Professional Documents
Culture Documents
334
terms
Briefly review the history of the individual piping system before any of the inspections required by API
570. API 570 5.3.5
In
regard
to
dead
legs
in
piping
circuits,
what
is
recommended
to
be
done
by
API
570
whenever
possible?
Consideration should be given to removing dead legs that serve no further purpose. API 570 5.3.2
The inspection interval must be reviewed and adjusted as necessary after each inspection or significant
change in operating conditions. API 570 6.3
TML's at intermediate locations along the longer straight piping within the injection point circuit may be
required. API 570 5.3.1
When
the
inspector
suspects
or
is
advised
that
specific
circuits
may
be
susceptible
to
environmental
cracking;
the
inspector
should
schedule
supplemental
inspections.
What
types
of
inspections
may
this
include?
Radiography, Wet Fluorescent Magnetic Particle, and/or Ultrasonic Examinations API 570 5.3.7
Periodic use of Radiography and/or Thermography to check for fouling or internal plugging
Class 1 secondary SBP shall be inspected to the same requirements as primary process piping. API 570
6.6.1
When is API 570 inspection code not permitted to be applied to a piping system?
As a substitute for the original construction requirements or if in conflict with regulatory requirements
API 570 1.1.3
Which
of
the
following
service
fluids
will
justify
rating
a
piping
system
Class
2?
Lines containing expansion joints that cannot be removed or isolated may be tested at a reduced pressure in
accordance with the principles of ASME B31.3 API 570 5.8.4
Corrosion
products
have
built
up
around
a
piping
system's
supports,
what
additional
inspection
work
may
be
called
for?
Lifting the pipe off of such supports may be required for inspection. API 570 2nd Ed. 5.4.3 (Deleted in
3rd Ed.)
Additional welds in the same circuit or system should be examined for corrosion. API 570 5.10
After
an
external
visual
CUI
inspection
on
a
Class
1
system
found
to
have
insulation
damage,
the
follow
up
examinations
should
include
NDE
testing
and
insulation
removal
of:
At least 75% of all damaged areas. API 570 6.4 Table 6-2
The
selection
of
TML's
within
injection-point
circuits
are
established
at
four
basic
locations,
three
of
which
are:
1)
TML's
on
appropriate
fittings
within
the
injection
circuit.
2)
TML's
on
the
pipe
wall
at
the
location
of
expected
pipe
wall
impingement
of
injected
fluid.
3)
Establish
TML's
at
both
the
upstream
and
downstream
limits
of
the
injection
point
circuit.
What
is
the
4th
consideration
when
selecting
TML's?
TML's at intermediate locations along the longer straight piping within the injection point circuit may be
required. API 570 5.3.1
The following can be said about inspection of refractory linings used in piping systems:
It is usually not necessary to remove them for inspection of the piping API 570 5.3.8
Corrosion on the 1st flange above the ground API 570 9.1.1
The
inspector
shall
approve
all
repair
and
alteration
work
at
the
designated
hold
points
and
after
the
repairs
and
alterations
have
been
satisfactorily
completed
in
accordance
with
the
requirements
of:
Has good insulation from the surrounding earth and a protective potential throughout it length. API 570
9.2.2
What
are
the
requirements
of
materials
to
be
used
in
the
welded
repair
of
a
piping
system?
The materials used in making repairs or alterations shall be of known weldable quality, shall conform to the
applicable code, and shall be compatible with the original material. API 570 8.2.4
When
performing
welding
on
piping
systems
constructed
to
ASME
B31.3,
what
must
always
be
in
place
prior
to
welding?
Qualified welding procedures, welders may be tested on production welds in many cases. B31.3 328.2.1
In
some
instances
preheating
to
300F
may
be
substituted
for
PWHT
after
welding
P
No.
1
materials;
for
which
P
No.
3
materials
this
is
not
allowed?
A
welder
makes
a
performance
test
using
a
pipe
coupon
that
has
an
O.D.
of
2.375".
What
range
of
outside
diameters
is
he
qualified
to
weld
in
production?
A
welders
performance
test
was
made
in
the
3G
position.
Which
of
the
following
describes
his
test?
Per B31.3, may consumable inserts be used for backing piping weld grooves?
Yes, provided the insert is of the same nominal composition as the filler metal. B31.3 328.3.3
When
selecting
the
thickness
measurement
location
(TML's)
for
piping,
what
should
the
inspector
take
into
account?
Patterns of corrosion experienced in other process units in the same or similar service. API 570 5.5.3
What
must
the
owner/user
determine
when
substituting
alloy
materials
for
carbon
steel
in
a
piping
system?
The effects the process stream might have on the alloy material. API 578 1.2
An
external
inspection
of
a
piping
system
revealed
severe
piping
movement
had
taken
place.
Your
1st
action
to
correct
the
situation
should
be;
Consult with a piping engineer about the need for a piping stress analysis. API 570 7.5
Verification should be performed at the point in time that assures proper alloy materials have been used.
API 578 4.2.3
A schedule can be made to determine the inspection force requirements, to locate areas reaching retirement
thickness, and predict repairs or replacements. API 574 12.5
Defects
in
protective
coatings
and
the
waterproof
coating
of
insulation
will
permit
moisture
to
come
into
contact
with
the
piping.
To
inspect
for
CUI,
sections
of
the
insulation
should
be
removed
from:
Small connections, such as bleed lines and gauge connections. API 574 10.1.1.5
Threaded
joints
are
usually
limited
to
piping
in
non-critical
service
that
had
a
nominal
size
of:
For
flanged
fittings,
the
manufacturer
shall
hold
the
hydrostatic
shell
test
for
___
minutes
on
a
NPS
8"
flange.
Their effects on such factors as safety, strength, corrosion resistance, and serviceability. API 574 10.4.3
The
following
is
a
true
statement
about
the
use
of
test
reports
for
the
purpose
of
PMI.
Mill test reports should not be used as a substitution for PMI. API 578 4.2.4
When
establishing
the
minimum
thickness
of
a
valve
body,
the
proper
calculation
would
be:
1.5 times (1.35 times for Class 4500) the thickness of a simple cylinder designed for a stress of 7000
pounds per square inch. API 574 11.2
When
determining
the
frequency
of
inspection
for
piping
in
general,
which
of
the
following
must
be
considered?
The degree of risk, and the remaining corrosion allowance API 574 7.1
A welding procedure, which provides a smooth, regular, fully penetrated inner surface. B31.3 328.5.6
When
preheating
to
make
a
B31.3
weld,
prior
to
welding,
what
in
the
minimum
distance
from
the
weld
that
preheat
shall
be
applied?
The preheat zone shall extend at least 25mm (1") beyond each edge of the weld. B31.3 330.1.4
One
of
the
main
differences
between
nickel
alloys
and
the
carbon
and
stainless
steels
during
welding
is:
Nickels are more difficult to welds because the molten weld metal is sluggish and does not flow easily and
good sidewall fusion may not be accomplished. API 577 10.10.2
When
welding
is
conducted
on
alloy
piping
components,
_____
should
be
tested
and
the
marking
compared
to
the
remainder
of
the
lot
to
verify
correctness.
New connections and replacements shall be designed and fabricated according to the principles of the
applicable code. API 570 8.2.3
What are the requirements for inspection of piping joints during leak test?
All joints, including welds and bonds, are to be left un-insulated and exposed for the examination during
leak testing. B31.3 8.2.3
Which
of
the
following
describes
a
globe
valve?
Consist of a valve body that contains a disk, which moves axially to the disk centerline against a seat. API
574 4.3.3
An example of where creep cracking has been experienced in the industry is in:
What condition always requires reporting to the owner of the piping system?
A
variety
of
test
methods
are
available
to
identify
materials,
the
primary
methods
include:
Portable X-Ray fluorescence, Portable optical emission spectroscopy, and Laboratory chemical analysis
API 574 5.2
If
misalignment
of
piping
was
noted
during
operation,
the
cause
should
be
determined
and
corrected.
Misalignment
is
usually
caused
by
the
following
conditions:
Inadequate provision for expansion, broken hangers, and defective anchors API 574 10.2.1.6
Which of the following best describes the Chemical Spot testing method?
Electrochemically removing a minute amount of the material's surface and depositing in on a moistened
filter paper. API 578 5.2.5.1
Services with the highest potential of resulting in an immediate emergency if a leak were to occur. API
570 6.2.1
Chloride SCC of austenitic stainless steel due to moisture and chlorides, Polythionic acid SCC of sensitized
austenitic stainless steel due to exposure to sulfide, moisture condensation, or oxygen, and Carbonate SCC.
API 570 5.3.7 2nd Ed. Only
The
timing
circuits
in
different
ultrasonic
contact
pulse
echo
instruments
use
various
conversion
schemes.
A
common
method
is
the
so-called
______
conversion.
Direct
visual
inspection
may
usually
be
made
when
access
is
sufficient
to
place
an
eye
within:
The
signature
mark
of
_______
is
a
"clam
shell"
type
fingerprint
that
has
concentric
rings
called
"Beach
Marks"
emanating
from
the
crack
initiation
site.
The following is true about the content of a welding procedure qualification record:
The record may include the nonessential variables. Section IX QW-200.2 (b)
P
numbers
1
and
3
are
welded
together
for
a
procedure
qualification;
this
combination
will
allow
the
writing
of
a
WPS
or
WPS's
to
be
used
to
weld
the
following
parent
metals
in
production:
Before any method of inspection is adopted for piping what should be checked?
Who must be consulted when alterations to a piping system are being considered?
Square fillet-welded patches without rounded corners. API 570 8.1.3.1 App C-2
Under what condition can unlisted materials be used to construct a piping system?
When they conform to published specifications and otherwise meet the requirements of B31.3. B31.3
323.1.2
When
impact
testing
is
required
for
a
piping
system
constructed
to
B31.3,
how
many
specimens
are
normally
required
in
a
set?
What
rights
does
the
owners
inspector
have
during
the
fabrication
of
a
piping
system?
They shall have access to any place where work concerned with the piping installation is being performed,
They shall have the right to audit any examinations, and the right to review all certifications and records
necessary to satisfy the owners responsibility. B31.3 340.3
In
accordance
with
ASME
B31.3,
when
spot
radiography
is
to
be
used,
what
is
the
least
recommended
number
of
spot
radiographs
for
circumferential
butt-welds?
Threaded
joints
are
suitable
for
Normal
Fluid
Service
per
B31.3,
describe
Normal
Fluid
Service:
A fluid service not subject to Category D, M, or high-pressure services or subject to severe cyclic
conditions B31.3 300.2 definitions
Low
yield
strength
bolting
is
permitted
for
use
with
metallic
flange
combinations
when:
Calculations have been done to show adequate strength to maintain joint tightness. B31.3 309.2.1
The classification and use of the Initial Service Leak Test it applies to:
In general, how is the extent of inspection for new piping construction determined?
The extent of inspection during fabrication and installation depends largely on the severity of the service
and the quality of the workmanship. API 574 10.4.1
The
frequency
and
thoroughness
of
piping
inspection
will
range
from
often
and
complete
where
deterioration
is
extreme,
to
seldom
and
cursory
in
non-corrosive
services.
What
could
affect
the
frequency
of
the
inspection
cycle?
The amount of corrosion allowance remaining, Historical data, and Regulatory requirements API 574
7.2.2
The major concern when designing pressure relief discharge piping is:
They shall be designed to facilitate drainage. If discharging to atmosphere, discharge shall not directly
impinge on other piping or equipment and shall be directed away from platforms and other areas used by
personnel. Reactions on the piping system due to actuation of the safety relief devices shall be considered.
B31.3 322.6.2
API 570 covers the inspection, rating, repair, and alteration procedures for metallic and fiberglass
reinforced plastic (FRP) piping systems and their associated pressure relieving devices that have been
placed into service. API 570 1.1.1
Steel
and
alloy
piping
are
manufactured
to
standard
dimensions
in
nominal
pipe
sizes
up
to:
The
following
Charpy
impact
results
were
obtained
on
a
piping
material
with
a
required
minimum
average
of
13
ft-lbf,
and
a
minimum
value
for
a
single
specimen
is
10
ft-lbf.
The
results
were
16,
17,
and
12
ft-lbf.
Are
they
acceptable?
Yes, When the average value of the (3) specimens equals or exceeds the minimum value permitted for a
single specimen. When the value for more than one specimen is below the required average value, or when
the value for one specimen is below the minimum value permitted for a single specimen, a retest of (3)
additional specimens shall be made. B31.3 323.3.5 (d)(1)
A provision of protective measures of the type outlined in appendix G, where deemed necessary. B31.3
300.2 Definitions
Per
B31.3,
Threaded
joints
can
be
used
where?
The intentional deformation of piping during assembly to produce a desired initial displacement and stress
B31.3 319.2.4
For
calculating
the
MAWP
of
a
system
in-service
made
of
an
unknown
material,
the
following
approach
must
be
taken:
Computations may be made assuming the lowest grade material and the joint efficiency in the applicable
code. When the MAWP is re-calculated, the wall thickness used in these computations shall be the actual
thickness as determined by inspection minus (2X) the estimated corrosion loss before the date of the next
inspection. API 570 7.2
Dry
and
wet
particles
used
in
the
magnetic
particle
examination
method
shall
be
in
accordance
with:
Results
of
PMI
testing
of
dissimilar
metal
welds
should
take
into
account
the
effects
of:
You
are
inspecting
a
failure
in
a
piping
wall.
What
conditions
would
you
look
for
if
it
is
suspected
that
the
fracture
was
brittle?
The material exhibits little or no evidence of ductility or plastic deformation. API 571 4.2.7.1
A
welder
makes
performance
test
on
pipe
in
the
1G
position,
how
many
bend
test
are
required
to
qualify
his
performance?
(2) 1-Face bend and 1-Root bend Section IX QW-302.3 Figure QW-461.4/QW-463.2 (d)(e)
The
6G
position
listed
in
Section
IX
of
the
ASME
code
can
be
described
as:
6' to 8' at one or more locations judged to be the most susceptible to corrosion. API 570 9.3.6
The owner/user or the inspector shall establish inspection intervals for thickness measurements. API 570
6.3.3
For
coating
repairs
to
underground
piping,
the
inspector
should
be
assured
that
the
coating
meets
what
criteria?
It is free of voids and gaps in the coating (Holidays), it is sufficiently ductile to resist cracking, and it has
sufficient adhesion to the piping. API 570 9.4.1
Original date of installation, Specifications for material used, Original thickness measurements, Locations
and Dates of all subsequent thickness measurements, Calculated retirement thickness, Repairs and
replacements, temporary repairs, Operational changed i.e. change-in-service, fitness-for-service, and RBI
assessments. API 574 12.1
The 2nd change in flow direction past the injection point, or 25' beyond the 1st change in low direction,
whichever is less. API 570 5.5.9
The
most
common
forms
of
CUI
are:
Localized corrosion of carbon steel and Chloride Stress corrosion cracking of austenitic stainless steel.
API 574 7.4.4.1
ASME
B16.5
covers
flanges
of
various
materials
through
nominal
pipe
size
of
24",
which
of
the
following
covers
larger
flanges?
Flanged joints that have been opened should be visually inspected for:
Corrosion and defects such as scratches, cuts, and gouges in the gasket seating faces. API 574 10.3.3
The
sensitive
leak
test
method
of
B31.3
will
be
performed
in
accordance
with
what
code?
Section V Article 10 or by another method demonstrated to have equal sensitivity. B31.3 345.8
Unless
otherwise
specified
by
the
engineering
design,
the
following
records
shall
be
retained
after
the
record
is
generated
for
a
piping
project:
Examination
procedures,
and
examination
personnel
qualifications.
For
how
long
must
they
be
retained?
In
accordance
with
B31.3,
it
is
permitted
to
increase
the
joint
Ej
(Efficiency)
for
some
types
of
piping
by
the
use
of
additional
examination
of
the
piping
beyond
the
specification
for
the
piping.
What
piping
is
this
not
allowed
with?
Furnace butt weld, continuous weld; and Electric resistance weld B31.3 Table 302.3.4 See note 1
Be allowed adequate time for evaporation prior to application of the penetrant. Section V Article 6, T-643
The
GMAW
______
mode
results
in
a
highly
directed
stream
of
discrete
drops
that
are
accelerated
by
arc
forces.
Spatter
is
negligible.
Protective equipment shall be worn when required by regulations or by the owner/user. API 570 5.3.1
Individuals
performing
PMI
testing
should
obtain
and
follow
the
PMI
test
procedure
approved
by
the
_____.
What
is
the
responsibility
of
the
Owner/User
as
regards
to
piping
inspected
to
the
570
piping
code?
The Owner/User of a piping installation within the scope of API 570 shall have overall responsibility for
compliance with API 570. Establish requirements for inspection, repair, alteration, and re-rating.
Documenting and maintaining inspection and quality assurance procedures API 570 4.3.1.1
For
the
purpose
of
planning
repairs
and
other
needs
how
can
inspection
records
be
used?
A list can be made of all predictable repairs and replacements. API 574 12.5
What methods are used to fabricate valve bodies used in piping systems?
Cast, forged, machined from bar stock, or fabricated by welding a combination of two or more materials.
API 574 4.3.1
Cracking formed at temperatures near the completion of solidification during welding. API 577 3.27
What category of fluid service can an initial service leak test be used with?
Who is responsible for determining that welding equipment has been calibrated?
The examination should include 25% of all suspect areas and areas of damaged insulation. API 570 6.4
Table 3
What
types
of
small
bore
piping
(SBP)
is
required
to
be
inspected
in
accordance
with
API
570?
Class 1 secondary SBP shall be inspected to the same requirements as primary process piping. Inspection of
Class 2 and Class 3 secondary SBP is optional. SBP deadlegs (such as level bridles) in Class 2 and Class 3
systems should be inspected where corrosion has been experienced or is anticipated. API 570 6.6.1
What pipe material specifications are not limited to use in category D fluid service?
ASTM A 134 made from other than ASTM A 285 plate. B31.3 305.2.1
Forged, Wrought with a factor E_j 0.09^8, or Cast with a factor E_c 0.09^8 B31.3 306.1.4
Joints may be made by welding in any material for which it is possible to qualify welding procedures
B31.3 311
It
is
not
permitted
to
use
split
backing
rings
when
welding
piping
in
accordance
with
B31.3
when?
Split backing rings shall not be used under severe cyclic conditions B31.3 311.2.4 (b)
Selection process by which choices are made in an arbitrary and unbiased manner API RP 578 3.15
(Definitions)
When
consumable
inserts
are
permitted
by
B31.3,
what
are
the
conditions
of
their
use?
They are the same nominal composition as the filler metal, will not cause detrimental alloying of the weld
metal, and the welding procedure using them is qualified as required by Para. 328.2 B31.3 328.3.3
How does API 574 address the inspection of materials used in piping systems?
What
is
the
recommended
method(s)
to
evaluate
locally
thinned
areas
of
piping
per
API
570?
Cracks that occurred in-service (e.g. cracking caused by vibration, thermal cycling, thermal expansion
problems, and environmental cracking) API 570 8.1.3
Where
the
base
metal
will
not
withstand
the
180
guided
bend
test
required
by
Section
IX,
what
must
be
done?
Where the base metal will not withstand the 180 guided bend required by Section IX, a qualifying welded
specimen is required to undergo the same degree of bending as the base metal within 5. B31.3 328.2.1
Pipe, pipe fittings, flanges, special forgings, process valves, pressure containing welds, instruments, weld
overlays or claddings, expansion joints, and gaskets. API 578 4.2.5 (a-k)
How much strength does a seal weld add to a welded threaded joint per B31.3?
What type of cracking might go undetected in a piping system by NDE, before failure?
(Study guide shows answer to be fatigue and it's located in API 570 2nd Ed. 5.3.9 (This section has been
removed in 3rd Ed.))
The test fluid shall be water or other suitable test fluids may be used provided there viscosity is no greater
than water. B16.5 8.2.3
In severe services, such as hydrofluoric acid, slurry, fluidized catalyst services, valves may need to be
dismantled and inspected at specified intervals to assure internal parts of sufficient integrity to provide
reliable and safe operation. API 574 10.3.4.2
In
accordance
with
API
570,
what
should
all
repairs
by
welding
made
on
piping
adhere
to?
The principles of B31.3 or the code to which the piping system was built shall be followed to the extent
practical for in-service repairs. API 570 8.1.1
Tested without temporary restraints at 150% of the expansion joint design pressure. If the required pressure
test exceeds 150% of the expansion joint design pressure and the main anchors are not designed to resist
the pressure thrust forces at the required test pressure for that portion of the test the expansion joint will
either be temporarily removed or temporary restraints shall be added to resist the pressure thrust forces.
B31.3 345.3.3
What is the test fluid when applying the initial service leak test of B31.3?
A hydrostatic test would damage linings or internal insulation, or contaminate a process, which would be
hazardous, corrosive, or would present the danger of brittle fracture due to low metal temperature during
the test. A pneumatic test would present an undue hazard of possible release of energy stored in the system,
or would present the danger of brittle fracture due to low metal temperature. B31.3 345.1 (c, 1&2)
Include only those that can be radiographed during scheduled inspections. API 570 6.62
Some hot spots can be detected by a red glow, particularly if the inspection is made in the dark. API 573
10.1.8.2
When
severe
fouling
is
found
in
a
piping
system,
what
should
be
done
prior
to
cleaning
the
lines?
Fouling should be investigated to determine whether it consist of deposits from the product stream or is a
buildup of corrosion products. Taking samples for chemical analysis may be necessary. API 574 10.3.1.2