Summary of cutting data for Hole on solid material

Contact
Marko
marko@tang.hr
+

11/10/2017 11:37 AM

Summary of cutting data for Hole on solid material

Material details

DIN EN (new), 27MnCrB5-2, Hardness: 286 HB, Material group:P2.2.Z.AN

Task details

Hole on solid material

Applicability for blind hole Yes

Diameter 25 mm
Depth 12 mm
Yes
System stability Excellent stability

Machine

Universal high-perfomance machine

i-PAC 17-1, Walter GPS 4.2 1 From 5 11/10/2017

(17.2.0.1680)
 Summary of cutting data for Hole on solid material

Recommended solution
B4212.F25.25.Z1.050R-4 P4841P-4R-A57 WKP25S P4841C-4R-A57 WXP40

Image similar Image similar Image similar Image similar

Type Indexable insert tool Body Insert Peripheral Insert Central

Machining Drilling with Asymetrical Point

Type of cooling Internal

Coolant Emulsion 5%

Tool B4212.F25.25.Z1.050R-4 B4212.F25.25.Z1.050R-4 P4841P-4R-A57 WKP25S P4841C-4R-A57 WXP40

No. of pieces 1 1 1

Description Xtratec INSERT DRILL Xtratec INSERT DRILL

Grade WKP25S

/task 0.067

Tmf [min:s] 00:02.112

Dc [mm] 25

No. of teeth 1

No. of holes 1060

Lu [mm] 50

B4212.F25.25.Z1.050R-4

Product name Xtratec INSERT DRILL

Cutting edge diameter (Dc) 25 mm

Drive size (d1) 25

Flange diameter (d4) 32 mm

Maximum overhang (l4) 74.6 mm

Shank length (l5) 56 mm

Usable length (Lc) 50 mm

Cutting item count (No. of Inserts Center) 1

Cutting item count (No. of Inserts Periphery) 1

i-PAC 17-1, Walter GPS 4.2 2 From 5 11/10/2017

(17.2.0.1680)
 Summary of cutting data for Hole on solid material

Weight 0.51 kg

P4841C-4R-A57 WXP40

Cutting edge count 4

Cutting edge length (l) 8.4 mm

Insert thickness (s) 3.36 mm

Corner radius (r) 0.48 mm

Clearance angle major () 11

Corner radius () 90

P4841P-4R-A57 WKP25S

Cutting edge count 4

Cutting edge length (l) 7.8 mm

Insert thickness (s) 3.36 mm

Corner radius (r) 0.48 mm

Clearance angle major () 11

Corner radius () 90

ECO
Total cutting time (Tc tot) 00:02.088 min:s
Total non-cutting time (Tnc tot) 00:00.018 min:s
Total machining time (Tmf) 00:02.112 min:s
No. of holes 1060 Holes
Insert costs 0.00299 /task
Tool costs 0.00539 /task
Cost machine tool 0.0586 /task
Costs/hole 0.067 /task

i-PAC 17-1, Walter GPS 4.2 3 From 5 11/10/2017

(17.2.0.1680)
 Summary of cutting data for Hole on solid material

Cutting data
Cutting speed (vc) 156 m/min
Spindle speed (n) 1990 1/min
Feed per revolution (fn) 0.177 mm
Feed speed in the tool centre (vf) 352 mm/min
Tool life length (LifeLength) 13 m
Tool life time (LifeTime) 36 min
Cutting power (Pc) 9.03 kW
Cutting torque (Mc) 43.4 Nm
Feed force (Fff) 2890 N

Limitations
Data - hole Data - tool
Diameter (Dm) 25 mm Cutting edge diameter (Dc) 25 mm
Hole tolerance class -0.1 / 0.2 mm

Tool life time

Data
Cutting speed (vc) 156 m/min
Feed per revolution (fn) 0.177 mm
No. of holes 1060 Holes
Tool life time (LifeTime) 36 min
Tool life length (LifeLength) 13 m
Spindle speed (n) 1990 1/min
Feed speed in the tool centre (vf) 352 mm/min

i-PAC 17-1, Walter GPS 4.2 4 From 5 11/10/2017

(17.2.0.1680)
 Summary of cutting data for Hole on solid material

DECLARATION OF EXCLUSION
The program is used at the user's own risk. Walter AG accepts no guarantee or warranty whatsoever for the suitability of the program or for its efficiency, especially the correctness of the calculations. Walter AG accepts no liability for the trouble- and fault-
free use of the program. The risk is borne by the user
Liability of any kind on the part of Walter AG and its employees for damage, detriment and expenditure of any kind, particularly including financial and data losses amongst others, such as may arise for the user or third parties as a result of, or in
connection with the use or non-applicability of the program, is ruled out. This exclusion of liability does not apply if and in so far as such damage, detriment and expenditure is found to be due to intentional or grossly negligent behaviour on the part of
Walter AG employees.

i-PAC 17-1, Walter GPS 4.2 5 From 5 11/10/2017

(17.2.0.1680)