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SPE 21527

CURRENT STATUS OF THE DURI STEAMFLOOD PROJECT


SUMATRA, INDONESIA
J.C. PEARCE AND E.A. MEGGINSON

Copyrlghl 1991, Soclety of Petroleum Engineers, lne.

This paper wes prepared for presentallon allhe Inlernallonal Thermal Operallons Symposium held in Bakersfield. California. February 7-8, 111111.

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as presenled, heve nol been revleweCI by Ihe Sociely of PelrOleum Engineers and are subjeCI 10 correCllon by Ille aUlllOr(sj. Tile malerial. as presenled, does nOI neceSlarily relieCI
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SPE 21527

CURRENT STATUS OF THE DURI STEAMFLOOD PROJECT


SUMATRA, INDONESIA
J.C. PEARCE AND E.A. MEGGINSON

ABSTRACT future Areas, inverted five and nine


spots, approximately 15-1/2 acres in
The Duri Steamflood (DSF) Project is size are planned. This change has
the largest thermal enhanced oil been implemented as a result of
recovery (EOR) project in the world, detailed reservoir simulation
surpassing in production both the studies conducted in CPI [2,3].
Kern River and Belridge Fields in
the San Joaquin valley of The Duri Steamflood Project is
California. The field is located in unique in that it simultaneously
Riau Province, on the island of involves the management of existing
Sumatra, in Indonesia. Duri is the steamflood Areas, the development of
second largest field in the country, new steamflood Areas, and the design
producing nearly 200,000 BOPD of of future Areas to maximize both oil
steamflood production. The field is recovery and production efficiency.
operated and developed by P.T. The balancing of these three
Caltex Pacific Indonesia (CPI), a objectives is both a complex and
production sharing contractor to vitally important project management
Pertamina, the Indonesian national task. The approach taken by CPI is a
oil company. multi-disciplinary one involving
development geology, petroleum
The DSF Project will develop over engineering, and surface facility
15,000 acres of reservoir utilizing engineering. Improvements in well
over 4,000 producing wells. At stimulation techniques, well
present, only about one third of the completions, flood monitoring ~md
field is under active steamflood. flood design have been realized.
The DSF Project is divided into
twelve development units called RESERVOIR CHARACTERISTICS
Areas. New Areas are about 1,400
acres in size, and are developed, The Duri Field is located in Central
that is, drilled and put on Sumatra, approximately 120
injection, in about 1-3/4 to two kilometers north of the city of
years. Pekanbaru in Riau Province (see
Figure 1). The Duri Field is
The steamflood development involves approximately 10 kilometers wide and
the use of symmetric patterns of 18 kilometers long.
varying size and configuration.
Inverted seven spots, approximately The anticlinal structure, shown in
11-5/8 acres in size have been the Figure 2, is slightly asymmetrical,
principal pattern configuration for with the western flank being
Area development, including the Area somewhat steeper. There appear to be
currently being drilled [1]*. For two distinct fault orientations;

* References in brackets and figures are


included at the end of the text.
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northeast-southwest in the north accumulation in these sands is


half of the field, and north-south limited to the crestal portion of
in the southwest portion of the the structure. In most areas the
field. There is some evidence to Baji and Jaga are considered to form
indicate that in localized areas a single reservoir unit. Both are
faults are acting as fluid barriers, produced in existing steamflood
but, in general, the influence of Areas in the field.
faulting on production or fluid
movement is minor [1]. HISTORY

The Duri Field reservoirs occur in Primary Period


sands of the early Miocene, Duri and
Bekasap Formations as shown in The field was discovered in 1941
Figure 2. The two uppermost sands, (see Figure 3) but not put on
the 140 ft and 240 ft sands, both production until 1958 with the
contain heavy hydrocarbons near the completion of the pipeline from Duri
structural crest, but are wet over to the oil loading port of Dumai.
the majority of the field. Neither The field was initially developed on
sand has been produced except for a nominal 31 acre spacing, with 719
limited testing purposes. The Rindu wells drilled to an approximate
sands, identified by CPI as the 1st, depth of 800 feet and on production
2nd and 3rd Rindu, are the by the end of 1981. The primary
shallowest producing sands. These production peaked at 65 MBOPD in the
sands are presently open and being mid 1960s and declined at a rate of
produced in non-steamflood portions approximately 13 percent per year
of the field. from that time.

The Pertama and Kedua sands are the The primary drive mechanisms are
two principal producing intervals in solution gas drive with some gravity
the Bekasap Formation. Together drainage, although the limited
they account for approximately two structural relief minimizes the
thirds of all the oil in place. contribution of gravity drainage.
Separated by a correlatable shale up The aquifer is sufficiently weak
to 50 feet thick in some areas, the that the contribution to primary
two sands share a common oil water recovery from natural water influx
contact. The Pertama extends over is small. Based on primary
most of the area of the field, while production performance, the
the Kedua is only considered estimated oil recovery by primary
floodable for about 3,700 acres means is approximately 7.5 percent.
(compared with 15,000 acres for the The relatively small volume of
Pertama). A small gas cap extends solution gas, the intermediate
over portions of the Pertama in the gravity (22 degrees API) and high
southern portion of the field. Both viscosity (150 centipoise) are key
sands are unconsolidated, similar in factors in the primary recovery
many rock properties, and tend to being so small.
differ primarily in thickness and
net-to-gross ratio. Huff-puff, or cyclic steam
stimulation, was initiated in 1967
The lowest producing members of the to improve the performance of
Bekasap Formation are the Baji, Jaga individual producing wells. By
and Dalam sands. The oil 1977, 339 steam stimulation jobs had

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been performed. The analysis of steamflood pilot, project expansion


this work while in progress led to began with the start up of steam
the initiation of a steamflood pilot injection into Area 1 in April 1985
in 1975. (see both Figures 5 and 6). Area 1
consists of 95 inverted seven spot
EQR Pilots patterns with twin wells at each
producing location. One of the twin
CPI, with technical assistance from wells is completed as an open hole
its two shareholder companies, gravel pack in the upper (pertama)
Chevron and Texaco, conducted two sand; the second of the twins wells
EOR pilots starting in 1975 aimed at is a cased hole gravel pack
determining the most efficient means completed in the lower (Kedua) sand.
for improving recovery from the Duri Gravel pack improvements allowed for
Field. One test involved the future Areas, such as Area 3, to
injection of a caustic solution in a have only one well at each producing
250 acre pilot test area. The test location. In Area 3, both open hole
consisted of 16 inverted five spot and cased hole completions are used;
patterns, approximately 15-1/2 acres cased hole completions are employed
in size, in the southern portion of at those locations where bottom
the field. CPI terminated the water was encountered and excess
caustic flood pilot in 1979 when it water production expected [4].
was concluded that the process
failed to provide any significant Comparison with Kern River
increase in oil recovery.
The Duri Steamflood development is
The steamflood pilot also consisted compared with Kern River, previously
of 16 inverted five spot patterns accepted as the world's largest
over an area of about 250 acres. steamflood, in Figure 7. A
Both the Pertama and Kedua sands prOduction comparison is included as
extend over the pilot area. The Figure 8. Clearly, in all areas with
pilot design involved steam the exception of number of producing
injection into the lower Kedua only. wells, the Duri Steamflood surpasses
There were 27 producers and a number Kern River. It should be noted that
of observation wells between much of Kern River is completed with
injectors and producers to aid in small, generally 2-1/2 to 4 acre,
steamflood monitoring. "High five and nine spot patterns. Many
quality steam", approximately 65 of the wells are older wells,
percent quality at the sand face, drilled during the primary and huff
was injected at an average rate of puff periods of production. In
1.0 barrel of cold water-equivalent terms of current production, the
steam per gross acre foot of sand Duri Steamflood is in fact the
(The basics of the steamflood world's largest steamflood.
process are shown in a schematic
form in Figure 4). By the end of One additional item should be noted.
this test period, the project had The API gravity of the Kern River
recovered over 30 percent of the oil crude is about 13, making it a heavy
in place at the start of the test. oil development where the primary
benefit from steam injection is
Steamf100d Expansion viscosity reduction. For Duri, on
the other hand, the API gravity is
On the basis of the successful 22, making it an intermediate crude.

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Also, the Duri crude viscosity at satisfies the requirements outlined


initial reservoir temperature is 150 above for an effective project
centipoise as compared with 4500 monitoring system. Shown
centipoise for Kern River. Both schematically in Figure 10 are both
viscosity reduction and distillation the data types and data flows for
play important roles in the recovery DREAMS. A brief schematic of the
at Duri. Duri computer system as well as the
connection of the Duri system to the
MANAGEMENT OF EXISTING AREAS main CPI Sumatra office in Rurnbai is
shown in Figure 11. The database
The management approach taken by CPI computer is a MVAX3600i all PCs in
for the Duri Stearnflood Project is a Duri are networked via the MVAX
multi-disciplinary one involving 3600. In addition, there is a MVAX
development geology, petroleum 3900 for the oil field automation
engineering, and surface facility system (to be discussed later in
engineering. The emphasis for the this paper), a VAXSTATION 3100
work, however, is somewhat different production workstation for
for existing and developing simulation graphics, and finally
steamflood Areas. For existing there is a Intergraph system for
stearnflood Areas (See Figure 9), the development geology applications,
monitoring of injection and that is, log processing, mapping and
production performance coupled with contouring. Reservoir simulation is
numerical reservoir modeling handled on the MVAX 3600 in Duri and
provides the means for the the CONVEX super-computer in the
identification of operational Rurnbai office.
problems, the development of
solutions to these problems, and the The key data items associated with
necessary follow up and control to the DREAMS systems are detailed
see if the solutions developed are below:
implemented in a timely manner and,
of course, working. Performance Measures - Measures for
performance include production,
Monitoring Performance injection, SOR, water cut, etc., for
groups of wells and even entire
To effectively monitor project production Areas. As you may
performance it is necessary to have recall, the Duri Field development
(1) an efficient method of calls for the sequential development
collecting large volumes of data of 12 production Areas, each
from the field, (2) a system that yielding about the same total
allows for the rapid filing, reserves except Area 2. Each Area
sorting, analyzing, and retrieval of is further subdivided into quadrants
this data, and finally, (3) a means for performance monitoring. These
for follow up and control to ensure quadrants are actually somewhat
timely and proper corrective action. physical divisions in that all wells
At the 18th Annual IPA Convention in in a given quadrant generally flow
Jakarta, Indonesia, Megginson and into the same test station for
Simanjuntak [5] described the gauging.
development of the DREAMS (Data
Resources for Engineering Analysis Each Area is provided with a "LACT"
and Monitoring Support) database meter for the legal measure of the
system in CPl. This system total production from the Area.

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Individual wellhead rates are used measured at large steam stations.


to allocate this legal production to
individual wells. Generally, the Well Statistics - Well statistics
total allocation factor has been for producing wells include
less than ten percent. This is individual well total fluid rates,
particularly good considering the wellhead cuts, daily downtime hours,
fact that the LACT production is the and the mechanical condition of the
total production including both well. The Duri Field surface
tubing and casing flow, whereas the facilities allow for the measurement
individual well rates used for of total fluid rate at a test
allocation include only tubing flow. station by means of a well test
unit; these measurements are
Monitoring Data - Monitoring data calibrated routinely with tank
includes individual well dynamometer gauges. Oil rates are determined
runs, the steam quality at from wellhead cuts. The design for
individual injection wells, the test systems in new Areas allows for
total flow rate collected off the the measurement of both gross and
casing of individual wells, wellhead oil rates at the test stations as
temperatures, and wellhead tubing well as the automatic logging of
and casing pressures. This data, in this data without the assistance of
addition to measured liquid rates a pumper. This new system will be
and cuts, is necessary for analyzing discussed later in this paper.
both well and reservoir performance.
Reservoir Data - The Duri Steamflood
Other monitoring data is provided by is essentially a full field
steamflood monitoring wells. These pattern-type development. At
include both observation wells and present, Area 5 is being developed
twin, single zone producers (See using 11-5/8 acre, inverted seven
Figure 12). Other steamflood spot patterns. For Area 6 and all
operators follow a variety of future Areas, the development will
monitoring practices to provide involve the use of a combination of
adequate data for reservoir five spot and nine spot patterns.
management. The practices of Regardless of the pattern size or
Chevron, Texaco and Shell in configuration, steam is injected and
California's San Joaquin Valley are oil is produced from two sand
summarized in Figure 13. Finally, bodies, the Pertama and Kedua.
the practice adopted by CPI for use Thus, for Reservoir Engineering
in monitoring the Duri Steamflood is needs, the individual well
outlined in Figure 14. Both prOduction and injection totals are
observation wells and single zone allocated to patterns based on
producers will be utilized. geometry and sand counts. These
"pattern splits" allow for the
Injection Data From wellhead calculation of pattern performance
measurements of pressures and on both a current month and
quality, individual wellhead cumulative basis. Reservoir
injection rates by string are forecasts are made using simulation
calculated (many wells have dual on a pattern basis and these
injection strings in the same forecasts are compared with the
wellbore). These calculated rates pattern actuals.
are used as allocation factors for
the steam generator output totals Geologic Data - Log and side-wall

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core data collected on an individual maximum possible rates were assigned


well basis is fed into the database to individual Pertama and Kedua
to assist in well completions, producers. Using the design
analysis of well workovers, and the injection rates, the SIS was used to
interpretation of well performance. predict the pattern producing rates.
This data is vital for the After approximately one year of
correlation of sand bodies from injection, the producers were still
injector to producer to ensure the unable to achieve the designed
proper calculation of injection rate value. Accordingly, steam injection
based on sand volume. was cut to maintain the 80 percent
withdrawal constraint and not over-
Reseryoir Modeling pressure the reservoir. As would be
expected, the actual field
Numerical reservoir simulation production never reached the level
models using the Chevron Steam which was predicted from simulation
Injection Simulator (SIS) [1,2,3] using the initial design injection
have been developed to aid in full rates. However, actual production
field studies, analyze present exceeds forecast when the actual
reservoir performance and forecast injection is used in the model.
production for developing Areas. This would seem to indicate that the
New work is now underway to include steamflood process is working; there
new production data, account for oil is, however, a wellbore limitation.
property changes during
steamflooding, and to make use of Correct Operational Problems
new computer hardware and graphics (Example)
software. This new work will be
discussed in more detail later in The approach taken to address this
the paper. apparent wellbore problem was to
first tackle the problem of poor
The SIS allows for three dimensional producer productivity (See Figure 15
modeling of simultaneous heat, mass, for possible approaches to address
and momentum transfer. For the the problem of producer
initial studies made, the actual productivity) . In existing
models were small in nature, using steamflood Areas, producers were
sYmmetry to allow for only the observed to be still cold, that is
smallest SYmmetric fraction of a less than 150 degrees Fahrenheit,
pattern to be modeled. While even after years of injection. In
compositional behavior can be addition, evidence of calcium
handled, the initial studies have carbonate scale was found on rod
been in the black oil mode, that is, pumps and screen liners. Finally,
one gas and one oil component. due to poor initial gravel packing
Consider the following example of practices, it was concluded that
how the simulator can be used to several wells had extensive gravel
analyze present reservoir pack damage not correctable by
performance: stimulation.

In Area 1, the planned steam New stimulation methods were


injection rates were determined developed and evaluated to address
based on pattern sand counts and the the problem of both cold and hot
constraint that injection would be poor producers [6]. The motivation
limited to 80 percent of withdrawal; for the stimulation effort was to

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SPE 21527
improve the heating in existing this target should be further
steamflood Areas. The result of the increased in 1991 owing to the
stimulation program can be seen in continued success of the stimulation
the temperature map presented in program and the planned inclusion of
Figure 16. The average wellhead infill producers.
temperature is used to indicate cold
regions. The change in DSF Area 3 Included in Figure 18 is a
from 1989 to 1990 is clearly comparison of the steam forecast for
positive, indicating a successful 1988 through 1990 along with the
stimulation effort. actual steam injection volumes.
Some problems associated with steam
Area 1 Actual Field Performance generator equipment led to injection
shortfalls in 1988 and 1989. In
Area 1 is the first new steamflood addition, injector configuration
Area developed after the steamflood problems resulted in the inability
pilot; the pilot area became Area 2. to achieve both target rates per
Area 1 consists of 95, inverted injector and allow for the proper
seven spot patterns, each 11-5/8 distribution of steam (both in terms
acres in size (see Figure 17). of rate and steam quality) between
There are more then 420 producers. sands.
The high number of producers is the
result of using twin wells at most The "old" injector configuration
of the producer locations that design called for a concentric
allows for separate completions in injection string, that is, one
the Pertama and Kedua sands. string of tubing inside of another.
Computer modeling and field testing
For tracking purposes, the northeast has demonstrated problems with this
quadrant of Area 1 has been design. First, the total rate that
identified as Quadrant or Section A, can be sent through a given string
with the other quadrants labeled is limited. Second, and most
sequentially in a clockwise manner. important, however, heat transfer
Injection in Quadrants A and B between the flow streams results in
started in March 1985, Quadrant C in high quality steam going into one
September, and, finally, Quadrant D interval and low quality steam or
in December, 1985. even hot water passing into the
second. This results in one sand
The initial Area 1 injection target being preferentially heated over the
was approximately 230 thousand other. The solution employed is to
barrels of cold water equivalent (1) utilize a downhole choke
steam per day (MBCWESPD). The configuration to inject down a
target rate was reduced to 168 single string and use the principle
MBCWESPD after one year of injection of critical flow to achieve the
because of the producer problems proper split between sands; and (2)
discussed above. In 1988, with the "twin" existing injectors for
success of the producer stimulation patterns in which the total rate per
program, withdrawals were increased sand is greater than that achievable
substantially allowing for an with the choke design.
increase of the steam injection
target, keeping the injection-to- Oil and gross fluid production are
withdrawal ratio in balance. The also shown in Figure 18 for 1988,
current target is 216 MBCWESPD and 1989 and 1990. Significant

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,. SPE 21527
improvements in production have been infill locations and the difference
achieved as a result of the producer in production for hot and cold
stimulation program followed by the areas. A comparison of reservoir
injection rate increases. The SOR characteristics for both a typical
initially increased but has dropped hot and a typical cold well are
again to approximately 3.6. Our summarized in Figure 25. Note that
original design value for the SOR the saturations are almost at
was 3.8. Further production initial oil saturations.
increases are expected as a result
of the continued stimulation program Production performance for both the
and the plan to increase the target hot and cold wells are shown Figure
rate to the 240 MBCWESPD level. 26 . As expected, the hot wells
outperformed the cold wells. The
Area 1 Infill Wells cold wells are now being steam
stimulated to improve the local
In 1989 a test program was developed heating.
to evaluate the potential of infill
drilling in Area 1. The advantages In summary (See Figure 27), high oil
in terms of reservoir management of saturations were found, improvements
adding infill wells would be to in both injection-to-production and
assist in the balancing of injection steam-oil ratios were realized, and
and production, to improve sweep, sweep was improved through the use
and to address patterns with poor of infill producers in Area 1.
historical performance. The Plans for 1990 call for 20
selection of locations followed additional infill wells in "poor",
directly from an evaluation of but hot, patterns. Hot patterns
patterns with high injection to were selected for the 1990 program
production ratios, low cumulative because the risk associated with
recovery, low oil rate and low such a program should be low based
wellhead temperature (See Figure on the performance of the 1989 test
20) . wells in hot areas.

While heating of the upper sands has Area 2 Performance and Waterflood
progressed rather well due to Evaluation
increases in steam injection, the
lower sands (Kedua) still show some Area 2 is the original steamflood
areas of poor heating (See Figures pilot area. It includes 16 inverted
21 and 22). This problem is being nine spot patterns, with twin
addressed as noted above by injectors for each pattern (See
replacing concentric strings with Figure 29). One injector is
down hole chokes in existing Area 1 completed in the Kedua, and one in
injection wells. In addition, some the Pertama for each pattern. A
"twin" wells have been drilled in summary of the historical
Area 1 to provide increased development is presented in Figure
injection capacity. 30. The initial steamflood pilot
was only in the lower Kedua sand.
For the 1989 test, poor patterns The Kedua steamflood was converted
(based on the above criteria) in to . a waterflood in 1986, and the
both hot and cold areas were steamflooding of the Pertama was
selected. The idea was to initiated in 1986 (shortly
investigate both oil-in-place at the thereafter) . The oil and gross

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SPE 2'1 527

production from pilot initiation to thirds of this production is due to


the present are presented in Figure the waterflood. The saturations are
31. still high in the Kedua after 10
years of steamflooding and 3 years
A reservoir evaluation program was of waterflooding. Based on this
initiated in 1990 to evaluate the investigation, the Kedua steamflood
performance of the waterflood in the has been restarted, and an
Kedua. The objectives of this additional core well is planned to
evaluation included both a review of confirm the remaining oil
waterflood performance and a saturations.
determination of whether steam
injection should be restarted (See Area 3 Actual Field Performance
Figure 32). The strategy involved
plugging back the Kedua in six test Area 3 development drilling was
wells, shutting in the water initiated in 1987 and injection was
injection, and keeping the steam started in May, 1988. Area 3
injection unchanged. In addition, includes 119 total patterns, split
one new observation well was drilled between 99 inverted seven spots and
and cored (for saturation 20 inverted nine spots (see Figure
determination) . 41) . The inverted nine spots are
approximately 15-1/2 acres in size;
The locations of the plugged back this is the original caustic flood
wells and the existing Pertama-only test area converted in 1987 to steam
producers are given in Figure 34. injection. Making use of existing
By comparing the performance of the wells originally drilled in a nine
plugged back wells before and after spot pattern for the caustic flood
the well work, it was determined was an economic decision. All new
that the Kedua contributed about 24 patterns were developed using the
percent of the total wells' inverted seven spot, 11-5/8 acre
production (See Figure 35). By design employed in Area 1.
comparing the performance of the
entire Area before and after Area 3 injection and production are
production (See Figure 39), it was summarized in Figure 42 for 1988
determined that only about 16% of (start up) to the present. The SOR
the total Area production is due to is also shown along with the
the injection of water in the Kedua. injection. The production increase
has been dramatic, and the SOR
The location of the core well is continues to decline as expected.
shown in Figure 37, and the results
are presented in Figure 38. The oil There are some significant
saturation from the core agreed well production engineering improvements
with that calculated from a simple in the design of Area 3. In Area 1,
material balance. From this work, the producer design called for an
it is seen that the oil saturations open hole gravel pack well completed
in the Kedua are still high (almost in the Pertama and a cased hole
50%) and are about the same as the gravel pack well completed in the
oil saturations in the Pertama. Kedua at each producer location, as
shown in Figure 43. This design
In summary, the Kedua sand resulted in the large number of
contributes about 24% to the total producers for the number of patterns
Area production, and about two (95) involved. For Area 3, a single

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well, completed in both sands, at This design allows for the total
each pattern producer location was design rate per injector to be met,
drilled. An open hole completion and for the independent control of
was employed where no significant steam to the two sand intervals. In
oil-water contact or gas-oil contact the old caustic flood area, existing
was present; a cased hole completion 7 inch injectors were converted to
was used for control in those cases steamflood service. In addition, in
where significant contacts were fourteen other patterns outside of
found. It should be noted that the caustic area, 7 inch wells were
subsequent work has indicated that used. Based on an evaluation of
an open hole completion can be used injector performance for these
in all cases. The design for all fourteen wells after steam flood
new Areas, such as Area 5 that is start up, all 7 inch wells were
currently under development, uses "twinned" to provide both adequate
only open hole completions. As a injection capacity, and the ability
result of the design change for Area to deliver the proper volumes of
3, only about 260 producers are steam to both the Pertama and Kedua
included for all 119 patterns (2.2 sands (See Figures 44 through 47).
producers per pattern), compared to
more than 420 producers for 95 Area 4 Status
patterns (4.4 producers per pattern)
in Area 1. The drilling and completion of new
wells in Area 4 has allowed the
Part of the justification for going start up of steam injection in
from two wells to one well per September, 1990. The details of
producer location is the improved both the main portion of Area 4 and
performance of the initially the north-west extension (eight
completed Duri gravel packs [4,7]. additional patterns added to the
Improvements in gravel packing original main portion based on
procedures, the quality of the delineation drilling) are summarized
gravel pack sand, the handling of in Figure 48.
the screen liners, and the treatment
of the gravel pack fluids (the Performance of Existing Areas
proper cleaning and use of viscous
polymers), all have contributed Existing steamflood Areas includes
greatly to improved gravel pack Areas 1 through 4 as shown in Figure
performance. As a result, Area 3 49. Oil production has increased
wells are outperforming Area 1 monotonously for these Areas from
wells. The net result of this work 1988 as injection has increased (See
is to reduce the number of producers Figure 50). The overall SOR has
required per Area, thereby reducing continued to remain below 4.0
the capital cost [7]. showing excellent reservoir
performance.
Other improvements involved injector
des ign. In Area 1, there were MANAGEMENT OF NEW AREAS
considerable problems with the
injector string design necessitating For existing steamflood Areas,
a mid-flood modification. For Area improvements have been made that
3, most injectors were designed have resulted in significant
using 9-5/8 inch casing and production increases. These same
side-by-side dual injection strings. improvements have been also

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implemented, along with additional progress.


improvements, in developing future
Areas. Some of the areas (see To provide the above described data
Figure 51) where improvements are in a timely manner, a delineation
being implemented in Area 4 include: program was developed to provide
(1) a delineation program aimed at high quality data for the entire
providing high quality geologic and field. A program of 24 delineation
Reservoir Engineering data early in wells is now in progress to extend
the planning and development phases over the next three years. This
of new Areas; (2) oil field does not include three core wells
automation to improve both the speed which were previously drilled in
of gathering and the quality of Area 4 where samples were obtained
production data, and finally (3) for laboratory testing in CPI, by
reservoir simulation studies aimed contractor laboratories in Jakarta,
at improving the design of pattern Indonesia, and by Texaco Research
size, pattern configuration, and (EPTD) in the United States.
injection protocol. These changes
are discussed below. Oil Field Automation

Delineation Program In the publication by Megginson and


Simanjuntak [5], they describe the
The EOR pilots and the steamflood development of a database system
expansion [1] were based on that allows for the effective and
Reservoir Engineering studies. Key efficient use of a number of classes
elements in these studies were rock of data for the management of the
properties such as porosity and Duri Steamflood. The present use of
thickness, oil properties such as this system is with human-gathered
viscosity and distillation yields, and human-entered data. The future
and rock-fluid properties, such as direction for the effort is to
relative permeabilities, with install microprocessor controllers
particular emphasis on the effect to in the field to control the well
the shape and end points by EOR test facilities and to automatically
processes. The pilot studies were transmit the data from the field to
made in the 1970s and the expansion a networked computer in the office.
work was completed in the early This will allow for the automatic
1980 s . Our understanding of selection of the data to be
steamtflooding has improved gathered, the automatic gathering
dramatically from that time as has and preprocessing of the data, and
our ability to determine the key finally the automatic entry of the
properties. New techniques and even data into the pREAMS system.
new tests are now routinely used.
Thus, to plan in an efficient and Previously, a similar system was
effective manner the development of installed in the Texaco operated
the next steamflood Area as well as portion of the Kern River
future steamflood Areas, it is steamflood. This Texaco system
necessary to obtain high quality became the model for the system
core material for laboratory studies currently under development in Duri.
along with log data for the new core This new, automated system will be
well locations. Such data is fully operational in Area 4 during
essential for the complex and 1991.
sophisticated simulation work now in

11
seE 21 52 7

One additional, and very important, Steamflood Project. As indicated


feature of this new system should be above, early studies were aimed at
pointed out. The normal operation studying the pilot performance and
of the automation system will allow using this information to develop a
for the switching of wells "into field-wide steamflood expansion
gauge", meaning that the flow of program. This work resulted in the
the well would be redirected from inverted seven spot design employed
the main gathering system to the in Areas 1, 3, 4, and 5.
gauging system. This will allow for
the testing of wells giving oil and The delineation program is providing
water rates via an "automatic well new rock, fluid and rock-fluid
tester" (AWT)i the intent would be property data. This new, high
to measure the production from each quality data will allow for a more
well at least three to four times accurate description of the
per month. This data would be used displacement process and will
for allocation of the LACT provide the necessary data for more
production, operations tracking of detailed simulation models.
the flood performance, tracking by Production, injection, wellhead
engineering personnel of any serious temperature and observation well
well problems, and by Reservoir data is now available for five years
Engineering personnel for the of performance in Area 1. New
simulation work as outlined above. simulation tools, including
In addition to this normal operation simulation code updates to provide
for gauging, flow from each well expanded capabilities and computer
will be directed through a mass flow graphics, allow for more accurate
meter each day to yield a daily and timely reservoir analyses.
gross production rate for each well. Thus, both tools and data are
This data can be used by both available for improved reservoir
operations and engineering personnel simulation.
to spot problem wells quickly,
allowing for timely corrective Today, CPI conducts the majority of
action to be taken. its thermal simulation work on the
Convex super-computer in Rumbai. An
This system, when fully operational, MVAX network is utilized as the pre-
will greatly benefit the management and post-processing units to the
of the Area 4 flood and will provide Unix-based Convex.
valuable data for the design of the
automatic systems for Area 5 and Recent simulation efforts have been
future steamflood Areas. The directed towards evaluating the
present plan does not call for the pattern sizing and geometry
retrofitting of existing Areas configuration for future Area
because individual flow lines from development [2,3] (See Figure 52).
the wells to the test stations were Utilizing Chevron' s SIS3 thermal
not initially provided. simulator, a history match of 4.5
years of production history from
Reservoir Simulation Area 1 was developed. The steamflood
process was represented by a
Reservoir simulation is an essential "symmetrical element" model,
tool for EOR studies, and has been describing one half of an 11-5/8
particularly useful in the planning, acre, seven spot pattern. A 4x7x11
analyzing and managing of the Duri grid model (308 cells) was utilized,

12
SPE 21527
resulting in 3 full grid cells scheme, utilizing a combination of
between injector and producer. 15-1/2 acre, five and nine spot
Because of the large vertical patterns maximized the recovery of
section of reservoir being processed reserves and optimized the return on
in Area 1 (Pertama, Kedua, Baji, and invested capital. Additionally, by
Jaga sands), an 11 cell layering changing to a nine spot geometry in
scheme was required to effectively the thickest net pay areas, the
represent the steam flood producer to injector ratio improved
performance. from 2.4:1 (for a seven spot
geometry) to 3.5:1 (for the nine
The gridding scheme utilized was a spot geometry). The extra 1.1
significant improvement over the producers per pattern should improve
relatively homogeneous descriptions the ability to balance steam
used in previous DSF simulations injection and fluid production. As a
(See Figure 53). Layering was result of this work, the "hybrid" 15-
included to accurately model the 1/2 acre, 5 and 9 spot development
various contributing sand units in scheme has been recommended and
the flood (See Figure 54). Critical approved for Area 6 (See Figure 58
rock and fluid property values were through 61).
also improved based on laboratory
measured values from some of Future thermal simulation efforts
California's heavy crude oils, which for the DSF will attempt to further
are similar to the Duri crude. optimize the process. Significant
items to be evaluated include:
Once the model was validated, an
optimization study was undertaken to 1. Optimum "tail out" (post
determine optimum pattern size and steamflood) producing schemes;
geometry. Simulator predictions of
cumulati ve oil and water cut are 2. The effect of crude oil
compared with actual data in Figure distillation on oil recovery;
55 and 56, respectively. In
summary, the Area 1 history match 3. The effect of fluid flux across
improved gridding, layer description Area boundaries;
and the modeling of fluid and rock
properties. Four and one half years 4. The effects of reservoir
of production performance were heterogeneity on sweep
successfully matched. This efficiency.
"validated" model was then used for
other sensitivity studies. The utilization of a multiple
pattern model with approximately
The results of this study are being 2500 cells will be required to
included in the design of the DSF effectively answer most of the above
Area 6 development. Production questions. The MVAX-based Production
forecasts using the numerical Workstation, which houses the pre-
simulator were combined with project and post-processing software, will
investment cost for various play an integral role in this effort
combinations of pattern geometries [3] .
(5, 7, 9, and 13 spots) and pattern
sizes (5, 7-1/2, 11-5/8, and 15 SUMMARY
acres) . The economic analysis
revealed that a "hybrid" development The Duri Steamflood Project is a

13
SPE 21527

world class, enhanced oil recovery


(EOR) project aimed at the continued 4. Shryock, S.G., Ahmad, s. ,
development of the second largest Meloy,J.M., and Kent, J.W., "Gravel
field in Indonesia. The Project packing for the Duri Steamflood,"
involves the simultaneous 7th Offshore South East Asia
management of existing steamflood Conference, Singapore, February,
areas, the development of new 1988.
steamflood areas, and the design of
future areas to maximize both oil 5. Megginson, E.A. and Simanjuntak,
recovery and production efficiency. A.B.M., "Computerized Database
The balancing of these three System for the Duri Steamflood
objectives has been achieved by Project," 18th Annual IPA
using technical expertise from Convention, Jakarta, Indonesia,
development geology, petroleum October, 1989.
engineering and surface facilities
engineering. 6. Atmadi, Pearce, J.C., and Fuaadi,
I.M., "Evaluation of Stimulation
Significant improvements in the Techniques for Duri Steamflood
operation of the existing steamflood Gravel Pack Wells," 8th Offshore
Areas have been achieved; these South East Asia Conference,
improvements translate directly into Singapore, December, 1990.
increases in oil production and
operating efficiency. New 7. Wagner, D. J., "Gravel Packing
technology, especially in the areas Practices for Duri Steamflood
of reservoir simulation and oil Wells," SPE Formation Damage Forum,
field automation, has played an Jakarta, Indonesia, February, 1991.
important role in these
improvements. Most importantly,
these improvements have been
incorporated into the design of new
steamflood Areas, promising even
better performance in the future.

REFERENCES

1. Pearce, J.C., "Management of the


Duri Steamflood," ASCOPE, Singapore,
1989.

2. VanAllen, C.A., "Optimization of


the Duri Steamflood," Texaco Thermal
Recovery Conference, 1990.

3. Blunschi,J.H., Cease,C.C., and


VanAllen, C.A., "Using Reservoir
Engineering Workstations to Improve
Duri Steamflood Simulation
Predictions," 19th Annual IPA
Convention, Jakarta, Indonesia,
October, 1990.

14
seE 21527

DURI :

STEAMFLOOD :

PROJECT :: DURI FIELD


STEAMFLOOD PROJECT

I Figure 01
JCP\JAN91_01 \SKH 17-01-91
SPE 21527

DUR/I::
STEAMFLOOD ::

m
PROJECT m
n; n n
~ iH11 i1111; j H11111 111HHll i1111;1 11; ~ I STRUCTURE & TYPE LOG
DURI342
I
R.T.E. : 95'
PETANI
DURIFM
TOP FIRST RINDU
D
U
R
I
BEKASAP FM
TOP PERTAMA
u
B P
P
E E
K R ~~~

AL ~~
S~ ~~
A E
pR ~~

P
E
M TO. 75(1
A
T
A
N
G

I Figure 02 I
JCP\JAN91_02\SKH 17-01 -91
seE 2J 52 J

OURI L
S7EAMFLOOO ::
PROJECT j:
~1~ i1i11111Hi~~1 11i1H11i11111 1~ iiii1~i~ 11 i~ 11ii: DURI FIELD
EVENTS PRIOR TO STEAM INJECTION

Discovery 1941
Placed on Production 1958
Pilot Waterflood 1960
Cyclic Steaming Initiated 1967
Pilot Steam Injection and Caustic Study Area - 2 1975
Reservoir Simulation Study 1981
Commenced Construction Area - 1 1982
Steam Injection Start up Area - 1 1985

I Figure 03 I
JCP\JAN91_03\SKH 170191
seE 2152 7

OURI i~
STEAMFLOOO :!

iiiiiiiiii!ii:::iiiili
I STEAMFLOOD PROCESS I
INJECTOR PRODUCER

SURFACE

HEAT LOSSES

t t t R
E
S
V
I

~ ~
HEAT LOSSES
~ ~
1>::::::1 STEAM ~ CONDENSING STEAM AND HOT WATER II OIL

I Figure 04 1

JCP\JAN91_04\SKH 17-01 -91

,l.
SPE 21527

OURI !:

S~:::::r \'
~ ~ ~~!!~~!~ ii ~~~~ii ~~: ~!~!!!~ ii ~i~!!!~~!~ii!~! i11 1 DURI FIELD
KEY STEAMFLOOD EVENTS

Area - 1 Steam Injection Start up Apr 1985


Area - 2 Pilot Switch Steam to Water Kedua Mar 1986
Area - 2 Pilot Steam Injection Start up Pertama Dec 1986
Area Development Plan (reduced schedule) Nov 1986
14 WPM Development Plan Nov 1987
Area - 3 Steam Injection Start up May 1988
18 WPM Accelerated Development Plan Sep 1988

I Figure 05 I
JCP\JAN91_05\SKH 17-01-91
BRE 21527

OURI
S7EAMFLOOO ::
PROJECT i:
~ !!!! !!!~ !:!::!: !!!::!!!:!!!!!!!!!:!::!:::::!:::::
I DURI PROJECT DEVELOPMENT I

Present 12 Area Development Plan Area 1


SECA

:4
1
~ SEC C SECS

I Figure 06 I
JCP,JAN91_06\SKH 170191
SfE21527

OURI :=

STEAMFLOOO Ii
PROJECT :: STEAMFLOOD FIELD
.!!!!!!!!!!!!!!!!!!!W!!!!!!!!!!!!!(!!!!!!!!!!ll, COMPARISON
UlTIMATE PEAK FORECAST

DURI KERN RIVER


ACRES TO BE DEVELOPED 15100 9660
DEPTH FT 600 900
NET PAY FT 109 60
PATIERN CONFIGURATION 5,7&9SPOT 5&9SPOT
WELL SPACING ACRE 3-7/8 2-1/2
PERMEABILITY MD 1550 2000
POROSITY % 36 31
RSVR. TEMP. F 100 90
OIL VISC. @ BHT CP 157 4500
GRAVITY API 23 13
ORIGINAL OIL IN PLACE MMMB 4.4 4.0
RESERVES ULT MMMBBLS 2.7 2.0
NO. PRODUCING WELLS 3810 ** 7490 TOTAL
6300 ACTIVE
NO. STEAM INJECTORS 1370 ** 2640
OIL PRODUCTION, MB/D GROSS 266 ** 125
NET 204 ** 113
WATER PRODUCTION, MB/D 1504 ** 1200
STEAM INJECTION, MB/D 730 ** 830
NO OF 50 MMBTU GEN. 230 ** 390
I Figure 07 I
JCP\JA N91_07\SK H 17-01 -91

.....:.0.
leE 215?7

OURI.

S~::::; Ii
I OURI VS KERN RIVER & BELRIOGE I
iiiiiiiiiiiiiiiiii:iiiiiiiiiiiii:iiiiiiiii:iiiii!:

~I I

190 I .. .... 1

180 I .. .. ';/

170

160 DU~.~..~.~:~~~.~~.~.~ ~
................................................................................................................ -/- 1

150

0 140 .........~BELRIDGE
...................................................... , / " 1
0..
0 ..............~':.~.. ~:.~.~;.~".r-;~,::,.~;.;.~ ..:-:.:':.~:;.. ~..;;.~..~
:.:.:;: :.:. ..~ ~
en 130
~
.J.
120 ..............................................................:",(
KERN RIVER : ~..'..'.:.:. :.:".:~ :~~.~:.: :.:.:.~ :.7:.,-. \~.:::.;.,
--~
:-----,.,., . .

110

100

90

80

70

60

1988 1989 1990

I Figure 08 I
JCP/JAN91_08/SKH 17-01-91

;

SPE 21527

OURI ::

1::Z:"j
I RESERVOIR MANAGEMENT FOR EXISTING AREAS I
MONITOR PERFORMANCE
IDENTIFY AND CORRECT
OPERATIONAL PROBLEMS
RESERVOIR MODELING

I Figure 09 I
JCP\JAN91_09\SKH 170191
RE t1527

OURI
STEAMFLOOO
PROJECT I::
1;1; ~ ~; ~ 1111;1;1;1;1;1;1;1;1; i1111;1;1 ~ 1111 ~ i ~ 1~;~
I DREAMS DATABASE SYSTEM I
GEOLOGICAL
/ - Geo_Maln
- Geo Fault

PERFORMANCE \ - Geo=Log RESERVOIR


\
/ Weekly Producer I ' - Area Section
MonthlY_Producer Pattern
: Monthly_Pattern ProJnLTable
Forecast
\ J

~
II ,
!mjl
........... __ .. - --_._----- -.---- ---.--. ( ~~:::~)
MONITORING PRODUCTION
- Dynamometer Producer Main
/ - Prod Down Mech Cond
- Casing_Blow_Test Prod:Well_frerv_Workover
- Steam_Quality Well Test
, INJECTION Daily_Prod
\ \
-Injector_Main
I '&'_~I_L_.

\ : Huff_Puff_Job
I Figure 10 I
JCP\JAN91_10\SKH 170191

?~:
RE 21527

OURI
STEAMFLOOO

!~iH~iHHH:::~~!~i:1HI
Ii
I DURI COMPUTER FACILITIES I
INTER INTER MVAX
CVX IBM CALTEX
ONE TWO 01

LIl RUMBAI
.. -.------.-.--..-.. ----.-.---- ... --------------------------,r--l--------------------------------------------------------.-
DURI

PC~C
PC I PC I

IM~~ I
GEOL.
PC -I Lpc IRESV
WS
I IMVAX
03 INTER
PC PC

PC . I PC PC . PC
PC I
PC
OPER
COMP
~~
FIELD
AUTO
I Figure 11 I
JCP\JAN91_11\SKH 170191
SEE 21527

OURI ii
S7EAMFLOOO ii:
PROJECT i[,
~! ~! ~i i~ ~i
i i!i!i! i iiiin!i iiiiiiiiiiiiiiiiiiiii i I MONITORING PROGRAM I
Steamflood Monitoring Wells

Observation wells
- Provides data on areal and vertical sweep efficiencies
- Provides data on rate of zone heating
- Identifies steam migration outside of flood intervals

Twin Producers
- Provides an accurate measure of the contribution
of the upper and lower intervals

I Figure 12 I
JCP\JAN91_12\SKH 17-01-91

#
SP.E 21527

OURI !!
STEAMFLOOO :!:

;"m!iiim:=~;;;ii' I MONITORING PROGRAM I


Multi-zone Steamflood Monitoring Practices

Field Operator Observation Single Zone


Well Practice Producer Practice

Kern River Chevron 1 08S well


per 4 patterns

Kern River Texaco 1 08S well 1 Single zone


per 20 patterns pair per
5 patterns

8elridge Shell 1 08S well All producers


per 3 patterns Single zone

I Figure 13 I
JCP\JAN91_13\SKH 17-01-91

."":"~'J
SPE 2152?

OURI :~
STEAMFLOOO ::

;i;;;;;;;,;;,~=,~"",1 I MONITORING PROGRAM I

Recommended DSF Monitoring Well Density

- 1 observation well for 6 patterns

- 4 single zone producer pairs per area

I Figure 14 I
JCP\JAN91_14\SKH 17-01-91
SPE 21527

OURI i
STEAMFLOOO ::

::f::::;;,:=~::::li
I IDENTIFY & CORRECT OPERATIONAL PROBLEMS I
STEAM STIMULATION
ACID + STEAM
POOR PRODUCTIVITY
--~ NEW GRAVEL PACK PROCEDURES
INFILL PRODUCERS

INCREASED RATES W/BALANCED lIP RATIO


INADEQUATE INJECTION ~ NEW INJECTION STRING DESIGN
TWIN INJECTORS

I Figure 15 I
JCP\JAN91_15\SKH 17-01-91
seE 215?i

DURI
STEAMFLOOD H
PROJECT II
i!!!!!!!!!!!H!!!!!!!H!!!HHH!!iiH!ii!ii!!!!!\il

I EFFECT OF STIMULATION PROGRAM I


Steam Stimulation (Existing Areas)
1989 1990

'~~r:m:k

!3R
i""""~~:~~"'<:c~

o
~
~ (WHT < 150 F) I Figure 16 I
JCP\JAN91_16\SKH 17-01-91
SPE 21527

OURI H
S7EAMFLOOO :~
PROJECT !i
~~!:n!:~~~:n:: nn:: !:nn!:nn~~nnnn!: n:\ I AREA - 1 PERFORMANCE ~

Property Map Statistics

ISECAI
I Area, acres
Patterns
1137
95
Patterns type 7 spot
Patterns area, acres 11 5/8

Injectors 106

Pattern Producers 397


Extra Producers 17
Intill Producers 46

Total Producers 460

Current Production MBOPD 66


A
....... : .
( : II
Current Injection MBCWEPD 244

I Figure 17 I
JCP\JAN91_17\SKH 17-01-91

.,:.. :
seE 2152 I'

OURI
STEAMFLOOO
PROJECT Ilil
~ ~ 1~; ~ 1~ j j~ ~ i11; inl1;! 1! ~! 1!1! ~ 11! ~ ~ 1~ ~; 11 j! ~ 111 i~i
I AREA-1 PERFORMANCE I
Injection Production
400. i 400, I

350 I.. .. .. 1 350 I.. .. ........ 1

300 I.. 1 300 I........ .. .... :.._ 1

6: 250 .. ..T;~iet : :: :: .: . .: . .: :.: . 1 ~250~;<::;;~C"-


Fluid
_."'~~'~". ,<: ... ~'.<~' ..,
~ 200
o
a:l

::E 150

100 ,
~
,
,- - - - - - - -
)"... ~..~ ~.. ~..-::


V
Injection

....

1
i:
100
I

I
:::::::::..:.:::.::..:::...:.:::::::::::::::::::::::::::::::::..::..::.:....:::...::::..:::.::::.::::::..:::.::

.. 1
::::::

Oil
50 , 1 50 ,........ - ~.

o I iii iii iii iii iii i I I I I Iii Iii I I iii iii I I ' 0' Iii iii iii I i I I I I I i I I I iii I I I i I I I I I I I I I I

1988 1989 1988 1989 1990

I Figure 18 I
JCP\JAN91_18\SKH 17-01 -91

~;'t~ :
SPE 21527

STEAMFL~U:;
PROJECT i:
il
!~H!~!~!~HH!H~!\!!!~H~!!\!!~!!!H!\~!!:!:!:\:I I AREA - 1 INFILL DRILLING I

Strategy
Selection of Locations
Status of 1989 Wells
1990 Program

I Figure 19 I
JCP\JAN91_19\SKH 17-01-91

"'''-'''
,. .>.
\;
seE 21527

DURI ji
STEAMFLOOD II

!!!i!!j~H!!!:::~~!~:i~i!l:
I AREA-1 INFILL DRILLING I

Strategy Selection of Locations

- Correct patterns with performance problems - High Injection/Production ratio

- Enhance fluid withdrawal ability - Low Cumulative recovery .


- Looking for economic recovery for oil: - Low Current SOPO
"Incremental & Acceleration"
- Low Wellhead temperature

I Figure 20 I
JCP\JAN91_20\SKH 17-01-91
SEE 21527

OURI
rI~
~
S11YlMR.OOD
PROJECT
~~~~~H~~ HHHHHHHHHHH\~H:\:~ HH~~d [I I AREA - 1 INFILL DRILLING

Selection of Locations (Poorest Patterns)


ISEC AI

..... ,..
4. ,

Patterns with lIP > 1.2, Cumulative Prod. < 30% OOIP & Current Rate < 400 BOPD
I Figure 21 I
JCP\JAN91_21 \SKH 17-01-91

":;:-!,; ~.
seE 21527

DURI
STEAMFLOOD
PROJECT
~ ~ ~ ~ ~ ~ n~ ~ 1~ ~ jj~ ~ j1; I11; 1j~; 1j1;;; 1j1ji; nj; ~; n~
I AREA-1 INFILL DRILLING I
Pertama Isotherm
ISECA I

Legend:

~ WHT ~ 175 of

o WHT > 175F I Figure 22 I


JCP\JAN91_22\SKH 17-01-91

~ '} ...
,
. ..,.
SPE 2152?

DURI

I
STEAMFLOOD
PROJECT
1~~;~ 1; 1~;~;1; 1~ l;n~;j;;;;;;;;; 1; mTITITI1~~i~~
I AREA-1 INFILL DRILLING

Kedua Isotherm
ISECAI

...............

22
;'

Legend:

@ WHT ~ 175 F A
o WHT > 175 F
......... ; ~ ~

ISECC I
~

I Figure 23 I
JCP\JAN91_23\SKH 17-01-91

.. ..
:~~: ,
seE 21527

OURI ::

I
STEAMFLOOO i:

!!!i!i!i!iH!:::~~i~iiiill I AREA-1 INFILL DRILLING

Location of 1989 Test Wells

ISECA I

Program consists of six wells

Wells were selected in patterns


which exhibited poor liP and
oil recovery
Wells were located in 3 distinct
geographic regions to provide
response data from both hot and
cold patterns
Legend :.... r...,sECcl
!4

e 'Hot' Well
o 'Cold' Well
I Figure 24 I
JCP\JAN91_24\SKH 17-01-91
SPE 2152?

OURI
S7EAMFLOOO ::
PROJECT H
::!n:!:!i!:!:::HiHH:::::::n::::Hiji::::Hili I AREA-1 INFILL DRILLING I
1989 Infill Wells Reservoir Characteristics

Infill Sand Reservoir Infill Adjacent


Driliing Type Characteristics Well Injectors

a. Typical 'Hot' well:


5T-53C Pertama Porosity 0.31 0.32
Oil Saturation 0.46 0.57
Kedua Porosity 0.30 0.31
Oil Saturation 0.36 0.48

b. Typical'Cold' well:
4S-41C Pertama Porosity 0.35 0.34
Oil Saturation 0.60 0.51
Kedua Porosity 0.31 0.31
Oil Saturation 0.31 0.27

I Figure 25 I
JCP\JAN91_25\SKH 170191
seE 21527

STEAMFL~= I.
PROJECT Ii
~~~~~~~~ ~~~~~~~~~~~~~~~~~: ~:~~~~~~~~: i~::~~~~~~ ~ i I AREA1 INFILL DRILLING I
1989 Infill Wells Performance

Current 30-Day Avg.


Cum. Oil (8TB)
Well BOPD 8WPD WHT (Dec. '89 - Mar. '90)

38-388 14 6 92 3,150
38-588 94 145 130 8,200
4S-41C 111 238 110 11,940
"Cold well" average 73 130 111 7,763

58-53B 451 969 230 36,500


5T-53C 298 1453 252 29,900
5T-72C 247 495 251 25,250
"Hot well" average 332 972 244 30,550
I Figure 26 I
JCP\JAN91_26\SKH 17-01-91
SPE 21527

S7EAMF:O: :1
PROJECT Ii
::~:~:::::~:~:~:~::: H~: ~ \~::\~\~:~': ':':::HH::

I
:1

I AREA - 1 INFILL DRILLING

Summary of 1989 Infill Well Performance

Observed high remaining oil saturation


in the infill location

Improved injection / production ratio

Improved steam/oil ratio

Achieved incremental production by improving


areal sweep

I Figure 27 I
JCP\JAN91_27\SKH 17-01-91
seE 2152 j

OURI

I
STEAMFLOOO
PROJECT
~~ ~ ~ 1;1; ~; ~ 1; 1~ 111111 ji~; 11;1 j; 111111;1 ~ 1;~ 1~; 1;1
I AREA - 1 INFILL DRILLING

Plans for 1990


- Proposed Infill Producer Locations
ISECA I
........................................................, ~

- 1990 Infill program


will pursue infilling
the hot patterns with
poor lIP and oil recovery

I Figure 28 I
JCP\JAN91_28\SKH 17-01-91
IfE 21527

OURI :j
STEAMFLOOO II

~~j~\~j~H\~\:::~~~l~~~II,
I AREA 2 PERFORMANCE I
Property map Statistics
Area : 252 Acres
110-
....................
IIfI. Pattern type : Inverted 9-spot
15 1/2 Acres
Number of patterns . 16

Number of injectors : 32 wells


Number of producers : 68 wells
Current total area production : 12,528 BOPD

Current steam injection rate : 26,865 BCWEPD

Current water injection rate : 0 BWPD


:;~~fit~~fiI~IiI .. ~

12A
As of December 31, 1990

I Figure 29 I
JCP\JAN91_29\SKH 17-01-91

-' ~ ..i
SP.E 2152 7

DURI :~
STEAMFLOOD II

~:~:H~:HH!:::~~:~::iill,
I AREA 2 PERFORMANCE I
Historical development

1975 Initiate 16 Pattern Steamflood - Kedua Sand


1981 - 1983 Infill drill Kedua Steamflood (5 spot - 9 spot)
1984 -1986 Reduce Kedua Steamflood Gradually to Hot
Waterflood
1986 Initiate 16 Pattern Pertama Steamflood
1989 Reduce Pertama Steamflood (June & Dec. 1989)
1990 Shut in Kedua Waterflood (Mar. 1990)

I Figure 30 I
JCP\JAN91_30\SKH 17-01-91

<.;;~
SPE 21527

S~=ii
H~ \:\~ \:\ HUHH~ \~~:~ H:\:\~ H:~:~::: \H~! \ I AREA 2 PERFORMANCE I
Production
70 ,,,
,,
,,
60
,

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76 77 78 79 80 81 . 82 83 84 85 86 87 88 89 90
Time. Year I Figure 31 I
JCP\JAN91_31\SKH 170191
SPE 21527

OURI i~
S1EAMFLOOO ::
PROJECT ii
::::i::i:iiiiiiil:Hiiiiiiiiiiiiiil:iiiiiiiiiiiiii
I AREA 2 WATERFLOOD EVALUATION I
Objectives

- Determine current waterflooding response


from the Kedua Sand

- Determine recovery efficiency of the Kedua


waterflood
- Recommend whether to continue Kedua
injection
- Examine the merit of restarting Kedua
steam injection

I Figure 32 I
JCP\JAN91_32\SKH 17-01-91

.,..~.

~~;;"
SPE 21527

DURI :~
STEAMFLOOD I~
PROJECT i i
11~1;1!;~1;1~111;11~1111;11~111~~~;li11~ji~1i1il~1i

I AREA 2 WATERFLOOD EVALUATION I


Evaluation Strategy

Monitor the effect of operational changes on performance


- Shut In Kedua water Injection
- Plugback Kedua Sand in 6 wells
- Pertama steam injection unchanged

Conventionally core an observation well and measure remaining


oil saturation

I Figure 33 I
JCP\JAN91_33\SKH 17-01-91
IfE 21527

OURI :!
STEAMFLOOO Ii
PROJECT ::
~~:::~:~:~:~:~: ~~~ ii~:::~ H~~~~:: i:i: ~~~~~~~ i~~~! i I AREA 2 WATERFLOOD EVALUATION I
Location of Kedua Plug back Wells

// // /,I

/,I I ~ .. /,I
i
/y
I Legend:
I
/,I 1 // J J{; l- /,I illlll,i:lii
II K sand plug back test well
-
Previous Pertama
Only completion

// //
I //
\
//
I
I Figure 34 I
JCP\JAN91_34\SKH 17-01-91

, ~. .."'
;
seE 2152 /'

OURI
STEAMFLOOO
PROJECT III
~ 1~ 111;1;1;1 ;1111111;;;11 111~ 1;1;11111;1;1;1 i; 1~;~ I AREA 2 WATERFLOOD EVALUATION I
Evaluation of plug back wells test

100 i I
93 SCPO
< < < < < <
Purpose of test:

80 _ ..
- To determine oil contribution
from the Kedua sand
71 SCPO

Q)
3= 60 _ .

oa.. Results:
o
m 40-..........
- Maximum oil loss of 24 %

20 _ ..........

ol-~~~~ ~
Before After
I Figure 35 I
JCP\JAN91_35\SKH 17-01-91

"""',.
SPE 2152?

DURI ::::

I
STEAMFLOOD ::
PROJECT II
~~! ~! ~: ~ Hi ~! ~~~: j~H~~~~~~~~ i:: ni: nnn: i~~ :1! :1 I AREA 2 WATERFLOOD EVALUATION

Evaluation of Kedua water injection termination


16,000

13;511BOPD , .
Purpose of test:
14,000

- To determine oil contribution


12,000 .......... . .'1;364S0PO'
, > > > > >.> > >1
due to Kedua water injection

10,000 .......... . .

0
a. 8,000 .......... . . Results:
aCD
6,000 .......... . . - Maximum oil loss of 16 %

4,000 ......... , . .

2,000 .......... . ,.................................................. , .

0
Before After
I Figure 36 I
JCP\JAN91_36\SKH 17-01-91
SPE 21527 .

OURI :~

:!:,,)[ I AREA 2 WATERFLOOD EVALUATION I


Core well 5R-548 (1887)

Drilled:
// { //
I //
1
// ) Dec. 1989

Purpose:

// I //
. I // I // \
Determine remaining
Kedua oil saturation

// I // J // } ~ J
Legend:

, ... Observation well 5R-54B

//
I //
I //
\
~
I
I Figure 37 I
JC F'\JA N91_37\SK H 17-01 -91
SPE 2152 7

OURI n
STEAMFLOOO ~:

ii'i'i'i'ij!j:=i~;iJ
I AREA 2 WATERFLOOD EVALUATION I
Comparison of So core to So material balance

So Core : 48.2 %
So Material balance : 47.0 % (using average core porosity)
So Material balance : 44.0 % (using average original porosity)

Comparison of So core to So original

Pertama Kedua

So Original 74.5% 64.6 0/0


So Core 48.2% 48.1 %

I Figure 38 I
JCP\JAN91_38\SKH 17-01-91

"
SPE 21527

OURI
S7EAMFLOOO
PROJECT

I AREA 2 WATERFLOOD EVALUATION I


Conclusions:
Kedua sand contributes a maximum of 24% oil production
based on plugback well test (2/3 of which is a result of
water injection)
The Area 2 production decline is influenced by both waterflood
shut in and Pertama steam rate reduction

Kedua sand has high remaining oil saturation (48%) as


demonstrated by core analysis and material balance.

Pertama and Kedua remaining oil saturation is approximately


the same

I Figure 39 I
JCP\JAN91_39\SKH 17-01-91
SPE 21527

OURI
STEAMFLOOO
PROJECT

I AREA 2 WATERFLOOD EVALUATION I


Plans:

Remove temporary plugs from the Kedua plugback wells


and return to production
Increase Pertama steam injection rates

Restart Kedua Steamflood using existing generators

Drill and Core an additional observation well to verify


high remaining ~ in the Kedua Sand

Install Additional Generators

I Figure 40 I
JCP\JAN91_40\SKH 17-01-91
seE 21527

OURI
STEAMFLOOO :::
PROJECT ::1
: ~ ~ H~ HH~ HHH~~Hi~~~ HHHi~HHn~ 11 \\1
I AREA3 PERFORMANCE I
Property Map Statistics

Area, Acres 1463


Patterns 119
Pattern Type 7-spot 9-spot
Pattern size, Acres : 11-5/8 15-1/2
Injectors (active) 145

Pattern Producers 279


Extra Producers 10
Twin Producers (section A) 21
Total Producers 310

Current Production, MBOPD : 66


Current Injection, MBCWEPD : 254

I Figure 41 I
JCP\JAN91_41\SKH 17-01-91

,~
SPE 21521

OURI I:

S~:::=II
i;i;i;i!i;i; i;~: n:; i!i! i:~! i!i;i;i!ii ~ H; ~: ~! i!iii
I AREA-3 PERFORMANCE I
Injection Production
4(X}j 18 350, i

350 I.. ..17 300 I .. .. :-.". .. 1


.... ."
300 I.. .. ; .. .. .. ........16
., .
250 I .. .. .. .. .. .. :: .'. ~ ..1
SOA ,'11
fr 250 I~~~/~~~".~~~ . FLUID

~ 200
oco
:::E 150
/ /
\ ....
~~:;::'
- :g I:,,.;,:
... "
.~ ' 3 :::E
.. '

100 I.................. IJ?.T!;A.M..IN~!;.G.T.!.QN ........ 12 100 I.. ; .. .. .. .. .. .. .. .. .... .... .. .. 1

50 1-/.. 1 50 I :::;. L ~ .
.. ,

o Iii L i ] i '- I i I I I :t iIi I I _I Iii] I I iIi I 1_'- i '0 o' I I [ Iii I I I Iii i I I Iii iii iii i I I I I I I i I

1989 1988 1989 1990

I Figure 42 I
JCP\JAN91_42\SKH 170191
SPE 21521 .

DURI H
STEAMFLOOD 11

!HHH!j!m:::~~!~!H!il
I PRODUCER COMPLETION I
OLD DESIGN NEW DESIGN
CHGP OHGP OHGP

l l
PERTAMA

KEDUA

I Figure 43 I
JCP\JA N91_43\SKH 17-01 -91
R21527

OURI n

Sra:~'1
HnnnHnnmmmHH1Hn~H1nHnnn~n~

I AREA-3 TWIN INJECTORS ~

Twin injector program objectives

- To achieve the design injection rates


- To improve vertical steam distribution between sands

I Figure 44 I
JCP\JAN91_44\SKH 17-01-91
SPE 21521 .

DURI n

I
STEAMFLOOD ii'

:::::::",,:::=:~JII I AREA-3 TWIN INJECTORS

Old design
-Single String Dual- -Single String-
Injector (7j Injector (7-)
Problems:
or

p
J 4' tbg

J
p
4' tbg
1. "Single String Dual"
- Use of chokes constrained
Injection rates to below
target
Side pocket
mandrel

2. "Single String"
- Increased injection rates
to target
K K
No vertical distribution
control

TO TO I Figure 45 I
JCP\JAN91_45\SKH 17-01-91
SPE 21527

OURI :~
STEAMFLOOO II

::~:::::::~:~:::~~:~::::II I AREA-3 TWIN INJECTORS ~

New design
Twin Injectors (CSG 7 1 )
Solution:

J J
p
"Twin Injectors"
- Allows for target
rate injection

- Provides good vertical


distribution control

TO TO
I Figure 46 I
JCP\JAN91_46\SKH 17-01-91
q;
...... ....
0
v ..:.
T""
Q)
~ ::I:
:J ~
O'l (/)
iI: F:::
.".
I
(ji
Z

""'J
ti:
en u
""'J
II:
o
t-
O . ..
"" " : " .~ "
W
-:
-Z en

-z
t:
0
--
~
+-'
ctS
(.)
0
M
<C
'-
0
+-'
w (.)
Q)
II: --
<C t:
-- L0-
t: .9
-- ()
0>
~
+-'
c
c
"'0
Q) ~
en \J
0>
0 Cf)
o
C- Q.
0 0Lo-
;;:::::;::;::;;;;.'::;;;;;;.";;;
'- 0....
a..

SPE 21527

OURI
STEAMFLOOO __
PROJECT Ij~i
j~ i: j~ j~ j~ j: Hi~ j~ j~ j~ j~ j~ j:::j~ j~ j: i~ j11 ~ iij: j~ i:1 I AREA 4 RESERVOIR DATA I
Property map Statistics

Area 4 N.W. Ext.

No. Prod. 213 17


No. Extra Prod. 4 0
No.lnj. 98 8
No.Obs. 8 0
Ave. K 1550 Md 1550 Md
Ave. So. 62.1% 62.1%
Ave. H. 149 104.3

I Figure 48 I
JCP\JAN91_48\SKH 17-01-91
SPE 21527

DURI :~

~="
H~mjnnnl;i]HHHHHHHH;lHlHlii;i]i]\:1
I STEAMFLOOD AREA PERFORMANCE I
Areas 1,2,3 & 4 Statistics
Area, Acres : 4122
No. of patterns : 336

No. of producers : 1072


No. of injectors (active) : 389

Current area production, MBOPD: 180


Current injection rate, MBCWEPD: 720

I Figure 49 I
JCP\JAN91_49\SKH 170191
SP.E 21521

DURI.

S~:::::; ,I

;:~:~::jn~:~j:j~:~j~j~j~:~j~j:j;:::~:;j~j~j~j~l~i11 I STEAMFLOOD AREA PERFORMANCE I


Injection Production
1()()() . .
1:1 .1:0 900 1 , , .. ,1

: I.::..:::.::.:.:....::...:...:..:..::.:.:.:....:.....:.. :.:::.. ::::.:........::... :.:.:.:::::.::.:::.:::::::.::.::::::~:~:~:_:.:.:.:::1


800 I 18

700 I................ ...... ..


, , ~ ..:~,~ ....17 ---- \

, "

3001 .......... .. , ..1


2001.... .. .. .... .. ..12 2OO1 .. ...... .. Oil ,.... .= ~ .
100 I.. .. .. .... .... ............ .. ...................... .......... .. .. .... .. .. ......1 100 1" :" : , , ,.., , , ," ., , ., \
oI i i iiI I ~ i I I .1. I ] I I i I I I I I i .L I '0 o iii I i I I iii i

1989 1990 1989 1990

I Figure 50 I

JCP\JAN91_50\SKH 17-01-91

1! ~
SPE 21527

DURI ;:
STEAMFLOOD !!

'''''i!im:::=~i''il' RESERVOIR MANAGEMENT


FOR NEW AREAS

DELINEATION PROGRAM
- CORING TO PROVIDE GEOLOGY PARAMETERS

OIL FIELD AUTOMATION

SIMULATION

I Figure 51 I
JCP\JAN91_51 \SKH 17-01-91


seE 21527

OURI ::
STEAMFLOOO ::
PROJECT !:
iiiHiiiiiiiiiiiiHiiiiijHiiiiiiiiiiiiiiiiiiiii\!

I DSF SIMULATION I
Accomplishments

Running 8183 on MVAX in Duri


Workstation Operational
Running 8183 on CONVEX
Completed 3 8tudies
- Area 1 History Match
- Area 6 Pattern Size & Configuration
- Preliminary Full Field Development

I Figure 52 I
JCP\JAN91_52\SKH 1 7 -01 -91
SEE 21527

S1EAMFL~':
PROJECT
il
i
!!!!i!ii!i!!iinHHH!Hiii!!iiii!ii!i!ii:iiiii!! I AREA 1 HISTORY MATCH I
Gridding

Area-1
1/2 - 11 5/8 Acre, 7 spot
~
( 4 X 7 X 11 model)

j1

I Figure 53 I
JCP\JAN91_53\SKH 17-01 -91

,':;. ~ ~ i
seE 21521

OURI
STEAMFLOOO
PROJECT
H

Ii
.iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiHiiiiiiiiiiiiiiii!!1 I AREA - 1 HISTORY MATCH I
Layering
58-BaA
GR LLD
400
Sw 0 Kh Kv
44% 37% 1552 776
PERTAMA , I))m))~;jffim)))]~~j)j))m)))I))m))m))))~mm)m:
49% 33% 439 220
<..- ,jjj]jj~j]ji!]W!fflW;nj]j]j~j]j]j]j]j;j]j;~]jjj;j]jjj]j;j;

47% 31% 494 247

KEDUA
~ "I,I,I;m~~jji@jm~~I,jjl;I,III,~1@'j',I,j~,~IIII',I,I,I,1
60% 31% 522 261

BAJI

~il::::;:~:;:r~:::~:i::;:::
JAGA 39% 34% 1124 562

750 I Figure 54 I
JCP\JAN91_54\SKH 1 7-01 -91
RE 2152'

OURI

S~=II I AREA - 1 HISTORY MATCH I


,~ ~~~~~~! ~~ i~! ~~~~~ i~~~ H~~~~; ii ~~~~~~ ii~~~~~ ~ il

Cumulative Oil (4x7x11)

gm i I

600

co
~
~
.......
400
0
E
::J
()
200

Legend:
[] Historical 0
1985 1986 1987 1988 1989

+ Model
Time I Figure 55 I
JCP\JAN91 55\SKH 17-01-91
seE 21527

I
DURI ::
STEAMFLOOD i:
PROJECT Iii
~ mm ~1;~;;~;~~~~~~~~~ i;; ~;;~ 1;1111;;1;;1;;1; 11 ~:
I AREA -1 HISTORY MATCH

Cumulative Water Cut (4x7x11)


0.8

0.7
+-'
::J
o
L-
a>
1ti
~
0.6
E
::J
()

0.5 -+71 j

Legend:
0.4
1985 1986 1987 1988 1989
[J Historical
Model Time
+
I Figure 56 I
JCP\JAN91_56\SKH 1 7-01 -91

,h)f: .~;
1
t
SPE 21527

STEAMF:'o: Ii
PROJECT [1

I
iHHHiii:i:i:iH:i:iiiiiiiHH:i:i:iiiiH:i:i!11

I AREA - 1 HISTORY MATCH

Summary

- Improved model grid

- Improved reservoir layering description

- Improved rock and fluid properties

- Successfully matched 4.5 years of steamflood production

I Figure 57 I
JCP\JAN91_57\SKH 17-01-91

,'.
(~, "i-
SPE 21527

OURI ~.

STEAMFLOOO :~
PROJECT Ii
~~~~~~~~~~~~~~~~~;! ~~~~~~~~~!~~ H~~~~!;;~~~~~~~~ ii

I AREA-6 PATTERN SIZE & CONFIGURATION I

Pattern sensitivity study

Pattern optimization objectives

- Determine optimum pattern size

- Determine optimum pattern geometry

- Include results in Area-6 AR

I Figure 58 I
JCP\JAN91_58\SKH 17-01 -91

i
SPE 2152?

OURI n
S~:c:::; ,I

~ ~ ~ j~ ~ ~ ~ i ~~ ~ ;;~ 1i; H~;; ~~; ~ ~~~~~ ~ ~; ~i~~~i~!11111;;

I AREA-6 PATIERN SIZE & CONFIGURATION I


WELL SPACING / PATTERN SIZE & GEOMETRY STUDY

CONSTANT WELL SPACING DEVELOPMENT


5-SPOT, 7-SPOT, 9-SPOT, 13-SPOT


000
CONSTANT PATIERN GEOMETRY (9 SPOl)
7.5,11.625, 17.5 ACRE PATIERNS

CONSTANT PADERN SIZE (11.625 ACRES)


5-SPOT, 7-SPOT, 9-SPOT, 13-SPOT
I Figure 59 I
JCPWAN91 _59\SKH 17-01 -91
SPE 21527

OURI :i
STEAMFLOOO ::

:::!::!:!:!:!::::~~:~:j::11

AREA-6 PATTERN SIZE & CONFIGURATION

Summary

HYBRID 9-SPOT/5-SPOT BEST ECONOMICS

HYBRID ADDS INCREMENTAL EDGE RESERVES USING


LOWER COST 5-SPOT PATIERNS

HYBRID RECOVERY/ECONOMICS IMPROVED BY


6 TO 12 MONTH DELAY OF 9-SPOT SIDEWELL PRODUCERS

I Figure 60 )

JCP\JAN91_60\SKH 1 7-01 -91


S~E 21527 .

S7FAMn: II

~j~j~:~!~j~j~j:::~~i~~j~!:1

AREA-6 PATTERN SIZE & CONFIGURATION

Other advantages of 9 spot over existing 7 spot


not reflected in economics:

Increases produ<?er - injector ratio (2.5- 3.5)

Improves injection-production (liP) balance

I Figure 61 I
JCP\JAN91_61 \SKH 17-01 -91
SfE 21527

OURI L

Sra:::::r
~~~~~j~~~~~1n~j~~~1~~~jl~~~j~jj~jl~~~i~jj~~~~~;~j
II

I DSF SIMULATION I
Preliminary Full Field Development

Develop forecasts for remaining DSF Areas


Utilize historical cost data
Evaluate economics
Determine optimum development plan

I Figure 62 I
JCP\JAN91_62\SKf t 17-01-91
SPE 21527

OURI.

S~:::; I'
~!!!!j:nn!!nnn!:f:i~nni:i~j~(Wl!j!l!i!i~::
I DSF SIMULATION I
Predicted Rates for Typical Area Predicted Cumulatives for Typical Area

~i I 70 i i
Typical DSF Area Typical DSF Area

60
~:~~~~~
~
!L-
.....
o .40~ :/. 1
D. oQ)
0 40 a:.~I-
m -/ 1
~ \. ,.
.

E
20 t,
\. \
,~tat-
,'.
\ .'.:,.~ , .
:J
()201- / 1

",",, , "",". ...."


eo '\ "0

" 10

0. "
oV I I I I I I I I ~"*::.':'
0
0.01.5 1.5 2.5 3.5 4.5 5.5 6.5 7.5 8.5 9.5 10.5 0.0 0.5 1.5 2.5 3.5 4.5 5.5 6.5 7.5 8.5 9.5 105

Year Year

_00 6Yrs. - - 7Yrs. . 8Yls. - 9Yls. --10Yls.


6Yrs. 7Yrs. 8Yrs.
........ _-9Yls. 10Yls

I Figure 63 I
JCP\JAN91_63\SKH 17-01 -91

(?!-~ ~
SPE 21527

S7EAMF:'oU: 11

PROJECT :"
;ITTI%iii:::iH::i;i;;ii:i::iiiiiii:iii;;;;:::1

I DSF SIMULATION ~

Future studies

Symmetrical element model (1990)


- Water after steam
- Distillation effects

Multiple pattern model (1991)


- Fluid movement across boundaries
- Discontinuous layers

I Figure 64 I
JCP\JAN91_64\SKH 17-01 -91

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