THE HANGING SLAB FORMWORK INSTALLATION METHOD

FOR
JAKARTA-CIKAMPEK HIGHWAY ELEVATED II

No. Description
1. ZONE 1
a. Step 1. Install Hanging Slab Panels 1-4 & 47-48 Note :
1. Boom length is 43 m with 72°
STEEL BOX PANEL STEEL BOX PANEL
2. Weight panel 1/2/3/4 is 500 kg
PANEL 3 PANEL 4
3. Weight panel 47/48 is 282.3 kg

PIER HEAD PANEL 48 PIER HEAD

PILE CAP PILE CAP
AREA AREA
STOCK PANEL

PANEL 47

PANEL 1 PANEL 2 STEEL BOX PANEL STEEL BOX PANEL

ZONE 1
Image 1. Top View

Image 2. Side Section

Page 1 of 12
No. Description
Cycle Times for panel 1/3 :
1. Lifting time = 15 min
2. Hanging formwork = 30 min +
Total = 45 min

Cycle Times for panel 2/4 :

1. Lifting time = 30 min
2. Hanging formwork = 15 min +
Total = 45 min

Cycle Times for panel 47/48 :

1. Lifting time = 30 min
2. Hanging formwork = 15 min +
Total = 45 min

Summary Cycle Times :

1. Panel 1/3 = 2 x 45 min = 90
min
2. Panel 2/4 = 2 x 45 min = 90
min
3. Panel 47/48 = 2 x 45 min = 90
min
Total = 270 min

2500 3600 2600 2600 3600 2500

ROW ROW
SODDING BAHU LAJUR LAJUR LAJUR LAJUR BAHU SODDING
LUAR UTAMA UTAMA WORKING
GROVE
WORKING UTAMA UTAMA LUAR
SPACE SPACE
Guardrail Marka Marka Marka Marka Guardrail

U-ditch 60 cm U-ditch 60 cm

25900

Image 3. Front Section

b. Step 2. Moving Mobile Crane to Zone 2 & Preparation Stock Yard Panel
Cycle Times for move to next
PANEL 3 PANEL 4 STEEL BOX PANEL STEEL BOX PANEL zone is 30 min.

PIER HEAD PANEL 48 PIER HEAD

PILE CAP PILE CAP
AREA AREA

PANEL 47

PANEL 1 PANEL 2 STEEL BOX PANEL STEEL BOX PANEL

Image 4. Top View for Move Mobile Crane to Next Zone

Image 5. Side Section for Move Mobile Crane to Next Zone

Page 2 of 12
No. Description
2. ZONE 2
a. Step 1. Install Hanging Slab Panels 5-8 & 43-46 Note :
1. Boom length is 39 m with 72°
STEEL BOX PANEL STEEL BOX PANEL 2. Weight panel 5/6/7/8 is 500 kg
PANEL 7 PANEL 8
3. Weight panel 43/44/45/46 is
282.3 kg
PIER HEAD PANEL 46 PANEL 45 PIER HEAD
PILE CAP PILE CAP
AREA AREA
STOCK PANEL

PANEL 44 PANEL 43

PANEL 5 PANEL 6
STEEL BOX PANEL STEEL BOX PANEL

ZONE 2
Image 1. Top View

Image 2. Side Section

Page 3 of 12
No. Description
Cycle Times for panel 5/6/7/8 :
1. Lifting time = 30 min
2. Hanging formwork = 15 min +
Total = 45 min

Cycle Times for panel 43/44/45/46

:
1. Lifting time = 30 min
2. Hanging formwork = 15 min +
Total = 45 min

Summary Cycle Times :

1. Panel 5/6/7/8 = 4 x 45 min =
180 min
2. Panel 43/44/45/46 = 4 x 45
min = 180 min
Total = 360 min

2500 3600 2600 2600 3600 2500

ROW ROW
SODDING BAHU LAJUR LAJUR LAJUR LAJUR BAHU SODDING
LUAR UTAMA UTAMA WORKING
GROVE
WORKING UTAMA UTAMA LUAR
SPACE SPACE
Guardrail Marka Marka Marka Marka Guardrail

U-ditch 60 cm U-ditch 60 cm

25900

Image 3. Front Section

b. Step 2. Moving Mobile Crane to Zone 3 & Preparation Stock Yard Panel
Cycle Times for move to next
PANEL 3 PANEL 4 PANEL 7 PANEL 8 STEEL BOX PANEL STEEL BOX PANEL
zone is 30 min.

PIER HEAD PANEL 48 PANEL 46 PANEL 45 PIER HEAD

PILE CAP PILE CAP
AREA AREA

PANEL 47 PANEL 44 PANEL 43

PANEL 1 PANEL 2 PANEL 5 PANEL 6 STEEL BOX PANEL STEEL BOX PANEL

ZONE 2

Image 4. Top View for Move Mobile Crane to Next Zone

Image 5. Side Section for Move Mobile Crane to Next Zone

Page 4 of 12
No. Description
3. ZONE 3
a. Step 1. Install Hanging Slab Panels 9-12 & 39-42 Note :
1. Boom length is 39 m with 72°
2. Weight panel 9/10/11/12 is 500
STEEL BOX PANEL STEEL BOX PANEL
kg
PANEL 11 PANEL 12
3. Weight panel 39/40/41/42 is
282.3 kg
PIER HEAD PANEL 42 PANEL 41 PIER HEAD
PILE CAP PILE CAP
AREA AREA
STOCK PANEL

PANEL 40 PANEL 39

PANEL 9 PANEL 10
STEEL BOX PANEL STEEL BOX PANEL

ZONE 3
Image 1. Top View

Image 2. Side Section

Page 5 of 12
No. Description
Cycle Times for panel 9/10/11/12 :
1. Lifting time = 30 min
2. Hanging formwork = 15 min +
Total = 45 min

Cycle Times for panel 39/40/41/42

:
1. Lifting time = 30 min
2. Hanging formwork = 15 min +
Total = 45 min

Summary Cycle Times :

1. Panel 9/10/11/12 = 4 x 45 min
= 180 min
2. Panel 39/40/41/42 = 4 x 45
min = 180 min
Total = 360 min

2500 3600 2600 2600 3600 2500

ROW ROW
SODDING BAHU LAJUR LAJUR LAJUR LAJUR BAHU SODDING
LUAR UTAMA UTAMA WORKING
GROVE
WORKING UTAMA UTAMA LUAR
SPACE SPACE
Guardrail Marka Marka Marka Marka Guardrail

U-ditch 60 cm U-ditch 60 cm

25900

Image 3. Front Section

b. Step 2. Moving Mobile Crane to Zone 4 & Preparation Stock Yard Panel
Cycle Times for move to next
PANEL 3 PANEL 4 PANEL 7 PANEL 8 PANEL 11 PANEL 12 STEEL BOX PANEL STEEL BOX PANEL
zone is 30 min.

PIER HEAD PANEL 48 PANEL 46 PANEL 45 PANEL 42 PANEL 41 PIER HEAD

PILE CAP PILE CAP
AREA AREA

PANEL 47 PANEL 44 PANEL 43 PANEL 40 PANEL 39

PANEL 1 PANEL 2 PANEL 5 PANEL 6 PANEL 9 PANEL 10 STEEL BOX PANEL STEEL BOX PANEL

Image 4. Top View for Move Mobile Crane to Next Zone

Image 5. Side Section for Move Mobile Crane to Next Zone

Page 6 of 12
No. Description
4. ZONE 4
a. Step 1. Install Hanging Slab Panels 13-16 & 35-38 Note :
1. Boom length is 39 m with 72°
2. Weight panel 13/14/15/16 is
STEEL BOX PANEL
PANEL 15 PANEL 16 500 kg
3. Weight panel 35/36/37/38 is
PIER HEAD PANEL 38 PANEL 37 PIER HEAD 282.3 kg
PILE CAP PILE CAP
AREA AREA

PANEL 36 PANEL 35

PANEL 13 PANEL 14
STEEL BOX PANEL

ZONE 4
Image 1. Top View

Image 2. Side Section

Page 7 of 12
No. Description
Cycle Times for panel 13/14/15/16
:
1. Lifting time = 30 min
2. Hanging formwork = 15 min +
Total = 45 min

Cycle Times for panel 35/36/37/38

:
1. Lifting time = 30 min
2. Hanging formwork = 15 min +
Total = 45 min

Summary Cycle Times :

1. Panel 13/14/15/16 = 4 x 45
min = 180 min
2. Panel 35/36/37/38 = 4 x 45
min = 180 min
Total = 360 min

2500 3600 2600 2600 3600 2500

ROW ROW
SODDING BAHU LAJUR LAJUR LAJUR LAJUR BAHU SODDING
LUAR UTAMA UTAMA WORKING
GROVE
WORKING UTAMA UTAMA LUAR
SPACE SPACE
Guardrail Marka Marka Marka Marka Guardrail

U-ditch 60 cm U-ditch 60 cm

25900

Image 3. Front Section

b. Step 2. Moving Mobile Crane to Zone 5 & Preparation Stock Yard Panel
Cycle Times for move to next
PANEL 3 PANEL 4 PANEL 7 PANEL 8 PANEL 11 PANEL 12 PANEL 15 PANEL 16 zone is 30 min.

PANEL 48 PANEL 46 PANEL 45 PANEL 42 PANEL 41 PANEL 38 PANEL 37

PANEL 47 PANEL 44 PANEL 43 PANEL 40 PANEL 39 PANEL 36 PANEL 35

PANEL 1 PANEL 2 PANEL 5 PANEL 6 PANEL 9 PANEL 10 PANEL 13 PANEL 14

Image 4. Top View for Move Mobile Crane to Next Zone

Image 5. Side Section for Move Mobile Crane to Next Zone

Page 8 of 12
No. Description
5. ZONE 5
a. Step 1. Install Hanging Slab Panels 17-20 & 31-34 Note :
STEEL BOX PANEL
1. Boom length is 39 m with 72°
PANEL 19 PANEL 20
2. Weight panel 17/18/19/20 is
500 kg
PIER HEAD PANEL 34 PANEL 33 PIER HEAD 3. Weight panel 31/32/33/34 is
PILE CAP PILE CAP 282.3 kg
AREA AREA
STOCK PANEL

PANEL 32 PANEL 31

PANEL 17 PANEL 18

ZONE 5
Image 1. Top View

Image 2. Side Section

Page 9 of 12
No. Description
Cycle Times for panel 17/18/19/20
:
1. Lifting time = 30 min
2. Hanging formwork = 15 min +
Total = 45 min

Cycle Times for panel 31/32/33/34

:
1. Lifting time = 30 min
2. Hanging formwork = 15 min +
Total = 45 min

Summary Cycle Times :

1. Panel 17/18/19/20 = 4 x 45
min = 180 min
2. Panel 31/32/33/34 = 4 x 45
min = 180 min
Total = 360 min

2500 3600 2600 2600 3600 2500

ROW ROW
SODDING BAHU LAJUR LAJUR LAJUR LAJUR BAHU SODDING
LUAR UTAMA UTAMA WORKING
GROVE
WORKING UTAMA UTAMA LUAR
SPACE SPACE
Guardrail Marka Marka Marka Marka Guardrail

U-ditch 60 cm U-ditch 60 cm

25900

Image 3. Front Section

b. Step 2. Moving Mobile Crane to Zone 6 & Preparation Stock Yard Panel
Cycle Times for move to next
PANEL 3 PANEL 4 PANEL 7 PANEL 8 PANEL 11 PANEL 12 PANEL 15 PANEL 16 PANEL 19 PANEL 20 STEEL BOX PANEL
zone is 30 min.

PIER HEAD PANEL 48 PANEL 46 PANEL 45 PANEL 42 PANEL 41 PANEL 38 PANEL 37 PANEL 34 PANEL 33 PIER HEAD
PILE CAP PILE CAP
AREA AREA

PANEL 47 PANEL 44 PANEL 43 PANEL 40 PANEL 39 PANEL 36 PANEL 35 PANEL 32 PANEL 31

PANEL 1 PANEL 2 PANEL 5 PANEL 6 PANEL 9 PANEL 10 PANEL 13 PANEL 14 PANEL 17 PANEL 18

Image 4. Top View for Move Mobile Crane to Next Zone

Image 5. Side Section for Move Mobile Crane to Next Zone

Page 10 of 12
No. Description
6. ZONE 6
a. Step 1. Install Hanging Slab Panels 21-24 & 25-30 Note :
1. Boom length is 39 m with 72°
STEEL BOX PANEL
PANEL 23 PANEL 24 2. Weight panel 21/22/23/24 is
500 kg
PIER HEAD PANEL 30 PANEL 29 PANEL 28 PIER HEAD 3. Weight panel
PILE CAP PILE CAP 25/26/27/28/29/30 is 282.3 kg
AREA AREA
STOCK PANEL

PANEL 27 PANEL 26 PANEL 25

PANEL 21 PANEL 22

ZONE 6
Image 1. Top View

Image 2. Side Section

Page 11 of 12
No. Description
Cycle Times for panel
21/22/23/24:
1. Lifting time = 30 min
2. Hanging formwork = 15 min +
Total = 45 min

Cycle Times for panel

25/26/27/28/29/30 :
1. Lifting time = 30 min
2. Hanging formwork = 15 min +
Total = 45 min

Summary Cycle Times :

1. Panel 21/22/23/24 = 4 x 45
min = 180 min
2. Panel 25/26/27/28/29/30 = 6 x
45 min = 270 min
Total = 450 min

2500 3600 2600 2600 3600 2500

ROW ROW
SODDING BAHU LAJUR LAJUR LAJUR LAJUR BAHU SODDING
LUAR UTAMA UTAMA WORKING
GROVE
WORKING UTAMA UTAMA LUAR
SPACE SPACE
Guardrail Marka Marka Marka Marka Guardrail

U-ditch 60 cm U-ditch 60 cm

25900

Image 3. Front Section

NOTE :
- Total window times for closing the road (temporary) not include preparation is 2310 min or 38,5 hours.
- Not include formwork slab at central area.

2500 3600 3600 3600 3350 3350 3600 3600 3600 2500
ROW ROW
SODDING BAHU LAJUR LAJUR LAJUR LAJUR LAJUR LAJUR LAJUR LAJUR BAHU SODDING
LUAR UTAMA UTAMA UTAMA WORKINGUTAMA
GROVE
UTAMA UTAMA UTAMA UTAMA LUAR
SPACE
Marka Marka Marka Marka
Guardrail Marka Marka Marka Marka Guardrail

U-ditch 60 cm U-ditch 60 cm

10000

Page 12 of 12