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IQWQ-CE1092-MPERE-00-0003 EQUIPMENT LIFTING PLAN (TANK) 14-Apr-2017

CONTENTS

1.0 PURPOSE ............................................................................................................................................... 3


1.1 OVERVIEW .......................................................................................................................................... 3
1.2 REFERENCE CODES, DRAWINGS AND DOCUMENTS ................................................................................. 4
2.0LIFTING PROCESS AND METHOD FOR TANK .................................................................................... 4
2.1 PROFILE OF TANK ................................................................................................................................ 4
2.2 MAIN WORK CONTENTS OF LIFTING FOR TANK ........................................................................................ 6
2.3 LIFTING PERFORMANCE FOR TANK ........................................................................................................ 6
3.0 METHOD OF LIFTING AND TRANSPORATION ................................................................................... 8
3.1 METHOD OF LIFTING............................................................................................................................. 8
3.2 ASSEMBLING LIFTING ACCESSORY ........................................................................................................ 8
3.2.1 Lifting horizontal plate ............................................................................................ 8
3.2.2 Lifting vertical plate ................................................................................................ 9
3.2.3 Lifting roof sector steel structure ......................................................................... 10
3.3 LAYOUT FOR LIFTING TANK ................................................................................................................. 10
3.3.1 Layout for lifting bottom plate of tank................................................................... 10
3.3.2 Layout for lifting shell plate of tank ...................................................................... 11
3.3.3 Layout for lifting roof sector structure and plate ..................................................12
3.4 LOAD OR UNLOAD, TRANSFER PLATE AND STEEL STRUCTURE ............................................................... 12
4.0 SAFETY CONTROL MEASURES ......................................................................................................... 13
4.1 PERSONNEL, EQUIPMENT AND RIGGING ............................................................................................... 13
4.2 LIFT CLASSIFICATION ......................................................................................................................... 13
4.3 PREPARE WORK ................................................................................................................................ 13
5.0 MANPOWER REQUIREMENT ............................................................................................................. 14
6.0 MECHANICAL EQUIPMENT REQUIREMENT ..................................................................................... 14
7.0 RISK MATRIX 风险矩阵 ........................................................................................................................ 15
ATTACHMENTS .......................................................................................................................................... 26
APPENDIX A:GT550-E 55T MOBILE CRANE PERFORMANCE TABLE ...........................................................26
APPENDIX B:TL-252 25T MOBILE CRANE PERFORMANCE TABLE .............................................................. 26
APPENDIX C: MOBILE CRANE INSPECTION CHECKLIST................................................................................ 27

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IQWQ-CE1092-MPERE-00-0003 EQUIPMENT LIFTING PLAN (TANK) 14-Apr-2017

1.0 PURPOSE

1.1 Overview

The location of the 3 sets of produced water pre-separator tanks installation distribution in DS6 、DS7
and DS8,1 set produced water tank is located in the DS7.
Refer to the arrangement drawing below:

Temporary Facilities List

No. Item Description Quantity Remark


1 Toilet 6m*3.6m*3m 2

2 Warehouse 12m*3.6m*3m 2
3 Meeting Room 12m*3.6m*3m 1
Welding Rod
4 12m*3.6m*3m 1
Drying Room
5 Office 12m*3.6m*3m 2
6 Medical Room 12m*3.6m*3m 1
7 Dinner Room 12m*3.6m*3m 1

8 Guard House 6m*3.6m*3m 2


9 Guard Tower 8m 1
10 Security Centre 6m*3.6m*3m 1

11 Tools Room 12m*3.6m*3m 1

12 Rest Room 12m*3.6m*3m 1

13 Diesel Tank 20m 3 1


Produced Water 14 Water Tank 10m3 2

Pre-separator Tank 15

16
Generator

Material Storage
500KW

20m*30m
2

1
17 Prefabrication
20m*35m 1
Platform
18 Fence 2.5m 520m
19 T Wall 2.5m 160m
20 Bunker 2.5*2.5*6m 3
21 Gate 8*2.5m 2
22 Gate 5*2.5*6m 1

Temporary Facilities List

No. Item Description Quantity Remark


1 Toilet 6m*3.6m*3m 2

2 Warehouse 12m*3.6m*3m 2
3 Meeting Room 12m*3.6m*3m 1
Welding Rod
4 12m*3.6m*3m 1
Drying Room
5 Office 12m*3.6m*3m 2
6 Medical Room 12m*3.6m*3m 1
7 Dinner Room 12m*3.6m*3m 1

8 Guard House 6m*3.6m*3m 2


9 Guard Tower 8m 1
10 Security Centre 6m*3.6m*3m 1

11 Tools Room 12m*3.6m*3m 1

12 Rest Room 12m*3.6m*3m 1

13 Diesel Tank 20m3 1


14 Water Tank 10m3 2
15 Generator 500KW 2

16 Generator 100KW 2
17 Material Storage 20m*30m 1
18 Prefabrication
20m*40m 1
Platform
19 Fence 2.5m 700m
20 T Wall 2.5m 160m
21 Bunker 2.5*2.5*6m 5
22 Gate 8*2.5m 3
23 Gate 5*2.5*6m 1

Produced Water Produced Water


Pre-separator Tank

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Temporary Facilities List

No. Item Description Quantity Remark


1 Toilet 6m*3.6m*3m 2

2 Warehouse 12m*3.6m*3m 2
3 Meeting Room 12m*3.6m*3m 1
Welding Rod
4 12m*3.6m*3m 1
Drying Room
5 Office 12m*3.6m*3m 2
6 Medical Room 12m*3.6m*3m 1
7 Dinner Room 12m*3.6m*3m 1

8 Guard House 6m*3.6m*3m 2


9 Guard Tower 8m 1

Produced Water 10 Security Centre 6m*3.6m*3m 1

11 Tools Room 12m*3.6m*3m 1


Pre-separator Tank 12 Rest Room 12m*3.6m*3m 1

13 Diesel Tank 20m 3 1


14 Water Tank 10m 3 2

15 Generator 500KW 2

16 Material Storage 20m*30m 1


17 Prefabrication
20m*35m 1
Platform
18 Fence 2.5m 520m
19 T Wall 2.5m 160m
20 Bunker 2.5*2.5*6m 3
21 Gate 8*2.5m 2
22 Gate 5*2.5*6m 1

Prefabrication of bottom plates, roof plates and shell plates will be done in site. 55t mobile crane and
25t mobile crane will be used for the lifting works of the tank.
The purpose of this Method Statement is to describe lifting process and method using the crane and
lifting clamp the location of the crane when working safety controls.

1.2 Reference codes, drawings and documents

Tank General arrangement drawing and related drawings


STATIC EQUIPEMENT INSTALLATION PLAN (TANK)IQWQ-CE1092-MPERE-00-0001 Rev.0
WORK AT HEIGHTIQWQ-CE1092-SPSAF-00-0001
HAZARD IDENTIFICATION AND RISK ASSESSMENTIQWQ-CE1092-SPSAF-00-0016
GT550-E 55t mobile craneperformance table
TL-252 25t mobile crane performance table

2.0LIFTING PROCESS AND METHOD FOR TANK

2.1 Profile of tank

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IQWQ-CE1092-MPERE-00-0003 EQUIPMENT LIFTING PLAN (TANK) 14-Apr-2017

Fig2.1-1 Drawing ofproduced water pre-separator tanks DS6、DS7、DS8

Fig2.1-2 Drawing ofproduced water tank DS7

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2.2 Main work contents of lifting for tank

Weight of steel plates to be calculated on the basis of the sizes of the existing.
Table 2.2-1 List of Main Work of Liftingproduced water pre-separator tank
Quantity/
NO. Describe Elevation /mm SIZE(L*W*H)/mm Weight/Kg
pieces
1 Bottom Plate(BP1) 0-64.2 10000*2000*10 1570 3
2 Shell Plate(S1/S2/S3) 0-11110 10000*2000*10 1884 12
3 Roof plate(R2) 11110-11472 6849*1745/264 384 84
4 Roof circle Structure (R1) 11110-11472 Φ1050 190 3
Table 2.2-2 List of Main Work of Liftingproduced water tank
Quantity/
NO. Describe Elevation /mm SIZE(L*W*H)/mm Weight/Kg
pieces
1 Bottom Plate(BP1) 0-302 10000*2000*10 1570 3
2 Shell Plate(S1/S2/S3) 0-11110 10000*2000*10 1884 12
3 Roof plate(R2/R3) 11110-13203 6429*1665/264 660 84
4 Roof circle Structure(R1) 11110-13203 Φ2100 190 3

2.3 Lifting performance for tank

Due to the difference with the size and weight of component, to select crane capacity basis of the biggest one.
Table2.3-1 List of Main Lifting Performance for produced water pre-separator tank
Chart Rate of
Weight of hook Total Boom
Weight of rigging Radius capacity in capacity
NO. Describe Net Weight/t block and lifting Selected crane length
accessories /t /m working max load of
dynamic rope /t lode /t /m
radius /t crane/%
GT550-E
0.75 2.37 20 38.1 3.6 65.8
55t mobile crane
Bottom Plate(BP1
1 1.57 0.05
location in center) KATO NK-250E-Ⅲ
0.25 1.87 16 26.2 2.45 76.4
25t mobile crane

Shell Plate KATO NK-250E-Ⅲ


2 1.884 0.05 0.45 2.384 14 26.2 3.3 72.3
(S1/S2/S3) 25t mobile crane

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IQWQ-CE1092-MPERE-00-0003 EQUIPMENT LIFTING PLAN (TANK) 14-Apr-2017

Chart Rate of
Weight of hook Total Boom
Weight of rigging Radius capacity in capacity
NO. Describe Net Weight/t block and lifting Selected crane length
accessories /t /m working max load of
dynamic rope /t lode /t /m
radius /t crane/%
GT550-E
0.75 2.684 20 38.1 3.6 74.6
55t mobile crane
GT550-E
3 Roof plate(R2) 0.384 0.05 0.75 1.184 22 42 2.5 47.4
55t mobile crane
Roof circle GT550-E
4 0.19 0.05 0.75 0.99 22 42 2.5 40
Structure (R1) 55t mobile crane

Table2.3-2 List of Main Lifting Performance for produced water tank


Chart Rate of
Weight of hook Total Boom
Weight of rigging Radius capacity in capacity
NO. Describe Net Weight/t block and lifting Selected crane length
accessories /t /m working max load of
dynamic rope /t lode /t /m
radius /t crane/%
GT550-E
0.75 2.37 20 38.1 3.6 65.8
Bottom Plate(BP1 55t mobile crane
1 1.57 0.05
location in center) KATO NK-250E-Ⅲ
0.25 1.87 16 26.2 2.45 76.4
25t mobile crane
KATO NK-250E-Ⅲ
0.45 2.384 14 26.2 3.3 72.3
Shell Plate 25t mobile crane
2 1.884 0.05
(S1/S2/S3) GT550-E
0.75 2.684 20 38.1 3.6 74.6
55t mobile crane
GT550-E
3 Roof plate(R2) 0.66 0.05 0.75 1.184 22 42 2.5 58.4
55t mobile crane
Roof circle GT550-E
4 0.19 0.05 0.75 0.99 22 42 2.5 40
Structure (R1) 55t mobile crane

NOTE:- Total lifting lode = Net Weight + Weight of rigging accessories + Weight of hook block and dynamic rope.
-Rate of capacity load of crane = Total lifting lode÷Chart capacity in working max radius×100%.

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3.0 METHOD OF LIFTING AND TRANSPORATION

3.1 Method of lifting

Method of lifting bottom plates, roof plates and shell plates is “Single Crane Hoisting Method”, construction
flow chart as follow:

Crane in position

Sling connection

Joint inspection

Trial hoisting

Checking weight of object

Formal hoisting

Object in position

Sling release

Crane demobilization

Fig 3.1 Construction flow chart of the “Single Crane Hoisting Method”

3.2 Assembling lifting accessory

3.2.1 Lifting horizontal plate

The horizontal Plate lifting clamp be used to hoisting horizontal plate, sketch as follow:

The max.Weight of steel plate is 1.884t

Fig3.2A The horizontal plate lifting assembly sketch

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Fig 3.2BDetail view ofclamp assembly picture

For irregular shaped steel plate,will be lift using 2 or 3 lifting points according to the location of center of
gravity.

3.2.2 Lifting vertical plate

The Vertical Plate Lifting Clamp be used to hoisting vertical plate, sketch as follow:

Fig3.2CThe verticalplate lifting assembly sketch

Fig 3.2D The small size sheet plate upright lifting and turning over sketch

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Fig 3.2EDetail view ofclamp assembly picture

3.2.3 Lifting roof sector steel structure

Lifting Lug for Roof Sector 2¡ Á


12t shackles
Structure
4¡ Á
5t¡ Á
12m round
slings (Basket )

4¡ Á
5t 3m chain hoist
74¡ ã

8
2013
Using the hand chain hoist
shortening chain to adjust
53
¡ã

the length of line,in order


to making the frame leveling
1597
2848

3635 3489
1432 1524 1554 1592 1607
1625 1661 1662 1675 1682 1688 1553
10¡ã
3820

19256

Roof sector steel structure lifting sketch

Fig 3.2F the roof sector steel structure lifting assembly sketch

3.3 Layout for lifting tank

The produced water pre-separator tank andproduced watertank will be conducted by


same procedure and construction method, the following method statement is taking
produced water pre-separator tank for example.

3.3.1 Layout for lifting bottom plate of tank

 The characteristics of bottom plate:

- Light weight of the plate, in particular the plate distributed on the edge of foundation

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- A variety of sizes and weight of plane

- A great amount or extent

 Plan for lifting of bottom plate:

- Using 25t mobile crane and 55t mobile crane placed at the edge of foundation, lifting the
plate

Location as follow the layout drawing:

R16
000 5508

6800
2284,2

R2
95
6,
5

4438,8
0

2820
65
R3

R20000
5480

NK250E
25t crane
GT550-E
55t crane

25t Mobile
Crane
55t Mobile
Crane
Layout for Lifting Bottom Plate
Fig 3.3.1 Layout for lifting bottom plate

3.3.2 Layout for lifting shell plate of tank

 The characteristics of shell plane:

- Light weight of the plate

 Plan for lifting of shell plate:

- A 25t mobile crane or 55t mobile crane will be used for lifting the shell plate

Location as follow the layout drawing,

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R1
40
00
5508

2284,2

R2
95
6800

6,
5

4438,8
0
2820

65
R3

NK250E
25t crane
R20000

5480
GT550-E
55t crane

25t Mobile
Crane
55t Mobile
Crane
Layout for Lifting Bottom Plate

Fig 3.3B Layout for lifting shell plate

3.3.3 Layout for lifting roof sector structure and plate

 The characteristics of roof sector structure and plate:

- Light weight of the plate

 Plan for lifting of roof sector structure and plate:

- Using 55t mobile crane lifting the roof plates.

Location as follow the layout drawing,

6800
0

2820
65
R3

5480

R2200
0
GT550-E
55t crane

55t Mobile
Crane

Layout for Lifting Bottom Plate


Fig 3.3C Layout for lifting roof sector structure and plate

3.4 Load or unload, transfer plate and steel structure

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Keeping the cargo in order before loading.
The cargo stowed properly when unloading.
With a straw mattress separation between steel plates.
Use rubber pad at the edges and corners of goods,protect slings and the goods from damage.
Cargos are to be fixed tightly, when transporting.

4.0 SAFETY CONTROL MEASURES

4.1Personnel, equipment and rigging

Staff involved in lifting must be certificate,ensure that crane operators are qualified based on the
requirements set by local regulatory authorities.
Each mobile crane must be inspected by a competent person for mechanical defects upon its arrival, once
again before its use on the site, and monthly thereafter.
All lifting tackle must be certified.
The lift supervisor shall inspect all tackle prior to use.
Any damaged tackle item shall be marked ‘NOT FOR USE’ and returned to depot for disposal.
Nylon slings must be protected from sharp corners using suitable packing.
The safe working load (SWL) must be prominently displayed on the boom of anycrane and clearly marked
on other lifting devices.

4.2 Lift classification

Considering the total load to be lifted (including applicable crane component weights) and crane
configuration, the lift must not exceed 85 percent of the crane capacity for the greatest radius the load
achieves during pick, swing, or set. If the load exceeds 85%.the lift will be classified as a critical lift.
If changing the crane configuration within the manufacturer specifications provides greater gross capacity,
the modified configuration must be used to keep the lift below 85 percent capacity. If not, a larger capacity
crane must be used.
A lift is classified as critical, critical lifts must have a formal Critical Lift Plan/Rigging study before being
executed.

4.3 Prepare work

The lifting Equipment must be inspected and approved.


Rigging & Lifting Accessories - Slings, Wires, and Shackles etc. Have been inspected and are in good
condition.
The Ground Conditions are suitable to set up the Crane.
Lifting area is free from obstructions or Hazards and the Set-Down Area agreed between Supervisor,
Crane Operator and Banksman.
Effective means of Communications is established and tested prior to Lifting commencing.
Wind Speed has been confirmed as ﹤ than 9.8m/sec
Crane/load path suitably controlled with barriers in place where required.
The lift could not be affected by proximity Hazards (Public Road, Overhead Power Lines etc.)
Application PTW
TBT

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Clean the lifting area
Prepare the warning tape

5.0 MANPOWER REQUIREMENT

SL.No Manpower Requirement QTY


1 Team leader 1
2 HSE engineer 1
3 Supervisor 1
4 Banksman 6
5 Riggers 12
6 Crane Operators 6

6.0 MECHANICAL EQUIPMENT REQUIREMENT

SL.No Mechanical Equipment Requirement QTY


1 Mobile crane 55T 2
2 Mobile crane 25T 3
3 Forklift 1
4 truck 1

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7.0 RISK MATRIX 风险矩阵

Risk Register & Risk Assessment for Installing the Radiator


1. START WITH THE ACTIVITY. Nitrogen on its own is not a hazard; we only create hazards when we interface through activities with things that have the potential to cause harm.
2. DESCRIBE ALL OF THE HAZARDS, a hazard is something with the potential to cause harm, not a risk.
3. EFFECT OF THE HAZARD, what can this hazard do, this can be used for safety, health, environment or business risk.
4.WHO WILL BE AT RISK?
5. USE THE MATRIX, BE REALISTIC AND REMEMBER THIS IS WITH NO CONTROLS
6. USE THE MATRIX, BE REALISTIC AND REMEMBER THIS IS WITH NO CONTROLS
7. DESCRIBE THE CONTROLS only list controls that have an actual effect and can be demonstrated. Writing procedure in place is not a control. Remember the hazard you have
identified and make sure the control measures address that hazard.
8. Use the same severity as you used in 5 above. There are very few occasions when a control measure will reduce the severity, these are mostly around replacing hazardous
substances with less hazardous ones or if the hazard is eliminated. For example, severity for working at height is likely to be death or serious injury (depending upon height).
Control measures are designed to reduce the likelihood of falling, but if they fail the person will fall and the severity remains the same.
9. Show the reduction in the likelihood through use of effective controls.
10. Final residual rating – remember, you cannot always get the risk to low; sometimes the risk remains medium because it is. Working at height with fall arrest is a risk,
unacceptable risks are in the 15 – 25 range of the matrix
MATRIX
VERY UNLIKELY TO OCCUR UNLIKELY TO OCCUR COULD OCCUR LIKELY TO OCCUR VERY LIKELY TO OCCUR
SEVERITY
A=1 B=2 C=3 D=4 E=5
5
5 10 15 20 25
10 OR MORE FATALITIS
4
1 OR MORE FATALITIES OR 10 4 8 12 16 20
SERIOUS INJURIES
3
PERMANENT DISABLILTIY SEVERE 3 6 9 12 15
INJURY
2
RECORDABLE INJURY (MTC, LTI, 2 4 6 8 10
DAFWC)
1
1 2 3 4 5
LOW IMPACT FIRST AID INJURY

PROBABILITY
E. VERY LIKELY TO OCCUR NO CONTROLS IN PLACE
D. LIKELY TO OCCUR ONLY ONE PROCEDURAL CONTROL IS IN PLACE
C. COULD OCCUR MULTIPLE CONTROLS ARE IN PLACE BUT INCLUDE ONLY PROCEDURAL BARRIERS.
B. UNLIKELY TO OCCUR MULTIPLE CONTROLS ARE IN PLACE WHICH INCLUDE PROCEDURAL AND ACTIVE BARRIERS.
A. VERY UNLIKELY TO OCCUR MULTIPLE CONTROLS ARE IN PLACE WHICH INCLUDE AT LEAST ONE PASSIVE BARRIER, ACTIVE BARRIERS AND PROCEDURAL BARRIERS.

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Initial Risk (No Controls)初 Residual Risk (with controls)残余风
Hazard危害 Controls控制措施
始风险 险
Hazard Hazard
DESCRIPTION Likeliho Risk
HAZARDOUS ACTIVITY危 HAZARD EFFECT Persons at Risk人的 Severity Severity Likelihood Risk Rating
OF THE HAZARD od可能 Rating危 Controls required必要的控制
险活动 危害的影响 影响 危害的 危害的 可能性 危害等级
危害描述 性 害等级
严重性 严重性
WHAT HARM
No. WHAT CAN WILL THE From From From From
WHO WILL BE AT
CAUSE HARM I.E. HAZARD matrix matrix matrix matrix
I.E. CSE, WAH, ETC如受限 RISK FROM THIS Severity X Describe the barriers required to Severity X
NITROGEN什么可 CAUSE? I.E. identify identify identify identify
空间、高处作业 HAZARD潜在的受害 likelihood reduce the risk控制措施的描述 likelihood
能导致危害例如 ASPHYXIATION severity likeliho severity likelihood
氮气 者
危害的后果例 1-5 od A-E 1-5 A-E
如窒息
- Discuss all known and potential
hazards in and around work area,
document briefing, and ensure all
Riggers,
personnel sign the document
Crane Operators,
Lack of risk leading for accordingly.讨论整个工作区域和文件
Signalman and other
assessment缺 incident导致事 3 B 6 摘要中所有已知和潜在的风险,并确 3 A 3
co-workers司索、吊
乏风险评估 故 保人员签字已知
车司机,信号工和其
-Ensure all hazards and controls are
他配合人员
communicated via TBT Meeting.确保所
Pre-lift (document 有危害和控制措施在班前会上已经沟
1 control)吊装之前(控制 通清楚。
文件) -Transport and installation guidelines交
通运输和安装手册
Riggers, -Summary of equipment, materials and
Lack of method
Operators, tools required列举所有详细的设备,
statement, leading for
Signalman and other 材料和工具
poor plan缺乏 incident导致事 3 B 6 3 A 3
co-workers司索、吊 -Calculations of weight and C of G计算
方案,失败的计 故
车司机,信号工和其 物体的重量,几何中心和重心

他配合人员 -Detailed lifting plan developed by
qualified lifting engineer.有资质的人
员制定详细的吊装计划
- Discuss all known and potential
Trip, Slipping, The individuals hazards in and around work area; 讨论
Awkward cause someone involved in cleaning 整个工作区域的风险
Clean the workarea清理
2 Posture.绊倒, injure导致人员 of working area影响 2 B 4 -PPE个人劳动防护用品 1 A 1
作业区域
滑到或不正确 受伤 清理现场的每一个 -To use mechanical aids if load is more
的姿势 人 than 25kg or below if required.超过
25Kg重物使用机械设备

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Initial Risk (No Controls)初 Residual Risk (with controls)残余风
Hazard危害 Controls控制措施
始风险 险
Hazard Hazard
DESCRIPTION Likeliho Risk
HAZARDOUS ACTIVITY危 HAZARD EFFECT Persons at Risk人的 Severity Severity Likelihood Risk Rating
OF THE HAZARD od可能 Rating危 Controls required必要的控制
险活动 危害的影响 影响 危害的 危害的 可能性 危害等级
危害描述 性 害等级
严重性 严重性
WHAT HARM
No. WHAT CAN WILL THE From From From From
WHO WILL BE AT
CAUSE HARM I.E. HAZARD matrix matrix matrix matrix
I.E. CSE, WAH, ETC如受限 RISK FROM THIS Severity X Describe the barriers required to Severity X
NITROGEN什么可 CAUSE? I.E. identify identify identify identify
空间、高处作业 HAZARD潜在的受害 likelihood reduce the risk控制措施的描述 likelihood
能导致危害例如 ASPHYXIATION severity likeliho severity likelihood
氮气 者
危害的后果例 1-5 od A-E 1-5 A-E
如窒息
-The crane will be inspected and
certified by ROO.车辆检查并取得ATO
-Pre-lifting inspection will be
conducted by operator to ensure all
the safety devices functional.操作人员
traffic accident , 作业前检查车辆和安全防护装置
Unqualified cause someone Rigger, fitter, -Any damaged tackle item shall be
Assure all the Cranes
crane and hoist injure or signalman, operator, marked ‘NOT FOR USE’ and returned to
and sling certificate
3 sling 无资质 equipment coworker 司索、安 4 B 8 depot for disposal.所有损坏的工具做 4 A 4
effective确保所有的吊
的吊车和提升 damage交通事 装工,操作人员和配 好标识并送回库房处理
车和索具有合格证
工具 故,人员受伤和 合人员 -All lifting accessories must have the
机械损坏 current color code attached to the
accessory.所有的吊装附件有当季的
色标标识
The lift supervisor shall inspect all
tackle prior to use. 作业开始前必须检
查所有的吊装工具
-flag man with high visibility vest was
designated to direct the reversing of
traffic accident , crane.引导员穿高亮背心直接引导车
Struck by crane cause someone 辆
Mobilization of while moving injure or worker near the -The driving speed is followed and
4 equipment to site.设备动 within a limited equipment equipment设备周围 3 C 9 stressed to concerning persons.控制车 3 A 3
迁至作业地点 area.吊车在狭 damage交通事 的工作人员 速和鸣笛示意相关人员
窄位置移动 故、人员受伤或 -The outriggers of crane shall be
设备损坏 retracted while moving.移动过程中吊
车的支腿收回
-- Barricade area to prevent

CPECC Page 17 of 28 Category II, Rev.0


Initial Risk (No Controls)初 Residual Risk (with controls)残余风
Hazard危害 Controls控制措施
始风险 险
Hazard Hazard
DESCRIPTION Likeliho Risk
HAZARDOUS ACTIVITY危 HAZARD EFFECT Persons at Risk人的 Severity Severity Likelihood Risk Rating
OF THE HAZARD od可能 Rating危 Controls required必要的控制
险活动 危害的影响 影响 危害的 危害的 可能性 危害等级
危害描述 性 害等级
严重性 严重性
WHAT HARM
No. WHAT CAN WILL THE From From From From
WHO WILL BE AT
CAUSE HARM I.E. HAZARD matrix matrix matrix matrix
I.E. CSE, WAH, ETC如受限 RISK FROM THIS Severity X Describe the barriers required to Severity X
NITROGEN什么可 CAUSE? I.E. identify identify identify identify
空间、高处作业 HAZARD潜在的受害 likelihood reduce the risk控制措施的描述 likelihood
能导致危害例如 ASPHYXIATION severity likeliho severity likelihood
氮气 者
危害的后果例 1-5 od A-E 1-5 A-E
如窒息
unnecessary access of persons,
vehicles.警戒区域内无关人员和车辆
禁止进入
-all workers shall attend the tool box
meeting every morning所有有人员必
须在班前会上签字
-the workers who is responsible for
Assembling and Rigger, fitter,
Persons may be assembling shall follow the banks
movingcompon signalman, operator,
hit by the man's order操作人员依据信号工的指
ents of machine coworker司索,装配 4 C 12 3 A 3
machine 人员 令进行
组装和移动吊 工,信号员操作和配
撞击 --Only qualified riggers who have been
车零件 合人员
trained in lifting awareness will be
allowed to conduct rigging operations.
仅仅有资质的人员进行司索作业
-PPE个人劳动防护用品
Assembly the crane装配
5 -two tag lines to be used to control the
吊车
direction of the lifting object两个溜绳
控制吊物运移的方向
Hit by the
injury of operator, -the lifting object bundled firmly 吊物
object that is
swing of the banks man or slinger 捆绑牢固
lose control of 4 B 8 4 A 4
load载荷摆动 伤害操作人员,信号 -barricade the lifting area, irrelevant
direction被失
工或司索工 personnel are not allowed inside划定
控的物件打击
警戒区域无关人员严禁进入
-the wind is not over 9.8m/s风速小于
9.8m/s
injury of operator, -When working at a height of 2m on
Fall from height
Injury受伤 banks man or slinger 3 B 6 unprotected edge, a safety harness 3 A 3
高处坠落
操作人员、信号工或 must be worn and fastened to a

CPECC Page 18 of 28 Category II, Rev.0


Initial Risk (No Controls)初 Residual Risk (with controls)残余风
Hazard危害 Controls控制措施
始风险 险
Hazard Hazard
DESCRIPTION Likeliho Risk
HAZARDOUS ACTIVITY危 HAZARD EFFECT Persons at Risk人的 Severity Severity Likelihood Risk Rating
OF THE HAZARD od可能 Rating危 Controls required必要的控制
险活动 危害的影响 影响 危害的 危害的 可能性 危害等级
危害描述 性 害等级
严重性 严重性
WHAT HARM
No. WHAT CAN WILL THE From From From From
WHO WILL BE AT
CAUSE HARM I.E. HAZARD matrix matrix matrix matrix
I.E. CSE, WAH, ETC如受限 RISK FROM THIS Severity X Describe the barriers required to Severity X
NITROGEN什么可 CAUSE? I.E. identify identify identify identify
空间、高处作业 HAZARD潜在的受害 likelihood reduce the risk控制措施的描述 likelihood
能导致危害例如 ASPHYXIATION severity likeliho severity likelihood
氮气 者
危害的后果例 1-5 od A-E 1-5 A-E
如窒息
司索工摔伤 secured anchor point.作业超过2m系
挂安全带并选择合适的锚固点
-Use stair /approved scaffold/
triangular ladder with correct footing
and Fall protection device.使用楼梯、
批准的脚架、三角梯并有正确的步距
和防坠落设备
Yoyo;防坠器
Man lifting;升降车
Man basket;吊篮
--According to the operation manual按
照厂家操作手册进行
-No personnel underneath the load禁
injury of operator,
止人员在重物的下方
banks man or slinger
-Cordon off working area and remove
Danger of crush injury of operator,
Injury受伤 4 C 12 unauthorized personnel from area.圈
挤压 banks man or slinger
定警戒区域,无关人员禁止进入
操作人员、信号工或
-Use adequate taglines使用合适的溜
司索工摔伤

-stop the lifting operation while the
wind is over 9.8m/s风速超过9.8/s停止
villainous Trip, Slipping, 吊装作业
Rigger, fitter,
weather,surrou Awkward -Lifting operations must stop during
signalman, operator,
ndingscondition Posture.人员绊 4 C 12 storms, or when there is a risk of 3 A 4
coworker作业区域
恶劣的环境条 倒,滑倒和不安 lightning strikes.暴风雨和雷电天气停
的所有人员
件 全的行为 止吊装作业
-PPE个人劳动防护用品
--The maximum wind speed when man
CPECC Page 19 of 28 Category II, Rev.0
Initial Risk (No Controls)初 Residual Risk (with controls)残余风
Hazard危害 Controls控制措施
始风险 险
Hazard Hazard
DESCRIPTION Likeliho Risk
HAZARDOUS ACTIVITY危 HAZARD EFFECT Persons at Risk人的 Severity Severity Likelihood Risk Rating
OF THE HAZARD od可能 Rating危 Controls required必要的控制
险活动 危害的影响 影响 危害的 危害的 可能性 危害等级
危害描述 性 害等级
严重性 严重性
WHAT HARM
No. WHAT CAN WILL THE From From From From
WHO WILL BE AT
CAUSE HARM I.E. HAZARD matrix matrix matrix matrix
I.E. CSE, WAH, ETC如受限 RISK FROM THIS Severity X Describe the barriers required to Severity X
NITROGEN什么可 CAUSE? I.E. identify identify identify identify
空间、高处作业 HAZARD潜在的受害 likelihood reduce the risk控制措施的描述 likelihood
能导致危害例如 ASPHYXIATION severity likeliho severity likelihood
氮气 者
危害的后果例 1-5 od A-E 1-5 A-E
如窒息
riding duties are performed is
7.0m/sec.
吊装人员允许的最大风速为7.0m/s.
Loose ground,
-The ground shall be impacted and in
no outrigger
Rigger, fitter, firm conditions.地基必须压实和坚实
mat used,
leading to the signalman, operator, -The outrigger mat shall be used.支垫
underground
topple of crane coworker 4 B 8 板尺寸符合要求 3 A 3
void and vault,
导致吊车倾覆 司索,安装人员,信 - Position the outriggers of crane on
松散的地面、无
号工,操作者 the ground with the void and vault
支垫板,地下有
underground.支车的位置无地下设施
阀门窨井等
Hit by falling injury of operator,
loose material -inspect the load before lifting
object 物体打 banks man or slinger 3 C 9 3 A 3
活动物品 吊物检查在吊装之前
击 人员受伤
-- Barricade area to prevent
unnecessary access of persons,
vehicles.警戒区域维护
Theerror of the crane turnover
worker near the -- Always follow generally accepted
operation错误 or damage吊车 4 A 4 3 A 3
crane吊车周围的人 safety procedures 遵循安全的作业程
的操作 倾覆

Set upand down the --According to the operation manual按
6
crane支设和收车吊车 照厂家操作手册进行
-level the ground before lifting
operation
crane turnover
uneven ground worker near the -use outrigger mats支垫板放置水平
or damage吊车 4 C 12 4 A 4
不平整的路面 crane吊车周围的人 -expand the outrigger fully支腿全部伸
倾覆

-adjust the outriggers to ensure

CPECC Page 20 of 28 Category II, Rev.0


Initial Risk (No Controls)初 Residual Risk (with controls)残余风
Hazard危害 Controls控制措施
始风险 险
Hazard Hazard
DESCRIPTION Likeliho Risk
HAZARDOUS ACTIVITY危 HAZARD EFFECT Persons at Risk人的 Severity Severity Likelihood Risk Rating
OF THE HAZARD od可能 Rating危 Controls required必要的控制
险活动 危害的影响 影响 危害的 危害的 可能性 危害等级
危害描述 性 害等级
严重性 严重性
WHAT HARM
No. WHAT CAN WILL THE From From From From
WHO WILL BE AT
CAUSE HARM I.E. HAZARD matrix matrix matrix matrix
I.E. CSE, WAH, ETC如受限 RISK FROM THIS Severity X Describe the barriers required to Severity X
NITROGEN什么可 CAUSE? I.E. identify identify identify identify
空间、高处作业 HAZARD潜在的受害 likelihood reduce the risk控制措施的描述 likelihood
能导致危害例如 ASPHYXIATION severity likeliho severity likelihood
氮气 者
危害的后果例 1-5 od A-E 1-5 A-E
如窒息
leveling the crane调整支腿使车水平
-- Barricade area to prevent
unnecessary access of persons,
vehicles.警戒为维护确保无关人员进

-inspect the shovel before start the
work
unqualified
injure the -arrange standby person to control
level the ground地面平 shovel driver or worker near the
7 worker 人员受 2 B 4 the irrelevant person entry the work 2 A 2
整 shovel铲车司 shovel铲车周围的人
伤 area while leveling the ground开始作
机无资质
业前检查车辆,避免无关人员进去作
业区域
-lifting plan shall be prepared by the
authorized lifting engineer and
approved prior to lifting方案必须有资
质的批准
-the crane and lifting accessories
inappropriate inspected by authorized third party
plan or and with available certificate and ATO
crane turnover injury of operator,
defective lifting 车辆必须有ATO
8 lifting load or damage吊车 banks man or slinger 4 C 12 4 A 4
equipment不合 -the crane operator, banks man and
倾覆 人员车辆损伤
适的方案和设 slingers shall have safety passport
备失效 and ROO Lifting Awareness Training
(LAT) certificate人员经过培新和取得
相应证书
-the crane, wires, belt, shackle and
hook are prepared in reference with
method statement根据方案准备相应

CPECC Page 21 of 28 Category II, Rev.0


Initial Risk (No Controls)初 Residual Risk (with controls)残余风
Hazard危害 Controls控制措施
始风险 险
Hazard Hazard
DESCRIPTION Likeliho Risk
HAZARDOUS ACTIVITY危 HAZARD EFFECT Persons at Risk人的 Severity Severity Likelihood Risk Rating
OF THE HAZARD od可能 Rating危 Controls required必要的控制
险活动 危害的影响 影响 危害的 危害的 可能性 危害等级
危害描述 性 害等级
严重性 严重性
WHAT HARM
No. WHAT CAN WILL THE From From From From
WHO WILL BE AT
CAUSE HARM I.E. HAZARD matrix matrix matrix matrix
I.E. CSE, WAH, ETC如受限 RISK FROM THIS Severity X Describe the barriers required to Severity X
NITROGEN什么可 CAUSE? I.E. identify identify identify identify
空间、高处作业 HAZARD潜在的受害 likelihood reduce the risk控制措施的描述 likelihood
能导致危害例如 ASPHYXIATION severity likeliho severity likelihood
氮气 者
危害的后果例 1-5 od A-E 1-5 A-E
如窒息
的吊装绳索具
-the crane and lifting accessories shall
be inspected before lifting operation
工机具使用前检查
-PTW prepared prior to work准备相应
的作业票具
-Tool box talk (TBT) 召开班前会
-Nylon slings must be protected from
sharp corners using suitable packing.棱
角处必须支垫
villainous crane roll over injury of operator, -stop the lifting operation while the
weather恶劣的 or damage车辆 banks man or slinger 4 D 16 wind is over 9.8m/s在风速超过9.8m/s 4 A 4
天气 损坏 人员受伤 时停止作业
-level the ground before lifting
operation吊车支设位置地面平整
-use outrigger mats使用合适的支垫板
crane turnover injury of operator,
uneven ground -expand the outrigger fully支腿全部伸
or damage吊车 banks man or slinger 4 C 12 4 A 4
不平整的路面 出
倾覆或者损坏 人员受伤
-adjust the outriggers to ensure
leveling the crane调整支腿液压缸,确
保车辆水平
injury of operator,
Hit by falling
loose material banks man or slinger -inspect moving objects检查移动的
object 人员打 3 C 9 3 A 3
活动物品 周围相关的作业人 物品


bad crane turnover injury of operator, -one qualified banksman 有资格的的
communication or damage吊车 banks man or slinger 4 B 8 信号工 4 A 4
失败的沟通方 倾覆或者损坏 人员受伤 - the signs shall be discussed in the tool
CPECC Page 22 of 28 Category II, Rev.0
Initial Risk (No Controls)初 Residual Risk (with controls)残余风
Hazard危害 Controls控制措施
始风险 险
Hazard Hazard
DESCRIPTION Likeliho Risk
HAZARDOUS ACTIVITY危 HAZARD EFFECT Persons at Risk人的 Severity Severity Likelihood Risk Rating
OF THE HAZARD od可能 Rating危 Controls required必要的控制
险活动 危害的影响 影响 危害的 危害的 可能性 危害等级
危害描述 性 害等级
严重性 严重性
WHAT HARM
No. WHAT CAN WILL THE From From From From
WHO WILL BE AT
CAUSE HARM I.E. HAZARD matrix matrix matrix matrix
I.E. CSE, WAH, ETC如受限 RISK FROM THIS Severity X Describe the barriers required to Severity X
NITROGEN什么可 CAUSE? I.E. identify identify identify identify
空间、高处作业 HAZARD潜在的受害 likelihood reduce the risk控制措施的描述 likelihood
能导致危害例如 ASPHYXIATION severity likeliho severity likelihood
氮气 者
危害的后果例 1-5 od A-E 1-5 A-E
如窒息
式 box meeting (different hands give signs
to different cranes)班前会讨论确定信
号沟通方式上
-When working at a height of 2m on
unprotected edge, a safety harness
must be worn and fastened to a
secured anchor point.作业平面超过2
injury of operator,
Fall from height 米的坠落的基准面,使用安全带
Injury受伤 banks man or slings 3 B 6 3 A 3
高处坠落 -Use stair /approved scaffold/
操作人员受伤
triangular ladder with correct footing
and Fall protection device.使用梯子和
批准的脚手架,三脚架,放置坠落
Yoyo;使用防坠器
-two tag lines to be used to control the
direction of the lifting object了解吊物
Hit by the 的运移路线
swing of the object that is injury of operator, -the lifting object bundled firmly
load摆动的物 lose control of banks man or slinge 4 B 8 -barricade the lifting area, irrelevant 4 A 4
品 direction人员 周围的操作人员 personnel are not allowed inside吊物
被挤伤 被准确捆绑
-the wind is not over 9.8m/s吊物不超
过9.8m/s
-wear the harness系挂安全带
Unqualified -tie the harness to the cage rail, rail or
Release lifting tools摘 work platform Fall from height Injury of the rigger司 other strong arch point安全带选择合
9 3 B 6 3 A 3
除吊装工具 不合适的工作 人员坠落 索工受伤 适的系挂点
平台 -hold the ladder while rigger climbing
up司索工爬梯子时有人扶着梯子

CPECC Page 23 of 28 Category II, Rev.0


Initial Risk (No Controls)初 Residual Risk (with controls)残余风
Hazard危害 Controls控制措施
始风险 险
Hazard Hazard
DESCRIPTION Likeliho Risk
HAZARDOUS ACTIVITY危 HAZARD EFFECT Persons at Risk人的 Severity Severity Likelihood Risk Rating
OF THE HAZARD od可能 Rating危 Controls required必要的控制
险活动 危害的影响 影响 危害的 危害的 可能性 危害等级
危害描述 性 害等级
严重性 严重性
WHAT HARM
No. WHAT CAN WILL THE From From From From
WHO WILL BE AT
CAUSE HARM I.E. HAZARD matrix matrix matrix matrix
I.E. CSE, WAH, ETC如受限 RISK FROM THIS Severity X Describe the barriers required to Severity X
NITROGEN什么可 CAUSE? I.E. identify identify identify identify
空间、高处作业 HAZARD潜在的受害 likelihood reduce the risk控制措施的描述 likelihood
能导致危害例如 ASPHYXIATION severity likeliho severity likelihood
氮气 者
危害的后果例 1-5 od A-E 1-5 A-E
如窒息
-Crane operator shall be stressed that
no lift is allowed until clear lifting signal
given by dedicated signalman使用梯子
时,有人扶住梯子,信号清晰时再动
吊车
-stop the lifting operation while the
wind is over 9.8m/s在风速超过9.8m/s
时停止作业
---The maximum wind speed when man
riding duties are performed is
7.0m/sec.
吊装人员允许的最大风速为7.0m/s.
-Lifting operations must stop during
storms, or when there is a risk of
crane roll over lightning strikes.暴风雨和雷电天气停
villainous or damage车辆 injury of operator, 止吊装作业
weather恶劣的 损坏 banks man or slinger 4 D 16 -PPE个人劳动防护用品 4 A 4
天气 Fall from height 人员受伤 -When working at a height of 2m on
人员坠落 unprotected edge, a safety harness
must be worn and fastened to a
secured anchor point.作业超过2m系
挂安全带并选择合适的锚固点
-Use stair /approved scaffold/
triangular ladder with correct footing
and Fall protection device.使用楼梯、
批准的脚架、三角梯并有正确的步距
和防坠落设备
--Yoyo;防坠器

CPECC Page 24 of 28 Category II, Rev.0


Initial Risk (No Controls)初 Residual Risk (with controls)残余风
Hazard危害 Controls控制措施
始风险 险
Hazard Hazard
DESCRIPTION Likeliho Risk
HAZARDOUS ACTIVITY危 HAZARD EFFECT Persons at Risk人的 Severity Severity Likelihood Risk Rating
OF THE HAZARD od可能 Rating危 Controls required必要的控制
险活动 危害的影响 影响 危害的 危害的 可能性 危害等级
危害描述 性 害等级
严重性 严重性
WHAT HARM
No. WHAT CAN WILL THE From From From From
WHO WILL BE AT
CAUSE HARM I.E. HAZARD matrix matrix matrix matrix
I.E. CSE, WAH, ETC如受限 RISK FROM THIS Severity X Describe the barriers required to Severity X
NITROGEN什么可 CAUSE? I.E. identify identify identify identify
空间、高处作业 HAZARD潜在的受害 likelihood reduce the risk控制措施的描述 likelihood
能导致危害例如 ASPHYXIATION severity likeliho severity likelihood
氮气 者
危害的后果例 1-5 od A-E 1-5 A-E
如窒息
--Man lifting;升降车
--Man basket;吊篮
--According to the operation manual按
照厂家操作手册进行
crane ,man basket and man lift will
be inspected and certified.车辆检查并
取得合格证
Fall from height -Pre-lifting inspection will be
人员坠落 conducted by operator to ensure all
Personnel be the safety devices functional.操作人员
Man lift or
suspended人员 作业前检查车辆和安全防护装置
crane of Rigger, fitter,
被悬在半空中 -Any damaged tackle item shall be
suspended signalman, operator,
traffic accident , marked ‘NOT FOR USE’ and returned to
basket failure升 coworker 司索、安 4 C 12 2 B 4
cause someone depot for disposal.所有损坏的工具做
降车或者提升 装工,操作人员和配
injure or 好标识并送回库房处理
吊篮的吊车失 合人员
equipment The lift supervisor shall inspect all

damage交通事 tackle prior to use. 作业开始前必须检
故,人员受伤和 查所有的吊装工具
机械损坏 -emergency rescue ;use other crane
and man basket or man lift
应急救援使用一套吊车和吊篮,或者
一辆升降车应急救援
injury of operator,
Hit by falling
loose material banks man or slinger -inspect moving objects检查移动的
object 人员打 3 C 9 3 B 6
活动物品 周围相关的作业人 物品

CPECC Page 25 of 28 Category II, Rev.0


IQWQ-CE1092-MPERE-00-0003 EQUIPMENT LIFTING PLAN (TANK) 14-Apr-2017

ATTACHMENTS

Appendix A:GT550-E 55t mobile crane performance table

Appendix B:TL-252 25t mobile crane performance table

CPECC Page 26 of 28 Category II, Rev.0


IQWQ-CE1092-MPERE-00-0003 EQUIPMENT LIFTING PLAN (TANK) 14-Apr-2017

Appendix C: Mobile crane Inspection checklist

CPECC Page 27 of 28 Category II, Rev.0


IQWQ-CE1092-MPERE-00-0003 EQUIPMENT LIFTING PLAN (TANK) 14-Apr-2017

CPECC Page 28 of 28 Category II, Rev.0

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