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GEOMATH WELDING PROCEDURE SPECIFICATION (WPS) (QW-482) IN WPS / GM / PTAW /04

ACCORDANCE WITH ASME SECTION IX -QW -2001 Page 1 Of 2

Company Name : GEOMATH INDUSTRY


Welding Procedure Specification No : WPS / GM / PTAW /04 Rev 0 Dt 10.11.2017
supporting PQR No : PQR / GM / PTAW / 04 Rev 0 Dt 10.11.2017
Reference WPS/PQR No : WPS / GM / PTAW /04 Rev 0 Dt 10.11.2017 PQR / GM / PTAW / 04 Rev 0 Dt 10.11.2017
Welding process (es) : PTAW
type : Machine
scope : This Welding Procedure Specification Is applicable for welding Cobalt Base Hardface Overlay (Equivalent To
Stellite 6) On P.No.15E materials with PWHT And without impact requirments.

JOINTS - (QW 402)


Joint Design : Hard Face Overlay as per approved drawing Joint design ( typical )
Root gap : Nill
Root land : Nill
Backing : Yes
Backing Material : Base Metal
Retainer : Nill
Bevel angle : N.A
Base metal thick : 25 mm
Deposited thick : 4-5 mm (as welded )
Finished thick : 1.6 mm from weld interface to top / Finished thick
BASE METALS ( QW 403 )

P .No ./Group No. : P.No.15E Gr.No.1 ( All P.No.15E Materials )


Specification Type and Grade : ASTM A217 Gr C12A / ASTM A182 Gr F91 (For reference only )
Chemical Analysis : As per Specification
Mechanical Properties : As per Specification
Thickness range base Metal : 25mm & Above Fillet : N.A
Pipe Dia Range : Groove : N.A Fillet : N.A
maximum Pass Thick <13mm : Yes
FIILER METALS ( QW 44 )

Specification No.(SFA) : Not listed ( Equivalent to A5.21 )


Aws No. Classification : Not Listed ( Equivalent to ER Co Cr A )
F.No. : Not Listed ( Equivalent to 72 )
A.No. : N.A
Size Of Electrode / Filler metal : 50-150 microns
Filler Metal Product Form : Homogeneous powder supplemental filler metal : N.A
Weld Metal Thickness Range (min ) : 4-5 mm (as weld ) 1.6mm ( as finished from weld interface to top surface) Fillet : N.A
Electrode Flux : N.A consumable insert : N.A
Change Of Alloy Element : N.A powder feed rate: 22.5-27.5 gm/minute
POSITIONS (QW 405 )

Position Of Groove : Flat


Welding Progression : N.A Position Of Fillet : N.A
PRE HEAT ( QW 406 )

Preheat Temperature ( min ) : 200C


Inter pass temperature ( Max ) : 400C
pre heat maintenance :post heating : Heated to 350 - 400C for 4 hours,slow cool upto 80C & Then PWHT shall be conducted
POST WELD HEAT TREATMENT

Type : Stress releaving


Temperature Range : 740-760C
Time Range (min ) : 1 Hour per inch ( 2 hours min )
Time Range ( max ) : 5 hours Rate Of heating / cooling ( max ) : 100C
Cooling : Furnace Cool / slow down Loading / Unloading Temp (max) : 300C
WPS / GM / PTAW /02
GEOMATH
WELDING PROCEDURE SPECIFICATION (WPS) (QW-482) IN ACCORDANCE WITH ASME SECTION IX -QW -2001 Page 2 Of 2
GAS ( QW 408 ) Gas % composition / Mixture Flow Rate (lpm)
Centre Gsa / Plasma Arc Gas : Argon 99.99% ( no mixture ) 3.8-4.2
powder Gas / Metal Feed gas : Argon 99.99% ( no mixture ) 1.9-2.1
Shielding Gas : Argon 99.99% ( no mixture ) 8 to 12
Trailing Gas : Nill
Backing Gas : Nill

ELECTRICAL CHRACTERISTICS ( QW 409 )

filler metal Current


travel
Weld Pass process Speed Heat Input
Type volt (range ) KJ/mm
Classification Diameter (mm) &Polarity Amps ( Range ) (Range) (mm/min) (max)
PAW ER Co Cr A Powder 50-150 DC SP 145-175 25-29 85-115
All pass / all layer microns (EN )

PULSING CURRENT : N.A


HEAT Input ( Max) ( 1st Layer Only ) : N.A
Tungsten Electrode Size & Type : 4.0 MM DIA / 2% Thoriated Tungesten - EWTh2
Mode of Metal Transfer : N.A
Electrode wire feed speed range : N.A
TECHNIQUE (QW 410 )

String or weave bead : Both ( Weave Not More Than 12 mm _) ( Overlap -1/3rd Width of previous pass
Orifice , Nozzzle or gas cup Size : Gas Cup : 35 mm dia
Initial And Interpass Cleaning : Wire Brushing and grinding
Method Of back goughing : N.A
Oscillation : 12-15 mm
Contact Tube to Work Distance : N.A
Multiple or single pass (per side) : Multiple Pass
multiple / Single layer : Multiple Layer ( 2layers min )
multiple or single electrode : single
Electode Spacing : N.A
Change of process : N.A ( machine only )
Travel Speed (range ) : Refer Table Above
Peeening : Not Allowed
Use Of Thermal Process : Nill
Tranfer Mode : transferrable Arc
Torch Orifice Dia : 4 mm
Filler Metal Delivery : through torch

Prepared & Approved by, Reviewed By

For GEOMATH INDUSTRY


GEOMATH WELDING PROCEDURE SPECIFICATION (WPS) (QW-482) IN WPS / GM / PTAW /04
ACCORDANCE WITH ASME SECTION IX -QW -2001 Page 1 Of 2

Company Name : GEOMATH INDUSTRY


Welding Procedure Specification No : WPS / GM / PTAW /04 Rev 0 Dt 10.11.2017
supporting PQR No : PQR / GM / PTAW / 04 Rev 0 Dt 10.11.2017
Reference WPS/PQR No : WPS / GM / PTAW /04 Rev 0 Dt 10.11.2017 PQR / GM / PTAW / 04 Rev 0 Dt 10.11.2017
Welding process (es) : PTAW
type : Machine
scope : This Welding Procedure Specification Is applicable for welding Cobalt Base Hardface Overlay (Equivalent To
Stellite 6) On P.No.15E materials with PWHT And without impact requirments.

JOINTS - (QW 402)


Joint Design : Hard Face Overlay as per approved drawing Joint design ( typical )
Root gap : Nill
Root land : Nill
Backing : Yes
Backing Material : Base Metal
Retainer : Nill
Bevel angle : N.A
Base metal thick : 25 mm
Deposited thick : 4-5 mm (as welded )
Finished thick : 1.6 mm from weld interface to top / Finished thick
BASE METALS ( QW 403 )

P .No ./Group No. : P.No.15E Gr.No.1 ( All P.No.15E Materials )


Specification Type and Grade : ASTM A217 Gr C12A / ASTM A182 Gr F91 (For reference only )
Chemical Analysis : As per Specification
Mechanical Properties : As per Specification
Thickness range base Metal : 25mm & Above Fillet : N.A
Pipe Dia Range : Groove : N.A Fillet : N.A
maximum Pass Thick <13mm : Yes
FIILER METALS ( QW 44 )

Specification No.(SFA) : Not listed ( Equivalent to A5.21 )


Aws No. Classification : Not Listed ( Equivalent to ER Co Cr A )
F.No. : Not Listed ( Equivalent to 72 )
A.No. : N.A
Size Of Electrode / Filler metal : 50-150 microns
Filler Metal Product Form : Homogeneous powder supplemental filler metal : N.A
Weld Metal Thickness Range (min ) : 4-5 mm (as weld ) 1.6mm ( as finished from weld interface to top surface) Fillet : N.A
Electrode Flux : N.A consumable insert : N.A
Change Of Alloy Element : N.A powder feed rate: 22.5-27.5 gm/minute
POSITIONS (QW 405 )

Position Of Groove : Flat


Welding Progression : N.A Position Of Fillet : N.A
PRE HEAT ( QW 406 )

Preheat Temperature ( min ) : 200C


Inter pass temperature ( Max ) : 400C
pre heat maintenance :post heating : Heated to 350 - 400C for 4 hours,slow cool upto 80C & Then PWHT shall be conducted
POST WELD HEAT TREATMENT

Type : Stress releaving


Temperature Range : 740-760C
Time Range (min ) : 1 Hour per inch ( 2 hours min )
Time Range ( max ) : 5 hours Rate Of heating / cooling ( max ) : 100C
Cooling : Furnace Cool / slow down Loading / Unloading Temp (max) : 300C
WPS / GM / PTAW /02
GEOMATH
WELDING PROCEDURE SPECIFICATION (WPS) (QW-482) IN ACCORDANCE WITH ASME SECTION IX -QW -2001 Page 2 Of 2
GAS ( QW 408 ) Gas % composition / Mixture Flow Rate (lpm)
Centre Gsa / Plasma Arc Gas : Argon 99.99% ( no mixture ) 3.8-4.2
powder Gas / Metal Feed gas : Argon 99.99% ( no mixture ) 1.9-2.1
Shielding Gas : Argon 99.99% ( no mixture ) 8 to 12
Trailing Gas : Nill
Backing Gas : Nill

ELECTRICAL CHRACTERISTICS ( QW 409 )

filler metal Current


travel
Weld Pass process Speed Heat Input
Type volt (range ) KJ/mm
Classification Diameter (mm) &Polarity Amps ( Range ) (Range) (mm/min) (max)
PAW ER Co Cr A Powder 50-150 DC SP 145-175 25-29 85-115
All pass / all layer microns (EN )

PULSING CURRENT : N.A


HEAT Input ( Max) ( 1st Layer Only ) : N.A
Tungsten Electrode Size & Type : 4.0 MM DIA / 2% Thoriated Tungesten - EWTh2
Mode of Metal Transfer : N.A
Electrode wire feed speed range : N.A
TECHNIQUE (QW 410 )

String or weave bead : Both ( Weave Not More Than 12 mm _) ( Overlap -1/3rd Width of previous pass
Orifice , Nozzzle or gas cup Size : Gas Cup : 35 mm dia
Initial And Interpass Cleaning : Wire Brushing and grinding
Method Of back goughing : N.A
Oscillation : 12-15 mm
Contact Tube to Work Distance : N.A
Multiple or single pass (per side) : Multiple Pass
multiple / Single layer : Multiple Layer ( 2layers min )
multiple or single electrode : single
Electode Spacing : N.A
Change of process : N.A ( machine only )
Travel Speed (range ) : Refer Table Above
Peeening : Not Allowed
Use Of Thermal Process : Nill
Tranfer Mode : transferrable Arc
Torch Orifice Dia : 4 mm
Filler Metal Delivery : through torch

Prepared & Approved by,


Reviewed By

For GEOMATH INDUSTRY


GEOMATH WELDING PROCEDURE SPECIFICATION (WPS) (QW-482) IN WPS / GM / PTAW /04
ACCORDANCE WITH ASME SECTION IX -QW -2001 Page 1 Of 2

Company Name : GEOMATH INDUSTRY


Welding Procedure Specification No : WPS / GM / PTAW /04 Rev 0 Dt 10.11.2017
supporting PQR No : PQR / GM / PTAW / 04 Rev 0 Dt 10.11.2017
Reference WPS/PQR No : WPS / GM / PTAW /04 Rev 0 Dt 10.11.2017 PQR / GM / PTAW / 04 Rev 0 Dt 10.11.2017
Welding process (es) : PTAW
type : Machine
scope : This Welding Procedure Specification Is applicable for welding Cobalt Base Hardface Overlay (Equivalent To
Stellite 6) On P.No.15E materials with PWHT And without impact requirments.

JOINTS - (QW 402)


Joint Design : Hard Face Overlay as per approved drawing Joint design ( typical )
Root gap : Nill
Root land : Nill
Backing : Yes
Backing Material : Base Metal
Retainer : Nill
Bevel angle : N.A
Base metal thick : 25 mm
Deposited thick : 4-5 mm (as welded )
Finished thick : 1.6 mm from weld interface to top / Finished thick
BASE METALS ( QW 403 )

P .No ./Group No. : P.No.15E Gr.No.1 ( All P.No.15E Materials )


Specification Type and Grade : ASTM A217 Gr C12A / ASTM A182 Gr F91 (For reference only )
Chemical Analysis : As per Specification
Mechanical Properties : As per Specification
Thickness range base Metal : 25mm & Above Fillet : N.A
Pipe Dia Range : Groove : N.A Fillet : N.A
maximum Pass Thick <13mm : Yes
FIILER METALS ( QW 44 )

Specification No.(SFA) : Not listed ( Equivalent to A5.21 )


Aws No. Classification : Not Listed ( Equivalent to ER Co Cr A )
F.No. : Not Listed ( Equivalent to 72 )
A.No. : N.A
Size Of Electrode / Filler metal : 50-150 microns
Filler Metal Product Form : Homogeneous powder supplemental filler metal : N.A
Weld Metal Thickness Range (min ) : 4-5 mm (as weld ) 1.6mm ( as finished from weld interface to top surface) Fillet : N.A
Electrode Flux : N.A consumable insert : N.A
Change Of Alloy Element : N.A powder feed rate: 22.5-27.5 gm/minute
POSITIONS (QW 405 )

Position Of Groove : Flat


Welding Progression : N.A Position Of Fillet : N.A
PRE HEAT ( QW 406 )

Preheat Temperature ( min ) : 200C


Inter pass temperature ( Max ) : 400C
pre heat maintenance :post heating : Heated to 350 - 400C for 4 hours,slow cool upto 80C & Then PWHT shall be conducted
POST WELD HEAT TREATMENT

Type : Stress releaving


Temperature Range : 740-760C
Time Range (min ) : 1 Hour per inch ( 2 hours min )
Time Range ( max ) : 5 hours Rate Of heating / cooling ( max ) : 100C
Cooling : Furnace Cool / slow down Loading / Unloading Temp (max) : 300C
WPS / GM / PTAW /02
GEOMATH
WELDING PROCEDURE SPECIFICATION (WPS) (QW-482) IN ACCORDANCE WITH ASME SECTION IX -QW -2001 Page 2 Of 2
GAS ( QW 408 ) Gas % composition / Mixture Flow Rate (lpm)
Centre Gsa / Plasma Arc Gas : Argon 99.99% ( no mixture ) 3.8-4.2
powder Gas / Metal Feed gas : Argon 99.99% ( no mixture ) 1.9-2.1
Shielding Gas : Argon 99.99% ( no mixture ) 8 to 12
Trailing Gas : Nill
Backing Gas : Nill

ELECTRICAL CHRACTERISTICS ( QW 409 )

filler metal Current


travel
Weld Pass process Speed Heat Input
Type volt (range ) KJ/mm
Classification Diameter (mm) &Polarity Amps ( Range ) (Range) (mm/min) (max)
PAW ER Co Cr A Powder 50-150 DC SP 145-175 25-29 85-115
All pass / all layer microns (EN )

PULSING CURRENT : N.A


HEAT Input ( Max) ( 1st Layer Only ) : N.A
Tungsten Electrode Size & Type : 4.0 MM DIA / 2% Thoriated Tungesten - EWTh2
Mode of Metal Transfer : N.A
Electrode wire feed speed range : N.A
TECHNIQUE (QW 410 )

String or weave bead : Both ( Weave Not More Than 12 mm _) ( Overlap -1/3rd Width of previous pass
Orifice , Nozzzle or gas cup Size : Gas Cup : 35 mm dia
Initial And Interpass Cleaning : Wire Brushing and grinding
Method Of back goughing : N.A
Oscillation : 12-15 mm
Contact Tube to Work Distance : N.A
Multiple or single pass (per side) : Multiple Pass
multiple / Single layer : Multiple Layer ( 2layers min )
multiple or single electrode : single
Electode Spacing : N.A
Change of process : N.A ( machine only )
Travel Speed (range ) : Refer Table Above
Peeening : Not Allowed
Use Of Thermal Process : Nill
Tranfer Mode : transferrable Arc
Torch Orifice Dia : 4 mm
Filler Metal Delivery : through torch

Prepared & Approved by, Reviewed By

For GEOMATH INDUSTRY


GEOMATH WELDING PROCEDURE SPECIFICATION (WPS) (QW-482) IN WPS / GM / PTAW /04
ACCORDANCE WITH ASME SECTION IX -QW -2001 Page 1 Of 2

Company Name : GEOMATH INDUSTRY


Welding Procedure Specification No : WPS / GM / PTAW /04 Rev 0 Dt 10.11.2017
supporting PQR No : PQR / GM / PTAW / 04 Rev 0 Dt 10.11.2017
Reference WPS/PQR No : WPS / GM / PTAW /04 Rev 0 Dt 10.11.2017 PQR / GM / PTAW / 04 Rev 0 Dt 10.11.2017
Welding process (es) : PTAW
type : Machine
scope : This Welding Procedure Specification Is applicable for welding Cobalt Base Hardface Overlay (Equivalent To
Stellite 6) On P.No.15E materials with PWHT And without impact requirments.

JOINTS - (QW 402)


Joint Design : Hard Face Overlay as per approved drawing Joint design ( typical )
Root gap : Nill
Root land : Nill
Backing : Yes
Backing Material : Base Metal
Retainer : Nill
Bevel angle : N.A
Base metal thick : 25 mm
Deposited thick : 4-5 mm (as welded )
Finished thick : 1.6 mm from weld interface to top / Finished thick
BASE METALS ( QW 403 )

P .No ./Group No. : P.No.15E Gr.No.1 ( All P.No.15E Materials )


Specification Type and Grade : ASTM A217 Gr C12A / ASTM A182 Gr F91 (For reference only )
Chemical Analysis : As per Specification
Mechanical Properties : As per Specification
Thickness range base Metal : 25mm & Above Fillet : N.A
Pipe Dia Range : Groove : N.A Fillet : N.A
maximum Pass Thick <13mm : Yes
FIILER METALS ( QW 44 )

Specification No.(SFA) : Not listed ( Equivalent to A5.21 )


Aws No. Classification : Not Listed ( Equivalent to ER Co Cr A )
F.No. : Not Listed ( Equivalent to 72 )
A.No. : N.A
Size Of Electrode / Filler metal : 50-150 microns
Filler Metal Product Form : Homogeneous powder supplemental filler metal : N.A
Weld Metal Thickness Range (min ) : 4-5 mm (as weld ) 1.6mm ( as finished from weld interface to top surface) Fillet : N.A
Electrode Flux : N.A consumable insert : N.A
Change Of Alloy Element : N.A powder feed rate: 22.5-27.5 gm/minute
POSITIONS (QW 405 )

Position Of Groove : Flat


Welding Progression : N.A Position Of Fillet : N.A
PRE HEAT ( QW 406 )

Preheat Temperature ( min ) : 200C


Inter pass temperature ( Max ) : 400C
pre heat maintenance :post heating : Heated to 350 - 400C for 4 hours,slow cool upto 80C & Then PWHT shall be conducted
POST WELD HEAT TREATMENT

Type : Stress releaving


Temperature Range : 740-760C
Time Range (min ) : 1 Hour per inch ( 2 hours min )
Time Range ( max ) : 5 hours Rate Of heating / cooling ( max ) : 100C
Cooling : Furnace Cool / slow down Loading / Unloading Temp (max) : 300C
WPS / GM / PTAW /02
GEOMATH
WELDING PROCEDURE SPECIFICATION (WPS) (QW-482) IN ACCORDANCE WITH ASME SECTION IX -QW -2001 Page 2 Of 2
GAS ( QW 408 ) Gas % composition / Mixture Flow Rate (lpm)
Centre Gsa / Plasma Arc Gas : Argon 99.99% ( no mixture ) 3.8-4.2
powder Gas / Metal Feed gas : Argon 99.99% ( no mixture ) 1.9-2.1
Shielding Gas : Argon 99.99% ( no mixture ) 8 to 12
Trailing Gas : Nill
Backing Gas : Nill

ELECTRICAL CHRACTERISTICS ( QW 409 )

filler metal Current


travel
Weld Pass process Speed Heat Input
Type volt (range ) KJ/mm
Classification Diameter (mm) &Polarity Amps ( Range ) (Range) (mm/min) (max)
PAW ER Co Cr A Powder 50-150 DC SP 145-175 25-29 85-115
All pass / all layer microns (EN )

PULSING CURRENT : N.A


HEAT Input ( Max) ( 1st Layer Only ) : N.A
Tungsten Electrode Size & Type : 4.0 MM DIA / 2% Thoriated Tungesten - EWTh2
Mode of Metal Transfer : N.A
Electrode wire feed speed range : N.A
TECHNIQUE (QW 410 )

String or weave bead : Both ( Weave Not More Than 12 mm _) ( Overlap -1/3rd Width of previous pass
Orifice , Nozzzle or gas cup Size : Gas Cup : 35 mm dia
Initial And Interpass Cleaning : Wire Brushing and grinding
Method Of back goughing : N.A
Oscillation : 12-15 mm
Contact Tube to Work Distance : N.A
Multiple or single pass (per side) : Multiple Pass
multiple / Single layer : Multiple Layer ( 2layers min )
multiple or single electrode : single
Electode Spacing : N.A
Change of process : N.A ( machine only )
Travel Speed (range ) : Refer Table Above
Peeening : Not Allowed
Use Of Thermal Process : Nill
Tranfer Mode : transferrable Arc
Torch Orifice Dia : 4 mm
Filler Metal Delivery : through torch

Prepared & Approved by, Reviewed By

For GEOMATH INDUSTRY


WELDING PROCEDURE SPECIFICATION (WPS) (QW-482) WPS / GM / PTAW /03
GEOMATH
IN ACCORDANCE WITH ASME SECTION IX -QW -2001 Page 1 Of 2

Company Name : GEOMATH INDUSTRY


Welding Procedure Specification No : WPS / GM / PTAW /03 Rev 0 Dt 10.11.2017
supporting PQR No : PQR / GM / PTAW / 03 Rev 0 Dt 10.11.2017
Reference WPS/PQR No : WPS / GM / PTAW /03 Rev 0 Dt 10.11.2017 PQR / GM / PTAW / 03 Rev 0 Dt 10.11.2017
Welding process (es) : PTAW
type : Machine
scope : This Welding Procedure Specification Is applicable for welding Cobalt Base Hardface Overlay (Equivalent To
Stellite 6) On P.No.5A materials with PWHT And without impact requirments.

JOINTS - (QW 402)


Joint Design : Hard Face Overlay as per approved drawing Joint design ( typical )
Root gap : Nill
Root land : Nill
Backing : Yes
Backing Material : base Metal
Retainer : Nill
Bevel angle : N.A
Base metal thick : 25 mm
Deposited thick : 4-5 mm (as welded )
Finished thick : 1.6 mm from weld interface to top
BASE METALS ( QW 403 )

P .No ./Group No. P.No.5A Gr.No.1 ( All P.No.5A Materials )


Specification Type and Grade ASTM A217 Gr WC9 / ASTM A182 Gr F22(For reference only )
Chemical Analysis As per Specification
Mechanical Properties As per Specification
Thickness range base Metal 25mm & Above Fillet : N.A
Pipe Dia Range Groove : N.A Fillet : N.A
maximum Pass Thick <13mm Yes
FIILER METALS ( QW 44 )

Specification No.(SFA) : Not listed ( Equivalent to A5.21 )


Aws No. Classification : Not Listed ( Equivalent to ER Co Cr A )
F.No. : Not Listed ( Equivalent to 72 )
A.No. : N.A
Size Of Electrode / Filler metal : 50-150 microns
Filler Metal Product Form : Homogeneous powder supplemental filler metal : N.A
Weld Metal Thickness Range (min ) : 4-5 mm (as weld )1.6 ( as finished from weld interface to top surface) Fillet : N.A
Electrode Flux : N.A consumable insert : N.A
Change Of Alloy Element : N.A powder feed rate: 22.5-27.5 gm/minute
POSITIONS (QW 405 )

Position Of Groove : Flat


Welding Progression : N.A Position Of Fillet : N.A
PRE HEAT ( QW 406 )

Preheat Temperature ( min ) : 200C


Inter pass temperature ( Max ) : 400C preheat Maintenance : Nil
POST WELD HEAT TREATMENT

Temperature Range : 705-720C


Time Range (min ) : 1 Hour per inch ( 2 hours min )
Time Range ( max ) : 2 1/2 hours Rate Of heating / cooling ( max ) : 200C
Cooling : Furnace Cool Loading / Unloading Temp (max) : 400C
WPS / GM / PTAW /02
GEOMATH
WELDING PROCEDURE SPECIFICATION (WPS) (QW-482) IN ACCORDANCE WITH ASME SECTION IX -QW -2001 Page 2 Of 2
GAS ( QW 408 ) Gas % composition / Mixture Flow Rate (lpm)
Centre Gsa / Plasma Arc Gas : Argon 99.99% ( no mixture ) 3.8-4.2
powder Gas / Metal Feed gas : Argon 99.99% ( no mixture ) 1.9-2.1
Shielding Gas : Argon 99.99% ( no mixture ) 8 to 12
Trailing Gas : Nill
Backing Gas : Nill

ELECTRICAL CHRACTERISTICS ( QW 409 )

filler metal Current


travel
Weld Pass process Speed Heat Input
Type volt (range ) KJ/mm
Classification Diameter (mm) &Polarity Amps ( Range ) (Range) (mm/min) (max)
PAW ER Co Cr A Powder 50-150 DC SP 145-175 25-29 85-115
All pass / all layer microns

PULSING CURRENT : N.A


HEAT Input ( Max) ( 1st Layer Only ) : N.A
Tungsten Electrode Size & Type : 4.0 MM DIA / 2% Thoriated Tungesten - EWTh2
Mode of Metal Transfer : N.A
Electrode wire feed speed range : N.A
TECHNIQUE (QW 410 )

String or weave bead : Both ( Weave Not More Than 12 mm _) ( Overlap -1/3rd Width of previous pass
Orifice , Nozzzle or gas cup Size : Gas Cup : 35 mm dia
Initial And Interpass Cleaning : Wire Brushing and grinding
Method Of back goughing : N.A
Oscillation :6-12 mm
Contact Tube to Work Distance : N.A
Multiple or single pass (per side) : Multiple Pass
multiple / Single layer : Multiple Layer ( 2layers min )
multiple or single electrode : single
Electode Spacing : N.A
Change of process : N.A ( machine only )
Travel Speed (range ) : Refer Table Above
Peeening : Not Allowed
Use Of Thermal Process : Nill
Tranfer Mode : transferrable Arc
Torch Orifice Dia : 4 mm
Filler Metal Delivery : through torch

Prepared & Approved by, Reviewed By

For GEOMATH INDUSTRY


WELDING PROCEDURE SPECIFICATION (WPS) (QW-482) WPS / GM / PTAW /02
GEOMATH
IN ACCORDANCE WITH ASME SECTION IX -QW -2001 Page 1 Of 2

Company Name : GEOMATH INDUSTRY


Welding Procedure Specification No : WPS / GM / PTAW /02 Rev 0 Dt 10.11.2017
supporting PQR No : PQR / GM / PTAW / 02 Rev 0 Dt 10.11.2017
Reference WPS/PQR No : WPS / GM / PTAW /02 Rev 0 Dt 10.11.2017 PQR / GM / PTAW / 02Rev 0 Dt 10.11.2017
Welding process (es) : PTAW
type : Machine
scope : This Welding Procedure Specification Is applicable for welding Cobalt Base Hardface Overlay (Equivalent To
Stellite 6) On P.No.4 materials with PWHT And without impact requirments.

JOINTS - (QW 402)


Joint Design : Hard Face Overlay as per approved drawing
Root gap : Nill
Root land : Nill
Backing : Yes
Backing Material : base Metal
Retainer : Nill
Bevel angle : N.A
Base metal thick : 25 mm
Deposited thick : 4-5 mm (as welded )
Finished thick : 1.6 mm from weld interface to top
BASE METALS ( QW 403 )

P .No ./Group No. P.No.4 Gr.No.1 ( All P.No.4 Materials )


Specification Type and Grade ASTM A217 Gr WC6 / ASTM A182 Gr F11 (For reference only )
Chemical Analysis As per Specification
Mechanical Properties As per Specification
Thickness range base Metal 25mm & Above Fillet : N.A
Pipe Dia Range Groove : N.A Fillet : N.A
maximum Pass Thick <13mm Yes
FIILER METALS ( QW 44 )

Specification No.(SFA) : Not listed ( Equivalent to A5.21 )


Aws No. Classification : Not Listed ( Equivalent to ER Co Cr A )
F.No. : Not Listed ( Equivalent to 72 )
A.No. : N.A
Size Of Electrode / Filler metal : 50-150 microns
Filler Metal Product Form : Homogeneous powder supplemental filler metal : N.A
Weld Metal Thickness Range (min ) : 4-5 mm (as weld )1.6 ( as finished from weld interface to top surface) Fillet : N.A
Electrode Flux : N.A consumable insert : N.A
Change Of Alloy Element : N.A powder feed rate: 22.5-27.5 gm/minute
POSITIONS (QW 405 )

Position Of Groove : Flat


Welding Progression : N.A Position Of Fillet : N.A
PRE HEAT ( QW 406 )

Preheat Temperature ( min ) : 150C


Inter pass temperature ( Max ) : 400C preheat Maintenance : Nil
POST WELD HEAT TREATMENT

Temperature Range : 705-720C


Time Range (min ) : 1 Hour per inch ( 2 hours min )
Time Range ( max ) : 2 1/2 hours Rate Of heating / cooling ( max ) : 200C
Cooling : Furnace Cool Loading / Unloading Temp (max) : 400C
WPS / GM / PTAW /02
GEOMATH
WELDING PROCEDURE SPECIFICATION (WPS) (QW-482) IN ACCORDANCE WITH ASME SECTION IX -QW -2001 Page 2 Of 2
GAS ( QW 408 ) Gas % composition / Mixture Flow Rate (lpm)
Centre Gsa / Plasma Arc Gas : Argon 99.99% ( no mixture ) 3.8-4.2
powder Gas / Metal Feed gas : Argon 99.99% ( no mixture ) 1.9-2.1
Shielding Gas : Argon 99.99% ( no mixture ) 8 to 12
Trailing Gas : Nill
Backing Gas : Nill

ELECTRICAL CHRACTERISTICS ( QW 409 )

filler metal Current


travel Heat
Weld Pass process Speed Input
Type volt (range ) KJ/mm
Classification Diameter (mm) &Polarity Amps ( Range ) (Range) (mm/min) (max)
PAW ER Co Cr A Powder 50-150 DC SP 145-175 25-29 85-115
All pass / all layer microns

PULSING CURRENT : N.A


HEAT Input ( Max) ( 1st Layer Only ) : N.A
Tungsten Electrode Size & Type : 4.0 MM DIA / 2% Thoriated Tungesten - EWTh2
Mode of Metal Transfer : N.A
Electrode wire feed speed range : N.A
TECHNIQUE (QW 410 )

String or weave bead : Both ( Weave Not More Than 12 mm _) ( Overlap -1/3rd Width of previous pass
Orifice , Nozzzle or gas cup Size : Gas Cup : 35 mm dia
Initial And Interpass Cleaning : Wire Brushing and grinding
Method Of back goughing : N.A
Oscillation :6-12 mm
Contact Tube to Work Distance : N.A
Multiple or single pass (per side) : Multiple Pass
multiple / Single layer : Multiple Layer ( 2layers min )
multiple or single electrode : single
Electode Spacing : N.A
Change of process : N.A ( machine only )
Travel Speed (range ) : Refer Table Above
Peeening : Not Allowed
Use Of Thermal Process : Nill
Tranfer Mode : transferrable Arc
Torch Orifice Dia : 4 mm
Filler Metal Delivery : through torch

Prepared & Approved by, Reviewed By

For GEOMATH INDUSTRY

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