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GE Oil & Gas

SeaSmart Offshore
Package Solutions

Turbo-generation design that evolves with


the changing needs of FPSO, spar, TLP and
semi-submersible applications
Fueling the future GE’s Offshore Package is one of the smartest things on the
ocean. And, with continuous evolution based on your real
changing needs in the field, every generation is smaller,

of the offshore industry


lighter, more durable and smarter than the last.
The SeaSmart Offshore Package system design evolves at
industry speed. GE’s offshore-dedicated engineering team has Working with

Purpose
significantly reduced package footprint and weight four times
since 2009 — not to mention the ever-increasing capabilities
of all core components and peripherals alike.

Working together, across GE


and around the world
Our increasingly compact and powerful configurations
Our offshore technologies draw
comprise industry-proven GE technologies systematically From manufacturing and testing to set up and
on the wider network of the
GE organization, including the advanced with in-depth operating knowledge gained from lifecycle support, our people's sense of purpose
GE Oil & Gas employs 45,000 people
unique benefit of technology GE Oil & Gas maintains advanced engineering, close development relationships with our customers at the never falters. And, wherever in the world
transfer from our other manufacturing, testing and service facilities around
worldwide. We have more than 15,000 most demanding offshore sites around the globe. they work — at our own advanced facilities, a
businesses and the independent the world to provide the localized support our
working directly on offshore solutions, customer’s site or a remote location under the
research carried out at seven customers need. Our offshore solutions in particular So, no matter where your FPSO or rig may be, you can
and take a proactive approach to
localized recruitment and training in
Global Research Centers. are supported by state-of-the-art centers in Italy,
rely on the latest design delivering our most advanced most extreme conditions — their commitment
the UK, Norway, Australia and the United States.
every region where we do business.
capabilities. The SeaSmart Offshore Package solutions will to the environment, health and safety, quality
help you achieve higher levels of efficiency and success at any and integrity is unrelenting.
offshore facility — through ultra-high reliability, availability,
low maintenance requirements, integrated controls and
4 FPSO
auxiliaries, and the flexibility to grow.
Integrity
4 Other FPU
Doing the right thing and striving to do it better
are part of our culture. That means demanding
more of our processes and our people and
operating with honesty and integrity, whatever
the challenge.
1 Other FPU

3 FLNG Environmental Health


4 FPSO
2 Other FPU
& Safety
We work hard to mitigate risk and consider
13 FPSO people, communities and the natural world in
everything we do. That applies to everything
1 FLNG from the layout of our workshops to GE’s global
18 FPSO ‘ecomagination’ program, dedicated to delivering
SeaSmart Offshore Package designs draw on 7 Other FPU
dedicated customer engineering feedback and products that are better for business and the
extensive domain knowledge from decades of environment.
operating experience in every production basin
in the world. GE Oil & Gas Centers of Excellence
GE’s installed base of core equipment includes
help us meet the continually
changing requirements of offshore
Quality
over 666 centrifugal compressors and 350 gas
development by ensuring our Driven by practical industry challenges,
turbines in use in floating production applications
equipment and systems are at
around the world.
the forefront of technological our innovative solutions build on proven
development. technologies and undergo rigorous testing
and qualification. Our objective is to deliver
improvements you can measure — in efficiency,
reliability, availability and performance.

3
Continuing evolution
that’s smarter every time

GE’s SeaSmart Offshore Package™ is a plug‑and‑play gas


turbine solution for mechanical drive or power generation
in the most challenging offshore environments.
Every generation of SeaSmart is a direct result of in-depth efficiency through a wide range of enhancements including
focus groups with senior engineering teams from our new modular maintenance features and our latest real-time
customers around the world. They cover everything from diagnostics capabilities.
the operating implications of different well fluid mixtures, to The optimized design has fully integrated auxiliaries and
layout restrictions of various rig and ship types, to specific compact on-skid controls, resulting in the smallest SeaSmart
objectives for power, mechanical drive, emissions and footprint yet. It’s also the lightest — we’ve eliminated
maintenance — any conceivable aspect can be introduced. significant tonnage through expanded use of advanced
We then synthesize feedback and data from the separate composite materials with proven corrosion resistance.
customer sessions and explore system-wide possibilities to
achieve the collective goals. We’ve combined all these advantages with a wider range
of customization options to improve overall operability and
The latest package is our most highly integrated one yet, performance for each installation’s unique demands. Like
with so much pre-assembly completed in our factory every generation of SeaSmart, this one is even smarter than
with unparalleled quality metrics, that installation and the last.
commissioning is faster than ever — typically less than 14
weeks. It also delivers higher availability and long-term
Designed for
any deck Smaller & lighter

Standard Modularized
SeaSmart Package SeaSmart Package
• Package footprint: 147 m2 • 30% faster installation than 2013
• Package weight: 150 tons generation
• All on-board auxiliaries • 100% of components now integrated
with skid
• Plug-and-play control cabinet
• Modularized package length ~25 m*

*Overall length considering GT+GB+4pole EG


excluding DCP, batteries and MCC spares in
the LCC

SeaSmart Offshore Package™ at GE Oil & Gas facility in Massa, Italy

Faster installation Better fit Localized control


The complete package is designed Instead of steel, our new filter house is A pre-assembled, local control room has
for single-lift installation, which cuts made of advanced composite materials been added to the package. It contains
installation time by about 30%. Everything proven in the aerospace and nautical all the electronics, controls and HMI
is pre-assembled, factory tested and industries. This significantly reduces necessary to operate the unit. Formerly,
verified before delivery — that includes all weight and enables customization of the these were located in a separate control
electronics, controls and other auxiliary design for particularly compact areas. room elsewhere on the vessel. But
skids (such as liquid fuel and water wash This major advance means SeaSmart is now, full control is within the SeaSmart
skids). The modularized design also now more widely available for offshore footprint, so everything is easier —
enhances operability and maintenance vessels where filter house size has been a installation, startup, operation and
performance. limiting factor in the past. The new filter maintainability.
house is also fully repairable on site and
the materials have excellent fire-retardant
properties.
Adaptation &
innovation
From each generation of SeaSmart to the next, we are truly delivering bigger things
in smaller and smarter packages.
Size and weight are critical factors offshore, so we continually explore new ways to
reduce them. Advanced composite materials are key to both the reduced package Fully integrated systems Flexibility at the core
weight and increased operating efficiency through minimized vibration, power
consumption and other advantages. As we carry each generation’s strongest design SeaSmart brings the idea of integration to a whole new level. Flexibility and assembly leadtime are both optimized with
traits forward, we also inject our latest rigorously tested and proven technologies Synthetic oil system, mineral oil system, starting system and a standard base frame design that accommodates various
so maintainability, availability and performance keep improving too. remote I/O are all on skid. The new, fully integrated control room configuration options. The package can include either an
eliminates the need for a separate control room and external 20-34 MW LM2500/+/+G4 or a PGT25/+/+G4, each with two
Enhanced modularization increases maintenance and upgrade ease as well as connections ­— and it has been repositioned in the latest package configurations to choose from. Then, there are four value-adding
customization opportunities. The optimized turbine enclosure simplifies access for from the side to the front for further streamlining and improved options available:
faster, regular generator maintenance, easier turbine replacement and upgrades as access. The benefits are widespread throughout installation, right
• 0.5% higher availability technologies advance. Various other features like 4H lock-out, 8k BSI, fast turbine 1. Electric starter
down to the final details — with 60% less cable laying and 40%
• 24 years durability exchange and on-line washing system contribute to simplified maintenance as well 2. High flow on-line washing system
less interconnecting piping.
• 99.5% filtration efficiency (HEPA 12) as improved ergonomics and safety. 3. 4H lock-out
• Reduced flushing required on site 4. Advanced filter house
• Starting system with 99.95% reliability

Compact filter house & inlet system


Our new HEPA filtration system is 99.5% efficient at MPPS and
extremely compact for significant weight and cost savings.
The E12 HF pre-filters are completely sealed and hydrophobic,
eliminating 97% of water content so no demister is required. In
addition to improving efficiency, the new filter system design
decreases emissions and particle deposits.
Even the structure has been redesigned to improve overall
performance. Our latest filter house is five tons lighter than the
previous version, thanks to advanced new composite materials
that complement the new inlet system design for further
improvement.
• Frontal suction for pre-filters
Improved flow On-line washing Electric starting
• Lateral suction for high-efficiency filters
The enhanced inlet plenum design achieves smoother This system provides one-minute This system increases gas
• Inclined lateral suction optimizes filter efficiency
air suction with less turbulence for overall optimized daily wash cycles to maintain turbine flexibility for BSI and hot
flow. It is built with composite materials for significant the compressor for optimized shutdowns, eliminating the need • Integrated ventilation fans
weight reduction, and is fully compatible with existing efficiency. for slow-turning device. • Improved inlet pressure drop
GT inlet intakes. • Noise signature: 85 dba @ 1 m
Your choice of two
industry-leading turbines LM2500 PGT25+G4
This marine gas turbine is a simple-cycle, two-shaft, high- This 34 MW gas turbine consists of an enhanced LM2500+ G4 gas
performance engine that’s easy to install and maintain. It consists generator coupled with a two-stage, high-speed power turbine
of a gas generator, power turbine, fuel and lube oil pumps, fuel module. It delivers high efficiency and reliability, fuel flexibility
control and speed governing system, associated inlet and exhaust and low emissions, and power increases of 10–20% across a wide
sections, lube and scavenge systems, as well as controls and range off-ISO conditions.
devices for starting and monitoring engine operation. The turbine’s 6,100 rpm design enables direct coupling with
The simple modular design with split compressor casing driven equipment to improve overall efficiency and availability.
maximizes in-situ maintenance capabilities such as in-place Blade and stationary vane airfoil adjustments increase mass flow
blade and vane replacement, in-place hot section maintenance in the gas generator. The HPT has blade cooling improvements
and accessible external fuel nozzles. Other features include and material upgrades for higher temperatures, while changes to
corrosion-resistant materials, minimized size, weight and space the compressor discharge pressure seal optimizes rotor thrust
requirements per horsepower, as well as high thermal efficiency, balance. For DLE applications, upgraded combustor heat shields
low fuel and airflow per horsepower. enable field replacement and easier maintenance.

Configuration options

GB + 4 poles EG

+
H 4 poles EG
S GB CC
PGT25 + G4
P PGT25/+/+G4 DF SAC GB + CC
T LOC
GB + CC + CC

GB + 4 poles EG
six
LM2500 + G4 pack
GB 4 poles EG

LOC
LM2500 + SAC DF + 2 poles EG
GB + CC
GB + CC + CC

GB + 4 poles EG

+
H 4 poles EG
S GB CC
PGT25 + G4
P PGT25/+ /+G4 SG DLE GB + CC
T LOC
GB + CC + CC

GB + 4 poles EG
six
LM2500 + SG DLE + 2 poles EG

LOC
LM2500 + G4 pack 2 poles EG
GB + CC
GB + CC + CC

SeaSmart Offshore Package is compatible with DF DLE retrofit.


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geoilandgas.com/seasmart

Global Headquarters Americas Regional Headquarters


The Ark 4424 West Sam Houston Parkway North
201 Talgarth Road, Hammersmith Houston, Texas 77041
London, W6 8BJ, UK P.O. Box 2291
T +44 207 302 6000 Houston, Texas 77252-2291
customer.service.center@ge.com T +1 713 683 2400
F +1 713 683 2421

The information contained herein is general in nature and is not intended for specific construction, installation or application purposes. GE
reserves the right to make changes in specifications or add improvements at any time without notice or obligation. SeaSmart Offshore Package
is a trademark of Nuovo Pignone Holding S.p.A. GE, the GE Monogram, and imagination at work are registered trademarks of the General Electric
Company. © 2015 General Electric Company. All Rights Reserved.
GE_SeaSmart_brochure-022615

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