Professional Documents
Culture Documents
(continued overleaf)
List continued from previous page
IVOR H. SEELEY
B.Se. (Est. Man.), M.A., Ph.D., F.R.I.C.S., C.Eng.,
F.l.C.E., F.C.l.O.B., M.l.H.
Emeritus Professor
The Nottingham Trent University
Second EdRion
palgrave
*
10 Ivor H.Seeley 1976. 1987
First edition1976
Reprinted sixtimes
Second edition 1987
Published by
PAlGRAVE
Houndmills, Basingstoke, Hampshire RG21 6XS and
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Companies and representatives throughout the world
PAlGRAVE is the newglobalacademicImprint of
St. Martin's Press llC Scholarly and Reference Division and
Palgrave Publishers ltd (formerly Macmillan PressLtd).
List of Figures xi
~~~w ~
Acknowledgements xviii
Index 441
UST OF FIGURES
xi
UST OF TABLES
1 Laminated brickwork 55
2 Stained brickwork 61
3 Spalling stonework 68
4 Defective stonework 69
5 Dilapidated stone chimney stack 69
6 Corroded steelwork 77
7 Defective precast concrete sill 82
8 Rotting door resulting from condensation 91
9 Mould growth on walls of dwelling 92
10 Dry rot to underside of floor 103
11 Dry rot mycelium 104
12 Dry rot attack behind panelling 105
13 Furniture beetle attack on roof timbers 110
14 Death watch beetle attack on floor joists 111
15 Laminated roof slating 120
16 Split roofing felt to weather kerb 126
17 Defective work around rainwater outlet to bitumen felt roof 126
18 Defective sheet lead roofing 129
19 Rotting wood window sill and mullion 139
20 Badly decayed wood window frame 140
21 Badly pitted aluminium window frame 146
22 Loss of rendering and disintegrating walling 158
23 Breakdown of paintwork and woodwork to timber facade 161
24 Loss of paint and decaying timber to pilaster base 162
25 Breakdown of paintwork and decaying timber to weatherboarding 163
xiv
PREFACE
Building Maintenance has too often been regarded as the 'Cinderella' of the
building industry. Yet in the mid 1980s Britain was spending about £10
billion per annum on the maintenance of buildings and over 50 per cent of
the building labour force was engaged on this class of work .
The maintenance of the built environment affects everyone continually,
for it is on the state of our homes, offices and factories that we depend not
only for our comfort, but for our economic survival. The building stock in
the United Kingdom had a replacement value of about £250 billion in 1987
and this alone indicates the importance of effective upkeep. There is still a
pressing need for the improvement of large numbers of older but substantial
dwellings which lack some of the basic amenities.
Maintenance starts the day the builder leaves the site . Design, materials,
workmanship, function , use and their interrelationships, will determine the
amount of maintenance required during the lifetime of the building.
Furthermore, the client's economic interests may work against the elimina-
tion of high maintenance costs in the building design. Case studies under-
taken by the DOE showed that about one-third of the maintenance work on
the buildings investigated could have been avoided if sufficient care had
been taken at the design stage and during construction. The design faults
resulted either from failure to appreciate how various constructional details
would perform in use, or because certain parts of the building that failed
through normal wear and tear could not be replaced without extensive
repairs to adjacent parts. A spokesman for the Building Research Establish-
ment has also commented on the frequent failure by designers to make use
of authoritative design guides such as British Standards and Codes of
Practice, and of the tendency to adopt a careless attitude to detail design.
The building fabric has to satisfy different user needs and occupational
factors . The designer should identify what performance is required from the
fabric in terms of weathertightness, noise reduction, durability, resistance to
heat loss and other relevant criteria, in addition to comfort and visual
requirements. Many of the design faults which result in high maintenance
expenditure could conceivably be avoided if a maintenance manager, or
someone with similar technical knowledge, joined the design team. Not
many architects or builders revisit their jobs after the expiry of the defects
xv
xvi Preface
liability period and few have a continuing responsibility for maintenance.
There is rarely an obvious end-product in building maintenance, and the
effect of neglected industrial buildings, for instance, will seldom be as
serious for the owner as the disruption caused by a breakdown in production
following neglect of plant maintenance. For this reason building mainte-
nance is often considered as one of the first items for budget cuts when
retrenchment becomes necessary. Indeed some building owners regard
maintenance costs as part of the debit side of the balance sheet and an
erosion of legitimate profits, because they fail to appreciate its true value . It
is, however, only common sense to ensure that when a decision is made on
maintenance work, account is taken of the aggravation of the defect which is
likely to occur if work is delayed, with consequent increase in cost.
The satisfactory maintenance of a dwelling makes it fit to live in, but the
occupant may have a very narrow view of what this entails . If the household
equipment works, the internal decorations are cheerful and the external
appearance respectable, he will probably be satisfied . The maintenance
manager must take a deeper view-loose roof tiles, unsound timber,
defective damp-proof courses or powdering mortar are symptoms of a state
of disrepair which cannot be cured by superficial measures. Unless basic
repairs are tarried out in time, the property will become damp or its
structure will deteriorate so that normal jobbing repairs and repainting are
no longer sufficient to restore even an appearance of well-being.
Building maintenance is assuming increasing importance which is shown
by the holding of several large national conferences on this subject, the
mounting of diploma and postgraduate courses in maintenance manage-
ment, and the considerable volume of maintenance research by government
departments, universities and polytechnics, apart from the valuable work
undertaken by the leading professional bodies connected with the building
industry. Nevertheless, a DOE Committee on Building Maintenance drew
attention to the need to give increased emphasis in appropriate degree and
professional examination curricula to building maintenance. The Committee
believed that the main subject areas that need to be covered are the
relationship between the design and performance of buildings and services;
the organisation and control of maintenance work; economics and finance;
law and liability; and technology. These subject areas form the core of
this book which it is hoped will be of value to students and practising
surveyors, builders, architects, estate, housing and maintenance managers,
and environmental control officers alike.
Effective building maintenance requires the correct diagnosis of defects,
and implementation of the correct remedial measures, all based on sound
technical knowledge, otherwise there can be additional waste of materials,
labour and money since the work will in all probability have to be done
again. We need more uniformity in the method of recording maintenance
data and greater feedback of information on the performance of materials
and running costs of buildings in particular. The increased use of main-
tenance manuals and more regular maintenance inspections and schemes of
planned maintenance will assist in producing more efficient maintenance.
Effective maintenance control requires the formulation of sound plans,
Preface xvii
Definition of Maintenance
BS 38113 define 'maintenance' as: "The combination of all technical and
associated administrative actions intended to retain an item in, or restore it
to, a state in which it can perform its required function ." The requirements
for maintenance must not be less than those necessary to meet the
relevant statutory requirements, and 'maintained' is defined in the Factories
1
2 Building Maintenance
Act 1961 as: "maintained in an efficient state, in efficient working order and
in good repair."
The Committee on Building Maintenance? defined 'acceptable standard',
as quoted in the first edition of BS 3811, as "one which sustains the utility
and value of the facility" and this is found to include some degree of
improvement over the life of a building as acceptable comfort and amenity
standards rise. Cleaning will also constitute part of building maintenance
activities. BS 3811 subdivides maintenance into 'planned' and 'unplanned'
maintenance, as illustrated in figure 1.1.
Maintenance
I
I
Planned
I
Unplanned
maintenance maintenance
I
Corrective
r'-------I
!including
Preventive emergency
maintenance maintenance)
Scheduled Condition-based
maintenance maintenance
Corrective
(including
emergency
maintenance)
» Costof defects of
design or construction
I·5 -,j\
:e \,
Time (yelfl)
Figure 1.2 Cost relationship between planned and unplanned systems (source:
Managing Building MaintelUlnce 5)
Censuses and Surveys in 1982, in Liverpool over half the population was
living in adverse conditions. In Middlesbrough, dampness penetration and
condensation was widespread, particularly in flat-roofed blocks.
Leeds City Council" had a housing stock of 94 000 dwellings in 1984with a
high proportion of system-built houses containing features which made them
actually or potentially expensive to maintain. The essential housing repair
and improvement programme was estimated at £460 million. Condensation
problems were arising with greater frequency and it was estimated that as
many as 20 000 properties could be affected. At no time since local
government reorganisation in 1974 had the authority faced such a daunting
array of problems with its housing stock, nor had the need for capital
investment in repairs and renewals ever been so high. The City of Glasgow
City Council estimated that it needed £77 million to keep its existing housing
stock in a wind and watertight condition .
A RIBA survey'? identified a considerable repair and maintenance
backlog on local authority housing in 1985. Furthermore, unless additional
resources are found for this work the backlog will continue to increase.
Divergences between local authorities' housing investment programme bids
and actual allocations have meant that authorities have had to undertake a
higher proportion of responsive and emergency repair and maintenance
work than is desirable. This represents an inefficient allocation of resources
and in the long term adds to the burden of repair that will fall on ratepayers
and taxpayers. In the meantime, much stock remains in a poor state of
repair to the detriment of many thousands of householders' quality of life.
An Audit Commission report in 198511 concluded that current levels of local
authority capital spending were below the level necessary to maintain, let
alone improve, the state of existing local authority housing stock, schools
and roads.
Hospitals
The Davies Report of 1983 commissioned by the Department of Health and
Social Security estimated that in England alone there was a backlog of
maintenance work of £2 billion. A report by the National Economic
Development Office in 1985 12 found examples of the short-term patching of
defective flat roofs and of hardware not being replaced. Painting, a matter of
hygiene, was often regarded as a luxury. There was a generally expressed
view among health authority officials that to cope with the restricted
maintenance expenditure allocations, measures were being taken which
were neither cost-effective and/or were building up further severe difficulties
in the years ahead.
The maintenance of new hospitals was also being neglected. Because of
excessively tight cost limits and the experimental methods by which many
were constructed, hospitals built in the 1960sand 1970s can cost up to three
or four times as much to maintain as older hospitals."
Nature and Importance of Building Maintenance 7
Schools
In 1986 many of Britain's school buildings were in an appalling state of
repair and through continuing neglect they were getting worse. This decline
should be checked, not only to protect a national asset from premature
disintegration but also for the sake of the pupils. There is plenty of evidence
to suggest that shabby buildings reduce morale, lead to lower quality of
work and encourage antisocial behaviour. Many of the problems are rooted
in the educational building boom of the 19608 when decades of common
sense in materials and detailing were discarded in favour of non-durable and
inadequately researched materials, poor and sometimes 'unbuildable' detail-
ing, and lax supervision of construction . 13
Moreover, the mistakes of the 1960s have been compounded by two
decades of neglect. Cuts in spending, or at the very least a failure to increase
spending to match the expanding scale of the problem, have led to
prolonged delays in essential maintenance with disastrous results. As in all
types of maintenance, delay costs money. The failure to patch a leaking
asphalt roof immediately may mean a new roof is required a year later;
erecting shoring to support a weakened wall can cost many times as much as
the original repair.
Her Majesty's Inspectors of Schools summed up the situation effectively
in a report published in 1985 as shown in the following extracts . "Much of
the nation's school building stock is now below an acceptable standard . In
some schools the conditions in which teaching and learning take place
adversely affect the quality of the pupils' work. In many more the decorative
state of the accommodation does little to create the decent and civilised
environment usually associated with education. Without urgent attention to
these problems the cost of putting things right may become prohibitive." In
1986 they reported a worsening of the already poor position .
In 1984 the Audit Commission stated that"Authorities have responded to
financial pressures by reducing expenditure on long term maintenance to the
point where the state of many school buildings gives legitimate cause for
concern."
A RIBA report" described how in the mid 19808, despite falling school
rolls, an enormous backlog of repair and refurbishment had to be overcome
if existing schools were to be made suitable for new teaching methods and
community uses. Though still serviceable, much school accommodation is
unsuited to modern use. In 1986, 1.5 million primary school pupils were
being taught in pre-war buildings. A million pupils lacked access to basic
facilities such as sinks and electric power points. Over a quarter of a million
pupils were taught in temporary accommodation.
Surveys by the Society of Chief Architects in Local Authorities (SCALA)
showed that maintenance of school buildings had fallen well short of the
level necessary to stabilise deterioration, let alone carry out desirable
improvements. Resources were having to be absorbed to deal with such
health and safety hazards as asbestos and the likelihood of increases in
major failures of plant and services, causing emergency closures with all the
resultant social disturbances.
8 Building Maintenance
Urban Regeneration
The country's worst building stock is in the inner cities where unemploy-
ment, deprivation and its associated problems are concentrated. A RIBA
report" describes how government cuts in construction bear with dispropor-
tionate harshness on inner city communities. who are in the greatest need of
environmental improvement. and also of the employment that more con-
struction work would bring.
HRH The Prince of Wales stated in 1985: "the desperate plight of the
inner city areas is well known, with the cycle of economic decline leading to
physical deterioration and countless social problems. It is only when you
visit these areas ... that you begin to wonder how it is possible that people
are able to live in such inhuman conditions" - a sobering thought with its
harsh realities.
2 NH Be Scheme
A substantial improvement in the standard of private housing has been
achieved by voluntary collective action with government support through
the National House-Building Council. This scheme applies to the majority
of houses built for private sale or letting, and requires participating
house-builders to build to certain minimum standards of design and work-
manship subject to inspection by NHBC inspectors, and to undertake to
make good any defect during the first two years after the agreement with the
purchaser. This latter undertaking is guaranteed by the Council itself should
a builder fail to honour his obligations. The Council also insures against any
major structural defects up to the end of the tenth year .
The NHBC Scheme is to be welcomed as, unless designers and con-
tractors are held responsible for the performance of their buildings for a
sufficient period, there is no effective sanction to influence them to take
account of the maintenance implications of their designs or to avoid the
errors of judgement and quality control.both in design and in construction,
which can lead to unnecessarily high maintenance costs early in a building's
life.
3 Statutory Obligations
One of the most important legislative measures concerning building main-
tenance is the Defective Premises Act 1973 which came into force on 1
January 1974. This Act placed additional responsibilities on contractors who
build, improve or repair dwellings, and provided an extension in law of the
practical steps formulated by the NHBC. It imposes a statutory obligation
on all who are involved in the provision of building work--eontractors,
sub-contractors, suppliers of materials and the design team. They must all do
their work properly and effectively and ensure that the dwelling will be fit for
human habitation. Furthermore, a subsequent purchaser of the building who
was not a party to any contract with the original contractor or sub-contractors
is able to sue them.
The Act provides that any person taking on work for or in connection with
the provision of a dwelling (including repairs, maintenance and improve-
ments) owes a duty to see that the work he undertakes is done in (a)
workmanlike, or as may be applicable, ina professional manner, with (b)
proper materials, and (c) so that, as regards their responsibilities in the
work, the dwelling will be fit for habitation when completed . Furthermore,
the provisions of the Act extend beyond the parties to the building
agreement to embrace any person who acquires an interest in the dwelling
such as a subsequent purchaser.
Professional men are to do their work in a professional manner, that is,
with all due care and skill. Should there by a defect in their instructions, the
Act gives the owner or purchaser a right of action in negligence for breach of
statutory duty. Sub-contractors are under the same duties as the main
contractor in so far as they take on work or provide materials or services for
a dwelling. Suppliers of purpose-built components incorporated in a dwell-
10 Building Maintenance
ing also owe a statutory duty to the owner or purchaser, but suppliers of
materials and mass produced components are not included in the general
liability.
Periods within which a breach of the new statutory duty may be claimed
are 12 years in the case of sealed contracts, 6 years in other cases and 3 years
where the claim is for personal injuries arising from the defect. The previous
common law implications were sometimes restricted by the use of exclusion
clauses but in future there can be no exclusion of the statutory obligations.
Some relief is however offered where a dwelling has been provided or sold
under an approved scheme such as that operated by the NHBC.IS
A contractor who built on his own lana and then sold the completed
building was until recently believed to be under no common law liability for
negligence (Dutton v. Bognor Regis Building Company, 1972). This distinc-
tion is now removed and all contractors are liable for negligence in
accordance with the principles established in Donoghue v. Stephenson, 1932
(the snail in the ginger beer bottle). A landlord withl~n obligation to repair
premises also has to ensure that no one will suffer injury or damage through
the landlord's neglect to maintain the building satisfactorily. 15
A considerable amount of building maintenance is inescapable because of
legal requirements. The Factories Act and the Offices, Shops and Railway
Premises Act impose maintenance obligations upon owners and occupiers
of these classes of buildings.. Statutory undertakings, such as Water
Authorities, make their own regulations which often include maintenance
clauses designed to prevent danger or wastage. The object of the law in
requiring maintenance is not usually to preserve amenities or to safeguard
investment, but to protect persons from risk. Public Health Acts contain
provisions-for the compulsory repair of dilapidated property, while Housing
Acts include provisions for the compulsory repair of houses unfit for human
habitation and also for financial assistance towards the cost of improvements
and conversions to dwellings. Occupiers of commercial and industrial
properties are often required to assume liability for structural maintenance
and repairs under leases, and even with residential properties, owners and
tenants may make such arrangements for maintenance as they see fit,
subject to the provisions of the Housing Acts. Employers are required to
ensure the safety of their employees at work by maintaining safe plant,
systems of work and premises, and by ensuring adequate instruction,
training and supervision, under the Health and Safety atWork Act 1974.
Maintenance Needs
A prime aim of maintenance is to preserve a building in its initial state, as far
as practicable, so that it effectively serves its purpose. Some of the main
purposes of maintaining buildings are:
(1) retaining value of investment;
(2) maintaining the building in a condition in which it continues to fulfil
its function; and
(3) presenting a good appearance.
Nature and Importance of Building Maintenance 11
building prices and erratic and unpredictable tenders in the early 19705. This
was followed by a substantial reduction in workload in 1974/75. There is a
growing need to make employment in the construction industry more secure
and attractive and to train persons to less depth in a number of trades. This
latter proposal would certainly benefit maintenance work. Some have
suggested a reduction in the apprenticeship period for building trades, by
eliminating some of the tasks that are rarely performed, to help in
recruitment.
There are difficulties in estimating the capital resources employed in
maintenance as many contractors carry out both new and maintenance work
and make fixed and working capital available to each as required. Official
statistics show that in 1981, over 80 per cent of all contractors in Great
Britain were small firms, employing less than 8 operatives, and they
concentrated almost exclusively on repairs and maintenance. Larger firms
were involved to a significant extent in refurbishment schemes. The trades
engaged most intensively on maintenance work are painters and plumbers.
No one measure of output seems both adequate and sufficiently widely used,
be it turnover, materials used, facilities created or value of building stock
maintained.
The distribution of construction resources as between new work and
maintenance and their deployment within maintenance should ideally be
determined in the way most advantageous both to the economy as a whole
and to the needs of property owners and occupants. Unfortunately there are
at present no reliable methods for determining the optimum maintenance
cost in relation to the life or value of the building or of the value of the
activities carried on within it. Moreover, because responsibility for building
maintenance may be organised by one of a wide range of departments or
disciplines-surveyors, engineers and architects-there is a general lack of
concentrated experience of the special problems and techniques. The
establishment of a separate building surveyors division in the Royal
Institution of Chartered Surveyors has, however, helped to remedy this
deficiency .
The Committee on Building Maintenance' believed that maintenance
policies of the property owner should be eonsistent with his main objectives
and financial position, taking into account any plans for new work and the
effects of maintenance or its neglect on his operations and the morale of
employees. Ideally, the principles of planned and preventive maintenance
should be practised and reviewed periodically. These policies may well
indicate how the actual work should ideally be performed-by directly
employed labour, contractors or a combination of both . It should be borne
in mind that caretakers and porters can with suitable training be usefully
employed to carry out simple maintenance tasks such as internal decorating,
re-washering taps and other valves, and clearing gutters and drains .
Nature of Maintenance
Maintenance comprises three separate main components-servicing, rectifi-
cation and replacement.
14 Building Maintenance
Rectification work usually occurs fairly early in the life of the building and
arises from shortcomings in design, inherent faults in or unsuitability of
components, damage of goods in transit or installation and incorrect
assembly. Rectification represents a fruitful point at which to reduce the cost
of maintenance, because it is avoidable. All that is necessary, at any rate in
theory, is to ensure that components and materials are suitable for their
purpose and are correctly installed. These seemingly simple requirements
are not always easy to achieve. Frequently, the same component must fulfil
many functions, such as weather-shield, load-bearer, thermal insulant, and
still be of good appearance. A failure to perform anyone of these functions
satisfactorily can result in maintenance work. Typical examples are the
failure of decorative floor coverings on solid concrete ground floor slabs due
to damp penetration and the failure of joints between large slabs in wall
cladding to exclude wind and rain. Rectification work could be reduced by
the development and use of performance specifications and codes of
installation.
Site
Maintenance
and cIur . itv VIIIathet tightness
and rislng damp
. The,..... insulation
Other
Lives or Buildings
The lives of existing buildings are difficult to assess as all properties have,
from the date of their erection, been the subject of varying amounts and
standards of maintenance, besides being'constructed to different standards.
Most buildings are constructed with the intention that they should last at
least 60 lJears and many exceed this period .
Stone 2 asserts that even cheaper buildings generally have a substantial
life in the order of 50 to 60 years. Their possible physical life is often much
greater but they may be demolished before the end of this period to permit a
more profitable use of the site, or because it is found more economical to
clear and rebuild rather than to adapt the building to meet changed
18 Building Maintenance
requirements, because of physical or technical obsolescence as many of the
building components become obsolete.
It is also possible to distinguish between 'structural life' and 'economic
life'. Structural or physical life is the period which expires when it ceases to
be an economic proposition to maintain the building, while economic life
is concerned with earn ing power and is that period of effective life
before replacement; replacement taking place when it will increase income
absolutely . It is probable that optimum life is determined primarily by the
earning power of the building, and only secondarily by the structural
durability .
Changing social and economic conditions .can have a considerable
influence on the life of a building which can become ill-suited to present-day
needs and its demise may also be accelerated by the significant ratio of land
to building costs. Wherever possible the aim should be to extend the
economic life of a building by making the structure adaptable and by careful
management and control of the surroundings. Hence the actual physical life
of a building is frequently much greater than its economic life, but the
building is often demolished before its physical life has expired in order to
permit a more profitable use of the site , or because it is found cheaper to
clear and rebuild rather than to adapt the building to the changed require-
rnents.P
Building for less than normal life saves little initial cost and, in any event,
the services are unlikely to have a life of more than a generation. As a
general rule the capital asset of a building is so valuable and is often
appreciating, so that in practice maintenance is frequently directed to
prolonging effective life. A limiting factor is the period ahead that one can
plan in detail. This is seldom more than a decade.
Technology of Maintenance
The technology of maintenance is concerned with all the factors that
influence and cause the need for maintenance work. The occurrence of
defects in the fabric of a building can result from many unrelated design
decisions--unsuitable materials , incorrect assessment of loads , inadequate
appreciation of conditions of use and inadequate assessment of exposure.
Exposure is influenced by rainfall, direction of prevailing winds, micro-
climate, atmospheric pollution, and aspect and height of building. The
durability of building materials is also influenced by frost action, crystallisa-
tion of salts, sunlight, biological agencies, abrasion and impact, chemical
action and corrosion and incompatability of modern building materials. In
addition to considering the physical and chemical properties of building
materials, the designer should ensure that wherever practicable materials
should be so used as to take full advantage of their potentialities. Where
they are unlikely to last the life of the building, attention should be directed
to convenience of replacement. Building operatives also need training in the
use of new techniques , components and materials.
Nature and Importance of Building Maintenance 19
Defects may also occur from faults other than structural ones, resulting in
inconvenience and discomfort to the occupant. Typical examples are
overheating and glare due to excessive areas of glass, inadequate sound
insulation, inconvenient layouts and very high operating costs.
Cracks in buildings normally result from failure or defective construction,
and are almost invariably unsightly and unacceptable to occupants. If severe
they may result in loss of stability. Furthermore, cracks frequently give rise
to air infiltration, heat loss and reduced sound insulation, all of which result
in reduced efficiency of the building. Cracking is generally caused by tensile
stresses in excess of the tensile strength of the materials, produced by
externally applied loads, or internal movements arising from temperature or
moisture changes. It is essential that the cause of the failure is correctly
diagnosed, otherwise there is the possibility of a component being reinstated
at considerable expense and incorporating the previous deficiencies. Recog-
nition of the location and extent of movements in building materials and
components is essential for the satisfactory design of joints and fixings and
the prevention of cracking.i"
Other important concepts of the technology of maintenance can be
illustrated by reference to roof construction. A good roof which is well
maintained should last the life of the building and it is false economy to save
money on the roof during construction, because , if it ever requires replace-
ment, it will cause serious dislocation of production and other activities
within the building . A leaking roof , apart from causing considerable
inconvenience to users, can lead to accelerated deterioration of other parts
of the building, such as ceilings, floors and walls, and can cause serious
damage to decorations and electrical installations. Traffic over a roof should
be kept to a minimum and, where it is essential, appropriate walkways and
access ladders .must be provided. To ensure that roofs are adequately
maintained, they should ideally be inspected every three years, or alter-
natively one-third each year .
In the wake of new building techniques and innovations, building defects
have multiplied. A partial collapse of a block of flats, a fall of a school roof ,
cladding defects on large housing estates and offices, and numerous failures
to flat roofs and window joinery have been well documented. They have
resulted in the expenditure of large sums of money to maintain the buildings
in functional condition and, in some cases, for demolition and replacement
only a few years after erection. Many of these failures resulted from the
shortcomings of new materials, components and techniques not being fully
understood. 25
The term 'terotechnology' has been used to embrace the life cycle
requirements of physical assets. It is a combination of management,
financial engineering, and other practices applied to physical assets in
pursuit of economic life cycle costs. 3 It is concerned with the specification
and design for reliability and ease of maintenance of plant, machinery,
equipment, buildings and structures with their installation, commissioning,
maintenance, modification and replacement, and with feedback of informa-
tion on design, performance and costs. It is a technology that takes into
account the marketing and observance of design-maintenance-cost practice
20 Building Maintenance
Cost Yardsticks
The Government introduced cost yardsticks in 1967with the aim of keeping
building costs in the public sector within reasonable bounds and ensuring
adequate cost planning of projects at the design stage. In the early 19708
opposition to these constraints increased rapidly, forcing the Government to
rethink its policy. The Royal Institute of British Architects claimed that the
yardstick system was "quite inadequate in balancing capital costs against
subsequent costs in use- economies in finishes today will undoubtedly lead
to inflated maintenance costs in future." The Association of Municipal
Corporations believed that the yardsticks resulted in lower standards of
design which led to serious maintenance problems, abortive work of the
design teams and concentration of development on high-density residential
developments with consequent lowering of environmental standards. The
Royal Institution of Chartered Surveyors objected in 1973 to the use of adhoc
allowances to close the financial gap between the cost limit and the lowest
tender on the grounds that this procedure was completely discretionary and
destroyed the ability to cost plan construction projects, besides making it
difficult to meet building standards, make best use of resources or reduce
approval periods. There was unfortunately nothing built into cost limits to
encourage the achievement of a satisfactory balance between initial and
Nature and Importance of Building Maintenance 21
future costs. It was, however, not until 1981 that cost yardsticks were finally
abolished.
Design Needs
It is important that the thread of 'building life' should flow through both
design and construction processes, with effective lines of communication
between client, designer, contractor and those charged with building
maintenance. Outdated administrative procedures often result in the various
parties to the building contract failing to appreciate the significance of other
functions in the overall concept. This sometimes causes frustration and
annoyance to maintenance personnel when taking over new buildings and
finding themselves faced with bad details, poor choice of finishes, materials
and components, and lack of basic information about the building and its
services. Unfortunately, designers rarely have a long-term interest in
the buildings they produce and hence they tend to become divorced from the
maintenance problems that flow from bad design . There is a pressing need
for maintenance surveyors and the like to be represented on design teams
and for much increased feedback of maintenance and performance informa-
tion from users and maintenance organisations to designers . When informa-
tion on building defects and failures is fed back to the designer, it
is sometimes inaccurate because the person diagnosing the fault has
insufficient expert knowledge to assess the cause of failure. Furthermore,
where manufacturers provide a good technical service, designers do not
always make full use of it. A BRE report" found that architects sometimes
had insufficient access to basic data such as British Standards and that there
was a need for improved information on drawings and specifications.
Considerable loss of time and disruption of activities can stem from the
failure of building components or alterations made necessary by poor
design. Education for the designer in the appreciation of maintenance
requirements and costs in use techniques could be most fruitful. It is
emphasised that maintenance should not be the subject for thought after the
erection of a building; it should be an integral part of the design process.l
Designers could contribute significantly to a reduction in maintenance costs
if they asked themselves four questions when designing each component or
part of a building:
(1) how can it be reached?
(2) how can it be cleaned?
(3) how long will it last?
(4) how can it be replaced?
The designer requires a considerable amount of technological data to
minimise the effect of a wide range of agencies, such as moisture, thermal
and structural movement, corrosion, and insect and fungal attack, all of
which combine to reduce the life of the building. Furthermore, the building
owner has a right to obtain a building which will adequately perform the
function for which it was designed. The primary functions are to withstand
22 Building Maintenance
Effect of Metrication
Metrication of components and materials used in the construction industry
has affected the maintenance of buildings to some extent. Nevertheless, to
keep the changeover in perspective, it must be remembered that some
materials and components have life cycles, according to their use and visual
appeal. For example, kitchen and light fittings have changed radically in
recent years, while ironmongery is constantly changing in style, so that
fittings may become outmoded in a comparatively short time and are not
replaceable. Hence the replacement of discontinued articles is not new.
Many materials or components were initially manufactured in both
imperial and metric sizes and further changes came in a few cases with
rationalised metric dimensions. In general, metric sizes are slightly smaller
Nature and Importance of Building Maintenance 23
than the equivalent imperial sizes and so problems may arise in making
future replacements of some products when existing stocks in imperial units
have become exhausted.
The problems in future maintenance are likely to be comparatively small,
since the ingenuity of maintenance staff will enable most of them to be
overcome without too much difficulty . Sheet materials to determined sizes,
such as laminated boards, plasterboard, hardboard and plywood present few
problems as most used in maintenance are cut on fixing. Partition units can
be cut or adjusted to size within cover strips .
Copper pipes have changed slightly in size but connectors are available for
joining imperial and metric pipes and fittings. Lead pipes can be dressed and
soldered to accommodate any variation in the size of brasswork.
Clay facing bricks are manufactured to sufficiently wide tolerances to
avoid any problems. Tiles and paving slabs will cause some problems on
account of the smaller metric sizes. Hence where part of a ceiling has to be
renewed with discontinued size of removable tiles, it may be necessary to
renew the whole ceiling and store the serviceable existing tiles for repairs to
other ceilings . In some cases a thicker joint may suffice. In the case of wood
floor blocks, specials may be needed for small areas of renewal. The
introduction of a slightly smaller architrave or skirting as a complete length
between breaks is unlikely to worry the maintenance staff or offend the eye.
On the other hand, standard units with lapped or sliding joints such as roof
tiles and gutters, will present no problems as they can be cut or lapped to the
required dimensions.
Ready-made standard units will cause the greatest difficulty. New metric
door set dimensions produce doors 12 mm narrower than the old 2 ft 6 inch
door. Imperial doors were produced alongside metric doors for a consider-
able period while there was a significant demand, but eventually the time
will come when it will be necessary to fit purpose-made doors or adjust or
replace the frame, whichever is the more economical. Similar problems may
arise with the replacement of imperial standard windows in years ahead.
Standard joinery fittings will be wider and longer but slightly lower.
requiring careful planning on replacement.
Sanitary fittings and drainage goods are unlikely to cause problems, but
the size and threads of connections to heating equipment are changing and
so cause difficulties. For example, an obsolete pattern of radiator can be
renewed in a room with several matching radiators by taking one which is
fixed in isolation and installing the new radiator in its place. The use of
new threaded fasteners may involve re-tapping, reamering or re-drilling
to accommodate them. With electrical threaded conduit and fittings .
manufacturers produce special connectors as necessary .
A metric conversion table is provided in appendix 1.
between first and future costs. Hence it is important for design teams to
develop more effective methods of predicting the functional and economic
consequences of designs and so obtain best value for money. Unfortunately,
the total occupancy costs of buildings are frequently difficult to assess and
feedback of accurate information is very restricted. A variety of payments
are made from different funds at different times and in different ways. Table
1.1 shows the breakdown of total costs and the wide scope of the activities
involved.
Total costs
(life span of building)
I
Init;},1 costs User c~sts
I
Land
Construction
I
Running costs
I
r
Occupational charges
Professional fees
Maintenance
I Rates
I
Operating services Insurance
(operating and cleaning) Modifications
Energy and alterations
Estate control
(management)
23
Source : Building Economics •
(5) Where the initial funds available to a building owner are severely
restricted, it is of little consequence telling him that he can save large sums in
the future by spending more on the initial construction.
account the interest rate and annual sinking fund. A building owner is
entitled to interest on the capital he has invested in the project and requires
a sinking fund to replace the capital when the life of the building has
expired.
An example will serve to illustrate the discounting principle. A building is
designed to last 60 years and can either be provided with a roof costing £3000
which will last 30 years and then need replacing, or be covered with a roof
costing £4500 which will last the life of the building. It is necessary to
determine which is the better proposition financially and to do this, payment
in 30 years' time has to be converted to its present value. The present value
of a payment of £3000 in 30 years' 't ime is found from the present value of £1
table and is £3000 x 0.17411 = £522.33 taking an interest rate of 6 per cent.
The calculations can be summarised as follows:
(percentages)
Maintenance 14 12 18 16 13
Fuel and attendance for heating and
lighting 24 24 30 18 29
Initial costs (amortised)
(a) Building 48 56 47 51 47
(b) Land and development 14 8 5 15 11
Land costs are relatively low with industrial buildings which are erected on
lower-priced land with a higher utilisation factor, whereas houses and
schools have high land costs, being built to a low density on relatively highly
priced land. Initial building costs represent the highest proportion of total
costs with flats, and the least with industrial buildings. Heating costs of
modern industrial buildings have been reduced by improved thermal
insulation but are still high, and schools rank low with shorter periods of use.
Lighting of offices is a relatively high cost item stemming from the high
28 Building Maintenance
Economics of Maintenance
Economics examines the process whereby scarce resources or factors of
production, such as land, labour and capital, are allocated among the
various competing claims on their use. Because maintenance involves the
Nature and Importance of Building Maintenance 29
use of resources, it follows that decisions have to be made as to the level and
nature of maintenance expenditures.P
The interdependence and interrelationship of initial and user costs are of
prime importance when planning maintenance expenditure. The relation-
ship of one to the other is often in inverse proportions. A reduction in future
maintenance costs may often be obtained by increasing initial costs;
similarly, economies in initial costs may follow from the acceptance of an
increased level of maintenance costs. Wright 32 has shown how decisions as
to the ratio of initial costs to future (planned) maintenance costs are
influenced by time preferences and commercial judgement. Speculative
development with the objective of sale will generally show more regard to
economies in initial costs than in user costs, although recognising that too
high a level of user costs will jeopardise the opportunity for sale; purchasers,
however, will show more concern for user costs.
Tax payments, reliefs, grants, allowances, subsidies, rates and the like
should always be included in development and maintenance calculations .
Because initial costs mainly constitute capital expenditure and because
depreciation allowances are extremely limited, it may be worth while
incurring additional (tax-deductible) maintenance and other running costs.
Cash flow calculations are quite complicated and are more so when tax
considerations are included with the distinct possibility of future changes.F
Provision of buildings with low maintenance costs will assist in reducing
the demand for scarce building resources since such buildings often possess
higher user and even environmental benefits, when viewed against the visual
cost to society of deteriorating buildings. Surveyors, maintenance managers
and other interested parties need to identify the items generating the highest
maintenance costs, and to be constantly questioning the suitability not only
of materials and components in meeting their functional requirements but
also of the method by which they are assembled.
Property managers are concerned with the total occupancy costs of
properties over their expected lives. When the cost of maintaining the
facilities imposes an unduly heavy burden upon marginally profitable
enterprises it is time to reappraise the use of the premises. They may be
sold, demolished, let, or used for other activities for which a different
standard and cost of maintenance renders the premises of economic value
once again. 33
A great dilema facing Britain in the mid 19808 was that the built
environment was deteriorating at a rate far faster than it was being
modernised, improved or replaced. Areas of economic decline, natural
ageing, and obsolescence, ill-conceived post-war designed and constructed
buildings, combined with the increased demands that modern society places
upon its buildings, all contributed in varying ways to the total problem. The
price for this neglect will be paid in the years to come-and there must be a
day of reckoning-but it goes far beyond the cost in monetary terms. The
other costs, in terms of human happiness, in quality of life, in productive
capacity and international competitiveness will eclipse even this.
Were money to be made available, there is probably a limit of an extra
£1 billion to £2 billion per annum that the construction industry could
30 Building Maintenance
References
1 Department of the Environment. Research and Development Bulletin.
Practice in Property Maintenance Management-A Review HMSO
(1970)
2 Department of the Environment. Research and Development Bulletin.
Building Maintenance-The Report of the Committee. HMSO (1972)
3 British Standards Institution. BS 3811: 1984 Glossary of maintenance
management terms in terotechnology
4 E. D. Mills (Ed.). Building Maintenance and Preservation. Butter-
worths (1980)
5 Chartered Institute of Building. Managing Building Maintenance (1985)
6 Royal Institution of Chartered Surveyors. Housing-The Next Decade
(1986)
7 Department of the Environment. An Enquiry into the Condition of
Local Authority Housing Stock in England. HMSO (1985)
8 Royal Institute of British Architects. Decaying Britain (1985)
9 Leeds City Council. A Review of the State of Repair of the Leeds
Housing Stock (1984)
10 Royal Institute of British Architects. Local Authority Housing Repair
and Maintenance Needs (1985)
Nature and Importance of Building Maintenance 31
This chapter is concerned with building defects that arise from site condi-
tions and inadequate foundations, the various types of temporary works and
the maintenance of external works, such as pavings and fences .
Site Conditions
Site Investigations
Site investigations should take place before carrying out new building work,
including alterations and extensions. This aspect is becoming increasingly
important since land that has not been used before is now being considered
for building. Special measures may be needed to deal with difficult site
conditions.
The local authority is usually the best source of information, but older
editions of Ordnance Survey maps and old maps and records can give useful
information on features which might cause problems, such as infilled ponds,
ditches and streams, disused pipes, and sites of old buildings, services and
workings. Slopes steeper than 1 in 10 may be subject to creep and this could
result in heavy pressures on walls. In limestone or chalk areas, craters or
gentle depressions usually indicate swallow holes formed by the collapse of
sandy or loamy soils into the fissured rock below .
A polygonal pattern of cracks about 25 mm wide on the ground surface
during a dry summer indicates a shrinkable soil. Shallow depressions around
mature trees in open ground, repairs to paved surfaces close to trees in built
up areas, and broken kerbs may indicate shrinkage due to drying. Larger
cracks approximately parallel to each other normally result from deeper-
seated movements such as caused by mining, brine pumping or landslips.!
Low-lying sites may be liable to flood, particularly where they are within
the flood plain of a river, and the highest recorded flood levels should be
obtained. It is highly desirable to keep all excavation work above ground-
water level.
32
Building Maintenance Problems and their Solution-I 33
Some clays contain sulphates and these may cause corrosion of buried
concrete, iron and steel. Where the presence of sulphates is suspected, the
groundwater should be analysed.
Johnson/ devised a comprehensive site visit checklist for use when
inspecting a potential building site, to reduce the likelihood of missing any
possible hazards. There is considerable merit in adopting a structured
approach of this kind . Some of the more important matters to be investi-
gated are now listed.
(1) Are there signs of damage to existing buildings?
(2) Are any existing buildings supported on special foundations?
(3) Are there signs of landslip or erosion of slopes, such as surface
rippling or tension cracks on the surface (clay slopes of gradients greater
than 1:10 can be subject to creep)?
(4) Is there evidence of imported soil, tipped material or rubbish?
(5) Stickiness when wet and cracking when dry may indicate a clay with
shrinkage/swelling properties.
(6) Note the location, species, height, girth and condition of any trees.
(7) Bounciness underfoot or any evidence of past flooding can signify a
high water table.
(8) How was the site used previously?
(9) If contamination is suspected, professional advice must be sought.
(10) Is the site situated in a known area of coal or mineral extraction?
(11) Will demolition prior to development affect the stability of adjoin-
ing buildings?
(12) Is there any evidence of existing services crossing the site?
Soils
Prior to designing foundations, it is necessary to identify the soils present on
the site. Boreholes or inspection pits should be excavated on the site to
obtain samples for soil testing, noting the depths in each case. Various soil
characteristics are needed, including colour, smell and texture. Means of soil
identification are detailed in BRE Digest 64. 1
Soil conditions have an important influence on foundation design and the
subsequent behaviour of buildings. Most soils consist of solid particles of
varying shapes and sizes with the spaces between filled by water or air.
Large particles, like sand, are held together mainly by their own weight and
when loose have little strength whereas fine particles , like clay, hold more
water in films which lie between the particles and bind them together. Clays
shrink with drying coupled with an increase in strength, while on wetting
they swell and lose strength .3
A foundation load increases external pressure on the soil, squeezing out
water from between the soil particles. With larger particles , as in the case of
sand, the water movements are rapid and the soil settles fairly quickly after
the load is applied. By contrast, clays offer resistance to water expulsion,
and settlement can continue for years after construction .
34 Building Maintenance
Foundation Problems
Movements resulting from Loading
The extent of foundation movement depends on the nature of the soil and
the amount of imposed loads. Not even uniform ground uniformly loaded
settles evenly and the complex properties of soil make it difficult to assess
the degree of settlement of individual foundations. It has been suggested
that with large structures compression of the foundations may continue for
some 20 years after construction, although most significant movements take
place within five years. Shallow foundations, such as strip, pad and raft
foundations, subject to normal loadings increase pressure in the soil to a
depth and breadth equal to one-and-a-half times the breadth of the
foundation.' Differential patterns of loading are likely to lead to differential
settlement only where there are changes in ground support. The principal
exceptions are bays, rear additions and internal partitions, which may be
built on smaller and shallower foundations. There is often differential
movement between these features and the main enclosing walls.
(i) Clay soils Clays, which shrink on drying and swell again when wetted,
are commonly responsible for the movement of shallow foundations. Where
clays are firm enough to support buildings of several storeys they are known
as firm shrinkable clays.
The roots of trees and shrubs penetrate soil to considerable depths and
extract moisture when rainfall is low in summer, causing drying out of the
soil. Beneath large trees and shrubs in the United Kingdom permanent
drying has extended to about 5 m and shrinkage of 50 to 100 mm has been
measured at the ground surface (figure 2.1.1). To some extent the building
protects the clay from seasonal drying and wetting, and movement is more
likely under outer walls and comers. Shrinkage of clay occurs both
horizontally and vertically, so there is atendency for walls to be drawn
outwards in addition to settling and for cracks to open between the clay and
the sides of the foundations. These cracks permit water to-enter during the
following winter and to soften the clay against or beneath the foundations
(figure 2.1.2). Buildings should not in general be erected closer to single
trees than their height at maturity, or one-and-a-half times their height in
the case of groups or rows of trees. New trees should not be planted nearer
to existing buildings than these distances.:' BRE 2984 describes how the
minimum distance between buildings and trees varies with the species of tree
and that it can be half the height of the tree with lime, ash, elm, sycamore,
iri ...
____. " '.1
~
-
crocks_
~
I
I §:
I direction of
I wall movement ~'
I
I
I
I ~
crock against toundotlonu S·
permltling e nytofr water
r z r, i ~
::
, I
~
, I I ,
::
.-J_l .... walls drawn outward i-I." '1 ~
• _ _ .1
and downward
"~
...- ~-
FIGURE 2 .1.1 CRACKING ARISING FROM FIGURE 2.12 CRACKING ASSOCIATED WITH SHALLOW ~
~
DRYING AC TlON OF TREE ROOTS FOUNDATIONS ON SHRINKABLE CLAY ~
~
eXisting wall -h;it -- eXisting foundation
s
I:l.
t:I:l
s::
s:
~.
(ii) Sandy soils Dense beds of sand form excellent foundation soils, but
underground water can wash out the finer particles, leaving coarser material
in a less stable condition.
During severe winters in the United Kingdom frost may penetrate soil to a
depth of 600 mm or more. Where the water table is close to the ground
surface, the water can become frozen and cause lifting of the ground surface,
known as 'frost heave' .
(iii) Organic soils and made-up ground Peat and other soils containing a
considerable proportion of organic matter in the form of decaying vegeta-
tion vary in volume as their water content changes, and are also readily
compressible. Made-up ground often settles for many years unless it is good
material, carefully placed and adequately compacted in thin layers. Indeed,
poorly compacted fill is unsuitable for foundations and these need to
penetrate the fill to firm strata beneath, often using a piled foundation. Steel
drums, trunking, paint tins and even car bodies have been found in
uncontrolled tips. The dangers to the structure of a building on unconsoli-
dated fill or on soft ground are very serious. Further settlement and cracking
may occur after repairs have been carried out; with settlements of this kind,
movements are often extensive and their timing unpredictable.
Large-scale Movements
Some foundation m~vements occur in good foundation soil owing to natural
or geological phenomena, artificial agencies or a combination of them. For
instance, clay soils on slopes exceeding 1 in 10 are likely to move downhill,
albeit slowly, while in chalk and limestone areas, cavities in the bedrock can
be formed by underground streams or watercourses dissolving the rock. If a
sandy overburden falls into the cavity, a vulnerable 'swallow hole' is formed
at the surface.
Large settlements occur in mining areas as the ground subsides over
workings . Normally the ground surface stretches as the front of a subsidence
approaches and buildings start to tilt towards it. Subsequently the tilt
decreases but settlement increases as the ground below is affected, which
38 Building Maintenance
Design of Foundations
With light traditional buildings, strip foundations, having a width equal to
about twice the thickness of the loadbearing wall, will not impose a pressure
in excess of the permissible bearing pressure on any soils, except very soft
clays and silts, peats and made-up ground. For most soils, considerations of
bearing pressure will only arise with heavier buildings where, for example,
heavy load concentrations are imposed on pier or pad foundations. Per-
missible bearing pressures for different soils are listed in CP 101.7
The depth to which foundations have to be excavated is largely dependent
on the following three factors.
(1) to secure adequate bearing capacity;
(2) in the case of clay soils to penetrate below the zone where shrinkage
and swelling due to seasonal weather changes are likely to cause appreciable
movement;
(3) in fine silts and sands, to penetrate below the zone in which trouble
may be expected from frost.
The principal types of foundation and their main functions are well
described and illustrated in Building Technology' and House Foundations.'
Concrete in Foundations
The strength of concrete is influenced by a number of factors
(1) proportion and type of cement;
(2) type, proportions, gradings and quality of aggregates;
(3) water content;
(4) method and adequacy of batching, mixing, transporting, placing,
compacting and curing concrete.
The majority of concrete foundations contain ordinary Portland cement,
although this may be varied in special circumstances. For instance, in
sulphate-bearing soils and groundwaters'" it is advisable to use a special
cement, such as sulphate-resisting Portland cement to as 402711 or supersul-
phated cement to BS 4248. 12 The customarJ minimum standard mix by
volume of concrete is 1:3:6. BRE Digest 244 1 outlines the disadvantages of
nominal mix proportions by volume. They fail to specify adequately the
cement content of the mix, as the actual cement content of a 01 3 of concrete
made to a particular nominal mix varies with different aggregates and
different water contents. There is considerable merit in specifying mixes in
terms of cement content in kglm3 of fresh concrete or compressive strength
Building Maintenance Problems and their Solution-s! 39
Settlement or Buildings
Causes of Settlement
Buildings may settle for a variety of reasons, including inadequate founda-
tions, low-bearing or shrinkable clay soil, presence of large trees near the
buildings, and the undertaking of extensive excavations or mining nearby. In
many parts of the country, particularly in south-east England, settlement
arises through foundations laid on shrinkable clay. This type of clay shows
large surface cracks in dry weather and becomes very sticky in wet weather.
If it can be established that the cracks appeared or that they open and
widen during dry weather in late summer and partially close in winter, and
that windows and doors which jam in late summer become easier to open in
winter, then the distortion can usually be attributed to shrinkage of. clay
below the foundations. Where there are fast-growing trees such as poplar,
elm or willow within 30 m of the building, or vigorous shrubs or creepers
within 1.50 m of it, then the drying action of the roots on the soil is likely to
be substantial and windows and doors may remain jammed even in winter.
brickwork are constructed in each section and the back timbering removed
where possible and replaced with weak concrete. Steel dowels are often built
into the ends of the concrete foundations to key the different sections
together. The brickwork is normally constructed in English bond and
toothings are left at the end of each section for subsequent bonding to
adjacent sections. The top of the new brickwork has to be pinned up to the
underside of the existing wall or concrete foundation. The most usual
method is to ram dry cement mortar about 25 mm thick into the gap using a
piece of board and a club hammer, while another alternative is to use
manufactured keying blocks made of dense concrete. Alternatively, con-
crete 'legs' can be used in place of the lengths of brickwork.
Underpinning of foundations may prove too costly, particularly where the
damage is not severe or the building is very old. In these circumstances it
may be considered adequate to reduce further movements by surrounding
the building with a relatively impervious apron of precast slabs or in situ
concrete to a width of 1.50 m. After the laying of the apron, the ground
should be left to absorb moisture for a winter before the cracks in the
building are repaired. This does not provide a completely satisfactory
solution and is very much a compromise.
(2) Movements associatedprimarily with the drying action oftree roots. The
treatment in this case is usually more difficult. Where the trees have not
reached maturity it is good practice to cut them down and kill the stump,
probably using sodium chlorate. The ground under the fractured part of the
building will slowly swell up during wet weather and tend to lift the building
and partially close the cracks. The filling of the cracks should be delayed for
at least one wet season to permit this movement to take place.
If the trees have reached maturity and the building is fairly old, it is
unlikely that further movements will occur except in exceptionally dry
spells. In this situation it would be best to leave the trees in position and
merely fill up the cracks in the building. It is not often economical to
underpin buildings badly affected by trees 'as it is frequently necessary to
underpin to a depth approaching 3 m and the cost of this work may exceed
the value of the property.
When repairing cracks to brickwork and similar walling materials , the
horizontal gaps should first be wedged tight by driving in pieces of slate or
tile at intervals to give support to the upper parts of the structure. The
outside face of the cracks may then be filled with mortar and pointed.
Plaster cracks should be cut back to a reasonable width and filled with
gypsum plaster gauged with lime. The proportion of lime is varied to
produce a plaster of similar hardness and suction to the existing material.
(3) Mining subsidence. Ground subsidence often results from the extrac-
tion of minerals, particularly coal. A combination of horizontal movements
at the surface coupled with vertical movements can cause serious damage to
buildings. An extracted coal seam 1.30 m thick can cause subsidence at the
surface of up to 1 m deep immediately above the seam and reducing on both
sides.
Building Maintenance Problems and their Solution-J 43
(a) Underpinning with concrete stools and ground beams. This method is
only really suitable where the settlement is small and unlikely to recur. The
stools consist of short struts or columns, often of prestressed concrete about
225 X 225 mm in section and 450 mm high, spaced at about 900 to 1200 mm
centres. A series of holes or pockets are cut into the wall to be underpinned
and the stools with top and bottom steel distributing plates are inserted in
the holes and packed around solidly with mortar. Once the mortar has set,
the intervening brickwork is cut away to accommodate in situ reinforced
concrete beams, with their tops normally two courses of brickwork below
damp-proof course. Finally the tops of beams are pinned up to the
brickwork above and their outside faces are normally rendered to give the
appearance of a plinth . Bored piles or brick piers are often taken down to a
firm base to provide support to the beams.
44 Building Maintenance
(4) Other forms of settlement. Buildings may settle for a variety of other
reasons and the cause of the settlement may sometimes be difficult to
establish. A poorly constructed concrete foundation might disintegrate
under load and would need replacement in short lengths, strutting the wall
above while the replacement work is in progress, to prevent it slipping.
Settlement could result from soil being washed away from beneath
foundations owing to leaking drains or water services. The first step must be
to locate and rectify the defective service. Another possible cause is the
lowering of natural groundwater level over a period of years. While the
failure of an adjoining owner of land at a lower level to provide adequate
retaining walls may result in landslips and consequent settlement of build-
ings at a higher level.
Buildings erected on unsuitable or inadequately compacted fill are likely
to settle and where there are varying depths of fill, unequal settlement may
occur unless the fill is well consolidated in layers not exceeding 300 mm
thick. On most fills, pad or strip foundations are rarely suitable and raft or
piled foundations are generally needed. Grouting of the fill would be one
method of strengthening the base material with a view to preventing further
settlement. A more expensive but sounder job could be obtained by
underpinning with the supporting stools being taken down through the fill to
a firm base below.
Building Maintenance Problems and their Solution-/ 45
Shoring
Shoring may be needed to give temporary support to walls and floors during
alteration work, demolition work or underpinning, or where a structure has
become unsafe . In the absence of adequate shoring the buildings could
collapse, possibly causing death or injury to persons in or near the building.
Shoring may take a number of different forms--raking shores, flyingshores,
dead shores, window strutting and floor propping. Figure 2.1.4 illustrates
the nature and uses of the main forms of shoring.
Shoring members are generally of timber, ' often pitch pine, with all
needles, cleats and wedges preferably of hardwood . Each type of shoring is
now considered in turn .
Dead Shores
The purpose of dead,shores is to support dead and superimposed loads of a
building, mainly while alteration and repair work is in progress. At the same
time it is generally necessary to strut existing floors and roofs to relieve the
walls of their weight, and a suitable framework could comprise 225 x 50 mm
headboards and sole pieces, 225 x 75 mm dead shores and 150 x 25 mm
braces. It may be possible to reduce costs, as timber prices have increased
considerably, by using second-hand timber or combining lighter sections of
timber to make up heavier ones, such as the use of three 225 x 75 mm
members to build up one 225 x 225 mm. Another alternative is to use
adjustable steel props which are very strong, easy to fix and may be hired at
reasonable rates.
A dead shore, as illustrated in figure 2.3.1, supports a wall of a building
while an opening is being formed in it. Needles may be of timber or steel
with sizes depending on their spacing, distance apart of dead shores and the
loadings. The dead shores must be of sound material fixed in an upright
position, and in the case of timber members the minimum width should be at
least one-twenty-fourth of the height and they must be securely fixed to base
plates and needles, often by means of dogs. Clearance of 750 mm between
the wall and dead shore is needed to give adequate working space.
Needles should not be located beneath window openings and the spacing
can vary from 900 mm to 1.80 m, depending on the condition of the
brickwork. Bracings are often of 225 x 25 mm timber on both faces of dead
shores, fixed at an angle of about 45°. Sole plates must be placed on a firm
base. The insertion of folding wedges between needles and dead shores
(posts) permits tightening of the shores without exerting pressure on the
structure.
Raking Shores
Raking shores may be used to provide temporary support to a wallwhich has
become defective and unsafe, or as a precautionary measure while alteration
work is being undertaken. The arrangement Of the shores willdepend on the
iri allerna lIve posItion 225.75 wall plate secured
lor folding w~u I I by wall hooks
N
~
o. cleat and hardwood needle- ~
225.225 top raker • .;..
dog 0'1
tI:l
;::
~
~.
225.225 dead 750 working space
shore
~
S·
angle
loldlng 225.225 bottom ~
wedges raker ::
cleat s~
225.225 sale plate transverse
hOUSing lor
hardwood cl@Qt~[ 225.75 wall plate
200.100.100 cleot
200.100.100 300x100.100 needle
hardwood cl@Qt
housed Into wall 150x150 raking strut
plate and spiked 150.75 straining head
to It.
mortice for needle 225x150 hOrizontal
shore
Flying Shores
Flying shores are used to provide support between buildings, where an
intervening building has been demolished, or across a narrow street or alley ,
when the consent of the highway authority will be needed in addition to that
of the owner of the property from which support is required. The use'of this
type of shore is restricted to spans of 4.50 to 10.50 m at spacings of 2.50 to
4.00 m. A typical flying shore is illustrated in figure 2.3.4.
The horizontal member is termed a horizontal shore and varies from
about 150 x 100 mm to 225 x 150 mm depending on the span . With tall
buildings more than one horizontal member will be required. These
members are supported at each end by a needle and cleat as described for
raking shores. Raking struts , varying in size from 100 x 100 mm to 150 x
150 mm with the span, run from horizontal shores to the floors and ceilings
in the two buildings. A length of straining sill and head nailed to the top and
bottom of the centre part of the horizontal shore assist in stiffening the shore
and providing support for the raking struts.
Gravel or hoggin needs support at the edges from precast concrete kerbs or
edgings, otherwise displacement of the material is likely to take place. This
form of surfacing is not suitable for heavy loads. It is also expensive in
maintenance as it will require periodic rolling and raking, coupled with
occasional making up of depressions and application of weed killer to retain
the surface in good condition. This is one case where low initial costs may be
more than offset by high maintenance costs.
Tarmacadam consists of graded stone coated with tar laid hot and com-
pacted by rolling. It is normally laid in two coats with an average thickness of
about 75 mm on a suitable base of hard material. Better-quality surfaces can
be obtained by using bitumen macadam, hot rolled asphalt, mastic asphalt
or fine cold asphalt. All these materials have the advantage of being easily
laid to irregular shapes and varying falls and cambers. They provide a
flexible paving which is desirable in areas liable to subsidence or where
access may subsequently be required to underground services. They do
however need support at edges, as described for gravel, and periodic surface
dressing to seal the surface, with the frequency depending on the material
and amount of wear. Some favour the use of 6 mm whinstone chippings for
surface dressing on grounds of improved appearance and better riding
qualities, but greater quality control of the binder viscosity is required to
prevent the binder creeping above the smaller chippings. Attention to local
weather forecasts determines whether an adhesive agent should be added to
prevent stripping of chippings , should rain occur.
Defects in carriageway surfaces arise from various causes--exposed
trench reinstatements, potholes and patches, crazing and cracking, edge
failure, lack of roughness (skid resistance) and excessive undulation (ride
quality). Some ranking procedure is necessary in determining maintenance
Building Maintenance Problems and their Solution-I 51
Concrete can be used for both roads and footpaths, but it must be of a
suitable mix, often 1:2:4, or strength grade C7.5 (7.5 N/mm2 ) , laid on a
waterproof membrane on a suitable base, and be adequately mixed,
compacted and cured, with ample provision for expansion and contraction.
It provides a hard-wearing surface, although irregularities sometimes occur
at the joints and sun glare from the surface may be a disadvantage. It
constitutes rigid construction and is not well suited for use in areas liable to
subsidence or for subsequent service trench reinstatement. Joint fillers are
often formed of softwood, medium density chipboard or fibreboard, with a
groove at the top of the joint to take a pliable sealing material, an important
function of which is to keep out grit. Periodic re-sealing of joints forms an
important maintenance item with concrete roads.
The mean construction costs of concrete are likely to be more expensive
than flexible construction, particularly for rural secondary and housing
estate roads. When discounted maintenance costs over a 50 year period are
taken into account, the differences between these classes of road are
insignificant, although concrete roads normally have lower maintenance
costs in the first 15 to 20 years. With major roads, concrete is likelyto be the
better long-term proposition.
Maintenance or Fencing
Some types of fencing are particularly vulnerable from a maintenance
aspect.
Interwoven fences with thin slats are liable to damage and fairly rapid
deterioration, unless of oak or cedar, or of softwood which is kept regularly
treated with preservative.
Chestnut pale fences are not very attractive in appearance and maintenance
costs can be high, mainly resulting from sagging of the galvanised wire
supporting the pales.
Chain link fencing strained from concrete or steel posts is used extensively,
as it provides a good boundary division. It is not very attractive and unless
plastic-coated does rust over a period of time. It is important that
the straining posts shall be well bedded in concrete and the chain link
adequately strained.
References
1 BRE Digest 64. Soils and foundations: Part 2 (1972)
2 R. Johnson. Foundation Problems associated with Low-rise Housing.
CIOB Technical Information Service Nr 61 (1986)
3 BRE Digest 63. Soils and foundations: Part 1 (1979)
4 BRE Digest 298. The influence of trees on house foundations in clay
soils (1985)
5 BRE Digest 241 . Low-rise buildings on shrinkable clay soils: Part 2
(1980)
6 BRE Digest 67. Soils and foundations: Part 3 (1970)
7 British Standards Institution. CP 101: 1972 Foundations and substruc-
tures for non-industrial buildings of not more than four storeys
8 I. H. Seeley. Building Technology. Macmillan (1986)
9 G. Barnbrook. House Foundations: for the builder and designer.
Cement and Concrete Association (1981)
10 BRE Digest 250. Concrete in sulphate-bearing soils and groundwaters
(1984)
11 British Standards Institution. BS 4027: 1980 Specification for sulphate-
resisting Portland cement
12 British Standards Institution. BS 4248: 1974 Supersulphated cement
13 BRE Digest 244. Concrete mixes: specification, design and quality
control (1980) .
14 BRE Digest 25J. Assessment of damage in low-rise buildings (1981)
15 Institution of Civil Engineers. Repairs and Renewal of Buildings.
Telford (1983)
16 British Standards Institution . CP 102: 1973 Protection of buildings
against water from the ground
3BUILDING MAINTENANCE PROBLEMS AND THEIR SOLUTlON-lI
Wall Claddings, Dampness, Condensation and Smoky Chimneys
54
Building Maintenance Problems and their Solution-II 55
rain penetration, air infiltration, heat loss and reduced sound insulation, all
of which cause a reduction in the efficiency of the building.? It often occurs
when the tensile stress in a material exceeds its tensile strength, through
externally applied loads or internal movements produced by temperature or
moisture changes subject to external restraint.
Water penetration can be exceptionally critical in cold weather, particu-
larly around vulnerable areas such as cornices and sills. Water expands by
about one-tenth on freezing and can exert very great pressures within the
fabric , causing it to lift and eventually break away. If water finds it way into
the fabric through cracks or bad pointing, it will cause damage on freezing.
Plate 1 shows laminated brickwork resulting mainly from frost action and
56 Building Maintenance
the use of underburnt bricks, and there are signs of settlement in the brick
pier.
Carbon accumulates to form soot deposits on the fabric which are both
unsightly and harbour dangerous corrosive elements. Regular cleaning will
move these deposits and prevent their build up, in addition to permitting a
check of the condition of the fabric and enabling the necessary repairs to be
undertaken.
Uncontrolled weathering and even normal use can lead to physical decay
and deterioration, resulting in the need for an excessive amount of repair
and renewal' and often a change in the appearance of the building. This
highlights the need for more detailed design at critical points ofthe structure
and a better understanding of the nature and behaviour of materials and
their use. Not only are traditional methods now being used in non-
traditional ways, but designers are continually being faced with new
materials, components and building techniques with insufficient back-up
data. The traditional details of overhangs, cornices and drips protected wall
surfaces and openings as well as enhancing the aesthetic qualities of the
building.I
Brickwork
Clay Bricks
The majority of bricks in general use are made of clay. These are classified
in BS 3921 4 according to variety-eommon, facing or engineering; quality
-internal, ordinary or special; and type-solid, perforated, hollow or
cellular. It is important to select the correct type and quality of brick for a
particular situation. For example, internal quality bricks laid in weak mortar
are .suitable for internal walls where there is no early frost hazard, whereas
ordinary bricks in medium-strength mortar are required for the outer leaf of
cavity walls. Unrendered brickwork in parapet walls should contain special
bricks laid in a strong mix of mortar, such as 1 part masonry cement: 2t-3t
parts sand.5,6
BS 39214 specifies a minimum strength of 28 N/mm 2 for bricks, and this is
sufficient for the loadings in low-rise housing and similar buildings. Higher-
strength bricks should be specified only when they are required to meet
structural needs, as strength is not necessarily an index of durability.
Similarly,water absorption does not always indicate the behaviour of a brick
in weathering. Low absorption-less than 7 per cent by weight-often
indicates a high resistance to damage by freezing, although some types of
bricks of much higher absorption may also be frost-resistant. Underfired
bricks are likely to contain larger quantities of deleterious salts and present
less resistance to surface attack by them.? Clay bricks expand slightly after
leaving the kiln.
Building Maintenance Problems and their Solution-i-ll 57
Other Bricks
Calcium silicate bricks of sandlime or fJintlime to BS 1878 in six acceptable
classes and concrete bricks to BS flJ73 9 can be used successfully in a wide
range of situations subject to the selction of the appropriate class of brick
and mortar. 10 To avoid shrinkage cracks, bricks should be kept dry prior to
laying and a weak to medium mortar should be used as appropriate. Long
lengths of external brickwork should be subdivided by vertical joints at
intervals of not more than 7.5 m to 9 m to permit movement. A rigid joint
filler, polythene or bituminous felt , should be inserted for the full thickness
of the brickwork but kept back about 12 mm from the outside face. The
joints must be sealed to ensure moisture exclusion and with facing work the
joints are ideally filled with mastic.
Shrinkage cracking in brickwork may take two forms-running straight
through the brick and joint in alternate courses or following a zigzag path
along the joints. The latter type of crack is more easily made good and it is
accordingly advisable to make the joint weaker in tension than the brick
itself. Furthermore, with a weak mortar joint there is a greater chance of the
bricks shrinking individually, without stressing the wall as a whole, with
minute hair cracks forming around each brick rather than wider cracks at
greater intervals.
Mortars
The principal requirements of mortars for brickwork and blockwork are
good workability and plasticity but stiffening within a reasonable period,
early attainment of strength, with a final strength adequate but not greater
than bricks, and adequate durability. An excessively strong mortar concen-
trates the effects of differential movement by producing fewer and wider
cracks and is liable to lead to increased efflorescence. Stronger mixes are
preferable in cold weather to develop strength more quickly and so resist the
effects of frost. 11 The selection of mortars is influenced by the type of
construction and condition of exposure as shown in tables 3.1 and 3.2,
extracted from BRE Digest 1f1J. 1
Cement mortar sets quickly and develops great strength, often more than
is required, and is liable to craze, whereas lime mortar is extremely workable
but is weak and slow hardening. Hence these mortars have been widely
superseded by cement:/ime (compo) mortar which is workable and suffi-
ciently strong without the risk of drying shrinkage . A plasticiser may be
added to cement mortar to produce an aerated or air-entrained mortar. The
plasticiser entrains bubbles of air in the mix, increasing workability and
permitting the use of weaker mortars in place of lime. Masonry cement
mortar usually consists of a mixture of Portland cement with a very fine
mineral filler and an air-entraining agent. It has good working properties.
Special mortars are used in certain cases, as where soil has a high sulphate
content, or high early strength or resistance to heat or chemicals is
required. 11
58 Building Maintenance
1_ _
to accommodate movements iii 1:1 :5-{j 1 : 4-5 1 : 5-{j
caused by settlement, iv 1:2 :8-9 1 : 5 1/2...6 1/2 1 : 7-8
shrinkage , etc. v 1 : 3 : 10-12 1 : 6 1/1:-7 1:8
..
within each group
Direction of
changes increasing frost resistance
in properties
improving bond and resistance
~ . .
Where a range of sand contents is given, the larger quantity should be used for sand that is well graded
and the smaller for coarse or uniformly fine sand.
Because damp sands bulk, the volume of damp sand used may need to be increased . For cement
: lime : sand mixes, the error due to bulking is reduced if the mortar is prepared from lime : sand coarse
stuff and cement in appropriate proportions ;' in these mixes 'lime' refers to non-hydraulic or semi-
hydraulic lime and the proportions given are for lime putty . If hydrated lime is batched dry, the volume
may be increased by up to 50 per cent to get adequate workabihty.
Defects in Brickwork
Brickwork defects arise in a variety of ways, of which the most common are
efflorescence, stains, sulphate attack, frost action, settlement, lack of
stability, use of unsound materials or poor workmanship, corrosion of iron
and steel, drying shrinkage, growth of lichens and moulds, fumes from
cavity.insulation, and need for repointing .
Efflorescence
This consists of deposits of soluble salts formed on the surface of new
brickwork, and it usually appears as loose white powder or as feathery
crystals, or more occasionally as a hard glossy deposit penetrating the brick
faces. It can occur on internal as well as external surfaces, causing damage to
decorations where applied before the walls have dried out. Efflorescence is
generally a temporary spring-time occurrence appearing as new brickwork
dries out for the first time. It sometimes reappears in the second spring of a
Building Maintenance Problems and their Solution-II 59
"During construction, before mortar has hardened (say 7 days after laying) or before the waU is
~mpleted and protected against the entry of rain at the top.
If the bricks are to be laid wet, see text.
~f not plastered, use group (iv).
If to be rendered, use group (iii) mortar made with sulphate-resisting cement .
elf sulphates are present in the groundwater, use sulphate-resisting cement.
lparapet walls of clay units should not be rendered on both sides; if this is unavoidable, select mortar as
tr,ough not rendered.
Use sulphate-resisting cement.
hWith 'special' quality bricks, or with bricks that contain appreciable quantities of soluble sulphates.
building's life but on a reduced scale. It is unsightly but usually harmless and
shortlived unless water is able to percolate into the brickwork, or soluble
salts such as magnesium sulphate crystallise just inside the surface pores.
The salts may come from the brickwork, as most clay bricks contain
water-soluble salts, from soil in contact with the brickwork particularly in
the absence of an effective damp-proof course, or by contamination with
seawater or spray as with unwashed sea sand. Bricks can be tested for
efflorescence in the manner described in BS 3921.4
Efflorescence can be minimised by effective damp-proofing, avoiding the
use of facing bricks with a high soluble salts content in very exposed
positions, using suitable mortar, keeping bricks dry and covering new
brickwork at the end of each day's work.
60 Building Maintenance
Stains
The worst stains appear in the absence of projecting features resulting from
rainwater carrying deposits on to the wall face, as shown in plate 2. White
stains under concrete and limestone components, such as string courses and
copings, generally result from lime being deposited on the brickwork by
rainwater. The normal remedy is as follows:
(1) thoroughly wet brickwork with clean water;
(2) carefully brush on diluted hydrochloric acid, starting with a small
area; .
(3) when stains have dissolved, thoroughly wash wall with clean water
and a bristle brush;
(4) after removal of stains, flashings should be provided to prevent
further percolation and staining.
Green stains caused by the corrosion of copper or bronze are very difficult
to remove, and it is advisable to prevent rainwater draining from these
metals discharging over the brickwork. 12
Building Maintenance Problems and their Solution-II 61
Sulphate Attack
Sulphate attack on brickwork is the result of the reaction of tricalcium
aluminate present in all ordinary Portland cements, with sulphates in
solution. Its effect is an overall expansion of the brickwork, which can be
followed in more extreme cases by progressive disintegration of the mortar
joints. Except for earth retaining walls, where the attacking sulphates could
emanate from groundwater, the source of sulphates is usually the clay
bricks, with the sulphates transferred from bricks to mortar joints by
percolating water, usually rainwater. 13
Sulphate attack first becomes evident through horizontal cracking on the
inner face of the wall, which with cavity walls may be concentrated near the
roof. In long stretches of brickwork some oversailing of the damp-proof
course is likely. Subsequently, mortar joints become white and a narrow
crack may occur in the middle of the joints. Later still, the surface of the
mortar joint spalls off and the mortar reduces in strength, while advanced
stages of attack are accompanied by spalling of facing bricks. The expansion
due to sulphate attack can be distinguished from drying shrinkage as it
normally takes at least two years to develop .
In the past sulphate attack on unlined chimney stacks serving slow-
burning appliances, resulting from condensation from flue gases, were quite
common, but the provision of flue liners in new chimney stacks will prevent
this. An ash-blinded sub-base and failure to link damp-proof courses in walls
and floor, led to severe sulphate attack on brick walls in a Scottish
62 Building Maintenance
Frost Action
In Great Britain, frost failures are usually confined to partly built unpro-
tected brickwork or to brickwork subject to conditions of severe exposure,
such as free-standing walls, parapets and retaining walls and, occasionally,
brickwork below damp-proof course. Bricks in these positions should have
good frost resistance and the work should be adequately protected from
frost during construction by taking all necessary precautions and particularly
laying loose bricks on top of the wall, overhanging 50 mm on each side, and
covering the wall with polythene sheeting or other covering.
Frost can cause spalling of the face of bricks and disintegration of mortar.
On occasions bricks may become detached from the mortar. Brick-on-edge
copings often split if they are not frost-resistant and require replacing by
engineering bricks laid in cement mortar (1:3). Stronger mortar mixes are
needed when there is a danger of frost. While weak mortars are susceptible
to frost attack, the stronger less-flexible mortars, containing a high propor-
tion of cement, are vulnerable to shrinkage and movement-induced crack-
Building Maintenance Problems and their Solution-II 63
ing, which allows water to penetrate into the cracks which, in turn, can
freeze and cause disruption if it is unable to drain away freely."
Settlement
The normal slight overall settlement of a building should not disturb the
brickwork but differential settlement, often resulting in cracked walls, may
occur where there are abrupt changes in ground conditions over the site, or
where there is inadequately consolidated fill under foundations. Another
common occurrence is the differential settlement of bay windows caused by
the foundations being taken to a shallower depth than the house. IS The
effect of shrinkable clay, fast-growing trees and mining subsidence on
foundations has been described in chapter 2. Repairs to cracked brickwork
are examined later in the chapter.
Cracks
Cracks which do not impair structural stability may appear in brick walls. A
distinction may be made between cracks that run more or less diagonally,
following horizontal and vertical mortar joints alternately, and those that
Building Maintenance Problems and their Solution-II 65
pass straight down through vertical joints and the intervening bricks and
mortar beds. The latter form of cracking may involve cutting out bricks.
Fine cracks (up to 1.5 mm wide) in joints between absorbent bricks are
usually best left unfilled as they are unlikely to be harmful. With non-
absorbent bricks , it may be advisable to rake out the defective joints and
repoint with 1:1:6 cement:lime:sand mortar.
Wider cracks (1.5 to 3.5 mm wide) will need to be repaired with the
method varying according to the type of mortar in the existing wall. With
weak mortar joints, the joints are raked out deeply on both sides of the wall,
and filled and pointed with cement:lime:sand mortar not richer than 1:3:12.
With strong mortar joints it is customary to cut out the bricks adjoining the
crack and rebond using a 1:1:6, cement:lime:sand mortar. The same
procedure would be adopted where there are cracked bricks. It is important
not to use an excessively strong mortar which is likely to shrink. Where
cracks may continue to widen with further movement, the cracks are best
sealed with an oil-based mastic:
When examining cracks, care should be taken to record precisely the
direction of the cracks, whether or not they extend through the wall,
whether they taper off in any direction and whether they are progressive.
Horizontal cracks require very careful consideration particularly to deter-
mine whether the part of the building above the crack has risen or whether
the part below has fallen. Cracks of similar appearance can be due to
different causes; which need identifying, and this occurs particularly in the
case of parapet walls, where cracking may be the result of expansion due to
frost, thermal movement, sulphate attack or movement of the adjoining roof
slab. Distinction should be made where possible between tensile cracks,
compressive cracks with small pieces of brick squeezed from the surface and
localised crushing, and shear cracks identifiable by relative movement along
a crack or points on opposite sides of it. Staveley and Glove~2 advocate
accurate monitoring of crack damage, which is usually undertaken using
calibrated tell-tales, being rigid indicators fixed over cracks and showing
measured horizontal and vertical movements over a period of time.
Unsound Materials
Occasionally defective brickwork results from unsound bricks or mortar.
Bricks with a high absorption rate used in parapet or freestanding walls or
below damp-proof course are liable to spalling through periodic saturation
and frost action, entailing replacement with more durable bricks. Mortars
may be much stronger than the bricks with the likelihood of bricks cracking
rather than mortar joints in the event of movement . Imperfectly slaked
lime in a mortar can produce effects ranging from minor pitting of the
mortar to general expansion with deformation and cracking of the brick-
work . Repointing of brickwork may be required after a period of 25 to 40
years depending on exposure and type of mortar. The old mortar should be
raked out to a depth of at least 20 mm, the joints brushed and moistened,
and the mortar used for repointing should not be appreciably stronger than
66 Building Maintenance
the original bedding mortar. Gauged mortar (1:1:6) 'is commonly used for
this purpose.
Stonework
Defects in Stonework
Limestone is generally one of the least durable ' of stones and offers least
resistance to weather. Sandstones are harder and more durable than
limestones and are more difficult to work and clean. In polluted atmos-
pheres they tend to blacken more readily. Granite weathers extremely well
and is extremely durable. Carved work is often of relatively soft stone.
Compatibility. Damage can result from the use of different types of stone
in direct contact with one another. An acid atmosphere can attack
limestones, forming soluble salts which if washed on to the surface of
sandstones can cause decay.
Repairs to Stonework
In some cases a soft stone in decayed condition can be cut back to expose a
new, sound face. This method cannot easily be adopted where there are
elaborate mouldings and difficulty is experienced in dealing with door and
window openings arid slender columns. With plain wall surfaces in soft stone
it does however provide a relatively simple method of restoring a stone
facade at reasonable cost.
The choice between replacement of damaged blocks with new stone and
the execution of 'plastic' repairs depends on the extent of the damage and
the character of the building. Plastic repairs skilfully undertaken may permit
the original appearance of the stonework to be secured more quickly and
completely, and this method avoids the disturbance of surrounding stone-
work. Stone used for replacement purposes should be similar in colour, type
and texture to the original. Where only a limited amount of the original
stone is sound it will probably be advisable to replace all the old stone with
new. On occasionsit is possible to use similar sound stone from old buildings
that are being demolished.
Plastic repairs are usually less costly than replacement with new stone, but
workmanship and supervision needs to be of the highest standard. The
principal materials used for this purpose are
(1) mortars based on Portland cement, lime and sand possibly 1:2:9
and often containing pigments or 1:8 cement:sand with a vinsol resin
plasticiser;"
(2) mortars based on zinc or magnesium oxychloride cement with sand
or crushed stone aggregate;
(3) crushed stone or sand with an organic binder, often based on
cellulose.
Various precautions need to be taken, such as cutting the stone back to a
sound surface, using an adequate thickness of plastic material, obtaining
sufficient key and building up large areas gradually.
Cleaning of Stonework
Deposits of dirt spoil the appearance of stonework, retain harmful chemicals
and hide decay. The choice of cleaning method is important as an unsuitable
one can result in damage. Consideration should be given to the type and
condition of surface to be cleaned, and the cost, speed and convenience of
the cleaning method . Before letting a contract, it is advisable to test the
proposed cleaning method on typical parts of the building."
Water washing with a fine mist spray softens the deposits of dirt, beginningat
the top of the building so that surplus water runs down and pre-softens dirt
below. It is often necessary to assist the removal of dirt with brushes of
bristle and non-ferrous or stainless steel wire. Abrasive stones may be
needed to clean projecting features. It is one of the cheaper, least harmful
but slower methods, well suited for cleaning limestones and marbles.
Poultices of wet powdered clay are sometimes applied.
Steam cleaning uses mains water pumped to a flash boiler and the steam
generated is fed to a lance and played on to the stone surface assisted by
brushes and abrasive stones. It has however little to commend it compared
with the other methods, apart from moderate cost, and is seldom used .27
Other Claddings
Light claddings
Light c1addings have been used extensively in the last three decades to form
continuous envelopes or 'curtain walls' suspended from the loadbearing
structure or as panel infillingsin the spaces between members of a structural
frame. These components save weight, space and building time, extend the
range of architectural expression and exploit new materials. A danger with
new materials is the absence of adequate experience on which to assess
performance accurately.
A light cladding does not require high compressive strength, but must be
able to resist wind loads. Provision must be made for diverting heavy
rainwater runoff from joints, windows and doors. Thermal movement can
be extensive and there may be differential movement between panels and
frames, and compressible horizontal joints should be used in the cladding .28
It is desirable to separate the external waterproof skin from the inner
insulating layer, and an intervening ventilated air space helps to lower the
temperature of the external skin in summer and to exclude water and reduce
condensation . Joints between panels need to be flexible as well as water-
tight; they may be formed of plastic compounds or mastics, mechanical
joints or those combining a mechanical outer barrier with an internal airtight
seal. Unfortunately , all too often excessive reliance was placed on new
jointing techniques which could not accommodate the diverse movements of
the components which occurred in practice.
Limited aesthetic scope and performance failures led to the reduced
popularity of curtain walling in the early 19708. Also the horizontal emphasis
of buildings made other constructional methods more popular, such as
ribbon walling on dwarf brick walls built within slabs. The scope for using
alternative construction methods was also on the increase.
In the late 1970sdesigners had a better understanding of the problems of
water ingress caused by pressure differentials and produced pressure-
equalised and self-draining walls-systems no longer dependent on the then
fallible mastics for sealing the structure. Glass and spandrel panels became
more attractive; the solar control bronzes were just not more efficient, they
looked better and encouraged improved specifications. Panel systems were
Building Maintenance Problems and their Solution-II 73
introduced using much larger panels to accept part of the loading. These
panels were usually flat with minimal mullion and transom intrusions."
By the mid 19808, slopes, angles, and curves on plan and elevation
became available to the specifier. Finishes in polyester powder coat
aluminium neoprene or stainless steel provided a variety of colour and
vision. Well engineered and well insulated panels were available to comple-
ment the ever-increasing choice of tinted and mirror glass. Many systems
accepted triple glazing in addition to sealed-unit double glazing.
The material used for curtain walling had traditionally been aluminium,
with its very favourable strength/weight ratio. A uPVC system was intro-
duced in the mid 19808 specifically for the refurbishment of two-storey
modular schools, hospitals and offices built in the 1960s. This had the
advantage of excellent grid thermal insulation and reduced structure-borne
sound with little maintenance. Hence curtain walling can provide cost-
effective and visually attractive ways of upgrading buildings to the comfort
and low-maintenance cost requirements of-the 19808.29
Concrete Panels
Precast concrete cladding may be subject to cracking and crazing which
besides being unsightly may permit water to penetrate to the reinforcement
and cause corrosion. Fixings must be of adequate strength and durability
and be adjustable to accommodate the dimensional deviations arising from
the building and manufacturing processes.P Problems arise from variations
in dimensions of panels and the need to obtain jointing which will success-
fully withstand varying conditions of temperature and moisture. The range
of sealants available enables the designer to specify the most appropriate
product for a given set of conditions, with adequate regard to cost-
effectiveness." There is also a need for adequate water shedding drips and
projections to prevent unsightly surface staining.
Concrete has been subject to two major forms of chemical failure, namely
carbonation and alkali-silica reaction. Carbonation is a form of deteriora-
tion which attacks exposed concrete. All Portland cement contains a
proportion of calcium hydroxide (free lime). The hydration, or hardening of
the cement in concrete, does not change the state of the free lime.
Subsequently, concrete is in contact with carbon dioxide in the atmosphere.
This reacts with the free lime to form calcium carbonate, thereby reducing
the alkalinity of the concrete. The alkalinity is necessary to protect mild steel
reinforcement in concrete from oxidation or rusting. If the alkalinity of the
concrete is destroyed by carbonation, the steel is liable to rust in the
presence of moisture and air. The same concrete which is vulnerable to
carbonation is the type of concrete which is inclined to be porous and
therefore most likely to expose the reinforcement to these two elements.
The resulting rust can cause progressive cracking and spalling of the
concrete.
Carbonation starts at the surface of the concrete and proceeds inwards at
a decreasing rate determined by the type of concrete, its quality and its
74 Building Maintenance
density. It was originally thought that there was little risk of carbonation
becoming a problem if the reinforcement had sufficient cover of concrete . In
practice, the cover has often proved to be inadequate and the concrete too
permeable, producing a fatal combination. This adverse condition was
sometimes aggravated by the addition of chloride additives to the concrete
mixes.
Where the carbonation has not reached the steel reinforcement,
overcladding the structure to prevent extensive rain penetration or treat-
ment with a coating which is resistant to water ingress and carbon dioxide
diffusion, can reinstate its life expectancy. If carbonation has reached the
steel, the area of carbonated concrete requires cutting out, then the rusting
steel should be cleaned and treated and the wall reinstated with a water-
repellent mix before the whole wall surface is overclad or resurfaced.F'
The other concrete problem is alkali-silica reaction, which has been
termed 'concrete cancer' . This defect is caused by a chemical reaction
between the alkalis normally present in concrete and certain forms of
aggregate quarried in various parts of the United Kingdom. For this defect
to occur, moisture has to be present . Alkali-silicate reaction is most likely to
occur in exposed concrete and the best means of protection is to shield it
from excessive wetting by rain or condensation.j"
Table 3.3 outlines the more common defects occurring in precast concrete
claddings and the likely causes and recommended remedial action .
Generally accepted methods of repairing concrete are now described. The
use of polymer-modified cementitious materials is generally considered to
be the most suitable method of patch repair after removing rust from the
steel. However, recasting or sprayed concrete, possibly with polymer
additives in the mix, is likely to be used for large volume repairs. Epoxy and
polyester resins are also used in some specialised areas, such as crack
injection. Methods for dealing with efflorescence, and the removal of stains
and growths from concrete are detailed in Cement and Concrete Association
publications.32 ,33
Aluminium Sheeting
The appearance of aluminium as manufactured is satisfactory for many
situations, although dulling of the surface and subsequent pitting is likely to
occur. The original condition can be preserved by regular washing or
abrasive cleaning. The frequency of this treatment varies from once every
few months to once a year, depending on the composition of the alloy and
local atmospheric conditions. Surfaces sheltered from rain need more
frequent cleaning than rain-washed areas to maintain the same appearance.
Various treatments can be adopted for decorative purposes or to give
protection against aggressive conditions, including conversion coatings,
painting and lacquering, stove enamelling, vitreous enamelling and anodis-
ing,
Building Maintenance Problems and their Solution-ell 75
6 Sealant extruding considerably from joint Insufficient allowance for movements, risk of
and edges of cladding units in contact future displacement, cracking or spalling of
cladding. If apparent within first 5 years, keep
under annual observation
7 Sealant not deformed, suggesting no com- Compression joint may be inoperative owing,
pression occurring at joint for example, to concealed presence in it of
mortar or other incompressible material
8 Sealant wrinkled at an angle to the line of Sign of differential movement between clad-
the joint ding units in the direction of the line of joint;
seek cause and assess consequences
9 Sealant split or adhesion lost. Greater movement at joint than can be accom-
modated, especially by aged sealants ; likely to
lead to rain penetration
Plastics
A variety of plastics are used for wall cladding and their main disadvantage
is that of combustibility. Phenolic resin laminates are used extensively for
curtain walling and can be expected to remain structurally sound under
normal weathering conditions for upwards of twenty years. The natural
surface gloss soon disappears but they can be painted . Others have a
decorative melamine formaldehyde face with good weathering qualities.
76 Building Maintenance
With glass-fibre reinforced plastics (GRP) cladding panels, even slight
distortion of a nominally flat surface is noticeable. A textured surface will
help to mask it but at the cost of increased dirt retention. Bright colours are
less stable; darker colours such as greys, browns and near-blacks fade less
but have higher surface temperatures. Damaged portions can be patched on
site but they stand out and it is better to replace a complete panel. Badly
exposed glass fibres must be scrubbed off before any new surface treatment
is applied . Acrylic and polyurethane paints can be applied to surfaces that
have deteriorated.P'
Glass-fibre reinforced cement (GRC) is a composite material consisting of
a cement matrix reinforced by a small proportion of glass fibres. One of the
first applications was for cladding, providing a lightweight construction
combined with freedom of design of panel shape and the choice of a wide
range of durable finishes. The panels may be either single skin or of
sandwich construction with an insulating core. The fibre reinforcement
enhances the ultimate tensile and flexural strength of the matrix and greatly
increases its toughness, although these properties change with time, depend-
ing on the environment: GRC undergoes drying shrinkage on exposure to
low humiditylhigh temperature conditions.35
Timber
The most satisfactory form of weatherboarding is rebated shiplap boarding,
preferably treated with preservative and backed with bitumen felt. Cedar
boarding, even where heartwood, tends to weather very badly if left
untreated, resulting in a streaky appearance. It is advisable to apply a
suitable preservative regularly; medium to high build exterior-quality wood
stain applied every 2 to 3 years provides an effective treatment. Timber
weatherboarding fixed vertically is most vulnerable to rot in the end grain of
its lower edges, and water should be allowed to drain freely from them.
BRE Digest 28636 gives guidance on natural finishes for exterior timber.
Structural Frames
All large buildings are subject to movement due to compression of founda-
tions, shrinkage of concrete, thermal movement, variable loadings and wind
pressure. Cracking of reinforced concrete columns or beams can take the
form of surface cracks, which are influenced by the effective concrete cover
to the steel reinforcement, and internal cracking where the member is
subject to bending.The latter case is more serious and may result in a
breakdown of the adhesion bond around reinforcing bars .
The roof to the assembly hall of the Camden Girls' School collapsed in
June 1973. It consisted of prestressed concrete roof beams with insufficient
bearing, insufficient structural cross-tying of the building, inadequacies in
prestressing wires, conversion of high alumina cement and corrosion of
continuity reinforcement. This incident has highlighted the need for greater
Building Maintenance Problems and their Solution-II 77
Timber-framed Housing
Gordon'? has described how timber frame has changed from the early
100 x 50 mm uninsulated studding without a vapour barrier, to insulated
studding without vapour barriers, to insulated studding with vapour bar-
riers, brick-clad with unventilated cavities, through to engineered sheathed
structures with non-permeable sheathing to brick-clad ventilated cavities
with permeable sheathing. In 1986it was being suggested that the insulation
should be on the outside of the studs to create a warm frame, and the inside
of the studs covered with internal vapour barriers, now called vapour
checks. The frame itself progressed from non-preserved, partially pre-
served, mainly preserved and finally totally preserved.
A BRE report in 198340 advocated that a more radical approach to
timber-frame construction should be adopted, which would reduce the
inherent potential for interstitial condensation. The permeability of the
sheathing materials was considered and the need for an upper limit for
vapour resistance established. In its summary of potential workmanship
errors, it cited sixteen major areas that required particular attention by site
operatives and supervisors, ranging from insufficient anchorage at the base,
resulting in structural weaknesses, inadequate glueing which could cause
failure in stressed skin floors, insufficient fixing between components
causing structural weakness and the incorrect 'placing of fire stopping and
vapour barriers. The latter could result in severe interstitial condensation.
The BRE subsequently surveyed ten housing sites and issued a further
report in 198541• The faults identified by BRE related to the four main areas
of fire, strength and stability, durability, and differential shrinkage. Overall,
almost two-thirds of the 433 faults were found to be either universal or
common. Because of their importance, each of these areas is now considered
in some detail.
1. Fire. One in six of all the faults found on timber-framed building sites
related to fire. There was an alarming "universal inability to provide
effective barriers against fire." Surveyors and other professionals should
look out for cavity barriers made of polythene-wrapped mineral wool,
Building Maintenance Problems and their Solution-II 79
timber battens, or both, which fail to close cavities and are not fitted around
openings such as those for balanced boiler flues.
3. Durability accounted for over a quarter of all faults, and needs particular
attention when second -hand timber-framed houses are being surveyed.
Untreated timber was found in vulnerable locations. Too often, breather
p~pers were torn or missing altogether, and in general were considered too
vulnerable and susceptible to damage. Repairs to damaged papers were
mostly inadequate, with no lapping to cloak cavity trays and damp-proof
courses . A major problem with timber frame in the United Kingdom results
from the mild but wet conditions which prevail. It is, therefore, very
disturbing for BRE to have found "widespread inadequate provision for the
exclusion of rainwater." Surveyors should be on the alert for signs of rot.
Dampness Penetration
Causes of Dampness
Damp penetration is one of the most serious defects in buildings. Apart
from causing deterioration of the structure, it can also result in damage to
furnishings and contents and can in severe cases adversely affect the health
of occupants. The main sources of dampness in buildings have . been
identified by Oxley and Gobert'" as direct penetration through the structure,
faulty rainwater disposal, faulty plumbing, rising damp and dampness in
solid floors. These aspects are now examined in some detail.
Rising Damp
In older buildings damp may rise up walls to heights in excess of 1 m because
of the lack of damp-proof courses. The height of damp penetration depends
on several factors, such as the pore structure of the wall, degree of
saturation of soil, rate of evaporation from wall surfaces and presence of
salts in the wall. In newer buildings rising damp may occur through a
defective damp-proof course, the bridging of the damp-proof course by a
floor screed internally or by an external rendering or pointing, path or earth
outside the building, or mortar droppings in the cavity. Damp may also
penetrate a solid floor in the absence of ·a da'2!'-proof membrane. These
sources are well illustrated in BRE Digest 245.
82 Building Maintenance
salts which may have accumulated over many years can cause damage to the
plaster and decorations. Comparing the hygroscopic moisture content
(HMe) with the registered moisture content (Me) indicates which factor is
determining the dampness at any position . An HMC higher than the MC
indicates that the dampness results from moisture from the air rather than
from the ground or some other source, while an MC higher than the HMC
indicates that water is coming from some source other than the air, such as
rising damp or rain penetration."
Some building materials possess an HMC of up to 5 per cent even without
the presence of salts from external sources. Although only a rough indicator,
the BRE believes that the 5 per cent threshold does represent a reasonable
general guide as to whether or not some kind of remedial treatment is
needed. Rising damp is a seasonal phenomenon, increasing in winter with
rising water tables and falling in summer. This seasonal effect must be taken
into account in any diagnosis since the problem could disappear in the
summer months and return in the winter.
Condensation
Nature of Condensation
In years past the major causes of dampness in buildings were rain penetra-
tion and rising ground moisture, but condensation has become an even
greater cause in post-war dwellings. Warm air can hold more water vapour
than cold air and when warm moist air meets a cold surface it is cooled and
gives up some of its moisture as condensation. Air containing a large amount
of water vapour has a higher vapour pressure than drier air and hence
moisture from the wetter air disperses towards drier air . This has special
significance since (1) a concentration of moist air as in a kitchen or bathroom
readily disperses throughout a dwelling, and (2) moist air at higher pressures
inside buildings tries to escape by all available routes to the outside, not only
by normal ventilation -exits but also through the structure when it may
condense within it. 52
Condensation takes two main forms-( 1) surface condensation arising
when the inner surface of the structure is cooler than room air, and (2)
interstitial condensation where vapour pressure drives water vapour through
slightly porous materials, which then condenses when it reaches colder
conditions.
The term relative humidity (rh) expresses as a percentage the ratio
between the actual vapour pressure of an air sample and the total vapour
pressure it could sustain at the same temperature (per cent rh at "C), Air is
described as saturated when it contains as much water vapour as it can hold.
Building Maintenance Problems and their Solution-II 87
Causes of Condensation
There are two main reasons for the increase in the frequency and severity of
condensation-(l) changes in living habits,and (2) changes in building
techniques. More housewives now go out to work, often resulting in
dwellings often being left unoccupied, unventilated and unheated for much
of the day. Moisture-producing activities such as cooking and clothes
washing tend to be concentrated into shorter periods of time. Furthermore,
washing and drying of clothes are often carried out within the main dwelling
area instead of in a separate washhouse or fairly isolated scullery. Unflued
paraffin and bottled gas heaters are still used quite extensively for
background heating and they emit considerable quantities of water vapour.
Furthermore, occupants have become more sensitive to slight dampness in
their dwellings and endeavour to maintain a high standard of decoration, so
that local deterioration assumes greater importance. 55
Structurally, probably the most significant change is the disappearance of
open fires and air vents which provided valuable ventilation routes. Modern
windows reduce ventilation rates and this may be further accentuated by
draught-proofing by occupants. Solid floors without an insulating floor finish
or screed are slow to warm up, and modem wall plasters and paints are less
absorptive. Flat roofs and newer forms of wall construction also need careful
design if they .are not to lead to increased condensation.
Surface condensation can lead to unsightly and unpleasant blue, green
and black mould growth on walls, ceilings, fabrics and furnishings, which
produces many complaints from occupants. On paint it may show as pink or
purple staining. 56 Condensation within the fabric is slower to show but may
be much more serious in the long term.
88 Building Maintenance
Diagnosis
Rising damp can be distinguished from condensation by the pattern and
positioning of staining, while moisture penetration through cavity brickwork
across wall ties also shows pattern staining. Gutters and downpipes must be
checked for cracks, defective joints, blockages and the resultant water
penetration. Roofs can also be checked for defects and here again the type
and position of staining is often a useful guide. Less obvious causes of
dampness are slight weeping at pipe joints and wastes, and pinhole leaks in
pipes, where the pipes and fittings are concealed .
Drying out of construction moisture can lead to defects similar to those
resulting from condensation and it is desirable to allow drying out to finish
before carrying out remedial measures. As this can take up to three years,
occupants are only likely to accept this advice with reluctance.
Condensation frequently occurs as occasional damp patches in cold
weather, although a sudden change from cold to warm humid weather may
also cause condensation. Apart from investigating the damp conditions,
attention should also be directed to the heating arrangements, possible use
of portable oil or gas-fired appliances, ventilation, arrangements for drying
clothes, means of dispersal of moisture from the kitchen, form of construc-
tion of floors, walls and roof, and whether there is any uninsulated
pipework. Measurement of temperatures and humidities will show whether
conditions favourable to condensation exist at the time of measurement.
Suitable charts and useful calculations are contained in the DOE publication
Condensation in Dwellings-Part 1.S2 A sling or whirling hygrometer is
useful for this purpose and consists of both wet and dry bulb thermo-
meters.ss Protimeters can also help in indicating the amount of moisture
held beneath the surface of any material, subject to the limitations described
earlier in respect of electric meters. An investigator also needs the capacity
to assess the reliability of information supplied by occupants .
Condensation problems will lead to damp patches that are more diffuse
and without the definite edges that occur with other causes. Impermeable
surfaces, such as glosspaint or vinyl wallpaper, can be covered with a film or
droplets of water. Trouble starts in areas that are usually cold, such as inside
exposed corners, wall to floor junctions or solid lintels, or poorly ventilated,
such as kitchen cupboards, wardrobes or behind furniture. Spores from
moulds and other fungi can germinate over a whole range of temperatures (0
to 20De) given suitable conditions (supply of food, oxygen and liquid water);
resulting in deterioration of decorations, a musty smell and possible health
hazards.s7
Remedial Measures
The principal remedial measures consist of improved ventilation, insulation
or heating, or a combination of them. If the relative humidity is excessive,
the amount of moisture must be reduced or temperatures raised. Alterna-
tively the moisture vapour should be removed at source, preferably by
mechanical means.
Building Maintenance Problems and their Solution-II 89
Heating is the most effective measure of all but also the most expensive, and
may be opposed by occupants faced with increased running costs. The aim is
to raise air and surface temperatures and so reduce the relative humidity.
Living rooms, even if heated only during evenings, seldom suffer from
surface condensation, while bedrooms, which are often very poorly heated,
often present problems. 52
with fan ventilation rarely give trouble if the fan is functioning satisfactorily.
Separate WCs are rarely heated and condensation often occurs on cold
fittings. In extreme cases the provision of a low wattage tubular heater could
be considered. In a similar manner, condensation may drip from cold
storage cisterns located in cupboards. A drip tray or insulation at least
12.5 mm thick to the underside of the cistern should prove effective.
Condensation on cold water pipes may also cause drips and the pipes should
ideally be insulated.
There is normally sufficient air movement in halls, passages and stairways
to prevent condensation but additional heat may be needed in extreme
cases. Living rooms which are heated to above 18°C for several hours a day
rarely suffer from serious condensation. If it does occur, it may be caused by
an adjacent kitchen without a fan, very poor ventilation of the living room or
poor structural insulation value. In the latter case some background heating
for longer periods should be provided or, alternatively, a low thermal
capacity lining should be fixed to the room face of the structure. 55
The measures necessary to prevent interstitial condensation can be deter-
mined by calculation. Unless there is a vapour barrier on the room side of an
external structure, water vapour will enter and condense when it reaches
colder conditions towards the outside. With flat roofs, a vapour check at
ceiling level may be formed of gloss paint or vinyl-faced paper. With some
composite forms of walling, a vapour barrier is needed on the inside face,
often in the form of polythene sheeting on impregnated battens with a dry
lining, or an insulated lining with an integral vapour barrier. Anti -
condensation paints can be used in certain situations but their use on a wide
scale is rarely justified. Finally, occupants of dwellings should be informed
of what is and what is not reasonable so far as living patterns are concerned,
as quite trivial changes in living habits may bring a major improvement.56
Plate 8 shows the results of condensation on the interior face of a glazed
door to a school classroom, which has necessitated the replacement of the
decaying door. Plate 9 shows mould growth in a dwelling caused by
condensation on walls affected by penetrating damp.
Electric dehumidifiers that operate on a closed refrigeration cycle both
dry and heat the air. They are most effective in warmer dwellings where
condensation problems are caused by high vapour pressures but they tend to
be relatively obtrusive and noisy in operation.56
Chimney Problems
Smoky Chimneys
Causes. One of the most numerous complaints in the past, and often one
of the most difficult to cure satisfactoril~, is that of smoky chimneys. A
normal open fire requires 110 to 170 m of air per hour for it to burn
satisfactorily; air is drawn into the flue from the room and this must be
replaced by further air drawn in from outside the room . There are many
Building Maintenance Problems and their Solution-II 91
Remedies
The various remedial works are now described.
(1) Ensure that the chimney has been swept-excessive quantities of
soot may result from the use of unsuitable fuel-and that the flue is free
from debris by lowering a metal coring ball down the flue. Check on the size
of throat, shape and position of lintel, and similar matters.
(2) Open the room door or window. If smoke ceases to enter the room
the trouble is probably due to air starvation and the removal of draught-
proofing and/or provision of ventilators or underfloor ducts are likely to cure
the problem.
(3) Where the throat is too large, a thin sheet of metal can be wedged
across the front of the throat, reducing the entry aperture to about 100 x
250 mm. If this produces an improvement, a variable throat restrictor can be
fitted. Where the fireplace opening is too high, place a thin piece of metal,
about 75 to 100 mm high, across the top of the opening to reduce its height
to 510 to 560 mm. If a greater depth than 100 mm is involved, this solution
94 Building Maintenance
References
1 The Building Regulations 1985: SI 1985 Nr 1065. HMSO (1985)
2 BRE Digest 75. Cracking in buildings (1977)
3 E. D. Mills (Ed.). Building Maintenanceand Preservation. Butterworths
(1980)
4 British Standards Institution. BS 3921: 1985 Specification for clay bricks
5 BRE Digest 164. Clay brickwork: Part 1 (1980)
6 BRE Digest 165. Clay brickwork: Part 2 (1974)
7 W. H. Ransom. Building Failures: Diagnosis and Avoidance. Spon
(1981)
8 British Standards Institution. BS 187: 1978 Specification for calcium
silicate (sandlime and flint/ime) bricks
9 British Standards Institution. BS 6073: Part l : 1981 Specification for
precast concrete masonry units
96 Building Maintenance
Timber Defects
Nature of Timber
Botanically trees are grouped into two classifications
(1) Broad leaved trees (hardwoods) are generally hard, tough, dense
and dark-coloured with acid, aromatic or even poisonous secretions,
although not all hardwoods are hard. The medullary rays in hardwoods are
usually more clearly visible than in softwoods. Typical examples of hard-
woods are oak, teak, mahogany, walnut, elm, iroko and sapele.
(2) Needle leaved trees (softwoods) are coniferous with cone-shaped
seed vessels and narrow, needle-shaped leaves. They are usually elastic and
easy to work, and have resinous or sweet secretions. Some softwoods such as
pitch pine are quite hard . Typical examples of softwoods are European
redwood, yellow pine, Douglas fir, spruce, Western hemlock and Western
red cedar.
Trees are generally felled between mid-October and mid-January and are
converted into suitably sized timbers by using a variety of sawing techniques.
The 'quartering' method is the most expensive but shows the grain to best
advantage, while the 'slash' method is extremely economical. The 'through
and through' method, with all cuts parallel, reduces waste to a minimum but
some boards will twist on shrinking.
Seasoning of Timber
In 'green' timber large quantities of free water are present in the cell cavities
and the cell walls are also saturated. Seasoning consists of drying out the free
water and some of the water from the cell walls, which on withdrawal causes
the timber to shrink, with the object of reducing the moisture content to a
level consistent with the humidity of the air in which the timber will be
placed . The importance of seasoning can scarcely be exaggerated. It is vital
that timber is dried to an appropriate moisture content, and care in drying
will be wasted unless the timber is adequately protected in transit and
98
Building Maintenance Problems and their Solution-III 99
storage and after fixing in a wet building. There are two principal methods of
seasoning timber.
(1) Air seasoning whereby the 'green' timber is stacked with laths or
'stickers' between the timbers to allow the passage of air and to assist in the
evaporation of moisture from the timber . A suitable roof is needed to
protect the timber from sun and rain. Air seasoning is unlikely to reduce the
moisture content below 17 per cent even under ideal conditions and may
take up to 2 years. Timber used internally in centrally heated buildings
should not have a moisture content exceeding 10 per cent to prevent
shrinkage and warping.
(2) Kiln seasoning is normally carried out in a forced draught compart-
ment kiln, in which the air is heated by steam pipes and humidified by water
sprays or steam jets. The temperature, degree of humidity and rate of air
flow are all controlled from outside the kiln.
A maximum moisture content of 22 per cent should be specified for green
timber. For structural timbers the moisture content in service is likely to
vary between 12 per cent in continuously heated buildings and 20 per cent in
unheated buildings.'
Preservation of Timber
Few timbers are resistant to decay or insect attack for long periods of time,
and in many cases the length of life can be much increased by preservative
treatment. The need for preservative treatment is largely dependent on the
severity of the service environment.' The principal protective liquids are
toxic oils, such as coal tar creosote; water-borne ·inorganic salts such as
copper/chrome and copper/chrome/arsenic.i and organic solvent solutions,
such as copper and zinc naphthenate," all of which are suitable for both
exterior and interior use.4
Preservatives can be applied by non-pressure methods such as brush
application, spraying, immersion and steeping .S The double vacuum method
uses a closed cylinder. A vacuum is created, the organic solvent preservative
flows in, the vacuum is released and the preservative is taken into the wood.
Sometimes the cylinder is pressurised to increase penetration, then a second
vacuum is created to drain surplus preservative. For lasting preservation, a
pressure method is preferable. In the 'full-cell' process, the timber is placed
in a closed cylinder and a partial vacuum applied to draw out air from the
cells, hot preservative adinitted, air pressure applied for one to six hours and
a partial vacuum reapplied to remove excess liquid. The 'empty-cell' process
is cleaner and more economical and a deeper penetration can be obtained
with only limited excess preservative. The timber is subjected to air
pressure, the preservative admitted and a higher pressure applied causing
the liquid to penetrate the timber and compress air in the cells. When the
timber is extracted, the air trapped in the cells forces out excess liquid
leaving the cells empty but impregnating the cell walls."
Present-day experience contradicts the extreme view that preservation
treatment of building timber is never justified. The annual expenditure of
100 Building Maintenance
Strengtt: of Timber
There are thousands of different species of timber but relatively few produce
timber for structural use. For structural use, where appearance is generally
unimportant, strength properties and durability are usually the prime
considerations when making the choice of species. t Tables of reliable
strength properties for each timber species and stress grade combination are
contained in BS 5268.6
at least as hard as the surrounding wood. A dead knot has its fibres
interwoven with those of the surrounding wood to an extent of less than
one-quarter of the cross-sectional perimeter; a loose knot is a dead knot not
held firmly in place. Rind gall is a surface wound that has been enclosed by
the growth of the tree.
(2) Shakes . These consist of a separation of fibres along the grain due
to stresses developing in the standing tree, or during felling or seasoning. A
cross shake occurs in cross-grained timber following the grain; a heart shake
is a radial shake originating at the heart; a ring or cup shake follows a growth
ring; and a star shake consists of a number of heart shakes resembling a star.
(3) Bark pocket. Bark in a pocket associated with a knot which has
been partially or wholly enclosed by the growth of the tree (inbark or
ingrown bark) .
(4) Deadwood. Timber produced from dead standing trees .
(5) Resin pocket. Cavities in timber containing liquid resin (pitch
pocket or gum pocket).
D. Fungal attack
(1) Fungal decay . This is decomposition of timber caused by fungi
and other micro-organisms, resulting in softening, progressive loss of
strength and weight and often a change of texture or colour. Fungi are
living plants and require food supply, moisture, oxygen and a suitable
102 Building Maintenance
the fingers, has a dull brown colour and often breaks up into pieces by
splitting along and across the grain. Sometimes the silky grey or white
fruiting bodies can be seen on skirting boards , panelling and even outside
walls near ventilators. Spore dust in the form of reddish-brown powder may
penetrate between floor boards or cracks in woodwork, and the distinctive
smell may also be detected. Plates 10, 11 and 12 illustrate the nature and
serious consequences of outbreaks of dry rot in diverse situations.
The causes of dampness must be positively established and rectified.
Typical sources of dampness are buried or obstructed airbricks, flower beds
or rockeries formed against walls above damp-proof course, blocked or
defective gutters, downpipes and gullies, broken pavement lights and
windows , badly fitting cellar flaps, missing weatherboarding, damaged
flashings , soakers and valleys , dislodged pointing, cracked masonry and
accelerated by fungus attack. More recently the term has been applied to
fungus attacks other than dry rot, for instance Coniophora puteana, Poria
vaillantii (white strands) and Paxillus panuoides (pale yellow strands and
reddish-brown wood). 7 Other fungi associated with wet rot are Phellinus
megaloporous, Letinus lepidous, Poria xanthus and Trametes serialis. Dea-
ling with wet rot is a relatively straightforward process, embracing removal
of the source of dampness and subsequently drying out. Timbers which have
become structurally unsound require replacement or strengthening.
106 Building Maintenance
Wood becomes light in Strands grey or In damp dark Fruit bodies fleshy, soft,
weight, crumbles under white, 2-8 mm places, soft white but rather tough; shaped
the fingers and has a dun thick, become cushions or silky like pancakes or
brown colour. It shrinks brittle when dried growths; in drier brackets. Spore-bearing
and splits into cubic places , thick surface rusty red with
pieces silver-grey sheets shallow pores or ridges
or skins usually and furrows; margin
showing patches white. Spores often
of lemon yellow settle on horizontal
and tinges of lilac surfaces as a layer of
rust-coloured dust
E. Insect attack
BRE Digest 30714 describes how most of the insects which cause damage to
timber are beetles. The adults lay eggs on the surface of the wood, in splits
or in bark, and these hatch into active, grub-like larvae which eat their way
into the wood and form tunnels. The damage to timber is caused largely by
the feeding and tunnelling of the larvae . The tunnels usually become filled
with excreted wood pellets known as 'bore dust' . The size, shape and
cross-section of the tunnels, and to a lesser extent the characteristics of the
bore dust, help to identify the type of insect.
When the larvae are fully grown, which may take from one to five years,
they pass through a pupal stage to emerge from the infested wood as adult
beetles, leaving emergence holes. The beetles do not themselves cause
further damage although they can spread the infestation by egg-laying.
BRE Digest 30714 lists the damage features used in the identification of
wood-borers as:
Building Maintenance Problems and their Solution-Ill 107
Powder-post beet/e. Found world-wide, this insect derives its name from
the severity of the damage it causes, often reducing the sapwood to powder.
Most tropical hardwoods are attacked as well as some coarse-pored Euro-
pean hardwoods, such as oak, elm, ash and chestnut. Timbers become less
susceptible with age and are normally immune after 10 to 15 years.
Infestation commonly occurs in plywoods manufactured from susceptible
timbers.
The life cycle is one to two years and damage occurs rapidly. The larvae
create a meandering network of tunnels of circular cross-section (about
1.5 mm diameter) coalescing to form a loose, powdered mass beneath a
thin, intact, wood veneer. The bore dust is very fine with a talc-like feel.
Adult beetles emerge throughout the year in heated buildings, leaving
circular emergence holes about 1.5 mm diameter. 14
Death-watch beet/e. Commonly found throughout southern England,less
frequently in the north and is non-existent in Scotland. Infestations are most
common in large dimension hardwood such as oak and elm, in which there is
some wood rot. It generally requires damp conditions. However, the beetle
can attack slowly in relatively dry timbers where rot has ceased. Softwoods
may be attacked if they are adjacent to infested hardwood or very
occasionally, if rotted, in damp ground floors. If damage is severe a
structural survey may be necessary. Infestations are most common in older
buildings such as churches and manor houses. Timbers in contact with damp
masonry are particularly vulnerable. Infestations may die out if effective
drying methods are introduced . 14
The larvae may live for up to ten years and excavate a series of bore
dust-filled circular tunnels (about 3 mm diameter), eventually coalescing to
give a honeycomb appearance . Where large timbers are attacked, internal
cavities may develop with few visible signs externally. The bore dust, which
is gritty, contains numerous flattened disc-like pellets and these are visible to
the naked eye. Adult beetles emerge during the early spring forming circular
emergence holes 3 mm in diameter'" (see plate 14).
Prevention and detection of insect attack . Timber can be protected against
all wood-boring insects, as well as rot, by treating with a preservative before
use. In certain districts where the house longhorn beetle is prevalent, this is
a requirement of the Building Regulations.
Early detection of insect attack can reduce both expense and incon-
venience, for once established in a building it can spread rapidly. Ideally,
timber and furniture should be inspected annually, preferably during warm
summer weather when the wood-boring insects are most likely to be active,
looking particularly for emergence holes and small piles of powdery
sawdust-like material (bore dust) emitted from workings. Particular atten-
tion should be directed to damp or inconspicuous places such as under stairs,
in roof spaces, under sanitary fitments, backs and undersides of furniture
and the like. Dampness, incipient decay and excessive sapwood all render
timber more susceptible to attack .
An extensive attack of furniture beetle in roof timbers is illustrated
in plate 13, and a severe attack of death watch beetle in floor joists in plate
14.
f(rl'Qgn,,,un UJ IfU'''U51t"
Emergenc e holt
shupr and silt
TyTW alba"' Timber (mmJ Tunnels Bore dust Prrsistrm'r Treatmen t
o...ae Calepc'y A: 1-.:tlddaI _ _I ........y ne<ded
Common furniture Sapwood of softwoods Circular 1-2 Numerous . close Cream . gra nular. Long-term except in Insecticida l
hec tle and Eu ropean lemon -shaped pellets very dry situations
hardwoods (x 10 lens)
Plilinw prrtinicomis Limiled number of Circular 1-2 Numerous. close Pink or cream. talc- Long-term except in Insecticidal, but t:x:l
E uropean hardwoods like . not easily very dry situations replacement . ma y he l::
dislodged fro m tunnels more cost effective
House longhorn beetle Sapwood of softwoods Ova' 6-10 of le n Numerous. often Cream powder. chips Can continue until Insecticidal
~
ragged coalesce 10 powdery and cylindrical pelle Is sapwood consumed
~.
mass be neath
Powder-posl beetle Sapwood of coarse - Circular 1.5 Numerous. close Cream . talc-like Can continue until Replaceme nt may he
pore d hardwoods sapwood consumed more cost effective
~
S·
Dea th-watch beetle Sap wood a nd heart- Circu lar 3 Numero us. close. Brown . disc-shaped Long-term, except in Insecticidal ~
wood of decayed eventually form a pellets very dry situations :::
hardwoods. honeycomb l:l
Occasionally softwoods appearance :::
t"')
~ Calepc'y B: Tm lmenl necessary only 10 conlJ'Ol _Ialed ..ood rot
Weevil Any. if da mp and Ragged I Numerous. close , Brown . fine Dies out on drying Dry out and replace
'"
decayed breaki ng through to lemon-shaped pellets damaged timber ~
surface in places ( x 10 lens)
Wharf borer Any, if da mp and Ova l 6 Numero us. close. Dark brown. mud-like Dies ou t on drying Replace damaged
~""
decayed often coalesc ing to substance . Bundles of umber ~
form cavit ies coarse wood fibres
l:l
Lear culler bee/solitary Any, if bad ly decayed Circu lar 6 Sparse network Brown chips . metallic May continue Ior Replace damaged :::
wasp fragme nts . ny wings. several years timber ~
barrel-shaped cocoons
of leaves
S-
~ Calepc'y C: No ImllllOnl _ _
::;.
'"
Pinhole borers Any in log form Circular 1-2 Across grain , 'darkly None Dies out on drying None ~
stained
Common bark-borer Bark of softwoods
l:
....
Circular 1.5-2 some in Network between bark Cream and brow n Dies out when hark Remove bark edges
bark . few in sapwood and unde rlying wood round pellets consumed C·
:::
Wood wasps Sapwood and Circular 4-7 Few . widely spaced Coarse. powdery Dies out after dry ing None
heartwood of I
softwoods ....:::::
Fores t longhorns A ny Oval 6-10 on bark Few. widely spread. None or rare ly. small May contin ue on None
edges on ly. May he Sections on sawn piles of coarse fibres bark edges.
larger in SOme surfaces oval 6-10 mm otherwise a few ....
hardwood s insects may survive 0
for a few months \0
after sa..ing of logs
Shipworm Any None but tunnels Circular up 10 15 None but tunnel may Dies out None
sectioned by sawing have white cha lky immediately after
lin ing removal from sea
110 Building Maintenance
with insecticide. Care should be taken to penetrate all open joints, splits and
shakes and to treat all inconspicuous areas. This treatment should be
repeated at least once each year during the months when insects are active
until there is no sign of continued activity.
Structural timbers under attack but not seriously weakened should be
thoroughly brushed or sprayed. Holes, 3 to 5 mm diameter, should be drilled
at vulnerable points, such as connections of members or where they are built
into walls, for the injection of insecticide, particularly in the case of
death-watch beetle attack. Structural timbers which have been seriously
weakened by infestation should be removed and immediately burnt.
Replacement timber must be suitably impregnated. Gloves should be worn
when applying insecticide and care taken not to inhale the fumes; ventilation
should be good, smoking and naked lights avoided .
Floors
Suspended Timber Floors
The most serious defect that is likely to occur in a suspended timber ground
floor is an outbreak of dry rot. As described earlier in the chapter this would
entail the removal and destruction of all infected timber and also adjoining
112 Building Maintenance
new joists alongside existing ones, keeping the new joists shallower and
packing at their ends to avoid disturbing the ceiling. An old floor can be
strengthened by screwing chipboard slabs over the existing floorboards.
Chipboard is attractive as a flooring material because of its relatively
favourable cost and flat surface compared with tongued and grooved
boarding. It is, however, important that flooring grade bd to BS 5669 17 is
used. BRE has found joints between boards not nogged, tongues and
grooves in them not glued and lack of support at floor perimeters resulting in
sagging a~d breakage. Boards can spring if plain nails are used. instead of
ring-shank , nails. IS BRE Digest 23919 recommends the application of a
polyurethane type finish in kitchens and bathrooms, where there is high
relatively humidity.
Solid Floors
There is always some risk of rising damp with concrete floor slabs supported
on the ground. . It is therefore customary with new floors to insert an
effective damp-proof membrane to prevent possible damage to the floor
finish. Different floor finishes offer varying degrees of resistance to damp-
ness. For example, pitchmastic and mastic asphalt flooring both provide
effective damp-proof membranes in themselves, while concrete, terrazzo
and clay tiles transmit rising damp without dimensional, material or
adhesion failure. Thermoplastic and PVC (vinyl) asbestos tiles may suffer
dimensional and adhesion failure under severe conditions, while magnesium
oxychloride, PVA emulsion/cement, rubber, flexible PVC flooring, lino-
leum, cork carpet and tiles, wood blocks in cold adhesives, wood strip and
board flooring, and chipboard are all particularly susceptible to damage in
damp conditions.P' .
Concrete beds may also be adversely affected by soluble salts in the
ground or hardcore below. In severe cases it may be necessary to replace the
concrete slab and the fill beneath, with a sheet of polythene between them.
A settling floor slab may be underpinned with mini-piles and any voids
beneath grouted through holes at about 1 m spacing in the slab, but the
grout must not penetrate the inner skin of a cavity wall. BRE Digest 31321
recommends that mini-piles should be placed at spacings not exceeding
1.5 m, with maximum distances from slab edges of 300 mm. Where a floor
slab settles so badly that it has cracked, mini-piles should be installed each
side of the crack at a distance from it not greater than 300 mm.
slurry of neat cement or of cement and sand to ensure a good bond with the
finish. Even the best granolithic concrete will wear and produce some dust,
and this can be substantially reduced by applying two or three coats of
sodium silicate solution or other surface hardener. When repairing small
patches of granolithic concrete, the defective material should be cut out in a
rectangle with clean, straight edges, the exposed concrete covered with
cement slurry and the recess filled with new granolithic. In extreme cases it
may be necessary to take up all the old granolithic and replace with new,
taking all the precautions previously described.
Terrazzo is best laid immediately after the screed has been placed and it
should not be richer than 1 part of cement to 2t parts of aggregate by
volume. To reduce the risk of shrinka¥e cracking , the flooring should be
divided into panels not exceeding 1 m , with the lengths of the sides in a
ratio not greater than 3:1. The panels are normally separated by strips of
metal, ebonite or plastics set into the screed before placing the terrazzo.
Alternatively terrazzo may be provided in the form of tiles, similar to
concrete floor tiles, usually bedded in mortar on a wetted concrete base or
screed. Occasionally the tiles lift owing to shrinkage of the base and to avoid
this the bedding mortar is best separated from the base with polythene or
building paper. Properly designed and laid terrazzo flooring has good wear
resistance and attractive appearance, and. is easily cleaned. The surface
should be kept dry and free from soap or wax. Disinfectants containing
phenols and cresols may react with iron in the cement to produce indelible
pink stains.
Stores, wash-houses, garages and external paved areas are frequently
finished in concrete. These may crack or wear unevenly. Cracks may be
undercut on each side with a cold chisel to form a key for the cement mortar
which is worked into the crack, after cleaning and wetting. Rough patches
should be cut out and the exposed surface brushed and wetted, and covered
with fine concrete to a minimum depth of 20 mm floated to a smooth finish.
Clay tiles may fail owing to arching or ridging as the tiles separate cleanly
from the bedding, when the newly laid screed shrinks but the tiles remain
constant. Where the tiles are firmly bonded by their bedding to the screed
surface, considerable stresses may develop which are eventually relieved by
areas or rows of tiles lifting. This normally occurs during the first year after
laying and thin tiles rise more readily than thick ones. This defect can be
avoided by introducing a separating layer of polythene or building paper
over the base as described for concrete tiles. If the base is subject to high
temperatures, as around boilers, bituminous bedding is recommended.
Expansion joints are needed around the perimeter of a clay tiled floor. 22 If
an old tiled floor becomes uneven or tiles are loose and cracked, the
defective tiles should be removed, the surface of the base hacked to form a
key, brushed and wetted , and covered with bedding mortar to receive the
new tiles. Treatment with linseed oil or polishes is not recommended as they
tend to make the tiles slippery.
Thermoplastic and PVC tiles need polishing, preferably with emulsion
polishes, to retain their initial appearance. Excessive use of polish should be
avoided as it leads to slipperiness and high dirt retention. Worn or dirty
Building Maintenance Problems and their Solution-Ill 115
Staircases
The main defects found in timber staircases are worn nosings, creaking
treads, cracked balusters and handrails, and loose newel posts. On uncar-
peted stairs nosings may become worn and a suitable remedy is to cut out a
length of tread and nosing about 50 mm wide, insert a replacement piece
and nail it to the old tread and riser .
Creaking treads often result from the lack of angle blocks between treads
and risers and the insertion of two or three angle blocks to each step should
provide a cure. In the case of wide stairs, in excess of 900 mm, the insertion
of a rough carriage, usually about 100 x 75 mm, centrally under the flight
may be required. Cracked balusters and handrails are normally repaired by
Building Maintenance Problems and their Solution-III 117
splicing and joining by screws or wood dowels. Loose newel posts can
generally be stiffened by fixing angle brackets at their feet.
Every year there are about 200 000 accidents on stairs in the home. BRE
site surveys27 found many defects: newels and top nosings were dangerously
insecure; flights were not rigidly fixed; handrails were not sanded smooth;
handrail brackets presented sharp obstructions; wooden spacers between
handrail and apron lining obstructed passage of the hand; and mouldings on
the apron lining were fixed so that they wedged the hand between moulding
and handrail.
Roofs
Pitched Roof Timbers
The design and construction of timber roofs are controlled by the Building
Regulations and Supporting Documents but weaknesses still occur. In some
cases there is extravagant use of timber coupled with haphazard nailing
which is neither effective nor economical. The design of a roof is influenced
by the clear span, type of building, covering material, and situation and
shape of building.
Roof timbers may be affected by wet rot resulting from leaks in the roof
covering or condensation, normally involving the replacement of the
defective sections of timber, and splicing old to new where necessary. In
cases where the rot has not penetrated too deeply into the timber, it is
possible to treat the affected timber and to strengthen it with timber or steel
members bolted to it. Timbers should also be closely ext mined with the aid
of a powerful torch or hand lamp for possible insect attack. The most
vulnerable parts of the roof structure are those under gutters or partly
buried in masonry. .
With softwood roofs not more than 10 years old, the most likely form of
attack is Ernobius mol/is (bark borer) which can be effectively dealt with by
cutting away all timber to which bark is adhering to a depth of about 6 mm.
Where a modern softwood roof has been damaged by fire and soaked with
water, look for dry rot, particularly in wall plates. With older softwood roofs
the most common form of damage results from the common furniture
beetle. Damage by house longhorn beetle is mainly confined to a fairly
clearly defined area of north-west Surrey. Old hardwood roofs suffer many
forms of insect attack particularly under gutters, at ridges , and where
timbers are built into masonry and this can make necessary the expensive
treatment and replacement of timbers.
Where a roof has sagged or , through insufficient ties, has forced walls out
of plumb, it is not feasible to force the structure back into its original
position. In extreme cases reconstruction will be necessary. Further move-
ment c,an be prevented by inserting wood or steel ties between the ridge and
ceiling beams or joists, between wall plates or feet of rafters, or under
purlins. Roofs of semi-detached or terraced houses sometimes show a hump
over party walls and this may be caused by inadequately sized timbers,
118 Building Maintenance
rainwater runoff. Plain tiles for instance should never be laid to a flatter
pitch than 40°. In severe cases it is necessary to strip the roof covering and to
replace it with one suited to the particular roof pitch, as for example to
replace plain tiles with single lap interlocking tiles on a 30°pitch roof. Where
verge tilting is absent, edge slates and tiles are more vulnerable to frost
action.
The life of slates or tiles is dependent upon a number of factors including
the physical properties of constituent materials and method of manufacture,
climatic conditions, degree of pollution and method of fixing. Poorer quality
slates may have a life of up to 70 years while some of the poorer machine
made clay tiles may be restricted to 40 years on account of their laminar
structure which is susceptible to freezing conditions. Concrete tiles may have
a longer life but their colour is often bleached over a comparatively short
period. Galvanised nails are unlikely to last the life of the slate or tile and
are a poor investment. Acceptable nails are aluminium alloy, copper,
stainless steel and silicon bronze.
When large numbers of slates or tiles are defective it is generally more
satisfactory to strip and renew rather than to carry out extensive patching.
With older buildings problems sometimes arise through manufacturers
ceasing to produce certain single lap tiles. One local authority faced with this
problem stripped off the clay pantiles from a pair of houses and recovered
with concrete interlocking tiles. All sound pantiles were taken into stock for
repairing the remaining houses. In older houses, sarking felt is rarely
provided under the tiles or slates and so rain or snow penetrating the roof
covering has access direct into the roof space with the most unfortunate
results. In extreme cases it is necessary to strip the tiles or slates and battens
in order to nail a layer of felt to the upper side of the rafters. Plate 15shows
slates which are so badly laminated that they require replacing.
Problems can arise with other coverings to pitched roofs ranging from the
failure of aluminium sheeting laid over polyurethane foam, because of
differential movement, to the splitting of battens and rafters under thatch,
where the whole of the old thatch had not been stripped on a previous
re-thatching, or the absence of galvanised steel or PVC mesh has allowed
birds or vermin to remove the straw or reeds. In addition, thatched roofs
require periodic inspection and overhaul and are subject to insect attack and
have a high fire risk.
Norfolk reed is the most durable thatch with a life in excess of 60 years,
compared with combed wheatreed at 30 to 40 years and long straw at 15 to
25 years. All require re-ridging at intervals of 10 to 15 years. The life
expectancy periods drop the further west of the British Isles the property is
situated, as the warmer climate with higher humidity encourages the
breeding of fungi, although this can be overcome by periodic chemical
treatment.
finished fall has been 1 in 80, but after making allowance for building
inaccuracies and structural deflection, BS 622932 recommends a fall of 1 in
40.
Insulation. The standards of insulation prescribed in The Building Regula-
tions 33 should be regarded as minima. Care must be taken to keep all
insulating materials dry as they cease to be effective and may deteriorate
when wet.
Vapour barriers. The Property Services Agency'" has emphasised that all
insulants must be laid on and protected by an efficient and properly laid
vapour barrier. Failure to do this in warm roof construction is likely to result
in moisture vapour from the building affecting the insulation, reducing its
thermal efficiency and starting up cyclic interstitial condensation. Feedback
reports to PSA have indicated that far too many roof defects are due to
ineffective vapour barriers . High-performance felts are most likely to
achieve the required level of performance, and these include polyester
bitumen, bitumen polymer and pitch polymer . Vapour barriers should be
fully bonded to the substrate (deck, topping or screed) with hot bitumen,
and be provided with end and side laps with a minimum width of 100 mm.
In cold roof construction, it is more difficult to ensure that the vapour
barrier will remain effective by always being above dewpoint temperature
because: (1) it is very difficult to construct an efficient vapour barrier at
ceiling level; and (2) the weatherproof covering, which is the first real
vapour barrier, is during the winter at a temperature well below dewpoint
for the internal conditions, and good roof cavity insulation is essential. 37
1. eliminating all flat areas or level intersections on any but the simplest
plan forms is very complicated; and
2. the resultant increases in height towards the apex creates consider-
able reconstruction problems at upstands to rooflights, clerestories and
related features .
Bonding of first membrane layer. About half of the system failures on the
roofs covered by the DES survey39 resulted from over-stressing of the
membrane at joints of insulation boards which were subject to excessive
thermal movement . This problem can be avoided by:
1. specifying a more stable insulant; and/or
2. spreading any stresses which may occur over a larger membrane area
by the use of a partially bonded multi-layer felt system, and/or
3. using a high-performance membrane.
A combination of any two of these measures will provide a satisfactory
solution .
for 70 per cent of the total maintenance and replacement cost of all roofs.25
Regular inspections are advisable to identify and repair small leaks before
they accumulate into more widespread defects, involving higher expendi-
ture, increased disturbance and possible damage to the roof structure. Plate
16 shows split roofing felt to a weather kerb through which rainwater can
penetrate the roof, and plate 17 illustrates unsatisfactory waterproofing
work around a rainwater outlet on a chapel roof.
Polymer Roofing
Polymeric materials include polyisobutylene, butyl rubber, PVC and chloro-
sulphonated polyethylene in single layer systems, stuck to the substrate with
special adhesives and the joints between the sheets solvent or heat welded.
They are more flexible than bitumen but require a high standard of
installation and problems have occurred through inadequately bonded joints
and mechanical damage causing splits.43
Zinc has an average life of 20 to 40 years which is much shorter than that of
lead or copper. Like lead , zinc is liable to corrode in both alkaline and acidic
conditions. It is advisable to give at least one coating of bitumen to zinc
embedded in plasters and mortars. Cracks can be repaired with bitumen and
a surface dressing will prolong the life of a zinc roof.
Sound Insulation
A full understanding of the science of sound transmrssion requires an
extensive and highly technical study. It is becoming increasingly important
as people become more noise-conscious. Insulation is required against
sound generated in two different ways:
(1) A source such as a radio may produce sound waves in air which in
their tum produce vibrations in a party wall or floor (airborne source).
(2) A wall or floor separating two dwellings may vibrate by the direct
impact of a solid object such as footsteps (impact source).
A radio or television in a ground floor room of one house can frequently
be heard in the bedroom of a neighbouring house. Vibrations induced in the
party wall at ground floor level are transmitted up the party wall and then
pass into the upper floor rooms. This is known as flanking transmission. It
130 Building Maintenance
can also occur when the rooms adjoin, either horizontally or vertically, and
often provides an additional path to direct passage through the common wall
or floor. 44 ,45,46
In standard tests (BS 2750)47 the insulation of airborne sound is measured
in each of sixteen one-third-octave bands, the centre frequencies of which
range from 100 to 3150 Hz. In order to determine whether a satisfactory
standard has been achieved results are expressed in terms of weighted
standardised level difference, calculated in accordance with BS 5821,48 when
checking the performance of existing walls; this is the difference in decibels
(dB) between the energy levels in the rooms corrected to allow for a
standard amount of absorption representative of normal furnished con-
ditions. For example, the sound reduction of the brick or block components
of an external wall is in the range of 45 to 50 dB (decibels), whereas the
reduction with closed single windows is about 20 to 25 dB. For party walls
between dwellings a one-brick wall plastered on both sides is considered
acceptable, although the provision of wall linings on battens or studs can
improve sound insulation. Floating floors, as described earlier, enable an
acceptable sound reduction factor to be achieved between flats. Alternative
constructional forms for use in party-floors are illustrated in BRE Digest
266. 46
The object of sound insulation is almost entirely one of reflecting energy
back into the source room; the role of absorption is limited to sUIWlementing
reflection at high frequencies in some types of wall or floor, and is of
particular benefit to the occupants of the room in which they are used. The
amplitude of wall vibrations is inversely proportional to the mass of the wall,
and so the amplitude of the sound waves radiated into the receiving room is
inversely proportional to the mass of the wall. By doubling the mass of the
wall transmission is reduced to a quarter. 44
Where a dividing element is made up of parts each of different sound
resistance, then however small the parts of lower resistance, they will reduce
the overall insulation to a value lower than that of the most highly
sound-resisting part. This is particularly significant with voids, gaps and
cracks. The subjective sound insulation between two rooms is influenced
considerably by the acoustics in the rooms, which are largely dependent on
the amount of the reverberation-how long it takes a sound to die away
after the source has stopped. This is very much affected by the amount of
sound-absorbing material such as curtains and furniture and the nature of
wall, floor and ceiling finishings. For instance, a sound-absorbent ceiling of
materials like acoustic fibreboard and perforated facings of metal, plaster,
hardboard and asbestos board backed with mineral wool, in a typing pool or
workshop, will reduce the noise level in the room by preventing sound
reflection. The relative cost and sound insulation performance of many
forms of wall and floor construction are detailed in Sound Insulation in
Buildings. 49
Good sound insulation stems from adequate weight, airtightness and
uniform resistance to sound . The following methods can be used to insulate
existing buildings.
Building Maintenance Problems and their Solution-III 131
Windows provide the most common method for entry of outside noise into
buildings. The sound insulation of a single window can be improved by
making it airtight with phosphor-bronze draught-excluding strips or seals of
plastics, rubber or felt and by fitting heavy glass; but for good insulation
double windows with heavy glass are essential. The air space should be at
least 150 mm wide and preferably 200 mm wide, with the head, reveals and
sill lined with a sound-absorbent material such as acoustic fibreboard.
Double windows should be as airtight as possible and it may be necessary to
install mechanical ventilation. The Government grants scheme administered
by the British Airports Authority for noise protection of existing dwellings
in the vicinity of London's Heathrow Airport provided for the payment of
grants for rooms fitted with a double window with a minimum width of air
space related to the glass thickness used, as follows:
3 mm glass-not less than 200 mm cavity
4 mm glass-not less than 150 mm cavity
6 mm glass-not less than 100 mm cavity
In addition, an approved ventilator had to be installed with an air delivery
capacity of not less than 1.84 m 3/min and a sound reduction of at least 49 dB
at 500 Hz. 50
It is rarely economical or even practicable to improve the insulation of the
walls of an existing building. Reducing direct transmission by insulating a
party wall is generally rendered valueless as by-passing by flanking transmis-
sion leaves the net insulation almost unchanged. The blocking up of
airbricks and chimneys to improve sound insulation can cause condensation.
The sound insulation of brick or block walls initially left fair faced, for
reasons of design or cost, can be improved by plastering. If there is leakage
through underfloor voids and gaps, these should be sealed.
Partitions can be improved by adding a heavy lining, such as 20 mm
plasterboard on a framework, giving a wide air space, over a sound-
absorbent material such as mineral wool quilt, with all joints between boards
and around edges effectively sealed. Demountable partitions need to be well
sealed around the edges.
To make an existing wood-joist floor more resistant to airborne noise it is
necessary to increase the weight of the floor. One method is to lay heavy
pugging such as 50 mm dry sand weighing about 90 kglm2 between the
joists, provided the ceiling and joists are strong enough to take the extra
weight, otherwise the pugging should be laid on pUffing boards fixed
between the joists, as illustrated in Building Technology. Impact noise on a
suspended floor can be reduced by covering the floor with rubber on a
sponge rubber underlay, felt backed PVC, cork tiles or carpet on a suitable
underlay. Another alternative is to provide a floating floor such as 20 mm
tongued and grooved boarding on 50 mm square battens laid on 13 mm
mineral wool resilient quilt. The resilient layer must be turned up at all
edges which abut walls , partitions and other parts of the structure. Partitions
should be built off the structural floor so that the floating raft is self-
contained within each room. Doors will need altering and thresholds or
ramps provided at door openings. Noisy machines should be isolated from
floors by resilient mountings.
132 Building Maintenance
Noise often emanates from plumbing systems . WCs are particularly noisy
but fittings with a double-syphonic trap and a close-coupled cistern are less
noisy. When a WC is sited next to a main room or bedroom, the dividing
partition should have a sound reduction value equal to a 100 mm brick wall
plastered both sides. The WC door should be as heavy as possible,
preferably a solid core flush door, with draught-excluding strips. Ball valves
to cisterns and water storage tanks should ideally be of the Skevington BRE
pattern to reduce noise. Internal stack pipes should be enclosed in ducts
made with a material weighing at least 15 kglm2 , such as 25 mm chipboard.
Heating and hot water pipes should be fixed with pipe clips that give some
clearance for expansion or contraction, with sleeves or resilient packing
where pipes pass through the structure and clearance over pipes where they
pass between floorboards and joists .
Thermal Insulation
There is an increasing demand for improved comfort coupled with a
reduction in heat losses from buildings. This has been accentuated by the
escalation in heating fuel costs. The economic level of insulation depends
upon the cost of providing the additional insulation as compared with the
reductions in the cost of heating plant and fuel over a period of time. The
rate at which heat is transferred through an element of a building is termed
the thermal transmittance or V-value. The lower the V-value, the better the
insulation and the lower the heat loss. The total heat loss through the
building fabric can be found by multiplying the V-values and areas of the
externally exposed parts of the building, and then multiplying the result by
the temperature difference between inside and outside.52 V-values are
expressed in W/m2 K (watts per square metre for 1° Celcius difference
between internal and external temperatures). V-values for new dwellings in
England and Wales are controlled b~ the Building Regulations 1985 and are
0.35 W/m2 K for roofs and 0.6 W/m K for exposed walls and floors. These
standards are based on windows and rooflights not exceeding 12 per cent of
the areas of external walls with a V-value of 5.7 . The procedures for
implementation of the Building Regulation requirements are detailed in
Building Technology.51
When selecting materials to achieve the required V-values, the compari-
son should include installation and maintenance costs. Where air spaces are
incorporated they should not be less than 20 mm wide. Valuable data on
thermal insulating materials is provided in Thermal Insulation of Build-
ings.53
With ground floors, concrete slabs on hardcore have generally been
considered to give adequate thermal insulation without additional treat-
ment, . but the heat loss through the floor can be reduced significantly by
inserting a' layer of material of high thermal resistance between the
waterproof membrane and the screed. When incorporating under-floor
heating systems it is advisable to include a rot-proof insulating layer
of mineral fibre or expanded plastics over the damp-proof membrane.
Building Maintenance Problems and their Solution-III 133
Vibration
Developments in machinery, road and rail traffic and aircraft are increasing
vibration and noise .to an extent that they may become objectionable to
people and interfere .with laboratory work and some trade processes.
Wind-generated vibration also needs considering when designing structures
exceeding four storeys in height. Fears are also expressed that buildings may
be damaged by vibration, but investigations by the Building Research
Establishment show that the risk of damage to normal buildings is extremely
rare, even when the level of vibration is considered objectionable or even
intolerable by the occupants of the building. BRE Digest 27858 describes
how the response of buildings to a vibration source is governed by various
factors, such as the relationship between the natural frequencies of the
building, the damping of the resonances of the building or elements, the
stiffness of the building or elements, the magnitude of the forces acting on
Building Maintenance Problems and their Solution-III 135
the building, and the interaction of the building or elements within the
vibration source . Cracks in plaster brickwork and glass should not be
attributed to the effects of vibration until other possible causes have been
eliminated. For example, most cracks in plaster ceilings result from move-
ment of the plaster itself or of deflections of the timber joists, and such
cracking often occurs in areas known to be free from external sources of
vibration. Some of the vibration factors such as dampin~ values and stiffness
of the building will probably require specialist advice. 8
The occurrence of repetitive loading, such as that caused by machinery,
rarely creates a structural problem, unless the frequency coincides with a
natural frequency of some element of the building. However, the effect on
occupants may be unacceptable well before any structural damage occurs.
People's perceptions of levels of vibration will vary. Under certain con-
ditions the human body can detect amplitudes as small as one micron. BRE
have shown that human tolerance is dictated not only by scientific but also
by psychological factors .58
References
1 BRE Digest 287. Specifying structural timber (1984)
2 British Standards Institution. BS 3452: 1962 Copperlchrome water-
borne wood preservatives and their application
3 British Standards Institution. BS 5056: 1974 Copper naphthenate wood
preservatives
4 BRE Digest 201. Wood preservatives: application methods (1984)
5 BRE Princes Risborough Laboratory. Methods of Applying Wood
Preservatives (1974)
6 British Standards Institution. BS 5268: Code of practice for the struc-
tural use of timber. Part 2: 1984 Permissible stress design, materials and
workmanship
7 BRE Princes Risborough Laboratory. Decay of Timber and its Preven-
tion (1976)
8 BRE Digest 299. Dry rot : its recognition and control (1985)
9 British Standards Institution. BS 5707: Solutions of wood preservatives
in organic solvents. Part 1: 1979 Specification of solutions for general
purpose applications, including timber that is to be painted. Part 3: 1980
Methods of treatment
10 British Standards Institution. BS 4072: 1974 Wood preservation by
means of water-borne copper/chrome/arsenic compositions
11 British Standards Institution. BS 913: 1973 Wood preservation by
means of pressure creosoting
12 British Standards Institution. BS 5589: 1978 Code of practice for
preservation of timber
13 BRE Digest 18. Design of timber floors to prevent decay (1975)
14 BRE Digest 307. Identifying damage by wood-boring insects (1986)
15 BRE Defect Action Sheet 47. Suspended timber floors: notching and
drilling of joists (1984)
136 Building Maintenance
16 BRE Defect Action Sheet 58. Suspended timber floors: joist hangers in
masonry walls-installation (1984)
17 British Standards Institution. BS 5669: 1979 Specification of wood
chipboard and methods of test for particle board
18 BRE Defect Action ,Sheet 32. Suspended timber floors: chipboard
floorings-storage and installation (1983)
19 BRE Digest 239. The use of chipboard (1980)
20 BRE Digest 54. Damp-proofing solid floors (1971)
21 BRE Digest 313. Mini-piling for low rise buildings (1986)
22 BRE Digest 79. Clay tile flooring (1976)
23 BRE Digest 33. Sheet and tile flooring made from thermoplastic binders
(1971)
24 British Standards Institution . CP 209 Care and maintenance of wood
surfaces. Part 1: 1963 Wooden flooring
25 Local Government Operational Research Unit/Royal Institute of
Public Administration. Report CI46. Aids to Management in Hospital
Building Maintenance. HMSO (1972)
26 A. Wharton . Free estimates cost you money . Building Maintenance
(July/August 1973)
27 BRE Defect Action Sheet 54. Stairways: safety of users-installation
(1984)
28 BRE Defect Action Sheet 24. Pitched roofs: trussed rafters bracing and
binders-installation (1983)
29 BRE Defect Action Sheet 10. Pitched roofs: sarking felt under-
lay-watertightness (1982)
30 BRE Digest 270. Condensation in insulated domestic roofs (1983)
31 BRE Digest 312. Flat roof design: the technical options (1986)
32 British Standards Institution. BS 6229: 1982 Code of practice for flat
roofs with continuously supported coverings
33 The Building Regulations 1985: SI 1985 Nr 1065. HMSO (1985)
34 BRE Digest 180. Condensation in roofs (1978)
35 BRE Information Paper 35/79. Moisture in a timber-based flat roof of
cold deck construction (1979)
36 BRE Digest 218. Cavity barriers and ventilation in flat and low pitched
roofs (1978)
37 Bituminous Roofing Council. Information Sheet I : Flat roof design and
construction: types of flat roof (1983)
38 DOE , Property Services Agency. Flat Roofs Technical Guide: Vol. 1.
Design. HMSO (1981)
39 Department of Education and Science, Architects and Building Group.
Design Note 46: Maintenance and Renewal in Educational Buildings:
Flat Roofs: Criteria and methods of assessment, repair and replacement
(1985)
40 BRE Digest 295. Stability under wind load of loose-laid external roof
insulation boards (1985)
41 BRE Digest 144. Asphalt and built-up felt roofings: durability (1972)
42 Tarmac. Flat Roofing: A Guide to Good Practice (1982)
Building Maintenance Problems and their Solution-III 137
43 W. H. Ransom . Building Failures: diagnosis and advoidance. Spon
(1981)
44 BRE Digest 143. Sound insulation: basic principles (1976)
45 BRE Digest 252. Sound insulation of party walls (1981)
46 BRE Digest 266. Sound insulation of party floors (1982)
47 British Standards Institution. BS 2750 Methods of measurement of
sound insulation in buildings and of building elements. Part 4: 1980 Field
measurements of airborne sound insulation between rooms . Part 7: 1980
Field measurements of impact sound insulation of floors
48 British Standards Institution . BS 5821 British Standard method for
rating the sound insulation in buildings and building elements. Part 1:
1984 Method of rating the airborne insulation in buildings and ofinterior
building elements. Part 2: 1984 Method for rating the impact sound
insulation
49 DOE. Sound Insulation in Buildings. HMSO (1971)
50 BRE Digests 128 and 129. Insulation against external noise (1971)
51 I. H. Seeley. Building Technology. Macmillan (1986)
52 BRE Digest 108. Standard U-vallJes (1984)
53 DOE. Thermal Insulation of Buildings. HMSO (1971)
54 BRE Digest 145. Heat losses through ground floors (1984)
55 BRE Digest 236. Cavity insulation (1984)
56 BRE Digest 140. Double glazing and double windows (1980)
57 E. D. Mills (Ed.) . Building Maintenance and Preservation. Butter-
worths (1980)
58 BRE Digest 278. Vibrations: building and human response (1983)
5BUILDING MAINTENANCE PROBLEMS AND THEIR SOLUTION-IV
Joinery, Corrosion of Metals, Plastics, Plasterwork, External Renderings,
Internal Finishings, Decorations and Glazing
Joinery
General Defects
Good-quality joinery should be free from cracks, large or loose knots and
rough or raised grain. The softer, lighter spring grain has a tendency to
greater shrinkage with the possibility of the darker, harder autumn grain
being raised on the surface . Careful selection and proper conversion of the
timber will assist in minimising this defect and a good standard of rubbing
down with glasspaper by the painter will also help . External joinery which
contains too much sapwood may deteriorate and shrink and cause fracture
of the paint film. In extreme cases, rotting may occur beneath the paint film.
It is now well established that external window joinery made from present-
day supplies of redwood (Pinus sylvestris) is liable to decay within a few
years, because of the presence of a large proportion of sapwood in the
timber. Sapwood offers little resistance to wood-destroying fungi, and soon
decays if it remains wet. This has resulted in the widespread adoption of
preservative treatment of redwood joinery timber since the mid 1970s. On
the other hand, Western red cedar and Douglas fir with no sapwood have
sufficient natural resistance to decay without preservative treatment.'
Water causes most of the trouble in wood-if timber with the correct
moisture content were installed in a building and if the moisture content
were kept at the right level, most of the problems of timber maintenance
would be removed. Moisture penetration causes swelling, distortion, failures
of surface finishes, and introduces risks of complete failures through decay
caused by wood-destroying fungi.? Timber should be seasoned to the correct
moisture content, be protected from moisture on the site, with joints
properly sealed ; its exposed end grain-which absorbs moisture hundreds of
times faster than side grain-should be kept to an absolute minimum, and
exposed horizontal surfaces sloped to throw off rainwater. Condensation is
another cause of moisture gaining access to timber.
138
Building Maintenance Problems and their Solution-IV 139
Windows
In recent years there has been a substantial increase in the number of
instances of decay in wood windows in comparatively new houses. Decay
occurs both in opening lights and in frames permanently in contact with
brickwork or blockwork. It occurs most frequently in ground floor windows
and in the lower parts of the members concerned, such as the lower rail of an
opening light, the bottoms of jambs and mullions, and the sill itself, often at
or near a joint. 3 .
BRE Digest 2626 emphasises the importance of ensuring that all opening
joints on windows are close fitting or the provision of separate weather-
stripping seals to reduce energy waste and prevent draughts, although some
ventilation is essential for the comfort of the occupants. The digest also
describes how to withstand three types of loading-forces applied to fasten or
unfasten and move an opening light, moving a jammed window, and persons
on ladders supporting themselves on windows-<:ollectively referred to as
resistance to abuse .
Doors
Doors are sometimes a high-cost maintenance feature and could desirably
receive more attention from designers. External doors are more likely to be
protected from the weather than windows by porches or balconies, but if
subject to rain-splash may receive more wetting. Garage doors in particular
are seldom protected by overhangs, and their large size and outward
opening makes them more liable to mechanical damage which can strain
joints and cause cracking to the paintwork .
Water penetration. Rainwater does not usually penetrate into flush doors
unless openings are cut into them, as for glazed areas . It is essential that
flush doors used externally shall be of exterior quality and be fitted together
with suitable glues. On the other hand, panelled doors resemble windows in
that their numerous .joints provide many possible points of entry for
moisture. A wide bottom rail is normal practice, and an equally wide middle
rail, usually 180 to 200 mm wide, is now required to accommodate a British
Standard letter box. The amount of dimensional change in such a wide rail
resulting from seasonal variations in atmospheric humidity is considerable.
If the joints between horizontal rails and vertical stiles are well glued there is
a risk that the rails will split when shrinkage occurs during a dry summer: In
practice, only limited amounts of glue are normally used so that swelling and
shrinkage take place, and the protective paint film over the joint is broken,
with the unsealed joint acting as a moisture reservoir. Risk of water
penetration into the lower rail is increased if the interface between the
weather moulding and the rail is not adequately sealed. In like manner,
external glazing bars should be undersealed with putty or mastic. Use of
unsuitable glues which are not resistant to moisture or an insufficient
application of glue can lead to early joint failure, accentuated by the
increasing tendency in small modern houses to fit doors to open outwards.
BRE recommend weather and boil proof (WBP) glues, primarily the phenol
formaldehyde (PF) and resorcinol formaldehyde (RF) types." The low
natural resistance to fungal attack of the softwoods commonly used in door
manufacture is a further factor contributing to deterioration following
moisture penetration.
Door frames and thresholds. External doors need the bottom rail rebated
over a galvanised steel water bar and to have a throated weatherboard fixed
to the bottom rail, to prevent rainwater penetrating under the door,
particularly when it is in an exposed position. On occasions, weatherboards
are too narrow to shed the water satisfactorily over the timber threshold,
and thresholds are sometimes machined to weather to an excessively thin
front face which may subsequently curl up and form a channel which collects
water and may even discharge it over the threshold into the building. It may
be necessary to replace the threshold with a wider one and possibly to
replace the water bar. Door frames set within 75 mm of the outer face of
walls in exposed positions need protection by door heads . The bottoms of
external door frames may decay owing to lack of painting. Defective lengths
can be cut out and new sections spliced on with the joints put together in
white lead or thick paint to make them watertight, replacing defective
thresholds at the same time. Flexible sealants need to be applied between
frames and the adjoining masonry to secure a watertight joint. A suitable
sealant such as oil-based mastic, butyl rubber or acrylic (solvent type) should
be used, although some may not be compatible with wood stains or
preservatives. Ideally a groove or rebate should take a 10 x 10 mm section
of sealant with adequate back-up material, such as foamed polyethylene to
control the depth of sealant. In the absence of a joint gap, corner fillets may
be used which are prone to failure."
Joinery defects. Doors which shrink unduly should be taken off their
hinges and a strip fixed to the hanging stile. Other defects include damaged
arrises (external angles) and indentations. Slightly damaged arrises may be
rectified with a plane and chisel. Where the damage is more extensive the
arris could be rounded. Shallow indentations can be removed by hot water
treatment and finished with a smoothing plane. In more severe cases, the
dent can be drilled out with a centre bit and filled with a treated wood.plug
Building Maintenance Problems and their Solution-IV 145
Ironmongery
The provision of good-quality ironmongery reduces failures and hence
maintenance costs. Bronze metal antique finish (BMA) is often polished
which results in exposure of the brass and subsequent damage to surround-
ing paintwork. Anodised aluminium is generally preferable with stainless
steel for high-class work. Aluminium ironmongery is best fixed with
aluminium screws as steel screws are apt to rust.
Corrosion of Metals
The corrosion of metals in buildings may result in one or more serious
defects, namely:
(1) the structural soundness ofthe metal may be reduced;
(2) it may cause distortion or cracking of some other building material
in which the metal is bedded;
(3) failure of the metal may result in water entering the building;
(4) unsightly surfaces may be produced.
Dissimilar metals in contact can result in bimetallic corrosion. Where they
are unavoidably in contact, they should be insulated from each other by
impervious non-conducting materials, such as bitumastic coatings to prevent
the electro-chemical process occurring.
Ordinary steels, including mild steel and low steel alloys, require suitable
protective treatment to prevent corrosion. Preventing corrosion of steel-
work is necessary not only to protect the steel but also other adjoining
materials. For example, corrosion of steel embedded in concrete or masonry
may fracture the encasing material. For protective purposes, it is necessary
to exclude water, to apply sacrificial metals to protect the steel components
146 Building Maintenance
Plastics
BRE Digest 69 13 describes how sunlight, particularly in the form of ultraviolet
radiation can cause colour changes in plastics, while the mechanical and
electrical properties are significantly impaired by a rise in temperature. Most
plastics are impervious to water. In many cases mechanical action is likely to
be the ultimate cause of failure of plastic components. for example, impact
may produce indentation or brittle fracture, while continuously applied
loading can cause collapse or rupture.
Unplasticised PVC can be used in a variety of building components
including soil and vent systems, underground drains and fittings, rainwater
goods, wall cladding, skirtings and architraves, and window frames. Lack of
rigidity in this material has resulted in frames being of rather thick section
unless reinforced by timber or steel, and in the latter case perfect seals are
required at joints of the plastic frame to protect the reinforcement.l" The
most common colour for uPVC window frames is white as it is the most
durable and is likely to have a life in excess of 20 years. The main problem
will be high thermal movement, as a temperature range of 45°C can cause a
movement of up to 4.5 mm in a length of 2 m, and joints must be able to
accommodate this movement and also remain watertight.
There are now many uPVC windows and doors on the market normally
having profiles of cellular structure with a minimum wall thickness of 3 mm,
with welded T-joints and corners and the profiles reinforced with steel or
aluminium channel where necessary. They can be single or double glazed
usually fixed by snap-in glazing beads. UPVC patio doors are also being
used extensively incorporating toughened glass to BS 626215 and adequate
weather seals.
A number of local authorities were becoming very concerned at the
continual window repainting and replacement programmes in the mid 19808,
and set up fabrication units producing uPVC windows often at around 100
windows per week . Some believed this would result in maintenance-free
windows but only time will tell whether their assumption is correct. As
previously outlined, there are inherent defects in this material.
BRE Digest 22416 described how foamed and expanded plastics were
useful building materials on account of their good thermal insulating and
148 Building Maintenance
acoustic properties combined with low cost and weight and ease of
handling. Typical examples are extruded expanded polystyrene, expanded
polystyrene beads and granules, foamed phenol-formaldehyde resin,
foamed polyurethane and foamed polyurethane granules .
P1asterwork
The characteristics of the principal plaster finishes are given in table 5.1.
Some of the more common plastering defects with their main causes and
remedies are listed in table 5.2
Lime plasters
Lime Weak and very easily Open-textured Shrink on drying. but Slow hardening. Only
indented (depending on sand). shrinkage is reduced apply on dry
absorbs condensation Initially only suitable by addition 01 fine undercoats
lor permeable sand
Gauged lime Resistance to damage Similar to above. but finishes that are Only apply on dry
increases with smoother finishes unaffected by alkali Shrinkage is undercoats
proportion 01 gypsum obtainable restrained by the
piaster gypsum content
provided that
over-trowelling is
avoided
Gypsum piasters
aass 0 (Keenes) Very hard and Very level and
resist ani to damage smooth. Particularly None, except on Expand during Set slowly and so
suitable lor low-angle undercoats containing selling. Subsequent allow ample time lor
lighting conditions cement or lime , or movements usually finishing to a smooth
unless lime is added small, but too rapid surface . Should not
10 the finishing coat drying can lead to be allowed to dry 100
delayed expansion quickly
CIa ss C Hard and resistant to Slightly less smooth
(anhydrous) damage than Class 0
Class B Sufficiently hard and Sufficiently smooth Expand during Set quickly, should
(hemihydrate) resistant lor most and level lor most selling, though be allowed 10 dry as
normal purposes, bUI purposes ex tremely slighlly soon as possible
weakened by with board finish
additions 01 lime plasters. Subsequent
movements are small
Lighlweighl Surface hardness Sufficiently smooth None. but the higher Expand during Maximum lire
similar 10 Class B and level lor most water content 01 selling. Subsequent resistance .
plasters. Ease 01 purposes lighlweight movements usually Lightweight plaster
indentation varies undercoats makes small and easily surfaceswarm up
with the type 01 these somewhat restrained by more quickly than
lightweight slower 10 dry than background others and so help 10
undercoat. but sanded gypsum prevent temporary
resilience lends to plaster undercoats condensation
prevent serious
damage
Cemetl/llimrlsand
1:0-",=3 Very strong and hard Wood noal finish Initially only suitable Shrink on drying, but Suitable lor damp
lor permeable surface cracking can conditions
1:1:6 Strong and hard Wood float finish finishes that are be minimised by
unaffected by alkali avoiding
1:2:9 Moderate Wood noat finish over-working
Single-eoat finishes
Board finish gypsum Surlace hardness On suitable None ; finish dries Extremely small
plasters similar to Class B backgrounds, similar very quickly expansion on setting.
(Class B) above, but resistance to Class B above Subsequent
depends on movements small
background
Thin-wall finishes
Based on gypsum Solter than board Smooth and level on Dries very quickly . Extremely small
finishes sufficiently level No restrictions when expansion on selling.
backgrounds dry Subsequent
movements small
Based on organic Moderalely hard . Mall surface, closely Dries very quickly. The very thin coats
hinders Resistance depends lollowing the level 01 No restrictions when are restrained by the
on hackground the backgroond dry background
Gypsum projection Properties generally intermediate between Class B and Class C gypsum piasters
plasters
Table 5.2 Some plastering defects and their causes and remedies
Defect Cause Remedy
CRACKING
Fine hair cracks on the Use of loamy sand (if work Filling of fine hair cracks is
finished plaster is in gypsum plaster through- extremely difficult; it is often
out) . Excess lime in final better to apply wallpaper-
coat. or a lining paper or polyethy-
Applying final coat before lene sheeting-if a painted
initial shrinkage of under- finish is required
coats is complete (if under-
coats are based on cement or
lime)
Clearlydefined cracksfollow- Poor treatment of joints . Cut out and fill. In some
inga definite line, particularly Shrinkage or warping of cases cracks are liable to
withplasteronbuildingboards timber studding or joists. reappear and repairs should
Settlement or thermal move- be postponed for as long as
ment possible. Reinforce plaster
with jute scrim or metal
mesh, or mask cut at joint by
cover strip fixed to one side
Loss OF ADHESION
Loss of adhesion of final coat On gypsum undercoats-s-a If the undercoat is too weak
in work of two or more coats strong final coat over a very the only cure is to strip and
or single coat work on build- weak undercoat. replaster. If the undercoat
ing board" On cement or cement:lime is sound strip the final
based undercoats-applying coat, allow the undercoat to
final coat while undercoat thoroughly dry, roughen sur-
still 'green' and/or inadequa- face, remove dust with damp
te mechanical key. brush and replaster.
Dirty surfaces. ·Strip and replaster. Check
·Wrong type of board-such suitability of board for
as plasterboard intended for plastering.
direct decoration. Treat the surface with one or
"Use of lime in plaster. two coats of a suitable PVAC
Thermal expansion maycause emulsion type of bonding
stresses between plaster and agent if there is any doubt
background about its providing a satisfac-
tory bond .
DRVOUT
Plaster surface soft and pow- Plaster drying before setting. Use the correct grade of
dery with very fine cracks Gypsum plaster requires as plaster applied to the correct
much water in setting as is thickness. On work already
driven off from the gypsum plastered the only remedy is
in manufacture to strip and replaster
EFFLORESCENCE
Soluble salts on plaster face Soluble salts brought forward Dry brush the surface care-
from the background to which fully and repeatedly as the
the plaster has been applied, salts appear .
to the face of the plaster as The salts should be swept up
the building dries out and thrown away. Good ven-
tilation will hasten the drying
process.
Decoration is best delayed
until the structure is tho-
roughly dry; if thus is not
practicable use a porous
paint suitable for early
decoration
SEALED IN WATER
Moisture trapped in new Much of the water used in Use permeable paints to allow
plaster construction can be retained the moisture to evaporate
in the structure for a con- and facilitate proper drying
siderable time. Wet plaster out . If impermeable paints
should not be sealed with are to be used the walls
impermeable finishes must be allowed to dry out
thoroughly
MOULD GROWTH The growth starts in minute Once the construction has
windborne spores which dried out the growth will
alight on and develop in the stop. Any existing mould and
newly applied coating. The decoration should be scraped
spores will only develop if off the surface of the plaster-
dampness is present work. When dry the affected
area should be treated with a
fungicidal wash keeping the
work dry and ventilated
FLAKING AND PEELING OF FINAL Persistent moisture penetra- Strip defective plaster and
CoAT tion through the background provide positive barrier to
dampness or substitute
cement-based mixes
152 Building Maintenance
RECURRENT SURfACE Deliquescent salts attract Strip the plaster and provide
DAMPNESS moisture from the air. They an impervious barrier
can result from the use of
unwashed sea sand. and be
carried from the background
into the plaster by. say. con-
densation in an unlined Due
Note: Plastering defects may be due to causes other than the use of faulty plastering materials or
techniques. For instance, moisture penetrating an external wall may cause: blistering, efflorescence. naking
or complete disruption of the plaster-or a plastered ceiling may crack because the construction permits
excessivedeflection. No plaster repair can be expected to remedy these problems , and it is essential to
determine the real cause of the problem before spending money on remedial work.
Building Maintenance Problems and their Solution-IV 153
make a straight cut through the entire thickness of the plaster along the line
of the junction. Plaster scrims can also be used to prevent unsightly irregular
cracking. Small movements between walls and ceilings can be covered by
plasterboard cove to pleasing effect. 17
Premixed lightweight plaster or thin-wall plasters are best suited for
plastering on dense concrete. Surfaces should not be plastered until the
concrete has dried out sufficiently. . Bonding agents must be used in
accordance with the manufacturer's instructions. Where no bonding agent is
used, the surface of the concrete should be pre-wetted immediately before
plastering.
When it is necessary to plaster painted brickwork, good adhesion is
required. This may be obtained by hacking the surface over at least one-half
of the area and raking out the joints or by fixing wire mesh or fabric
about 6 mm from the surface of the brickwork. The choice of plaster is
important-suitable plasters being retarded hemihydrate gypsum plasters or
a proprietary concrete bonding plaster. Where used in conjunction with
metal mesh, the undercoat should contain a small proportion of lime.
External Renderings
External renderings can be used to prevent rain penetration through porous
brick walls, since the rendering not only fills the hair cracks in the mortar
joints, but a textured or dashed finish tends to throw off water from the face.
Nevertheless, renderings even when incorporating waterproofers are not
entirely waterproof and good workmanship and suitable mixes are essential
if cracking is to be prevented.
Plain renderings should ideally be porous and weak, so that the contrac-
tion occurring during setting and drying out will be widely distributed and
not cause large cracks which are characteristic of strong mortars. A porous
rendering will absorb some rainwater but will not readily transmit it to the
background and it will dry out during the next fine spell. In conditions of
severe exposure, the first coat at least of the rendering should be fairly
impervious. In exceptionally severe conditions where the wall is likely to be
subject to hard frost or continuous driving rain, pebbled ash or roughcast is
preferable to plain rendering as both shed water well and do not crack
excessively with a rich mix. Hence the selection of mix is influenced by the
type of background, degree of exposure and decorative considerations.
Mixes suitable for rendering are detailed in table 5.3, of which the most
suitable are cement:lime:sand mixes II, III and IV.
The background must be thoroughly cleaned and any fungi algae des-
troyed with a suitable fungicide and removed. Hollows should be dubbed
out using a mix that is stronger and coarser than the first undercoat but
weaker than the background. Where the thickness exceeds 16 mm it should
be applied in two or more coats. Backgrounds should be dampened to
reduce excessive suction.
The strength of the background should be adequate to restrain shrinkage
or thermal movements of the rendering . The degree of porosity and suction
.....
l.Il
oj:>.
O:l
;::
:::.:
!
~
S·
Table 5.3 Mixes suitable for rendering ~
s~
Mix type Cement : lime : sand Cement : ready-mixed lime : sand Cement : sand Masonry
(using plasticiser} cement : sand
Ready-mixed Cement : ready-
lime : sand mixed material
I 1 : 1/4: 3 1 : 12 1:3
II 1 : 112 : 4-4 112 1 : ~9 1 : 4-4 112 1: 3-4 1 : 2 1/2-3112
III 1 : 1 : 5-6 1:6 1: 5-6 1 : 5-6 1 : 4-5
IV 1: 2 : ~9 1 : 4 112 1: ~9 1 : 7-8 1 : 5 1/2-fh2
Note: In special circumstances. for example where soluble salts in the background are likely to cause problems. mixes based on sulphate-resisting Portland cement may
be employed. .
Source: BRE Digest 19618 ,
Table 5.4 Recommended mixes Cor external renderings in relation to background materials, exposure conditions and finish required
(the type of mix shown iIJ /Qlks • to be preferred)
Exposure Exposure
tl::l
l::
Severe Moderate Sheltered Severe Moderate Sheltered ~
~.
(1) Dense, strong, smooth Wood float II or III II or III II or III III III or IV III or IV
Scraped or textured II or III II or III II or III III III or IV III or IV
Roughcast lor II IorB lor II II II II ~
Drydash lor II lor II lor II II II II S·
~
;::
(2) Moderately strong, Wood float II or III III or IV III or IV III III or IV III or W Q
;::
porous Scraped or textured III III or IV III or IV III III or IV III or W ~
Roughcast II II II as undercoats
Drydash II II II
c~
\:l'"
(3) Moderately weak, Wood float III III or IV III or W
porous· Scraped or textured III III or IV III or W ~
Drydash III III III as undercoats Q
;::
(4) No fines concrete t I:l...
Wood float II or III II, III or IV II, III or IV II or III III or IV III or W
Scraped or textured II or III II, /II or IV II, III or IV III III or IV III or W So
~
Roughcast lor II lor II lor II II II II :;.
Drydash lor II lor II lor II II II II t'.l
c
(5) Woodwools1abs'* Wood float III or IV III or IV III or W W W W
E"
Scraped or textured III or IV III or IV III or W W IV IV 5'
-
;::
(6) Metal lathing Wood float I, II or III I, /I or III I , II or III II or III II or III II or III 1..
Scraped or textured I, II or III I, II or III I, II or III III III III ~
Roughcast lor II lor II lor II II II II
Drydash lor II lor II lor II II II II
·Fmishes such as roughcast and drydash require strong mixes and hence are not advisable on weak backgrounds. VI
VI
'IT proprietary lightweight aggregates are used, it may be desirable to use the mix weaker than the recommended type .
l1bree-coat work is recommended, the first undercoat being thrown on like a spallerdash coat.
-
Source: BRE Digest 19618 •
156 Building Maintenance
affect the adhesion of the rendering and influence the choice of the type of
mix and method of application. If the background does not afford sufficient
key, it may be necessary to fix metal mesh, roughen the surface or apply a
spatter coat or bonding medium. IS
Choice of undercoats is very much affected by the type of background as
shown in table 5.4. There are six generally recognised background types:
(1) Dense, strong and smooth materials-s-verydense bricks, blocks or
concrete with low suction and smooth surfaces, requiring a mechanical key
such as bush-hammering for concrete or a bonding coat of spatterdash.
(2) Moderately strong and porous materials--most bricks and blocks
are in this category and joints are raked out to provide a key.
(3) Moderately weak and porous materials such as lightweight concrete
or bricks of low strength. The rendering must be weaker than the
background otherwise shrinkage could result in failure of the background
surface.
(4) No fines concrete with many large voids provides a good mechanical
key.
(5) Woodwool slabs afford a good mechanical key but are weak and
should be completely dry when rendered.
(6) Metal lathing is best plastered on both sides. Where fixed to
battens, self-firring nails or distance pieces should be used so that the first
coat can be forced through the lathing to encase it.
Some backgrounds contain appreciable amour's of salts, particularly
sulphates, which can in the presence of moisture attack cement in mortars
and renderings. A good rendering will normally prevent damp penetration
but in the case of rising damp metal lathing should be fixed to impregnated
timber battens, bitumen-impregnated fibre lathing used or, better still, a
.damp-proof membrane inserted.
Undercoats should be between 8 mm and 16 mm thick, with each
succeeding coat thinner and weaker than the preceding and lightly scratched
to provide a key for the next unless it is machine applied. Finishing coats
normally vary from 5 mm upwards in thickness. In conditions of severe
exposure three-coat work is recommended and two-coat work for moderate
conditions. The undercoat must be allowed to dry out thoroughly and for the
worst shrinkage to take place before the next coat is applied. Renderings
require adequate curing (at least three days).
Finishing coats may take various forms, as listed in table 5.4, and are now
described.
(1) Pebbledash or drydash is a rough finish of exposed pebbles or
crushed stone, graded from about 6 to 13 mm, thrown on to and sometimes
lightlypressed into a fresh applied coat of mortar. A pebbledash finish on an
undercoat with a spatterdash coat beneath is particularly suitable for walls
exposed for long periods to driving rain and wind, being very durable and
generally free from defects. It must be applied to fairly strong backing.
(2) Roughcast or wet dash is a rough finish thrown on as a wet mix. The
aggregate in the finishing coat consists of sand and crushed stone or gravel
Building Maintenance Problems and their Solution-IV 157
graded from about 6 to 13 mm. A roughcast finish on an undercoat with a
spatterdash coat beneath is very suitable for severe conditions .
(3) Plaincoat or smooth floated finishes are subject to surface crazing
and this is accentuated with mixes that are rich in cement or which use fine
sands . Best results are obtained with wood, felt, cork or other suitably faced
floats. .
(4) Textured or scraped finishes are obtained by the use of different
tools on finishing coats . Textured and scraped finishes are suitable for all
conditions and are less susceptible to crazing than smooth finishes.
(5) Machine applied finishing coats, such as tyrolean vary in texture
with the materials used and the type of machine, and they are suitable for all
conditions. Proprietary materials are normally supplied ready for mixingbut
in the absence of a special undercoat a 1:1:6 cement-lime-sand would be
suitable. Some mixes are self-coloured.
A coloured final coat can be obtained by any of the following methods.
(1) Using a selected sand or other aggregate.
(2) Using white or coloured cement.
(3) Mixing in suitable pigments.
(4) Using proprietary finishing materials.
tiles can be fixed with a cement:sand bed or with adhesives and each is
considered.
When using a cement:sand bed, the tiles should preferably have a good
undercut key in their back surface. The background should also have an
adequate key by using keyed bricks, or deeply raked brick joints, or by grit
blasting or bush hammering concrete or by using some other suitable
method. Bedding and render coats should incorporate the coarser sands and
thick coats should contain galvanised reinforcement adequately tied back to
the structure but spaced out from the background to provide a key. Ample
soft joints should be provided in accordance with the manufacturer's
Building Maintenance Problems and their Solution-IV 159
instructions; passing through the thickness of tile, bed and render, and
coinciding where possible with any discontinuities in the background.P
When fixing tiles with adhesives, all surfaces must be clean, dry and free of
loose material. At least 14 days should elapse before fixing tiles on to new
rendering and protection from rain is necessary during fixing and from 7 to
14 days afterwards. The adhesive must form a solid bed and with thin-bed
adhesives this effect is obtained by applying an even layer of adhesive to the
wall and pressing each tile into position with a twisting action and gentle
beating immediately after the application of adhesive. With thick-bed
applications the normal method is to 'butter' adhesive on the back of each
tile before placing and beating. Flexible movement joints sealed with a
flexible sealant must be provided both horizontally and vertically at 3 to
4.5 m centres. Structural joints should extend through to the surface of the
tiling. After fixing, joints should be left open for a few days to permit
adequate drying out of the adhesive before grounng."
Internal Finishings
With the wide variety of surfacing materials and decorative finishes now
available, selection poses problems. Appearance, durability, acoustics, ease
of cleaning and cost are all important. They are also subject to the changes
of fashion and widely differing forms of usage. A choice has often to be
made between a long life surface finish and shorter life coating or decoration
with the consequent need for more frequent maintenance. The relative
merits of plastered solid partitions and 'dry' plasterboard and similar
materials require careful consideration, including regard to the incon-
venience and cost of replacing the more vulnerable material.
Ceramic wall tiles provide a very popular finish for bathrooms, toilets and
kitchens. They should be of good quality and be laid with straight joints in
both directions. Most tiles are now fixed with adhesives, a method which
permits them to be applied to hardboard and plasterboard surfaces, and
makes the replacement of cracked or loose tiles easier. After each section of
tiling is fixed it should be washed down and the joints suitably grouted.
Attractive and durable finishes to walls and fitments can be obtained by
using decorative laminates veneered to asbestos, chipboard or plywood.
This finish is hardwearing and offers good resistance to heat and liquids.
Defective wall plaster can be replaced with new plaster or with a dry lining
of plasterboard fixed to impregnated timber or plasterboard battens.P
Decorations
The importance of decorations is evident from the fact that the maintenance
costs of buildings are approximately equally divided between decoration,
services and structure. Decorations enhance the appearance of buildings and
in many cases also protect materials which would otherwise deteriorate. In
general the protective function lasts longer than the deterioration in
160 Building Maintenance
Paintwork Qualities
The quality of paintwork can be assessed in various ways and the following
indicate some of the more important desirable features of good paintwork:
(1) attractive, bright, evenly coloured and smooth finish, with uniform
gloss, sheen or texture;
(2) absence of paint on glazing and other adjoining unpainted surfaces;
(3) satisfactory colour scheme;
(4) absence of rust marks;
(5) absence of resin exuding from knots;
(6) adequate body to paint coating, entirely obliterating any
background colours;
(7) freedom from cracks, blisters and other defects;
(8) ability to protect substrates and withstand regular cleaning.P
Defects in Paintwork
Paintwork may become defective for many reasons and the more important
ones are described later in this chapter. Defects can occur through poor
application of the paint . The most common examples are ridges in the paint
film caused by brush marks, sagging due to downward movement of the
paint film and wrinkling during drying resulting from the paint being applied
too thickly.
The Local Government Operational Research Unit has defined 'states'
through which an element passes as it deteriorates from a new condition.
With emulsion paint the states were defined as
(1) no visible defects,
(2) soiled,
(3) badly soiled but paint film intact,
(4) slightly crazed and flaking,
(5) extensively crazed, flaking or peeling .P'
In practice, deterioration processes are not uniform and at any point in
time different parts of the decoration are likely to be in different states, and
the situation is further complicated by variations in assessment by different
technical personnel.
Painting Cycles
There are three main reasons for redecoration:
Building Maintenance Problems and their Solution-IV 161
'",,,,~'\~'l:
:lC~:,t ...
.
"lJl~. . ,
.. .... . ,
repainting a large factory chimney every 2 years at £3000, while full paint
treatment every 5 years combined with disruption of production could
amount to £30,000. Table 5.5 shows possible painting cycle costs on
steelwork.
Painting Processes
There have been many developments in both paint production and applica-
tion in recent years. Although some of the new paints may be less tolerant of
poorly prepared surfaces or bad weather than older materials, nevertheless
they possess important advantages and can be used beneficially under
certain conditions. Careful preparation of the surface and skilful application
are major factors determining the performance of any paintY Considerable
guidance in the selection of painting systems is given in BS 6150.23
Repainting Woodwork
Attention should be concentrated on the vulnerable, weathered areas of sills
and lower rails. Paintwork which is chalked or dirty but otherwise sound
needs thorough washing before repainting, preferably with a detergent
solution or a proprietary cleaner. Once the dirt is loosened it should be
removed with copious quantities of clean water, the surfaces rubbed down
with wet or dry abrasive paper and allowed to dry . All cracks should be
carefully sealed by using hard oil-based stoppers, which do not shrink on
setting like putty, applying any necessary preservative treatment, and
priming any bare wood before filling. Any knots or resinous wood should be
sealed with shellac knotting or leafing aluminium primer to prevent resin
exuding through the paint. Any bare wood should be primed to fill the
pores, stop the suction of the wood and form a base for the undercoat.
Primers may be low-lead alkyd based or aluminium and are best applied by
brush, paying particular attention to corners, nail holes, joints and end
grain . Bring primed areas of woodwork when dry forward with undercoat-
ing, applying filler if necessary , within 48 hours of priming. A compatible
finishing coat should be applied after the undercoating is dry by lightly
rubbing down and cleaning the surface of any loose matter, all in accordance
with the manufacturer's instructions.
The moisture content of joinery should not exceed 18 per cent for exterior
joinery and 12 per cent for interior work. Exterior painting should not be
undertaken on damp surfaces and should preferably be carried out between
mid-April and mid-September.P
If the existing paint is soft, very chalky or eroded, cracked, blistered or
peeling, or shows any adhesion weakness, it should be completely removed.
Complete removal is also desirable if the paint has been affected by mould
growth or by bleeding through of stains or preservatives, or if there is
already an excessive number of coats . Decayed timber should be cut out and
replaced; both old and new timber should be treated with preservative,
particularly end grain. In situ pressure injection of preservative is possible
where existing joinery is at risk of decay. The blowlamp 'provides the
quickest and most effective way of removing paint from wood, but where it
cannot be used, as against glass, paint removers of the organic solvent type
(BS 3761) are recommended if 'care is taken to remove all traces of paint
remover. The bare wood should be rubbed smooth with abrasive paper and
the painting process continued as for new work-knotting, priming, stopp-
Building Maintenance Problems and their Solution-IV 165
Repainting Metalwork
Repainting metalwork should not be delayed beyond the appearance of the
first traces of rust. This avoids the more costly work later of removing all
rust and paint. The old paint surfaces can be rubbed down and finished with
one or two suitable coats. Any very small patches of rust can be removed
and touched in .with an inhibitive primer. Complete removal of the paint
followed by suitable surface preparation is necessary if rust covers more than
0.5 per cent of the area ..Old paint is often difficult to remove. Solvent or
alkaline paint strippers are reasonably effective provided their residues are
removed with white spirit or large quantities of water. Alternatively a
166 Building Maintenance
Possible causes
Painting
defect Preparation of Application Exposure
wood
Delayed drying Surface not properly Finish applied before Damp, cold or frost
Uneven drying cleaned . undercoat completely
Residues of paint dry
removers. Painting on
creosote without sea-
ling
Building Maintenance Problems and their Solution-IV 167
Possible causes
Painting
defect Preparation of Application Exposure
wood
Poor gloss Alkaline materials left Paint poorly applied . Damp, fog or frost;
on wood Still, cold air in un- lengthyexposure
heated rooms
blowlamp, scrapers and wire brushes may be used. Angles, crevices, bolt
heads and rivets must be cleaned with special care. More efficient cleaning
processes include blast cleaning, flame cleaning and acid pickling.
Severely rusted metal window frames must have all putty and glazing
removed to allow thorough cleaning by brushing and scraping . Two coats of
zinc chromate, zinc phosphate or zinc-rich primer should be applied before
reglazing and puttying. The putty should be bevelled to shed water from the
joint and the exposed primer given undercoats and exterior quality finishing
paint, even inside buildings.
Pattern Staining
Pattern staining consists of dark and light patterns which appear on plaster
surfaces. The pattern on a lath and plaster ceiling forms virtually a complete
replica in light and shade of the lathing and joists . It may also occur on the
soffits of hollow tile floors, on ceilings of wallboard or plasterboard nailed to
joists, on hollow block partitions, on frame walls and on wall linings or
coverings where these are fixed to battens.
Some dirt or dust from the air is bound to accumulate on walls and
ceilings, and with pattern staining it stands out clearly and spoils the
appearance of the wall or ceiling long before the general darkening of the
surface would make redecoration necessary . It is caused by the cooler
surfaces receiving a greater amount of dust. Wood laths are poor conductors
of heat and the heat flows more slowly through the lath and plaster than
through plaster alone, and so the areas under the laths collect more dust ;
similarly with upper floor and ceiling joists .
Various methods can be used to remedy this defect.
(1) To make the surface warmer than the air by choosing a form of
heating that will keep the wall or ceiling surface warm. Radiant heating
systems are preferable to convection systems.
(2) To maintain a uniform temperature over the whole surface of the
wall or ceiling by (a) selecting a suitable type of plaster; (b) adding
insulation locally at points where heat flow is high, or (c) adding insulation
over the whole structure to obtain a general reduction in heat flow.
Building Maintenance Problems and their Solution-IV 171
Glazing
Prior to glazing, rebates should be cleaned and primed . Glass should be cut
to allow a small clearance at all edges and then be back-puttied, by laying
putty along the entire rebates and bedding the glass solidly, sprigged for
timber rebates and pegged for metal rebates , and neatly front puttied,
taking care to ensure that putty does not appear above the sight lines.22 The
putty is designed to prevent the passage of air, dust and moisture past the
glass and consists of linseed oil putty to BS 544 for wooden frames and metal
casement putty for metal and non-absorbent hardwood frames. As linseed
oil putty sets, some absorption takes place through the primer into the wood
frame , and the putty shrinks.
The putty requires protection with a minimum of two coats of paint as
soon as it has set sufficiently to receive it. The undercoat can usually be
applied within 7 to 14 days after glazing depending on atmospheric
conditions and size of fillet, and the final gloss coat of paint should be
applied within 28 days of glazing and extend about 2 mm beyond the inside
edge of the face putty to prevent rain eroding the putty edge. Aluminium
frames should be treated with zinc chromate primer to ensure effective
adhesion of the putty . When reglazing, all old glass and putties must be
hacked out and the rebates thoroughly cleaned prior to inserting the new
glass. The majority of glass used is of ordinary glazing quality (00) to
BS 952. For panes exceeding 1 m2 clear sheet glass should be at least 4 mm
thick.
Considerable wilful damage to glass in large panes and vulnerable
positions , such as in doors to lock-up garages, has occurred on housing
estates. In some cases it would be better to use transparent plastics instead
of glass to reduce the risk of breakage.
Double Glazing
With the rising cost of heating fuels and the desire to reduce condensation,
there is an increasing demand for the double glazing of existing windows.
One common arrangement is to fix a second line of glazing with wood or
plastic face beads to existing frames. As described in chapter 4, no matter
how well the glazing seals are made, the cavities cannot be expected to
remain airtight indefinitely. Another approach is to fix separate secondary
windows."
172 Building Maintenance
References
1 BRE Princes Risborough Laboratory. Technical Note 24: Preservative
treatments for external softwood joinery timber (1982)
2 BRE Princes Risborough Laboratory. Technical Note 29: Ensuring
good service life for window joinery (1974)
3 BRE Digest 73. Prevention of decay in external joinery (1978)
4 BRE Digest 304. Preventing decay in external joinery (1985)
5 A. Oliver. Can paint call a halt to development of rot? Chartered
Surveyor Weekly (2 August 1984)
6 BRE Digest 262. Selection of windows by performance (1982)
7 BRE Digest 175. Choice of glues for wood (1975)
8 British Standards Institution. BS 6566: Plywood. Part 7: 1985 Specifica-
tion for classification of resistance to fungal decay and wood borer
attack. Part 8: 1985 Specification for bond performance of veneer
plywood
9 BRE Defect Action Sheet 69. External walls: joints with windows and
doors-application of sealants (1985)
10 R. Sinnott. DOE Construction 8: Quality ofsurface finish in new homes.
HMSO (December 1973)
11 E. D. Mills (Ed.). Building Maintenance and Preservation. Butter-
worths (1980)
12 BRE Digest 301. Corrosion of metals by wood (1985)
13 BRE Digest 69. Durability and application of plastics (1977)
14 E. J. Gibson (Ed.) , Developments in Building Maintenance-I.
Applied Science Publishers (1979)
15 British Standards Institution. BS 6262: 1982 Code of practice for
glazing for buildings
16 BRE Digest 224. Cellular plastics for building (1979)
17 BRE Digest 213. Choosing specifications for plastering (1978)
18 BRE Digest 196. External rendered finishes (1976)
19 BRE Defect Action Sheet 38. External walls: rendering-s-application
(1983)
20 DOE Construction 4: External wall tiling with cementtsand bedding .
HMSO (December 1972)
21 DOE Construction 5: External wall tiling with adhesives. HMSO (March
1973)
22 I. H. Seeley. Building Technology. Macmillan (1986)
23 British Standards Institution. BS 6150: 1982 British Standard code of
practice for painting of buildings
24 Local Government Operational Research Unit. Report C144. Hospital
building maintenance-c-can decision making be improved? HMSO
(1972)
25 Local Government Operational Research Unit. Report D2. How often
should you paint? HMSO (1970)
26 DOE. Costs in Use: A Study of 24 Crown Office Buildings. HMSO
(1971)
Building Maintenance Problems and their Solution-IV 173
Plumbing
Buildirig services are costly maintenance items and their lives are usually
much less than those of the buildings which accommodate them . Hence
particular care should be taken in the selection, design and installation of
these services, to ensure that maintenance can be carried out easily, quickly
and economically. All services should be readily accessible with adequate
access and working space provided. This becomes all the more important
with tall buildings, as was evidenced by the lack of initial consideration in
the United Nations Building in New York, with unfortunate consequences.
General Faults
The composition of water varies as between different areas of the country
and some waters tend to corrode certain metals when used alone or in
combination with other metals. It is preferable to keep to the same metal
throughout a water supply system wherever practicable. There have been
cases of premature failure of galvanised steel pipes laid In clay soils caused
by anaerobic bacteria. Suitable protective measures include a reinforced
bitumen coating or surrounding the pipes with 225 mm of sand or gravel. In
1974 the Department of the Environment warned of the dangers of cheap
lead-based solder in the joints of copper water pipes polluting drinking
water, but there was little evidence of any action being taken in respect of the
thousands of dwellings involved in the mid 19808.
Pipes need to be securely fixed at intervals not exceeding 1.2 m on
horizontal runs and 1.8 m on vertical runs to give adequate support. All
joints should be made in accordance with best practice. Many failures of
capillary joints on copper pipes have resulted from insufficient prepara-
tion-grease preventing adherence of the solder. Plastics pipes of polythene
or unplasticised PVC (uPVC) are now being used for cold water supplies
and should comply with BS 3284for high density polythene, BS 1972for low
density polythene and BS 3505 for uPVC, which are stronger and more rigid
than polythene.
174
Building Maintenance Problems and their Solution-V 175
Concern has been expressed at the high incidence of trouble with ball
valves and leaking taps and it has been suggested that a study of the number
and cause of failures would assist in determining the design improvements
that are most urgently needed. Most overflow pipes discharge in.. con-
spicuous positions so that the defect is soon noticed and remedial action
taken. On occasions however overflow pipes discharge internally into
fittings or hose pipes are taken from external overflows to take any overflow
water into the nearest gully. In high-rise buildings, there is a possibility of
winds carrying away the overflowing water so that it goes undetected.
Overflow pipes must always be of a larger diameter than inlet pipes to avoid
water overflowing into the building if the valve becomes stuck in the fully
open position.
A ball valve may fail to close for one of several reasons--perforated float,
eroded seating, defective washer or the presence of grit or lime deposit.
Copper floats , especially when soldered, may become corroded resulting in
breaking away or perforation of the float; this will not occur with plastics
floats. High velocity discharge of water from a ball valve may erode the
seating and cause leaks. The remedy is to install a new seating, preferably of
nylon, or to reseat the valve with a special tool. Worn washers require
replacement and the seating should be inspected at the same time, as it may
be the cause of the trouble. With hard water, corrosion coupled with lime
deposition may cause the valve piston to .stick in the open position; where
this is repeated, the valve should be periodically dismantled and cleaned,
and the piston greased. Grit may be a similar source of trouble, particularly
in newly built houses where the water system has not been thoroughly
flushed.
Sticking of the valve in the closed position may occur with unoccupied
houses where dirt and lime have dried out on the working parts. This can be
remedied by moving the float up and down a few times or, better still, by
dismantling the valve and cleaning it thoroughly. The splashing of ball valves
can often be reduced by fitting a silencing tube or drown pipe to the valve
provided this is permitted by the Water Authority, as there could be a risk of
back-siphonage. A number of these problems can be avoided by using a
quieter type of ball valve, such as the diaphragm variety.'
Leaking taps waste water and are a nuisance, particularly in baths, where
they cause stains . Taps leak when the washer becomes worn or when metal
seatings are used and become eroded . Black synthetic rubber washers are
suitable for either cold or hot taps and have a long life. It is important that
all stop valves shall be in good working order .
Pipes and fittings need to be accessible after installation for purposes of
examination, repair, replacement and operation. Some cold water tanks in
flat-roofed buildings are placed so close to the ceiling, to gain height, that it
is impossible to adjust the ball valve let alone change it. Some service cores
become so congested that it is not always possible to reach important
stopcocks and valves.
Exposed pipework provides maximum accessibility but is often resisted on
aesthetic grounds , although it may not be too objectionable if fixed to follow
skirtings, architraves and similar features. Concealment in cupboards pro-
176 Building Maintenance
Frost Precautions
Extensive damage to plumbing systems can occur in severe winters unless
adequate precautions against frost are taken. Surveys of frost damage have
shown that most frost damage is avoidable and that the greatest source of
damage is outside waterclosets and washhouses, followed by internal
plumbing and rising mains. Essential frost precautions are as follows:
(1) Run pipes in safe places wherever possible giving external pipes at
least 750 mm cover and siting them in ducts where they approach the ground
floor. Internal pipes should preferably be located on inside walls with
appliances grouped to keep pipe runs as short as possible. .
(2) Fix pipes to proper falls to permit emptying when the building is left
unoccupied and unheated, with emptying cocks at all low points.
(3) Protect all pipes in vulnerable places by suitable lagging.
Unheated out-buildings such as WCs and garages are particularly vulner-
able, and any pipes and tanks installed in them should be well lagged and
stopcocks fitted to cut off the supply in the event of a burst, while outdoor
standpipes require adequate lagging with a waterproof covering. Unheated
bathrooms can also be a source of trouble and wherever practicable some
heating should be provided by means of an adjoining domestic boiler or hot
water cylinder, radiator or heated towel rail. As far as possible, pipes and
tanks should not be located in the roof space, but where this does occur, the
storage cistern should be placed immediately above the hot water cylinder
and be suitably insulated on. all sides except the bottom, often with
expanded polystyrene panels. All pipes in the roof space, except warning or
overflow pipes, should be lagged or fixed below the ceiling installation.
Pipes fixed tightly to external walls and under boarded ground floors are
liable to frost damage unless protected.
Occupants of buildings should be advised of any frost precautions that
they need to take and the following recommendations. are applicable to
occupiers of dwellings.
(1) Know location of main stopcock and be sure that it operates easily
and closes tightly.
(2) Know location of all pipes and provide protection in draughty
places.
Building Maintenance Problems and their Solution-V 177
(3) Pipes must be lagged where the temperature cannot be kept above
freezing point.
(4) Before leaving a house unoccupied in the winter months, turn off
the water supply preferably at the main and drain off the whole system. This
may not be necessary where a heating system continues to operate on time
control and the dwelling is unoccupied for a short period only.
(5) To reduce the likelihood of we taps freezing when a dwellingis left
unoccupied and unheated, dissolve a handful of salt in half a litre of hot
water and pour into the pan . .
(6) Attend to any dripping taps or leaking ball valves at once before
they cause trouble. The water authority may rewasher cold water taps free
of charge .
(7) Ensure that windows near we cisterns and in other vulnerable
locations are kept closed and are draught-proof at nights when heavy frost is
anticipated.
(8) Where no frost precautions have been taken and the dwelling has
been unoccupied during a spell of severe frost, refrain from switchingon the
immersion heater or lighting the boiler until sure that the system is
completely free of ice.
(9) Where there is severe leakage from burst pipes, switch off the
electricity supply at the main.
Storage Tanks
Many failures of galvanised steel tanks have occurred where they have been
used in association with copper pipes. Certain types of water are capable of
dissolving minute particles of copper from the pipes of a hot water system.
When the water comes into contact with the galvanisingof the tank, some of
the copper is deposited on the zinc and an equivalent amount of zinc is
dissolved. Electrolytic action between the copper and zinc causes rapid
attack on the zinc coating and ultimate perforation. Rusting of the unpro-
tected steel then takes place and before long the tank begins to leak.
In general a hot water system is best constructed throughout of copper,
unless previous experience in the district shows it to be safe to use these
materials together. If there is any doubt about a galvanised steel cold water
tank, it is best to paint the internal surfaces with a non-toxic bituminous
composition, which will form a protective coating and so reduce the
electrolytic action. Other alternatives are to use tanks of plastics or glass
fibre or to fit a sacrificial anode consisting of an aluminium block earthed to
the steel tank which may extend its life. The tank should be adequately
lagged at to~ and sides.
The BRE have found cases where trussed rafter members have been
distorted because the tank bearers were incorrectly sized and positioned,
pipe joints disturbed and chipboard tank platforms have become wetted by
condensation and collapsed . Moisture damage has also been caused b~
overflow pipes having too small a bore, saggingor having inadequate slope.
178 Building Maintenance
Plumbing Noises
The avoidance of plumbing noises is often a matter of good planning and
design and the choice of quiet appliances. Sanitary accommodation should
ideally be separated from living accommodation but this may prove difficult
in blocks of flats and the conversion of existing properties to separate
dwelling units. The dividing wall between a bathroom or WC and a bedroom
should not be less than 75 mm concrete block, plastered both sides. The
door to a bathroom or WC should be as heavy as possible (solid core if flush
doors) and well fitting.
In existing dwellings where bathrooms or WCs are located over main
rooms with wood joist floors , it is advisable to introduce as much pugging as
the ceiling will take and possibly to reconstruct the floor as a floating floor to
give maximum insulation . In the latter case a flexible rubber joint will be
required between the WC and the soil stack. The flushing cistern should be
isolated from the wall by resilient pads of thick cork or rubber.
A WC flushing cistern generates noise in two ways-(l) from the flushing
mechanism, and (2) from the ball valve. The quietest form of flushing
mechanism is the siphonic type with a cistern of thick vitreous china or
plastics, but this will increase cost. A ball valve of the SkevingtonIBRE type
will reduce noise and wear." The use of low-level flushing cisterns and
insulation of internal stack pipes assist in reducing plumbing noises.
When water flowing in a pipe is suddenly stopped by the rapid closure of a
valve or tap, the pressure causes a surge or wave which rebounds from the
valve and passes back down the pipe. The loose washer plate or jumper on
the valve oscillates giving a knocking sound known as water hammer. The
resultant pressure in small rigid pipes may damage them. In cisterns fed
through 12 mm pipes, the float actuating the ball valve should have a
minimum diameter of 150 mm to avoid oscillating.
Sanitary Pipework
Most modern plumbing arrangements use the sin11e stack system which is
well described and illustrated in BRE Digest 249. In single stack plumbing
all forms of appliance discharge into multi-use discharge pipes or stack
pipes, which also have air admittance valves. A bath waste must enter the
stack above or at least 200 mm below the entry of a WC branch. Wash
basins, baths and sink wastes should have 75 mm deep seals to guard against
self-siphonage, and WCs must have a 50 mm deep seal. The maximum slope
of a 32 mm wash basin waste depends on the length of waste pipe and where
it exceeds 1.70 min length it should be provided with a 32 mm diameter trap
with a short 32 mm tail pipe discharging into a 40 or 50 mm branch pipe.
Another alternative is to ventilate the branch pipe. The length and slope of
bath and sink wastes are not critical but long wastes may become blocked by
sediment settling out of the waste water and access for cleaning should be
provided. Approved Document HI of the Building Regulations 1985
recommends maximum lengths of 3 m for 40 mm branch pipes and 4 m for
50 mm branch pipes.
Building Maintenance Problems and their Solution-V 179
The bend at the foot of a stack should be of large radius (at least 200 mm
at the centre line), or two 135° fittings should be used. Sanitary appliances
on the lowest floor are best separately connected to the drainage system,
particularly with high-rise buildings. The minimum vertical distance be-
tween the lowest branch connection and the drain invert should be 450 mm
for three-storey houses with a 100 mm stack and two-storey houses with a
75 mm stack. Ample provision should be made for access, particularly at
or near bends. Leaking pipe joints may result from cracked pipes, unsatis-
factory joints or inadequate support.
Where appliances are widely spaced, as in a hospital, it may be impractic-
able or even impossible to use a single stack method. BRE Digest 816
describes how pipe systems in older hospitals often take tortuous routes with
only limited access, stemming from lack of co-ordinated planning of
different services, both with each other and with the main structure. Most
stoppages occur where the pipework is complicated by knuckle bends, sharp
offsets and 92f junctions-clearance is expensive, can cause disruption of
the hospital and may be a possible cause of cross infection. Pipework is
sometimes blocked by disposable items, including plastic syringes and
spatulas, which should be disposed of in ward incinerators. Access is often
inadequate, badly sited and inconvenient in use. Planned maintenance is
recommended, including regular cleansing of grease traps , and this requires
adequate drawings showing the drainage layout and access points.
Appliances
All sanitary appliances should be durable, smooth, non-absorbent, non-
corroding, largely self-cleansing, of simple design and construction,
accessible, economical and of satisfactory appearance. Modern develop-
ments have seen the frequent replacement of wash basins by vanitory units,
the fitting of waste disposers to sinks, and the increased provision of bidets
and showers.
WC flushing cisterns should fill within 2 minutes and, to secure this, the
size of the valve orifice must match the supply pressure. Hence with a very
small head a 9 mm orifice may be necessary to give the required flow.
Persistent slow filling may also be due to partial blockage of the valve by
foreign matter which requires clearing. Inadequacy of flushing may result
from the cistern not being filled-to the prescribed water line. A perforated
float partially filled with water needs replacing, otherwise careful bending
upwards of the ball valve arm will remedy the defect . Corroded and
ineffective old cast iron cisterns containing a cast iron bell lifted by a chain
pull should be replaced with a modern cistern containing a piston actuated
siphon , for more efficient and quieter operation .
Inadequate flushing may also be caused by an obstruction in the flush
pipe, often of jointing material, or by the flush pipe entering the pan socket
at an angle. The trouble may arise in the pan itself where, for instance, the
flush of water is confined to one side of the pan. Pans with siphonic
discharge are more positive in their action as the contents are pulled out by
180 Building Maintenance
the suction created behind the trap. For maximum quietness and efficiency,
a close-coupled double trap siphonic suite fitted with a Skevington/BRE ball
valve is recommended." Modern closets may be fitted with a macerator and
pump connected to a small-bore drainage system discharging to a discharge
stack.
Wash basins of vitreous china are preferable to those made from fireclay
since they are stronger and less absorptive. Overflows are usually difficult to
clean and dirty water rising in the overflow passage, when the waste plug is
lifted, leaves behind an unpleasant scum which can produce unhealthy
conditions. For this reason some housing authorities are specifying basins,
baths and sinks without overflows.
Showers require a minimum head of 900 mm between the bottom of the
cold water cistern and the shower rose to function satisfactorily. Where this
head is not obtainable, the cold water cistern may be raised above the level
of the roof or a pump may be installed to boost the pressure. Showers should
be sited in rooms that are adequately ventilated to reduce condensation.
(1) Air locks. When there is air in the system and on heating the water the
air is released and rises to the highest point. Ideally the pipes should rise
towards a vent point at a slope of 1:120 and air then escapes through the
vent. Where pipes contain dips or fall in the reverse direction, air becomes
trapped and impedes the flow of water. Trapped air is released by draining
and refilling or by blowing through the pipework.
(2) Insufficient hot water. This can be caused by the inadequate size of
boiler or hot water cylinder, excessive length of primary flow and return
pipes, poor quality fuel, air locks, insufficient lagging of pipes and tanks, or
possibly a combination of these defects.
(4) Poor flow. This can stem from air locks, insufficient head of water or
air drawn into the system through a vent. The latter defect can be remedied
by inserting a larger cold feed pipe or raising the storage cistern.
Back boilers for heating water are prone to leaks at about 15 to 20 year
intervals and need checking, as do also immersion heaters and their
Building Maintenance Problems and their Solution-V 181
Heating Systems
The principal task of the building services engineer is to create a comfortable
and stimulating indoor climate . Building services have become a major item
in the cost of new buildings and are also costly to maintain and operate,
probably totalling nationally over £3000 million per annum, although there
is a lack of systematic data on maintenance and energy costs. Both
maintenance and energy costs for services are influenced by the capacity of
the plant, the extent of use, and design aspects such as floor area, amount of
glazing and quality of internal environment. The extent to which regular
cycle maintenance or even periodic replacement of some components is
justified by the avoidance of breakdowns, needs careful evaluation. Ineffi-
cient hot water heating systems may result from radiators or boilers which
are of inadequate capacity.
A common problem with solid fuel independent domestic boilers has been
down draught resulting from chimneys terminating below the ridge line.
Rigid joints between appliance flue pipes and brick or block flues often
fracture and are best remade with a more resilient material such as asbestos
rope or cord. Ashes from solid fuel boilers are not always removed as
frequently as they should be with resulting deterioration of firebars.
Continual changes in the design of heating appliances and the multiplicity of
small parts create problems in replacement. A reduction in the number and
types of appliances and standardisation of parts would reduce maintenance
costs.
The principal defects in boilers have been identified as noises resulting
from inadequate water flow or ineffective design, air entrainment through
leaks, and scale formation by fresh water inflow to replace water lost by air
displacement or leakage. The operating efficiencyof boilers has increased at
the expense of the adequacy of the materials used to cope with more
182 Building Maintenance
Other Aspects
Schedule 1 to the Building Regulations 19858 (paragraph LS) requires hot
water storage vessels to have adequate thermal insulation, and also hot
water pipes, unless they are intended to contribute to the heating of a part of
the building which is insulated or they give rise to no significant heat loss.
For example, insulation material should have a thermal conductivity of not
greater than 0.07 W/m K and a thickness equal to the outside diameter of
the pipe up to a maximum of 50 mm. Heat pumps, using outdoor ambient
air as their heat source and supplying hot water as the heating media have
energy and cost-saving potential as described in BRE Digest 253.10
BRE Digest 20511 describes the practical aspects of using flat plate solar
collectors for augmenting the heating of domestic water in the UK, while
Digest 254 12 analyses the reliability and performance of solar collecting
systems and gives guidance on the methods of checking system operation, in
view of the failures that have occurred in practice.
Air Conditioning
Air conditioning comprises filtration, heating , ventilation, cooling and
dehumidification by mechanical means, to provide a comfortable environ-
ment for occupants and acceptable conditions for specialised activities, such
as computer suites, hospital clean rooms and sophisticated manufacturing
processes. Air conditioning is becoming more common as some of the
accompanying advantages are more generally recognised-more uniform
temperature range, healthier environment, more alert staff, reduced clean-
ing and redecoration costs, and less external noise . The design of air
conditioning equipment is also changing and packaged equipment can be
located in corridors, above false ceilings, on the roof or even in the
conditioned space itself. Furthermore, the equipment is being designed to
permit longer periods between maintenance visits.
For instance, roller bearings have replaced sleeve bearings in most fan
drives--they are cheaper in first cost, reduce noise and do not require
attention more than once a year and with small plants may be sealed for life.
Refrigeration compressors are often in sealed hermetic units to be replaced
in the event of plant failure . A low cost sealed unit of limited life is a better
buy than a longer life slow turning open drive machine which can be
serviced. 13
With filters the rate of media replacement depends on the extent of
pollution in the environment. There are two main types of filter-the
throwaway and the cleanable. As a rough guide filter cells are changed or
cleaned once a month in heavily polluted locations , once every two months
in built-up areas and city centres and once every three months in rural or
suburban areas. The life of the cleanable filter is about 1~ to 2 years. Modern
184 Building Maintenance
filter developments for the more complex installations include rolltype and
electrostatic filters. In practice throwaway filters have proved the most
acceptable as they can be regularly maintained by relatively unskilled
persons. Probably the most common cause of air conditioning plant failure is
blocked filters, resulting in reduced air flow which can be followed by
freezing of refrigeration plant and reheater batteries, and breakdown of fan
bearings causing downflow of cold air with consequent occupancy discom-
fort. Condenser coils need cleaning each spring by sprayin~ with acid
solution and make-up water often requires chemical treatment. 3
A · checklist should be prepared of the items to be covered on a
maintenance visit. Resident staff can deal with matters within their capacity
and the remainder given to a reputable service company. Gosling'I drew
attention to the shortage of qualified service personnel. The .dangers
inherent in air conditioning systems which rely on wet cooling towers were
highlighted following the outbreak of legionnaires' disease at Stafford
district general hospital in 1985, and also the need for a comprehensive
operating and service manual.
There is no need to hold the temperature constant in an air conditioned
building-it is better kept within an acceptable range for comfort. Since heat
inputs in summer are intermittent in nature, energy can be saved by running
plant continuously at a fairly low rate, allowing heat to pass into storage at
peak periods and to be emitted at other times. The plant should be
monitored for efficient working and appropriate action taken, such as
shutting down coolers before the air handling equipment.
A DOE subcommittee'" recommended that manufacturers of air condi-
tioning equipment could assist maintenance by improving designs and in
some cases by reducing the complexity of the control system. Building
owners need to understand the value of properly implemented preventive
maintenance. At the other extreme some very sophisticated plant is being
used in prestige office buildings in countries with very hot, humid climates.
A typical example is the computerised air conditioning plant installed in the
main Standard Chartered Bank building in Singapore.
Some recent developments in air conditioning engineering comprise:
(1) heat recovery: extracting and using heat from vitiated room air,
that would otherwise be dissipated, in the external air; and
(2) the concept of thermal balance, involving full consideration of
thermal and other properties of a building's structure and fabric .
Electrical installations
Modem electrical installations generally incorporate ring circuits; a recog-
nised provision being one circuit for each 100 m2 of floor area. Each ring can
carry an unlimited number of 13 amp socket outlets. The ring system is
cheaper and more convenient than the earlier arrangement in which each
socket outlet required an individual sub-circuit with its own cable run from a
separate fuseway. In a ring circuit a number of outlets is served by a loop of
cable-run which forms one sub-circuit; each pair of conductors forming the
Building Maintenance Problems and their So/ution-V 185
loop starts from and returns to a single terminal on the fuse distribution
board, with each outlet receiving current from two directions. Spur connec-
tions may be taken from a ring circuit to serve outlying socket-outlets; only
two socket-outlets or one fixed appliance is fed from each spur, and not
more than one-half of all points are fed by spurs. Cookers, immersion
heaters and central heating boiler controls should be wired on separate
circuits. Cartridge fuses for ring circuit plugs are standardised at two
ratings-3 amp (blue) when the appliance has a rating of not more than
720 Wand 13 amp (brown) with appliances of 720 W to 3 kW rating. White
meter or economy 7 tariff is the most economical method of using off-peak
electricity.
Socket-outlets should be provided on a generous scale to give ample
facilities for the use of electrical appliances without the need for trailing
flexes and multiple adaptors. The following represents a minimum desirable
level of provision : kitchen-4; living area-4; dining area-4; each bed-
room-3; hall and landing-I; garage if integral with house-I; store or
workroom-I; although a larger provision is desirable. Where two or more
outlets are provided in a room they should wherever practicable be
positioned on different walls and preferably be switch-controlled, so that
each appliance can be isolated from the supply before the plug is removed.
Switch-controlled double socket-outlets are preferable in most cases to
reduce or eliminate at very little extra cost the use of adaptors and
consequent possible overload. The siting of outlets in the floor for aesthetic
reasons is not very practicable as it can result in their being covered by
carpets or, worse still, water on the floor may seep into the electrical system.
Cables or conduits should be located well below surface finishes to avoid
surface cracks. Metal conduits or channelling and fixing nails require
galvanising or other suitable treatment to prevent rust staining through wet
finishes. Some timber preservatives can attack plastics insulation and
sheathing on electric cables. High standards of workmanship are essential
for both efficiency and safety. Electrical installations deteriorate as a result
of ageing of the insulation material and cumulative mechanical damage,
hence installations should be inspected and tested in accordance with the
IE.E Wiring Regulations at least once every five years. BREIS have
identified cases of damage to cable insulation leading to risk of short circuit
and fire, with the normal heat dissipation impeded by thermal insulation and
other heat sources, with consequent cable overheating or through incorrect
choice of cable type or size. If repairs or alterations are required to electrical
wiring built in and concealed within the carcass or structure of a building,
especially in domestic properties, it becomes necessary to break open the
wall or floor surface to gain access. There is a need for detailed wiring and
location diagrams to minimise the work of disturbance . The design of
components, such as hollow detachable skirtings, to accommodate electric
wiring would also be beneficial.
Wiring normally lasts about 30 years and aged circuits, installed before the
early nineteen fifties can be identified by their round-pin plugs and
rubber-sheathed cable, which is probably perished, and a shortage of socket
outlets. It is advisable to open up sockets and switches, particularly on damp
walls, to check the cable type and to inspect for rust.
186 Building Maintenance
Lighting
More than half the electrical energy supplied to commercial buildings in
England and Wales is used for lighting. With the emphasis on energy
conservation it is important to obtain the best results from the energy
consumed. The main function of a lighting installation is to convert electrical
energy into useful light of suitable colour, in the required places and
transmitted from the best directions. Sodium discharge, mercury fluorescent
and white or natural fluorescent tubes may often provide economical
substitutes for ordinary tungsten (GLS) lamps. Continual progress is also
being made in the design and production of low-energy lamps.
The design of luminaires (lighting fittings) is often a compromise between
projecting the maximum light on to a working plane and achieving a balance
of brightness on other room surfaces to promote visual comfort. The
decorations of a room can have a significant effect on the illuminance-the
ceiling ideally being white in colour, whereas white walls can be trying on
the eyes, particularly in small rooms. Glazed areas must be cleaned regularly
to secure a significant daylight contribution and the relative economics merit
evaluation.
The illuminance from a lighting installation decreases from the first day
of use. All relevant factors require analysis to produce the optimum
maintenance pattern. The design and installation of luminaires should aim
for easy maintenance, as the cheapest equipment may be false economy in
the long term. The blackening of ceilings above electric lamps can be
reduced substantially by fitting light shades to diffuse the heat. There is a
fire risk from plastics light diffusers and it is advisable to use extended
aluminium or other non-combustible material. The continual redesigning of
luminaires by manufacturers causes maintenance problems in matching
existing installations . Finally, very small installations with no resident
maintenance staff are relatively more expensive to maintain than larger
installations .
Planned lighting maintenance (PLM) involves regular cleaning and replace-
ment of all the lamps in an installation. The frequency will depend on the
burning hours per year of the lighting. As a guide, tubes that are used 100
hours per week will need changing every 12 months, while those burning 25
hours per week will only need changing every 4 years. Many factories use
weekends or factory shut-downs for maintenance, so as to cause minimum
interruption of work. Lighting circuits in older properties may need replac-
ing, while in modern dwellings, more attention is now paid to the provision
of external lighting and more sophisticated switching devices and lighting
fittings.
Much of the wasted energy for lighting results from traditional switching
arrangements, with a single or multiple on/off switch/panel positioned by the
entrance to the space. BRE Digest 27216 discusses "automatic lighting
controls and gives guidance on the types of control best suited for particular
types of installation . It shows how energy savings can be predicted and
compared with traditional manual switching and suggests alternatives to the
traditional approach.
Building Maintenance Problems and their Solution-V 187
Gas Installations
The Gas Safety Regulations 1972 created a number of offences with a
maximum penalty of £400 for using gas appliances which are unsafe. There
are four main hazards which may be encountered in the use of gas:
(1) inadequate supply of oxygen;
(2) inadequate flue for the escape of products of combustion;
(3) escape of gas; and
(4) inadequate protection of hot components, flames or utensils.
Natural gas is not poisonous, but the build-up of it in a room would cause
oxygen starvation. The main danger is one of explosions, such as those
which occurred in the winter of 1976-77. Subsequently the King Committee
was established to investigate the matter. The main conclusion of the
Committee was that more action should be taken to identify gas leaks and
deal with them quickly, and to engender greater awareness by the public of
the dangers and to secure their active co-operation.
Smells of leaking gas must be reported immediately to the local office of
British Gas because of the possible dangers to occupants , and all basic
precautions taken, such as extinguishing naked lights, not operating electric
switches, opening doors and windows, checking gas tlY's and the pilot light
and turning off the supply.
Normal wear and tear on all gas appliances reduces their efficiency and
safety. Vital dimensions and adjustments change and soot builds up in
unwanted places . All appliances, therefore, require periodic servicing as
well as repairs when they cease to function satisfactorily. The Gas Safety
Regulations require installation and maintenance work to be carried out by
competent persons. It is likely that only employees of British Gas, members
of the Confederation of Registered Gas Installers, or persons with accept-
able qualifications or experience would be recognised as competent.
The products of combustion must be discharged through suitable flue
pipes or blocks into the open air. Dampness in the roof spaces of houses has,
for instance, resulted from flue pipes from gas-fired water heaters terminat-
ing in unventilated roof spaces , whereas they should have been carried up to
the ridge and fitted with a ridge terminal. Both flues and flue outlets must be
of suitable size for the appliances served and have sound joints.
A check of gas heater efficiency can be undertaken by checking the rating
from the maker's plate , running the appliance on full for a few minutes and
taking the meter readings, before and after running. Metered consumption
divided by the time taken should match the rating. However, the problem is
not usually that the appliance is inefficient but that it is of an inappropriate
type for the anticipated use.
Lifts
Lifts are provided with different types of drive (traction and hydraulic)
operating to different speeds (single, double and variable) and various forms
188 Building Maintenance
Drainage
Drains can cause trouble in a number of different ways. Loads from
foundations of buildings or vehicles, or ground movement below drains can
cause fracture of pipe joints or, in severe cases, fracture of the pipes
themselves. Rigid cement mortar joints used extensivelyin the past with clay
190 Building Maintenance
pipes are particularly vulnerable, and very old drains may have clay joints
and be bedded on bare earth. Drains may also become choked through the
deposition of silt or objects such as brushes and rags, particularly where the
pipes are laid to flat gradients with restricted flows, and there may be no
provision for access at changes of direction or gradient. Intercepting traps,
now rarely installed, are another cause of blockage.
BRE19 have shown how leaking flexibly jointed clay drains may be caused
by damaged pipes, unsuitable bedding or fill, or badly made joints. Blocked
drains are cleared by rodding, water jetting or winching from manholes and
inspection chambers, and chemical cleaning is sometimes used for industrial
drains. Defective pipes require replacing and leaking joints cutting out and
making good. Drains can be repaired by pressure grouting using either
cement-based grout, which is strong and rigid, or a plastic gel, which fills
cracks and cavities and remains flexible. If leaking drains are suspected, they
should be tested by water, air or smoke.
Inspection chambers and manholes should be inspected periodically to
check that they are in sound condition, particularly the benching and
rendering, and that the drains are running freely. These chambers are liable
to cause blockages, either because of their construction or because of
disintegration resulting from age or chemical attack.j" Gully traps require
cleansing; the frequency being determined by local conditions, and checking
to see that they retain an acceptable seal and are soundly jointed to the
drain. If the gully is loose or the ground around it is sodden, further
investigation is required .
Cesspools frequently have crumbling rendering, leak and permit foul
discharges into the surrounding ground and sometimes into nearby water-
courses and even wells. The usual remedy is to waterproof the interior
surfaces of the cesspool with asphalt, waterproofed cement mortar or a
bitumen-based application such as synthaprufe. Septic tanks may on occa-
sions require similar remedial treatment. Metal covers to manholes and
other chambers may rust and require an application of bituminous paint and
bedding in grease to prevent the escape of gases. Cast iron covers cracked by
vehicles need replacing with heavier covers or possibly suitable steel covers.
Safety
Modern building regulations and techniques provide effective safeguards
and means of access during the construction process, but these are often
removed on completion rendering subsequent maintenance unnecessarily
costly or dangerous . Permanent provision should be made for access for
maintenance purposes, particularly in multi-storey buildings, otherwise
makeshift methods may be used which could lead to accidents.
With older buildings, maintenance operatives must be clearly instructed
how to reach parts of the building which are difficult of access, and the
instructions must be backed up with adequate supervision to ensure that the
men do not take dangerous short cuts. They must also be made fully aware
of the dangers and limitations of the materials and components with which
Building Maintenance Problems and their Solution-V 191
they may come into contact. A large proportion of the accidents which occur
result from falls, frequently from ladders, and these mishaps are often fatal
or very serious . Safer conditions stem from the provision of permanent
means of access, such as fixed ladders, roof walkways and handrails at places
of high risk, coupled with the use of safety nets to provide protection against
falls from high points during temporary work.
Accidents are seldom really accidental, but result from ignorance of, or
failure to carry out, safety procedures, and from failure to enforce safety
rules or carry out scheduled inspections; they are seldom due to sheer
carelessness on the part of the victim. In practice, maintenance and safety
are closely interrelated as the maintenance engineer is likely to be respon-
sible for both ensuring safe working conditions and dealing with accidents.
The appointment of a fully trained safety officer is desirable in factories to
ensure the co-ordination of safety aspects by a single person-he may also
carry out other functions such as fire prevention and security.
The Factories Act 1961 requires that "all floors, steps, stairs, passages and
gangways shall be of sound construction and properly maintained and shall,
so far as is reasonably practicable, be kept free from any obstruction and
from any substance likely to cause persons to slip." Furthermore, means of
exit shall have handrails and openings shall be protected. The Health and
Safety at Work Act 1974 states that "It shall be the duty of every employer to
ensure, as far as is reasonably practicable, the health, safety and welfare at
work of his employees." It is also a statutory requirement to prevent areas
around machines from becoming slippery or congested, and to provide
effective and easy means for isolating electrically operated appliances.
Lovejoy" has highlighted many essential precautions to ensure safety in
accessibility for maintenance work. For example, within a factory or storage
warehouse, entrance doors should be protected by railings and barriers so
that no one inadvertently enters a vehicular access. Sight glasses in doors,
especially rubber doors used in warehouse division walls are essential, and
their size and position must allow for all vision heights.
There are many buildings where the provision of a short flight of stairs or
a fire lobby with too small a space between two sets of doors, has precluded
the easy access required by users. There is often a conflict between the
requirements of the user and the Fire Prevention Officer; the illegal
propping open of fire doors is a typical example, which could be avoided by
using pressure-pad operated doors. 21
With services it should only be possible for trained operatives to gain
access to vulnerable or dangerous areas. Hence, doors to lift motor rooms,
transformer rooms and switchgear should be locked while in use, and when
the plant is under maintenance, inspection or repair, these rooms should not
be accessible to occupants of the building. Areas enclosing machinery or
electrical appliances should be well lit and have adequate space for carrying
out maintenance work safely. Where machinery may be in use while under
maintenance, adequate safeguards and interlocks should be installed and
used to prevent accidents. Where electrically operated overhead travelling
cranes are in use, these should be isolated when access is required in the area
of the crane rails.21
192 Building Maintenance
Security
The security of an external door depends primarily on the position, type and
construction of the door and the strength and reliability of the hardware.
The strength and fixing of the door frame and type and extent of glazing are
also important.22 The ideal construction is of solid wood, but this ideal has to
be balanced against cost and appearance. If glass is fitted in a position where
its breakage will give access to the lock or latch , it should be reinforced.
Hinges should be of adequate length and positioned so that the pin is inside
and the screws are concealed when the door is closed. Letter plates should
conform to BS 2911 and be positioned at least 400 mm from the door
locking device, and an internal cover plate offers additional security. All
exterior doors should ideally be fitted with a mortice thief-resistant lock
conforming to BS 3621, but doors less than 45 mm thick are weakened by
such locks and should be fitted with an automatically deadlocking rim lock.
BS 3621 requires locks complying with the standard to provide a minimum
of 1000 effective differs. Other doors should be reinforced with securely
Building Maintenance Problems and their Solution-V 193
fitted shoot bolts, top and bottom. The final exit door, which has to be
locked from the outside, is obviously more vulnerable than those secured
from the inside, and should be normally the one most overlooked by
neighbours and passers-by. Safety chains provides an additional and effect-
ive security device . The glass can be strengthened by replacement with wired
glass, or by polycarbonate sheeting . If a very high standard of security is
required, as in a wages office, then bandit glass is recommended . Grilles or
shutters can afford good protection, but willonly be as strong as the frame to
which they are attached or the means by which they are attached to the
surround of the window.:h A variety of intruder alarms are available for use
with windows.
Metal windows appear to offer slightly better security than wood; some
manufacturers are offering security locks. A high standard of security for
windows is only possible by the use of expensive glazing materials and
techniques, and special fittings . A thief will normally try other means of
gaining entry if it entails breaking glass. If panes of glass are to be small
enough to prevent entry they must be not more than 0.05 m2, but if this
minimum is to be exceeded, then the larger the better. Some side-hung
casements have external hinges from which the pin can be removed and the
casement lifted out, in which case the pin should be made secure by welding
or other means. Sliding sashes may need protecting with a locking device
and louvres in windows should be checked to ensure that it is not possible to
bend or remove the glass seating, clips or glazing beads and that the locking
mechanism is adequate. The placing of small ventilating lights should be
carefully considered to avoid external access to fasteners on larger opening
lights. Plastic domed roof lights are often easily removable.
Balconies are a security risk and should be restricted to individual
dwellings. Shelters and porches to doors should not obscure view or provide
cover.for a thief to work on the door . Careful attention should be paid to the
siting of external pipework as it may provide 'convenient access to upper
windows. Coin-operated gas and electricity meters are a security risk and
where installed should be accessible only from inside the dwelling. Suitable
fencing, such as chain link not less than 1.2 m high, around and between
gardens will retard a thief. Lighting is a crime deterrent and a useful back-up
aid to other security measures.
The annual cost of vandalism to buildings in England and Wales has been
estimated at £30 million. There are probably two principal ways of combat-
ing it: (1) to discourage vandalism by avoiding features in the design which
appear to attract damage and by using materials which are not easily
disfigured; (2) to persist in the repair and replacement of damaged and
defaced work .
Insurers often specify the types of locks, barriers and levels of alarm
response according to the degree of risk. There are many types of intruder
alarm system and they should all comply with BS 4737. Because it is difficult
to find neat and secure routes for wiring, more equipment is now 'wirefree'
and sends signals to the control panel by infra-red light, high-frequency
sound or radio. Major alarm installations are wired through to the security
services either; (1) by automatic dialling to the police; (2) to several
194 Building Maintenance
Compartmentation
The spread of fire can also be restricted by provisions for subdividing the
building into compartments of restricted floor area and cubic capacity, by
means of compartment walls and compartment floors (paragraph B3(2) of
Schedule 1 to the Building Regulations). This provision applies to flats and
maisonettes.
Other forms of compartmentation apply in the case of a division between
adjoining buildings by means of a separating wall, such as walls between
terraced and semi-detached houses carried above roof level or suitably fire
stopped or between a house and an attached garage (paragraphs B3(4) and
(5) of Schedule 1 to the Building Regulations). The wall and any floor
between a garage and a house are to have half-hour fire 'resistance and any
opening in the wall is to be at least 100 mm above garage floor level and be
fitted with a half-hour fire resisting door (Approved Document B/2/3/4).
Stairways
An internal stairway in a house which has more than two storeys, excluding
a basement, may need to be enclosed and protected to meet the provisions
of Section 1 of the Mandatory rules for means of escape in case of fire
(HMSO, 1985) in support of the requirements of Bl of Schedule 1 to the
Building Regulations. BS 5588 gives recommendations for means of escape
for flats and maisonettes, shops and offices.
Fire Hazards
BRE Digest 26&6 outlines the design principles for systems which provide
safe escape routes from buildings, including the use of .smoke doors to
isolate lengths of corridor or stairway, ventilated lobbies, smoke ventilation
and powered smoke extraction from large undivided buildings such as
shopping malls and warehouses.
196 Building Maintenance
Fire-fighting Equipment
The provision of adequate escape routes and fire alarms in the majority of
buildings frequented by the public is required under various Acts of
Parliament, but there is no statutory requirement for the installation of
automatic fire detection or automatic extinguishing equipment whose main
Building Maintenance Problems and their Solution-V 197
function is to restrict the damage to the building and its contents. Legislation
in general provides for : (1) provision and, where necessary , the enclosure of
escape routes in suitable materials; (2) aids to escape comprising fire alarms,
hand extinguishers and emergency lighting; (3) display of escape instructions
and training of staff. The legislation is framed to give local fire authorities a
measure of flexibility in securing adequate escape arrangements and equip -
ment at minimum cost and disturbance and to the mutual satisfaction of the
persons responsible for the building and the fire authority.
Apart from the provision of adequate escape routes, legislation requires
warning systems for buildings frequented by the public and adequate
lighting of escape routes even in the event of failure of the public electricity
supply. There are three recognised alarm systems-multi-zone, single zone
and single point.
The multi-zone installation is suitable for complex industrial and commer-
cial premises, including the larger hotels. It generally consists of a series of
sounders (bells, klaxons and warblers) coupled with manual call points
(break glass units) all powered from a central battery unit continuously
charged from the a.c. mains. The more expensive systems incorporate
detectors and automatic fire brigade call-out facilities. The single-zone is
particularly suitable for smaller premises such as small hotels and guest
houses. It consists of sounders and manual call points, and may be powered
from mains or standby batteries. Single point units or self-contained alarms
form the most economical way of protecting a small property.
Smoke detectors are available in several forms but for general fire
protection in buildings one of two types are usually selected-(I) optical
smoke detectors which are activated by the absorption or scattering of
visible or near visible light by products of combustion, (2) ionisation
chamber detectors in which combustion products entering the ionised
chamber alter the conductivity to initiate the alarm circuit. The first category
respond well to smoke particles and visible combustion products, while the
second type are better suited to detect invisible gases from clear burning
fires.
Portable fire extinguishers can be carried and operated by hand . Where all
or most of the occupants of a room are women, the extinguishing equipment
should desirably be made up of 4.5 litres water buckets and 3 kg dry powder
or 7 kg carbon dioxide extinguishers. Extinguishers need regular main-
tenance and there should be adequate personnel with knowledge of and
confidence in their use. Ideally extinguishers should be safe for the user,
efficient and durable; they should discharge and reload rapidly, and be easy
to maintain and of reasonable appearance. The extinguisher selected should
be on the list of approved portable fire extinguishing appliances issued by
the Fire Office's Committee.
Four classes of fire are recognised by BS 4547: Class A fires involving
solid materials, usually of an organic nature in which combustion normally
takes place with the formation of glowing embers. These are best extin-
guished by water type extinguishers. Class B fires involve liquids or
liquefiable solids and are best extinguished by smothering to prevent oxygen
from combining with the flammable liquid vapours or gas and this may be
198 Building Maintenance
Fire-fighting Arrangements
Clear and unambiguous fire instructions, clearly audible alarms and regular
fire drills give the occupants of a building a feeling of security and a sense of
involvement. They ensure that emergency equipment is tested at regular
intervals and that fire exits are kept clear and in usable condition. Where
there is insufficient staff available to regularly check and service fire
equipment, a maintenance contract should be negotiated. In the majority of
industrial premises fire fighting consists of nothing more than first aid fire
fighting to hold the outbreak in check until the fire brigade arrives, and it is
therefore advisable to have a number of staff trained to use the equipment
and to be thoroughly familiar with all the buildings.
Whether or not a company wishes to set up a works fire brigade depends
on the nature of the risk and the money available. In all cases there must be
Building Maintenance Problems and their Solution-V 199
a foolproof method of ensuring that the alarm is given to the fire brigade as
soon as the fire is discovered. Close liaison should be developed with the
local fire service and opportunities provided for local firemen to visit the
premises-this may one day prevent the loss of the buildings by fire and
possibly loss of life or injuries to firemen through unknown hazards.
Cleaning
General Background
The cleaning industry in the United Kingdom was spending over £3000
million per annum in 1987 and yet its performance has been found not to
compare favourably with the United States or Scandinavia.Y Within 30
years after erection , or even less, cleaning costs may exceed the original cost
of the building. Lack of co-operation between architects and maintenance
and cleaning organisations all too often results in inadequate consideration
of cleaning aspects at the design stage, and designers generally need to
acquire greater knowledge of cleaning facilities, methods and equipment
and to receive improved feedback of information on the performance of
buildings.
The planning of even a single window in an inaccessible position can, over
the years, generate cleaning costs many times in excess of the value of the
window. Large areas of terrazzo and other flooring can be badly damaged by
using the wrong cleaning materials. The effectiveness of maintenance and
cleaning work can be increased by the architect supplying a maintenance
manual which includes a full description of finishings, furnishings and
fittings in the building. The manual should also contain the various
manufacturers' recommendations for cleaning and maintenance. All clean-
ing and maintenance procedures should desirably be logged in the manual so
that if the building changes hands the new occupier will see what has been
done and what he should do to maintain the b.uilding to a reasonable
standard.l'
Method of Execution
The owner of a building often has the choice between carrying out cleaning
work by direct labour or letting it out to a contractor. Cleaning contractors
concentrate their energies on this class of work and inevitably develop
efficient techniques and considerable know-how. They relieve the client of
the problems involved in recruiting a workforce, and organising and
equipping it. Taking flooring as an example-each type needs its own
cleaning technique. Some of these needs for caution are fairly obvious but if
overlooked can ruin a floor, such as using spirit-based cleaning materials on
rubber or benzine-based materials on pitchmastic. Labour accounts for the
greater part of the cost of cleaning and must be effectively used and
supervised. With offices, specialist contractors are usually better suited to
deal with cleaning of carpets, rugs, curtains and venetian blinds as well as
200 Building Maintenance
telephone cleaning and disinfecting and cleaning of windows and roof lights.
A costs in use study of offices by DOE32 showed that direct labour cleaning
costs considerably more than contract cleaning in the cases investigated.
When engaging a cleaning contractor, it is important to employ a
reputable contractor, preferably on a three-year contract to provide incen-
tive and continuity. There should be a penalty clause to deal with unsatisfac-
tory work or non-performance in addition to provision for cancellation. The
method of payment and notice for termination must be clearly prescribed,
together with details of frequency, methods, equipment and materials,
supervision and workforce.
The DOE survey32 distinguished between daily cleaning of offices-
floors, ash trays and waste baskets-and periodic .cleaning involving a more
thorough clean every 3, 6 or 12 months, when files are taken out and dusted
or vacuum-cleaned, and it also includes the regular polishing of floors .
CP 153: Part I, specifies frequencies for the internal and external cleaning of
windows, as listed in table 6.1 .
In industrial buildings, cleaning of overhead pipework and steelwork
should be carried out at regular intervals, otherwise dust will build up until
draught and vibration cause it to fall and become both a nuisance and a
danger.
Shops Weekly
Banks and business premises Twice monthly
Offices and hotels Monthly
Hospitals Monthly
Factories (light industry) Monthly
(heavy industry) Every two months
Schools Every two months
Domest ic buildings Monthly
cleaners. They should have good lighting, easily cleaned surfaces, a sink and
hose pipe, ample shelving and fixings for hanging tools.
Windows
Windows need cleaning periodically, as illustrated in table 6.1, to secure
clarity of vision and maximum daylight penetration, maintain good appea-
rance of building, prevent accumulation of dirt which when washed off by
rain may harm wall cladding, and reduce deterioration of glass through
attack by pollutants.
Windows may be cleaned in a number of different ways. Ladders may be
used for heights up to 9 m and for reasons of safety the feet should be placed
at one-quarter the vertical height from the building. Rubber inserts or cups
are sometimes provided on the feet as a further safety precaution. Travelling
ladders and suspended systems may be used from permanent rails or tracks
fixed in front of the parapet or under the eaves, using suspended cradles on
wire ropes where the height exceeds 30 m. Other alternatives are demount-
able rails and walkways.
Some windows can be cleaned from the inside by using projecting hinges
or pivoted windows. The maximum safe reach to clean adjoining fixed
glazing is 560 mm sideways, 510 mm upwards and 610 mm downwards.
Flooring
Floors suffer from the effects of traffic and soil, and the most damaging soil
is usually that carried in by foot traffic. Soil trapping devices should be
installed to combat floor damage and reduce cleaning costs, and these
include gratings, mechanical matting and walk-off matting. Other floor
protection measures include the selection of good furniture glides and the
use of plastics strips or corners under filing and stationery cabinets.
Protection of floors against chemical damage is important-harsh alkaline
cleaners should never be used on resilient floors.
Student surveys collated by the York Institute of Advanced Architectural
Studies 33 found Iino sheet to be the cheapest floor covering investigated,
followed fairly closely by . carpet. Other floor coverings which proved
reasonably economic in cleaning costs were wood strip , rubber tile and
sheet, and wood block. The most costly were clay, composition and terrazzo
tiles, with thermoplastic tiles and PVC sheet lying between the two
extremes. The colour of floor tiles and sheets is also important since a dark
colour shows dusty footprints while a light colour shows black burn marks.
A speckled or marble pattern looks well and is easier to clean.
Easton34 identified the main types of equipment for the removal of dust
from floor surfaces as industrial suction cleaners for hard and soft floor
coverings and high risk areas, impregnated mop sweepers for large hard
floor surfaces; static mops for plastic floors; and damp mopping for removal
of surface dirt. Spray cleaning or spray burnishing effectively removes
surface dirt. Ingrained dirt removal requires a deep cleansing system
202 Building Maintenance
Graffiti
The action taken will depend on the reason for the graffiti, the surface on
which it has been applied and the materials used. The purpose, be it casual,
political, offensive or recreational, may determine whether other facilities
are needed. Aerosol on brick may be scrubbed off with paint remover and
water, oil paint superimposed on oil paint is best overpainted, felt pen and
emulsion on brick can be overpainted with anti-graffiti paint , felt pen on
concrete is difficult to remove and the application of paint removers,
bleaching and overpainting with anti-graffiti paint may be required, and
lipstick and chalk on brick scrubbed with detergent. Possible alternative
devices include shrub planting, anti-climb paint on downpipes, murals
or hoardings, and improved play facilities , according to the particular
circumstances.i"
Pest Infestation
Types of Infestation and Associated Risks
BRE Digest 23837 describes how pest infestations in buildings can cause risk
to health , as well as fire hazard, economic loss and sometimes deterioration
of the structure itself. Birds, rodents, insects and other invertebrate pests all
carry parasites or pathogenic bacteria.
Building Maintenance Problems and their Solution-V 203
Prevention of Infestation
Insects can enter through minute cracks and cannot be excluded. Young
mice can pass through holes about 6 mm diameter , and young rats through a
9 mm diameter hole. Common rats can burrow extensively and gain access
to buildings in this way, while common sewer rats are good swimmers and
can enter buildings through sewers and drains, where the covers are
deficient. Birds seek nesting and roosting sites on and in buildings, will nest
in roof spaces if they gain access, or use external ledges as roosts or nest
sites. Holes to roofs should be kept small enough to prevent their entry; for
example, pigeons should be excluded by 40 mm mesh and sparrows by
20mm.
Foundations will exclude rats if they extend vertically about 900 mm.
Good building practice requires cavity closers at the head of the wall for fire
stopping, and this will prevent rodents and birds obtaining access to the
cavity. The spaces between joists and rafters should be filled at the eaves to
prevent birds or rodents from entering the roof space, but providing small
ventilation holes or gaps closed with mesh to avoid condensation.
Door should close on to a level threshold, so that there is an insufficient
gap to allow access or a gnawing edge. In high-risk areas, external doors not
made of metal should be fitted externally with metal kicking plates not less
than 300 mm high. These kicking plates should also be fixed to thejambs
and linings to prevent gnawing and entry. Internal partitioning and ceiling
cavities should be sealed sufficiently to deny access. Hollow spaces behind
skirtings, architraves and other mouldings should be filled. Pipes, ducts and
204 Building Maintenance
trunking should be tightly built in wherever they pass through walls, floors,
ceilings or foundations.
Rodents must be prevented from entering lift shafts , as they would have
access to all levels of the building and could damage the winding mechanism.
Refuse hoppers provide food supplies as well as harbourage for pests, and
there is a high risk of infestation in the room where collecting bins are
housed. The door should preferably be of metal with a suitably protected
frame and a self-closing device. Polythene bags for waste disposal are not
sufficiently stout to keep rodents out and may also be damaged by domestic
pets or foxes, allowing insects access to food scraps within. Wire mesh stands
to these bags should be 5 mm mesh or smaller, surround the bag with ample
enclosing space, and be fitted with well-fitting, solid lids.
Other Pests
Much unnecessary alarm is caused by the presence of insects in houses in the
mistaken belief that they may be attacking timber, although many of these
are associated with materials other than timber. New houses, particularly
those of brick and block construction, remain damp for a year or two as the
concrete and plaster dry out and some insects are attracted to these
conditions.P Details of some of the more common pests of this type are now
briefly described.
Plaster beetles are very small dark coloured beetles, varying from 1 to
3 mm in length, which feed exclusively on moulds, mildews and other fungi.
With heat and adequate ventilation these insects should die within 3 to 4
months as the house dries out. .
SilverfISh are small silvery insects about 10 mm in length with long
antennae and three long bristles at the tail . They cause little damage and are
mostly found in dark, damp corners in kitchens, larders and bathrooms, and
they dart away when disturbed. Good ventilation and heat should destroy
them within a few months of the house drying out.
Wood lice are small grey oval insects 15 to 18 mm long with a hard
segmented shell . They feed on decaying wood and other vegetation in the
garden and occasionally enter houses looking for damp areas, such as under
sinks and baths. The best remedy is to ensure that the house is dried out as
quickly as possibly and to remove any old leaves or garden refuse near the
house.
Earwigs are dark brown in colour, about 10 to 14 mm in length and have a
distinctive pair of pincers at the end of the abdomen. They are usually found
in the garden feeding on small insects but may be brought into the house in
bunches of cut flowers. They do not attack timber. Creeping plants, such as
ivy and Virginia creeper, should be kept away from windows and doors as
the insects could find shelter in them.
Sawflies have bright green larvae with a chestnut head about 12 mm long
and these bore holes approximately 3 mm in diameter. They prefer low
growing weeds but can bore a short depth into timber, but any damage is
usually superficial.
Building Maintenance Problems and their Solution-V 205
possible. Checks should be made for water trapped in underfloor air ducts,
service access pits, cavities in cavity walls, and areas under the building.
Mud , silt and debris that have accumulated· against external walls, under
boarded floors or in hollow wall cavities should be removed, and underfloor
spaces sprayed with disinfectant.
After cleaning, the building should be heated and ventilated as much as
possible, taking the following precautions-keep windows and doors open
as much as possible, lift floorboards near walls to increase draught under
floors, keep furniture and pictures away from affected walls and open
cupboard doors . Porous building materials such as brickwork may take
months to dry out. Where both sides of a wall have an impervious coating, it
may be necessary to remove the covering from one side. All timber must be
dried out as soon as possible to minimise the risk of fungal attack. Timbers
attached to or embedded in damp walls are very vulnerable and require
careful examination.
Structural damage "t an occur if there has been severe buffeting by flood
waters; simple immersion is unlikely to cause such damage. Damage to
foundations may occur during drying out if the subsoil is shrinkable clay.
Water trapped in electrical ducts or conduits must be removed by opening
inspection elbows and conduit boxes. The electrical installation should be
inspected and tested at monthly intervals for the first six months and at least
twice in the next six months .
Seawater flooding creates additional problems, as walls contaminated
by deliquescent salts in seawater may remain permanently damp. These
salts may also cause severe corrosion of metal fastenings and electrical
installations.P
References
1 I. H. Seeley. Building Technology. Macmillan (1986)
2 BRE Defect Action Sheet 44. Trussed rafter roofs: tank supports-
installation (1984)
3 BRE Defect Action Sheet 61. Cold water storage cisterns: overflow
pipes (1985)
4 P. J. Davidson and C. J. D. Webster. BRE Information Paper IP
12/83: Water economy with the Skevington/BRE flush valve for WCs
(August 1983)
5 BRE Digest 249. Sanitary pipework: Part 2, Design of pipework (1981)
6 BRE Digest 81. Hospital sanitary services: some design and mainte-
nance problems (1967)
7 H. S. Staveley and P. V. Glover. Surveying Buildings. Butterworths
(1983)
8 The Building Regulations 1985: SI 1985 Nr 1065. HMSO (1985)
9 BRE News 58. Research on water supply: unvented hot water systems
(1982)
10 BRE Digest 253. Heat pumps for domestic use (1981)
11 BRE Digest 205. Domestic water heating by solar energy (1977)
Building Maintenance Problems and their Solution-V 207
208
Alterations and Improvements 209
Basic Improvements
There are a number of essential basic improvements that are needed in a
large number of dwellings in this country to bring them up to an acceptable
minimum standard of provision . These basic improvements include the
provision of an internal water closet, bath , wash basin, replanning of
kitchens, roof insulation, improvement of services and provision of fittings.2
Space Heating
There is a wide range of heating systems available for use in improvement
schemes and they are generally classified according to the type of fuel used.
Solid fuel systems can be either back boiler and radiators or central boiler
and radiators. These systems are particularly popular in coal-producing
areas. Their principal problems are provision of adequate fuel storage and
conflict with smokeless zone requirements where coal is used .
Electric systems are of three main types: off peak radiators (sometimes
including warm air distribution mechanism); off peak warm air systems
(central heat storage with warm air distribution); and on peak warm air
systems which require a high standard of insulation to secure acceptable
running costs . Warm air systems can cause condensation problems. Off peak
radiators and on peak warm air systems are relatively easy to install.
Oil-fired systems became less popular when oil prices escalated. Further-
more, the tank can be unsightly in small gardens and requires stringent fire
precautions.
The average age of the housing stock is increasing and most of the
dwellings found to be unfit or needing extensive repairs were old and the
majority of them privately owned.'
Modernisation of Dwellings
Modernisation of older dwellings can take many forms and is obviously
influenced by the form, layout, construction, condition and anticipated life
of the dwellings themselves. Older dwellings frequently need altering to
provide a separate bathroom and a we entered from inside the dwelling. A
thoughtfully arranged house improvement is detailed in figure 7.1.1 showing
alterations to houses some seventy years old in New Earswick village,
Yorkshire, and contained within a General Improvement Area." The houses
were reduced to their basic brick shell before renovation. Ground floors
were screeded and all timberwork, including roofs, entirely replaced.
Fireplaces and fuel store were removed and central heating installed. A
more convenient living room and separate dining room were provided; also
a kitchen replacing the scullery and a food cupboard substituted for the
2 BEDROOM
._..• ' ~
BEDROOM BEDROOM
•
J -' ~
~--=-. I -
FIRST FLOOR F IRS T FLOOR L
FI RST FLOOR F IRST F LOOR
N
....
I
N
I FC;.7~ ~ L. LIVIN G
KIT CHEN
KI TCHEN
PARLOUR
Figure 7.1
Alterations and Improvements 213
FIGURE 7 .2.' CONVERSION OF HOUS E INTO FLATS ,0, ,' , ,2, ,J , ,' , ,5, ,6m
N
....
~
RADIANT
HEATER
DINING BEDROOM 2 IBEDROOM
KITCHEN
ROOM J tTlINDE,A
LANDING •
BUILT IN
CU.IOARO CuPBOARD
UNDER
LOUNGE
Figure 7.2
Alterations and Improvements 215
Loft Conversions
Garages, sunrooms, utility rooms, and extensions to living rooms and
kitchens can often be added to a dwelling on the ground floor, but the need
for an additional bedroom may cause the family to contemplate a move to a
larger dwelling. A loft conversion can often yield the extra bedroom and
avoid the need for an expensive move.
Most loft conversions occupy little additional external space and normally
come within the permitted extra space provisions of planning legislation,
although any dormer at the front of a dwelling willneed to blend in with the
remainder of the elevation and neighbouring dwellings. Most dwellingswith
a pitched roof and a ridge height above ceiling joists in excess of 2.40 m can
provide additional habitable accommodation through the construction of
dormers.
The crucial factors are headroom and access.Wherever possible the
staircase should continue over the existing stairwell, thus utilising the dead
space over the existing stairs and avoiding taking space from a bedroom
below. Once the staircase and dormer are plotted on the drawing, the
remainder of the conversion work falls into place. In very old houses the
existing roof structure will need to be examined very carefully and if used it
may be necessary to form the walls, ceiling and floor as a box supported on
the outer walls and largely independent of the roof. The existing ceiling
joists are unlikely to be adequate as floor joists for the new room. A
suspended floor constructed over the existing ceiling joists and bearing on
either external walls, steel joists or trussed purlins is usually necessary. Any
internal loadbearing walls will assist in reducing spans and permitting
smaller section joists to be used. Rearrangement of purlins, struts, hangers
and props will often be required to give unencumbered space.
The new room can be illuminated by a dormer window or a light in the
slope of the roof, sometimes supplemented by a window in a gable wall.
Dormers are often formed by bolting collars to the existing rafters and
extending them outwards, and the dormer is often supported by a trussed
purlin or steel joist. With the collars in position the dormer can be decked
out and covered, often with built-up felt. The dormer roof can either slope
to the front with a new gutter and downpipe or fall back to the main roof and
drain into a box gutter. Once the dormer is secured the intermediate rafters
can be cut away and the windows fitted.
Internal work consists mainly of erecting studding, inserting insulation
and fixing plasterboard. The plasterboard is usually skim coated with any
brick or block walls being rendered and set. Joinery work should ideally
216 Building Maintenance
match the rest of the dwelling. Flooring and doors should both provide
half-hour fire resistance. Electric wiring will require repositioning or replac-
ing and the cold water tank may need relocating.
Prefabricated Additions
The use of factory-produced bathrooms and other units can result in
considerable time savings and suffer fewer problems when carried out in
inclement weather. They are often constructed with treated timber stud
panel walls, insulated with glass-fibre quilt or expanded polystyrene, and
with foil-backed plasterboard internal lining. A number of external finishes
are available in a wide range of colours. Floors are often formed of 18 mm
plywood with underfloor glass fibre quilt insulation framed up on
50 x 100 mm joists and covered with vinyl asbestos tiles. Flat roofs are most
common using 12 mm plywood decking possibly covered with three-layer
felt, with suitable under-roof insulation and a foil-backed plasterboard
STORE
r- - -- I
I -
I
I
STORE CLOAK I
I YARD
ROOM
STORE I DINING KITCHEN
CLASSROOM
BEDROOM IBEDROOM
CLASSROOM I
LI VING ROOM
FIGURE 7. 3 .1 CONVERSION OF VILLAGE SCHOOL INTO BUNGALOW 10 , ,', 12 , 13, I', IS, 16 m
N
....--.l
LANDING
L OF T BE ROO tol
~ LOF T o BEDROOM BEDROOM
S TABLE
COACH HARNESS = LI VI NG ROOM
HOUSE ROOM
GROUND FLOOR BEFORE CONVERSION - F IGURE 7.3 .2 CONVERSION OF STABLE INTO COTTAGE -GROUND FLOOR AF TER CONVERSION
218 Building Maintenance
ceiling. These units can incorporate double glazing units and central heating
radiators.
The former Greater London Council designed a prefabricated bathroom
unit for use with older dwellings with all works required after delivery of the
bathroom unit scheduled to be carried out in seven working days. Prepara-
tory work included removal of party fences and, in some cases, removal of
air-raid shelters and/or timber structures situated within 6 m of a rear wall;
boring for and forming precast concrete pile foundations; drainage work
including building a new manhole and laying branch drains ready to connect
up to the bathroom unit; cutting an opening in the rear wall of the existing
WC for access to the bathroom unit and other ancillary work.
The work schedule following delivery and positioning of the bathroom
unit on prepared foundations follows.
Day 1: Clearing out all redundant fittings in kitchen, preparing for gas
and heating engineers and commencing modernisation of kitchen by replac-
ing existing rear access door and wing light with prefabricated window board
and splash back. Repositioning rising main in concealed position behind new
kitchen units and providing temporary supply to WC.
Day 2: Gas fitters at work .
Day 3: Heating engineers installing gas-fired boiler in kitchen and
heating units in passage and living room.
Day 4: Heating engineers complete work and wall linings and plumbing
of kitchen commenced. Plumbing between kitchen and bathroom unit
connected to bring new WC into use.
Day 5: Kitchen wall lining completed and fitting of kitchen units
commenced and taps and water supply connected . A temporary sink is
provided to cause tenants as little interference as possible. The new WC is in
use and the existing WC suite is removed, branch drain sealed and a
new airing cupboard formed, walls to new passage lined and painting
commenced. .
Day 6: Joinery works in kitchen completed and painting commenced .
Decorations completed to new passage .
Day 7: Painting of kitchen completed; floor tiles laid and works
cleaned up.
During the 7 days, work will also proceed with connecting drains to waste
pipes from bathroom unit, completing rear paving and erecting new screen
fences. Many parts required for the internal works will be pre -assembled in
the contractor's yard to save time on the site.
Improvement Grants
Under the provisions of the Housing Act 1985, to qualify for an improve-
ment grant, the local authority must be satisfied that on completion of the
works the dwelling will be provided with all the standard amenities for the
exclusive use of its occupants; that it will be in good repair having regard to
its age and character and the locality; that it conforms to certain general
Alterations and Improvements 223
standards laid down by the Secretary of State; and that it is likely to provide
satisfactory housing accommodation for 30 years. In certain circumstances it
may be necessary to improve houses which cannot meet these requirements
and the local authority is empowered to vary the general conditions relating
to grants, and can reduce the 30 years life expectancy to not less than 10
years .
Furthermore the applicant must be a freeholder of the property for which
grant aid is required, or hold a lease with not less than five years unexpired
at the time of the application. All applicants must provide a certificate
relating to the future use of the dwelling. An improvement grant will not be
given for a dwelling erected after 2 October 1961;a second or holiday home;
an owner-occupied house which has a rateable value in excess of the
permissible limit (£400 in Greater London and £225 elsewhere in 1986); or
where work has already begun (except where the local authority accepts that
there was good reason to start) . Where the local authority approves an
application for an improvement grant, it will notify the applicant of the
amount which, in its opinion, the work should cost and the amount of the
grant it has approved.
The amount of improvement grant paid is based on a percentage of
eligible expenses, varying with the location of the dwelling, and the 1986
cost limit of £10 200 for single dwellings and £11 800 for conversion of
buildings of three or more storeys outside London . The corresponding
figures for Greater London were £13 800 and £16 000 respectively. The 1986
limits on grants are shown in Table 7.1
There is a strong case for periodic reviews of grants so that the prescribed
limits can keep 'pace with inflation .
Intermediate Grants
The intermediate grant is a mandatory grant designed to provide standard
amenities, and these are listed in table 7.2 extracted from S.508 of the
Housing Act 1985.
The grant towards the cost of these standard amenities will vary according
to the area, namely 75 per cent in a housing action area; 65 per cent in a
general improvement area; and 50 per cent elsewhere, subject to the
provisos with regard to hardship cases. In many cases, before-it is practicable
224 Building Maintenance
Greater Elsewhere
London
Special Grants
Special grants are designed to enable a house in multiple occupation to be
improved by the provision of standard amenities or means of escape from
fire. Both standard amenities and repairs expenses are as detailed for
intermediate grants and a limit of £6750 is prescribed for provision of means
of escape from fire.
Alterations and Improvements 225
Repairs Grants
A repairs grant, which is discretionary, may only be given in connection with
a dwelling built before 1919 and S.491 of the Housing Act 1985 expressly
excludes works to improve an existing dwelling or to provide additional
dwellings. The application must be accompanied by a certificate of owner-
occupation and if not situated in a housing action area, the rateable value
must not exceed the prescribed limit. The relevant works must be of a
substantial and structural character, resulting in a standard of reasonable
repair. The limit for eligible expenses is £800.
Environmental Works
Owners in housing action areas only may apply for grant aid to bring the
external appearance of their houses up to a suitable standard. The grant may
be paid after completion of the work, or part of it may be paid in instalments
as the work is executed and the balance after completion, except that the
aggregate of instalments paid shall not at any time before completion exceed
one-half of the aggregate cost of the works executed up to that time. A local
authority is empowered to provide materials, such as paint, for carrying out
environmental works.
Payment of Grants
A local authority may prescribe a time (not less than 12 months) within
which the relevant works must be completed. The payment of an instalment
automatically sets a time for the completion of the works-12 months from
the date of payment of the instalment-even where no .time limit was
originalIy prescribed. Such time limits can be varied by the local authority
but failure to complete within the prescribed time can result in the clients
being required to refund the instalment plus accrued interest.
A source of irritation to builders has been the fact that local authorities
pay the grant to the applicant and not to the builder. On occasions the client
not only fails to pay the builder on receipt of the grant when the works are
complete, but then proceeds to spend the grant money . It is in the builder's
interest to obtain agreement from the client before work commences that
the local authority will pay the grant directly to the builder. The most he
would then have to recover would be 25 per cent in housing action areas and
50 per cent for the average intermediate grant. Where the increased grant is
operative in cases of 'undue hardship', a prior agreement with the client is
vital as his restricted personal finances hold out little hope of recovery by
recourse to law.
Rehabilitation or Redevelopment
Advantages of Rehabilitation
A government white paper'? asserted that in the majority of cases, compre-
hensive development is no longer the answer to problems associated with
bad housing . Some of the social costs of redevelopment can be quantified
-for example, the extra houses needed to rehouse ' people elsewhere.
Others are less tangible but no less real-the personal misery and distress
suffered by people who have to abandon surroundings with which they are
familiar and friends for whom no substitute can be found . Many of the
residents are elderly with low incomes and their lack of skills makes them
least able to cope with the upheavals which folIow major redevelopment.
Alterations and Improvements 227
Research has shown that people in this situation can be very satisfied with
their houses even though they may have WCs in the backyard or be
substandard in other ways. In this situation, well-planned programmes of
rehabilitation would be a better solution than redevelopment. It takes many
years for an area of comprehensive redevelopment to mature into a
community.
The majority of older houses which are in sound basic condition are a
valuable asset to the community and can be made into good homes with
many years of useful life ahead of them at a smaller cost in money and other
resources than equivalent new houses. Where rehabilitation can be carried
out over large areas of housing, linked with environmental improvements,
considerable social advantages can be gained through the preservation of
local communities, and by preventing the distressing process of decay and
neglect by which older houses become slums. Existing houses can make a
valuable contribution to the character and variety of our cities, towns and
viIlages.
Rehabilitation has been aptly defined as "a carrying out of building work
to any property, or series of properties beyond normal routine maintenance,
thus extending its life to provide a building or buildings which are socially
desirable and economically viable . ,,20 It has, in many cases supplanted the
terms 'conversion' and 'modernisation' and implies a broader approach to
embrace the environment as well as interiors of dwellings. Hence proposals
may include car parking, open spaces, children 's play spaces and better
facilities for storage and collection of refuse .
Cost-benefit Studies
There is increasing support for the application of cost-benefit analysis to
comprehensive redevelopment proposals with, in particular, consideration
of social costs. Cost-benefit analysis has been defined as "a technique of use
in either investment appraisal or the review of the operation of a service for
analysing and measuring costs and benefits to the community of adopting
specific courses of action and for examining the incidence of those costs and
benefits between different sections of the community." The technique
involves attributing monetary values to present and future costs and
benefits, including social costs and benefits which are not normally ex-
pressed in monetary terms . Future costs and benefits are discounted to
present-day figures by using an appropriate long-term rate of discount. The
result is either to compare the present day values of costs and benefits or to
express the net benefit as a rate of return on the capital investment involved.
This technique has not been used very extensively in comparing the
economics of redevelopment and rehabilitation. The primary reason has
been that when an area is considered for clearance, legal and technical
considerations (notably public health aspects) are uppermost and it is
frequently stated by public health or environmental control officers that no
reasonable alternative to clearance exists. A government white pape~
supported the use of cost-benefit analysis in these situations.
An interesting study was undertaken at Leeds to find the most economical
way of providing acceptable living standards (both housing and environ-
mental) in existing areas of sub-standard housing. The study concluded that
assuming that the improved property had a life of 20 years and considering
the cost to public funds as a whole, improvement was more favourable at all
discount rates over 4 per cent. This highlights one of the main criticisms of
cost-benefit analysis, that the results can be varied as desired by using
different discount rates, and that the values attached to social factors are
often quite arbitrary. In cost-benefit studies in the public sector, a discount
rate of 10 per cent is usual.
Needlemani" suggested that the test of replacement or repair is whether
the cost of replacement exceeds the cost of modernisation plus the present
worth of rebuilding at the end of the renewed life of the old asset plus the
present worth of the difference in annual maintenance expenditure. Thus in
terms of an equation, it is worth modernising where:
r
b > m+b(1 + i)-n + :- [1 - (1 + i)-n]
I
100 90 80 70 60 50
These calculations are based on an interest rate of 8 per cent which could
be considered low. The Needleman formula provided a rough and ready
method of comparison but contained several fundamental weaknesses. It
ignored the effects of changes in price levels and excluded social costs, such
as the social effects of displacements, although these are admittedly
extremely difficult to evaluate . Two other important social factors are the
degree of satisfaction which residents express with their existing conditions
and the extent of housing choice available to them . In practice a combina-
tionof approaches will probably be desirable; as adopted in Camden, by the
gradual process of redevelopment and rehabilitation by the local authority,
linked with a certain amount of controlled improvement by private owners
in general improvement areas, the standard of housing in an area of 3 km2
was steadily raised and the traditional population was largely kept together
at rents it could afford.
Alterations and Improvements 231
Dilapidations
Liability for Repairs
The term 'dilapidations' denotes a condition of disrepair which has been
caused or allowed to develop in the property, and which will involve the
person responsible in legal liabilities. The person whose acts of omission or
commission has caused the dilapidations, is normally one with a limited
interest in the property, such as a tenant for life or a lessee under a lease,
whose neglect to keep the property in a good state of repair will have
detrimental consequences for those who are to take over possession of the
property when his interest terminates.P
A lease usually contains a number of terms and conditions agreed upon by
the parties. Certain covenants may be implied and these are often referred
to as 'the usual covenants'. Among the usual covenants are those by the
tenant that he will keep and deliver up the premises in repair, and allow the
landlord to enter and view the state of repair . The tenant may however
expressly covenant 'to repair the premises and to yield them up in good and
substantial repair and condition'. To repair implies that the structure,fixture
or installation is rendered fit to perform its proper function . Repair often
involves the replacement of a part but it cannot be extended to encompass
complete rebullding."
'Good tenantable repair' has been defined as "such repair as having
regard to the age, character and locality of the house, would make it fit for
the occupation of a reasonably minded tenant of the class who would be
likely to take it." This definition must however be qualified. It has been
contended that where a neighbourhood has seriously declined during the
period of the lease, the tenant need only repair to an extent necessary to
bring the house up to the new debased standard.
Often the tenant is made liable for repairs 'fair wear and tear excepted'
This means that the tenant will not be liable for disrepair resulting from the
normal actions of the elements (wind and rain), or to normal use by the
tenant. He would not therefore have to repair worn stair treads, replace
broken sash cords or renew slates or tiles which have slipped from the roof.
He will, however, be liable for exceptional damage caused by the elements,
such as hurricanes or floods, and for damage arising from the improper use
of the building, such as over-loading the upper floor' of a warehouse."
Under the lease the responsibility for repairs may be shared between
landlord and tenant; for example, the landlord may be made expressly liable
for external repairs and the tenant for internal repairs. Whether the tenant
will be required to repair buildings erected subsequent to the grant of the
lease wiU depend largely upon the wording of the covenant. Responsibility
for repair of fire damage will normally be covered by insurance provisions in
the lease. These will prescribe who is to insure and for what amount ,
production of receipts for premiums, and an undertaking to expend any sum
received from the insurance in rebuilding.
Painting presents a problem in classification since it can serve two
purposes. It may be undertaken to preserve woodwork and metalwork from
232 Building Maintenance
decay and thus be classed as repair, or it may be used solely for purposes of
decoration to improve appearance and comfort. Some painting will serve
both purposes and is termed 'decorative repair' . Leases commonly contain a
covenant requiring the tenant 'in every third year to paint all outside
woodwork and metalwork with two coats of suitable oil colours in a
workmanlike manner . . . and in every sixth year paint other outside works,
now or usually painted , all internal woodwork and metalwork .. . and also
paint with two coats of emulsion paint, such parts of the said premises as are
now plastered'. In practice it is better to state the particular years in which
the work is to be done and to provide for it to be undertaken in the last year
of the term . Where the covenant is not specific and the tenant is liable for
repairs, he must paint as necessary to preserve woodwork and metalwork
from decay.
is to describe them as front room right, front room middle and front room
left, the handing taken from a position looking out of the windows. The
same procedure.. is adopted for the rear; thus the front room right is on the
same side of the house as the back room left.
In each room a logical sequence of items should be followed such as
ceiling, cornice, frieze, walls, wood trim, doors, windows, fireplace, fittings,
floor and electrical installation, with all defects carefully noted, even
down to the extent of cracks. When examining doors and windows, the
ironmongery should receive special attention, doors checked to see whether
they close properly and whether windows can be opened and closed. The
investigation of the interior is completed with the inspection of the staircase,
corridors, lobbies, porches and cupboards. The exterior then follows, taking
each elevation in turn and bearing in mind that some roof areas may be out
of sight. Finally outbuildings, fences, paved areas and drainage work are
inspected. The underlying causes of defects must be identified in all cases.
Schedules of Condition
A schedule of condition is a report on the condition of a property at a
specified date, set out in sufficient detail so that any part of the structure,
finishings or fittings which subsequently becomes defective or missingcan be
readily identified. It is good practice for both parties to a lease to.have a
professionally prepared and jointly agreed schedule of condition of the
property at the commencement of the lease to prevent subsequent disputes.
They are often prepared in the form of abridged specifications as illustrated
in Building Surveys, Reports and Dilapidations. 26
Technical Reports
Nature of Reports
Surveyors are often instructed by property owners or prospective purchasers
to. inspect and report on the condition of property. The report should
contain all the relevant technical information set out in an orderly manner in
terms that can be understood by a layman.
The basic requirements of a good report are as follows.
(1) Accuracy-a report must be accurate in all respects as errors or
vague statements will detract considerably from the value and credibility of
the report.
(2) Simplicity-freedom from technical terms as far as practicable, and
where used they need explaining.
(3) Clarity-presentation and arrangement of information should be in
a logical order with sufficient headings and sub-headings to act as signposts.
Each paragraph should be complete in itself and yet so related as to lead to
an ultimate conclusion through a series of steps.
(4) Systematic approach-reports normally comprise three component
234 Building Maintenance
parts: (a) introduction often containing client's brief or object of report; (b)
main body of report or recital of facts, including a full description of
conditions as they exist; (c) conclusions and recommendations, often
including an estimate of cost of remedial works.
(5) Conciseness and completeness-the report should cover all matters
coming within its scope, yet should be kept as concise as possible.
(6) Good grammar and correct spelling.
(7) Neatness-reports should be clear and legible, particularly in
examinations, and be free from abbreviations and contradictions.
(8) Certainty-advice and opinions should be definite or the reasons
for any uncertainty stated (a saving clause is advisable to cover hidden
parts).
(9) Recommendations-advice as to action to be taken.
Report
J. P. Isaacs, Esq. 15 September 1987
Homeland
Little Rising
Lincolnshire
Dear Sir
Cause of complaint
Following the complaint of dampness in the front bedroom of this house, I
examined the parapet wall, gutter and adjoining roof on 14 September 1987
and found them to be soundly constructed . Several defects have however
developed which have resulted in rainwater penetrating the front bedroom
ceiling. These defects are as follows.
(1) A length of lead flashing forming the junction between the parapet
wall and the lead gutter has come away from the wall, thus permitting
rainwater to pass down the inner face of the wall at this point.
(2) A length of lead gutter covering has been damaged by some sharp
object being forced through the lead, possibly the feet of a ladder.
(3) The gutter has become badly choked with decaying leaves and
other debris, causing water to build up in the gutter and ultimately flow over
the top edge of the lead covering to the gutter, where it passes up the tiled
roof slope. The position has been aggravated because the lead gutter
covering does not extend as far up the roof slope as is really desirable, nor is
it dressed over a tilting fillet (triangular piece of timber) below the bottom
course of tiling, which would have produced a much sounder job.
Remedial works
I recommend that the following remedial works be carried out by a selected
builder
(1) Hack out the brick joints and rewedge and repoint the loose length
of lead flashing.
(2) Replace the defective length of lead gutter covering.
(3) Clear all debris from the gutter.
It is not considered necessary to replace the lead gutter covering with
wider sheets or to fit a timber tilting fillet, provided the gutter is cleaned out
regularly, preferably annually.
The estimated cost of carrying out the repair work to the parapet gutter is
£110.
Additionally, the decorations to the ceiling of the front bedroom are badly
discoloured and need redecorating with two coats of emulsion paint, after
the external repairs have been carried out and the plasterboard ceiling has
adequately dried out.
The estimated cost of the redecorations is £45 .
C. T. Arrowsmith
Chartered Surveyor
236 Building Maintenance
Proofs of Evidence
Expert Witnesses
When a building dispute arises it may be settled by an action in the courts or
by arbitration. The parties in dispute may employ legal advisers (counsel)
who will prepare evidence and argue their case before the tribunal. On
matters of a technical nature, the assistance of an expert witness may be
required, and with building disputes this could be a surveyor. An expert
witness is not restricted to givingstatements of fact and can explain technical
matters and also express an opinion, if requested, based upon his special
knowledge and experience.
Counsel will need to know the technical arguments and how they are to be
presented and developed. Hence the expert witness prepares a document,
termed a proof of evidence, for the benefit and use of counsel when arguing
the case. The contents of the proof of evidence are copied into the counsel's
brief and the expert witness will subsequently be questioned and cross-
examined upon it.
Proof of Evidence
Homeville Enterprises v. Peter John Beddington
Claim for damages for breach of repairing covenant in respect of
lease of 12 Norfolk Street, Haverton, Hampshire.
RONALD SHARPE
will say
Qualifications
(1) I am a Fellow of the Royal Institution of Chartered
Surveyors in practice on my own account at 53 High Street,
Haverton. I have had thirty-two years' experience in the profession
of a surveyor and have undertaken a large amount of work involving
dilapidations throughout this period.
Subject of appeal
EXH 1 (2) I produce the lease of 12 Norfolk Street, Haverton, granted
by the plaintiff to the defendant for a term of twenty-one years from
21 March 1966. (Note: EXH refers to exhibit)
(3) EXH 1 repairing covenant
The lessee agrees at all times during the said term to keep the
premises, including all fixtures and additions, in good and tenant-
able repair and condition and to deliver up the same in such good
and tenantable repair and condition to the lessor at the expiration or
sooner determination of the said term.
EXH 2 (4) I produce a schedule of dilapidations EXH 2 and a
EXH 3 schedule of claim EXH 3 signed by the plaintiff's agent, showing the
sum of £6888 as the cost of the items of repair therein set out and
constituting the plaintiff's claim for damages.
(5) The defendant was presented with the schedule of dilapida-
tions EXH 2 six weeks before the expiration of the lease. None of
the repairs listed in the schedule has been carried out.
(6) The plaintiff claims damages for breach of covenant to
keep the premises in repair in accordance with the terms of the lease
EXH 1. The basis of the claim is exhibit EXH 3 (schedule of claim).
Inspections
(7) I inspected the premises on 4 February 1987, 12 March
1987 and 22 April 1987.
(8) I have examined the lease of the property directing special
attention to the repairing covenant and I consider that the schedule
of dilapidations EXH 2 has been prepared in strict accordance with
the terms of the lease.
Evidence of dilapidations
(9) The repair of the property has been neglected for a
238 Building Maintenance
References
1 D. A . Kirby. The maintenance of pre-war council dwellings. Housing
and Planning Review (January/February 1972)
2 English House Condition Survey. HMSO (1981)
3 Royal Institution of Chartered Surveyors. Housing: The Next Decade
(1986)
4 New Earswick General Improvement Area No. 1. The Architects'
Journal (30 January 1974)
5 J . H. Cheetham. New homes from old-some typical schemes. Build-
ing Trades Journal (9 September 1966)
6 J. A. Foreman. Conversions-bedroom into ? bathroom. Building
Trades Journal (3 May 1968)
7 J . H. Cheetham. New homes from old-houses into flats. Building
Trades Journal (23 September 1966)
8 J. Benson, B. Evans , P. Colomb and G. Jones. The Housing Rehabili-
tation Handbook. Architectural Press (1980)
9 1985 Physical and Social Survey of Houses in Multiple Occupation in
England and Wales. HMSO (1987)
10 J. H. Cheetham. New homes from old-specialised schemes. Building
Trades Journal (30 September 1966)
11 A. Edgar. Rehabilitation standards . Housing Review (July/August
1975)
12 S. Cantacuzino and S. Brandt. Saving Old Buildings. Architectural
Press (1980)
13 J. H. Banton. Management of Modernisation. CIOB Site Management
Information Service (1980)
14 H. Crowter. Housing modernisation: a trap for councils. Chartered
Quantity Surveyor (May 1984)
15 DOE, DHSS and Welsh Office. Circular 59n8. Adaptations of Housing
for People who are Physically-handicapped. HMSO (1978)
16 T. Lockhart. Housing Adaptations for Disabled People. Architectural
Press (1981)
240 Building Maintenance
Sources of Information
Information for use in building specificationscan be obtained from a variety
of sources, and the principal sources are now described.
(2) Drawings
The contract drawings must form the basis of any specification as they show
the nature and scope of the work and frequently contain a great deal of
241
242 Building Maintenance
that is required. At the same time they ensure the use of a good-quality
product and generally meet the 'deemed to satisfy' requirements of the
Building Regulations. The standards incorporate the most searching require-
ments that the latest stage of technical development and knowledge can
produce.
Manufacturers and contractors are intimately involved with British Stan-
dards and thus can reasonably be expected to have a fair knowledge of the
contents of appropriate standards. They will be generally freed from the
necessity to examine carefully lengthy specification clauses relating to
materials and components. It is however often necessary to specify the class
or grade required where a British Standard incorporates classes or grades.
For instance BS 3921 recognises two classes of engineering bricks (classes A
and B).
A selection of some of the most common British Standards covering
building materials and components used in maintenance work follows.
There are nearly 2000 British Standards covering building materials and
components and a number of these are constantly being revised and
amended, whilst at the same time new standards are formulated. The British
Standards Handbook 3, published annually, contains useful summaries of
British Standards for building.
(9) Publications
Other publications can be used for reference purposes when compiling a
specification such as booklets issued by trade associations, as for example
the very useful publications of the Cement and Concrete Association. The
annual publication Speclfication' contains a wealth of useful information.
both drawings and specification but the specification alone will be adequate
for some works, such as redecorations and repairs.
The specification is a highly technical document and should be written in
technical language using appropriate building terms. In this respect it differs
greatly from a structural or sanitary report prepared for a client, which is
kept as free from technical terms as possible. The architect or surveyor
preparing a specification must have a thorough knowledge of the materials
and forms of construction that he is specifying and must know exactly how
they will be used, in order to draft an entirely satisfactory specification.
A specification should be concise and comprehensive, and avoid duplica-
tion of particulars and the inclusion of vague or ambiguous details .
Excessively long and involved specifications are apt to produce highly priced
tenders. In these circumstances the contractor experiences :difficulty in
assimilating the document and gains the impression that the requirements of
the contract may be more far-reaching than is customary, and so tends to
increase his price accordingly. Similarly where the specification places
unreasonable risks upon the contractor, he is almost certain to increase the
price to safeguard his position.
Building specifications normally start with general clauses or preliminaries
which relate to the contract as a whole and define the contractor's general
liabilities. Typical general clauses are given later in the chapter. The
remainder of a building specification is normally subdivided into trades
or works sections, as detailed in the Standard Method of Measurement
of Building Works,3 and each subsection is frequently subdivided into
materials and workmanship. The customary trades and works sections are
listed in table 8.1 and are not entirely coincident, although significant changes
to work section classifications are anticipated in SMM7.
Table 8.1 Comparison of traditional trades and work sections
Traditional trades Work sections
Demolition
Excavator Excavation and Earthwork
Piling
Concreter Concrete work
Bricklayer Brickwork and Blockwork
Underpinning
Rubble Walling
Mason Masonry
Asphalter Asphalt work
Roofer Roofing
Carpenter and Joiner Woodwork
Steel and Iron Worker Structural Steelwork
Metalwork
Plumber Plumbing and Mechan ical Engineering Installations
Heating and Ventilating Engineer
Electrician Electrical Installations
Plasterer Floor. Wall and Ceiling Finishings
Pavior
Glazier Glazing
Painter Painting and Decorating
Drainlayer Drainage
Fencing
Specification of Maintenance Work 249
Performance Specifications
A performance specification is a method of defining a component, product
or system not by composition or form, but by the needs of the user which it
must satisfy. Expressed in another way, it states what is needed rather than
how the need shall be met. This concept has been used on a limited scale for
many years; for example, it is customary to specify ventilation plant tobe
operated by a fan with a capacity of x m3tmin, steel may be specified as
having a prescribed yield point and concrete a prescribed strength. Yet no
performance specification has been written for a complete building, except
of the simplest requirements, largely because of the complexity of the
process. The difficulties can be illustrated by reference to the performance
requirements of a window, which would include methods and extent of
opening, type of glazing, cleaning, compatibility of materials and jointing
with adjoining materials, strength related to size and use, long-term
maintenance and appearance. These would need backing up with suitable
means of testing, quality control and subsequent certification.
A BRE paper describes how a performance specification makes
purchasers ' needs explicit by listing essential properties required in a
systematic form-with their values or limit values-and methods of testing
or evaluation. It leaves the supplier and his designer maximum freedom to
innovate in terms of materials, form, method of manufacture and assembly.
In fact, many British Standards for building materials and components
contain a range of specified values coupled with prescribed tests designed to
measure them. Also as described earlier, in order to assess the probable
behaviour of new products in use, the Agrement Board prepares check lists
of performance requirements and methods of assessment and test
(MOATS).
In its simplest form, a performance specification constitutes a shopping
list for choosing already designed products; it is used to establish an
equitable and systematic basis for the choice between available products.
Alternatively, the more common current approach is as a tool for com-
missioning the design of productsfor a specific market.
Not all properties of a component, element or building are physically
quantifiable. Furthermore, a product meeting the basic performance require-
ments may still be unacceptable for other reasons, and these further design
constraints must be listed.
The Building Research Establishment" has shown just how complicated
the preparation of a performance specification for a building can be by
reference to a suggested procedural approach.
Specification of Maintenance Work 251
(1) Decide on the overall strategy for design of the building and its
parts.
(2) Decide the scope of the performance statement-the range of
contexts in which components will be used and the basic geometry of the
spaces that will be occupied . Any resulting design constraints will then be
identified.
(3) At the appropriate levels, decisions must be made on functional
requirements of the building, its spaces or the packages.
(4) A list of relevant properties should be determined, for instance with
cladding panels it will be necessary to decide whether thermal insulation is
an appropriate property to consider.
(5) The relative importance of desired properties must be assessed and,
where appropriate, weighted.
(6) A decision must be taken as to how the requisite properties are to
be measured-by inspection, calculation or test, and the units of measure-
ment. Possibly a BS test or Agrement MOAT may be appropriate.
(7) The limiting values for each quantifiable property must be con-
sidered. For example, in the case of a window, is the upper limit of air
infiltration to be nil or is some air flow needed for health reasons? At the
other extreme, what should be the greatest permissible leakage under
extreme conditions, representing the lowest quality of performance to be
endured in practice?
(8) Within a single performance specificationit may be beneficial to list
different limits (step levels) in a range of values for different use situations.
(9) A statement must be made about other criteria governing the
acceptance of a design, such as labour content for site erection, contractual
obligations, supply, delivery, storage and other administrative aspects. Cost
is a consideration running through all stages, particularly the later ones.
Drafting or Specifications
Material Descriptions
Considerable care must be exercised in drafting a specification to prepare
clauses which are concise, complete and free from ambiguity. For
instance, when drafting materials clauses it is desirable to adopt some
pre-arranged order of grouping the particulars, to avoid missing an impor-
tant detail. The formulation of a specification description for engineering
bricks in table 8.2 will serve to illustrate the approach.
In practice it would be much move convenient to make reference to
BS 3921for class B engineering bricks. The following alternative methods of
describing materials, or possibly a combination of them, can be used in a
specification .
(1) A full description of the material or component is given with details
of desirable and undesirable properties and appropriate test requirements.
(2) The relevant British Standard reference, together with details of
252 Building Maintenance
Material Bricks
Type Southwater red Nr 2 engineering bricks
Name of manufacturer or source of supply Messrs X of Y
Prime cost £225 per thousand
Desirable characteristics Well burnt . of uniform shape. size and colour,
and sound and hard
Undesirable characteristics Freedom from cracks, stones. lime and other
deleterious substances
Tests Average compressive strength of not less than
48.5 MN/m2
Average water absorption by weight not
greater than 7 per cent
class or type where appropriate, is given . The contractor can then refer to
the British Standard for fuller information.
(3) The name of the manufacturer, proprietary brand or source of
supply is stated and the contractor can obtain further particulars from the
manufacturer or supplier.
(4) A brief description of the material is given together with the prime
cost for supply and delivery of a certain quantity of the material to the site.
Typical quantities are a thousand bricks, a cubic metre of sand, a tonne of
cement and 5 litres of paint, and these normally represent the units in which
the materials are sold. This latter method ensures that all contractors are
tendering on the same basis, without the need to obtain quotations from
manufacturers or suppliers. It also permits the client to defer the choice of
the material if he so wishes.
Preliminaries
The materials and workmanship requirements of the specification will be
preceded by preliminaries or general clauses and some typical clauses
follow. In specifications for alteration and repair work, the materials and
workmanship requirements are often scheduled on a locational basis, for
instance room by room, and provision may be made for pricing the
preliminaries items and the works items that follow on the right-hand side of
the specification ,
Tenders 1 Tenders should be submitted not later than . . . on
the form of tender.
Drawing 2 The work consists of alterations and repairs to the
detached house, 24 Baxter's Close, Pendlebury and
the alterations are shown in Drawing Rl 62.
Visit Site 3 The contractor is advised to visit the site and
familiarise himself with working conditions, access
to and general extent of the works.
Conditions of 4 The form of contract shall be the JCf Agreement
Contract for Minor Building Works, 1985. The contractor
shall make allowance in "his tender for complying
with these conditions.
The defects liability period shall be six months
from the date of certified practical completion.
Insurance against injury to persons and property
shall provide cover for up to £30 000 for anyone
incident, the number of incidents for which cover is
provided being unlimited.
Interim certificates will be issued monthly with a
retention of 5 per cent.
The period of final measurement and valuation
shall be three months from the date of practical
completion.
The tender is to be firm price and no fluctuations
will be permitted for increased costs of labour,
materials, plant, and other components and services.
Materials and 5 Materials, components and workmanship shall be
Workmanship of good quality and in accordance with the British
Standards and Codes of Practice prescribed.
Extent of Works 6 The contractor shall do everything necessary for
the proper execution of the works, whether or not
shown on the drawing or described in the specifica-
tion, provided it may be reasonably inferred.
Figured Dimensions 7 Figured dimensions shall be followed in preference
to scaled dimensions and particulars shall be taken
from the actual work where possible.
Setting Out, Notices, 8 The contractor shall be responsible for the correct
Fees and Compliance setting out of the works. He shall give all necessary
with Regulations notices to local and service authorities, pay all
Specification of Maintenance Work 255
Materials
Cement 16 The cement shall comply with BS 12, be delivered
in the original sealed bags of the manufacturer, be
stored in a proper manner to avoid deterioration
and used in correct sequence.
Aggregate 17 The fine aggregate shall comply with BS 882 and
shall consist of well-graded coarse sand mainly
passing a 5 mm test sieve. The coarse aggregate
shall also comply with BS 882 and shall consist of
natural gravel, crushed gravel or crushed stone ,
well graded with a maximum size of 20 mm.
Concrete 18 Concrete for foundations shall consist of 1 part
Portland cement, 3 parts sand and 6 parts coarse
aggregate, all measuted by volume.
256 Building Maintenance
Paintwork
Painting 30 Knot, prime, stop'and rub down all new woodwork
before painting. Burn off and rub down existing
painted wood surfaces preparatory to repainting
as for new work. Wash down existing walls, clean
off old paint finishes, cut out and fill cracks
and rub down existing plastered surfaces before
redecorating.
No painting or other decorations shall be com-
menced before all other work has been inspected
and approved by the surveyor. Pull out all old
258 Building Maintenance
Living Room
Floor 31 Lift existing tile floor and hack up brick sub-floor
and lime concrete base. Take out soil to average
depth of 75 mm and lay and consolidate 150 mm
bed of hardcore consisting of stone rejects blinded
with gravel. Lay on hardcore, 100 mm bed of
concrete, as specified, with a trowel finish. Remove
existing tiled skirting, hack away existing wall
plaster to a height of 300 mm above floor level, and
make good with a cement and sand (1:3) render
coat finished flush with the plaster. Lay tOOO gauge
polythene membrane and 38 rnm cement and sand
(1:3) screed on the concrete bed, and on the screed
lay PVC tiles of ap~roved make, colour and pat-
tern (p.c. £lO.00/m laid).
Supply and fix matching PVC skirting trim,
75 mm high all round room. The PVC tiles and
skirting shall be laid by an approved specialist
flooring sub-contractor.
Cast Iron Rangel 32 Take out existing cast iron range and remove.
Fireplace Supply and install in opening continuous burning
open fire and welded steel back-boiler of approved
design (p.c. £180 complete), build in and form new
connections to existing flue and copper tubing.
Build up front of range opening in 102.5 mm
brickwork. Supply and fix new tiled surround (p.c.
£90) Render and set as necessary to chimney breast
and returns, and make good to old plaster.
Decorations 33 Prepare plastered walls and ceiling as previously
described and decorate with two coats of emulsion
paint. Prepare existing woodwork as previously
described and apply two undercoats and one finish-
ing coat of hard gloss paint to both existing and
new woodwork.
Kitchen
Alterations 34 Take out existing sink, copper and shelving. Cut
out flue stack from copper and seal off with
triangular concrete pad as shown on drawing, and
make good brickwork where disturbed.
Take out existing sash window and stone sill.
Hack off all loose and cracked plaster and rake out
joints of brickwork for replastering.
Specification of Maintenance Work 259
Bathroom
Extension 40 Build new bathroom extension to the dimensions
shown on the drawing. Excavate over site and
spread soil in back garden. Excavate for and lay
concrete foundations, 550 x 150 mm in section.
Build 255 mm cavity walls of 100 mm insulating
260 Building Maintenance
Electrical Work
Electrical Supply 42 Allow the sum of £280 to cover the provision of
and Fillings three additional socket outlets in kitchen, two
additional socket outlets in living room and lighting
and power circuits and fittings in bathroom, as
shown on drawing. Allow for attendance on electri-
cian and necessary builder's work.
Drainage
Drains 43 Excavate for, backfill as necessary and lay 100 mm
flexible jointed vitrified clayware pipe drains and
fittings to BS 65, to the lines and gradients shown
Specification of Maintenance Work 261
References
1 I. H. Seeley, Civil Engineering Specification. Macmillan (1976)
2 Specification. Architectural Press, published annually
3 Royal Institution of Chartered Surveyors and Building Employers
Confederation. SMM6: Standard Method of Measurement of Building
Works: sixth edition (1979)
4 A . J . Willis and C . J . Willis. Specification Writing for Architects and
Surveyors. Granada (1983)
5 BRE Current Paper 37/69: Performance Specifications for Building
Components (1969)
6 BRE Report 32. Performance Specifications for Whole Buildings (1983)
7 L. Gardiner. Standard Method of Specifying for Minor Works . Lewis
Brooks (1986)
8 L. Bernstein and A. Richardson. Specification Clauses for Rehabilita-
tion and Conversion Work . Architectural Press (1982)
9 J. J. Scott. Specification Writing: An Introduction . Butterworths (1984)
9MEASUREMENT AND PRICING OF MAINTENANCE WORK
If any variations arise in the work, resulting for instance from changes of
design or substitution of alternative materials, the rates in the bill will
normally form the basis for valuing the varied items of work. One of the
primary functions of the bill of quantities is to enable all tenders to be
computed on an identical basis and it invariably forms a contract document.
The main object of preparing a bill of quantities is to determine the cost of
the particular contract, and so everything that is likely to affect cost must be
included. The principles on which such a bill of quantities is to be prepared
are detailed in the Standard Method of Measurement of Building Works.2
For domestic alterations and small extensions, the Code for the Measure-
ment of Building Works in Small Dwellings' is more appropriate.
In the absence of a bill of quantities, each contractor has to prepare his
own bill of quantities, or possibly an abridged version, in the limited amount
of time allowed for tendering. With larger contracts this places a heavy
burden on each contractor and also involves him in additional cost which
must be spread over the contracts in which he is successful.
Bill Preparation
The traditional process of bill preparation can conveniently be broken down
into two main processes--taking-off and working-up.
In taking-off, dimensions are scaled or read from drawings and entered in
a recognised form on specially ruled paper, called 'dimensions paper', as
illustrated in table 9.1.
Table 9.1 Dimensions,paper
1 2 3 4 1 2 3 4
Each page of dimensions paper is split vertically into two identically ruled
parts, each consisting of four columns, which are used for the following
purposes.
Column I-timesing column, in which multiplying figures are entered
where there is more than one of the particular item being measured.
Column 2-dimension column, where the actual dimensions are en-
tered. There may be one, two or three lines of dimensions, depending on
whether it is a length, area or volume.
Column 3--squaring column, where the length, area or volume,
obtained by multiplying together the figures in columns 1 and 2, is recorded,
ready for transfer to the abstract or bill.
Column 4--description column, in which the written description of
each item is entered. The right-hand side of this column is known as waste,
in which preliminary calculations, build-up of lengths, locational references
and other explanatory information can be entered . Abbreviations are used
extensively in writing descriptions at the taking-off stage; a comprehensive
list is given in Building Quantities Explained. t
266 Building Maintenance
The dimensions must always be recorded in the order of (1) length, (2)
width or breadth and (3) depth or heightjall taken to two places of decimals
(to nearest 10 mm), although dimensions in waste are taken to three places
of decimals.
Typical entries on dimensions paper are shown in table 9.2.
19.50 Exc. fdn. tr, ex 0.30 m wide, Cubic item of foundation trench
0.75 n.e . 1.00 m max. depth, excavation. taken in the depth
0.75 startg. at stripd . lev. stages listed in the Standard Me-
& thod, 19.50 m long x 750 mm
wide x 750 mm deep.
Fillg. previously excvtd. All taken as filling in the
mat. to excavns. first instance and subsequently
adjusted when concrete and
brickwork below ground are
measured.
The order of taking-off must be logical and normally follows fairly closely
the sequence of work on site as follows.
Carcass-foundations, brickwork and facework; blockwork; fireplaces,
chimney breasts and stacks; floors; and roofs.
Finishings-wall, ceiling and floor finishings; windows, including adjust-
ment of openings; doors, including adjustment of openings; fittings; stairs;
plumbing installation; drainage work ; other services; and other external
works, such as roads, paths, fences and landscaping.
One of the first principles of measurement to be mastered is the girthing
of buildings, measured on the centre lines of the main enclosing walls.
Taking for instance a rectangular building of 255 mm cavity walls, measur-
ing 15 mx 7 m externally, the girth of the perimeter wall can be built up in
the following manner.
15.000
7.000
2122.000
44.000
less corners 4/255 1.020 (4 times thickness of wall)
These items will be crossed through on the dimension paper as they are
transferred to the abstract. Any deductions, such as window and door
openings from brickwork, which are measured overall in the first instance,
are entered in the second column, and the numbers appearing in brackets
268 Building Maintenance
after the dimensions are the page or column numbers of the dimension
sheets. Each total in the abstract will be reduced to the recognised unit of
measurement. Finallyeach item will be crossed through on its transfer to the
bill.
The final stage of billing takes place on bill paper usually in the form
of single right-hand billing, in accordance with BS 3327 (Stationery for
Quantity Surveying). This form of billing is shown in table 9.4.
Excavation ]
A Excavate topsoil
average 150 mm deep. 50 m2
8 Excavate roundation ]
trench, exceeding 0.30 m
wide , not exceeding
1.00 m maximum depth
starting at stripped level. 30 mJ
Concrete Work
Formwork is measured in m2 in the various categories listed in the Standard
Method.
Concrete in foundation trenches shall be given in m3 , stating the thickness
in stages of not exceeding 100 mm, 100 to 150 mm, 150 to 300 mm and
exceeding 300 mm thick.
Concrete in beds, roads, pavings, walls and suspended slabs shall be given
in nr', stating the thickness in the ranges previously listed .
.Concrete in beams and attached columns are deemed to be included with
the suspended slabs and walls respectively .
Bar reinforcement shall be given in tonnes stating the diameter, with each
given separately, and classified according to location .
Fabric reinforcement shall be measured the net area covered in m2 , stating
the mesh, the weight per m2 and the minimum extent of side and end laps.
270 Building Maintenance
Precast concrete steps, sills and lintels shall be enumerated stating the size,
and giving the appropriate particulars.
Underpinning
This forms a separate section in the Standard Method of Measurement of
Building Works .
Rubble Walling
Rubble walling shall be measured separately in several categories in m2
stating the thickness, including faced work .
Rough cutting is not measured but other labours shall be given as linear
items.
Masonry
Stonework shall be measured separately in several categories in m2 stating
the thickness.
Various labours on superficial items of stonework, such as ends, reveals,
external angles, fair raking and curved cutting, grooves, rebates and
sinkings, shall each be given separately in metres.
Columns, lintels, sills, mullions, transoms, copings, cornices and band
courses shall each be given separately in metres stating the size and profile .
Measurement and Pricing of Maintenance Work 271
Asphalt Work
Asphalt coverings over 300 mm wide shall be given in m2 while those not
exceeding 300 mm wide shall be given in metres stating the width in stages of
150 mm, to various classifications.
Various labours, such as fair edges, rounded edges, drips, arrises, and
turning asphalt nibs into grooves shall each be given separately in metres,
while skirtings, aprons, fascias and gutter linings shall each be given
separately in metres stating the width on face.
Roofing
Coverings shall each be given separately with a full description in m2•
Work to edges of roofs, such as eaves, verges, valleys and hips, shall each
be given separately in metres as extra over roof coverings.
Underfelting shall be given in m2 stating the extent of laps and method of
fixing.
The sheet metal roofing section lists allowances to be made for drips, rolls,
seams, welts and upstands.
Sheet metal flashings, aprons and cappings shall each be given separately
in metres stating the profile. The supply of soakers is enumerated stating the
size.
Woodwork
Carcassing timbers shall be given in metres stating the cross-section dimen-
sions under various classifications, such as floors, partitions, flat roofs,
pitched roofs and bearers.
Roof boarding shall be given in m2, stating the thickness.
Bolts and straps shall be enumerated and described stating the method of
fixing.
Flooring shall be given in m2 with raking and curved cutting each given
separately in metres.
Boarding to eaves, verges and the like shall be given in metres stating the
cross-section size.
Doors shall be enumerated and described.
Casements and sash windows, including their frames, shall be enumerated
and described.
Door frames and linings shall be enumerated stating the overall size and
sizes or cross-section dimensions of the various parts.
Skirtings, architraves, picture rails, cover fillets, shelves and the like shall
each be given in metres stating the cross-section dimensions.
Fittings, Futures and staircases shall be enumerated and supported by
component details .
272 Building Maintenance
Structural Steelwork
Structural steelwork shall be given in tonnes under the headings of
fabricated steelwork, unfabricated steelwork and erection, and appropri-
ately described.
Metalwork
Handrails shall be given in metres stating the size and balusters and railings,
other than fencing, given in metres, stating the height and describing the
posts or other supports .
Metal windows and doors shall each be enumerated separately stating the
overall size, nature of construction, finish and number of opening portions.
Plumbing Installations
Gutters and pipes shall be given in metres stating the type and nominal size.
Joints to pipes shall be given in the descriptions of the relevant pipes. Pipe
fittings, such as bends and junctions, shall be enumerated as extra over the
pipes in which they occur.
Sanitary appliances shall be enumerated giving adequate particulars.
Water storage tanks and the like shall be enumerated giving adequate
particulars .
Valves shall be enumerated.
Electrical Installations
Cables for lighting and heating, earthing conductors and conduit shall be
measured in metres.
Lighting fittings, switches, socket-outlets and the like shall be enumerated
and described .
Glazing
Glass shall be given in m2 , classified as to sizes of panes (not exceeding
0.10 m2 , 0.10-0.50 m2 , 0.50-1.00 m2 and over 1.00 m2 ) , giving a full
description of the glass and method fixing.
Curved cutting shall be given in metres.
Measurement and Pricing of Maintenance Work 273
Drainage
Excavating pipe trenches shall be given in metres, stating the starting level
and the depth range in stages of 2 m and the average depth to the nearest
0.25 m.
Beds, benchings and coverings shall each be given separately in metres,
stating the necessary dimensions .
Pipes shall be given in metres stating the kind and quality of pipe, nominal
size and method of jointing. Pipe fittings, such as bends and junctions, shall
be enumerated as extra over the pipes in which they occur. Pipes in runs not
exceeding 3 m long shall be so described giving the number.
Gullies shall be enumerated and fully described.
Manholes and soakaways shall be given in detail under an appropriate
heading, stating the number.
Fencing
Each type of fencing shall be given separately in metres with a full
description of the materials and method of fixing and the height.
Gates shall be enumerated stating the size and method of construction,
and gateposts shall also be enumerated stating the size.
Special fencing posts shall be enumerated as extra over the fencing and
excavation for post holes enumerated, stating the size and depth.
Building Estimates
Building estimates are prepared by different categories of people for various
purposes and using a variety of approaches. Surveyors frequently prepare
approximate estimates of building work at the design stage, to indicate to
the client his probable financial commitments. Builders preparing estimates
will be influenced in their approach by the nature and extent of the
information supplied by the designer. It may consist of a bill of quantities
accompanied by working drawings, reasonably comprehensive drawings and
specification, or possibly just annotated drawings for a small alteration
contract or a schedule of repairs for repair work.
Approximate Estimates
Surveyors are frequently required to prepare approximate estimates of the
cost of building projects before the detailed schemes have been prepared.
A variety of approaches are available each with their own particular
advantages and disadvantages. The most commonly used is the floor area
method, but other methods 'occasionally employed are the unit, cube,
storey-enclosure and approximate quantities.
Floor area method. The total floor area of the building is measured within
the internal faces of the enclosing external walls, with no deduction for
partitions, lift shafts; internal walls, stairs, landings and passages. A unit
rate is then calculated per square metre of floor area and the probable total
cost of the building is obtained by multiplying the total floor area by the
calculated unit rate.
This is a popular method of approximate estimating as it is relatively easy
to compute, and most published cost data is expressed in this way in terms
which can be understood by a building client . It has a number of inherent
weaknesses and, in particular, it cannot directly take account of changes in
plan shape or total height of the building, or of variations in finishings,
number and quality of fittings and related factors. A few typical rates are
shown in table 9.5 to illustrate ranges but it must be emphasised that wide
variations occur in the unit rates for any given class of building.
Measurement and Pricing of Maintenance Work 275
Factory workshop (for owner occupation, including all services) £250 to £350
Shop (shel1) £260 to £400
Private detached house (built singly and including central heat-
ing, garage and external works) £350 to £500
Local authority 4/5 person two -storey house £270 to £360
Storey-enclosure method. Takes the area of the external walls, floor and
ceiling enclosing each storey of the building, and then proceeds to weight
some of them to allow for foundations , upper floors and the extra cost of
work below ground level. The method represented a great advance on
previous single rate estimating methods but as it has been little used since it
was introduced in 1954, there is not much data for comparison purposes, and
the method has little relevance to maintenance and improvement work . It is
well described in Building Economics?
(1) Some contractors may be already heavily committed with work and
may submit 'cover prices'.
(2) Extent of availability of labour, plant and materials in the locality.
(3) Time of the year when the work is to be undertaken.
(4) Amount and quality of information supplied to contractors.
(5) Quality of work likely to be expected .
(6) Time allowed for execution of work.
(7) Time allowed for tendering.
Site hutting can be a fairly expensive item . Even where the contractor has
the huts in his possession, he is faced with the cost of depreciation, rates ,
transport, erection, some repair work to keep them watertight and resistant
to pilfering, and dismantling. These costs can amount to as much as £350 to
£600 per hut . In addition there is probably the cost of telephone, temporary
lighting, heating and labourer attendance to huts used as offices.
Many repair and conversion contracts are too small to warrant a bill of
quantities, and they are usually based on drawings and specification. The
cost of preliminaries on this type of contract is disproportionately high
compared with large contracts or new work. Every contract should be
considered on its merits and the kinds of factor needing investigation
are excessive amounts of scaffolding, additional site accommodation,
unavoidable unproductive time of operatives to meet occupiers' needs,
protective screens, and lack of storage facilities.
When estimating for new work , contractors normally take off and price
their own abridged form of quantities. Alteration work in a cramped existing
building can present many additional problems, particularly when the
premises will be occupied throughout the contract period. One approach is
to take a notebook ruled in question and answer form to the site, when
typical questions might be as follows.
(1) Name and address of project.
(2) Nature of access and any traffic restrictions .
(3) Ground and site conditions, including location of services.
(4) Whether hoist required.
(5) Amount of scaffolding required.
(6) Availability of storage space both inside and outside the premises .
(7) Number of rooms available at anyone time .
(8) Any special difficulties.
If the building is empty and likely to remain so until final completion, the
foreman will be able to distribute different trades in the various rooms , there
will be ample storage and office space and no interference by occupants.
Occupied buildings can, on the other hand, create various difficulties as the
whole of the work may have to be completed during a holiday closing period
or outside normal working hours, or maybe only one or two rooms will be
available at a time . Where the specification is not clear on these aspects, the
estimator must make allowance for any matters which are likely to hinder
the progress of the work. Narrow fronted shop premises in particular
frequently create difficult working and access conditions, which are best
assessed as lump sums based wherever possible on the estimated number of
man-hours needed.
The contractor or his estimator should take sufficient dimensions on the
site to permit the pricing of every item of work involved. An additional
check is to assess the number of man-hours required for each operation on
the site. For example, in forming a new window opening a number of trades
are involved-bricklayer and labourer forming the opening and building in
the window, joiner, glazier and painter on the window itself and plasterer
making good-in all a total time commitment approaching 40 hours. The
280 Building Maintenance
removal of an old sink and its replacement with a new sink unit may involve
a plumber, bricklayer, plasterer and painter for a total time of around 16
hours. Furthermore, allowance must be made for labourers' time unloading
materials and components on the site and clearing away on completion.
Many contractors, particularly the smaller ones, use estimating and price
books" as a basis for their estimates. It is important to check the materials'
prices, which are changing quite frequently, and the operative labour rates,
which are generally London based and make no allowance for payments
over the recognised wage rates. Labour constants (time taken to execute a
specific task) in price books generally relate to average conditions, whereas
few projects are ever average. Work may be in confined spaces or
at excessive heights involving higher labour costs because.of lower product-
ivity. For example, ceilings with a total area of 200 m2 are to be painted with
two coats of emulsion paint. The ceilings may be 2.50 m or 5 m above floor
and although the materials requirements remain constant, the labour
involvement will vary appreciably.
This problem can be approached by assessing the additional time allow-
ances to be included for difficult working conditions. They occur mainly with
painter's work but could also be applied to other trades.
(1) Room by room in a private house. This involves moving furniture
to the centre of rooms and covering and protecting it-15 per cent addition.
(2) Single room flatlets or bedsitters. This form of accommodation is
often in large properties of three or more storeys divided into units of one or
two roomed furnished apartments. These are very congested-30 per cent
addition.
(3) External work to buildings more than two storeys high , involving
more time negotiating ladders and hoisting materials. Additional time might
be roughly assessed as follows .
full scaffold-2 to 4 storeys 5 per cent
full scaffold-c-over 4 storeys 10 per cent
ladder work-2 to 4 storeys 20 per cent
ladder work-over 4 storeys 50 per cent
(4) Shop or factory premises outside normal working hours. If this
involves work in the evenings or at weekends, the labour costs could be
doubled.
(5) School work during holidays. The premises are unoccupied and the
work is quite straightforward but there is invariably a target date for
completion. Labour shortage during the crucial period at the end of the
school summer holiday may involve additional labour costs of the order of
10 per cent.
Price Build-up
A contractor often builds up the price for each item of work in detail,
working from first principles, in order to compute a realistic price for the
complete contract. The price of any item of work is made up of certain
components from amongst the following .
Measurement and Pricing of Maintenance Work 281
Site or project overheads such as site supervisory staff, clearing site, site
transport services, scaffolding and gantries, site accommodation, small plant
and hand tools, temporary services, welfare, first aid and safety provision,
defects liability costs, transport of men to site and abnormal overtime are
likely to be priced separately in preliminaries items as they will vary
considerably from one contract to another.
Some typical examples of the build-up of prices for some of the more
common items of building work are given in this chapter. For more
information on this extremely complex subject, readers are referred to
Smith.f The amount of labour required to perform a given unit of work is
termed a labour constant and most estimating and pricing books contain
many hundreds of such constants. In practice the labour constants or outputs
should be computed from analyses of actual performance on past contracts,
varied as appropriate for differences in quantity, working conditions and
other relevant matters.
Excavation
In building up prices for excavated soil disposal allowance must be made for
increases in bulk on excavation. This varies with different types of soil but an
average figure is 25 per cent. Typical labour constants applicable to normal
ground conditions follow.
282 Building Maintenance
The following examples show the price build-up of typical hand excavation items incorporating
1987 all-in hourly rates.
Cost/m 3 £14.15
Filling to excavations/m 3 £
Labourer-1.50 hours @ £4.10 6.15
Add general overheads and profit (15%) 0.92
Cost/m 3 £7.frT
2.26
Add general overheads and profit (15%) 0.34
Cost/m 2 £2.60
Concrete work
Concrete can be hand or machine mixed on site or ready mixed. Approxi-
mately 90 per cent of all in situ concrete work consists of ready mixed
concrete, as it offers many advantages, and hand mixing is rarely used.
The followingexample shows the price build-up for in situ machine mixed
concrete in foundations.
Measurement and Pricing of Maintenance Work 283
35.21
Add 5% waste 1.76
£36.97(1)
(2) Mixing and placing of concrete
3/h)
Assume 14/10 mixer output of 0.28 m3 and 10 discharges per hour (2.80 m
£
1 mixer operator @ £4.30 4.30
1 labourer filling @ £4.10 4.10
Hire of dumper per hour plus fuel, etc . 12.30
1 dumper driver @ £4.25 4.25
Hire of 14110 mixer per hour plus fuel, etc . 9.60
1 spreader @ £4.10 4.10
£38.65
Costlm
J
= 2.80 = £13.80 (2) £38.65
Costlm 3 £58.39
Brickwork
With brickwork it is necessary to be able to calculate the number of bricks
per square metre in different bonds and wall thicknesses, allowing 8 per cent
waste.
a one-brick wall contains 114 + 9 (waste) = 123 bricks/m/
a half-brick wall contains 57 + 5 (waste) = 62 brickslm 2
(using 65 mm thick bricks with 10 mm joints).
In calculating the number of facing bricks
Flemish bond = 76 + 7 (waste) = 83 brickslm2
English bond = 86 + 9 (waste) = 95 brickslm2
£
123 bricks (including waste) @ £97 per 1000 11.93
Unloading: Labourer-{).12 hour @ £4.10 0.49
0.08 mJ of cement mortar @ £56 4.48
Bricklayer-2.3O hours @ £4.70 10.81
Labourer-2.50 hours @ £4.10 10.25
37.96
Add general overheads and profit (15%) 5.69
Cos/1m2 £43.65
£21.55 £16.41
General overheads on labour 15% 3.23 24.78
£41.19
Profit 6% £ 2.47
Costlm 2 £43.66
The variation in price between the two approaches for specific items of
work will depend upon the respective labour contents. Both methods are
used extensively in practice, and the percentages will vary according to the
circumstances and policy of the firm.
Measurement and Pricing of Maintenance Work 285
Extra over common brickwork (£97 per ](00) for [acework (£252 per ](00) in English bond and
pointing with a neat struck joint as the work proceedslm '
£
Cost of facing bricks 252
Cost of common bricks 97
Extra costll000 £155
£
95 bricks (including waste) @ £15.50 per 100 14.73
Bricklayer-O.SO hours @ £4.70 2.35
Labourer-O.50 hours @ £4.10 2.05
19.13
Add general overheads and profit (15%) 2.87
Costlm 2 £22.00
=
Woodwork
hourslm
£
I m of softwood bearer @ £1.65 1.65
Allow 10% waste 0.17
Carpenter-O.32 hours @ £4.70 1.30
Labourer-O.04 hours @ £4.10 0.16
3.28
Add general overheads and profit (15%) 0.49
Costlm £3.77
-
With floorboarding, allowance has to be made for waste in tongued edges
and this can vary from 15 to 25 per cent according to the width of the boards.
Joiner's time varies from 0.70 to 0.95 hours per m2, depending on the form
of jointing and the width of boards. With doors and windows it is necessary
to calculate the quantity of timber required and joiner's time works out at
about 1.2 to 2 hours per m2 , depending on the site and complexity of the
component. Labourer's time is calculated at about half the craft operative's
time with windows and around one-eight with doors.
286 Building Maintenance
Plastering
Plasterer's time varies from tto It hours per square metre depending on the
type, thickness and location of plaster, with labourer's time calculated at
one-half the craft operative 's time. Typical prices (1987) are £7.40/m2 for
9 mm baseboard ceilings, fixed, scrimmed and skimmed with gypsum
plaster, and £7.60/m2 for two coat gypsum plaster to walls.
Glazing
A typical example of pricing glazing work follows.
4 mm float glass and glazing to wood with putty, .exceeding 0.10 and not exceeding 0.50 m 2/m2
£
1 m2 of 4 mm float glass 12.60
Allow 5% waste 0.63
2 kg of putty @ 40p 0.80
Glazier~.70 hours @ £4.70 3.29
Labourer~.05 hours @ £4.10 0.21
17.53
Add general overheads and profit (15%) 2.63
Costlm 2 £20.16
Painting
Examples of price build-up for painting follow.
CostllOO m2 £
1 coat sealer: 3.75 litres
2 full coats: 2 x 7.50 = 15 + 3.75 = 18.75
18.75 titres of emulsion paint @ £8.5015 litres 31.88
Painter-22 hours @ £4.70 103.40
Add use and waste of brushes/rollers (5% of labour costs) 5.17
140.45
Add general overheads and profit (15%) 21.07
Cost/loo m2 100)161.52
£ 1.62
Measurement and Pricing of Maintenance Work 287
Prepare, knot, prime, stop and painttwo undercoats and onefinishing coatofoilpainton general
wood surfaceslm 2
Costl100 m 2 £
0.75 Iitres of knotting @ £4.00IIitre 3.00
2 1/2 kg of putty @ 40p 1.00
8 sheets of glasspaper @ lOp 0.80
10 Iitres of wood primer @ £11.5015 Iitres 23.00
2 x 9 = 18 Iitres of undercoat @ £11.0015 litres 39.60
9 litres of gloss paint @ £11.0015 litres 19.80
Painter-IS + 2 x 13 + 14 = 58 hours @ £4.70 272.60
Wear of brushes, ladders etc . (5% of labour costs) 13.63
373.43
Add general overheads and profit (15%) 56.01
Cost/100m2 100)429.44
2
Costlm £ 4.29
It must be stressed that the labour constants used must appertain to the
particular job and those applied by an inexperienced person merely consult-
ing a price book are unlikely to produce realistic prices. For example,
repetitive work takes less time to perform-to lay floor boarding in a small
room will cost more proportionately than in a large room, and more still if
the small room is of irregular shape.
say £6340
Table 9.9 shows a detailed price build-up for forming a new doorway
opening in a half-brick partition, plastered both sides, to show the large
number of operations involved.
Measurement and Pricing of Maintenance Work 289
References
1 I. H. Seeley, Building Quantities Explained, Macmillan (1979)
2 Royal Institution of Chartered Surveyors/Building Employers Con-
federation : Standard Method of Measurement of Building Works, sixth
edition: SMM6 (1979)
3 Royal Institution of Chartered Surveyors/Building Employers Con-
federation . Code for the Measurement of Building Works in Small
Dwellings, third edition (1979)
4 Royal Institution of Chartered Surveyors. Refurbishment and Alteration
Work : Quantity Surveying Documentation (1982)
5 I. H. Seeley, Building Economics. Macmillan (1983)
Measurement and Pricing of Maintenance Work 291
6 Davis, Belfield and Everest (Eds). Spon's Architects' and Builders' Price
Book. Spon (1987)
7 Chartered Institute of Building, Code of Estimating Practice (1983)
8 R. C. Smith. Estimating and Tendering for Building Work. Longman
(1986)
9 Building Maintenance Information Ltd. Building Maintenance Price
Book (1987)
10 CIOB Estimating Information Service Nr 42. Estimating for Rehabilita-
tion (1981)
10 TENDERING PROCEDURES AND CONTRACT ADMINISTRATION
On the other hand if the contract terms are set out in writing in a
document which the parties subsequently sign, then both parties are bound
by these terms even if they do not read them . Once a person has signed a
contract he is assumed to have read and approved its contents, and will not
be able to argue that the document fails to set out correctly the obligations
which he actually agreed to perform. Thus by setting down the terms of a
contract in writing one secures the double advantage of affording evidence
and avoiding disputes.
The law relating to contracts imposes upon each party to a contract a legal
obligation to perform or observe the terms of the contract, and gives to the
other party the right to enforce the fulfilment of these terms or to claim
'damages' in respect of the loss sustained in consequence of the breach of
contract.' . -
Enforcement of Contracts
An agreement can only be enforced as a contract if
(1) The agreement relates to the future conduct of one or more of the
parties to the agreement.
(2) The parties to the agreement intend that their agreement shall be
enforceable at law as a contract.
(3) It is possible to perform the contract without transgressing the law.
Validity of Contract
The legal obligation to perform a contractual obligation only exists where
the contract is valid. In order that the contract shall be valid the following
conditions must operate.
(1) There must be an offer made by one person (the offeror) and the
acceptance of that offer by another person (the offeree), to whom the offer
was made. Furthermore, the offer must be definite, and made with the
intention of entering into a binding contract. The acceptance of the offer
must be absolute, be expressed by words or conduct, and be accepted in the
manner prescribed or indicated by the person making the offer.
An offer is not binding until it is accepted and, prior to acceptance, the
offer may come to an end by lapse of time, by revocation by the offeror or by
rejection by the offeree, and in these cases there can be no acceptance unless
the offer is first renewed.
(2) The contract must have 'form' or be supported by 'consideration'.
The 'form' consists of a 'deed' which is a written document, which is signed,
sealed and delivered, and this type of contract is known as a formal contract
or contract made by deed.
If a contract is not made by deed, then it needs to be supported by
'consideration', in order to be valid, and this type of contract is known as a
simple contract. Consideration has been defined as some return, pecuniary
or otherwise, made by the promisee in respect of the promise made to him.
294 Building Maintenance
National Schedules
A number of local authorities have developed their own schedules of rates
for building maintenance work and there are several national schedules of
which probably the widest used is the National Schedule of Rates published
jointly by the Building Employers Confederation (BEC) and the Society of
Chief Quantity Surveyors in Local Government (SCQSLG).6 A funda-
mental requirement for schedules of rates for general use is that they be
soundly based." This was, in fact, the basic aim of the BEClSCQSLG
Tendering Procedures and Contract Administration 301
Tendering Arrangements
Conventional tendering procedures have been criticised on the grounds that
they fail to take full advantage of modern techniques and do incorporate
unsatisfactory features. All tendering procedures aim at selecting a suitable
contractor and obtaining from him at an appropriate time an acceptable
offer, or tender, upon which a contract can be let.
The Simon Committee in 19449 drew attention to the fact that low prices
resulting from indiscriminate tendering result in bad building and that
resources are wasted when many firms tender for the same project. In 1964
the Banwell Report!" suggested that invitations to tender should be limited
to a realistic number of firms, all of whom were capable of executing the
work to a recognised standard of competence . The Banwell Committee
appeared to favour the general use of standing approved lists of contractors
and that ad hoc lists should be used mainly when the work was of a specialist
or one-off nature. The Committee further recommended that the period
allowed for tendering should be adequate for the type of project and
welcomed 'firm price' contracts (contracts without a price fluctuations
clause) . The former Ministry of Housing and Local Government issued
revised model standing orders to local authorities in 1964 to facilitate the
wider use of selective tendering procedures, and in 1965 the Ministry gave
guidance to local authorities on the operation of selective tendering.
In 1965 a working party was established by the Economic Development
Committee for Building to examine the Banwell Report and its implementa-
tion and it submitted its report in 196711• The working party considered that
insufficient attention was paid to the importance of time and its proper use
and that clients seldom define their requirements in sufficient detail at the
start of negotiations. It favoured the main contractor joining the design team
at an early stage .
The working party urged the wider adoption of the practices which are
well detailed in Code of Procedure for Single Stage Tendering,12 although
they recognised that in the public sector this would require a more flexible
approach to satisfy standards of accountability. Although the working party
saw merit in 'firm price' contracts, they stressed the difficulties involved in
producing firm tenders in a market where materials prices tend to fluctuate
and contractors are often invited to tender on incomplete documentation.
This problem has now been largely solved by the introduction of price
adjustment formulae described later in this chapter.
Summing up, tendering arrangements can be broadly classified into three
main groups
302 Building Maintenance
Contract Documents
There are five contract documents which are often used in connection with
building contracts. With small contracts it is likely that a bill of quantities
will be omitted. In cases where a bill of quantities is issued the specification
is not a contract document unless the contract expressly provides for it. The
following can constitute contract documents.
(1) Articles of Agreement
(2) Conditions of Contract
(3) Specification
(4) Bill of Quantities
(5) Contract Drawings
The nature and uses of each of these documents are as follows.
(2) Conditions of Contract. These define the terms under which the work
is to be undertaken; the relationship between the employer, architect,
quantity surveyor and contractor; the powers of the architect and the terms
of payment. The normal standard set of conditions used for most building
contracts is that issued by the Joint Contracts Tribunal and is generally
known as the JCf Conditions, currently JCf80. There are four separate sets
for use on public or private contracts and with or without quantities in each
case.' Practice notes are issued from time to time to clarify doubtful points.
Where a contract is of very limited extent and the use of the standard
comprehensive set of conditions is not really justified, an abbreviated set of
conditions may be used . Another and popular alternative is to use the
Agreement for Minor Building Works,14 which is well suited for works of
alteration and improvement, where no bills of quantities are prepared, and
is described in some detail later in this chapter. On government contracts the
general conditions (GC/Wks/1)15 are frequently used, while the Form
GC/Works/2 is particularly desifned for minor works16 and there is also a set
of conditions for small works. 1
and then proceeding with workmanship and other clauses. The specification
constitutes a schedule of instructions to the contractor with particular
reference to the way in which the work is to be undertaken.
(4) Bill of Quantities. This consists of a schedule of the items of work to be
carried out under the contract with quantities entered against each item, the
quantities normally being prepared in accordance with the Standard Method
of Measurement of Building Works or the Code for the Measurement of
Building Works in Small Dwellings. The bill of quantities provides a uniform
basis on which tenders can be obtained and, when these are priced, they
provide a means of comparing the tenders received and of pricing the work
on site as executed. The unit rates entered by the contractor against each
measured item in the bill of quantities normally include an allowance for
general overheads and profit, as described in chapter 9.
(5) Contract Drawings. These depict the nature and scope of the work to
be carried out under the contract. They must be prepared to a suitable scale
and be in sufficient detail to permit a contractor to price the bill of quantities
and to carry out the work satisfactorily. For instance site plans will normally
be drawn to a scale of 1:200 or 1:500, working drawings of buildings
probably 1:100, assembly drawings 1:20 or 1:10 and details to 1:10 to 1:5.
All available information on the topography of the site, the nature of the
ground and the groundwater level, should be made available to contractors
tendering for a project. Existing and proposed work must be clearly distin-
guished on the drawings. For instance, old and new drains and other services
are often depicted in different colours or by different types of line. With
alterations to buildingsit is often preferable to prepare separate plans of old
and new work.
All drawings should contan an abundance of descriptive and explanatory
notes which should be clearly legible and free from abbreviations. Ample
figured dimensions should be inserted on the drawings to ensure maximum
accuracy in taking off quantities and in setting out the constructional work
on site.
Quantity Surveyor. The quantity surveyor is concerned with the cost and
measurement aspects of building contracts. He advises the architect on the
cost implications of design decisions, prepares approximate estimates and
often cost plans, and later tender particulars. He values the work on site,
assesses the effect of variations and finally prepares the final account on the
basis of which the architect certifies final payment.
General Principles
The JCT Agreement for Minor Building Works has the attractions of brevity
and simplicity. The simplicity has been achieved by the omission of many of
the clauses of JeT 80, the reduction of others to basic requirements and the
omission of detailed legal provisions and administrative procedures. 18
This Form of Agreement is designed for use where minor building works
are to be carried out for an agreed lump sum and where an Architect!
Supervising Officer has been appointed on behalf of the Employer. The
Tendering Procedures and Contract Administration 307
Form is not for use for works for which bills of quantities have been
prepared, or where the duration is such that .full labour and materials
fluctuations provisions are required; nor for works of a complex nature
which involve complicated services or require more than a short period of
time for their execution. Furthermore, no sub-contractors or suppliers are to
be nominated. It is however possible to incorporate a fluctuations clause
similar to clause 39 of JCf 80. Readers requiring more detailed information
on the operation of the Agreement are referred to WOOd. 19
Recitals
The Agreement contains four Recitals which explain and set out the purpose
of a contract and the facts upon which the contract is based .
Recital] describes the contract works, names the architect and defines the
contract documents which together with the conditions may be one of the
following:
(1) the contract drawings, the reference numbers of which have to be
stated, together with the contract specification and schedules;
(2) the contract drawings and the contract specification;
(3) the contract drawings and schedules;
(4) the contract drawings;
(5) the contract specification and schedules;
(6) the contract specification;
(7) the schedules.
Recital 2 states that the contractor has priced either the specification or the
schedules, both of which are contract documents, or has provided a schedule
of rates. Presumably the contractor will have to provide a schedule of rates if
the contract documents consist only of the contract drawings and the
conditions.
Recital 3 states that the contract documents have been signed by or on behalf
of both parties.
act as architect should the named architect cease for any reason to be the
architect.
Article 4 follows the procedure in JCf 80 and makes the arbitration clause
part of the Articles of Agreement. Any disputes or differences concerning
the contract that may arise between the employer or architect and the
contractor, shall be referred to arbitration at any time, whether or not
practical completion of the works has been achieved .
Contract Clauses
Intentions of the Parties (clause 1.0) . The Contractor is to carry out and
complete the Works with due diligence and in a good and workmanlike
manner, using materials and workmanship of the prescribed quality and,
where appropriate, to the reasonable satisfaction of the Architect/
Supervising Officer. The Architect/Supervising Officer shall supply any
further information as necessary, issue all certificates and confirm all
instructions in writing.
Commencement and Completion (clause 2.0). Dates are inserted for com-
mencement and completion. If it becomes apparent that the Works will not
be completed by the agreed completion date for reasons beyond the
Contractor's control, the Contractor shall notify the Architect/Supervising
Officer, who shall make, in writing, such extension of time for completion as
may be reasonable. If the Works are not completed by the prescribed or
extended completion date, the Contractor shall pay to the Employer the
appropriate weekly rate of liquidated damages for the period during which
the Works remain uncompleted. The Architect/Supervising Officer shall
certify the date when the Works have reached practical completion.
Any defects, excessive shrinkage or other faults which appear within three
months of the date of practical completion and are due to materials or
workmanship not in accordance with the Contract or frost occurring before
practical completion, shall be made good by the Contractor at his own cost
unless the Architect/Supervising Officer instructs otherwise. The Architect/
Supervisingofficer shall certify the date when the Contractor has discharged
all his obligations.
Control ofthe Works (clause 3.0). The Contract shall not be assigned by the
Employer or the Contractor without the written consent of the other. The
Contractor shall not sub-contract any part of the Works without the written
consent of the Architect/Supervising Officer which shall not unreasonably
be withheld.
The Contractor shall at all reasonable times keep upon the Works a
competent person in charge and any instructions given to him by the
Architect/Supervising Officer shall be deemed to have been issued to the
Contractor. The Architect/Supervising Officer may (but not unreasonably
or vexatiously) issue instructions requiring the exclusion from the Works of
any person employed upon them.
Tendering Procedures and Contract Administration 309
The Contractor shall carry out any written instructions issued by the
Architect/Supervising Officer, and oral instructions require confirmation
within two days. If the Contractor fails to comply with a written notice
requiring compliance with an instruction within 7 days after receipt, the
Employer may employ other persons to carry out the work and deduct the
costs from monies due to the Contractor or they shall be recoverable as a
debt .
The Architect/Supervising Officer may vary the contract by ordering
additions, omissions or other changes, and value them on a fair and
reasonable basis, using where relevant prices in the priced specification,
schedules or schedule of rates. Alternatively, the price may be agreed
between the Architect/Supervising Officer and Contractor before the Con-
tractor carries out the instruction.
The Architect/Supervising Officer shall issue instructions as to how
provisional sums are to be spent and the basis of valuation shall be the same
as for variations.
Statutory Obligations (clause 5.0). The Contractor shall comply with, and
give all notices required by, any relevant statute, regulation, by-law and the
like, and shall pay all fees and charges legally recoverable. If the Contractor
finds any divergences between the statutory requirements and the contract
documents and Architect's instructions, he shall immediately notify the
Architect/Supervising Officer in writing. Subject to this latter obligation, the
Contractor shall not be liable if the Works do not comply with statutory
requirements.
310 Building Maintenance
The Employer shall pay to the Contractor any value added tax properly
chargeable on the supply to the Employer of any goods and services by the
Contractor under the Contract. The Contractor shall in respect of all
persons employed by him comply with the Fair Wages Resolution.
The Employer shall be entitled to cancel the contract and to recover any
consequent loss from the Contractor, if the Contractor shall have offered or
given or agreed to give to any person any gift or any consideration of any
kind, or if he shall have committed any offence under the Prevention of
Corruption Acts 1889 to 1916, or shall have given any fee or reward the
receipt of which is an offence under section 117 of the Local Government
Act 1972 or any subsequent re-enactment.
Injury, Damage and Insurance (clause 6.0) . The Contractor shall be liable
for and shall indemnify the Employer against any expense, liability, loss,
claim or proceedings arising under any statute or at common law in respect
of personal injury to or death of any person arising out of the Works, unless
due to any act of the Employer or of any person for whom he is responsible .
Without prejudice to his liability to indemnify the Employer, the Contractor
shall maintain and shall cause any sub-contractor to maintain the necessary
insurance to cover the liability of the Contractor or sub-contractor. Similar
provisions also apply in respect of property.
The Contractor shall in the joint names of the Employer and the
Contractor insure against loss and damage by fire, lightning, explosion,
storm, tempest, flood, bursting or overflowing of water tanks, apparatus or
pipes, earthquakes, aircraft and other aerial devices dropped from them,
riot and civil commotion, for the full value, plus a prescribed percentage to
cover professional fees, of all work executed and all unfixed materials and
goods intended for the Works, but excluding temporary buildings, plant,
tools, and equipment owned or hired by the Contractor and. his sub-con-
tractors. Upon acceptance of any claim under the insurance, the Contractor
shall with due diligence restore or replace work or materials damaged and
dispose of any debris and proceed with and complete the Works .
In the case of works to existing structures, the Employer shall maintain
adequate insurance encompassing all the matters previously listed. The
Contractor or sub-contractor and Employer shall produce evidence of
insurance as and when required by the other party.
of the Works and the Employer shall not be bound to make any further
payment to the Contractor until after the completion of the Works, but this
shall be without prejudice to any other rights or remedies which the
Employer may have.
The Contractor may similarly determine his employment if the Employer
shall make default in anyone or more of the following respects:
(1) if the Employer fails to make any progress payment under the
Contract within 14 days of such payment being due;
(2) if the Employer or any person for whom he is responsible interferes
with or obstructs the carrying out of the Works or fails to make the premises
available for the Contractor;
(3) if the Employer suspends the carrying out of the Works for a
continuous period of at least one month;
(4) if the Employer becomes bankrupt or makes .a composition or
arrangement with his creditors or has a winding up order made.
Under sub-clauses (1), (2) and (3), determination does not become effective
unless the Employer continues the default for seven days after receipt of the
notice .
In the event of the Contractor determining his employment, the Employer
shall pay to the Contractor, after taking into account amounts previously
paid, such sum as shall be fair and reasonable for the value of work begun
and executed, materials on site and the removal of all temporary buildings,
plant, tools and equipment, but without prejudice to any other rights or
remedies which the Contractor may possess. .
Contract Procedures
Placing the Contract
In the case of a bill of quantities contract , where no serious errors have been
found in the priced bills of the lowest tenderer, the architects's report to the
employer will normally recommend acceptance of that tender, particularly
where selective tendering operates. As soon as the employer has made his
decision, all contractors who tendered should be notified. If priced billshave
been submitted with tenders, these should be returned to unsuccessful
contractors unopened. Letters to unsuccessful tenderers should include a list
of tenders in ascending order and a list of tenderers in alphabetical order .
If the quantity surveyor finds serious errors in pricing, the contractor
should be advised and given the opportunity of withdrawing or standing by
his tender. Where the errors are significant, an adjusting lump sum will be
added to or deducted from the corrected total of the summary. This
adjustment can be applied as a percentage to any billed rates subsequently
used for valuing variations.
All contract documents must be signed by both parties and deletions or
alterations initialled by them . The contractor is then supplied with the
appropriate number of copies of documents and insurance cover obtained
and agreed.
312 Building Maintenance
Variations
As the contract proceeds, the architect will almost invariably issue further
drawings, details and instructions. All architect's instructions must ·be in
writing and it is advisable to use standard forms covering both instructions
and variations. Provisional quantities may be inserted for work which is
uncertain in extent such as foundations; the provisional quantities are
omitted in the variation account, and the actual work done is measured and
included as an addition. Alterations in design and finishings are frequent
subjects for variation orders.
Variation orders are generally issued in triplicate; onecopy each for the
contractor, architect and quantity surveyor. If the contractor considers that
any work constitutes a variation, he should at once draw the architect's
attention to it. Subsequently, the quantity surveyor and the contractor's
representative meet to agree the amount of work omitted from the contract
and to measure the additional work. Items measured in the office are usually
entered on dimensions paper and those on the site recorded in dimension
books. After the measurements have been agreed the quantity surveyor will
work them up into a variation account, containing a bill of omissions and a
bill of additions, when suitable rates for the various items will be agreed.
Certificates
As the contractor is continually financing the works in progress, .it is
imperative that he should receive interim certificates at the appropriate time
and for the full amount due on all but the smallest contracts. It is equally
important that he should be paid promptly on the certificates, especially
since he is expected to pay sums due to sub-contractors whether he receives
payment or not. It will also be appreciated that no interest is paid on sums
outstanding which arise from incorrect certification.
Certificates are normally issued monthly by the architect; these are based
on the quantity surveyor's valuation of the work done and of unfixed
materials properly and not prematurely brought upon the site and also of
materials in workshops subject to suitable safeguards. The valuations will
include a proportion of preliminaries and the cost of any recoverables and
daywork which have been certified. The amount of detail in a valuation
varies according to circumstances and a percentage of the total of each work
sectional bill is often considered adequate. In some cases the contractor's
surveyor prepares a statement containing his estimate of the sum due for
checking by the quantity surveyor. Previous payments and the retention
percentage will be deducted from the total valuation to give the sum due to
the contractor.
Daywork
Until 1966 the National Schedule of Daywork Charges, with its fixed
percentage additions, provided the basis for the payment of daywork. Since
that date, fixed percentages cannot be directed or authorised by any
Tendering Procedures and Contract Administration 313
Claims
Variations which cause loss or expense, not being due to underpricing in the
tender or the contractor's inefficiency, may be the subject of a loss and/or
expense claim, and these must be submitted in writing within a reasonable
time of the event. Where a claim is appropriate the amount of loss and/or
expense is to be ascertained by the architect, or quantity surveyor if so
instructed, but the contractor will need to submit the necessary information
to support his claim. If a variation has caused delay an extension of time may
be granted.
The contractor's site management needs to keep adequate records and
take other appropriate action as follows to support any claimsfor disruption
and delay:
(1) ensure that appropriate written notice, application or confirmation
of instruction is made;
(2) use best endeavours to prevent delay;
(3) keep a programme showing the dates on which it is planned to carry
out the various operations making up the works;
(4) record the effect on the programme of any events which disrupt or
delay the regular progress of the works;
(5) record any loss of productivity resulting from these events or any
waiting time;
(6) .if the character or conditions under which work is to be carried out
have changed as a result of the architect's instructions, record the item as
daywork .
formula is used building works are allocated between the indices for each of
the work categories, such as in situ concrete, brickwork, blockwork and
asphalt work. The formula permits a regular assessment of price fluctuations
as valuations are made of work executed for each work category during the
period covered by the interim valuation.
Work category index numbers are calculated monthly by the Property
Services Agency (PSA) and published in HMSO Monthly Bulletin Con-
struction Indices. Each work category index measures the price level
changes which occur in respect of certain items of work chosen as being
representative of that work category. This is done monthly by revaluing the
resources required (labour, plant and materials) at current prices .
When the formula method of price adjustment is to be used, the base
month must be stated in the tender documents and an appropriate clause
inserted in the contract conditions. The bills of quantities will contain a
schedule indicating the work category into which each item in the bills of
quantities falls. The value of preliminaries will be totalled and spread
proportionately over the value of the main contractor's work which is
subject to price adjustment. Where no bill of quantities is provided and the
work tendered for is on a lump sum basis, the full amount of the tender
subject to price adjustment will be allocated to work categories.
The value of each item of work executed and included in an interim
valuation will be allocated to the appropriate work category. The formula.
will then be applied to the value of work performed and included in the
interim certificate for each separate work category . The indices from which
all fluctuations are calculated are the final index numbers for the base month
and the month of valuation. The formula is as follows
c = V[Iv ~oIo]
where C = the amount of the price adjustment for the work category or
group
V = the value of the work executed in the work category/group during
the valuation period
l; = the work category/group index number at the mid-point of the
month of valuation
10 = the work category/group index number for the base month.
Final Account
In order that the architect may issue the final certificate, he requires from
the quantity surveyor the final account for the contract. The adjustment of
the contract sum in the final account falls under the following headings:
(1) variations
(2) remeasurement of provisional quantities
(3) nominated sub-contractors' accounts
(4) nominated suppliers' accounts
(5) loss and expense caused by disturbance of regular progressof the
works
(6) fluctuations (where applicable) .
Delays in the settlement ofthe final account are a cost to the contractor and
the employer is usually anxious to know his ultimate financial commitment.
The architect and quantity surveyor both have a contractual responsibility to
adhere to the date stipulated in the contract, and the contractor should
provide every assistance in the prompt provision of sub-contractors' and
suppliers' accounts, agreement of measurements and prices and similar
matters. Where no quantity surveyor is employed, the responsibility lies
with the contractor to supply all relevant cost particulars to the architect.
References
1 I. H . Seeley . Civil Engineering Quantities. Macmillan (1987)
2 Joint Contracts Tribunal for the Standard Form of Building Contract.
Standard Form of Building Contract (1980)
3 The Aqua Group. Tenders and Contracts for Building . Granada (1982)
4 Royal Institution of Chartered Surveyors. Refurbishment and Alteration
Work: Quantity Surveying Documentation (1982)
5 DOE. Schedule of Rates for Building Works. HMSO (1984); Schedule
of Rates for Decoration Work . HMSO (1981); Schedule of Rates for
Minor Works and Maintenance of Roads and Pavings. HMSO (1981);
Schedule of Rates for Ground Maintenance. HMSO (1981); Schedule of
Rates for Electrical Installations. HMSO (1980); Schedule of Rates
for Heating, Hot Water and Ventilating Installations. HMSO (1983);
Schedule of Rates for Electrical Distribution Systems External to
Buildings. HMSO (1978)
6 Building Employers Confederation and Society of Chief Quantity
Surveyors in Local Government. National Schedule of Rates. (1982)
7 Chartered Institute of Public Finance and Accountancy and Institution
of Municipal Engineers. Local Authority Maintenance Work : Interim
Users' Guide to Schedules of Rates (1982)
8 Association of Metropolitan Authorities. Guidance Notes on Prepara-
tion of Term Contracts using Schedules of Rates (1981)
9 Simon Committee. The Placing and Management of Building Contracts.
HMSO (1944)
316 Building Maintenance
BuDding Regulations
Building Regulations! may apply to alteration and improvement works and
to buildings which are to undergo a material change of use, such as the
conversion of a house designed for occupation by a single family to multiple
occupation. The Building Regulations' cover the construction of and
materials used in building, including resistance to moisture, cavity insula-
tion, means of escape and fire resistance, resistance to passage of sound,
ventilation, hygiene, drainage and waste disposal, heat producing app-
liances, conservation of energy and facilities for disabled people. Approval
of alteration and improvement work under the Building Regulations will be
required in the following circumstances in particular.
(1) Addition to a building.
(2) Any work involving structural alterations, which includes breaking
out an opening in a loadbearing wall and inserting a lintel.
317
318 Building Maintenance
Exempted Buildings
Certain buildings are exempt by the Building Act 1984from the operation of
the Building Regulations; these are as follows.
(1) Buildings exempt by direction of the Secretary of State.
(2) Schools and other educational establishments to be erected in
accordance with plans approved by the Secretary of State for Education and
Science or the Secretary of State for Wales.
(3) Buildings of statutory undertakers, the United Kingdom Atomic
Energy Authority, the British Airports Authority or the Civil Aviation
Authority, to be used for the purpose of the undertaking, but excluding
houses and hotels or buildings used as offices or showrooms . /
It also exempts public bodies from the procedural requirements of the
Building Regulations.
A number of exemptions are contained in the Regulations themselves
(Schedule 3) and comprise the following.
(1) Buildings under the Explosives Acts 1875 and 1923, licensed under
the Nuclear Installations Act 1965 or scheduled under the Ancient Monu-
ments and Archaeological Areas Act 1979.
(2) Buildings not frequented by people, such as those housing fixed
plant or machinery.
(3) Greenhouses or agricultural buildings, subject to certain condi-
tions.
(4) Temporary buildings and mobile homes.
(5) Ancillary buildingson housing sites or in connection with mines and
quarries.
(6) Small detached buildings with a floor area not exceeding 30 m2 ,
with no sleeping accommodation or to shelter people from the effects of
nuclear, chemical or conventional weapons; subject to certain conditions.
(7) Extensions at ground level to a building by a greenhouse, conserva-
tory, porch, covered yard or covered way, or a carport open on at least two
sides, with a floor area not exceeding 30 m2 •
Building Control 319
Relaxation of Regulations
The Building Act 1984 empowered the Minister (Secretary of State for the
Environment) to issue a directive dispensing with or relaxing a requirement
of the Regulations where, in any particular case, he considers its operation
would be unreasonable, but he must consult the local authority before so
doing. Under Part III of the Building Regulations 1985, the Secretary of
State's powers to dispense with or relax any requirement in the regulations
shall be exercisable by the local authority.
Applications for relaxation must be made on the prescribed forms and
shall contain such particulars as may be required. Prior to authorising
relaxation, the Minister or local authority shall give notice of the application
in a local newspaper, and state that representations on grounds of public
health or safety may be made by a specified date, not less than 21 days from
the date of the notice . The applicant may be required to pay the cost of
publication of the notice. If it appears that the relaxation will only affect
adjoining premises, it is necessary to notify only the owner and occupier of
those premises. No publicity is needed for relaxations confined to internal
work . If, after receiving representations, the local authority refuses an
application and an appeal is brought against its refusal, the local authority
shall transmit to the Secretary of State copies of the representations.
Implementation of the Building Regulations means that the appropriate
local authority has to be notified and the building work will have to comply
with the Regulations. The main purpose of the Regulations is to ensure the
health and safety of people in or about the building, and they are also
concerned with energy conservation and access to buildings for the disabled.
The client may choose either the local authority or a private approved
inspector to supervise the work .
Where the client opts for local authority supervision, he has a further
choice of depositing full plans or submitting a much less detailed building
notice, and a fee is payable to the local authority. The local authority can
prosecute if work is started before either course of action has been taken .
Where a private approved inspector is selected, the client and the inspector
must jointly give the local authority an initial notice accompanied by a site
plan. Work must not be commenced before the notice has been accepted by
the local authority. The inspector's fee is negotiable.
The two alternative procedures are now considered in more detail.
The local authority may pass plans subject to either or both of the
following conditions:
(1) modifications in the deposited plans;
(2) the depositing of further plans .
Work may begin at any time after the submission of a building notice or
deposited plans, provided the local authority is given 48 hours' notice. If the
local authority considers that any work contravenes the requirements of the
Regulations, it may serve a notice requiring the demolition or alteration of
such work within 28 days.
depositing full plans will normally be to have them passed, a person who is in
doubt would be wise to provide more information rather than less, to avoid
the possibility of the plans being rejected on the grounds that they are
incomplete.
The advantage of the deposit of full plans method is that the work has to
be carried out in conformity with the plans as approved by the local
authority. Furthermore, the work will be supervised by a building control
officer of the local authority. 3 A typical approval notice from a local authority
follows.
PENDLETON DISTRICf COUNCIL
Date: 4 November 1987
Reference: 217/BR/87
C. A. Smith
Chief Building Control Officer
Planning Control
External maintenance, improvement or alteration, when they are works
which materially affect the external appearance of a building, require
planning permission. While acknowledging that painting is exempt from
planning control, there is a need to keep the external painted surfaces
regularly painted for both protective and decorative reasons. Planning
control is unlikely for instance to prevent the spoliation of the elevations of
buildings, particularly old ones , by incompatible pointing of brickwork,
rendering attractive brickwork and replacing with modern unsuitable win-
dows. This can only be secured on the wider front by raising the standards of
aesthetic appreciation and sympathy with older buildings of both clients and
builders alike and recognition of the importance of harmony, scale, compo-
sition, texture and colour.
Improvement works do not usually require consent under the Town and
Country Planning Acts unless the size or appearance of the building is
altered; all conversions schemes require consent to cover the change of use.
Building Control 323
Society for the Protection of Ancient Advise on problems of conservation repair and
Buildings arrange lectures and training courses
Planning Permission
The law relating to town and country planning is mainly contained in the
Town and Country Planning Act 1971, which consolidated in a single Act
most of the previous law on the subject. The local planning authorities are
primarily the county councils but the development control functions are
shared with district councils in varying ways. Steps have been taken to
accelerate and simplify planning procedures by giving executive powers to
local planning committees to decide the less complex applications, without
reference to higher committees or full council, and the delegation of a wide
324 Building Maintenance
Development Plans
Local planning authorities (county councils) are required to institute a
comprehensive survey of their area and, among other matters, must
examine and keep under review such matters as the principal physical and
economic characteristics ofthat area and adjacent areas likely to influence
it; the size, composition and distribution of the population; communications
and transport; and any changes in these matters already projected which are
likely to have any bearing ~n the development of the area.
The local planning authority must then prepare and send to the Minister
for his approval a structure plan for its area .
The structure plan consists of a written statement which formulates the
local planning authority's proposals for the development and use of land in
its area and relates these proposals to those for neighbouring areas. The
plan must be accompanied by diagrams, illustrations and such descriptive
matter as the authority considers necessary for explaining its proposals, but
not a map. In preparing a structure plan, the authority must take steps to
secure adequate publicity for the report on which it is based and the matters
which it proposes to include in the plan and the proposed content of the
explanatory memorandum. It must make copies of the plan available and
ensure that persons interested are given adequate opportunity to make
representations. It must also see that each copy of the plan is accompanied
326 Building Maintenance
Planning Applications
If a person wishes to undertake development, for which planning permission
is not granted by the current General Development Order, then he must
make application to the local planning authority for planning permission.
Where in doubt he may apply to the authority for a decision as to whether an
application is necessary. The application for planning permission is made on
the appropriate form obtained from the local planning authority or the local
authority with whom the application is to be lodged (district council), and
accompanied by the appropriate fee. The application must be accompanied
by a plan sufficient to identify the land and such other plans and drawings as
are necessary to describe the development. The local planning authority
may require additional copies of the plan(s) and drawings, not exceeding
three, and such further information as may be needed to determine the
application. The plans consist of a 1:2500 site plan and normally a 1:500
block plan showing the site, its boundaries and adjoining buildings. Other
drawings should normally be to a scale of not less than 1:100 showing
existing features of the site, and accesses thereto, the appearance of any
proposed buildings and, where change of use of part of a building is
proposed, floor plans indicating the extent of the new use."
In practice the following particulars are generally required on a planning
application: name and address of applicant; applicant 's interest in land
(owner, lessee, prospective purchaser, etc.); name and address of agent (if
Building Control 327
Outline Applications
A person may be considering the purchase of land for a particular purpose
but can be uncertain as to whether he can obtain planning permission for
that purpose. In these circumstances he will be unwilling to purchase the
land or to prepare detailed plans for its development if there is the
possibility of planning permission being refused. He is however able to make
application for outline permission, as, for example, to erect a certain
number of houses on a particular plot of land. The local planning authority
may approve the proposals in principle but at the same time will specify
certain matters, known as reserved matters, to be subsequently submitted
for approval before development can proceed. These matters usually
include the siting, design and external appearance of buildings and means of
access. Permission is generally available for a specified period.
328 Building Maintenance
Certificates
The 1971 Act (section 27) requires every application for planning permission
to be acompanied by a certificate relating to the applicant's interest in the
land which is the subject of the application, otherwise an application for
permission to develop land might be made without the owner's knowledge.
There are four forms of certificate to be used according to circumstances.
Certificate A is used when the applicant is either the owner or tenant of all
the land in the application.
Certificate B states that the applicant has notified all owners of any part of
the land he wishes to develop.
Certificate C states that the applicant has notified some of the owners but
has failed to notify others because he does not know their names and
addresses. It also states that he has advertised his application in a local
newspaper.
Certificate D is used when the applicant cannot discover the names and
addresses of any of the owners. This certificate must also certify advertise-
ment in a local newspaper.
Planning Register
On receipt by the local planning authority, or possibly a district council, an
application will be date-stamped and entered in the planning register. A
copy of the application is usually submitted to the highway authority when
the development affects a road for which the authority is responsible . A
district council normally retains one copy of the application and forwards
two copies to the local planning authority (county council). The arrange-
ments for the determination of applications may vary from one county to
another. Part of a typical planning register with two entries is shown in table
11.2. Planning registers are to be open to public inspection .
Notices
When considering a planning application the planning officer will have
regard to the Development Plan (Structure and Local Plans). He will also
consider the effect of proposals on adjoining developments, amenities of the
area and other relevant factors. In general, the decision of the local planning
authority must be notified to the applicant within eight weeks or such
extended period as may be agreed by the authority and the applicant. Notice
must be in writing and, where planning permission is refused or granted
subject to conditions, the authority must state the reasons for its decision.
An aggrieved applicant has a right of appeal against a planning decision to
the Minister.
Table 11.2 PIanoiog register
Brief N_and
dDcription N_and addnss Date
Date of addrm of considered Daleof
iAPplication of proposed of agent by Commitree's Dale of local D«ision
Nr Application dnelopmnlt Location applicant (if any) Commiue« decision appetll inquiry on appetJJ
GP~ 1S11<V87 Outline appIica- South Bilney, Mr P , J . Lewis, D and E Car- 3/11187 Permission reo
tion for resideD- Castle Road OS IS St . Brelade ruthers, 8 fused as develop-
tiaI development plot 364 Walk, Jacksville Aubrey Avenue, ment would be a
at a density of 20 (1.22 ha) Chatsford substantial
houses per bee- departure from
tare the Couoty
Development
Plan, whieh en-
visages the
retention of the
existing agricul-
tural use . Devel-
opment in the
Bilney Valley
l.H must be res-
~ tricted because
of deficiencies in
water supply and
drainage
Herbert S. Scribbington
6 Hawthorn Avenue
Tupton-on-Marsh
Dear Sir
Town and Country Planning Acts
D. F. Marshall
Chief Planning Officer
Highway Matters
The public have a right to pass and repass over a highway and it is an offence
to obstruct a highway in the exercise of this right. At common law, any
encroachment on the highway is a public nuisance and a member of the
public can accordingly bring an action for damages if he can show that he has
suffered 'damage' in excess of that suffered by the public generally. It is also
a nuisance to render the use of the highway unsafe for the public as by
making excavations adjoining it and leaving them unfenced .
The contractor, with the consent of the local authority, may deposit
temporarily building materials, equipment and rubbish in the street or make
temporary excavation there. Should the authority refuse consent, the
contractor has right of appeal to the Magistrates' Court. Where consent is
given, the contractor must ensure that the obstruction or excavation is
properly fenced and lighted during hours of darkness. He must remove the
obstruction or fill the excavation when required to do so by the highway
authority and in any event must not allow the excavation or obstruction to
remain any longer than necessary (Highways Act 1980 s. 171). A local
authority may remove things unlawfullydeposited on a highwaywhich are a
danger to users, without giving notice or obtaining a court order, and can
recover expenses (Highways Act 1980 s. 149). There are also extensive
conditions prescribed in respect of builders' skips located on highways, and
the builder requires the highway authority's consent before placing the skip
(Highways Act 1980, ss. 139 and 149).
332 Building Maintenance
The HighwaysAct 1980s. 172prescribes that a contractor who is about to
erect, demolish, alter or repair the outside of a building in a street, before
commencing work must erect a close boarded hoarding or fence separating
the building from the street to the satisfaction of the local authority. This
obligation may be dispensed with if the local authority agrees . The builder,
if the local authority so requires, must make a convenient covered platform
with a handrail to serve as a footway for pedestrians. This must be kept in
good condition and, if the authority so requires, must be lighted during
hours of darkness. The hoarding must be removed when required by the
authority.
The Highways Act 1980also empowers the highway authority to recover
the expenses of repairing a road where damage has been caused by
~xtraordinary traffic'. Extraordinary traffic is traffic which by reason of its
weight, nature, extent or mode of operation is likely to cause damage to the
highway in excess of that caused by traffic normally carried by it.
periodic emissions. All new furnaces must be smokeless and minimise the
emission of grit and dust as far as practicable. This provision does not apply
to domestic furnaces with a heating capacity not in excess of 55000 BTUIh.
Furthermore, a local authority may, by order confirmed by the Minister,
declare the whole or any part of its area to be a smoke control area, when it
will be an offence to emit smoke within that area. If the Minister confirms a
smoke control order, anyone with an interest in a dwelling situated in the
area who spends money on an installation designed to prevent a breach of
the order is entitled to claim 70 per cent of his expenditure from the local
authority. The local authority may also pay all or some of the remaining 30
per cent.
The Offices, 'Shops and Railway Premises Act 1963 is designed to give
protection to office and shop workers comparable to that given to industrial
workers by the Factories Act. The most important regulations made under
the Act relate to dangerous machines, washing facilities and sanitary
conveniences. The Act also prescribes minimum standards in respect
of cleanliness, overcrowding, temperature, lighting, accommodation for
clothing, construction and maintenance of floors, passages and stairs, and
fire precautions. Hotels and restaurants are examined under the Food
Hygiene Regulations.
Other regulations affecting building work include water by-laws admin-
istered by the water authorities and covering water supply installations and
the use of water.
The lEE Regulations issued by the Institution of Electrical Engineers lay
down minimum requirements for electrical work. Finally, as described in
chapter 1, the Defective Premises Act 1973 places a statutory duty on any
person responsible for the provision of a dwelling, whether by building,
conversion or enlargement, to use proper materials and for the work to be
carried out in a professional or workmanlike manner, providing a dwelling
fit for habitation.
The Fire Precautions Act 1971 ensures a minimum standard of fire
precautionary measures for certain buildings such as institutions for enter-
tainment, teaching, treatment or care and most purposes entailing access by
the public, and the issue of certificates specifying the means of escape, fire
fighting equipment and fire alarms.
Easements
Difficulties may sometimes arise in carrying out building extensions through
the existence of easements, in which the owner of the dominant tenement
secures a right over another property (the servient tenement). The tene-
ments must be in different ownerships, the right must be capable of being
granted, the servient owner must not be involved in any expenditure in
complying with the easement and it must not involve the removal of
anything other than water from the servient tenement. A legal easement is
made by a grant from the owner of the servient land or by prescription (long
use of the privilege by the dominant owner under certain conditions), and is
binding on all persons who occupy the servient tenement.
The more common easements affecting building development are as
follows
(1) Right of light: the right of light to a building becomes legally
protected after it has been enjoyed for a period of twenty years. A right of
336 Building Maintenance
References
1 DOE. Manual to the Building Regulations . HMSO (1985)
2 I. H . Seeley. Building Technology. Macmillan (1986)
Building Control 337
Policy Formulation
The ability to formulate a long-term maintenance strategy and prepare
budgetary forecasts is one of the benefits of having a maintenance policy.3
The following five factors deserve consideration when formulating a main-
tenance policy for a manufacturing organisation.
(1) The aims of the organisation-the nature of the end product and
how it is produced and the requirements in buildings and services.
(2) The standards required-influenced by aims of the organisation but
may vary between different buildings.
(3) Legal Iiability-eompliance with statutory requirements.
(4) Method of execution-such as direct labour or outside contractors,
with particular attention paid to the effect on production.
(5) Cost and method of financing-with decisions supported by
cost-benefit analyses where appropriate showing that the previous criteria
(1-4) have been considered and optimum solutions proposed. All this
information can then be translated into maintenance, cleaning and operating
profiles for use not only in management of property but also for guidance of
designers of new buildings so that total cost concept may be used.
In the detailed formulation of maintenance policy for a specific property,
the following approach has much to commend it.
(1) Analysis of present condition of buildings, their nature and use, and
estimated life cycle, as described by Smith."
(2) Outline programme of work necessary to put and keep the build-
ings in satisfactory condition.
(3) Determine the method of implementing the programme .
(4) Calculate the approximate costs-total and annual. In most cases
two assessments will be needed: first, for the period while the buildings are
put in repair-including the routine repair in this fhase-and then the
assessment of the cost of keeping them in that state.
It may be helpful at this stage to apply these principles to a specificsituation,
in this case a major property holding consisting of a range of large and small
buildings of diverse age, construction and use. There is a large maintenance
staff of poor calibre with greater experience of plant than fabric, and they
are often diverted on to minor improvement work. The buildings reflect an
absence of regular routine maintenance and finance is limited.
340 Building Maintenance
Standards of Maintenance
If insufficient maintenance is carried out, the fabric of buildings first become
unattractive, then unacceptable to the occupants and finally dangerous and
uninhabitable. The maintenance manager has to decide the optimum level
of maintenance work required on the fabric to preserve an acceptable
environment in the buildings under his care. He has for instance to decide
whether a building should be patched temporarily and replaced later or be
replaced immediately. To determine the best course of action he needs to
consider the use and condition of the building, the comparative cost and
effectiveness of different types of repair, the expected future life of the
building, acceptable standards of maintenance and similar matters.
The first step is to determine reasonable standards of maintenance for the
various building elements, such as paintwork, rainwater goods, and windows
and paths. These usually fall into two categories:
(1) The smaller number where standards can be related directly to cost.
For example, it is evident that a roof should not be permitted to deteriorate
until it leaks as this will give rise to higher future maintenance costs.
(2) The majority where maintenance costs do not increase appreciably
as the .condition deteriorates. For instance it costs little more to repaint
internal waH surfaces after seven years than after five, although the appear-
ance has worsened. Hence discussions are needed with management and
occupants to agree appropriate standards."
After establshing reasonable standards it is necessary to estimate the
deterioration rate of each element, so that changes in its condition can be
related to its age. This rate is influenced by a number of factors such as
aspect, age and location. The maintenance manager should supplement
published data with his own information on the history of elements.
The next step is to decide the maintenance policy to be implemented for
each element, determining also the method and materials to be used. The
costs of maintaining each element can then be estimated over a period of
time-possibly 20 or 30 years. Over this time scale most elements will need
replacing or repairing and average annual maintenance costs can be
computed.
Finally the average annual costs of implementing the maintenance policy
can be assessed, by summing the average annual costs of all the elements. If
the total cost can be met from available resources, the maintenance manager
can prepare a programme for work, but if the resources are insufficientthen
lower standards of fabric maintenance will have to be set which are
consistent with available funds."
342 Building Maintenance
Budgeting
A budget has been defined as 'a financial and/or quantitative statement
prepared prior to a defined period of time of the policy to be pursued during
that period for the purpose of obtaining a given objective'. The budget limits
will be established after inspections, critical analyses and estimates have
provided the essential supporting data as previously described. Budgetary
control is an impo rtant management function aimed at planning and
controlling the use of its resources in order to achieve its objectives. In
practice this is not always achieved, as indicated by the Committee on
Hospital Building Maintenance'? which reported "there is no evidence to
show that the existing financial allocation for building maintenance was
either sufficient or that it was being distributed on the most equitable basis
relative to need and priority." All too frequently a maintenance budget is
based on the previous year's allocation plus a percentage. Admittedly, there
is no standard method of budgeting, but the skills and empiricism of building
surveyors with their wide ranging experience of the construction, use,
performance and cost of repair of buildings, can help to provide a sound
base for budgeting.
The budget as a plan stipulates the use of the organisation's available
funds over the projected time span towards the various objectives and
opportunities within the total plan. It is thus the basis of control-the
monitoring, evaluation and provision of a basis for decision taking upon
ongoing operations and future plans. 11
To devise an effective budgetary control system the following criteria
must be satisfied.
(1) A clear understanding of objectives and their order of priority.
(2) A systematic analysis and evaluation of the needs and demands
stemming from the objectives.
(3) A rational balancing of these demands against the desired object-
ives within the known constraints of labour, materials, time, managerial
skills and funds.
(4) The avoidance of waste of financial resources.
(5) The development of a control system based upon identification of
needs, adequate measurement of resource requirements, setting of work
standards, measurement of performance, evaluation of significant devia-
tions from standards, and the control of present and future opportunities
through this knowledge.'!
Planning and Financing Maintenance Work 343
Committed costs stem from past decisions over which present management
has little or no control, while management has some discretion about the
level of managed costs.
Engineered costs arise where for a given future activity the optimum amount
of work and hence of cost can be measured .'!
asset as a functioning property . Thus budgeting for the total upkeep of the
property is rarely conducted in full knowledge of all relevant facts. Various
aspects of property upkeep are often tabulated under differing budget
heads; accountability is thus diffused and control becomes difficult to
exercise.
Constant or bedrock costs represent an inescapable minimum expendi-
ture. General and specific programmes may impose additional maintenance
responsibilities which can be separately identified and costed . The identifi-
cation of the fixed and variable elements of operating expenditure related to
changes in the level of activity should assist in .avoiding illogical budget
pruning. II
A basic aim of management is to minimise the discretionary or contingen-
cy amounts in a budget, and wherever possible to determine the proper
amount for a given level of activity. In establishing the budget for building
maintenance too much attention is often paid to the previous year's
expenditure and insufficient to technical requirements.
In preparing a maintenance budget a distinction can be made between
current foreseeable work such as painting, clearing gutters and cleaning, and
non-recurrent foreseeable work such as repairs to floors, roofs and the like.
In the absence of a technical survey, the contingency sum for unforeseen
work is likely to be high and it becomes more difficult to plan and control
efficiently.
Many county councils in preparing their budgets, identify three main
components, in their annual planned programmes:
(1) non-recurring or irregularly occurring needs of individual proper-
ties which have been accorded the highest priority in the year in question;
(2) cyclical work, stemming from a predetermined policy to renew or
refurbish certain elements at fixed intervals (normally staggered, to even out
annual workloads);
(3) service contracts."
means higher future costs, owing to increased prices and possibly higher
operating costs. Larger items of machinery are generally financed out of
capital whereas items like roof renewals or replacement of building services
are often treated unsatisfactorily as write-off or revenue expenditures.
To overcome these difficulties, it is good practice for financial authorisa-
tions for new assets to include the capital cost of the project, depreciation
and running costs, so that it is considered as a whole from initial conception.
With existing assets, the condition should be assessed and monies set aside
for planned renewal and replacement.
Controlling Cost
The management process of control should incorporate the following
activities:
(1) setting performance standards at the appropriate level to achieve a
given objective;
(2) measuring actual performance and comparing it with the standard;
(3) taking appropriate action in the event of actual performance
deviating from standard.
To achieve effective total cost control, the following criteria need to be
satisfied:
(1) A sound knowledge of the relationship between budgeting and
finance.
(2) A logical breakdown of the budget into specific sections under
capital and revenue, with particular reference to renewals and replacements.
(3) Reasonable assessment of the factors affectingthe budget, including
a plan for maintenance.
(4) A method of calculating economic assessments of capital, renewal
and replacement expenditures, using discounted cash flow analysis.
(5) Evaluation of the results of non-maintenance, such as lost amenities
or production due to breakdown, excessive running costs and increased
health hazards.
(6) Budgetary control, including a calendar programme for authorisa-
tion and implementation of plans for capital, renewal and replacement
expenditures.
(7) The use of accurate costing techniques, including cost coding and
classification systems, methods of cost collation and investigation, and
feedback of relevant cost information for control purposes.
A computer program can be used to ensure effective budgetary control by
providing a pattern of regular and frequent printouts giving for each level of
management appropriate details of expenditure-actual and committed-
and physical progress for each project under each separate budget heading.
In this way performance can be compared with forecast in terms of time and
resources but particularly in relation to finance. Likely problems and
deviations in the budget can be quickly identified and corrective action
taken in good time.
346 Building Maintenance
The detail into which each separate project is subdivided and pro-
grammed will depend on the degree of management control that is
required, but it is important that the printout for the lower levels of
management should show separate projects, each with its own sub-budget.
A computerised system will meet the overriding requirement which is the
continuous provision of up-to-date information and a quick reaction at the
first sign of deviation from the budget or programme.
Planned Maintenance
Nature of Planned Maintenance
There is growing interest in applying planned preventive maintenance to
buildings following its established use in engineering . In engineering the
maintenance operative takes with him tools and materials and performs such
tasks as lubricating bearings and adjusting tolerances, and will in most cases
attend to these items fairly frequently whether or not a defect is apparent.
In the context of building maintenance a change of emphasis is needed with
a higher proportion of inspections, with treatment only if a defect is
detected . 1 It is advisable to keep day-to-day maintenance to a minimum as
its nature and extent cannot be forecast and it can frequently be detrimental
to longer-term action, in addition to being expensive in terms of both unit
costs and staff time.?
Planned maintenance of buildings can be subdivided into three main
categories:
(1) Preventive running maintenance-s-wots: which can be done while
the facility is in service.
(2) Corrective shut-down maintenance-work which can only be done
when the facility is, or is taken, out of service.
(3) Corrective breakdown maintenance-work which is carried out
after a failure, but for which advance provision has been made, in the form
of spares, materials, labour and equipment.
The terms 'emergency maintenance', 'condition-based maintenance' and
'scheduled maintenance' are also used in maintenance practice, and these
were identified and defined in chapter 1.
A system of planned maintenance consists of two mutually balanced
components-planned preventive maintenance and planned corrective
maintenance. Both must be organised with forethought, control and
records, but their nature is different . In the case of planned preventive
maintenance, each item of work is identified some time before failure or a
diminution from an acceptable standard of the facility. Planned corrective
maintenance differs in that restoration to the acceptable standard is re-
quired, and corrective maintenance must have a prior claim on available
resources.
In practice, the most common approach to building maintenance is to wait
until a defect is reported to the maintenance organisation by the occupants.
Often a better approach would be to adopt a policy of periodic inspection of
Planning and Financing Maintenance Work 347
Inspection Cycles
Inspection cycles are an important component of an efficient maintenance
service. The facilities which are most subject to wear and tear are the
services which contain parts that are affected by friction, heat or dynamic
stress . Suppliers normally prescribe inspection cycles for these items which
are kept within anticipated endurance limits. Planned maintenance of
services is essential to avoid inconvenient and often costly failures. Similarly
the fabric of a building must also be inspected at regular intervals and this
can be related to the endurance characteristics of a significant component or
material. For example, external painted surfaces normally last for about 5
years without attention, although there are variations due to geographical
location and the degree of atmospheric pollution, and this could provide the
basis for the cyclic inspection of the fabric. Buildings cannot however be left
348 Building Maintenance
Programming Maintenance
To prepare a programme it is necessary to assess the general condition of the
buildings, services and external works and to consider these against the
criteria currently adopted. The repair and replacement work is costed and
priorities established having regard to any cyclic arrangements.
Maintenance of the very large Shell Centre on London's South Bank is
based on a 9-year cycle and covers fabric maintenance, redecoration, major
cleaning, and maintenance of plant, services, fixtures and fittings. The
building and site are divided into nine zones for maintenance purposes.
Workload is controlled through a card index system which permits levelling
out work peaks, control of costs against budgets and the forecasting of areas
where reductions in the maintenance budget can be accommodated in the
short term if spending has to be curtailed. Based on experience the
programme adopted is a 9-year redecorating cycle, 3-year cleaning of offices
and an 18-monthly cleaning of walls in corridors.
Planning and Financing Maintenance Work 349
Painting
Painting embraces a variety of activities including washing down; washing
down and touching up; washing down and applying one coat of paint; and
washing down and applying one undercoat and one finishing coat. Paint-
work should be inspected to verify the need to repaint as programmed; for
example, the exterior may last 6 years instead of 5 and exposed elevations
may require more frequent decoration. Hence on large buildings or groups
of buildings some maintenance personnel advocate painting by elevations
rather than buildings, although it results in fragmentation of the mainte-
nance work.
If the painting of external woodwork is neglected, the timber may decay
prematurely. The effectiveness of paintwork on external joinery is depen-
dent on a wide range of factors-painting cycle; age of building; quality of
timber, joinery, paint and painter's work; system of painting; use of
building; local climatic conditions; design of building; and degree of
exposure. The greatest rate of deterioration occurs on south and west
elevations to sills and bottom rails of both upper and lower sashes. There is
no universal economic optimal painting cycle.
The former Greater London Council formulated the following effective
painting programme for housing estates.
External. 5-year cycle with new property painted in third or fourth year if
found necessary; short life property to be painted if life is 2 years or more
and it has not been painted for 4 years; extensive repairs prior to painting
are to be executed 1 year ahead of the painting programme and minor
repairs completed 3 months before painting commences. The author"
identified the need to repaint externally within two to three years of the
initial painting.
Choosing the correct paint for the project is vitally important. The
difference in initial cost between a satisfactory material and a cheap paint is
insignificant compared with the additional labour and disruption costs in
having to repaint 1 year earlier, together with possible deterioration of the
base material in the meantime.
It is generally necessary to schedule painting of factories to avoid
interference with production and this often entails doing the painting during
the 2-week annual shut-down period, with any unfinished work completed
during evenings and weekends. The problems can be reduced by the use of
modem paint systems and methods of application.
In aggressive areas it may be better not to use cycles based on complete
repainting but to spot prime and apply one finishing coat as and when
necessary. For instance one large factory chimney is repainted every 2 years
at a cost of about £3000, whereas if painted on a 5-year cycle the cost of
repainting and disruption of production would be in excess of £30 000.16
350 Building Maintenance
The Scottish Special Housing Association has linked the general mainte-
nance of buildings to a five-year painting maintenance cycle in a very
effective way, with plumbing and sanitary fittings in year 1, specialised
services and painting defective work in year 2, painting guarantee check and
gas and electrical services in year 3, detailed inspection of building fabric,
including windows and doors, in year 4, and check on items to be repainted
and inspection of external services in year 5. 18 Another alternative approach
to the preparation of a 5-year planned maintenance programme is shown in
Table 12.1.
Cleaning
The cost of cleaning and maintaining a normal building over a 20 to 3D-year
period can equal the initial cost of the building. Cleaning can in fact be
regarded as part of maintenance in that in part it is a preventive and
protective activity. For example, regular washing down of painted wall
surfaces reduces subsequent painting costs.
Programming of cleaning work should be preceded by a survey of the
various floor and wall finishes with their respective areas and uses. Uses
have a bearing on cleaning frequency as for example windows in offices,
display rooms and dining areas are usually washed more frequently than
those in storage and factory production areas. Generally, 40 to 45 per cent of
all cleaning time is devoted to floor surfaces. Work sheets are compiled for
daily, weekly, monthly, quarterly and annual operations and these will
provide the basis for estimating labour requirements.
Cleaning equipment and products must be carefully selected to secure the
best results at an advantageous price. The choice is influenced by such
factors as standard of appearance, amount of wear, degree of soiling, type
of equipment available and quality of cleaning staff. It is good policy
to minimise the number or type of products in use, and the cheapest product
is not necessarily the most economical. Supervision and inspection of
cleaning work is vitally important, and cleaning equipment must be properly
maintained.
Engineering Services
In the planned maintenance of engineering services in buildings, it is vital to
define clearly the tasks to be performed and then to programme the work in
a logical manner. If properly planned, malfunctioning components will be
detected at an early stage, enabling simple corrective action to be taken,
rather than waiting for a complete failure and then being faced with an
expensive replacement; in addition productivity will be increased by the
reduction in travelling and waiting time. Kelly19 has described how condition
monitoring can be applied in three ways: simple inspection; condition
checking; and trend monitoring. The frequency of monitoring will depend
on the deterioration characteristics of the item and the costs involved.
Planning and Financing Maintenance Work 351
YEARS 1 2 3 4 5
SURVEY 1 - - - .....
EXTERNAL
FABRIC WORK
EXECUTION
PRE- SURVEY
PAINTING
MAINTENANCE WORK
EXECUTION
SURVEY 1---_
EXTERNAL
DECORATION WORK
EXECUTION
SURVEY 1----
EXTERNAL
WORKS WORK
EXECUTION
SURVEY ~---
PLUMBING
WORK
EXECUTION
SURVEY 1----
INTERNAL
FABRIC WORK
EXECUTION
SURVEY ~---
HEATING
INSTALLATION WORK
EXECUTION
ELECTRICAL
SURVEY ----
INSTALLATlON WORK
EXECUTION
Furthermore, building owners are also requiring a good service and a better
environment. 1
The majority of engineering planned maintenance schemes have tended
to concentrate solely on planning the activities of craft operatives to carry
out predetermined tasks at regular frequencies , and this often falls short of
the ideal. The operative is inevitably limited in his ability to inspect
installations for correct operation . For example, all the component parts of
an air conditioning plant may appear to operate satisfactorily but unless the
airflows, temperatures and humidity are measured and checked against the
design one cannot be certain that the plant's performance is satisfactory.
Similar checks should be carried out on boiler efficiency, water treatment,
electrical insulation and earthing, heating systems and domestic hot water
calorifiers.l?
Another major shortcoming of frequency-based maintenance for engineer-
ing services is the large number of inspections that results. Most of the
maintenance tasks are better dealt with by periodic inspections carefully
planned and carried out by competent persons, followed by specific correct-
ive action. The person inspecting equipment should be supplied with full
diagrams and operating data, any instruments required and information on
their method of use. Some preparatory work such as draining down,
removing lagfiing and opening up may be required and this should all be
pre-planned.
For example, the method of controlled maintenance adopted by the
British Steel Corporation at a major plant resulted in large savings in
operating and maintenance costs. Lubrication tasks are carried out on .a
frequency basis but otherwise all maintenance is done on request only. The
plant is inspected regularly and any faults, found are assessed for urgency.
Some will require immediate attention if only to effect a temporary repair.
In these cases the inspector raises a requisition and work is put in hand
straight away. In most cases, however , the work requires planning and if
detected early enough can wait for a convenient shut-down . The work is
planned, spare parts ordered and labour and time requirements assessed,
and then all this information is stored in a computer memory until the
appropriate time. When convenient the plant is shut down and the carefully
pre-planned remedial work is carried out in the shortest possible time. A
considerable reduction in the spares inventory has been possible owing to
the decreased likelihood of an unexpected breakdown .l?
Edwards! has described how a diverse estate of offices in several central
London buildings under individual manual plant control was equipped with
a remote control system designed and engineered for the specific purpose
required, with greatly improved operation and halving of the manpower
requirements.
Computerised Maintenance
Following technical inspections and completion of standard inspection
reports, the appropriate data can be fed into the computer which can
produce detailed orders based on standard specification items , and these can
Planning and Financing Maintenance Work 353
Building Records
The first requirement of a maintenance or property manager is to know in
detail what he is managing. Without this basic knowledge he will not be in a
position to decide his maintenance policy or to prepare estimates of
expenditure which go to form his budget. The information he needs includes
the geographical location of each property, the constructional details by
elements, age and condition, details of services, the superficial area and
cubic content, the accommodation available, the current user and any
Planning and Financing Maintenance Work 355
proposals for the area by the local authority which might affect the
property.22
There are various ways of recording this information ranging from the
simple card index to the computer, and the method chosen will depend on
the size and resources of the estate. The method of recording is however of
secondary importance; the prime requirement is for accurate and relevant
information to be available as quickly as possible. It is likely that in the
foreseeable future the development of computers will make it possible for
the manager of even a small estate to have access to data through his own
minicomputer or microcomputer.
There is a risk of accumulating masses of data which can be expensive and
of only limited practical value. The maintenance manager must retain a
sense of proportion and recognise the limitations as well as the benefits of
recorded data. Records cannot for instance detect the leaking drain caused
hy minor subsidence or indicate the untrue ring of a timber floor affected by
rot.
Maintenance Feedback
Maintenance feedback should be an essential part of any maintenance
administration. Feedback may be mainly injected into the system in two
ways:
(1) directly to the design team; particularly information on design
faults, faulty workmanship and materials failures;
(2) by general discussion within the maintenance team, when solutions
to problems should be documented and passed on to all appropriate
personnel.
A visual representation of feedback is illustrated in figure 12.1, and this
shows some of the major stages in the operation of a maintenance scheme.
(1) management organisation of resources;
(2) work execution;
(3) appraisal of results; and
(4) corrective action through feedback to design and management
teams .
To assist in the feedback of information, site defects are suitably recorded
showing the symptoms, diagnosis , prognosis (projection of defect perfor-
mance in time), and the agreed remedy.
Skinner and KroU 26 believe that through a thorough analysis of past
maintenance data, the components in each project need to be identified,
together with the nature of the work undertaken, and preferably the
position in the building and the cause of failure. Hence, an adequate coding
system is required, simple enough for every day use with every job coded.
There is unlikely to be much benefit derived from the detailed feedback
on an individual small building, whereas a large stock of buildings could
produce meaningful data over a relatively short period. This, together with
the fine breakdown required normally necessitates computerised analysis.
For feedback purposes, the information has to be retained after the point
where its usefulness for day to dllY management has ceased, and it should be
Planning and Financing Maintenance Work 359
START HERE
"" -,
" MAINTENANCE
MANAGER
FEEDBACK TO
DESIGN AND
~ BETTER MANAGEMENT TEAMS
)
, ORGANISATION
ORGANISATION
OF RESOURCES
APPRAISAL OF BETTER
:2~~'GNS
EXECUTION
one, and there are a number of factors which affect the shape of the profile,
such as policy and type of construction.
Some aspects of dwelling design, in terms of maintenance, are critical,
such as flat roofs finished with lightweight membranes and large areas of
painted woodwork. It is more difficult to pin-point many of the problems
with smaller components. Government pressure on local authorities in the
19808 to provide financial statements of maintenance expenditure could lead
to improved maintenance systems and, hopefully, to the production of data
on component lives and-costs.
Current analyses show that a high percentage of repairs to finishes and
fixings result from work to doors and windows. Finishes account for
approximately 27to 30 per cent of maintenance work, plumbing for about 25
per cent and heating and lighting for around 20 per cent. Defective ball valves
were the most common plumbing problem. More attention needs to be paid
to the design and treatment of external doors and windows with a view to
extending their lives.
It is probably unwise for designers to judge a component or system on the
basis of annual maintenance costs . Holmes27 suggests that the ratio of
capitalised maintenance costs to initial costs provide a better guide. The
main problem is that few designers receive analytical data (cost and
performance) from maintenance departments. Most of the feedback to
designers appears to come from the results of their own activities or through
the experience of other designers, rather than from systematic records of
behaviour maintained by the user. There should be a more analytical
approach to feedback, which has become increasingly important with the
greater use of new materials and components, otherwise their cost benefits
may never be soundly evaluated.
Smith 28 has provided extensive information on the estate data base and
performance monitoring system employed by the National Health Service.
Maintenance Manuals
Need for Manuals
Most buildings, from the dwelling house to the prestige office block, have
increased in complexity in recent years. An increasing number of domestic
buildings are being provided with thermostatically controlled heating and
hot water systems , while large office blocks will probably be equipped with
high-duty heating and air conditioning systems, lifts and other items of
sophisticated plant and equipment, all requiring regular and specialist
inspection and servicing . The form of construction may involve new
techniques for which conventional maintenance practices may be unsuitable.
Although the designer may be aware of servicing requirements, these are
rarely communicated to those responsible for maintenance of the property.
A convenient form of communication is the maintenance manual which
should provide clearly and concisely all the information needed to maintain
and operate the building satisfactorily.29
Maintenance manuals will facilitate building maintenance and there is a
growing awareness of the need for them to be prepared for new buildings by
Planning and Financing Maintenance Work 361
Contents of Manuals
It has been suggested that a maintenance manual should consist of three
basic parts.
(1) A physical record of the building and site, to include materials,
services, superficial area and cubic content, all in sufficient detail to assist
the manager in looking after property efficiently.
(2) Time-based inspection and maintenance cycles for the various
elements, including services, together with detailed check lists, maintenance
schedules for engineering services and list of specialist sub-contractors and
suppliers.
(3) Information and instructions on maintenance delegated to the
occupier.F
The type and amount of information in a maintenance manual will vary
with the nature and complexity of the property and its services. The detailed
contents could include the following matters.
(1) Contract and legalparticulars, including the design team, contractor
and sub-contractors, nature of tenure and details of any easements or other
restrictive covenants, contract particulars and statutory consents, and any
operative guarantees.
(2) Housekeeping-details of surface finishes and decorations both
internally and externally, with information concerning cleaning and
periodical routine maintenance; this is best prepared in schedule form set
against a time scale for the operations or inspections.
(3) Operation of plant-means of operating mechanical, electrical or
solid fuel plant or fittings, with details of requisite periodical routine
maintenance or servicing; the location of meters, recording devices, stop-
cocks, valves and the like should be recorded.
(4) Maintenance and repairs-full details of materials, components and
constructional processes should be given, preferably on an elemental basis in
the form given in appendix 5. All hidden features should be described and
special items noted such as jointing and replacement techniques, method of
fixing cladding components to structure and form of repair or replacement,
and the method of dismantling and re-erecting demountable components.
362 Building Maintenance
Types of Manual
Carnwath'" has described the criteria which he established when preparing
a maintenance manual-absolute simplicity of identification; minimum of
coding and maximum of easily identifiable abbreviations; special drawings
to show drainage, buried service runs, floor loadings, fire alarm shut off
points and like features; and a general attempt to make the building as easy
to run and the manual as easy to read as possible. His manual was divided
into three volumes as follows.
(1) Building specification with key drawings, names and addresses,
paint colours, materials, plant type numbers, light bulb wattages, and the
like, to assist anyone requiring detailed information quickly or to replace
damaged items.
(2) Maintenance references, describing all cleaning and maintenance
requirements and frequencies, and giving areas of particular materials and
numbers of plant and equipment. It assists the maintenance manager
in planning his workload and contains particulars to send to cleaning
contractors as a basis for their quotations.
(3) Current and forecast budgets and programmed replacement dates
for plant.
Planning and Financing Maintenance Work 363
All volumes are contained in loose leaf folders and the maintenance
manager is encouraged to update it by inserting comments on performance,
revising specifications as new items are fitted and modifying maintenance
procedures and frequencies.
Typical manual schedules follow in tables 12.2 and 12.3.
2/1 Acoustic Basement access Gold bond fissured Supplied and fixed
tiles corridor solitude tiles, 300 by Anderson Cons-
mm square, self- truction, Twicken-
finish on Anderson's ham
'J-type' suspension,
with white semi-gloss
stove enamelled edge
trim
~
l::
Other Matters
Information should be provided on methods of jointing and techniques for
repair and replacement of units, especially those likely to be the subject of
maintenance work. For instance, information could be included on the
fixing of cladding panels and how they may be removed and replaced
without damage and methods of weatherproofing joints between units. The
manual should enable faults to be analysed quickly with a minimum of
preliminary investigation, and to permit rectification without causing further
damage.
All finishes should be cleaned in accordance with the manufacturers'
instructions, as failure to do this may reduce their effective lives. For
example, vinyl floor finishes should normally not be cleaned with strong
detergents, wax polishes or scouring powders; in like manner steel wool,
strong acids and alkalis and abrasive cleaners should not be used on
aluminium window frames. The success of a manual is to a considerable
extent dependent upon manufacturers providing suitable literature prepared
as an after sales service to consumers, giving the means of cleaning,
operating and servicing their products.
authorities do not normally pay tax and so are not affected. Current
regulations and levels of taxation tend to favour alternatives with low
construction costs and high running costs. The total costs of buildings can
thus be influenced considerably by the form of taxation. For example,
valued added tax partially offsets the tax advantage previously accruing to
running costs, as new construction work was still zero rated in 1987.31
There is thus a wide variation of fiscal relief against building expenditure,
ranging from the total absence of relief against investment in commercial or
residential property, through the general run of investment in industrial
property, to the favoured case of a building treated as plant for tax purposes
and situated in a development area. The case has often been argued that
while maintenance expenditure is wholly allowable against liability to tax,
and capital expenditure, subject to the incidence of grants and allowances, is
not allowable, then a given volume of maintenance work must be less
expensive to the property owner than a corresponding volume of new
construction; hence building expenditure is liable to bias against new
construction in favour of maintenance, even when maintenance would
otherwise be uneconomic. If this is so, the demand for maintenance is
increased at the expense of demand for new construction, which would put
the same volume of physical resources to more productive and less labour-
intensive use. Maintenance-saving investment is also stifled; the use of
buildings is prolonged beyond their natural life, existing buildings are put to
uneconomic uses, and the quality of the environment deteriorates."
There can however be alternative explanations. Despite every fiscal
inducement, it remains genuinely uneconomic to retire apparently obsolete
buildings; fiscal policy has yet to realise the full development potential of
land; and finally there may be an innate resistance among businessmen to
investment in construction unless necessary, or for prestige.
It is also argued that fiscal considerations often have but a marginal
influence on investment decisions in new building, and that the harmful
effects of fiscal discrimination between new construction and maintenance
may thus be less prevalent than is supposed. Furthermore, the argument
described earlier is conceptually in error since money saved by building
more cheaply initially would be invested elsewhere to produce at least an
equal return and consequentially equal tax liability.31
The design and layout of buildings may also influence rating valuations
and premiums payable for fire insurance. For industrial buildings, floor
space is rated according to the level of amenities provided; thus upper
floors, and areas which are unheated, have low storey heights or can only
carry low loads will be assessed at lower rates. However, an attempt to
reduce rateable value by lowering standards may adversely affect efficiency
and flexibility. Fire insurance premiums are related to the degree of fire risk
and reductions in premiums may be made for design features which are
likely to reduce fire spread, such as the use of non-flammable materials or
those which resist the spread of fire, and the provision of fire-fighting
equipment like sprinklers. It may not pay to install sprinklers or automatic
fire alarms where the annual equivalent cost of provision and maintenance is
greater than the reductions in fire insurance premiums."
Planning and Financing Maintenance Work 367
References
well placed to cope with emergency repairs to large commercial and public
buildings, while small contractors can provide a good service to house-
holders.
The cost of directly employed labour is made up of wages and materials;
consumable stores; administrative overheads such as labour oncosts, and
associated clerical, travelling and supervisory costs; and depot costs. The
cost of employing a contractor consists of the contractor's charges plus
administrative overheads, such as inviting and comparing tenders, drawing
up contracts, work supervision and checking invoices.
Application in Practice
The main advantages claimed for the use of directly employed labour are:
(1) it allows full control of activities of operatives, permitting reason-
able flexibility, a more rapid response and direct quality control;
(2) it should ensure a good standard of workmanship by craft operatives
who enjoy continuity of employment and are suitably trained, although
recruitment may be a problem;
(3) there is a standard complement of labour available;
(4) the maintenance manager can introduce and operate incentive
schemes, with resultant improved productivity;
(5) it is particularly well suited for the execution of emergency repairs,
as the labour force is familiar with the location of stopcocks, switches,
manholes and the like, and for operational services and services requiring
particular or unusual skills for which employees can be trained;
(6) there is little opportunity for trade demarcation in small main-
tenance organisations.
On the other hand the establishment of a direct labour maintenance force
will require the provision and administration of supporting facilities such
as stores, workshops, transport and accounting services; a high standard
of supervision and control to ensure economic programming, and good
productivity and quality of work; and experienced and efficient management
to provide effective labour relations and communications.' With direct
labour work the difference between estimated and actual cost can be
considerable; a report by one local authority on schemes undertaken by its
works department showed that some jobs cost two to three times the
original estimate, while claims that direct labour yields a higher standard of
work are often difficult to substantiate. Accounting procedures of direct
labour organisations have varied considerably in the past and some rationali-
sation would facilitate statistical analysis to general advantage. Some
criticism of local authority direct labour expenditure is founded on the
assertion that some costs are hidden and one local authority auditor
questioned how it could be established that a direct labour organisation was
effectively competing with contractors, when it operated depots for which
the costs were unknown. Direct labour had no bad debts , no costs of
tendering in competition but, on the other hand, often had a high rate of
Execution of Maintenance Work 371
sickness around 6 per cent, and its higher ratio of staff to operatives could
exceed the contractor's profit element.
Contractors play an important part in maintenance work, both for putting
buildings in repair and for the larger periodic .works, Successful results
depend on exacting and well-detailed specifications and close supervision.
Special contractors are indispensable for maintenance of lifts and other
sophisticated plant and for specialist trades such as asphalt and terrazzo
work. 2
Maintenance work loads tend to fluctuate, particularly with redecorations
where external work is seasonal. With certain buildingssuch as universities,
polytechnics and colleges, some work can be undertaken only during
vacations, resulting in heavy demands in the summer. Direct labour gangs
cannot be built up to cope with such diverse seasonal loads, otherwise they
will be underemployed at other times of the year. Milne3 has emphasised the
desirability of keeping the workforce to such a size that full employment can
be found for them irrespective of the economic climate, by identifying the
essential and irreducable maintenance operational requirements.
Some have argued that it would be better to confine direct labour to little
more than emergency and scheduled maintenance, and to use contractors
for the seasonal , major and specialist work, although many efficient
direct labour organisations would quarrel with this approach . Contractors
generally need long-term contracts to give the employer good service on
advantageous terms. .
District officers
District technical officer: reports to the principal technical officer at head-
quarters and exercises financial control of maintenance work, deals with
non-routine matters, arranges payments to contractors and may prepare
estimates in conjunction with the district surveyor.
Assistant technical officers: report to the district technical officer, carry
out building inspections and compile work specifications, possibly in
co-operation with an assistant district surveyor. They will also monitor
maintenance costs by overseeing work undertaken by the authority's direct
labour organisation.
District administrative staff: report to the assistant technical officers, taking
work requests, issuing work dockets to the direct labour organisation or
contractors and maintaining adequate records.
Assistant district surveyors: assist the district surveyor in carrying out his
various duties .
Central administration
The central administration will monitor the progress made by the districts
in fulfilling the authority's repair and maintenance objectives , and the
effectiveness of its actions. In addition, it will keep comprehensive records
Execution of Maintenance Work 375
Case studies
The organisational structures for maintenance of dwellings of a large city
housing department and a much smaller housing association are briefly
described to show the different arrangements.
Nottingham City Council owned over 45 000 dwellings in 1987 and the
Department of Housing Services controls all aspects of maintenance and
management of the properties. The Director of Housing is supported by two
deputy directors, one of whom is responsible for the direct labour organisa-
tion of about 500 employees. The administrative centre of the DLO contains
various trade shops and a minor works section which deals with adaptations
and pre-painting repairs. Jobbing repairs are organised through six depots
on the basis of orders raised by technical housing officers located in branch
and neighbourhood offices.
Repairs are categorised according to priority. Thus 'E' orders relate to
emergency items, such as burst pipes, blocked drains, broken windows and
serious electrical faults and are rectified within 24 hours. 'A' orders are dealt
with within 10 days and include ill-fitting external doors and holed roofs,
while 'B' orders are rectified within 10 weeks and include all non-urgent
repairs such as defective plaster and ill-fitting windows.
The area covered by each depot is subdivided into cyclical districts each
covering about 2000 dwellings. They are visited every three to four weeks,
one or two portakabins are set up and craft operatives sent out from these to
deal with 'B' orders. The nearest arrangement to an estate-based repair
team are the on-site joiners, plumbers and electricians for the flat comp-
lexes.
A surveying and estimating section of 30 technical staff deals with work
not undertaken by the DLO, such as rewiring and central heating installa-
tions and work exceeding £2000 in value. Specifications are prepared and
the work is put out to tender. This section is also responsible for the planned
programme of repainting, each contract comprisingseveral hundred houses,
and for which the DLO is usually invited to tender .
In 1987 the department was in the process of computerising its system for
costing and ordering repairs . Each branch and neighbourhood office will
have a terminal and printer. When a disrepair is reported by a tenant, the
376 Building Maintenance
details are immediately keyed in and stored under the appropriate property
reference. The printer then automatically produces an acknowledgement for
the tenant and a copy is passed to a technical housing officer to assess the
work. He codes the work which is then typed back in and an order
automatically raised with the appropriate depot which has its own VDU and
printer. When the work is completed the depot clerk books off the repair.
Managers are able to ascertain the extent and location of outstanding repairs
and detailed information on works completed, costs and many related
matters.
The technical aspects of modernisation work are undertaken by the
Department of Technical Services, although the improvements section of
the Department of Housing Services liaises with tenants, arranges decent
accommodation and related matters . In 1985/86 Nottingham City Council
spent £250 per dwelling on repairs and improvements compared with the
national average of £375.
By comparison, Nottingham Community Housing Association Ltd
managed 1575 properties in 1987 through three area offices. Maintenance
work is organised from the Association's main office, which is staffed by a
maintenance officer, two maintenance assistants and administrative support
staff. The properties are predominantly refurbished dwellings with a small
number of new buildings. Unlike a local authority, properties are rarely
located in close proximity to one another.
Most of the maintenance work is complaint-orientated and each defect is
recorded on a repair acknowledgement form. Most of the works are
pre-inspected, recorded on a card with a priority code and a confirmation
order sent to a contractor . If works are estimated to exceed £100 to £200,
competitive prices are obtained from selected contractors.
Properties which have not been visited previously are inspected at
six-monthly intervals. Cyclical maintenance is carried out every four years.
Decorations, gas and electrical installations are inspected on relets and
appropriate action taken. Where possible, contractors submit invoices on a
weekly basis and these are carefully scrutinised, with details entered on to
individual house cards and into an expenditure record book . Each month a
statement of expenditure and outstanding works is prepared as a means of
budget control. In 1985/86 the Association spent £253 per dwelling on
repairs and maintenance.
Maintenance Depots
Area Depots
Craft operatives normally operate from depots which should Include facili-
ties for changing clothes, washing, and drawing stores and tools. The
economics of providing a central depot as against a number of smaller
depots dispersed throughout the administrative area needs to be examined.
The optimum number, size and location of depots is an operational research
problem that requires for its solution a detailed examination of the total
Execution of Maintenance Work 377
Mobile Depots
Mobile depots can often be used to advantage with housing maintenance,
particularly in rural areas. Their use needs to be carefully planned to provide
an efficient service and the following arrangements introduced by a con-
tractor have proved satisfactory in practice.
Site instructions for repairs are as far as possible grouped into areas or
streets, whereby the team has sufficient work for at least two days ahead . To
overcome the common problem of non-accessibility, the team foreman calls
at all houses which it is proposed to visit the following day. He makes the
call at the end of the working day by which time there is usually someone at
home; arrangements can then be made for someone to be available the next
day or for a key.to be left with a neighbour.
The problem of stores availability is almost completely overcome by a
wide selection of articles carried in the mobile workshop, including standard
doors and windows and plumbing spares. It is seldom that the mobile
workshop has to return to base during the day. Stores are replenished at the
end of each day's work. There is considerable advantage in having a mobile
workshop readily accessible to the repair work. Even the most straightfor-
ward repairs, such as easing doors and windows present cleaning problems
when carried out in the house. They can now be done, whatever the
weather, close at hand in the mobile workshop. This particular mobile unit
was used for the maintenance of 2600 dwellings with a team consisting of a
foreman, 2 carpenters, 1 plumber, 1 bricklayer-handyman and 1
painter-glazier.
A useful type of mobile workshop was based on a diesel-engined 1.75 t
vehicle. On one side of the workshop was fitted a joiner's bench and the
other side was racked to assist in the identification of small stores . There was
an electric circular saw which could be used on the bench or outside;
although not large it catered for almost all the requirements of small
maintenance jobs.
A mobile workshop could take the form of a motorised workshop or be a
caravan type workshop towed by a Land Rover or lorry. In making a choice
the following factors should be considered.
(1) How long is the mobile workshop likely to remain in anyone place?
(2) Could the towing vehicle be used for other duties when not
required for moving the workshop?
378 Building MDin~nance
(3) The consequeanal gain or loss from Road Fund licensing costs in
each case.
(4) The cost of replating a motorised workshop every 18 months and
the effect on overall costs.
forecast of probable future work the effects of abnormal delays and the
necessary remedial measures cannot be predicted. Even with formal plann-
ing, work does not arise in a uniform flow. There are inevitably peaks and
troughs for most trades, dependent upon climatic conditions and changes in
local authority policies and attitudes.
Many local authorities endeavour to restrict severely the repairs under-
taken for tenants, often to the extent of issuing conditions of tenancy of
doubtful legality, such as requiring the tenant to protect from frost badly
designed and very vulnerable fittings and services. The primary objective of
this policy is to limit maintenance expenditure and to avoid as far as possible
undertaking small jobs which can be proportionately very expensive.
Internal decorations are normally made the responsibility of the tenant and
replacing broken glass arising from wilfuldamage or gross negligence on the
part of the tenant. Most local authorities exempt old age pensioners from
many repair obligations, and some concessions may be granted to single
parent families with children of school age and registered disabled persons
living alone. Tenants must be fully aware of their own repair obligations and
the procedure for notifying the landlord of repairs for which he is respon-
sible under the tenancy agreement.
Use of Programmes
Frequency-based programmes can be prepared for internal and external
painting and for washing down. These programmes can be based on manuals
drawn up for each building recording all relevant data such as painting
specifications, superficial areas and a cost index based on the actual cost in a
particular year. A programme of preventive maintenance such as drain
clearing, gutter clearing, tap re-washering and oiling and adjusting door
furniture can also be prepared for each building.6
The main part of any maintenance programme is usually a series of
pre-planned inspections. An annual inspection by a structural engineer
ensures the stability of the structure. A checklist ensures effective inspec-
tions at suitable intervals. The programme of inspections can be fed into a
computer which prints out a slip requesting the inspection on a specificdate.
The report of defects prepared on inspection is then assessed for urgency.
Where these are urgent a requisition can be prepared and corrective work
put in hand . Less urgent jobs can be planned and fitted into a work
programme provided it can be kept within the budget. The information can
then be returned to the computer for updating the historical record."
One effective method is to operate a planned maintenance system based
on a 5-year painting cycle, and a typical 5-year planned maintenance
programme is illustrated in table 12.1. The first priority is the replacement
or repair of any item to be subsequently painted. Alongside this is work
urgently needed for reasons of safety or hygiene, such as rewiring, replace-
ment of sanitary ware or making good defective structural work. Effort is
made to ensure that the work would not be quickly overtaken by more
comprehensive schemes of maintenance or modernisation. More compre-
hensive improvements can be classified under three main headings, as
follows.
380 Building Maintenance
• :E
---· ; ••
Ic~HIll.~~E r r sr • • L • 9 • £ l: 1 i iii
........
~i0 · ·
:.,.; ~. ~ i; ~ ~ .?4.~.~•.~ ~ ~ J~ ••••••••• •••• 4 ••
Execution of Maintenance Work 383
being given a cycle number the computer can provide a printout of street
names and house numbers in the sequence of inspectors' areas, to instigate
the planned maintenance inspection process. The inspector will be told
which houses and elements to inspect.
In this way a centrally updated and accurate information service is
secured. It also provides an effective management tool capable of very fast
pre-inspection assessment of problems and realistic projections.
The primary functions of control cards are to contain details of property
and maintenance work. A typical control card is shown in table 13.I.
With private properties there may be agreements between landlord and
tenant which restrict access to the property. Records should show tenancy
details and arrangements. Repairs to roofs, or electrical or heating services
may be chargeable to a number of tenants . Furthermore, tenants may
require notice of intention to inspect.
Notification of Defects
Defects are notified in a variety of different ways, which are now listed
roughly in descending order of use.
telephone call from tenant
tenant returning pre-paid complaint card
letter from tenant \
officer of local authority finding defect
tenant notifying defect in person at a depot or housing office
tenant notifying complaint to officer of local authority on site
It has been found that requests for work are sometimes mislaid because of
the many and varied procedures that exist for notifying repairs, and in the
absence of a record card for each property, it is difficult to trace some
enquiries . Hence it is better for all complaints to pass through maintenance
control, where a maintenance complaint card can be completed, and a
property card index system established. A typical tenants' request card is
shown in table' 13.2 on which is entered the tenant's name and address and
the nature of the complaint . An alternative form of card is illustrated in
table 13.3, which comprises three NCR (no carbon required) copies in
different colours, serving various purposes (request, action and
acknowledijement to tenant).
Thurley· on a survey of services tenants on married quarters estates
found that the percentage of requests for each main category of repair was
structural: 2; fixtures and fittings: 33; plastering and tiling: 6; plumbing: 25;
electrical: 14; domestic services: 13; and external work: 7.
Please give precise nature of fault and. where poss ible. location (Indicate by t ick In box)
External 0 Internal 0
Room: Kitchen 0
Living 0
Dining 0
Bedroom 0
Bathroom 0
w .e. 0
NOTES : Please use th i s card to request rep airs. Urgent calls Te l ep hone Newtown 538ijij
Un less otherwise notifi ed repa i rs may normall y be expect ed t o be ca rr ied out
within seven .days .
INSPECTIONREOUIRED/ADDITIONAI
DE TAILS
SIGNA JURE:-
384
Execution of Maintenance Work 385
ELEMENT OR
roof-pitched
COMPONENT
roof~ring
PART
DETAILED
COMPONENT clav plain tiles
BREAKDOWN
MAINTENANCE
DOCUMENTATION specification
PREPARATION
tiling stripped.and
MAINTENANCE
replaced, also battens
EXECUTION
and felt
DGFE.CT
A"p't"Ql(II"''''~ one:-'"'-lr.L etf city .floo,. t1lLs il'\.
White forms are used for normal tenants' requests and may be prepared by
rent collectors. No guarantee is given as to when the job will be completed
but the tenant is asked to give access times.
Blue forms are used for tenancy changes where a foreman inspects all
properties after the outgoing tenant has vacated, and all work necessary
prior to reletting is entered on blue tickets for the appropriate trades . Three
weeks are normally allowed between tenancies for such work.
Green forms are used for work involving several trades. The initial form
(red, white or blue) is passed to the first trade which after completion
arranges for the chargehand to make out a green form for the next trade.
The white forms are prepared from descriptions supplied by tenants and
require some degree of pre-inspection depending upon the nature of the job
description. On average each man in a gang completes six jobs per day and,
on this basis, the foreman sends selected job forms to the chargehand at
least three working days prior to the scheduled work visit. This enables the
chargehand to make any necessary pre-inspections and to obtain materials
and plant in time for the scheduled visit.
388 Building Maintenance
I
I
NEWTOWN CORPORATION
_ _ _ _ _ _....J HOUSING MAINTENANCE REQUEST _
Nam Addr ..
r~'h' ~KI~'
Eleetrld.n
General
Palncer Living
Plumber Olnlnl
Glazier Bedroom
Muon Bachroom
OW.C. Time Taken:
Speclallnscruetlonl/ _
Commenu
Other Trades Necessary
Signature Dine .
Craft operative ..
Foreman ..
A typical job order form is shown in table 13.5 to provide foremen and
craft operatives with all requisite information, including location, operatives
and time taken and materials used. Once again the colours of forms have
special significance-pink for emergencies to be done in hours, green for
urgent work to be done in days, and white for routine work which could
extend over weeks.
Yet another works order system uses different colours according to the
personnel for whom they are intended-pink: record, white: operative,
yellow: foreman, buff: plant/transport, and blue: work study/bonus.
With some local authorities the housing maintenance order form is
produced on AS size paper with two different coloured copies. When
operatives find no occupants at home, they leave call cards which ask
tenants to specify a convenient time for the operatives to call. Tenants who
do not return the prepaid call card receive a follow up card which states 'if
no reply is received within seven days we shall assume you no longer wish to
have the matter attended to'. For jobs delayed beyond two months,
maintenance control estimates the probable date of execution and sends a
two month delay card containing this information to the tenant.
Execution of Maintenance Work 389
WORKSAODRESS
ACCESS INSTRUCTIONS I
DATE
INSTRUCTIONS
CODE
stock to each job. Bulky materials such as aggregates, bricks and hardcore
are expensive to transport and deliveries should be so arranged to reduce
double handling to a minimum. Some maintenance jobs may require very
small quantities of materials such as 50 kg of cement and a wheelbarrow
load of sand, which should be drawn from a bulk supply where possible.
Contractors will decide the costing system that best suits their needs and
which gives up-to-date information quickly. The basic cost elements of
maintenance work are as follows:
(1) labour costs: from weekly time sheets;
(2) material costs: from merchants' or suppliers' invoices and stock
issues from depot on costing dockets;
(3) transport costs: from drivers' log sheets or time sheets;
(4) expenses: from claims and petty cash vouchers;
(5) fees or charges: such as statutory undertakers;
(6) plant costs: from hire charges or internal costs.
A typical property maintenance record card is illustrated in table 13.7, to
show how works of repair are allocated to a particular property, together
with ,the costs and method of execution. In this way a compauson of the
costs of similar dwellings can easily be made. Computerisation of this
information simplifies and speeds up the recording, retrieval and prepara-
tion of comparative analyses.
Maintenance
~
Address: District code:
--
Property code : _ _
but special care is needed in selecting the best type of plant for the particular
job.
store to hold those items that are in frequent demand or difficult to obtain at
short notice. A number of fundamental questions have to be answered.
(1) What items should be kept in store and in what quantity?
(2) At what level should they be re-ordered' and in what quantities?
(3) How to balance the discounts available for bulk purchase against
the cost of storage?
(4) Should stores be kept in sub-depots or a central depot?
(5) Which items could be more economically delivered direct to site by
suppliers?
Operational research has provided a methodology for tackling these ques-
tions which can lead to significant reductions in purchasing costs and store
holdings.'
Where stores are held against issue it is important that satisfactory storage
arrangements are provided to prevent the deterioration of stock, which
could offset the savings accruing from bulk purchases. Ironmongery,
mastics, emulsions , fire parts and many other materials and components
deteriorate rapidly and may become unusable if stored in damp premises.
Cement and plasters should be rotated so that old stock is used before new.
It is also important to employ a competent storekeeper of high integrity,
with a good knowledge of building materials, their worth and how they
should be handled and stored, and the ability to keep accurate and neat
records .
When operatives require materials from the stores, a stores requisition is
normally completed listing the job reference . This requisition will desirably
have the workman's signature for receiving the materials, a supervisor's
signature authorising the use of the materials, and the storekeeper's
signature covering their issue. These forms will pass to the treasurer's
department or other appropriate section for costing together with completed
time sheets. Where materials have been allocated to a job and not used they
can be returned to stock and a credit note issued to ensure that stock records
are correct.
It is advisable to keep a catalogue of the stores with each item allocated a
code number. The catalogue should ideally be subdivided into categories of
stores items for ease of reference and to assist in planning the stores layout.
It is also advisable to stipulate the maximum and minimum stock level for
each item, together with the current unit price. The computer can print out
at prescribed intervals, a list of items which do not conform to the stipulated
stock levels. Annually or at other suitable times a complete inventory of
stores can be printed, giving the average unit price per item based on
invoices of the preceding year, the quantity of each item in stock, the
monetary value of stock per item, and the total monetary value of stock.
As an additional aid to stock control, attention can be drawn to those
items which have remained unchanged throughout the year. Milne3 has
emphasised the importance of computerised storekeeping in order to
maintain an acceptable standard of financial control.
The purchasing of materials and components entails investigating and
selecting sources of supply, obtaining quotations and placing orders, inter-
396 Building Maintenance
(3) By setting out the complete plan it is easier- to assess its soundness
and so prevent unrealistic or superficial planning.
(4) The effect on the project of alternative methods or individual job
times can be examined at the outset.
(5) The total requirements of manpower and plant can be readily
calculated; there is a vital need to ensure the use of balanced gangs and to
reduce to a minimum the time when plant is standing idle.
(6) If the completion date has to be advanced , attention can be
concentrated on speeding up the relatively few critical jobs and avoiding
wasting money on accelerating non-critical jobs.
(7) Schedules may be based on consideration of costs so as to complete
projects in a given time at minimum expense.
Other programming techniques include elemental trend analysis, prece-
dence network diagrams and partly linked bar charts, but these are too
sophisticated for most maintenance and repair projects.P
1. General administration
(a) Overall management of the development, including arranging for
fire, public liability and workmen's compensation insurances, and
supervision of contract or directly employed staff.
(b) Preparing annual budgets for the management and maintenance of
the buildings, and collection of management fund contributions.
(c) Payment of accounts for services rendered, keeping proper books
of accounts, and preparing annual accounts for external audit.
3. Cleaning
(a) Prepare specification for the regular cleaning of the common
property.
(b) Arrange for cleaning contract for performance of these duties or
employ direct staff.
(c) Supervision of cleaning.
(d) Purchase of cleaning materials.
5. M & E Services
These will include the lifts, central air conditioning plant, solar hot
water system, ccrv and video intercom system, anti-burglar alarm
system, fire fighting installations, and electrical installations, including
transformers and standby generators. The activities will include:
(a) Arrangement for a regular maintenance contract with specialist
contractors, especially for the lifts and central air conditioning plant .
(b) Maintenance of service records to ensure that all plant is regularly
serviced in accordance with the contract.
(c) Study plant breakdowns and quotations for proposed repair work.
(d) Arrange for the replacement of items of plant at the end of their
useful lives.
(e) Check light fittings in common lobbies, corridors, driveways, car
park, etc. and replace blown tubes and bulbs.
(f) Arrange for regular runs of the standby generator to ensure its
operational efficiency.
Execution of Maintenance Work 399
6. Recreational facilities
These facilities usually take the form of swimming pools, gymnasia,
tennis and squash courts. The associated activities will be:
(a) Regulate the use of the facilities so that they are used in an orderly
manner.
(b) Arrange regular testing of water samples from the swimming pool
and maintenance of the filter pumps, to ensure the safety and well-
being of users.
(c) Maintain the health fitness equipment in the gymnasium and ensure
its proper usage to prevent accidents.
The management corporation can employ the requisite administrative
staff direct to undertake the responsibilities that have been listed, but it
is common practice to engage professional firms with wide experience
to relieve the management corporation of the day to day management
problems. The primary duty of managing agents is to provide a complete
management service for the property on behalf of the management corpora-
tion.
those employers whose training programmes meet the standards set by the
Board.
The Construction Industry Training Board (CITB) recognised the impor-
tance of effective training arrangements covering the work of building
maintenance and can influence this through the grant system. More directly
it provides courses for operatives in various trades related to maintenance
and repair work, as well as courses for supervisors and training courses in
general management. The trade courses cover craft skills in maintenance
work, recording and measurement of work, awareness of the costs of minor
works, setting out, recognition of faults and elements of public relations.
Unfortunately the professions in the design team are outside the scope of
CITB, although they include a large number of potential recruits for
maintenance management courses, which are particularly aimed at eliminat-
ing some of the avoidable defects in the maintenance system.
Training of Managers
Most of the degree courses in building and related subjects in universities,
polytechnics and other colleges devote less than 5 per cent of the timetable
to building maintenance. There is however an increasing awareness of the
importance of this subject among educational establishments and the
number of research projects and post-graduate courses in this area is
increasing. There is an identifiable need for an adequate study of
management aspects including maintenance control, operational research,
management techniques, computer studies, marketing of maintenance
services, labour relations and control of human resources and maintenance
standards.
The greater use of building surveyors would lead to more effective
building maintenance, and this entails attracting well-trained persons of
the same level of ability as in the other building industry professions,
with identifiable promotion prospects based on qualifications, ability and
experience. Apart from adequate salary, the building surveyor engaged on
building maintenance should obtain substantial job satisfaction by feeling
that he is part of a team of professionals undertaking a constructive and
worth while assignment. .
The Marks and Spencer organisation require all works team surveyors
upon engagement to spend several weeks at a store to become familiar with
the method of operation of the company, including its aims and trading
principles. Subsequently, they are encouraged to discuss matters of a
building nature with store management affording a useful exchange of views
and improved understanding and integration. 16
Student designers ideally should be made fully aware of the effect of
design and material failures and of the practical considerations of their
work. They should also become familiar with data recovery and analysis
procedures and thus know where to obtain the appropriate information
within a reasonable time scale.
Execution of Maintenance Work 401
Training of Supervisors
The generally accepted minimum qualifications for supervisors are BTEC
Higher National Diplomas and Certificates in Building Studies. The part-
time higher certificate course is more appropriate for experienced men in
post, while the higher diploma course caters for the bright, younger man
who wishes to advance to a position of responsibility. There will be some
building maintenance supervisors of long experience who will be unable or
unwilling to attend a higher certificate course and for these persons short
residential courses might be more appropriate.
Training of Operatives
There is a shortage of genuine maintenance craft operatives. The absence of
the stresses and incentives of new construction tends to attract the older or
unskilled worker who is prepared to accept lower remuneration in return for
a slower rate of work.
The aim of maintenance contractors and organisations should be to attract
men who have a high standard of skill, even higher than that required for
men on new work. Many of them have to be capable of covering both old
and new work and thus need to be adaptable and discerning, to know what
to do and when to seek advice or instructions. They must be convinced that
their work is as essential as new construction, take pride in producing a high
standard of work, master the use of new materials and techniques and be
keen to use tools and plant where practicable.
A large proportion of maintenance work calls for operatives who are
skilled in the traditional trades and this situation is bound to continue. This
applies particularly to the larger commercial and industrial buildings which
require a greater skill or higher quality of finish.'? At the same time there
are many operatives who are skilled in more than one trade and generally
concentrate on one particular class of maintenance work. Maintenance costs
can be reduced by increasing the number of maintenance operatives skilled
in more than one craft such as bricklayer-mason-tiler, carpenter-joiner-
glazier, painter-glazier-plasterer and other combinations. This type of
operative is particularly valuable on the smaller maintenance jobs. No
building owner wants a job held up periodically waiting for various craft
operatives to arrive, nor do operatives themselves wish to see their work
delayed for a task which they know they are competent to do themselves.
Hence the maintenance sector should be viewed in a different way from new
work when considering the labour aspect. Indeed it is virtually impossible to
organise maintenance work effectively if hard and fast demarcation lines are
applied.
Training arrangements for operatives normally follow one of three
patterns.
(1) School leavers on government training schemes or pre-
apprenticeship courses followed by apprenticeship to a craft or modifica-
tions of this arrangement.
402 Building Maintenance
(2) Training of young craft operatives to improve skills and prepare for
responsibility.
(3) Training of older persons in specialist subjects and use of new
materials and techniques.
With pre-apprenticeship schemes, maintenance contractors and organisa-
tions receive reports from technical colleges and thus have a good indication
of the young person's potential. Apprentices should be placed in the care of
good, well-experienced craft operatives, be permitted to attend day release
courses and encouraged to sit their craft examinations. Block release and
day release courses result in more persons being absent from work, but this
is a problem which the contractor or maintenance manager must solve and it
also requires acknowledgement by the building owner . Younger craft
operatives engaged in maintenance work should also be encouraged to learn
from the more experienced men.
Commercial and industrial organisations can also operate 'in house'
training schemes, such as the group working practice (GWP) adopted by
British Steel to develop the natural abilities of both skilled and non-skilled
maintenance operatives by formal training so that each operative acquires a
working knowledge of each other's skills. l8
faster turnover of capital and general overheads spread over greater volume
of work. In addition, management can see the productivity level of gangs or
individuals and knows with greater certainty the time required for jobs and
so is able to plan future jobs with greater confidence. Further useful
information on incentive schemes is provided by Lee. 21
Incentive Schemes in Operation
In one local authority incentive scheme for building maintenance work
target times based upon work study were established for the range of work
done, and bonus could be earned on all work for which target times had
been set. Target times were expressed in standard hours and included
allowances for rest and personal needs, minor interruptions and delays.
Each operative completed a record sheet showing how each day was spent,
and when checked and signed by the foreman the sheets were used to
calculate bonus, which was paid one week in arrears. In order to safeguard
the health of the men and to maintain the quality of work, a maximum bonus
equivalent to a performance of 1.25 x standard times was operated. All
times that was spent on unmeasured work or lost was excluded from the
bonus calculation and paid at the basic rate of pay.
The first responsibility for quality and safe methods of working lay with
the man or team . Bonus was not paid, nor was the operation of a bonus
scheme accepted as an excuse for substandard work or for unsafe working
methods, for which checks were made.
After one year's operation, the scheme showed an increase in productivity
of 86 per cent, increase in operative's earnings of 27per cent and a reduction
in unit labour cost of 37 per cent. Apart from these benefits the authority
was able to recruit and retain a better standard of operative, secure more
economic use of materials, obtain a better standard of service, and receive a
weekly statement of performance presented against a prepared budget.
References
1 DOE. Practice in Property Maintenance Management. HMSO (1970)
2 B. A. Speight. Formulating maintenance policy. Chartered Surveyor
(Apri11970)
3 R. D. Milne. Building Estate Maintenance. Spon (1985)
4 S. Gillon , M. Dorfman and A. Moye. The Local Government, Plann-
ing and Land Act 1980: A Layman's Guide. Town and Country
Planning Association (1981)
5 J. Edwards. Local authority maintenance operations under the direct
labour organisation regulations. Managing Building Maintenance.
CIOB (1985)
6 B. P. Holloway. Considering planned maintenance. DOE Fourth
National Building Maintenance Conference. HMSO (1973)
7 B. A. Speight. Maintenance policy, programming and information
feedback . Building Maintenance and Preservation . Butterworths (1980)
406 Building Maintenance
Clerk of Works
General Background
There are three main categories of clerks of works.
(1) Maintenance clerks of works who usually hold permanent posts and
are concerned with cathedrals, hospitals, local authority and government
buildings.
(2) Estate clerks of works who are responsible for the upkeep of
buildings, fences, roads, water services, drainage and other related facilities
on large country estates.
(3) Clerks of works who are primarily concerned with new building
work and who are likely to move from one project to another as each is
completed.
Most clerks of works are building craft operatives and preferably have
served as trades and general foremen. They must have an extensive practical
knowledge of building materials, principles of construction and the execu-
tion of techniques in all trades. They must be able to make basic calculations
and take measurements, interpret drawings and other contract documents,
write concise letters, prepare accurate and well-presented technical reports
and enjoy satisfactory relationships with all the persons with whom they
come in contact. In addition, clerks of works must be thoroughly familiar
with the conditions of contract and statutory building controls. They need a
suitable office from which to work. A most useful handbook for clerks of
works was produced by the former Greater London Council.'
407
408 Building Maintenance
Duties
The primary duty of a clerk of works is to ensure that all the materials
and workmanship are in accordance with the drawings, specification and
any other relevant documents. He must refrain from making exorbitant
demands or altering details or materials without the approval of the
architect, surveyor or maintenance manager to whom he is responsible. The
method of carrying out the work is the sole responsibility of the contractor,
and the clerk of works should not under any circumstances direct the
contractor as to the method to be employed. Where the clerk of works is
dissatisfied with materials or workmanship, he should notify the foreman in
charge as early as possible, and in the event of no changes being made, the
architect or other responsible person should be notified , and he can issue
written instructions to the contractor. Under the JCf Standard Form of
Building Contract , the clerk of works is defined as "acting solely as an
inspector on behalf of the employer under the direction of the architect."
The clerk of works can assist in the smooth operation of the contract by
keeping a diary or record of work undertaken by the main contractor and
sub-contractors, plant and principal materials delivered to the site,
important activities, actions and discussions, weather conditions, any loss of
production, issue of architect's instructions, site visitors and other relevant
factors. He often takes measurements in conjunction with the contractor's
representative, of work such as foundations and drains which will
subsequently be covered up, and he may check timesheets and lists of
materials used on daywork and possibly setting out. A comprehensive job
diary can help the architect or surveyor in assessing any claims for loss or
expense submitted by the contractor. The clerk of works should write up the
diary as soon as possible after the events recorded and not later than the end
of the day.'
A typical extract from the diary of a clerk of works follows.
27 June Weather: mainly dry but two short showers
Workforce 15 bricklayers, 8 carpenters, 4 plumbers, 2 plasterers,
2 scaffolders, 22 labourers. Newtown Flooring
Company (4)
Materials 4 t cement
8 m3 sand
12 m3 19 mm aggregate
8000 Himley mixed russet bricks
30 metal casements
Visitors Mr Johnson (architect)
Mr Palmer (Newtown Flooring Company)
Drawings received CElBHl and CElBH2
(boiler house details)
Architect's Foundations to Block D to be stepped.
instructions Eaves overhang on Block C to be increased from 250
to 300 mm
Supervision of Maintenance Work 409
Reports
The clerk of works will also prepare reports for consideration by the
architect or other supervisory officer and these .are of three main
types-weekly, periodic and special.
Weekly reports keep the architect fully informed on progress and other
relevant matters and may include such aspects as number of men in each
trade employed on site, approximate value of work done during the week,
weather conditions, amount of rejected material (if any) , general remarks
on progress and quality of work and whether work by sub-contractors in on
target, deliveries of materials and whether these are of satisfactory quality
and delivered on schedule , and drawings received and required. Progress of
work may be indicated on duplicated plans, possibly by colour with
appropriate dimensions added. A bar chart showing the programme and
progress of the works is also very useful. On large jobs, photographs provide
useful records of progress. The clerk of works should retain a copy of each
report on his files.
Special reports may be prepared from time to time to draw the architect's
attention to matters requiring his decision. They could for instance cover the
substitution of unobtainable materials or components, or deal with delays in
the execution of critical items or the failure by the contractor to carry out
architect's instructions.
410 Building Maintenance
Site Meetings
Site meetings will be held regularly on larger projects and are generally
convened by the architect or other person responsible for the supervision of
the work. The main objective is to ensure that satisfactory progress is
maintained and to provide the opportunity for clearing outstanding points.
It is important that all parties directly involved are represented including
sub-contractors.
Setting Out
Under the normal terms of contract, the contractor is responsible for setting
out the work and is liable for rectifying any mistakes. The clerk of works
often checks the setting out although he cannot be held liable for verifying
incorrect setting out. It is, for instance, vital that frontage lines shall be
determined correctly. They may be prescribed in relation to adjacent or
opposite buildings, the road kerb and on large and open sites, the centre of a
road, fence or hedge. The frontage line should be adequately pegged and
agreement obtained from all interested parties. Once the frontage line is
fixed, the clerk of works or other supervisory person should satisfy himself
that suitable and accurate methods are being employed to set out the
remainder of the work.
The positions of walls are normally established with profiles where there is
sufficient space, otherwise marks or incisions on abutting walls or other
suitable method will be used. With sloping sites it is important that all
measurements are taken horizontally, preferably with steel tapes. The
setting out of a steel-framed building requires extreme accuracy as the
stanchions and beams are cut to lengths at the fabricator's works, and any
error in setting out can involve expensive alterations on site. It is usual to
erect continuous profiles around the building and to set out the column
spacings along them . Wires stretched between the profiles will give the
centres of stanchions around which templets are formed.?
When laying drains, painted sight rails should preferably be fixed across
the trench, usually at manholes or inspection chambers, at a height equal to
the length of the boning rod above the invert level of the drain. A line
sighted across the tops of the two adjacent sight rails will represent the
gradient of the drain at a fixed height above invert level. At anyone time
there should desirably be at least three sight rails erected on the length of
drain under construction .i
Wooden pegs or steel pins are driven into the trench bottom at intervals of
at least 900 mm less than the length of the straight-edge in use. The use of a
boning rod will enable each peg or pin to be driven until its head represents
the pipe invert at that point. The underside of the straight-edge resting on
the tops of the pegs or pins will give the levels and gradient of the pipe. The
pegs or pins are withdrawn as the pipes are laid. To obtain a true line in a
horizontal plane, a side line is strung tightly between steel pins at half pipe
level, with the pipe sockets just free of the side line. Pins will normally be
Supervision of Maintenance Work 411
Demolition work
It is generally necessary to give the local authority notice of intention to
demolish buildings and for the demolition work to be under the supervision
of a competent person who is experienced in the type of demolition work
which is to be undertaken. The local authority may require any of the
followin~ works to be carried out .
Excavation
All topsoil must be removed from the area to be occupied by the building,
and is normally stored ready for re-use. Trenches must not be excavated
deeper than necessary to ensure firm trench bottoms for receipt of founda-
tions and pipes, but always being on the lookout for soft spots. The widths of
trenches need checking to ensure adequate spread of foundations, and check
measurements taken to affirm that the walls will be correctly positioned
centrally on the foundations . Trenches must be kept clear of water and
backfilling carried out uniformly on both sides of walls in shallow layers, not
exceeding 150 mm deep, and adequately consolidated.
The safety of excavations is very important. Where the sides of excava-
tions require temporary support, to prevent the risk of earth or other
material falling into the excavation with consequent danger to workmen and
others on the site, adequate timbering or other support must be provided by
suitably skilled persons. The supports should be inspected once every seven
days by a competent person to ensure that they are in good condition and
free from movement. These inspections should be duly recorded in a register
kept in the site office.
The supporting material must be free of projecting nails which could be
dangerous to persons on the site. Materials must not be deposited or stored
near the edges of excavations where they could cause collapse of the side of
the excavation with resultant dangers. Where the work may affect the
stability of adjoining property, adequate precautionary measures must be
taken. Any explosives used for excavation work must be under the control
of a competent and experienced person . When a charge is fired, it is
essential that no-one is exposed to risk of injury. The police must be
informed that explosives are stored on the site and of the purpose for which
they will be used .
Concrete Work
The foundations of a building are generally considered to be the most
important part of the construction of a building and every possible care must
be taken in the inspection of foundation work and the concrete used in
foundations. The difficulty and expense in making good defects caused by
settlement are adequate reasons for ensuring that the foundat ions are in all
respects satisfactory. The effect of different ground conditions on founda-
tion design is described in chapter 2 and particular attention must be paid to
made-up ground, ground subject to mining subsidence, underlying caves,
proximity of trees, sloping clay sites and unequal loading.
Where small quantities of concrete are mixed by hand, the cement must
be evenly distributed throughout the aggregate. Pulling a long pronged rake
through the heap before mixing helps considerably. The wet mixing must be
carried out on a platform or other hard, clean surface. The amount of water
added is influenced by the temperature and humidity of the atmosphere and
the nature and absorptivity of the receiving point. A good consistency is
obtained when a handful of concrete, pressed tight, sticks together and does
414 Building Maintenance
Sand: (1) Handle the sand; it should not stain hands excessively, ball
readily or be deficient in coarse or fine particles.
(2) Use a standard sieve test-if more than 20 per cent is retained on a
1.25 mm sieve, it is unsuitable for use.
(3) Apply a silt or organic test-a jar half filled with sand and made up
to the three-quarters mark with water; shake vigorously and leave for three
hours; the amount of silt on top of the sand is then measured and this should
not exceed six per cent.?
Coarse aggregates for concrete are normally required to comply with the
grading requirements .of BS 8828 and these require checking to ensure a
well-balanced mix. The maximum size of coarse aggregate is determined by
the class of work; rarely exceeding 20 mm for reinforced concrete but
increasing' up to 40 mm for foundations and mass concrete work.
Concrete strengths are influenced by a number of factors
(1) proportion and type of cement;
(2) type, proportions, gradings and quality of aggregates;
(3) water content;
(4) methodand adequacy of batching, mixing, transporting, placing,
compacting and curing the concrete.?
Concrete mixes can be specified by the volume or weight of the constituent
materials or by the minimum strength of the concrete; the latter approach
being advocated in BS 8110.9 The water/cement ratio is a most important
factor in concrete quality . A common but rather imprecise test for measur-
ing the workability of concrete is the slump test using a 300 mm high
open-ended metal cone which is filled with four consolidated layers of
416 Building Maintenance
concrete, the cone lifted and the slump or drop of the concrete measured
(25 mm for vibrated mass concrete to 150 mm for heavily reinforced
non-vibrated concrete). For greater accuracy the compacting factor test
should be used.i
Brickwork
The bricks should conform to the sample deposited with and approved by
the architect or other responsible person. Rough checks for suitability on the
site include striking two bricks together and the resultant sound on impact
should be hard and clear, and certainly not dull. Good bricks should
withstand transport to the site without too many breakages. Arrises should
be true and dimensions within the generally accepted tolerances, otherwise
the contractor may claim an extra for sorting and gauging bricks. Lightness
of colouring or a pink tinge indicates underburning and is a serious fault, as
the discoloured bricks are likely to disintegrate fairly rapidly if used
externally and subjected to severe weather conditions. Overburnt bricks
may detract from the appearance of facework as they are likely to be
misshapen.
In general the production and use of mortar on site is inadequately
controlled. Using modern workability aids or masonry cements, very weak
mortars can easily be produced and used. For example, some garden walls
collapsed on one town development site resulting from a mortar gauging of
1:16. If sulphates are present in the bricks or soil they dissolve in water and
attack Portland cement, forming calcium sulphoaluminate, resulting in
expansion of mortar and eventual disintegration. The remedy in this
situation is to use sulphate resisting cement or stronger mortar-l :3 or
1:4-and to avoid bricks with a high sulphate content. The composition of
mortar should be carefully considered and should ideally have a density as
close as possible to the density of the bricks. A good general-purpose mortar
is cement:lime:sand (1:1:5-6), masonry-cement:sand (1:4t) or cement:sand
with plasticiser (1:5-6) . BRE Digest 16010 provides useful guidelines for the
selection of mortars for different situations and using alternative types of
brick or block.
There are many matters to observe when supervising bricklaying. Brick-
work must be laid to the specified bond and dimensions, and quoins, piers
and reveals should be checked for plumb and brick courses laid to gauge.
Rankin 11 has advocated guideline tolerances of 3 mm in reveal widths in
the full height, 1 mm in 1 m of reveal soffit and 2 mm in 1 m in plumb of
reveal. Work showing three times these tolerances would be unacceptable.
It is unsatisfactory for brickwork to gain for one scaffold height and then
lose to obtain the right level at an upper floor, producing uneven and untidy
joints. Bricks with frogs should be laid frog up with good bed and cross
joints well flushed up with mortar, and perpends kept perpendicular.
Brickwork to both external and internal walls should be carried up at
approximately the same rate, leaving indents for half-brick walls and chases
for block partitions. Quoins should be either racked back or part racked and
toothed.
Supervision of Maintenance Work 417
Bricks must be well wetted during hot weather and the top of newly
constructed work suitably protected during frost or heavy rains. Defacement
through scaffold splash must be avoided. Brickwork should be suspended
during frosty weather, but where bricks and mortar are free from frost, work
can commence at the beginning of the day if the temperature is not below
2°e. Special precautions may be taken to permit bricklaying to proceed
during temporary frosts. An old bricklayer's saying is not without rele-
vance-'when mortar hardens on -the trowel, sets like beads on the line, and
forms a crust on the mortar on the board, then it is time to pack up and go
home'.
Cavity walls need particularly close supervision as there is a tendency for
mortar droppings to bridge the cavity, lodge on wall ties and stand on dpc
trays. Wall ties may slope inwards and be deficient in number or quality.
Waterproofing arrangements around door and window openings need
checking for soundness.
In the case of facings where a variation of colour is required it is usually
advisable to use the bricks straight from the stack, provided this does not
result in patches of one colour on laying. Where the facework is to be
separately pointed, the joints should be raked out for a depth of at least
12 mm and care taken to maintain an even colour of mortar for this work, by
ordering sufficient sand for this purpose. All perpends should be well filled
and properly pointed with mortar of uniform colour and finish, and putlog
holes solidly and neatly filled. Faced brickwork must be free from mortar
stains .
For underpinning, bricks, must be hard and well soaked during hot
weather, and laid with solidly filled joints. Toothings shall be well formed
for linking with the adjoining sections of brickwork and must be kept clean.
The pinning up process deserves special attention and is normally executed
by ramming in a 25 mm layer of fairly dry cement mortar with a piece of
board.
Damp-proofcourses must be provided at the appropriate positions and be
continuous. Damp courses in rolls should be adequately lapped at joints, be
well bedded and kept back about 20 mm from the face of the wall to allow
for pointing.
Most brickwork is laid from scaffolding which requires particular atten-
tion from the safety aspect. The old wooden poles and putlogs have been
largely replaced by the more efficient steel or alloy tubes with patent
scaffold fittings. They must be maintained in sound condition and be
inspected regularly .
Masonry
All stone should be free from cracks, vents and discoloration. For instance
some Portland stone shows a brownish tinge, limestones may contain dark
spots and sandstones may exhibit laminations and discoloured streaks.
Sound stone normally gives a clear ring when tapped with a hammer.
All dowels, cramps and plugs should closely fit the sinkings in the stones
and where of iron should be galvanised or dipped in bitumen. Some stones,
418 Building Maintenance
Roofing
Slates and tiles should be checked against approved samples to ensure that
they are of the correct type and quality. Plain clay tiles 'should for instance
be free from cracks and twists, be hard baked, have well-formed nibs and
nail holes and have the appropriate cambers . For random slating the slates
are sorted using the largest and thickest at the bottom . Slates and tiles to be
nailed should be fixed with two nails to each slate or tile, and the nails
should have a high resistance to deterioration such as copper or aluminium .
Plain tiles are normally nailed at every fourth or fifth course and at the top
course and at eaves. One major problem with extensions is the matching of
materials. In the case of roofing tiles it may be advisable to remove old tiles
from a rear roof to replace defective tiles on front elevations .
The battens must be checked to ensure that the correct gauge is being
maintained with appropriate staggering of joints, and that the required
constructional details are being obtained at eaves, ridges and verges, with
particular attention being paid to watertightness. Roofing underfelt should
be checked to ensure freedom from damage, adequate laps and overhang at
eaves. A check should be made to ensure that soakers are fixed around
chimney stacks and in other appropriate locations.
Asphalt to flat roofs should be laid in two thicknesses with 150 mm laps to
a finished thickness of not less than 20 mm. Care must be taken to ensure
that the asphalt is of the correct type and quality and is satisfactorily and
evenly laid at the appropriate temperature to suitable falls. Special care is
needed at the junctions of flat roofs with parapet walls to secure an effective
and watertight joint.
When using built-up bitumen felt roofing, it is essential to use three layers
bonded in hot bitumen for all except temporary buildings. Upstands and
skirtings are best formed by turning up the second and top layers for a
minimum height of 150 mm over an angle fillet and they should preferably
be masked by a metal or semi-rigid asbestos/bitumen sheet (SRABS)
flashing. A check should be made to ensure that each layer of felt complies
with the specification, that each is smoothly and evenly laid to the required
falls, and is free from cracks, holes or other defects.
With copper, lead and zinc flat roofs it is important to check that the
correct quality and thickness of metal sheet is being used and that rolls and
drips are properly formed with adequate laps. A check should be made to
ensure that the sheeting is laid to even and adequate falls and that sheets are
free to move on two edges.
Supervision of Maintenance Work 419
Gutters and downpipes must be checked to ensure that they are of the
correct sizes and properly jointed and fixed. It is not uncommon to see 2m
lengths of gutter supported by one bracket per length instead of two. Cast
iron downpipes need fixing sufficiently clear of wallfaces to permit painting
of the backs of pipes. Balloon gratings to gutter outlets are sometimes
omitted despite being clearly specified.
Thermal insulation to roofs needs checking to ensure that it is of the
correct thickness and properly laid to eliminate gaps and particularly to seal
off vulnerable eaves. Any cold water apparatus above the insulating layer
must be adequately protected.
Carpentry
Carpentry timber should be carefully examined to ensure that it is of
satisfactory quality, conforms to the specification and is of the required
dimensions. Structural timber should be examined for its general character
-straightness of grain, size and type of knots, existence of waney edges, any
discoloration, shakes and other defects. The timber should be adequately
seasoned with a moisture content roughly equivalent to the humidity of the
atmosphere in which it will be placed. Timber which shows signs of decay or
contains considerable sap, bad knots or shakes should be rejected. Guide
notes issued by the Building Research Establishment (Princes Risborough
Laboratory) will assist in the identification of different species of timber.
Most carpentry timbers are supplied to nominal sizes and suitable allowance
needs to be made for any planed faces when checking dimensions. All
timber on the site should be adequately protected from the weather.
Wood is readily attacked by fungi which flourish where timbers become
wet and where there is no ventilation. These conditions can for instance
arise in exterior timber framed panels, where small amounts of water can
enter without showing on the interior surface but resulting in rotting at the
bottom where water tends to collect. To overcome this problem panels
should be double sealed with well-designed joints and finish to openings. In
the more vulnerable locations described in chapter 4 timber should be
suitably treated with preservative.
Floor joists must be laid truly level and be adequately fixed to wall plates
where provided, with adequate bearing. Any joists that have a curve in the
direction of their length should be laid with the convex edge uppermost to
counteract the tendency to sag. Joists must be checked for size and spacing.
Trimmers are normally 25 mm thicker than other joists and the jointing of
trimming members should be carefully checked. Any herringbone strutting
must be carefully formed and be taken across the floor from wall to wall.
Checks must be made to ensure that timbers in position are not weakened
excessively by plumbers and electricians cutting large notches for pipes and
cables.
Wall plates must be well bedded in an appropriate mortar with the ends
half lapped and nailed. Rafters must be properly birdsmouthed over wall
plates with the depth of the birdsmouth not exceeding one-third of the depth
of the rafter. Rafters need checking to ensure that they are laid in a true
420 Building Maintenance
plane to the appropriate pitch and spacing and are of the specified sizes. All
other roof members and joints need to be checked together with any
trimming around openings, with rafters properly scribed against ridge
boards and hip and valley rafters.
The more common weaknesses which occur with trussed rafters include
the use of unsuitable (ungraded) timber, careless placing of fasteners, use of
faulty fasteners , excessively tight designs resulting in considerable deflection
and lack of bracing. The latter two defects can cause opening up of joints to
roof tiles and entry of water .
Joinery
All joinery timbers shall be checked for quality and the moisture content
should not exceed the prescribed limits to restrict subsequent shrinkage.
Grounds for skirtings, architraves and like features must be securely fixed
without excessive packing. Where fixing bricks are used they should be
inspected to ensure that they will take nails. Floorboards should not exceed
the specified width and should be well cramped up and adequately nailed in
the prescribed manner . Joints to skirtings must be well formed.
Doors should be fitted to give 3 mm edge joints for painted work and
1.5 mm for polished work. Check to ensure that they are hung to swing in
the correct direction and that all hinges bear equally, have the correct length
of screw with heads countersunk flush. Adequate allowance must be made
for floor finishes. Keyholes must be in true alignment with locks for ease of
insertion and withdrawal of keys. Doors need checking to ensure that they
are of the required type, construction and dimensions. Hardwood jambs
should ideally be screwed and pelleted. The deviation from squareness of
door frames should not exceed 1 mm from a 500 mm square edge , and the
twist or bow in a door not exceed 5 mm.!'
Casements must be out of winding and must not stick. Any sash bars must
be straight and in alignment, while sliding sashes must have suitable weights
and correct lengths of cord or have the prescribed spring devices. Fasteners
to sliding sashes should be sunk flush, sashes must slide freely and the
bottom sash must fit closely to the sill. Deviation from level of window sills
should not exceed 1 mm in 1 m, and plumb of window frame 2 mm in 1 m.'!
All reasonable steps should be taken to prevent shrinkage of finished
work, with joiner's work ideally framed together about two months before
fixing. The building should be dried out as quickly as possible by using the
central heating system or fires and opening windows on drying days.
Particular attention should be paid to throatings, grooves and similar
labours to ensure that they conform to the prescribed details and are
properly set. Ironmongery must conform to the specification or to submitted
and approved samples.
Plasterwork
Plasterboard ceilings must be securely fixed with suitable galvanised nails to
give a true plane surface. Each board or lath should be nailed with not less
Supervision of Maintenance Work 421
than four nails to each support equally spaced across the width and driven no
closer than 13 mm from its edges. End joints should be staggered in
alternate courses with cut ends located over supports. Plasterboard ceilings
are normally finished with one or two coats of plaster and angles at junctions
of wall and ceiling need checking to ensure that they are reinforced with a
strip of jute scrim.
Most internal wall surfaces are finished with two coats of plaster and the
first coat should be ruled to an even surface and lightly scratched to form a
key for the finishing coat. The thickness of all coats must be watched .
Straight edges and accurate screeds and grounds are needed to produce a
good finishing or floating coat. The finishing coat must be applied with
an even amount of material and pressure . Irregular or wavy patches should
be replastered. Defective work should be identified at an early stage;
irregularities can be felt even if not clearly visible. Good plasterwork requires
skilled craft operatives, good materials and adequate time to do the work
satisfactorily. There must be a good key on all surfaces to be plastered and
there is no substitute for this. Galvanised metal angle beads should ideally
be used at all plastered external angles. Rankin" advocated that the level of
a ceiling should not exceed 10 mm from a 3 m straight edge and no
deficiencies in levels should be visible when viewed in normal daylight from
a distance of 1 to 1.5 m.
Plaster should be stored in a dry place and be separated from concrete
floors by wood battens. The finished plasterwork should be truly vertical,
free from cracks, blisters and other imperfections. Different plasters must
not be mixed under any circumstances and the manufacturer's instructions
should be closely followed. Plaster on the site should be checked to ensure
that it is of the type specified. The supervisor must anticipate problems if the
plasterer is using dirty water, dirty tools and an already opened sack of
gypsum from the previous job.
Paintwork
All steel and ironwork should be cleared of mill scale, oil, grease, dirt and
most rust before painting. The preparation of these surfaces is probably
more important than the type of paint to be applied. To remove mill scale
and rust, methods such as wire brushing and chipping, hand or mechanical
acid pickling, blast cleaning or flame cleaning may be used . When repainting
previously painted metal surfaces, care should be taken to remove most
traces of rust, following which rust-inhibiting priming paint should be
applied to the cleaned surface taking care to cover all parts. The backs of all
metal gutters should be suitably metal primed before the fixing and the
inside surfaces after fixing.
All knots in timber must be sealed with shellac knotting before the timber
is primed. Priming paint should not be applied too thickly otherwise it will
not soak into the wood so readily. ·All cracks and holes must be suitably
stopped prior to the application of paint. These preliminary operations can
be omitted when repainting previously painted woodwork provided the
original paint film is sound.
422 Building Maintenance
Glazing
Check to ensure that the glass used is of the correct type and thickness and
that the putty is of suitable quality. Ideally the back putty to glass panes
should not be cut out until a week after front puttying. Ensure that there is
clearance between the edges of the glass and the enclosing wood or metal
casement. Large panes must be well sprigged before front puttying. Front
putties should be neatly and evenly formed to the appropriate lines. The
edges of plate glass in shop fronts and showcases should have their edges
blackened.
Plumbing
All materials and components need checking to ensure that they comply
with the specification. Sanitary appliances deserve close examination to
ensure that they are not mis-shapen, cracked, crazed or pitted and that
fittings such as water waste preventers are free from mechanical defects.
Supervision of Maintenance Work 423
Drainage
Pipes, junctions, bends and other fittings should be checked for soundness
and British Standard kite marks. Gullies, inspection chamber covers and
other special fittings should also be checked for compliance with the
specification.
The drainage work needs to be checked against the drainage plan which
will show the pipe runs and sizes, and the location and possibly also the
invert levels of inspection chambers, manholes and other access points. The
pipes must be laid in straight lines between inspection chambers or manholes
and to even and self-cleansing gradients. Drains which are very shallow,
excessively deep or close to building foundations will need surrounding with
concrete. The alignment of drains can be checked with a line and gradients
with a straight-edge and spirit level, or alternatively a mirror may be placed
at one end of the drain and a lamp at the other.
Drain pipes should be kept clean and must be properly jointed to provide
watertight joints. Many flexible jointed pipes are now used but where
cement and sand joints are used with standard clay pipes, the mix should not
be richer than 1:2 to avoid excessive shrinkage on drying. Drain pipes must
424 Building Maintenance
Records
A person supervising building work should keep records of site visits, noting
dates, weather conditions, labour force, materials delivered to site, work in
progress and any other important aspects. He will also record his own
observations on the quality of the work and any action that he has taken. He
will record details of any old drains, service pipes or other feature opened up
during the execution of the works. It is good practice to amend the drawings
and specification in red to incorporate any changes that may have been
made during the course of the works.
References
1 Greater London Council. Handbook for Clerks of Works. Architectural
Press (1983)
2 I. H. Seeley. Building Technology. Macmillan(198~)
3 BRE Digest 176 . Failure patterns and implications (1975)
4 British Standards Institution. BS 6187: 1982 Code of practice for
demolition
5 National Federation of Demolition Contractors Ltd. Specification for
Demolition and Associated Works in the Clearance of Existing Buildings
and Structures (1984)
6 National Federation of Demolition Contractors Ltd. Form of Direct
Contract (1982)
7 G. Taylor. Concrete Site work. Telford (1984)
8 British Standards Institution. BS 882: 1983 Specification for aggregates
from natural sources for concrete .
9 British Standards Institution. BS 8110: Structural use of concrete. Part
I: 1985 Code of practice for design and construction
10 BRE Digest 160. Mortars for bricklaying (1973)
11 I. Rankin. Quality Control and Tolerances for Internal Finishes in
Building. CIOB Technical Information Service No .2 (1982)
12 BRE Digest 249 . Sanitary pipework: Part 2: Design of pipework (1981)
13 The Building Regulations 1985: Approved Document HI. HMSO (1985)
14 British Standards Institution. BS 8301: 1985 Code of practice for
building drainage
APPENDIX 1: METRIC CONVERSION TABLE
426
427
Temperature xOF
XO
=t (x - 32tC
C =sx + 32°F
O°C = 32°F (freezing)
5°C=41°F
lOoC = 50°F (rather cold)
15°C = 59°F
20°C = 68°F (quite warm)
25°C =77°F
30°C = 86°F (very hot)
Maintain correct room temperature and very clean working conditions; ensure continuity of all services and facilities to
prevent any interruption of laboratory activities. Preserve a capital asset; maintain the building in as good a condition as
possible.
An analysis is made of the budget during the previous and current budget years to check on accuracy and to examine
".. expenditure trends. Annual maintenance budget is included with other departmental estimates and submitted for
~ approval. Expenditure reviewed monthly-ehecks for likely over-expenditure.
MAINTENANCE MANAGEMENT AND OPERATION
Superintendent engineer, deputy engineer , records clerk and 2 secretaries responsible for maintenance. Annual
inspections by superintendent engineer. Painting frequency: normally every 5 years-more frequently if required. Costs
recorded under 30 budget heads-individual maintenance job cards not costed.
Work done by DEL 50% and contracted out 50%. Directly-employed labour establishment is 5 supervisors, 18 craft
operatives and 14 labourers.
Selected contractors for minor works use the organisation's own contract conditions. Competitive tenders for large works
employ JCT or IMechE contracts.
Contract supervision: daily inspection on minor works; progress reports and interim payments on large works.
Appendix 2 cont'd
Medical research laboratory-laboratories 36%, circulation areas 29%, plant rooms 16%, staff facilities 14%, offices 5%.
400 occupants (average).
Design criterion: sound construction for minimum maintenance to avoid interruption of research work.
Gross floor area: 14 831 m2 Storeys above (and including) ground floor: 9 No.
Area of pitched roofs (on plan):- Floors below ground floor: 3 No.
Area of flat roofs (on plan): 9882 Floor to ceiling height: 2.70 m generally to underside of suspended ceiling.
Area of external glazing: 1583 m2
ti
o FORM OF CONSTRUCTION
Structure: Reinforced concrete frame. Cavity brick external walls. Timber double-glazed windows. Reinforced concrete
roof with screed and 2-coat asphalt covering . Plastered brick internal partitions on ground floor, elsewhere generally
special demountable timber partitions. Solid concrete floors.
Finishings and fittings: Granite flooring in entrance hall, all rooms and corridors linoleum covered, tiling in plant room
and cloakrooms. Teak laboratory bench tops, cupboards and shelving.
Decoration: Plastered surfaces emulsion painted; teak oil on windows and frames externally.
Services: LPHW radiators for corridors and staircases; high velocity dual duet system with full air conditioning for all
rooms except plant rooms and cloakrooms. 3 No. IO-person/1500 lb passenger lifts 30 ftlmin serving 11 floors; 3 No. 3000
lb and 2 No. 1500 lb goods lifts 150 ftlmin serving 11 floors . Emergency lighting, cold rooms, liquid nitrogen plant,
compressed air, CO2 gas, etc.
FINANCIAL STATEMENT: COST PER 100 m2 FLOOR AREA Gross floor area: 14831 m 2
1. Decontloa
1.1 External decoration 16.81 18.99 19.55 24.79 31.41
1.2 Internal decoration 97.57 85.65 103.53 133.43 234.39
2. Fabric
2.1 External walls 0.67 7.52 17.90 - 31.33
2.2 Roofs 1.35 6.50 2.02 3.37
2.3 Other structural items 45.12 45.05 32.06 39.00 42.94
2.4 Fittings & fixtures 136.18 179.69 116.84 134.10 237.94
~
w 2.5 Internal finishes 27.41 38.40 36.53 32.84 59.18
- Sub-total e 210.73 £ 2n. 16 £ 205.35 £ 209.31 £ 371.39
3. Services
3.1 Plumbing & internal drainage 93.72 83.07 114.95 151.68 232.41
3.2 Heating & ventilating 410.42 455.74 500.67 838.16 806.13
3.3 Lifts & escalators 45.08 57.63 53.15 56.16 78.32
3.4 Electric power & lighting 261.99 315.73 305.26 400.52 395.75
3.5 Other M & E services 258.88 279.89 370.90 472.33 462.21
4. CIaaiDI
4.1 Windows 12.31 12.58 12.40 18.13 18.29
4.2 External surfaces
4.3 Internal 285.03 284.30 .273.89 361.67 480.65
s, Utilities
5.1 Gas 11.99 16.46 12.16 18.57 239.24
5.2 Electricity 674.84 764.13 684.28 1195.71 1331.91
5.3 Fuel Oil S01.83 464.73 512.62 m .57 913.57
5.4 Solid fuel
5.5 Water rates 78.13 198.66 93 .90 133.17 137.35
5.6 Effiuents & drainage charges 7.(12 34.05 27.90 35.34 42.07
6. AclmiDim'ative costs
6.1 Services attendants
6.2 Laundry 46.65 56.45 58 .30 SS.52 105.30
~
~ 6.3 Porterage 173.92 182.70 208.59 233.40 284.74
N 200.54
6.4 Security 211 .SO 246.09 340.56 396.30
6.5 Rubbish disposal 2.95 3.43 7.47 99.14 123.30
6.6 Property management 557.59 636.20 706.44 1060.83 1254.30
7. Overheads
7.1 Property insurance 87.65 85.63 56 .64 56.64 BO.51
7.2 Rates" 271.65 456.89 380.72 476.30 573.11
Maintain building in its state within the limits of the budget allocated by the Finance Committee.
Overall annual budget estimate is prepared for all university buildings and grounds, split into 1~lemental heads,
2a-wages and salaries, 2b-materials and contracting services. The maintenance estimate is considered along with
other departmental recurrent estimates and adjusted according to allocations. Budget control is the responsibility of
the maintenance officer who reviews expenditure monthly
MAINTENANCE MANAGEMENT AND OPERATION
e
W The maintenance officer is responsible for the maintenance of all buildings and grounds assisted by the supervisory
staff (electrical, mechanical, buildings and grounds), office manager, secretary and three clerks.
Total estate comprises 90.2 hectares including several small sites away from the main campus; 134319 m2 floor area
teaching and residential accommodation. Routine inspections: regular visits made by supervisors. Maintenance
implemented by PPM process and requisitions raised by heads of departments and others. Painting frequencies: 5 year
cycle externally; 2 and 4 years internally depending on designated use.
Cost records and feedback: individual jobs are cost coded according to I-building, 2~lement subdivided between
a-DEL, b-e-contract, c-PPM.
Work done by DEL 55% and contracted out 45%. Directly-employed labour establishment is 58 in total including 6
chargehands.
Contracted-out work is on a daywork basis, larger contracts use university form or JCT contract.
Appendix 3 cont'd
Residential student accommodation in 8 blocks with study bedrooms and shared conditions and sanitary
accommodation. Communal reading room. 95% student accommodation, 5% ancillary buildings. 260 occupants.
Gross floor area: 4036 m2 Storeys above (and including) ground floor: 3 No.
Area of pitched roofs (on plan): 1714 m2 Floors below ground floor:
Area of flat roofs (on plan): 23 m2 Floor to ceiling height: 2.30 m
Area of external glazing: 468 m2 Height to ridge: 10.00 m
FORM OF CONSTRUcnON
~
~
Structure: Traditional construction. Loadbearing bricklblock cavity external walls, plastered internally. Aluminium
horizontal sliding windows; Velux rooflights. Pitched roof with clay pantiles on battens and felt; flat roof with 3-layer
felt on chipboard and timber joists. Small area of plain clay tile to addition. Blockwork internal partitions. Solid in
situ concrete floor slab to sections and suspended timber joists with tongued and grooved floor boarding to remainder.
Finishings and fittings: Carpet, quarry tiles, non-slip tiles, thermoplastic tiles. Kitchen fittings, shelves.
Decoration:Emulsion paint to walls; stain and varnish to some woodwork, gloss to some, including externally.
Services:Copper water services, PVC wastes, saltglazed drains . Gas-fired boilers, one per house; 1 radiator per room
18-21°C. Kitchen equipment. Laundry. .
FINANCIAL STATEMENT: COST PER 100 m2 FLOOR AREA Gross floor area: 4036 m2
1. DecoratioD
1.1 External decoration - - 1.41 8.28 0.37
1.2 Internal decoration 103.64 17.64 157.56 91.87 136.92
2. Fabric
2.1 External walls 2.38 3.77 3.37 6.37 4.16
2.2 Roofs 9.54 3.44 9.09 9.12 11.65
2.3 Other structural items 22.64 3.69 15.12 22.18 66.40
2.4 Fitt ings & fixtures 13.95 15.81 12.44 15.54 45.81
2.5 Internal finishes 7.88 4.46 8.15 6.24 29.69
~
..
VI Sub-total £ 56.39 £ 31.17 £ 48.17 £ 59.45 £ 157.71
3. Senka
3.1 Plumbing & internal drainage 9.42 24.40 35.06 24.38 43.09
3.2 Heating & ventilating 9.61 18.19 31.71 39 .56 38.60
3.3 Lifts & escalators - - - - -
3.4 Electric power & lighting 9.96 25.05 60.46 65.34 59.94
3.5 Other M & E services 10.21 12.44 26.81 28.77 31.74
4. CIeaDiDI
4.1 Windows 5.03 5.28 8.23 7.51 9.46
4.2 External surfaces
4.3 Internal 290.34 423.44 422.52 520.46 516.55
5. Utilities
5.1 Gas 189.12 322.70 400.02 411.17 446.11
5.2 Electricity 59.27 97.40 127.94 143.36 162.36
5.3 Fuel Oil
5.4 Solid fuel
5.5 Water rates 25.79 27.92 27.65 27.75 25.05
5.6 Effiuents & drainage charges
6. -AdmiDlstratiYe costs
6.1 Services attendants
6.2 Laundry 26.63 64.72 82.71 104.86 58.67
6.3 Porterage
~ 6.4 Security 96.41 122.02 138.53 146.13 174.06
0\ 6.5 Rubbish disposal
6.6 Property manage ent
1 85.18 93.93 117.14 120.66 130.20
7. Overheads
7.1 Property insurance 39.52 44.65 52.50 60.93 58.82
7.2 Rates 256.32 289.39 348.81 369.80 406.42
Total therms
equivalent 2 tm 221 therms 1 993 072 therms 2 002 814 therms
Total therms
equivalent 1 840 409 tberms 1 778 443 therms 1 551 226 tberms
1. External decoration
2. Internal decoration
3. Main structure 31. Foundations and basements
32. Frame
33. External walls. chimneys and flues
(excluding boiler flues)
34. External windows and doors including
glazing
35. Roof structure
36. Roof coverings
37. Roof lights and glazing
38. Gutters and rainwater pipes
6. Plumbing and sanitary services 61. Cold water service pipes. storage tanks.
cisterns and valves
62. Hot water service pipes. storage tanks
and cylinders. domestic boilers, valves
and insulation
63. Sanitary fittings including taps and traps
64. Waste, soil and vent pipes
7. Mechanical services including heating and 71. Boilers, firing. instrumentation and auto-
ventilation and gas installations matic controls, flues
72. Steam and hot water distribution includ-
ing heat exchangers and heating app-
liances
439
440 Appendix 5
8. ElectricQI services and kitchen equipment 81. Electrical generation and prime movers
(all typeS) 82. Electrical transmission and distribution
83. Electrical installations (wiring switch and
control gear)
84. Electrical appliances and fittings (except
kitchen equipment)
85. External lighting and airfield lighting
86. Lighting protection, ELV systems and
equipment
87. Kitchen equipment
9. External and civil engineering works 91._ Roads, car parks, parade grounds,
hardstandings and runways
92. Paths, playgrounds and general paved
areas
93. Fences, gates and boundary walls
94. Drains and ditches
95. Sewage disposal
96. Water storage tanks and reservoirs
97. Railway tracks, platform docks, wharves
and jetties, sea defence walls
98. Horticultural and arboricultural works
99. Miscellaneous external works
O. Miscellaneous and ancillary works 01. Adaptations and minor new works
02. Replacement of fire damage
03. Routine cleaning
441
442 Index
Jacking 44 emergency 3
Job order form 388-9 execution by contractor 389-90
Joinery feedback 12,21, 358-60, 386
defects 138-45 inspections 347-8, 379
measurement 271 magnitude 1-4, 13-17
pricing 285, 288 organisation 373-6, 381-97
supervison 420 planned 2, 346-54
Joint Contracts Tribunal 303 predictable 3
preventive 2
Kiln seasoning 99 procedure 387-9
Kitchen cleaning 202 research resources 12-13
Kitchen improvements 210,258-9 scheduled 3
Knots 100-1 shut down 346
Knotting 164, 421 significance 4-5
standards 341-2
supervision 411-25
Labour technology 18-20
direct 369-73 training 399-402
oncosts 281 unplanned 2
Land costs 27 Maintenance contracts 299-301
Land drains 49, 84 Maintenance cost records 355-7
Larder beetles 205 Maintenance cycles 348-54, 379-81
Lead roofs 128, 129, 418 Maintenance data 354-8
Leaking roofs 80 , Maintenance departmental
Liability for maintenance 8-10, 379
structures 373-6
Lichens 66-7, 85 Maintenance depots 376-8
Life cycle costs 20-8, 365 Maintenance incentive
Lifts 187-9 schemes 402-5
Lighting 186
Maintenance liability 8-10, 379
Lime plaster 149 Maintenance management 390-2
Linoleum 115 Maintenance manuals 360-5
Local Government Operational Maintenance needs 10-11
Research Unit 11-12, 348
Maintenance planning 338-9,379-81
Local Government Planning and Land
Maintenance policy
Act 1980 371-3, 378 formulation 339-41
Local plans 326
Maintenance programme 348-54,
Loft conversions 215-16,217 378-81, 396-7
Luminaires 149 Maintenance research 15-17
Lump sum contracts 298 Manholes 190, 424-5
Lyctus power post beetle 108, 109 Manuals 360-5
Masonry paint 85
Made up ground 37 Mastic asphalt 115
Magnesium oxychloride floorings 115 Measurement procedures 264-74
Maintenance Measurement units 269-74
avoidable 3 Metalwork
breakdown 346 corrosion 66, 74, 76, 81, 145-7
budgeting 342-6 measurement 272
computerised 184, 345-6, 352-4, painting 165, 168
375-6,381,383,396-7,404 Metrication 122-3, 426-8
condition-based 3 Micro bore heating systems 182
definition 1-2 Mining subsidence 37-8; 42-4
economics 28-30 MOATS 250
elemental classification 439-40 Mobile depots 377-8
448 Index