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Article history: Carbon nanotube (CNT)-reinforced mesoporous hydroxyapatite (HA) composites with excellent mechanical and
Received 30 December 2016 biological properties were fabricated successfully by the in situ chemical deposition of mesoporous HA on homo-
Received in revised form 3 April 2017 geneously dispersed CNTs. The CNTs are first synthesized in situ on HA nanopowders by chemical vapor deposi-
Accepted 6 April 2017
tion, and then, the HA particles with mesoporous structures are deposited in situ onto the as-grown CNTs by
Available online 7 April 2017
using cetyl trimethyl ammonium bromide as templates to form mesoporous HA encapsulated CNTs (CNT@
Keywords:
meso-HA). The modification of CNTs by mesoporous HA leads to strong CNT-HA interfacial bonding, resulting
Biocomposite in efficient load transfer between CNT and HA and improved mechanical properties of CNT/HA composites.
Carbon nanotubes More importantly, the mesoporous HA structure has a high specific surface area and large surface roughness
Mesoporous hydroxyapatite that greatly promote the cell adhesion and proliferation, resulting in better biocompatibility and improved oste-
Mechanical property oblast viability (MC3T3-E1) compared to those fabricated by traditional methods. Therefore, the obtained CNT@
Biological property meso-HA composites are expected to be promising materials for bone regeneration and implantation
applications.
© 2017 Elsevier B.V. All rights reserved.
1. Introduction which will endow CNTs with ideal enhancements for HA composites.
Hence, a considerable number of studies have been devoted to the prep-
As a bone mineral component, hydroxyapatite (HA) has long been aration of CNT/HA composites to substantially enhance the mechanical
an attractive choice for bone grafting materials due to its similar chem- strength of HA by methods such as laser surface alloying, spark plasma
ical composition to natural apatite, excellent biocompatibility with sintering and physical blending [16–20]. However, the toxicity issue of
human tissues, and distinguished bioactivity and osteoconductivity CNTs for use in biomaterials is still controversial, as there are many re-
[1–4]. Due to its similar crystal structure as that of apatite in the ports highlighting their toxic effects. For example, Ding et al. found
human skeletal system, HA is suitable for new bone growth and integra- that CNTs induced cell cycle arrest and increased necrosis/apoptosis of
tion [5–8]. Therefore, it is recognized as one of the most promising or- human skin fibroblasts [21]. Lam et al. showed that CNTs can cause
thopedic biomaterials. granulomas and lung lesions [22]. Fortunately, it has been proven that
However, the poor mechanical properties of HA restrict its clinical the toxicity of CNTs can be eliminated by coating them with modified
applications, such as its low strength and toughness. To improve the materials, such as HA [23,24]. Zhang et al. found that apatite-modified
mechanical properties of HA, many reinforcing phases (e.g., carbon CNTs exhibited significantly increased cell viability and lower cytotoxic-
fiber, zirconia, glass and alumina) have been used to fabricate HA matrix ity [25]. Our recent study also indicated that the tight HA encapsulation
composites [9–13]. Among these reinforcements, carbon nanotubes layer on CNTs could improve the mechanical properties, cell prolifera-
(CNTs) have many outstanding properties, such as low density and re- tion and biocompatibility of CNT/HA composites [26]. Unfortunately,
markable mechanical, electronic and thermal properties [14,15], the surfaces of CNTs modified with HA usually possess a smooth layered
HA structure and lack a large specific surface area and sufficient poros-
⁎ Corresponding author at: State Key Laboratory of Hollow Fiber Membrane Materials
ity, which is not good for tissue fluid circulation and nutrition supply. In
and Processes, Tianjin Polytechnic University, Tianjin 300387, China. addition, due to the lack of focal adhesion points, the smooth HA surface
E-mail address: kangjianli@tjpu.edu.cn (J. Kang). is not favorable for the adhesion, proliferation and growth of osteoblast
http://dx.doi.org/10.1016/j.msec.2017.04.048
0928-4931/© 2017 Elsevier B.V. All rights reserved.
H. Li et al. / Materials Science and Engineering C 77 (2017) 1078–1087 1079
cells on CNT/HA composites. Thus, to mimic the real bone tissues, it is of 3 wt% and 4 wt% CNT@meso-HA, respectively. For comparison, the sam-
vital importance to develop CNT/HA composites with both excellent ples of non-mesoporous HA encapsulated CNTs (CNT@HA) synthesized
mechanical and biological properties for the applications of potential without the CTAB template were also prepared and were denoted as
bone replacement material. 1 wt%, 2 wt%, 3 wt% and 4 wt% CNT@HA, respectively.
Herein, novel CNT-reinforced mesoporous HA composites were fab-
ricated by the in situ chemical deposition of mesoporous HA on homo- 2.3. Preparation of CNT@meso-HA composites
geneously dispersed CNTs. First, the in situ chemical vapor deposition
(CVD) method was used to achieve a homogeneous dispersion of CNT/HA bulk composites were prepared by the powder metallurgy
CNTs within HA nanopowders. Then, the mesoporous HA particles method. First, CNT@meso-HA composite powders were pressed to a
were deposited onto the as-grown CNTs by the in situ chemical deposi- bulk material under a pressure of 550 MPa. The obtained bulk samples
tion process to obtain mesoporous HA encapsulated CNTs (CNT@meso- were then sintered at 1100 °C for 3 h under a moist Ar atmosphere.
HA), which were consequently employed to fabricate CNT@meso-HA For comparison, bulk materials composed of pure HA, CNT@HA and in
bulk composites. CNT@meso-HA in situ composites obtained by chemi- situ synthesized CNT/HA composite powders were also fabricated
cal combination achieved tight tube-matrix interface bonding, leading with the same process.
to improvements of the mechanical properties of the HA composites.
Meanwhile, the porous structure and high specific surface area of the 2.4. Cell adhesion test and cell proliferation assay
composites can not only contribute to the circulation of body fluids
but also exhibit a wettable and roughened surface, which are favorable Mouse osteoblasts (MC3T3-E1, Cell Bank of the Chinese Academy of
properties for cell adhesion, proliferation and growth. Thus, the novel Sciences) were used to investigate the cytocompatibility of CNT/HA
CNT@meso-HA composites with excellent mechanical and biological composites. Before cell cultivation, the composites (pure HA, in situ syn-
properties possess great potential for use in bone replacement applica- thesized CNT/HA, CNT@HA and CNT@meso-HA) were ground and
tions and highly active tissue scaffold preparations. polished to eliminate the influences arising from surface roughness.
For the cell culture experiment, the osteoblasts were first cultured in
2. Materials and methods Dulbecco's modified Eagle's medium (DMEM) with fetal bovine serum
(FBS, 10%) and antibiotic/antimycotic (1%). The medium was refreshed
2.1. Functionalization of CNTs every other day, and then, confluent cells were detached by a trypsin-
EDTA solution (0.1%) and counted in a hemocytometer under an optical
Pristine CNTs were synthesized by the in situ CVD method reported microscope to calculate the cell density. Then, cell suspension (1 mL, 1.0
in detail in our previous papers [26,27]. The synthesized CNTs were × 104 cells mL−1) was seeded on the surface of sterile samples. After
functionalized with oxygen containing functional groups, specifically, culturing at 37 °C in a humidified atmosphere of CO2 (5%) for 1, 3 and
a 12 h treatment with H2O2 at room temperature, to create hydrophilic 5 days, the samples were washed twice with PBS and fixed with glutar-
functional groups, such as –OH, –COOH and –C = O. Briefly, the synthe- aldehyde (2.5%) for 2 h. Subsequently, the samples were dehydrated
sized CNT/HA was dispersed in ethanol using ultrasonication for 0.5 h, through a graded alcohol solution (30, 50, 70, 80, 90 and 100% v/v)
and then, a H2O2 solution was added under continuous ultrasonic dis- followed by critical point drying (CPD), and the cells attached to the
persion for 12 h. After that, the oxidized CNT/HA was filtered by a composite surface were observed with scanning electron microscopy
millipore polycarbonate filter membrane, washed with deionized (SEM; JEOL JSM-6700F).
water until a neutral pH was reached and dried at 80 °C under vacuum The cell proliferation was quantified using the CCK-8 (2-(2-
for 24 h. methoxy-4-phenyl)-3-(4-phenyl)-5-(2,4-sulfo benzene)-2h-tetrazoli-
um monosodium salt, Shanghai Yisheng Bio-Technology Co., Ltd)
2.2. Preparation of CNT@meso-HA composite powders assay. Briefly, the samples (pure HA, in situ synthesized CNT/HA,
CNT@HA and CNT@meso-HA) were placed into a 96-well plate and
The CNT@meso-HA composite powders were fabricated by an in situ seeded with a density of 10,000 cells (MC3T3-E1) per well for 1, 3 and
chemical precipitation method, as follows: First, the functionalized CNT/ 5 days. After incubation, the supernatant was discarded and fresh medi-
HA composite powders were dispersed into deionized water by um (100 μL) containing a sterile CCK-8 solution (10 μL) was added to
ultrasonication for 20 min and then mixed with an aqueous solution each well and kept for a further 4 h. Then, the plate was shaken for
of calcium nitrate (Ca(NO3)2·4H2O) (0.5 mol L−1) under magnetic stir- 5 min and the absorbance of the colored formazan products was mea-
ring for 1 h at room temperature to obtain Ca2+ modified CNTs. Second, sured at 450 nm with a microplate reader (Tecan ECOM-F6124, Aus-
an aqueous solution of diammonium phosphate ((NH4)2HPO4) and tria). Only the culture medium was added to the blank group, whereas
cetyl trimethyl ammonium bromide (CTAB: CH3(CH2)15N(CH3)3Br) the cells, culture medium and pure HA sample were added to the con-
was added drop-wise to the former mixture solution at a rate of trol group. The data were averaged from three parallel experiments,
2 mL min−1 under vigorous stirring. Monitored with a pH meter, the and the values were represented as the average ± standard deviation
pH value (10−11) of the suspension was adjusted by an ammonia hy- (SD).
droxide solution (NH4OH). The amorphous HA was synthesized in situ
on the CNTs according to Eq. (1). 2.5. Characterizations
10CaðNO3 Þ2 4H2 O þ 6ðNH4 Þ2 HPO4 þ 8NH4 OH→Ca10 ðPO4 Þ6 ðOHÞ2 The phase composition of the CNT/HA composite powders was ana-
þ 46H2 O þ 20NH4 NO3 ð1Þ lyzed by X-ray diffraction (XRD; Rigaku D/Max-2500). The morphology
and microstructure of the composite powders and bulk composites
Subsequently, the precipitates of amorphous meso-HA precursor were investigated by field emission scanning electron microscopy (FE-
micelles, encapsulating the CNTs by the combination of Ca2 + and SEM; JEOL JSM-6700F) and high-resolution transmission electron mi-
PO3−
4 , were obtained after aging for 72 h and washed repeatedly with croscopy (HRTEM; Philips Tecnai G2 F20). The pore size of the deposited
deionized water until a neutral pH was reached. After drying at 80 °C meso-HA on CNTs was measured by a nitrogen adsorption-desorption
for 12 h, the amorphous precipitates were calcined in an argon atmo- isotherm (BET and BJH). Qualitative analysis of functional groups was
sphere at 450 °C for 2 h to remove the CTAB template and obtained crys- accomplished by Fourier-transform infrared spectrometry (FTIR).
talline CNT@meso-HA composite powders. According to the content of Raman spectroscopy of the CNTs was measured on a Thermo Fisher
CNTs, the samples of CNT@meso-HA were denoted as 1 wt%, 2 wt%, DXR Raman microscope equipped with an argon ion laser with a
1080 H. Li et al. / Materials Science and Engineering C 77 (2017) 1078–1087
Fig. 1. Schematic illustration of the fabrication process of CNT@meso-HA composite powders. a) In situ synthesized CNTs on HA nanoparticles by CVD. b) Oxidation treatment of CNTs with
H2O2. c) Modification of CNTs with Ca2+. d, e) Formation of spherical micelles of CTAB. f) Formation of CTAB-PO43− micelles by electrostatic attraction. g) Formation of meso-HA precursor
micelles on CNTs by in situ chemical precipitation. h, i) Formation of meso-HA particles on CNTs.
1064 nm line as the excitation source. The flexural strength of the bulk aqueous solution of calcium nitrate (Ca(NO3)2·4H2O). The CTAB (Fig.
samples was determined through three-point bending tests in accor- 1d), as a soft template agent, can form CTAB micelles in aqueous solu-
dance with the ASTM C1161-13 standard. For each material, three rect- tion by self-assembly (Fig. 1e). When an aqueous solution of
angular specimens (3 × 4 × 45 mm3) were tested on a Shimadzu diammonium phosphate ((NH4)2HPO4) was mixed with CTAB micelles,
Universal Testing Machine model AG-50kNG (M/s Shimadzu, Kyoto, CTAB-PO3− 4 micelles were formed (Fig. 1f). When this solution (Fig. 1f)
Japan) at room temperature with a 40 mm outer span three-point fix- was mixed with the previous mixture solution (Fig. 1c), precursor ions
ture and a crosshead speed of 0.50 mm min−1. The fracture toughness (CTAB-PO34 − micelles) loaded onto CNTs and reconstructed in situ to
(KIC) was assessed by the indentation method (following ASTM C1327 form HA via the combination of PO34 − ions with Ca2 + ions (Fig. 1g).
standard), using a TI-Premier Nanoindenter (Hysitron, America) with After drying, the precipitates, amorphous mesoporous HA precursor
different indentation loads (0.1, 0.3, 0.5 and 1 kgf) and a dwell time of
15 s. KIC was calculated by Eq. (2) [28].
0:5
E P
K IC ¼ 0:016 1:5
ð2Þ
H C
micelles encapsulating CNTs, were obtained (Fig. 1h). Subsequently, the CNTs has high crystallization and the surfactant (CTAB) has no obvious
amorphous precipitates were calcined in an argon atmosphere to re- influence on the crystallization of the deposited HA.
move the CTAB template, and crystalline CNT@meso-HA composite Fig. 3 shows the SEM and TEM images of the in situ synthesized CNT/
powders were obtained (Fig. 1i). HA, CNT@HA and CNT@meso-HA composite powders. As shown in Fig.
3a, the CNTs are synthesized and distributed uniformly within HA
3.2. Synthesis and characterizations of CNT@meso-HA composite powders nanopowders by the CVD process, forming an initial molecular-level
mixture between CNTs and HA. This molecular-level contact arising
Fig. 2 shows the XRD patterns of in situ synthesized CNT/HA, (3 from the in situ synthesis process improves the wettability between
wt%)CNT@HA and (3 wt%)CNT@meso-HA composite powders. For in CNTs and HA and forms an initial interfacial bonding [27]. Even after un-
situ synthesized CNT/HA (Fig. 2a), the diffraction peaks at 2θ = 26.4° dergoing a strong ultrasonic treatment during the preparation of the
and 44.6° can be associated with the graphite (002) and (013) planes, TEM sample, there are still several HA nanoclusters attached to the
respectively. The characteristic peak at 2θ = 44.6° and 49.5° can be as- CNTs, as shown in Fig. 3b. Meanwhile, it can be observed that the in
sociated with the Fe (110) and (101) planes, respectively. The other situ synthesized CNTs possess the characteristic hollow and tubular
peaks can be indexed to the HA phase based on their position and rela- graphite structure. The interlayer spacing of the sheets is 0.341 nm, sim-
tive intensity [16,29]. After modifying CNTs with non-mesoporous HA ilar to the ideal (002) interlayer spacing (0.34 nm) of graphite, indicat-
(Fig. 2b) and mesoporous HA (Fig. 2c), there is no significant difference ing the high degree of graphitization of CNTs. However, these
in the XRD patterns, suggesting that the HA deposited on the surface of uncovered CNTs may be toxic or pose other potential dangers to the
Fig. 3. SEM and TEM images of CNT/HA composite powders. a, b) In situ synthesized CNT/HA. c–e) (3 wt%)CNT@meso-HA. f–h) (3 wt%)CNT@HA.
1082 H. Li et al. / Materials Science and Engineering C 77 (2017) 1078–1087
Fig. 6. (A) N2 adsorption-desorption isotherms and (B) pore size distributions of (a) in situ synthesized CNT/HA, (b) (3 wt%)CNT@HA and (c) (3 wt%)CNT@meso-HA composite powders.
Table 1 (2.37 MPa m1/2) of the CNT@meso-HA composite are improved by ap-
The textural parameters of the samples obtained by the nitrogen adsorption-desorption proximately 52% and 216% compared with pure HA, respectively, and
method.
significantly outperform those of in situ synthesized CNT/HA compos-
Samples SBET [m2 g−1] Vp [cm3 g−1] Dp [nm] ites. Though lower than those of CNT@HA composites, the performances
In situ synthesized CNT/HA 65.4 0.36 2.56 of CNT@meso-HA composites are still in the range of the mechanical
(3 wt%)CNT@HA 64.2 0.32 2.85 properties of cortical bone (flexural strength: 50–150 MPa, fracture
(3 wt%)CNT@meso-HA 131.7 0.67 6.21 toughness: 2–12 MPa m1/2) and can meet the requirements for implant
materials [37]. Moreover, the moderate mechanical properties of CNT@
meso-HA composites can achieve successful matching with the sur-
that are attributed to the clearance (2.56 and 2.85 nm) of HA particles. rounding soft tissues [16,38,39]. In addition, CNT@meso-HA composites
They also have a smaller specific surface area (SBET) and pore volume containing mesoporous structures are conducive to the circulation of
(Vp), as shown in Table 1. The isotherm of CNT@meso-HA, as shown body fluids and the mechanical fixation of living tissues [16,40–42],
in Fig. 6A(c), exhibits a type IV curve with a distinct hysteresis loop ac- thus possessing higher bone-forming bioactivity.
cording to IUPAC classification, indicating that the sample is a typical The obvious improvement of the mechanical properties of CNT@
mesoporous material [36]. A broad peak ranging from 2 to 10 nm and meso-HA composites is due to the effective load transfer at the interface
centered at approximately 6 nm can be seen in Fig. 6B(c), and most of CNT-HA and the reinforcement roles of CNTs to the HA matrix. As
mesoporous HA samples have pore sizes (Dp) of approximately mentioned above, mesoporous HA is synthesized in situ on the surface
6.21 nm, as shown in Table 1, consistent with the TEM observations. of CNTs, forms a strong chemical bonding with CNTs and maintains
The large SBET (131.7 m2 g−1) and Vp (0.67 cm3 g−1) values also demon- the perfect structure of the CNTs. This endows the CNT-HA interface
strate the successful acquisition of mesoporous structures in CNT@ with a high interfacial bonding strength and an efficient load transfer
meso-HA, which exert a particular effect on its bioactivity. capacity. During the fracture process, a load can be transferred effective-
ly from the HA matrix to CNT reinforcements. Thus, more fracture ener-
3.3. Mechanical properties of CNT@meso-HA composites gy is consumed by the pulled-out CNTs (Fig. 8a) and bridged CNTs (Fig.
8b), resulting in the improvement of the mechanical properties. Fur-
Fig. 7 shows the flexural strength and fracture toughness of the three thermore, compared with traditional CNT/HA composites [20,43], the
HA composites composed of in situ synthesized CNT/HA, CNT@HA and mesoporous structures of CNT@meso-HA composites are likely to gen-
CNT@meso-HA composite powders. It is found that the flexural strength erate micro crack initiations, but they can change the orientation of
and fracture toughness of the composites present a similar variation crack propagation to some extent, consequently improving the fracture
trend; they increase at first and achieve a maximum with the addition toughness. The tight bonding interface between CNTs and HA was fur-
of 3 wt% CNTs. The flexural strength (79.0 MPa) and fracture toughness ther confirmed by TEM analysis. As shown in Fig. 8c, CNTs are well-
Fig. 8. (a, b) SEM images of a fracture surface and (c, d) TEM images of the interface of the (3 wt%)CNT@meso-HA bulk composite.
dispersed in the bulk composite and maintain their intact structure, crystalline mesoporous HA. The diffraction arcs can be ascribed to the
which is derived from the in situ synthesis and functionalization of (110), (002), (301), (213) and (420) planes of HA. Some mesoporous
CNTs. The SAED in the inset of Fig. 8c confirms the existence of highly HA particles are closely attached to CNTs (Fig. 8d), leading to strong
Fig. 9. SEM images of osteoblast cells on a) pure HA, b) in situ synthesized CNT/HA, c) CNT@HA and d) CNT@meso-HA composites after 3 days of culture.
H. Li et al. / Materials Science and Engineering C 77 (2017) 1078–1087 1085
interfacial bonding between CNTs and HA. Consequently, the load trans-
fer efficiency of the CNT-HA interface can be increased significantly,
which improves the integrative mechanical properties of HA
composites.
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