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Questions and answers are For questions and answers addressing: See page:
organized and presented §63.440 Applicability 1
by section of the
NESHAP.
§63.441 Definitions 2
Within each NESHAP
section, the questions of §63.443 Standards for the Pulping System at
individual volumes are Kraft, Soda, and Semi-chemical Processes 3
numbered consecutively.
§63.444 Standards for the Pulping System at
Sulfite Processes 9
Miscellaneous 17
Pulping line means a Q3. If I construct a new pulping line to replace an existing pulping
group of equipment
line, is the new pulping line subject to new source requirements?
arranged in series such that
the wood chips are [§63.440(c)(3)]
digested and the resulting
pulp progresses through a For pulping systems, the NESHAP specifies new sources as an
sequence of steps that may
include knotting, refining, additional pulping line or a constructed or reconstructed pulping system
washing, thickening,
blending, storing, oxygen (total of all pulping equipment) that commenced construction after
delignification, and any
December 17, 1993 [§63.440(c)(3)]. A replacement pulping line could
other equipment serving
the same functions as become subject to the new source MACT requirements in two ways.
previously listed
(§63.441). First, a replacement pulping line would be subject to new source
Pulping system means all requirements if it qualifies as an additional line or a reconstructed source. If
process equipment,
beginning with the digester the replacement pulping line adds capacity to an existing pulping system,
system, and up to and
including the last piece of
then the replacement line would qualify as an additional line and would be
pulp conditioning subject to new source requirements.
equipment prior to the
bleaching system, Second, if the fixed capital costs of the replacement pulping line are
including treatment with
ozone, oxygen, or 50 percent of the fixed capital cost that would be required to construct a
peroxide before the first
application of a chemical new pulping system, then the entire pulping system would qualify as a
bleaching agent intended
to brighten pulp. The
reconstructed source and must meet the new source requirements. The
pulping system includes specific definition of a reconstructed source is provided in the general
pulping process
condensates and can provisions to part 63 (40 CFR 63.2 subpart A). Definitions for pulping lines
included multiple pulping
lines (§63.441). and pulping systems are provided in §63.441.
Only kraft pulping Q4. What are the control requirements for condensates that are
processes have direct
discharged from a piece of equipment that is shared by two different
requirements for
controlling HAPs in pulping processes? [§63.440(f)]
condensates.
If you have process equipment that is shared by more than one type
of pulping process, then you must comply with the most stringent applicable
NESHAP requirements for that piece of equipment.
As specified in §63.440(f), when one or more pieces of affected
process equipment are shared by more than one type of pulping process, the
shared process equipment must comply with the applicable requirement that
achieves the maximum degree of HAP reduction. For example, the
condensates from an evaporation system that processes both weak black
liquor from a kraft pulping process and spent liquor from a semi-chemical
process would have to comply with the kraft subcategory requirements for
the full volume of condensates from the evaporator system. This more
stringent requirement applies because it is not possible to isolate the
condensate streams attributable to each pulping process to determine
compliance separately (see the April 15, 1998 promulgation preamble,
63 FR 18508).
§63.441 Definitions
BMP spill requirements Q4. If I install storage tanks to comply with the best management
are intended to reduce mill
practices (BMP) spill requirements of the Effluent Limitations
wastewater loadings of
non-chlorinated toxic Guidelines, would these tanks be subject to the new weak liquor storage
compounds and hazardous
substances by preventing tank requirements? [§63.443(a)(2)(iv)]
or otherwise containing
leaks and spills of spent The NESHAP control requirements apply only to weak liquor
pulping liquor, soap, and
turpentine and by storage tanks at new kraft pulping systems. There is no specific exemption
controlling intentional
in the NESHAP for weak liquor storage tanks that are installed to comply
diversions of these
materials. with the BMP requirements of the Effluent Limitations Guidelines.
However, weak liquor storage tanks are subject to the NESHAP if they are
constructed as part of a new source.
The NESHAP defines new sources as constructed or reconstructed
pulping systems or additional pulping lines (see §63.440(c) for new source
applicability). The addition of a storage tank without other modifications is
not likely to trigger new source requirements because its cost would be
much less than 50 percent of the much larger pulping system (i.e.,
reconstruction). Weak liquor storage tanks meeting the requirements for
new sources would be required to collect and convey vent streams to a
control device meeting the requirements specified in §63.443(c) and (d) of
the NESHAP.
Weak liquor storage tank Q5. Do I have to control emissions from intermediate liquor storage
means any storage tank
tanks used in my evaporator system?
except washer filtrate
tanks containing spent [§63.443(a)(2)(iv)]
liquor recovered from the
pulping process and prior No. Intermediate liquor storage tanks or other tanks used to store
to the evaporator system
(§63.441). liquor once the evaporation process has begun are not subject to any
requirements under the NESHAP.
Digester system means Q7. Do I have to control the emissions from my batch digesters when
each continuous digester
they are being uncapped? [§63.443(a)(1)(i)]
or each batch digester used
for the chemical treatment No. Digester uncapping processes are not subject to any
of wood or non-wood
fibers. The digester requirements under the NESHAP. We did not cover the uncapping process
system equipment includes
associated flash tanks(s), because we are aware of only 2 mills that control uncapping emissions.
blow tanks(s), chip
steamer(s) not using fresh Additionally, essentially all of the contents (pulp and digestion gases) of the
steam, blow heat recovery
batch digester are blown under pressure to the blow tank, and the digester is
accumulator(s), relief gas
condenser(s), now at atmospheric pressure. If this is the case, controlling uncapping
prehydrolysis unit(s)
preceding the pulp emissions would not be a cost-effective control option for existing or new
washing system, and any
other equipment serving sources.
the same function as those
previously listed. The
digester system includes
any of the liquid streams
Q8. Do I have to control emissions from my chip bins?
or condensates associated [§63.443(a)(1)(i)]
with batch or continuous
digester relief, flow, or Chip bins are not subject to any requirements under the NESHAP,
flash steam processes
(§63.441).
except in one circumstance. If a chip bin is serving the same function as a
chip steamer, and the steam entering the chip bin is not fresh steam, then it
is considered a chip steamer. In the NESHAP, chip steamers not using fresh
steam are included as part of the digester system definition and would
therefore be required to be controlled as part of the low volume, high
concentration (LVHC) system (§63.443(a)).
Q9. In a continuous digester, if the rotary valve that feeds chips into
Chip steamer means a the chip steamer allows emissions from the chip steamer to escape into
vessel used for the purpose
of preheating or the chip bin, do I have to control emissions from the chip bin?
pretreating wood chips
prior to the digester, using [§63.443(a)(1)(i)]
flash steam from the
If you are using fresh steam in the chip steaming vessel, then you do
digester or live steam
(§63.441). not have to control emissions from your chip bin. However, if you are using
Chip steamers that do not flash steam or some other non-fresh steam in the chip steaming vessel, then
use fresh steam are
you may have to control emissions from the chip bin, as explained below.
included in the definition
of digester systems which As stated in the definition for digester systems (§63.441), any chip
are part of the low volume,
high concentration steamer (or other equipment serving the same function) that does not use
(LVHC) system. LVHC
systems have until fresh steam is considered part of the digester system, and therefore, must be
April 16, 2001 to comply
with the control controlled by April 16, 2001. On many continuous digester systems, chips
requirements of the
from the chip bin are continuously fed into a steamer by a rotary valve, and
NESHAP.
these valves may allow small amounts of contaminated steam to escape
from the steamer back into the chip bin. However, the majority (85 to
95 percent) of continuous digester chip steamers are operated such that there
are no emissions from the chip bin (see figure).
C h ip B in
C h ip s in
P u rg e
S te a m
E xhaust
For kraft pulping process Q4. Can I comply by sending the regulated pulping process condensate
condensates, the NESHAP
streams to a closed piece of equipment? [§63.446(e)(1)]
contains five different
control requirement No. The emission requirements for pulping process condensates
options.
would not be met if you simply sent the regulated condensates to a closed
piece of equipment. As specified in §63.446 (e)(1), you must recycle the
condensates to a piece of equipment specified in §63.443(a) that meets the
closed vent-collection and control requirements of §63.443(c) and (d).
We do not consider this an acceptable air pollution control option
because at the next point that the condensate stream is open to the
atmosphere, the HAPs contained in the stream would volatize to the
atmosphere. However, if you send the regulated condensates to a closed
piece of equipment and the emissions from the next open piece of
equipment are captured and controlled according to the pulping system
standards of the NESHAP, then the condensate control requirements would
be satisfied.
One option offered by the
NESHAP for controlling
kraft pulping process Q5. If I hardpipe my pulping process condensates to a publicly owned
condensates is to send the
condensates to a biological treatment works (POTW), who would be liable if the control
treatment system and meet
requirements of the NESHAP are not met? [§63.446(e)(2)]
a percent reduction or mass
removal requirement. No The owner or operator of the mill is responsible for complying with
mention is made in the
NESHAP as to the the NESHAP. If treatment of the regulated condensates is not directly
operator of the biological
treatment system. controlled by the mill owner or operator or if the treatment process is not
Q3. Can I comply with the monitoring requirements for bypass lines
by monitoring the position of the bypass valve? [§63.450(d)(1)]
Yes. You may comply with the bypass line flow monitoring
requirements in §63.450(d)(1) of the NESHAP by monitoring the position
(i.e., open or closed) of the bypass line valve. Section 63.450(d)(1) of the
NESHAP states that you must operate a flow indicator that provides a
Check the Unified Air Q2. What averaging times should I use to comply with the monitoring
Toxics Website (UATW)
requirements of the NESHAP? [§63.453]
periodically for additional
information regarding You must determine averaging times on a case-by-case basis and
averaging times,
www.epa.gov/ttn/uatw/ they must be approved by the permitting authority. An additional
pulp/pulppg.html.
discussion of averaging times is contained in the preamble (64 FR 17558) to
the interpretation and technical amendments to the final rule published on
April 12, 1999.
The NESHAP does not specify averaging times because appropriate
averaging times are dependent on mill specific considerations. Instead, the
NESHAP requires that you justify to the permitting authority the rationale
for the selected operating parameter value, monitoring frequency, and
averaging time. Averaging times and other monitoring information must be
based on the initial performance test and the procedures specified in
§63.453(n). You are required to include all data and calculations used to
develop the parameter value, and a description of why the value, monitoring
frequency, and averaging times demonstrate continuous compliance with the
applicable emission standard. Therefore, averaging times will be made on a
case-by-case basis and must be approved by the permitting authority.
Continuous parameter Q3. If I use an anaerobic treatment system to treat my pulping process
monitoring is used to
condensates, what do I need to monitor to prove continuous
ensure that you comply
with the NESHAP after compliance? [§63.453(j)]
performance tests are
completed. The NESHAP does provide monitoring parameters for biological
treatment systems in §63.453(j). However, the NESHAP does not define
monitoring parameters for anaerobic treatment systems. Appropriate
monitoring parameters must be established during the initial performance