Pressure Relief Valve Sizing & Selection Report

6-Oct-2011

Quote Number: 150843 No Prpd. Chk. Appr. Date Revision

Client: Siemens
Location: USA End-User Ref. No.:
Project: Planta Generadora La Caridad Project Ref. No.:
1 VALVE ID 41 SIZING DATA
2 Tag No. MAW10AA195 42 Design Code ASME Section VIII Sizing Std. API 520
3 Service STEAM 43 Sizing Basis Control Valve Failure
4 PID No. 44 Fluid State at Inlet Steam
5 Line No. Quantity 45 Relieving Case Pressure Relief
6 1 46 Fluid Properties
7 GENERAL 47 Fluid Name Steam
8 Valve Type Conventional, Direct Spring-Op 48 Molecular Weight, M 18.02000
9 Safety / Relief Safety Balanced No 49 Compressibility, Z 1.00000
10 Nozzle Full Bonnet Open 50 Ratio of Sp. Heats, k (Cp / Cv) 1.31000
11 CONNECTIONS 51 Saturation Temperature 323.705 F
12 Inlet 3" Flngd. 150# RF Standard 52
13 Outlet 4" Flngd. 150# RF ASME B16.5 53
14 MATERIALS OF CONSTRUCTION 54
15 Body / Base CS SA216-WCB 55
16 Bonnet / Cylinder CS SA216-WCB 56
17 Nozzle 316 SST 57
18 Disc 316 SST 58
19 Seat Metal 59 Sizing Coefficients Unit -
20 Spindle 416 SST 60 Effective K, Steam 0.975
21 Guide SS A297-HE 61 Kb Kc 1.0 1.0
22 Spring Chrome Steel - Corr. Rest. 62 Kn Ksh 1.0 0.950
23 Gaskets 316 SST 63 Ksc
24 Bellows N/A 64 Required Capacity Unit lb/hr
25 Cap Type Plain Lift Lever 65 Total 4359
26 NACE MR0175 (2002) No 66
27 67 Pressures Unit psig
Accessories

28 68 MAWP Operating
29 69 Set CDTP 72.5
30 70 Over Pressure 7.25 10%
31 SIZING / SELECTION SUMMARY 71 Constant Superimposed 0
32 Valve Model No. 3K4 JOS-H-E-15-C 72 Back Variable Superimposed 0
33 Brand Crosby 73 Pressure Built-Up 0
34 Area Calculated Selected 0.968 1.83800 74 Total 0
35 (in) Data Set Orifice API K 75 Inlet Loss 0 0%
36 Unit Required lb/hr 4359 76 Atmospheric (Barometric) 14.696 psia
37 Flow Saturated Superheated 8716.476 8276.334 77 Relieving (Flowing) 94.446 psia
38 78 Temperatures Unit F
39 Estimated Reaction Force 121.6 lbf 79 Operating Relieving 473
40 Estimated Noise Level (db) 108.7 at 100.0000-ft 80 Design Min Design Max
A
6.13
Valve Dimensions

B
Tag Notes

in

6.38
C
29.00
Weight
lb

116

Printed On: 20-Dec-2011 TYCO PRVSIZE Software Version pr4_20110727.1 Page : 1

Tyco Flow Control, Inc. and its parent, subsidiaries, and affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the application of this software. See terms of license

agreement. Not for resale. All rights reserved. All trademarks, trade names and/or registered trademarks referred to in this program are the property of their respective owners. Copyright 2010, 2011 Tyco Flow Control, Inc.
 Pressure Relief Valve Calculation Report
6-Oct-2011

Quote Number: 150843 No Prpd. Chk. Appr. Date Revision

Client: Siemens
Location: USA End-User Ref. No.:
Project: Planta Generadora La Caridad Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. MAW10AA195 12
3 Valve Model No. 3K4 JOS-H-E-15-C Qty. 1 13
4 SIZING DATA 14
5 Design Code ASME Section VIII Sizing Std. API 520 15
6 Fluid State at Inlet Steam 16
7 CALCULATION SUMMARY
8 Required 4359 lb/hr 18 Required 0.968 in
Flow Area
9 Maximum 8276.334 lb/hr 19 Selected 1.83800 in
10 Estimated Reaction Force 121.6 lbf 20 Estimated Noise Level (db) 108.7 at 100.0000 ft
Variable Type Variable Name Symbol Input Value Equation Value
Fluid Properties Molecular Weight M 18.02000 18.02000
Ratio of Specific Heats k 1.31000 1.31000
Inlet Stagnation Enthalpy ho 1266.3 BTU/lb 1266.3 BTU/lb
Process Conditions Required Mass Flow Wreq 4359 lb/hr 4359 lb/hr
Set Pressure Pset 72.5 psig 72.5 psig
Over Pressure Pover 7.25 psig 7.25 psig
Inlet Line Loss Ploss 0 psig 0 psig
Back Pressure Pback 0 psig 0 psig
Atmospheric Pressure Patm 14.696 psia 14.696 psia
Relieving Temperature T 473 F 932.670 R
Distance from Valve (noise) r 100.0000 ft 100.0000 ft
Rupture Disc CCF Kc 1.0 1.0
Superheat Correction Factor Ksh 0.950 0.950
Superheat Correction Factor Ksc 1.0 1.0
Valve Data Discharge Coefficient (API) K,API 0.975 0.975

Orifice Area A 1.83800 in 1.83800 in

Back Pressure Correction Factor Kb 1.0 1.0
Outlet Diameter Do 4.03 in 4.03 in
Calculate Inlet Relieving Pressure, Outlet Pressure, Absolute Pressure Ratio
P1 = Pset + Pover - Ploss + Patm P1 94.446 psia
P2 = Pback + Patm P2 14.696 psia
PR = P2 / P1 PR 0.156

Calculate Napier Correction Factor Kn 1.0

If (1500 psia P1 3200 psia) and (Kn > 1), then Kn = (0.1906* P1 - 1000) / (0.2292 * P1 - 1061), else Kn = 1.0

Calculate Capacity of Selected Valve W 8276.334 lb/hr 8276.334 lb/hr

W = 51.5 * A * P1 * K,API * Kb * Kc * Kn * Ksh * Ksc

Calculate Required Orifice Area Areq 0.968 in 0.968 in

Areq = A * Wreq / W

Calculate Noise Level at 100-ft (30-m) L100 108.7 db

L100 = [6.5 * log( 1/PR ) + 51.28] + [10 * log(0.29354 * W * k * T / M)]

Printed On: 20-Dec-2011 TYCO PRVSIZE Software Version pr4_20110727.1 Page : 2

Tyco Flow Control, Inc. and its parent, subsidiaries, and affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the application of this software. See terms of license

agreement. Not for resale. All rights reserved. All trademarks, trade names and/or registered trademarks referred to in this program are the property of their respective owners. Copyright 2010, 2011 Tyco Flow Control, Inc.
 Pressure Relief Valve Calculation Report
6-Oct-2011

Quote Number: 150843 No Prpd. Chk. Appr. Date Revision

Client: Siemens
Location: USA End-User Ref. No.:
Project: Planta Generadora La Caridad Project Ref. No.:
1 VALVE ID 11 CALCULATION NOTES
2 Tag No. MAW10AA195 12
3 Valve Model No. 3K4 JOS-H-E-15-C Qty. 1 13
4 SIZING DATA 14
5 Design Code ASME Section VIII Sizing Std. API 520 15
6 Fluid State at Inlet Steam 16
7 CALCULATION SUMMARY
8 Required 4359 lb/hr 18 Required 0.968 in
Flow Area
9 Maximum 8276.334 lb/hr 19 Selected 1.83800 in
10 Estimated Reaction Force 121.6 lbf 20 Estimated Noise Level (db) 108.7 at 100.0000 ft
Calculate Noise Level at Distance, r Lp 108.7 db
Lp = L100 - 20 * log(r / 100)

Calculate Outlet Static Pressure Po -7.351 psig

Ao = ( * Do^2) / 4
Po = [0.02764 * A * P1 * K,API * Kn * Ksh * Ksc * Kc * ((ho - 823)^0.5) / Ao] - Patm

Calculate Reaction Force for Open Discharge Fr 121.6 lbf 121.6 lbf
Fr = 0.03593 * A * P1 * K,API * Kn * Ksh * Ksc * Kc * ((ho - 823)^0.5)

Printed On: 20-Dec-2011 TYCO PRVSIZE Software Version pr4_20110727.1 Page : 3

Tyco Flow Control, Inc. and its parent, subsidiaries, and affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the application of this software. See terms of license

agreement. Not for resale. All rights reserved. All trademarks, trade names and/or registered trademarks referred to in this program are the property of their respective owners. Copyright 2010, 2011 Tyco Flow Control, Inc.
 Pressure Relief Valve Dimensional Drawing
6-Oct-2011

Quote Number: 150843 No Prpd. Chk. Appr. Date Revision

Client: Siemens
Location: USA End-User Ref. No.:
Project: Planta Generadora La Caridad Project Ref. No.:
1 VALVE ID 7 SELECTION SUMMARY
2 Tag No. MAW10AA195 8 Valve Model No. 3K4 JOS-H-E-15-C
3 Service STEAM 9 Brand Crosby
4 PID No. 10 CONNECTIONS
5 Line No. Quantity 11 Inlet 3" Flngd. 150# RF Standard
6 1 12 Outlet 4" Flngd. 150# RF ASME B16.5

Wt.= 116 lb = 52.62 kg

A= 6.13 in = 155.70 mm

B= 6.38 in = 162.05 mm

C= 29.00 in = 736.60 mm

D= =

E= =

F= =

G= =

H= =
Dimension Notes

Accessories not shown.

Weight and dimensions shown
Tag Notes

are approximate.
Actual valve may vary from.
image.

Printed On: 20-Dec-2011 TYCO PRVSIZE Software Version pr4_20110727.1 Page : 4

Tyco Flow Control, Inc. and its parent, subsidiaries, and affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the application of this software. See terms of license

agreement. Not for resale. All rights reserved. All trademarks, trade names and/or registered trademarks referred to in this program are the property of their respective owners. Copyright 2010, 2011 Tyco Flow Control, Inc.