Welder Performance Qualification (WPQ)

CONTRACTOR: INTECSA INDUSTRIAL/HASSAN ALLAM OWNER: EL-NASR CO. FOR INTERMEDIATE CHEMICALS (NCIC)
PROJECT: FERTILIZER COMPLEX IN SOKHNA (FCS) LOCATION: AIN-SOKHNA, SUEZ, EGYPT
DOC NO: : NCIC-FCS-4G000-CHO-PQC-0008-0003 REV: 01 PAGE: 1 of 1

Welder Performance Qualification (WPQ) According to ASME IX

Welders Name Hassan Hussien Identification No. WR.5
Test Description
Identification of WPS followed SAILO-01/2017 Test Coupon Production weld

Specification and type/grade or UNS number of base metal(s) EN 10025-2/ S 355JR Thickness: 15mm

Testing Conditions and Qualification Limits

Welding Variables (QW-350) Actual values Range qualified
Welding process (es) SMAW SMAW
Type (i.e., manual, semi-automatic) used Manual Manual
Backing (with/without) With With
Ø Flat Groove≥73mm,
Plate Pipe (enter diameter, if pipe or tube) Not Applicable Ø Overhead Groove >610mm,
FW: All Ø
Base metal P-Number to P- Number P1 to P1 P1 - P15F/ P34 and P 41- P49
Filler metal or electrode specification(s) (SFA) (info only) SFA 5.1/ E7018 SFA 5.1/ E7018
Filler metal or electrode classification(s) (info only) AWS A5.1/ E7018 AWS A5.1/ E7018
Filler metal F-Number(s) FN°4 FN°1 to FN°4
Consumable insert (GTAW or PAW) Not Applicable Not Applicable
Filler Metal Product Form (solid/metal or flux cored/powder (GTAW or PAW) Not Applicable Not Applicable
Deposit thickness for each process
Process 1: SMAW 3 layers minimum Yes No 15 Unlimited
Process 2: 3 layers minimum Yes No Not Applicable Not Applicable
Plate+Pipe>24" All
Welding Position (s) 2G,3G
Pipe 2 7/8"<24"F&H
Vertical progression (uphill or downhill) Uphill Uphill
Type of fuel gas (OFW) Not Applicable Not Applicable
Inert gas backing (GTAW, PAW, GMAW) Not Applicable Not Applicable
Transfer mode (spray/globular or pulse to short circuit –GMAW) Not Applicable Not Applicable
GTAW current type/polarity (AC, DCEP, DCEN) Not Applicable Not Applicable
RESULTS

Visual Examination of Completed Weld (QW-302.4) Satisfactory

Transverse face and root bends [QW-462.3 (a)]; Longitudinal bends [QW-462.3 (b)]; Side bends (QW-462.2)
Pipe bend specimen, corrosion-resistant weld metal overlay [QW-462.5(c)]
Plate bend specimen, corrosion-resistant weld metal overlay [QW-462.5 (d)];
Pipe specimen macro test for fusion [QW-462.5 (b)]; Plate specimen macro test for fusion [QW-462.5 (e)];

Type Result Type Result Type Result

Alternative Ultrasonic examination results (QW-191) RT UT (check one)

Fillet weld -- Fracture test (QW- Length and percent of defects
181.2)
Fillet welds in plate [QW-462.4(b)] Fillet welds in pipe [QW-462.4(c)
Macro examination (QW-184) Fillet size (in.): X Concavity/convexity
(in.):
Other tests
Film or specimens evaluated by: EL-Sayed Metwally Company GAC

Mechanical tests conducted by: Laboratory Test Number

Welding supervised by Mahmoud shawky

We certify that the statements in this record are correct and that the test coupons were prepared welded and tested in accordance with the requirements of
Section IX of the ASME Code.
NILCON QC: Mahmoud shawky INTECSA: Contractor: Date : 31/10/2017