45-53 PDF

H1
Axial Piston Pump

Size 045/053,
Tandem
Technical
Information
H1 Axial Piston Pump, Size 045/053, Tandem
Technical information
Revisions
Revision History Table of revisions

Date Page Changed Rev
30 Jul, 2009 First edition AA
Jul, 2010 4-6, 12, 14, New EC directive BA
16, 19
Dec 2012 Various CA
Further available literature

Description SD order number
Overview, H1 Axial Piston Pumps, Single and Tandem L1012919
Basic Information, H1 Axial Piston Pumps, Single and Tandem 11062168
Technical Information
H1 Axial Piston Pump, Size 045/053, Single 11063344
H1 Axial Piston Pump, Size 045/053, Tandem 11063345
H1 Automotive Control for Single Axial Piston Pumps 045 - 165 cc L1223856
Complementary Products
External Remote Charge Pressure Filter 11064579
Speed and Temperature Sensor 11046759
Pressure Sensor L1007019
Hydraulic Fluids, Technical Information
Hydraulic Fluids and Lubricants 520L0463
Experience with Biodegradable Hydraulic Fluids 520L0465
Design Guideline for Hydraulic Fluid Cleanliness 520L0467
Application Information
Applications Manual, Section 1, Selection of Driveline Components BLN-9885
Applications Manual, Section 2, Pressure and Speed Limits for Hydraulic Units BLN-9884
Applications Manual, Section 4, Transmission Circuit Recommendations BLN-9886
PLUS+1 COMPLIANT (Electrical Installation)
H1 Electrical Displacement Control (EDC) 11022744
H1 3-position (FNR) Electric Control 11025001
H1 Non-Feedback Proportional Electric (NFPE) Control 11025002
Service Manuals
H1 Axial Piston Pump, Size 045/053, Single 520L0958
H1 Axial Piston Pump, Size 045/053, Tandem 520L0928
H1 Axial Piston Pump, Size 069/078/089/100/115/130/147/165, Single 520L0848
T000 143E
2012 Sauer-Danfoss. All rights reserved.

Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products
already ordered provided that such alterations can be made without affecting agreed specifications. All
trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss
logotype, the Sauer-Danfoss S-icon, PLUS+1, What really matters is inside and Know-How in Motion are
trademarks of the Sauer-Danfoss Group.
Front cover illustrations: F301 389, P001 910
2 11063345 Rev CA Dec 2012

Content
Technical Specifications Technical Specifications................................................................................................................................ 4
General Technical Shaft Loads........................................................................................................................................................ 6

Specifications Mounting Flange Loads................................................................................................................................ 7
Case Drain.......................................................................................................................................................... 8
Model Code.....................................................................................................................................................10
Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V)...........................................12
Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V)........................14
Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V)/B8 (24 V).................16
Manual Over Ride (MOR)............................................................................................................................18
Control Cut Off (CCO)...................................................................................................................................19
Displacement Limiter...................................................................................................................................21
Dimensions Input Shafts.....................................................................................................................................................22

Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE B, 14 teeth)...................................................22
Option G5, ISO 3019-1, outer dia 25 mm-4 (SAE B-B, 15 teeth)..............................................22
Option F2, ISO 3019-1, Code 25-3, Diameter 25.4 taper 1:8, without key and no
through-hole in the end of the shaft................................................................................................23
Center Coupling Torque Rating for Center Section Coupling .......................................................................................24
Dimensions Auxiliary Mounting Pads.............................................................................................................................26

No charge pump .....................................................................................................................................26
Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth) ..................................................................26
Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth) ...............................................................27
Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth) .............................................................28
Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth) .........................................................29
With external charge pump ................................................................................................................30
Option T2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth) ...................................................................30
Option T1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth) ................................................................31
Option T3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth) ..............................................................32
Charge Pump Charge Pump..................................................................................................................................................33

Integrated charge pump option..............................................................................................................33
Port Description.............................................................................................................................................34
Installation Drawings Dimensions......................................................................................................................................................36
Controls.......................................................................................................................................................39
Control Cut Off (CCO)........................................................................................................................39
Electric Displacement Control (EDC), options A2 (12 V)/A3 (24 V)...................................40
Electric Displacement Control (EDC) with manual override, options A4 (12 V)/A5 (24 V)........ 40
Forward-Neutral-Reverse (FNR) with manual override, options A9 (12 V)/ B1 (24 V)........41
Non Feedback Proportional Electric control (NFPE), with manual override,
option A8 (12 V)/B8 (24 V)..............................................................................................................41
Displacement limiters............................................................................................................................42
Displacement limiter, option B . ...................................................................................................42
External charge pump............................................................................................................................43
External charge pump mounting options ...............................................................................43
11063345 Rev CA Dec 2012 3

Technical Specifications
Technical Specifications For definitions of the following specifications, see Basic Information 11062168, Operating
parameters.
General specifications
Design Axial piston pump of cradle swashplate design with variable displacement
Direction of rotation Clockwise, counterclockwise
Main pressure ports: SAE straight thread O-ring boss
Pipe connections
Remaining ports: SAE straight thread O-ring boss
Pump installation position is discretionary, however the recommended control
position is on the top or at the side, with the top position preferred. If the pump
is installed with the control at the bottom, flushing flow must be provided
through port M14 located on the EDC and FNR control. Vertical input shaft
Recommended installati-
installation is acceptable.
on position
The housing must always be filled with hydraulic fluid.
Recommended mounting for a multiple pump stack is to arrange the highest
power flow towards the input source.
Consult Sauer-Danfoss for nonconformance to these guidelines.
Will be inlet pressure with the charge pump option. For reference see operating
Auxiliary cavity pressure parameters on next page. Will be case pressure with external charge supply.
Please verify mating pump shaft seal capability.
T000 168E
Technical data
Feature Unit Size 045 Size 053
Displacement* cm3 [in3] 45.0 [2.75] 53.8 [3.28]
Flow at rated (continuous) speed* l/min [US gal/min] 153 [40] 183 [48]
Torque at maximum displacement [lbfin/
Nm/bar 0.8 [488] 0.9 [549]
(theoretical)* 1000psi]
Mass moment of inertia of rotating
kgm2 [slugft2] 0.0078 [0.00575] 0.0077 [0.00568]
components
Mass [weight] dry (without charge
pump or auxiliary mounting kg [lb] 65.0 [143.0]
flange)
Oil volume liter [US gal] 2.3 [0.61]
ISO 3019-1 flange 101-2 (SAE B)
Mounting flange
Special bolt diameter. See installation drawings.
ISO 3019-1, outer dia 32 mm - 4 (SAE B, 14 teeth)
Input shaft outer diameter,
ISO 3019-1, outer dia 25 mm - 4 (SAE B-B, 15 teeth)
splines and tapered shafts
Conical keyed shaft end similar to ISO 3019-1 code 25-3, taper 1:8
ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth)
Auxiliary mounting flange with metric
ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth)
fasteners, shaft outer diameter and
ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth)
splines
ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth)**
Charge inlet port Port ISO 11926-1 7/8 -14 (SAE O-ring boss)
Inlet port: ISO 11926-1 1 5/8 -12 (SAE O-ring boss)
Charge pump option
Outlet port: ISO 11926-1 1 1/16 -12 (SAE O-ring boss)
Main port configuration Port ISO 11926-1 1 5/16 -12 (SAE O-ring boss)
Case drain port: L3
use L3 as case drain for cooling Port ISO 11926-1 1 1/16 -12 (SAE O-ring boss)
purposes
Other ports SAE O-ring boss. See installation drawings at the back of this manual.
Customer interface threads Metric fasteners
* Applies for each rotating group
T000 169E
** Not available with the tandem charge pump option
4 11063345 Rev CA Dec 2012

Technical Specifications
Technical Specifications For definitions of the following specifications, see Basic Information 11062168, Operating
(continued) parameters.
Operating parameters
Feature Unit Size 045 Size 053
Minimum for internal charge supply at minimum
charge pressure. Performance (pressure and dis-
500
placement) may be limited due to limited control
pressure
Minimum for external charge supply at minimum
charge pressure. Full performance (pressure and
500
Input speed displacement) possible at minimum charge and min-1 (rpm)
control pressure supply.
Minimum for full performance (pressure and
displacement) for internal charge supply at mini- 1275 1350
mum charge and control pressure
Rated 3400
Maximum 3500
Maximum working pressure 420 [6090] 380 [5510]
Maximum pressure 450 [6525] 400 [5800]
System pressure bar [psi]
Maximum low loop 45 [650]
Minimum low loop pressure 10 [145]
Minimum without CCO (Control Cut Off ) valve 16 [232]
Charge pressure Minimum with CCO (Control Cut Off ) valve bar [psi] 18 [265]
Maximum 30 [435]
Minimum (at corner power for EDC and FNR) 21.5 [312]
Control pressure bar [psi]
Maximum 40 [580]
Rated 2.0 [29]
Case pressure bar [psi]
Maximum 5.0 [73]
Lip seal external pressure Maximum bar [psi] 0.4 [5.8]
T000 170E
Fluid specifications
Feature Unit
Intermittent 1) 5 [42]
Minimum 7 [49]
Viscosity mm2/s [SUS]
Recommended range 12-80 [66-370]
Maximum 1600 [7500]
Minimum (cold start) 3) -40 [-40]
Temperature Recommended range 60-85 [140-185]
C [F]
range 2) Rated 104 [220]
Maximum intermittent 1) 115 [240]
Cleanliness per ISO 4406 22/18/13
Filtration Eciency (charge pressure filtration) 15-20 = 75 (10 10)
(recommended -ratio
Eciency (suction and return line filtration) 35-45 = 75 (10 2)
minimum)
Recommended inlet screen mesh size m 100 125
1)
Intermittent = Short term t < 1min per incident and not exceeding 2 % of duty cycle based load-life
2)
At the hottest point, normally case drain port
3)
Cold start = Short term t < 3min, p 50 bar [725 psi], n 1000 min-1(rpm) T000 129E
11063345 Rev CA Dec 2012 5

General Technical Specifications
Shaft Loads External radial shaft loads

H1 pumps are designed with bearings that can accept some external radial loads.
The external radial shaft load limits are a function of the load position and orientation,
and the operating conditions of the unit. External radial shaft loads impact lifetime.
For lifetime calculations please contact Sauer-Danfoss representative.
The maximum allowable radial load (Re) is based on the maximum external moment
(Me) and the distance (L) from the mounting flange to the load. It may be determined
using the following table and formula.
Re = Me / L
Radial load position

0 Re
Re
270 Re CCW CW
90 Re
Rotation Rotation
Me
180 Re P003 303E
Me = Shaft moment
L = Flange distance
Re = External force to the shaft
Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated.
6 11063345 Rev CA Dec 2012

Bearing Life Maximum external shaft load based on shaft deflection

(continued) Unit Size 045/053
External radial moment Me Nm [lbfin] TDB [TBD]
T000 174E
All external shaft loads affect bearing life. In applications with external shaft loads,
minimize the impact by positioning the load at 0 or 180 as shown in the figure.
Sauer-Danfoss recommends clamp-type couplings for applications with radial shaft

loads.
Contact your Sauer-Danfoss representative for an evaluation of unit bearing life if you
have continuously applied external loads exceeding 25 % of the maximum allowable
radial load (Re) or the pump swashplate is positioned on one side of center all or most of
the time.
Mounting Flange H1 tandem pump front flange load

Loads The moments shown below apply for control orientation top or side (see table and
figures).
Mounting flange load
Size 045/053
Control orientation
Unit Control on top Control on side
Rated moment MR 2020 [17 880] 1300 [11 510]
Nm [lbfin]
Shock load moment MS 4110 [36 380] 2930 [25 935]
T000 175E
Control on top Control on side
P003 366
For calculation details refer to H1 Pump Basic Information Manual 11062168, section
Mounting Flange Loads.
MR
MS
P003 367
11063345 Rev CA Dec 2012 7

Mounting Flange H1 tandem pump, external charge pump flange load

Loads (continued)
Mounting flange load external charge pump
Unit External charge pump
Rated moment MR 520 [4600]
Nm [lbfin]
Shock load moment MS 1300 [11 500]
T000 232E
MR
MS
P003 552
For calculation details refer to H1 Pump Basic Information Manual 11062168, section
Mounting Flange Loads.
Case Drain The tandem housings are connected through the center section via a drilled hole.
The charge relief valve discharges oil into the front housing. In order to provide positive
flow through both housings, use of the rear housing case drain is required. The front
housing case pressure ports should only be used if the pump is used as a common drain
manifold for the vehicle where external drain flow is brought into the rear housing and
discharged out the front.
The allowable case pressures must be met accordingly.
8 11063345 Rev CA Dec 2012

Notes
Notes
11063345 Rev CA Dec 2012 9

Model Code A B C D F E G H J K M N P R S T V W X Y
H1 T A N N F
Displacement (front pump, second pump see C)

045 45.0 cm [2.75 in]
053 53.8 cm [3.28 in]
A Rotation
L Left hand (counter clockwise)
R Right hand (clockwise)
B Product version
A Revision code
C Second pump size
N Frame size of rear stage equal front stage (default)
D Control
A2 Electric Displacement Control (EDC) 12 V, Deutsch connector
A3 Electric Displacement Control (EDC) 24 V, Deutsch connector
A4 Electric Displacement Control (EDC) 12 V, Deutsch connector, with Manual override
A5 Electric Displacement Control (EDC) 24 V, Deutsch connector, with Manual override
A8 Non Feedback Proportional Electric (NFPE) 12V, Deutsch connector, Manual override
(align with option E: Displacement Limiters & option W: Special Hardware)
B8 Non Feedback Proportional Electric (NFPE) 24V, Deutsch connector, Manual override
(align with option E: Displacement Limiters & option W: Special Hardware)
A9 Forward-Neutral-Reverse (FNR) 12V, Deutsch connector, Manual override
B1 Forward-Neutral-Reverse (FNR) 24V, Deutsch connector, Manual override
F Orifices
C1 Orifices, 0.8 mm in servo supply 1 and 2, recommended for propel applications
C2 Orifices, 1.3 mm in servo supply 1 and 2 (Standard), recommended for propel applications
C3 No orifice, recommended for non-propel applications
E Displacement limiters
N None
G Endcap options
E7 Tandem same-sided SAE O-ring boss ports, (HPRV only) Standard
D1 12 V
Tandem same-sided SAE O-ring boss ports with Control Cut Off (HPRV only)
F7 24 V
H Mounting
F ISO 3019-1, flange 101-2 (SAE B)
J Input shaft
G1 ISO 3019-1, outer dia 32 mm - 4 (SAE B, 14 teeth splined shaft 12/24 pitch)
G5 ISO 3019-1, outer dia 25 mm - 4 (SAE B-B, 15 teeth splined shaft 16/32 pitch)
F2 Conical keyed shaft end similar to ISO 3019-1 code 25-3, taper 1:8 (key not supplied with pump)
K Auxiliary mounting pad (align with option S: Charge pump and option Y: Special settings)
Without charge pump
NN None
H2 ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth 16/32 coupling)
H1 ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth 16/32 coupling)
Shipping cover
H3 ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth 16/32 coupling)
H5 ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth 16/32 coupling)
10 11063345 Rev CA Dec 2012

Model Code A B C D F E G H J K M N P R S T V W X Y
(continued) H1 T P NNN
With charge pump

TN No auxiliary mounting pad
T2 ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth 16/32 coupling)
T1 ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth 16/32 coupling) Shipping cover
T3 ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth 16/32 coupling)
M High pressure relief setting, side A (front pump); no bypass

N High pressure relief setting, side B (front pump); no bypass
P High pressure relief setting, side C (rear pump); no bypass
R High pressure relief setting, side D (rear pump); no bypass
18 180 bar [2610 psi]
20 200 bar [2900 psi]
23 230 bar [3335 psi]
25 250 bar [3630 psi]
28 280 bar [4060 psi]
Use the selection for ports A , B , C and D
30 300 bar [4350 psi]
33 330 bar [4785 psi]
35 350 bar [5080 psi]
38 380 bar [5510 psi]
40 400 bar [5800 psi] (45 cm3 only)
42 420 bar [6090 psi] (45 cm3 only)
S Charge pump (align with option K: Auxiliary mounting pump and Y: Special settings)
N None
M 24 cm3/rev [1.46 in3/rev]
T Filtration options
P Remote full flow filtration
V Charge pressure relief setting
BK 20 bar [290 psi]
BD 24 bar [348 psi]
CK 30 bar [435 psi]
W Special hardware features
PN None
P1 NFPE valve plate (align with option D: Control Selection and option E: Displacement Limiters)
X Paint and nametag
NNN Black paint and Sauer-Danfoss nametag
Y Special settings (align with option K: Auxiliary mounting pad and option S: Charge pump)
NNN None
S01 Charge pump orientation at 0
S02 Charge pump orientation at 180
11063345 Rev CA Dec 2012 11

Electrical Displacement EDC Principle

Control (EDC) The Electrical Displacement Control
Options (EDC) consists of a pair of proportional
A2 (12 V)/A3 (24 V) solenoids on each side of a three-
position, four-way porting spool. The
proportional solenoid applies a force
input to the spool, which ports hydraulic
pressure to either side of a double acting
servo piston. Differential pressure across
the servo piston rotates the swashplate,
changing the pumps displacement from
full displacement in one direction to full
displacement in the opposite direction.
Under some circumstances, such as

contamination, the control spool could
stick and cause the pump to stay at some P003 191
displacement.
A serviceable 125 m screen is located in EDC-Schematic diagram

the supply line immediately before the M14
control porting spool.
C1 C2
Pump displacement vs. control current

F00B F00A T P
Feedback from
100 % Swash plate P003 478E
Control signal requirements

Displacement
Control current
a* b Pin
Voltage
mA mA connections
-b -a Current mA
12 V 640 1640
any order
"0" 24 V 330 820
a b * Factory test current, for vehicle movement or
application actuation expect higher or lower value.
T000133E
Connector
1 2
100 %
P003 479E
P003 480
Description Quantity Ordering number

Mating connector 1 Deutsch DT06-2S
Wedge lock 1 Deutsch W2S
Socket contact (16 and 18 AWG) 2 Deutsch 0462-201-16141
Sauer-Danfoss mating connector kit 1 K29657
T000 134E
12 11063345 Rev CA Dec 2012

Electrical Displacement Solenoid data

Control (EDC) Voltage 12V 24V
Options Maximum current 1800 mA 920 mA
A2 (12 V)/A3 (24 V) Coil resistance @ 20 C [70 F] 3.66 14.20
(continued) Coil resistance @ 80 C [176 F] 4.52 17.52
PWM Range 70-200 Hz
PWM Frequency (preferred)* 100 Hz
Inductance 33 mH 140 mH
IP Rating (IEC 60 529) + DIN 40 050, part 9 IP 67
IP Rating (IEC 60 529) + DIN 40 050, part 9
IP 69K
with mating connector
* PWM signal required for optimum control performance. T000 135E
Pump output flow direction vs. control signal

Shaft rotation CW CCW
Front Rear Front Rear
Coil energized* C2 C1 C2 C1 C2 C1 C2 C1
Port A in out out in
Port B out in in out
Port C in out out in
Port D out in in out
Servo port pressurized M5 M4 M5 M4 M5 M4 M5 M4
* For coil location see installation drawings. T000 176E
Control response
H1 controls are available with optional control passage orifices to assist in matching
the rate of swashplate response to the application requirements (e.g. in the event of
electrical failure). Software ramp or rate limiting should be used to control vehicle
response in normal operation. The time required for the pump output flow to change
from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of
spool porting, orifices, and charge pressure. A swashplate response table is available
for each frame indicating available swashplate response times. Testing should be
conducted to verify the proper software and orifice selection for the desired response.
H1 pumps are limited in mechanical orificing combinations. Software is envisioned

as the means to control the swashplate response in normal operating conditions.
Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of
an electrical failure.
Typical response times shown below at the following conditions:
p = 250 bar [3626 psi]

Viscosity and temperature = 30 mm2/s (50 C) [141 SUS (122 F)]
Charge pressure = 20 bar [290 psi]
Speed = 1800 min-1 (rpm)
Response times
Stroking direction 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice No orifice
Neutral to full flow 1.7 s 0.9 s 0.5 s
Full flow to neutral 1.1 s 0.6 s 0.3 s
T000 177E
11063345 Rev CA Dec 2012 13

Forward-Neutral-Reverse The 3-Position (F-N-R) control uses an

(FNR) Electric Control electric input signal to switch the pump
Options to a full stroke position.
A9 (12 V)/B1 (24 V)
contamination, the control spool could
stick and cause the pump to stay at some
displacement.
A serviceable 125 m screen is located in

the supply line immediately before the
P003 193
Pump displacement vs. electrical signal 3-Position electric control,

hydraulic schematic
M14
100 %
C1 C2
Displacement
F00B F00A T P
P003 189
0
Voltage VDC Control current
Min. current to
Pin
Voltage stroke pump
connections
mA
12 V 750
any order
24 V 380
T000 138E
100 %
P003 190E Solenoid connector
1 2
P003 480

T000 134E
14 11063345 Rev CA Dec 2012

Forward-Neutral-Reverse Solenoid data

(FNR) Electric Control Voltage 12 V 24 V
Options Minimum supply voltage 9.5 Vdc 19.0 Vdc
A9 (12 V)/B1 (24 V) Maximum supply voltage (continuous) 14.6 Vdc 27.0 Vdc
(continued) Maximum current 1050 mA 500 mA
Nominal coil resistance @ 20 C [70 F] 8.4 34.5
PWM Range 70-200 Hz
IP 69K

Front Rear Front Rear
Coil energized* C1 C2 C1 C2 C1 C2 C1 C2
Servo port pressurized M5 M4 M5 M4 M5 M4 M5 M4
Control response

p = 250 bar [3626 psi]

Response times
T000 179E
11063345 Rev CA Dec 2012 15

Non Feedback The Non Feedback Proportional Electric

Proportional Electric (NFPE) control is an electrical automotive
Control (NFPE) control in which an electrical input
Options signal activates one of two proportional
A8 (12 V)/B8 (24 V) solenoids that port charge pressure to
either side of the pump servo cylinder.
The NFPE control has no mechanical
feedback mechanism.
The pump displacement is proportional

to the solenoid signal current, but it also
depends upon pump input speed and
system pressure. This characteristic also
provides a power limiting function by
reducing the pump swashplate angle
as system pressure increases. A typical
response characteristic is shown in the P003 192
accompanying graph.

contamination, the control spool could NFPE Schematic
stick and cause the pump to stay at some M14
displacement.
C1 C2
A serviceable 125 m screen is located in
the supply line immediately before the
Pump displacement vs. input signal
F00B F00A T P
P003 188
100 %
NFPE control Control signal requirements
r
0 ba
bar
Control current
= 30
=0
a* b c Pin
p
Signal Current Voltage

p
mA mA mA connections
mA(DC)
12 V 870 1290 1550
c b a any order
24 V 440 670 775
"0"
a b c * Factory test current, for vehicle movement or ap-
plication actuation expect higher or lower value.
r
Displacement
T000 142E
0 ba
bar
Connector
= 30
=0
p
1 2
100 % P003 187E

P003 480

T000 134E
16 11063345 Rev CA Dec 2012

Non Feedback Solenoid data

Proportional Electric Voltage 12V 24V
Control (NFPE) Maximum current 1800 mA 920 mA
Options Coil resistance @ 20 C [70 F] 3.66 14.20
A8 (12 V)/B8 (24 V) Coil resistance @ 80 C [176 F] 4.52 17.52
(continued) PWM Range 70-200 Hz
Inductance 33 mH 140 mH
IP 69K

Coil energized* C1 C2 C1 C2
Servo port pressurized M5 M4 M5 M4
Control response

p = 250 bar [3626 psi]

Response times
T000 144E
11063345 Rev CA Dec 2012 17

Manual Over Ride (MOR) All controls are available with a Manual Over Ride (MOR) either standard or as an option
for temporary actuation of the control to aid in diagnostics.
Forward-Neutral-Reverse (FNR) and Non Feedback Proportional Electric (NFPE) controls
are always supplied with MOR functionality.
Unintended MOR operation will cause the pump to go into stroke. The vehicle or device
must always be in a safe condition (i.e. vehicle lifted off the ground) when using the
MOR function. The MOR plunger has a 4 mm diameter and must be manually depressed
to be engaged. Depressing the plunger mechanically moves the control spool which
allows the pump to go on stroke. The MOR should be engaged anticipating a full stroke
response from the pump.
Warning
An o-ring seal is used to seal the MOR plunger where initial actuation of the function will
require a force of 45 N to engage the plunger. Additional actuations typically require
less force to engage the MOR plunger. Proportional control of the pump using the MOR
should not be expected.
Refer to the control flow table in the size specific technical information for the
relationship of solenoid to direction of flow.
P003 204
MOR-Schematic diagram (EDC shown)

M14
C1 C2
F00B F00A T P
Feedback from
Swash plate P003 205E
18 11063345 Rev CA Dec 2012

Control Cut Off (CCO) The H1 tandem pump offers an optional control cut off valve integrated into the pump
center section. This valve will block charge pressure from the servos in both pumps,
allowing the servo springs to de-stroke both pumps regardless of the pumps primary
control input. There is also a hydraulic logic port, X7, which can be used to control other
machine functions, such as spring applied pressure release brakes. The pressure at X7 is
controlled by the control cut off solenoid. The control cut off option can be used with or
without the use of the X7 logic port. The X7 port would remain plugged if not needed.
In the normal (de-energized) state of the solenoid charge flow is prevented from
reaching the controls. At the same time the control passages and the X7 logic port are
connected and drained to the pump case. The pump will remain in neutral, or return
to neutral, independent of the control input signal. Return to neutral times will be
dependent on oil viscosity, pump speed, swashplate angle, and system pressure.
When the solenoid is energized, charge flow and pressure is allowed to reach the pump
controls. The X7 logic port will also be connected to charge pressure and flow.
The charge supply side of the control cut off valve is internally screened to protect the
spool from contamination.
The solenoid control is intended to be independent of the primary pump control making
the control cut off an override control feature. It is however recommended that the
control logic of the CCO valve be maintained such that the primary pump control signal
is also disabled whenever the CCO valve is de-energized. Other control logic conditions
may also be considered.
Pump schematic
M14 M14
C1 C2 C1 C2
MB X7 M3 MC
L3
F00B F00A F00B F00A
M5 CW
M4
PTO
M4 M5
MA A B E C D MD
P003 207E
11063345 Rev CA Dec 2012 19

Control Cut Off (CCO) Solenoid data

(continued) Voltage 12 V 24 V
Minimum supply voltage 9.0 Vdc 18.0 Vdc
Maximum supply voltage 16.0 Vdc 32.0 Vdc
Nominal coil resistance @ 20 C [70 F] 6.9 28.17
IP 69K
Pin connector any order
T000 180E
Connector
1 2
P003 480

T000 134E
For additional information, please contact Sauer-Danfoss.
20 11063345 Rev CA Dec 2012

Displacement Limiter H1 pumps are designed with optional mechanical displacement (stroke) limiters
factory set to max. displacement.
The maximum displacement of the pump can be set independently for forward and
reverse using the two adjustment screws to mechanically limit the travel of the servo
piston down to 50 % displacement. Adjustment procedures are found in the H1 pumps
Service Manual.
Adjustments under operating conditions may cause leakage. The adjustment screw can
be completely removed from the threaded bore if backed out to far.
Displacement limiter
P003 266
Displacement change (approximately)

1 Turn of displacement Internal External Torque for external
Size
limiter screw wrench size wrench size hex seal lock nut
045 5.1 cm3 [0.31 in3]
4 mm 13 mm 23 Nm [204 lbfin]
053 6.0 cm 3
[0.37 in3]
T000 181E
For more information refer to H1 pumps Service Manual 520L0848, section Displacement
Limiter Adjustment.
11063345 Rev CA Dec 2012 21

Dimensions
Input Shafts Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE B, 14 teeth)
mm
[in]
Mounting flange surface
Flange 101 - 2 per ISO 3019-1
to be paint free
Spline data
Number of teeth : 14
Pitch fraction : 12/24
48.0 0.68 Pressure angle : 30
31.58 0.08
[1.24 0.003]
[1.89 0.03] Pitch- : 29.634 [1.167]
Typ of fit : Fillet root side
per : Ansi B92.1b class 6e
25.84 max.
30.6 0.15
[1.02]
[1.2 0.01]
Coupling must not
protrude beyond
this point
8.0 0.8 P003 304E
[0.31 0.03]
Specifications
Min active spline Torque rating1
Option Spline length2 Rated torque Maximum torque
mm [in] Nm [lbfin] Nm [lbfin]
G1 14 teeth, 12/24 pitch 30.6 [1.205] 534 [4720] 592 [5240]
1)
For definitions of maximum and rated torque values, refer to:
Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.
2)
Minimum active spline length for the specified torque ratings. T000 182E
Option G5, ISO 3019-1, outer dia 25 mm-4 (SAE B-B, 15 teeth)

to be paint free
Spline data
Number of teeth : 15
38.0 0.68 Pitch fraction : 16/32
25.23 0.08
[0.99 0.003]
[1.5 0.03] Pressure angle : 30

Pitch- : 23.813 [0.938]
Typ of fit : Fillet root side
per : Ansi B92.1b class 6e
22.62 max.
[0.89]
22.0 0.15
[0.87 0.01]
Coupling must not
protrude beyond
8.0 0.8 this point
P003 305E
[0.31 0.03]
Specifications
Min active spline Torque rating1
Option Spline length2 Rated torque Maximum torque
mm [in] Nm [lbfin] Nm [lbfin]
G5 15 teeth, 16/32 pitch 22.0 [0.866] 277 [2450] 370 [3270]
1)
For definitions of maximum and rated torque values, refer to:
2)
Minimum active spline length for the specified torque ratings. T000 183E
22 11063345 Rev CA Dec 2012

Dimensions
Input Shafts Option F2, ISO 3019-1, Code 25-3, Diameter 25.4 taper 1:8, without key and no
(continued) through-hole in the end of the shaft
mm
[in]
to be paint free
63.14 1.0
[2.49 0.04]
36.17 0.76
[1.42 0.03]
0.750-16UNF-2A THD
22.22 gage
9.5 0.38 gage
[0.88]
[0.37 0.015]
Taper 1:8 per SAE J501
Nominal 25.4 [1.00]
8.0 0.8
[0.31 0.03] P001 915E
Specifications
Torque rating1)
Option Tapered shaft Rated torque Maximum torque
Nm [lfbin] Nm [lfbin]
F2 25.4 taper without key 2) 405 [3580] 540 [4780]
1)
For definitions of maximum torque values, refer to:
2)
Mating part must maintain a minimum gap width of 1.0 mm with the shaft shoulder after installation of the
part. Transmittable torque will be reduced if the minimum gap requirement is not met.
T000 190E
Tapered shaft customer acknowledgement

The Sauer-Danfoss H1 tapered shaft has been designed using the industry standard ISO
3019-1, minus the through-hole in the end of the shaft. Sauer-Danfoss recommends a
self-locking nut instead of a castle nut and pin. The nut and mating square-cut key are
customer supplied.
The specified torque rating of the tapered shaft documented above is based on the
cross-sectional diameter of the shaft, through the keyway, and assumes the proper
clamp and fit between shaft and coupling. Sauer-Danfoss guarantees the design and
manufactured quality of the tapered shaft. The customer is responsible for the design
and manufactured quality of the mating female coupling and key and applied torque on
the nut.
Sauer-Danfoss has made provisions for the key in accordance to the ISO specification
with the understanding that the key is solely to assist in the installation of the mating
coupling.
CCaution
Torque must be transmitted by the taper fit between the shaft and its mating coupling,
not the key. Torque or loading inadvertently transmitted by the customer supplied key
may lead to premature shaft failure.
11063345 Rev CA Dec 2012 23

Center Coupling
Torque Rating for Center Center coupling

Section Coupling
P003 203E
Torque rating
Torque rating1
maximum torque
Nm [lbfin]
Center coupling 405 [3580]
1)
For definitions of maximum torque values,
refer to: Basic Information Manual 11062168,
section Shaft Torque Ratings and Spline Lubrication.
T000 184E
24 11063345 Rev CA Dec 2012

Notes
Notes
11063345 Rev CA Dec 2012 25

Dimensions
Auxiliary No charge pump

Mounting Pads Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth)
mm
[in]
391.5 max
Mounting flange surface [15.41]
to be paint free
12.7 min.
[0.5]
4x M10 x 1.5 -6H Thd.

[3.25 +0.003]
17.0 [0.67] min. Thd. depth

82.6 +0.08
0
R 0.8 max.
[3.49 +0.01]
88.62 +0.13
[0.031]
0
O-ring seal required

ref 82.22 [3.237] I.D.
x 2.62 [0.103] cross section
Spline data
2x 53.2 0.18 1.96 0.08 Number of teeth : 9
[2.09 0.01] [0.08 0.003] Pitch fraction : 16/32
2x 106.4 0.35 Pressure angle : 30
8.1 0.25 Pitch- : 14.288 [0.5625]
[4.19 0.01] Typ of fit : Fillet root side
[0.32 0.01]
33.6 min per : Ansi B92.1b class 7h
[1.323]
Shaft clearance P003 214E
Specifications
Torque rating1
Option Spline maximum torque
Nm [lbfin]
H2 9 teeth, 16/32 pitch 162 [1430]
1)
Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. T000 185E
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate
pump without an auxiliary pump or running cover installed.
26 11063345 Rev CA Dec 2012

Dimensions
Auxiliary Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth)

Mounting Pads
(continued) mm
[in]
391.5 max
to be paint free
12.7 min.
[0.5]
4x M10 x 1.5 -6H Thd.

17.0 [0.67] min. Thd. depth [3.25 +0.003]
82.6 +0.08
0
R 0.8 max.
[3.49 +0.01]
88.62 +0.13
[0.031]
0

ref 82.22 [3.237] I.D.
Spline data
2x 53.2 0.18 1.96 0.08 Number of teeth : 11
[2.09 0.01] [0.08 0.003] Pitch fraction : 16/32
8.1 0.25 Pitch- : 17.4625 [0.6875]
[4.19 0.01] Typ of fit : Fillet root side
[0.32 0.01]
41.6 min per : Ansi B92.1b class 7h
[1.638]
Specifications
Torque rating1
Nm [lbfin]
H1 11 teeth, 16/32 pitch 296 [2620]
1)
C Caution
11063345 Rev CA Dec 2012 27

Dimensions
Auxiliary Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth)

Mounting Pads
(continued)
391.5 max.
to be paint free
12.7 max.
4x M12 x 1.75 -6H Thd.
[0.5]
R 0.8 max.
[0.031]
107.82 0.12
[4.24 0.005]
101.65 +0.08
[4.0 +0.003]
0

Ref 94.92 [3.737] I.D.
x 2.62 [0.103] cross section Spline data
2x 73.0 0.18
[2.87 0.01] Number of teeth : 13
[0.08 0.003]
[5.75 0.01] Pitch- : 20.638 [0.8125]
11.4 0.25 Typ of fit : Fillet root side
[0.45 0.01] per : Ansi B92.1b class 7h
42.6 min
[1.677]
Specifications
Torque rating1
Nm [lbfin]
H3 13 teeth, 16/32 pitch 395 [3500]
1)
C Caution
28 11063345 Rev CA Dec 2012

Dimensions
Auxiliary Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth)
Mounting Pads
(continued) mm
[in]
391.5 max.
to be paint free
12.7 max.
4x M12 x 1.75 -6H Thd.
[0.5]
R 0.8 max.
[0.031]
107.82 0.12
[4.24 0.005]
101.65 +0.08
[4.0 +0.003]
0

Ref 94.92 [3.737] I.D.
x 2.62 [0.103] cross section Spline data
2x 73.0 0.18
[0.08 0.003]
[5.75 0.01] Pitch- : 23.813 [0.9375]
11.4 0.25 Typ of fit : Fillet root side
[0.45 0.01] per : Ansi B92.1b class 7h
47.6 min
[1.874]
Specifications
Torque rating1
Nm [lbfin]
H5 15 teeth, 16/32 pitch 405 [3580]
1)
C Caution
11063345 Rev CA Dec 2012 29

Dimensions
Auxiliary With external charge pump

Mounting Pads Option T2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth) mm
(continued) [in]
520.0 max. Mounting flange

[20.47]
Mounting flange surface 482.0 max.
Flange 82 - 2 per ISO 3019-1 [18.98]
to be paint free
4x M10 x 1.5 -6H Thd.

19.7 min.
4x 53.2 0.55
[2.09 0.02]
[3.25 +0.003]
[0.78]
82.6 +0.08
0
R 0.8 max.
[3.49 +0.01]
88.62 +0.13
[0.031]
0
0
89.5 max.
[3.52]

ref 82.22 [3.237] I.D.
1.96 0.08 Spline data
[0.32 0.01] Pitch- : 14.288 [0.5625]
33.6 min. Typ of fit : Fillet root side
[1.323] per : Ansi B92.1b class 7h
Shaft clearance
P003 553E
Specifications
Torque rating1
Nm [lbfin]
T2 9 teeth, 16/32 pitch 162 [1430]
1)
C Caution
30 11063345 Rev CA Dec 2012

Dimensions
Auxiliary Option T1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth)

Mounting Pads mm
(continued) [in]
520.0 max. Mounting flange

[20.47]
Flange 82 - 2 per ISO 3019-1 [18.98]
to be paint free
4x M10 x 1.5 -6H Thd.

19.7 min.
4x 53.2 0.55
[2.09 0.02]
[3.25 +0.003]
[0.78]
82.6 +0.08
0
0
R 0.8 max.
[3.49 +0.01]
88.62 +0.13
[0.031]
0
0
89.5 max.
[3.52]

ref 82.22 [3.237] I.D.
1.96 0.08 Spline data
[0.08 0.003] Number of teeth : 11
[0.32 0.01] Pitch- : 17.4625 [0.6875]
Shaft clearance
P003 554E
Specifications
Torque rating1
Nm [lbfin]
T1 11 teeth, 16/32 pitch 222 [1965]
1)
C Caution
11063345 Rev CA Dec 2012 31

Dimensions
Auxiliary Option T3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth)

Mounting Pads mm
(continued) [in]
520.0 max.
[20.47] Mounting flange
Flange 101 - 2 per ISO 3019-1 [18.98]
to be paint free
2x M12 x 1.75 -6H Thd.
19.75 [0.778] min. Thd. depth
Note:
Excessive bolt length
could cause leak or 19.7 min.
damage to the unit [0.78]
R 0.8 max.
[0.031]
101.65 +0.08
107.82 +0.13
[4.24 +0.01]
[4.00 +0.003]
0
0
0
89.5 max.
[3.52]

ref 94.92 [3.737] I.D.
2x 73.0 0.55 1.96 0.08 Spline data
[2.87 0.02] [0.08 0.003] Number of teeth : 13
[0.45 0.01] Pressure angle : 30
Pitch- : 20.638 [0.8125]
Shaft clearance
P003 555E
Specifications
Torque rating1
Nm [lbfin]
T3 13 teeth, 16/32 pitch 222 [1965]
1)
C Caution
32 11063345 Rev CA Dec 2012

Charge Pump
Charge Pump Charge pump sizing/selection

In most applications a general guideline is that the charge pump displacement should
be at least 10 % of the total displacement of all components in the system. Unusual
application conditions may require a more detailed review of charge flow requirements.
Please refer to BLN-9885, Selection of Drive line Components, for a detailed procedure.
System features and conditions which may invalidate the 10 % guideline include (but are
not limited to):
Continuous operation at low input speeds (< 1500 min-1 (rpm))
High shock loading and/or long loop lines
High flushing flow requirements
Multiple Low Speed High Torque motors
High input shaft speeds
Contact your Sauer-Danfoss representative for application assistance if your application

includes any of these conditions.
Charge pump flow and power curves

Charge pressure: 20 bar [290 psi]
Viscosity and temperature: 11 mm2/s [63 SUS] 80 C [180 F]
Integrated charge pump The tandem pumps are available with an optional gerotor module bolted onto the back
option of the rear pump as show in the figures below. The charge pump is available with
SAE A or B auxiliary pads or a no-pad option. The orientation of the charge pump can be
specified in one of the configurations shown.
Charge pump flow Charge pump power requirements
80 4.0
21 5
18 70
60 3.0 4
15 v] v]
/re 3 /re
7 in
3
50 .47
in
[1.4
12 3 [1 3 3
cm
40 24
cm 2.0 24
Power (kW)
l/min
9
US gal/min
2
HP
30
6 20 1.0
1
3 10
1 0 0 0
0 500 1000 1500 2000 2500 3000 3500 0 500 1000 1500 2000 2500 3000 3500
Speed min (rpm)
-1 P003 538E Speed min (rpm)
-1
P003 539E
11063345 Rev CA Dec 2012 33

Installation Drawings
Port Description
Case drain port L3 Servo gauge port M4

Port ISO 11926-1 - 1 1/16 -12 Port ISO 11926-1 - 7/16 -20
48.5 max. clearance 24.5 max. clearance
dia for fitting Gauge port M5
dia for fitting
Port ISO 11926-1 - 7/16 -20 Case pressure port
24.5 max. clearance Port ISO 11926-1 - 1 1/16 -12
dia for fitting 48.5 max. clearance
dia for fitting
CW
CCW Rotation
Rotation
Charge inlet port from filter E

System port C Port ISO 11926-1 - 7/8 -14
System port A 36.0 max. clearance
Port ISO 11926-1 - 1 5/16 -12 dia for fitting
dia for fitting
System port D System port B
Port ISO 11926-1 - 1 5/16 -12 Port ISO 11926-1 - 1 5/16 -12
dia for fitting dia for fitting
Port description
Port Description Sizes
A System port A 1 5/16 -12
B System port B 1 5/16 -12
C System port C 1 5/16 -12
System D gauge port MD System A gauge port MA D System port D 1 5/16 -12
Port ISO 11926-1 - 9/16 -18 Port ISO 11926-1 - 9/16 -18
28.0 max. clearance 28.0 max. clearance E Charge filtration port from filter 7/8 -14

L3 Case drain port 1 1/16 -12
P003 312E
MA System A gage port 9/16 -18
MB System B gage port 9/16 -18
MC System C gage port 9/16 -18
MD System D gage port 9/16 -18
M3 Charge gage port 9/16 -18
M4 Servo gage port 7/16 -20
M5 Gage port 7/16 -20
M14 Case gage port 7/16 -20
X7 Brake gage port 9/16 -18
T000 187E
Please contact Sauer-Danfoss for specific installation drawings.
34 11063345 Rev CA Dec 2012

Port Description
(continued)
Without CCO (Control Cut Off) With CCO (Control Cut Off)
System B gauge port MB System C gauge port MC
Port ISO 11926-1 - 9/16 -18 Port ISO 11926-1 - 9/16 -18 System B gauge port MB
28.0 max. clearance 28.0 max. clearance Port ISO 11926-1 - 9/16 -18
dia for fitting dia for fitting 28.0 max. clearance
dia for fitting System C gauge port MC
Port ISO 11926-1 - 9/16 -18
28.0 max. clearance
dia for fitting
Charge constr port

Port ISO 11926-1 - 9/16 -18
28.0 max. clearance
dia for fitting
Case gauge port M14

Case gauge port M14
Port ISO 11926-1 - 7/16 -20 Charge constr port
21 max. clearance dia for fitting Port ISO 11926-1 - 7/16 -20
(EDC, FNR, NFPE) 21 max. clearance dia for fitting Port ISO 11926-1 - 9/16 -18
Charge constr port (EDC, FNR, NFPE) 28.0 max. clearance
dia for fitting
Port ISO 11926-1 - 9/16 -18
Charge constr port 28.0 max. clearance
Port ISO 11926-1 - 9/16 -18 dia for fitting
28.0 max. clearance
dia for fitting
Servo gauge port M5 4x Connector : Servo gauge port M4

Port ISO 11926-1 - 7/16 -20 Deutsch DT04-2P Port ISO 11926-1 - 7/16 -20
24.5 max. clearance to be paint free 24.5 max. clearance
Case pressure port Charge gauge port M3

Port ISO 11926-1 - 1 1/16 -12 Port ISO 11926-1 - 9/16 -18
dia for fitting dia for fitting P003 313E
11063345 Rev CA Dec 2012 35

Dimensions
mm
406.0 max. [in]
[15.98]
391.5 max.
342.64 1.0 [15.41]
[13.49 0.04]
247.44 1.0
[9.74 0.04] both sides
208.82 1.0
[8.22 0.04] Mounting flange surface
174.82 1.0
[6.88 0.04] to be paint free
167.82 1.0
[6.61 0.04]
Gauge port M5 136.2 1.0 Servo gauge port M4
Port ISO 11926-1 - 7/16 -20 [5.36 0.04] both sides Port ISO 11926-1 - 7/16 -20
41.0 1.0
4x Connections : [1.61 0.04]
Deutsch DT04-2P 19.8 2.1
to be paint free [0.78 0.083]
Case drain port L3
Port ISO 11926-1 - 1 1/16 -12 9.7 00.5
48.5 max. clearance
dia for fitting [0.38 0 ]
0.02
C Case pressure port
A B
[2.08 0.04]
Port ISO 11926-1 - 1 1/16 -12

52.85 1.0
48.5 max. clearance

dia for fitting
C
[4.35 0.04]
Shaft to be paint free

110.5 1.0
R 0.8 max.
[3.94 0.04]
100.0 1.0
[3.5 0.04]
89.0 1.0
[0.031]
2x 74.4 1.0
[2.93 0.04]
[0.13 0.04]
A
3.35 1.0
B 5
]
45
0.002
101.6 00.05
[4.0 0
Z
[1.56 0.04]
39.5 1.0
1.0 0.5
[0.04 0.02]
Name plate
Charge inlet port from filter E
to be paint free
Port ISO 11926-1 - 7/8 -14 System port B
Mounting surface 36.0 max. clearance System port A
to be paint free dia for fitting Port ISO 11926-1 - 1 5/16 -12
Port ISO 11926-1 - 1 5/16 -12 48.5 max. clearance
48.5 max. clearance dia for fitting
System port C dia for fitting
Port ISO 11926-1 - 1 5/16 -12 System port D
dia for fitting
A-A (4x) B-B C-C

85.5 1.0
85.5 1.0 91.2 1.0 [3.37 0.04]
[3.37 0.04] [3.59 0.04] Shaft CL Shaft CL
Shaft CL
P003 314E
L3 case drain port must be used (see case drain section for more details).
36 11063345 Rev CA Dec 2012

Dimensions
(continued)
mm
Servo gauge port M5 View Z [in]
Port ISO 11926-1 - 7/16 -20 Y Servo gauge port M4 209.0 max.
24.5 max. clearance Port ISO 11926-1 - 7/16 -20 [8.23]
dia for fitting 24.5 max. clearance Approximate center
dia for fitting 157.7 max.
[6.21] of gravity
2x 14.5 0.7
[0.57 0.03]
176.0 max.
[6.93]
[0.2 0.04]
5.0 1.0
X
[1.47]
37.4
D
2x 25.0 1.0
[0.98 0.04]
88.5 max.
84.3 max.
[3.48]
[3.32]
D
95.0 1.0 Approximate center 2x 75.02 1.0

[3.74 0.04] Lifting holes
of gravity [2.95 0.04]
weight limit not
191.82 1.0 Charge gauge port M3 to exeed 75 kg [165 lbd]
[7.55 0.04] Port ISO 11926-1 - 9/16 -18
28.0 max. clearance
192.8 dia for fitting
[7.59]
Case pressure port D-D
Port ISO 11926-1 - 1 1/16 -12 81.5 1.0
48.5 max. clearance
W dia for fitting [3.21 0.04] Shaft CL
216.32 1.0
[8.52 0.04] View Y
191.82 1.0
[7.55 0.04]
183.32 1.0
[7.22 0.04]
166.92 1.0
[6.57 0.04]
System C gauge port MC
System B gauge port MB
Port ISO 11926-1 - 9/16 -18 Case gauge port M14
Port ISO 11926-1 - 9/16 -18 28.0 max. clearance
Case gauge port M14 28.0 max. clearance dia for fitting Port ISO 11926-1 - 7/16 -20
Port ISO 11926-1 - 7/16 -20 dia for fitting 21.0 max. clearance
21.0 max. clearance dia for fitting
dia for fitting
[1.0]
25.3
[1.48]
37.5
[1.54]
39.0
[0.22]
5.6
57.95 1.0 Charge constr port P003 315E

[2.28 0.04]
Port ISO 11926-1 - 9/16 -18
28.0 max. clearance
dia for fitting
325.69 1.0
[12.82 0.04]
11063345 Rev CA Dec 2012 37

Dimensions
(continued)
mm
View W View X [in]
380.04 1.0
[14.96 0.04]
2x 25.0 0.4
[0.98 0.02]
[1.46 0.04]
37.0 1.0
K K
CCW CW
Rotation Rotation
+0.25
2x 15.1 -0.13
[0.594 +0.01
-0.005]
Seal to be
2x 73.0 0.25
[2.87 0.01] paint free
System A gauge port MA System D gauge port MD
Port ISO 11926-1 - 9/16 -18 Port ISO 11926-1 - 9/16 -18
172.72 1.0
[6.8 0.04]
208.52 1.0
[8.21 0.04] K-K
M12 x 1.75 - 6H Thd.

18.0 min.
[0.71]
P003 316E
Mounting bolt holes are sized for 14 mm fasteners. M12 or inch can be used, but
require a hardened washer.
38 11063345 Rev CA Dec 2012

Dimensions Controls
(continued)
Control Cut Off (CCO) mm
[in]
System gauge port MB
Port ISO 11926-1 - 9/16 -18
28.0 max. clearance
dia for fitting
[1.48 0.04]
[1.00 0.04]
37.5 1.0
25.3 1.0
System gauge port MC

Port ISO 11926-1 - 9/16 -18
28.0 max. clearance
dia for fitting
Brake gauge port X7

Port ISO 11926-1 - 9/16 -18
[1.54 0.04]
28.0 max. clearance

39.0 1.0
dia for fitting
183.32 1.0
[7.22 0.04] Charge constr port
191.82 1.0 Port ISO 11926-1 - 9/16 -18
[7.55 0.04] 28.0 max. clearance
214.32 1.0 dia for fitting
[8.44 0.04]
216.32 1.0
[8.52 0.04]
214.32 1.0
View V
[8.44 0.04]
Connector
Deutsch DT04-2P
to be paint free
167.2 max.
[6.58] P003 208E
11063345 Rev CA Dec 2012 39

Dimensions Controls
(continued)
Electric Displacement Control (EDC), mm
options A2 (12 V)/A3 (24 V) [in]
325.7 1.0
[12.82 0.04]
Shaft CL
209.0 max
[8.23]
[2.53 0.039]
[2.53 0.039]
2x 64.2 1.0
2x 64.2 1.0
2x Case gauge port M14

Port ISO 11926-1 7/16 -20
21.0 max clearance dia for fitting 58.0 1.0 Mounting flange
[2.28 0.04]
91.95
[3.62]
176.0 max
[6.93]
147.26 1.0
[5.8 0.04]
4x Connections :
Deutsch DT04-2P
to be paint free 120.05 1.0
[4.73 0.04]
Shaft CL 263.59 1.0 P003 331E
[10.38 0.04]
Electric Displacement Control (EDC) with manual override,

options A4 (12 V)/A5 (24 V)
325.7 1.0
[12.82 0.04]
Shaft CL
209.0 max
[8.23]
[2.53 0.039]
[2.53 0.039]
2x 64.2 1.0
2x 64.2 1.0

Port ISO 11926-1 7/16 -20
21.0 max clearance dia for fitting Mounting flange
58.0 1.0
[2.28 0.04]
91.95
[3.62]
176.0 max
[6.93]
147.26 1.0
[5.8 0.04]
4x Connections :
Deutsch DT04-2P
[4.73 0.04]
Shaft CL 263.59 1.0 P003 212E
[10.38 0.04]
40 11063345 Rev CA Dec 2012

Dimensions Controls
(continued)
Forward-Neutral-Reverse (FNR) with manual override, mm
options A9 (12 V)/ B1 (24 V) [in]
325.7 1.0
[12.82 0.04]
Shaft CL
209.0 max
[8.228]
[2.528 0.039]
[2.528 0.039]
2x 64.2 1.0
2x 64.2 1.0

Port ISO 11926-1 7/16 -20 Mounting flange
21.0 max clearance dia for fitting 58.0 1.0
[2.28 0.04]
91.95
[3.62]
176.0 max
[6.93]
147.26 1.0
[5.8 0.04]
4x Connections :
Deutsch DT04-2P
[4.73 0.04]
263.59 1.0 P003 211E
Shaft CL
[10.38 0.04]
Non Feedback Proportional Electric control (NFPE), with manual override,
option A8 (12 V)/B8 (24 V)
Connector:
Deutsch DT04-2P
To be paint free
Case gauge port "M14"

Port ISO 11926-1 -7/16-20
21 max clearance dia for fitting
[2.528 0.039]
64.2 1
209 MAX
[8.228]
[5.055 0.079]
128.4 2
Shaft
Mounting flange
Plug removing can cause 77.2 1
Contamination issues [3.04 0.039]
[7.058 0.039]
179.28 1
[6.018 0.039]
2x 152.86 1
Connector:
Deutsch DT04-2P
To be paint free
Shaft 2x 139.3 1 P003 363E

[5.484 0.039]
11063345 Rev CA Dec 2012 41

Dimensions Displacement limiters

(continued)
Displacement limiter, mm
option B [in]
120.0 max. 120.0 max.

[4.72] [4.72]
Wrench size 13
(external hex)
Wrench size 4
(internal hex)
[2.93 0.04 ]
2x 74.4 1.0
both sides
106.25 1.0
[4.18 0.04 ]
277.39 1.0 both sides
P003 209E
[10.92 0.04 ]
both sides
42 11063345 Rev CA Dec 2012

Dimensions External charge pump

(continued)
External charge pump mounting options mm
[in]
Mounting flange
Setting option S01 A-A
[16.40 0.04]
416.56 1.0
92.0 0.5 91.5 0.5
[3.62 0.02] [3.60 0.02]
Port ISO 11926-1 - 1 1/16 -12

Port ISO 11926-1 - 1 5/8 -12
Mounting flange Mounting flange
Charge outlet port F

Charge inlet port S
Shaft CL
419.06 1.0 416.56 1.0

[16.50 0.04] [16.40 0.04]
Charge inlet port S
2x 32.5 0.5
[1.28 0.02]
A
A
Mounting flange
Setting option S02 B-B
91.5 0.5 92.0 0.5
[3.60 0.02] [3.62 0.02]
[16.40 0.04]
416.56 1.0
Port ISO 11926-1 - 1 1/16 -12
Mounting flange Mounting flange

Port ISO 11926-1 - 1 5/8 -12
416.56 1.0 Shaft CL 419.06 1.0

Charge inlet port S
[16.40 0.04] [16.50 0.04]

2x 32.5 0.5
[1.28 0.02]
B
Charge inlet port S
P003 556E
11063345 Rev CA Dec 2012 43

Products we offer: Sauer-Danfoss is a global manufacturer and supplier of high-
quality hydraulic and electronic components. We specialize in
Bent Axis Motors providing state-of-the-art technology and solutions that excel in
the harsh operating conditions of the mobile off-highway market.
Closed Circuit Axial Piston Pumps
Building on our extensive applications expertise, we work closely
and Motors
with our customers to ensure exceptional performance for a broad
Displays range of off-highway vehicles.
Electrohydraulic Power Steering
We help OEMs around the world speed up system development,
Electrohydraulics reduce costs and bring vehicles to market faster.
Sauer-Danfoss Your Strongest Partner in Mobile Hydraulics.
Hydraulic Power Steering
Integrated Systems
Joysticks and Control Handles
Go to www.sauer-danfoss.com for further product information.
Microcontrollers and Software
Open Circuit Axial Piston Pumps
Orbital Motors Wherever off-highway vehicles are at work, so is Sauer-Danfoss.
PLUS+1 GUIDE
We offer expert worldwide support for our customers, ensuring
Proportional Valves the best possible solutions for outstanding performance. And with
an extensive network of Global Service Partners, we also provide
Sensors
comprehensive global service for all of our components.
Steering
Transit Mixer Drives
Please contact the Sauer-Danfoss representative nearest you.
Members of the Sauer-Danfoss Group: Local address:
Comatrol
www.comatrol.com
Schwarzmller-Inverter
www.schwarzmueller-inverter.com
Turolla
www.turollaocg.com Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Ames, IA 50010, USA Phone: +45 7488 4444
Valmova
Phone: +1 515 239 6000 Fax: +45 7488 4400
www.valmova.com Fax: +1 515 239 6618
Hydro-Gear Sauer-Danfoss GmbH & Co. OHG Sauer-Danfoss-Daikin LTD.

www.hydro-gear.com Postfach 2460, D-24531 Neumnster Shin-Osaka TERASAKI 3rd Bldg. 6F
Krokamp 35, D-24539 Neumnster, Germany 1-5-28 Nishimiyahara, Yodogawa-ku
Phone: +49 4321 871 0 Osaka 532-0004, Japan
Sauer-Danfoss-Daikin Fax: +49 4321 871 122 Phone: +81 6 6395 6066
www.sauer-danfoss-daikin.com Fax: +81 6 6395 8585
11063345 Rev CA Dec 2012

www.sauer-danfoss.com

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H1

Axial Piston Pump

Revision History Table of revisions

Further available literature

2012 Sauer-Danfoss. All rights reserved.

2 11063345 Rev CA Dec 2012

Technical Specifications Technical Specifications................................................................................................................................ 4

General Technical Shaft Loads........................................................................................................................................................ 6

Dimensions Input Shafts.....................................................................................................................................................22

Center Coupling Torque Rating for Center Section Coupling .......................................................................................24

Dimensions Auxiliary Mounting Pads.............................................................................................................................26

Charge Pump Charge Pump..................................................................................................................................................33

11063345 Rev CA Dec 2012 3

4 11063345 Rev CA Dec 2012

11063345 Rev CA Dec 2012 5

Shaft Loads External radial shaft loads

Radial load position

6 11063345 Rev CA Dec 2012

Bearing Life Maximum external shaft load based on shaft deflection

Sauer-Danfoss recommends clamp-type couplings for applications with radial shaft

Mounting Flange H1 tandem pump front flange load

11063345 Rev CA Dec 2012 7

Mounting Flange H1 tandem pump, external charge pump flange load

The allowable case pressures must be met accordingly.

8 11063345 Rev CA Dec 2012

11063345 Rev CA Dec 2012 9

Displacement (front pump, second pump see C)

10 11063345 Rev CA Dec 2012

With charge pump

M High pressure relief setting, side A (front pump); no bypass

11063345 Rev CA Dec 2012 11

Electrical Displacement EDC Principle

Under some circumstances, such as

A serviceable 125 m screen is located in EDC-Schematic diagram

Pump displacement vs. control current

Control signal requirements

Description Quantity Ordering number

12 11063345 Rev CA Dec 2012

Electrical Displacement Solenoid data

Pump output flow direction vs. control signal

H1 pumps are limited in mechanical orificing combinations. Software is envisioned

Typical response times shown below at the following conditions:

p = 250 bar [3626 psi]

11063345 Rev CA Dec 2012 13

Forward-Neutral-Reverse The 3-Position (F-N-R) control uses an

A serviceable 125 m screen is located in

Pump displacement vs. electrical signal 3-Position electric control,

Description Quantity Ordering number

14 11063345 Rev CA Dec 2012

Forward-Neutral-Reverse Solenoid data

Pump output flow direction vs. control signal

H1 pumps are limited in mechanical orificing combinations. Software is envisioned

Typical response times shown below at the following conditions:

p = 250 bar [3626 psi]

11063345 Rev CA Dec 2012 15

Non Feedback The Non Feedback Proportional Electric

The pump displacement is proportional

Under some circumstances, such as

Signal Current Voltage

100 % P003 187E

Description Quantity Ordering number

16 11063345 Rev CA Dec 2012

Non Feedback Solenoid data