Professional Documents
Culture Documents
Line pipes can be manufacturer using different methods, but in any case
the pipe ends are not perfectly round. The manufacturer is allowed to
produce line pipes with some tolerance dimensions. Some of them may
strongly affect field girth welding. In the following the main pipe mill
defects and their effects on welding are listed.
Out of roundness
Different thicknesses
Welding defects similar to out of roundness can occur when welding two
pipes with the same nominal pipe thickness, but with excessive
difference in the actual thickness. When inspecting with automatic
ultrasound technique, it also can cause a false alarm, resulting in an
unnecessary repair.
Flat spots
Flat spots are typically located near the seam weld. They depend on the
manufacturing method, but they are more likely to be present in heavy
wall thickness line pipes. Even though this defect has effects similar to
out of roundness, rotating the pipe to compensate for this geometric
defect cannot help to reduce the deleterious effects associated with it.
Fig. 24: Flat spot
Laminations
Laminations are non-metallic inclusions embedded in the pipe, and if
they are present near the pipe end they can cause welding defects such as
lack of fusion or slag inclusion.
Axial misalignment
Axial misalignment occurs when the linepipe axis is not straight but
curved. This pipe mill defect has negative consequences when the pipe
rotates and the weld torch (or electrode) is fixed. This welding position
is typically used in double joint welding plants and it is associated with
automatic or welding process such as SAW or GMAW. When the pipe
rotates during welding, the arc length may vary as the pipe rotates,
causing welding defects such as lack of fusion or lack of penetration.