row D), Auxiliary Power Module

Pos. Plug No. Circuit Connector Pin No. Component Description
D1 +12V *
D2 GND P5 C
D1 Mini Relay Sleeper HVAC Power
F1 98Y P1 E
F2 98S P3 A
D4 +12V *
D5 GND P5 C
D4 E4 98R P4 F Mini Relay Sleeper HVAC Low-Speed
F4 97A P1 H
F5 98L P3 H
D7 +12V *
D8 GND P5 C
D7 Mini Relay Sleeper HVAC Remote High-Speed
F7 98Z P2 G
F8 98H P3 G
* The +12V circuit is internal to the auxiliary power module.

Table 4, Relay ID (Row D), Auxiliary Power Module

Fuse ID (Row G), Auxiliary Power Module

Pos. Plug No. Circuit Connector Pin No. Component Description
G1 14E P6 A
G1 15-Amp Fuse ABS BAT #2
H1 376B P1 D
G2 14E P6 A
G2 10-Amp Fuse DLU BAT Power *
H2 442 P1 C
G3 52R P6 C
G3 10-Amp Fuse ABS IGN Power
H3 376C P1 B
G4 52R P6 C
G4 10-Amp Fuse Communications System *
H4 434R P1 A
G5 52R P6 C
G5 10-Amp Fuse DLU IGN Power *
H5 442A P2 D
G6 14S P5 A
G6 15-Amp Fuse Optional BAT Power *
H6 OPT+ P2 C

300/4 Columbia Workshop Manual, Supplement 32, December 2015

Power Distribution Module 54.04
Troubleshooting

Fuse ID (Row G), Auxiliary Power Module

Pos. Plug No. Circuit Connector Pin No. Component Description
G7 14S P5 A
G7 15-Amp Fuse Panel Power Receptacle
H7 57C P3 C
G8 ACC+ P2 H
G8 10-Amp Fuse Optional Accessory Power *
H8 52K P2 A
* Optional; not installed on all vehicles

Table 5, Fuse ID (Row G), Auxiliary Power Module

5 9
1 2 3 4 7 8
6 10

ACC
11 12 13 14 15 16 17 18 19 20 21 22 23 24

IGN
25 26 27 28 29 30 31 32 33 34 35 36

ISO
BAT
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

53 54
56 57 58 59
55

64
60 61 62 63 Ref. Diagram:
D0623087 Chg.Ltr. F
60X 61X 62X 63X 64X
01/15/97 f541083

Fig. 1, Main PDM Circuit Breaker/Relay Locations

Columbia Workshop Manual, Supplement 32, December 2015 300/5

54.04 Power Distribution Module
Troubleshooting

C8 D8
9 A7 B8 E8
1 F7

ACC
IGN
2

ISO
BAT
3
4
A A1
6 7 B1 E1 F1
5 C1 D1
8
08/31/95 f541084
1. 46-Pin Connector A 6. 2-Pin Connector F D E F
C B A
2. 6-Pin Connector B 7. 2-Pin Connector G
B
3. 6-Pin Connector C 8. 2-Pin Connector H
4. 6-Pin Connector D 9. 8-Pin Connector J
5. 8-Pin Connector E D E F
C B A

Fig. 2, Main PDM Pin Connectors (top view) C

D E
D C
C F
B G
E B
A H A B A B
F A
E F G
D

02/14/96 f541103

Fig. 3, Main PDM Pinout Positions (left side, top)

300/6 Columbia Workshop Manual, Supplement 32, December 2015

Power Distribution Module 54.04
Troubleshooting

D E
C F
B G
A H
J

ACC
IGN
ISO
BAT

06/22/98 f542601

Fig. 6, Circuit Breaker/Relay Locations, Auxiliary Power

Module
A

H
10/04/95 f541104

Fig. 4, Main PDM Pinout Positions (right side, top)

F7
K L M E8
F1 N
E1
D8
F E D A B D1
A B C A B C C8
F E D C1
B8
B1
A7
A1

1 2 3 4
11/27/95 f541086
1. 6-Pin Connector K 3. 2-Pin Connector M
2. 6-Pin Connector L 4. 46-Pin Connector N

Fig. 5, Main PDM Pin Connectors (bottom view)

Columbia Workshop Manual, Supplement 32, December 2015 300/7

Power Distribution Module 54.04
Specifications

For pin connector locations on the top of the main

PDM, see Fig. 1. C8 D8
A7 B8 E8
F7

1 9

ACC
IGN
2

ISO
BAT
3 A A1
B1 E1 F1
4 C1 D1

6 7
5 8 D E F
C B A
08/31/95 f541084 B
1. 46-Pin Connector A 6. 2-Pin Connector F
2. 6-Pin Connector B 7. 2-Pin Connector G D E F
3. 6-Pin Connector C 8. 2-Pin Connector H C B A

4. 6-Pin Connector D 9. 8-Pin Connector J C

5. 8-Pin Connector E
D E
D C
Fig. 1, Main PDM Pin Connectors (top view) C F
B G
E B
A B A B
For positions of individual pinouts on the top of the A H
F A
main PDM, see Fig. 2 for connectors A through G E F G
(left-hand side), and Fig. 3 for connectors H and J D
(right-hand side).
02/14/96 f541103
For location of pin connectors and individual pin posi-
tions on the bottom of the PDM, see Fig. 4. Fig. 2, Main PDM Pinout Positions (left side, top)

NOTE: To locate pinouts, use this key: The first
letter indicates the connector in which the pin is
located. The second letter indicates the row of
the connector. The third number, if present, indi-
cates the number of the pin in the row, if there
is more than one. If there is only one pin in a
row, this number is missing.
Examples: Pin number AF5 means connector A,
row F, pin 5. Pin number BC means connector
B, pin C.
For a list of circuit breakers and relays installed in
the main and auxiliary power distribution modules,
see Troubleshooting, 300.
For a full schematic view of the PDM wiring, see
Fig. 5. For a detailed (partial) view of the PDM wiring
schematic, see Fig. 6 and Fig. 7.
To identify relay terminals, first check the type of
relay. On micro relays, the terminals are numbered 1
through 5, corresponding to the position numbers on
the schematic. On all other relays, the terminals are
numbered 30 through 87A, corresponding to posi-
tions 1 through 5 as shown in Table 1.
Mini Relay Terminal Numbers
Position Terminal Number
1 86
2 85
3 30
4 87A
5 87
Table 1, Mini Relay Terminal Numbers
For a full schematic view of the "B" block auxiliary
power module wiring, see Fig. 8. For a detailed (par-

Columbia Workshop Manual, Supplement 0, April 2000 400/1

54.04 Power Distribution Module
Specifications

D E
C F
B G
A H
J
ACC
IGN
ISO
BAT

H
10/04/95 f541104

Fig. 3, Main PDM Pinout Positions (right side, top)

F7
K L M E8
F1 N
E1
D8
F E D A B D1
A B C A B C C8
F E D C1
B8
B1
A7
A1

1 2 3 4
11/27/95 f541086
1. 6-Pin Connector K 3. 2-Pin Connector M
2. 6-Pin Connector L 4. 46-Pin Connector N

Fig. 4, Main PDM Pin Connectors (bottom view)

tial) view of the "B" block auxiliary power module wir-

ing, see Fig. 9 and Fig. 10.

400/2 Columbia Workshop Manual, Supplement 0, April 2000

 IGNITION BUS

DE
L.H. HDLP IGN POWEROPT
JD
AE1 15A BRKR 15A BRKR
NC1
(CYCLING)

R.H. HDLP INST CLUSTER

AE2

52C
AD4 15A BRKR 10A BRKR

05/15/2000
(CYCLING) AF1
AD1

1
5
Fig. 6
AD2
CA ENG ECM

IGN RELAY
AC1

2
3
10A BRKR

A
MICRO RELAY
1 2 AB3
AD7

14A
5 AB4
3
OPT GA IGN PWR
NE1 4 BD
10A BRKR
L.H. HDLT

52D
AB5 BE

B. Do not use.
NC3 BF
EA MICRO RELAY ENG FAN
AE5
1 2 10A BRKR
KF

S
NB8 5

IGNITION
KD 3
4
R.H. HDLT BACKUP LIGHT
ND7 NF5
10A BRKR

AB6 52

SWITCH
CF A/C CLUTCH
MICRO RELAY AF5
10A BRKR
1 2 PANEL LP
AF4
15A BRKR
5
AB7
3
52B
4 AIR DRYER
PANEL LP ND6
15A BRKR
14C

AD6

DA
3

IGN POWEROPT
FB
30A BRKR
MINIRELAY
ACC RELAY

AD5
5

2 1
WIPER HI
NA2
2

5 TRLR MRKR
1 2
52A

3 30A MAXIBRKR AE8

4
TRLR MRKR NE8 5
3 ACC BUS
4
MICRO
RELAYS
MICRO RELAY 1 2 WIPER
AD8
1 2 15A BRKR
AE3 TRACTOR TL 5
5 3
15A BRKR NB5

D. Reserved for starter lockout circuitry.

EG 4
3 WIPER LO

Columbia Workshop Manual, Supplement 0, April 2000

4
EH
TRACTOR NB6
Power Distribution Module

KE TAIL/MRKR MIRROR
AB2
NC5 15A BRKR
CD
NC6
NC7
NC8 ACC POWER
EC
AD3 15A BRKR
JH
MINIRELAY
2 1
RADIO
ED
NF6 5 TRLR TLR 10A BRKR
3 30A MAXIBRKR JB
4
TRLR TL
CB RADIO
DF
FLASHER 10A BRKR
AF2 JF
20A BRKR

E. Reserved for ignition keyswitch courtesy light feed.

FLASHER DB
BATT BUS

ACC POWEROPT

NOTE: Starter lockout circuitry not available at this time.

GB
STOP LP 30A BRKR
AA5

A. Reserved for Engine Control Module (ECM) overlays.

25A BRKR LF

WINDSHIELD FAN
JA
HORN 10A BRKR
ND8 15A BRKR
MICRO RELAY
2 1
AE4 SPOTLIGHT
JC
ROAD LT 10A BRKR
NE7 5
3 20A BRKR
4
NE6 ROAD LP ISO BUSS
LD
OPT SW 1
EE
15A BRKR
MINIRELAY
1 2 14B (TO BATTERY)
EF
5 FUEL HTR OPT SW 2
LB 30A MAXIBRKR JG
3 15A BRKR
4
FUEL HTR
AC5
AC6
DRL
LE 10A BRKR AC7
DOME
AC8
15A BRKR
JE
L.H. WDO NB3
CC 15A BRKR NB4

CIGAR

number. On all other relays (mini relays, ignition-powered relays), see Table 1.
AF3
CE 15A BRKR
R.H. WDO DD
LA 15A BRKR

SLEEPER (EBOX)
MA
BC 60A MAXIFUSE
BATT PWR OPT
FA DOOR LOCK
GA AB1
KC UTILITY LT

Fig. 5, Main PDM Wiring Schematic (full view)

BA
15A BRKR
NICRORELAY
2 1 NF7
AE6
AA1
AE7
3 HVAC HI S
4
10A BRKR
ACC PWR
10A BRKR

STARTER 1 2
IGN PWR OPT

LOCKOUT
5
AB8
DD D NF2
4
3

MINIRELAY
B

TRLR AUX
KB 30A MAXIBRKR

MINIRELAY 14 (TO BATTERY)

PWR SEAT 1 2
DC 30A BRKR
5 HVAC

C. Circuit assignments to this optional pin position must be approved by Freightliner Engineering.
AA2
3 30A MAXIBRKR
KA 4
HVAC
TRLR ABS
LC 30A BRKR
C

AA3
CLUSTER
ZN D8

ZN C8

AA4
CONTD

CONTD

10A BRKR
AA7
E

BB

EBOX
MB 40A MAXIFUSE

IGNITION
AA6 10A BRKR
AC2
AC3
AF6
Reference Diagram: D0621957 Chg.Ltr. H

AF7
EB
HA
Each relay terminal has a position number. On micro relays, the terminal number corresponds exactly to the position

HB
NA1
NA3
Fig. 7

NF1
NF3
f541242

400/3
Specifications
54.04
 IGNITION BUS

400/4
DE

01/17/97
L.H. HDLP IGN POWEROPT
JD
AE1 15A BRKR 15A BRKR
NC1
(CYCLING)

R.H. HDLP INST CLUSTER

AE2

52C
AD4 15A BRKR 10A BRKR
(CYCLING) AF1
54.04
AD1

1
5
AD2

A
CA ENG ECM

IGN RELAY
AC1

2
3
10A BRKR
MICRO RELAY
Specifications

1 2 AB3
AD7

14A
5 AB4
3
OPT GA IGN PWR
NE1 4 BD
10A BRKR
L.H. HDLT

52D
AB5 BE
NC3 BF
EA MICRO RELAY ENG FAN
AE5
1 2 10A BRKR
KF

S
NB8 5
IGNITION

KD 3
4
R.H. HDLT BACKUP LIGHT
ND7 NF5
10A BRKR
52

AB6
SWITCH

CF A/C CLUTCH
MICRO RELAY AF5
10A BRKR
1 2 PANEL LP
AF4
15A BRKR
5
AB7
3
52B

4 AIR DRYER
PANEL LP ND6
15A BRKR
14C

AD6

DA
3

IGN POWEROPT
FB
30A BRKR
MINIRELAY

A. Reserved for Engine Control Module (ECM) overlays.

ACC RELAY

AD5
5

1 2
WIPER HI
NA2
2

5 TRLR MRKR
1 2
52A

3 30A MAXIBRKR AE8

4
TRLR MRKR NE8 5
3 ACC BUS
4
MICRO
RELAYS

Reference Diagram: D0621957 Chg. Ltr. H

MICRO RELAY 1 2 WIPER
AD8
1 2 15A BRKR
AE3 TRACTOR TL 5
5 3
EG 15A BRKR NB5
4
3 WIPER LO
4
EH
TRACTOR NB6
KE TAIL/MRKR MIRROR
AB2
NC5 15A BRKR
CD

number. On all other relays (mini relays, ignition-powered relays), see Table 1.
NC6
NC7
NC8 ACC POWER
EC
AD3 15A BRKR
JH
MINIRELAY

Fig. 6, Main PDM Wiring Schematic (partial view)

2 1
RADIO
ED
NF6 5 TRLR TLR 10A BRKR
3 30A MAXIBRKR JB
4
TRLR TL
CB RADIO
DF
FLASHER 10A BRKR
AF2 JF
20A BRKR

FLASHER DB
BATT BUS

ACC POWEROPT
GB
STOP LP 30A BRKR
AA5 25A BRKR LF

WINDSHIELD FAN
JA
HORN 10A BRKR
ND8 15A BRKR

Each relay terminal has a position number. On micro relays, the terminal number corresponds exactly to the position
Fig. 7
Fig. 7

Fig. 7

f541243
Power Distribution Module

Columbia Workshop Manual, Supplement 0, April 2000

Power Distribution Module 54.04
Specifications

Fig. 6

14 (TO BATTERY)
14B (TO BATTERY)

SLEEPER (EBOX)
ISO BUSS

30A MAXIBRKR
60A MAXIFUSE
SPOTLIGHT

UTILITY LT
10A BRKR

15A BRKR

15A BRKR

15A BRKR

15A BRKR

15A BRKR
OPT SW 1

OPT SW 2

CIGAR
DOME

HVAC
CONTD
ZN D8

IGN PWR OPT

10A BRKR CONTD
ACC PWR ZN C8
10A BRKR

2
MINIRELAY

MINIRELAY
3

3
HVAC
HVAC HI S

5
1

1
4

4
Fig. 6
AC5
AC6
AC7
AC8

NB3
NB4

AB1

NF7
AA1

NF2

AA2
AF3

MA
DD
EE

BA

KA
LD

EF
JG
JC

JE

B C
BATT PWR OPT
30A MAXIBRKR

30A MAXIBRKR

40A MAXIFUSE
DOOR LOCK

PWR SEAT
TRLR AUX
FUEL HTR

TRLR ABS
20A BRKR

10A BRKR

15A BRKR

15A BRKR

30A BRKR

30A BRKR

10A BRKR

10A BRKR
R.H. WDO
L.H. WDO

CLUSTER

IGNITION
ROAD LT

EBOX
DRL

Fig. 6
4
NICRORELAY
1
1

2
MINIRELAY

LOCKOUT
STARTER
FUEL HTR
ROAD LP

2
2

3
4
4

AC2
AC3

NA1
NA3
NE7

NE6
AE4

AE6

AE7

AB8

AA3
AA4
AA7

AA6

NF1
NF3
AF6
AF7
EB
MB
CC

GA

DC
CE

BC

KC

HA
HB
KB

BB
FA

LC
LB

LE

LA

DD D E
01/17/97 Reference Diagram: D0621957 Chg. Ltr. H f541244
Each relay terminal has a position number. On micro relays, the terminal number corresponds exactly to the position
number. On all other relays (mini relays, ignition-powered relays), see Table 1.
NOTE: Starter lockout circuitry not available at this time.
B. Do not use. D. Reserved for starter lockout circuitry.
C. Circuit assignments to this optional pin position must E. Reserved for ignition keyswitch courtesy light feed.
be approved by Freightliner Engineering.

Fig. 7, Main PDM Wiring Schematic (partial view)

Columbia Workshop Manual, Supplement 0, April 2000 400/5

54.04 Power Distribution Module
Specifications

Fig. 9 Fig. 10
1

3 4 5 6

Ref. Diag. D0627704

Chg. Ltr. A

06/23/98 f542602a
1. Connector P6 3. Connector P1 5. Connector P3
2. Connector P5 4. Connector P2 6. Connector P4

Fig. 8, Auxiliary Power Module Wiring Schematic (full view)

400/6 Columbia Workshop Manual, Supplement 0, April 2000

Power Distribution Module 54.04
Specifications

3 4
Fig. 10

Ref. Diag. D0627704

Chg. Ltr. A

06/23/98 f542603a
1. Connector P6 3. Connector P1
2. Connector P5 4. Connector P2

Fig. 9, Auxiliary Power Module Wiring Schematic (partial view)

Columbia Workshop Manual, Supplement 0, April 2000 400/7

54.04 Power Distribution Module
Specifications

Fig. 9
5 6

Ref. Diag. D0627704

Chg. Ltr. A
06/23/98 f542604a
5. Connector P3 6. Connector P4

Fig. 10, Auxiliary Power Module Wiring Schematic (partial view)

400/8 Columbia Workshop Manual, Supplement 0, April 2000