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Jiangyin  Wantong  Pharmaceutical  &Chemical  Machinery  Co.,  Ltd.

WFJ SERIES SUPER PULVERIZER

USER’S  MANUAL    
 
Jiangyin  Wantong  Pharmaceutical&Chemical  Machinery  Co.,Ltd.  
Address:  No.3  Xiyuan  Road,  Changjing  Town,  Jiangyin  City,  Jiangsu  Province,  China  
Tel/WhatsAPP:+86  13921209007    Email:raishawang@yahoo.com  

Web  Site:  https://jywantong.en.alibaba.com  

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Jiangyin  Wantong  Pharmaceutical  &Chemical  Machinery  Co.,  Ltd.  

Catalogue  
 

1.  Application
 

2.  Working Principle  
 

3.  Main Feature  

4.  Technical Parameters  

5.  WFJ Super Pulverizer Configuration

6.  Machine Layout  

7.  Detailed Images  

8.  Operation Instruction

9.  Commissioning

10.   Repair & Maintenance

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Jiangyin  Wantong  Pharmaceutical  &Chemical  Machinery  Co.,  Ltd.  

                           
1.   APPLICATION:
The machine is made up of three parts: main machine, auxiliary machine and electric control box. It has the properties
of wind selection, having no sieve or net, and an even granularity of the processed material. The production process
going on continuously, the machine can undertake the grinding of chemical products. food medcine, medicament,
cosmetics, plastic, dyestuff, resin, cotourant, grain, etc.

2.   WORKING PRINCIPLE:
Material enters the mill chamber via screw conveyor where it is sheared and milled by fast-rotating blades. The
powder passes the guide ring and enters the classifier chamber. As the classification wheel is in rotation, both air force
and centrifugal force act on the powder. As the particles whose diameters are greater than the critical diameter
(diameter of the classification particles) have a greater mass, they are thrown back into the mill chamber to be ground
again, while the particles whose diameters are smaller than the critical diameter enter cyclone separator and dust-
collecting box.

3. MAIN FEATURE:

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Jiangyin  Wantong  Pharmaceutical  &Chemical  Machinery  Co.,  Ltd.  

1) Simple structure , easy in installation and maintenance.


2) Adopting advanced world famous brand motor ,electric parts, bearing and operation parts.
3) No dust during production, and dust can be collected in dust collecting box.
4) No need screen, particle size can be changed by change speed; particle size varies from 80 to 600 mesh.
5) Around mill chamber and bearing, there is water-cooling jacket to cool the machine.

3.   TECHNICAL PARAMETERS:
Model WFJ-10 WFJ-15 WFJ-20 WFJ-30 WFJ-60 WFJ-80 WFJ-100

Production Capacity (kg) 10~50 50~100 80~200 200~400 400~800 500~1000 600~1200

Feeding size (mm) <5 <10 <10 <12 <12 <12 <12

Crushing fineness (mesh) 80-600

Motor power (kw) 12 13.37 18.37 42.5 77.5 96 138

Spindle speed (rpm) 4000 5800 4200 3800 3200 2800 2000

Weight (kg) 500 1000 1200 1800 2500 3000 4000

Overall dimension 1700x1800x 4500x1250x 6000x1250x 7100x1300x 8000x2300x 8500x2500x 10000x2800x


(L*W*H)(mm) 2200 2700 2900 3650 4500 4600 5000

*The above specifications are provided for reference only. We can also design and manufacture different standard
upon customer’s request.

5. WFJ SUPER PULVERIZER CONFIGURATION


Main part :

Body :1set(Assembly )

Housing :1piece (Assembly water cooling )(304SUS)

Up cover:1piece(water cooling cycle)(304SUS)

Guide ring:1piece (water cooling cycle)(304SUS)

Classification :1piece (water cooling cycle)

Grind blade: 32piece(Design,high speed steel)

Gear ring:1piece(SUS304)(Water cooling)

Hierarchical wheel:1PIECE(SUS304)

Main shaft:1

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Grading shaft:1

disk:1piece(SUS 304)

Feeding hole:1(SUS 304)

Silencer:1Piece

Screw part:1SET(SUS304)

Main motor :upon model 1set

Grading motor:upon model 1set

Feeding motor :upon model 1set

Wheel :4piece

Cyclone+dust collector :

Cyclone :1piece (SUS304)

Connect pipe:1SET(SUS304)

2.8Ldiscahrging(upon model):1 set

Dust collector part:1Piece(SUS304)

Filter bagΦ160*650 :9set

Pulse controller :1set

impulse control valve :3piece

SUS butterfly valve Ø150:1pieve

Fan : upon model 1piece

Nylon wheel :4piece

Connect pipe SUS304

Electrical cabinet (DELIX Brand )

Standard list :

Bearing :6piece (made in china ,)

Oil sealing:7piece
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Jiangyin  Wantong  Pharmaceutical  &Chemical  Machinery  Co.,  Ltd.  

Round nut :5set

Stronger belt :3V-1520:1piece ; 3V-1400:3piece

6. MACHINE LAYOUT:

7. Detailed Images:
I.   Electric control box

l   control button to start/stop Powder

l   control button to start/stop Crushing motor

l   control button to start/stop classifier motor

l   control button to start/stop input

l   control button to start/stop output

l   control button to start/stop blast blower

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II. Crusher part


(1) The back motor is crush motor;
(2) the front motor is classifier motor.
(3) It adopts a small screw feeder, make sure feed speed is even and controllable.

III. Cutter inside mill chamber


Work method: Material enters the mill chamber via screw conveyor where it is sheared and milled by fast-rotating blades. The
powder passes the guide ring and enters the classifier chamber. As the classification wheel is in rotation, both air force and
centrifugal force act on the powder. As the particles whose diameters are greater than the critical diameter (diameter of the
classification particles) have a greater mass, they are thrown back into the mill chamber to be ground again, while the particles
whose diameters are smaller than the critical diameter enter cyclone separator and dust-collecting box.

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IV. Cyclone part

1) Cyclone can separate dust from powder(granules)

2) Rotary valve make powder discharge speed even.

3) Rotary valve is also made of stainless steel and to clean it and dismantle is convinient.

V. Pulse Dust Collecting Box

1) Dust is collected inside the dust collecting box.

2) Inside box, there are many dust collecting bags and the bag frames are also made of stainless steel and can be
disassembled easily.

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3) With pulse-jet cleaning, dust can be controlled very conveniently.

VI. Blast Blower

8. Operation Instruction
1.The  body  of  machine  has  already  be  processed.  After  long  delayed  or  long-­distance  
transportation,  must  open  the  host  cover  before  driving,  check  whether  there  is  sundry  inside  the  
machine,  if  any,  must  be  carefully  deal  with,  whether  there's  a  foreign  body  should  be  completely  
clean  during  the  cleaning  process.  
2.  Host  installed  in  quiet  environment,  then  should  hand  turn  crushing  plate,  the  main  motor  and  
grade  motor,  then  check  whether  inside  machine  has  friction  sound.  
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3.  Check  the  diversion  of  all  motor  unit,  should  pay  attention  respectively  to  whether  the    plate  and  
graded  crushed  is  each  counter-­clockwise  meanwhile,  forbidden  opposite  operation.  
4.  This  machine  can  empty  machine  operation,  when  empty  operation,  fan  must  operate  together,  
the  host  running  after  30  minutes,  check  each  operation  parts,  especially  the  mainframe  part  of  
labyrinth  seal  bearing  and  whether  the  temperature  in  normal  temperature  is  20  degrees,  if  there  is  
obvious  fever  should  find  out  reason  immediately,  then  start  normal  production  after  the  exclusion  
of  faults.  

9. Commissioning
l   Manual  operate  order  

1;;  first  star  the  grading  motor  

2:  then  star  the  fan  motor  

3:  then  star  the  discharging  motor  

4:  then  star  the  crush  motor  

5:  then  star  the  feeding  motor  

6:  then  star  the  air  compressor  

l   Manual  stop  order  

1:  except  the  air  compressor(  this  is  last  stop),  5  then  4  then  3  then  2  then  1  

After  stop  working,  open  the  dust  remove  box  button  valve  to  remove  the  dust,    

10. Repair & Maintenance


1.  The  plate  and  crushing  blade  in  host  through  balance  tests  before  delivery  ,  crushing  blade  is  
quick-­wear  part,  our  factory  can  supply.  
2.  Host  used  for  precision  bearings,  bearing  may  be  damaged  after  a  long  time  use,    replace  new  
bearing  shall  not  be  lower  than  the  grade  D,  had  better  use  grade  C  
3.  Host  bearing  use  high-­level  grease  for  grinding  machine,  so  exceed  fill  is  unfavorable.    
4.  The  unit  is  strictly  prohibit  to  adjust  the  motor  speed  when  not  operation  and  should  always  
observe  the  oil  amount.  
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5.  Operators  should  often  note  the  host  ammeter,  max  rated  quantity  is  18A,  in  normal  operation  
current  should  be  controlled  under  15A,  the  size  of  the  current  should  be    controlled  according  to  
the  quantity  of  material.    
6.  The  cyclone  separator  efficiency  in  the  crushing  machine  is  more  than  95%,  if  it  is  inefficient  
should  check  whether  there  is  air  leakage  in  air  seal  machinery,  the  greater  wind  ,  the  lower  
efficiency.  

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