ESAB CUTTING WELDING ERGOSTAR EXA ERGONOMIC AND ECONOMIC EFFICIENCYThe solid ERGOSTAR EXA can be ERGOSTAR EXA fit for future produc- ‘equipped with up to six oxy-fuel torch tion challenges. carriages. Due to its special design, The ERGOSTAR EXA can be used for the machine is remarkably versatile humerous cutting tasks ~ oxy-fuel or ‘and flexible. Its concept renders the combined oxy-fuel and plasma. The Ergonomic Solution in Oxy-fuel and Plasma Cutting ‘Alow-level main beam with prec- ppanels are mounted below the cutt- ision guides, supported by lateral ing table height. Ths allows for ease panels with perfectly positioned of loading and unloading of the table running wheels provide the machine with fork rucks and minimizes risk with maximum siifness. Both lateral Cf collision with the machine CNC system Six sizes available (3.000 to 5.500 mm) other on reqest Cutting thickness from 3 to 300 mm ‘Apart from a transverse drive motor with precision rack and pinion gear, ERGOSTAR EXA features backlash-free gears and drives cellowing for high positioning rates of up to 24,000 mm I min. The linear guiding with AC motors ensures accurate travel of the tool carriage as well as extraordinary ry a rae Ergonomic design with versatile Sophisticated Mechanical Design The machine offors the groatest v. satility covering a broad range of cut- ting tasks. ‘The transverse and longitudinal \, Powder (grey oF white) ‘This process can be used for several cations including continuous or Diadfre mating a tre \ 5 assombirg neaion Th ino ti — a = a Numerical Control System The Vision 51/52 control systems are provided with color graphic display, fixed program technology. The into ‘gated bus system, which is reducing the number of wires on the machine ‘and transmitting required information reliably and simutaneously, is @ great advantage. {A specialized colision protection system designed by ESAB protects the torch against mechanical dam- _age and furthermore facilitates nazzle ‘exchange. Depending on the plasma system used, the torch carriages are equipped with appropriate setting systems and hight sensing, The ESAB colision protection system ill immediately stop the cutting pro- ‘cess and shutdown the machine in case of disorder Oxy-fuel Cutting Plasma ‘The ERGOSTAR EXA can be equiped Plasma merking is used for ine width with upto sc oxy-uel cutting torenes | between 0,6 and 3 mm. The advanla- for cutting unalloyed steel pates with ‘9 isthe marking speed up to thicknesses of upto 200 mm. +18m/min, a shot start-up-time and Permanent metal marking For every application there is choice (of appropriate torch carriages, torches ‘and nozzles, Each tool carnage is provided with a reliable, automatic ignition device. Solenoid valves on the carriages allow for automatic piercing, The cutting height is determined by {@ copeeitve ring, which eldo preciae, straight cutting Te iegrated outing database) won 81 automatically ses cutting parameters: {or optimum cutting. Due to ts facil tated control, the ERGOSTAR EXA Portal cutting system is ezsy to operate even with complex cutting requirementsa a rT on Tere Tit ° Operational Data and Specifications [ J ERGOREX EXA sizes (B) 30003600 —-4000—4800~—=—«s000—=—=5500 Cating wih (singe toh) A) mm 2200-700 ~~—~3200~—~—« 9700 ~—~—«200~—~—«A70O ting width @ singe torches) mmm 21100 21050 x 1600 232950 2100 242360 CCuting wth singe trees) mmm 4x50 A675 4x60 4x 025 4x 1050x1175 rng wa (6 singe trees) mm exsesexasoexa5 expla oxro0.—_ox 709 Max, peralel et (nae tre) mm 2200 2700 ~—«3200~=«a700~—~—=—«200~—«A700 Max. paral ct (forces i mm 2100 ~—-2600~=~=«100~=~=«oO SCHOO Min. parle ut singe tre) mm 150 150~=~C«SOSStSSCNSDC Min, paratel et frees nip mm 650 ~—~660~—~=«wSOSC«SOSC*«OSCSC« Base ri length fom 4000 mn Ccting length by 4000 mm ai mm 2000060 ~—~2000~—~—«2000~—~—«000—=«2000 Cuting thickness (ingle torch) mm 3200 (00) ating thickness (@ torches uni mm 81006400100 -100~—&-100—6-100, Posing and process speed crm up 10 24000 Max, numberof torches (singe rch) 6 6 ° 6 6 Max numberof torches (torches uni) 2 2 2 2 2 2 Fuel gases? acetyeneeropaninatual oss Wain votage® vike 80/401440 Power input va ~2000 2000 ~2000 —~7000 +—~7000 ~—_~2000 Machine tngth mmm 3000 2000 ~—~2000~=—«2000+~=«000——2000 Wactne wath (6) mm 3600 4000~—~a500~«S 000 ~—~=«SOO—~—«O Wachine height (©) mmm 250025002500 250028002800 Cating table height mm 550650 $50650 SSDEED SSOES0 SEDI6S0 550650 {)Ralextansion up t 1500 or 2000 rn. 2) Othe srs of ue gasesavalabe on request. ‘)Opteral omer man voages, co ESAB, your Partner The night o maka technical meaeaene and imerovement reserved in Welding and Cutting About ESAB \omvk ‘Almost seventy years’ experience of ‘autting and responding to customers’ needs have resulted in an extensive range of products to meet profle cutting applications, Based around the four ‘methods of laser cutting, oxy-fuel cutting, plasma cutting and water jet cutting, ESAB has developed a range of machines that deliver bettor cut quality, higher cutting speeds, lower operating costs and allow sophisticated integration into automated pr oduction methods. ‘The ron to make techni mocicalans ae improvement i reserved ESAB Cutting & Welding Autom No. §55 Long Pan Road, ion (Shanghai) Co., Ltd Malu Jiading District, Shanghai 201801 P.R.C. Phone: + 86 21 69 1577 66 + Fax +86 21 69 15 7691 www.esab.com, cutting@esab.cn (COMBREL-ON-P.0