+ Cable trays

+ Cable ladders
+ Trunking & accessories

GRP/FRP Cable Management Systems

Designed by: Techno Vision, Calcutta, India. | ghoshgraphics@gmail.com

Works: Correspondence:
Village: Ramdevpur, P.O.: Bawali Flat 25B, Tower - A
P.S.: Bishnupur, Dist.: 24 Pgs(S) South City
West Bengal, India 375, Prince Anwar Shah Road
Tel: +91 33 2495 4231 Kolkata - 700 064
Fax: +91 33 2495 4233 West Bengal, India www.arcinsulations.com
E-mail: manishbajoria203@hotmail.com Mobile: +91 9830433678, 9748708809
 GRP/FRP
Uncompromised
Cable Management
Insulation Quality Systems
The growing use of composites as an alternative to traditional materials such as
steel, aluminium, etc, is basically due to the specific characteristics of the
composite, such as:
• The unique resistance to corrosion contributes to reduce the life cycle
costs of the composite installation.
• A specific mechanical strength is higher at lower weight, in comparison to
conventional materials of construction.
• Easy & quick installation.
• High electrical Insulation properties.

Above all durability & resistance to corrosion lead to lower costs during the life
of installation.
The ARCFRP Cable trays are designed & manufactured to provide a stable &
dependable cable support in highly corrosive applications. From power plants
to fertilizer industries, paper mills to refineries & laboratories, sound electrical
design requires an adaptable cable support system that is reliable. The
ARCFRP Cable trays provide a solution for cabling networks that must be
upgraded, reconfigured or relocated, The variety and sophistication of
overhead distribution systems offer greater choice in selecting the right cable
tray for new construction and retrofit applications. Whether concealed in
suspended ceilings or installed in open overhead spaces, cable trays offer a
high degree of flexibility, both in terms of locating the components and
accessing the cabling contained within them. The ARCCable Support Systems
possess unique properties which enable them to resist many corrosive
environments, particularly where conditions indicate that conventional materials
will not provide art economic service life.
Constructed from glass reinforced thermoset Isopthalic resins, ARCCable
Support Systems are designed and manufactured with a structural integrity
normally only associated with steel and aluminum, but without their corrosion,
weight and electrical conductivity problems.
 GRP/FRP Cable Management Systems
All cable support system components are manufactured
using Isophthalic polyester fire retardant resin systems that
enable compliance to a flame spread rating of less than 25
for ASTM E-84 and a self extinguishing rating under ASTM D
635. Cable trays are constructed from high strength
pultruded channel profile. Tray can be provided plain or
perforated to provide cable fastening and/or ventilation. All

Manufacturing fitting, horizontal bends, risers, reducers, tees. etc. used to

enable cable routings to deviate from a straight line onto
another plane, are constructed from the same profiles as the

Process
The ARC profiles art designed and manufactured as structural components. Hence, it is essential to control
the position and orientation of the glassfibre reinforcement in longitudinal and transverse direction to
maintain their structural integrity. Additionally the presence of surface veil causes a resin (Isopthalic) rich
barrier layer which enhances the degree of corrosion resistance. UV stabilizers & Fire retardants are added
to enhance the properties.
straight ladder sections. Standard joining of cable ladder or
tray sections and fittings, is accomplished via FRP splice
plates and stainless steel fasteners. Fibreglass joining
accessories are also available for systems requiring total
insulating properties. Straight sections and fittings can be
pre-drilled to accept joining accessories, if desired. Cut
edges and drilled holes are all sealed at manufacture.
ARC

Adv antages
GRP/FRP
Rovings Guide Cable
Plate Resin Management
Impregnator System
Surfacing
Veil
Forming &
• Full Ventilation - Power cables need not be derated in a ventilated cable tray system. Explosive
Curing Die Pulling System* gases cannot be trapped or transmitted as in totally enclosed wiring systems.
• Long Support Spans- ARC Cable Tray Systems are designed for up to 3mtr support spans,
Cut-Off Saw
longer than most other wiring methods. Fewer supports reduce both installation time and cost.
• Corrosion Resistance - The inherent chemical resistance makes it desirable for severely
Continuous corrosive environments. Life cycle costs of ARC cable tray installations can be dramatically
Strand Mat reduced by the extended life expectancy of this product.
Preformer • Transparent to RF transmission - Fibreglass composites do not cause electromagnetic
interference and are transparent to radio frequency transmissions. ARC Cable Support Systems
provide a solution in applications where clarity of communication transmissions is paramount.
• Non Conductive and Non Magnetic - As ARC cable ladder and tray is non conductive, there
*Caterpiller Pullers (shown) or is no concern of transmitting electricity into the support system from damaged cables. Additionally,
Reciprocating Pullers there is no requirement for special support conditions to prevent electrolytic corrosion. Non
conductive and non magnetic features mean a safer support system.
The Pultrusion process used to manufacture the profiles achieves the optimum combination of these
parameters. • Lightweight and Manageable - Pultruded fibreglass profiles used in ARC Cable Support
Systems have a specific gravity of one-fourth that of steel and two-thirds that of aluminum, allowing
All ARC Cable Tray Systems (CTS) are designed using high strength to weight ratio pultruded structural
for considerably simplified erection and handling. Unlike stainless steel, ARC Cable Support
composite profiles. The ARC CTS are manufactured as per:
Systems can be easily cut and drilled on site using only hand tools.
• NEMA FG 1: 1993 Rev. 1 (1994)
• High Strength to Weight Ratio - ARC Cable Support Systems have a superior strength to
• IS 6746: 1994 weight ratio compared to steel or aluminum whilst maintaining a similar structural integrity. The
• ONGC 4000 S Pultrusion process utilised in manufacture, results in high glass content and consistent
reinforcement location. These are critical for consistent performance and achievement of the
• EIL-50 OEDS - 422 Rev. 4 necessary physical properties.
 GRP/FRP Cable Management Systems
ARC Cable Trays - Designed for Your Cable Support Requirements
6

1 Tests and Standards for the

16
2

7
3
10
11
Pultruded Profiles
12
ASTM standards define physical properties tests for the materials used to pultrude the cable tray. The
13
4 specific ASTM test methods for mechanical, thermal and flammability properties are identified below. ASTM
standard material properties for fiberglass channel and strut are identical to those of the cable tray because
9
they are pultruded from the same materials.

Properties Test Method Unit / Value Longitudinal Transverse

18 Tensile Strength ASTM D638 MPa 207.0 48.0
15

Tensile Modulus ASTM D638 MPa x 104 1.724 0.552

14
17
Flexural Strength ASTM D790 MPa 207 69
Flexural Modulus ASTM D790 MPa x 104 1.10 0.552
Izod Impact ASTM D256 kJ/m 1.495 214.0
Compressive Strength ASTM D695 MPa 207.0 103.4
Compressive Modulus ASTM D695 MPa x 104 1.724 0.690
Nomenclature BARCol Hardness ASTM D2583 -- 45.0 45.0
1. Ladder Type Cable Tray 10. 30° Vertical Inside Bend, Ladder Type Cable Tray Shear Strength ASTM D732 MPa 38 38.0
2. Ventilated Trough Type Cable Tray 11. Vertical Bend Segment (VBS) Density ASTM D1505 Kg/m3 1605 - 1716.0 -
3. Straight Splice Plate 12. Vertical Tee Down, Ventilated Trough Type Cable Tray Coefficient of Thermal Expansion ASTM D696 cm/cm/°F 5 x 10-6 -
4. 90° Horizontal Bend, Ladder Type Cable Tray 13. Left Hand Reducer, Ladder Type Cable Tray Water Absorption ASTM D570 Max % 0.5 -
5. 45° Horizontal Bend, Ladder Type Cable Tray 14. Frame Type Box Connector Dielectric Strength ASTM D149 kV/mm 8.0 -
6. Horizontal Tee, Ladder Type Cable Tray 15. Barrier Strip Straight Section Flammability Classification UL94 VO - -
7. Horizontal Cross, Ladder Type Cable Tray 16. Solid Flanged Tray Cover Flame Spread ASTM E-84 25 max - -
8. 90° Vertical Outside Bend, Ladder Type Cable Tray 17. Ventilated Channel Straight Section
9. 45° Vertical Outside Bend, Ventilated Type Cable Tray 18. Channel Cable Tray, 90° Vertical Outside Bend

• Snow Loads - Snow is measured by density and thickness. The density of snow varies almost as
• Seismic Loads - In recent years a great deal of testing and evaluation of cable tray systems, and their
Structural Characteristics of
Cable Tray and Supports
• Splices - A lot of attention has been given to the strength of the side rails. These load bearing side rails
• Cable Loads - The cable load is simply the total weight of all the cables to be placed in the tray. This
load should be expressed in Kg / mtr.
• Concentrated Loads - A concentrated static load represents a static weight applied between the side
rails. Tap boxes, conduit attachments and long cable drops are just some of the many types of
concentrated loads. When so specified, these concentrated static loads may be converted to an
equivalent, uniform load (We) in kilograms per linear meter by using the following formula:
2 x concentrated static load
W e=
Span length (mtrs)
• Wind Loads - Wind loads need to be determined for all outdoor cable tray installations. Most outdoor
cable trays are ladder type trays, therefore the most severe loading to be considered is pressure on the
tray side rails.
When covers are installed on outdoor cable trays, another factor to be considered is the aerodynamic
effect which can produce a lift strong enough to separate a cover from a tray. Wind moving across a
covered tray (see Detail 2) creates a positive pressure inside the tray and a negative pressure above
the cover. This pressure difference can lift the cover off the tray. B-Line recommends the use of heavy
duty wrap-around cover clamps when covered trays are installed in an area where strong winds occur.
• Ice Loads - Glaze ice is the most commonly seen form of ice build-up. It is the result of rain or drizzle
freezing on impact with an exposed object. Generally, only the top surface (or the cover) and the
windward side of a cable tray system is significantly coated with ice. The maximum design load to be
added due to ice should be determined from local and federal weather bureau information.
GRP/FRP Cable Management Systems
much as its thickness. The additional design load from snowfall should be determined using local
snowfall records which can be obtained from local and federal weather bureaus.
supports, has been performed. The conclusions reached from these evaluations have shown the cable
tray/strut support system exhibited more seismic capacity than originally expected. One of the factors
contributing to this is the energy dissipating motion of the cables within the tray. Another factor is the
high degree of ductility of the cable tray and the support material. These factors, working in conjunction
with a properly designed cable tray system, should afford reasonable assurance to withstand even
strong motion earthquakes. Please consult the factory with your specific seismic specifications and
request a seismic brochure.
must be spliced to form a continuous system, therefore the design of the splice plate is very important.
The splice plate needs to be both strong and simple to install. These characteristics have been
designed into ARC’s splice plates. ARC’s new high strength “L" shaped splice plate offers several
advantages:
- stronger than flat plate splices.
- time saving - holds tray in position before fasteners are inserted.
- provides base for an expansion splice to function - no vertical binding.
- discourages splice on support-positioning, over the support is the worst place to splice
When covers are installed on outdoor cable trays, another factor to be considered is the aerodynamic
effect which can produce a lift strong enough to separate a cover from a tray. Wind moving across a
covered tray (see Detail 2) creates a positive pressure inside the tray and a negative pressure above
the cover. This pressure difference can lift the cover off the tray. B-Line recommends the use of heavy
duty wrap-around cover clamps when covered trays are installed in an area where strong winds occur.
Typical Continuous Preferred Splice
Span Configuration Plate Locations
+ Maximum positive moment Preferred splice location: 1⁄4 span
- Maximum negative moment
Undesirable Splice
Plate Locations
Undesired location:
• over supports
• mid spans

When viewed in its installed condition, any cable tray system performs functionally as a beam under a
uniformly distributed load. There are four basic beam configurations typically found in a cable tray
installation. All four types of beams support cable tray but each differ in the way that the beam is attached
to the support.
The first two beam configurations, simple and continuous apply to the cable tray itself. The second two
beam configuration, cantilever and fixed, apply more to the cable tray supports than to the cable tray itself.
Simple Beam
A good example of simple beam is a single straight section of cable tray supported but not fastened at
either end. When the tray is loaded the cable tray is allowed to deflect.
Simply beam analysis is used almost universally for beam comparisons even though it is seldom
practical in field
installations. The three most prominent reasons for using a simple beam analysis are:
- calculations are simplified
- it represents and reliable
- The published load data in ARC cable tray catalog is based on the simple beam analysis per NEMA
Standard FG-1.
Continuous Beam
Continuous beam is the beam configuration most commonly used in cable tray installations. An example
of this configuration is where cable trays are installed across several supports to form a number of
spans. The continuous beam
possesses traits of both the simple and fixed beams. When equal loads are applied to all spans
simultaneously, the counterbalancing effect of the loads on both sides of a support restricts the
movement of the cable tray at the support. The effect is similar to that of a fixed beam. The end spans
behave substantially like simple beams. When cable trays of identical design are compared, continuous
beam installations will typically have approximately half the deflection of a simple beam of the same
span. Therefore, simple beam data should be used for a general comparison only.
Cantilever Beam
A cantilever beam configuration occurs when one end of the beam is rigidly attached to the support and
the other end is unsupported. This type of configuration is typically used when wall mounting a bracket
to support cable tray. Since one end is unsupported, the cantilever beam will considerably less load
than a comparable simple beam.
GRP/FRP Cable Management Systems
Fixed Beam
A fixed beam configuration has both ends of the beam rigidly attached to the supports. A good example of
a fixed beam is the rung of a cable tray. By attaching the ends of the rung to the side rails, the ends are not
free to move, bend or twist. This restriction in end movement effectively increases the load carrying capacity
of the member.
Fixed beam configurations are also typically found in struct rack type support systems. These types of racks
are found extensively in tunnel applications for support of pipe and cable tray.
Warning! Walkways
It should be noted that cable tray is designed as a support for power or control cables,
or both and is not intended or designed to be a walkway, ladder or support for personnel.
To be used only as a mechanical support.
Corrosion Guide
The information shown in this corrosion guide is based on full immersion laboratory tests and data
generated from resin manufacturer’s data. It should be noted that insome of the environments listed,
splashes and spill situations may result in a more corrosive situation than indicated due to the evaporation
of water. Regular wash down is recommended in these situations.
All data represents the best available information and is believed to be correct. The data should not be
constructed as a warranty of performance for that product as represented in these tables. User tests should
be performed to determine suitability of service if there is any doubt or concern. Such variables as
concentration, temperature, time and combined chemical effects of mixtures of chemicals make it
impossible to specify the exact suitability of fiber reinforced plastics in all environments. Cooper ARC will be
happy to supply material sample for testing. These recommendations should only be used as a guide and
Cooper ARC does not take responsibility for design or suitability of materials for service intended. In no
event will Cooper ARC be liable for any consequential or special damages for any defective material or
workmanship including without limitation, labor charge, other expense or damage to properties resulting
from loss of materials or profits or increased expenses of operations.
 GRP/FRP Cable Management Systems
POLYESTER VINYL ESTER POLYESTER VINYL ESTER
Chemical Environment Max Weight, Maximum Operating Max Weight, Maximum Operating Chemical Environment Max Weight, Maximum Operating Max Weight, Maximum Operating
% Temperature, °F % Temperature, °F % Temperature, °F % Temperature, °F

Acetic Acid 10 190 10 210 Copper Nitrate SAT 170 SAT 200
Acetic Acid 50 125 50 180 Crude Oil, Sour 100 170 100 200
Acetone N/R N/R 100 75 Cyclohexane N/R N/R N/R N/R
Aluminum Chloride SAT 170 SAT 200 Cyclohexane, Vapor ALL 100 ALL 130
Aluminum Hydroxide SAT 160 SAT 170 Diesel Fuel 100 160 100 180
Aluminum Nitrate SAT 150 SAT 170 Diethyl Ether N/R N/R N/R N/R
Aluminum Sulfate SAT 180 SAT 200 Dimethyl Phthalate N/R N/R N/R N/R
Ammonium Chloride SAT 170 SAT 190 Ethanol 50 75 50 90
Ammonium Hydroxide 1 100 10 150 Ethyl Acetate N/R N/R N/R N/R
Ammonium Hydroxide 28 N/R 28 100 Ethylene Chloride N/R N/R N/R N/R
Ammonium Carbonate N/R N/ SAT 150 Ethylene Glycol 100 90 100 200
Ammonium Bicarbonate 15 125 SAT 130 Fatty Acids SAT 180 SAT 200
Ammonium Nitrate SAT 160 SAT 190 Ferric Chloride SAT 170 SAT 200
Ammonium Persulfate SAT N/R SAT 150 Ferric Nitrate SAT 170 SAT 200
Ammonium Sulfate SAT 170 SAT 200 Ferric Sulfate SAT 170 SAT 200
Amyl Alcohol ALL N/R ALL 90 Ferrous Chloride SAT 170 SAT 200
Amyl Alcohol Vapor - 140 - 120 Fluoboric Acid N/R N/R SAT 165
Benzene N/R N/R 100 140 Fluosilicic Acid N/R N/R SAT 70
Benzene Sulfonic Acid 25 110 SAT 200 Formaldehyde 50 75 50 100
Benzoic Acid SAT 150 SAT 200 Formic Acid N/R N/R 50 100
Benzoyl Alcohol 100 N/R 100 N/R Gasoline 100 80 100 150
Borax SAT 170 SAT 200 Glucose 100 170 100 200
Calcium Carbonate SAT 170 SAT 200 Glycerine 100 150 100 200
Calcium Chloride SAT 170 SAT 200 Heptane 100 110 100 120
Calcium Hydroxide 25 70 25 165 Hexane 100 90 100 130
Calcium Nitrate SAT 180 SAT 200 Hydrobromic Acid 50 120 50 120
Calcium Sulfate SAT 180 SAT 200 Hydrochloric Acid 10 150 10 200
Carbon Disulfide N/R N/R N/R N/R Hydrochloric Acid 20 140 20 190
Carbonic Acid SAT 130 SAT 180 Hydrochloric Acid 37 75 37 95
Carbon Dioxide Gas - 200 - 200 Hydrofluoric Acid N/R N/R 15 80
Carbon Monoxide Gas - 200 - 200 Hydrogen Bromide, Dry 100 190 100 200
Carbon Tetrachloride N/R N/R 100 75 Hydrogen Bromide, Wet 100 75 100 130
Chlorine, Dry Gas - 140 - 170 Hydrogen Chloride - 120 - 200
Chlorine, Wet Gas - N/R - 180 Hydrogen Peroxide 5 100 30 100
Chlorine Water SAT 8 SAT 180 Hydrogen Sulfide, Dry 100 170 100 210
Chromic Acid 5 70 10 120 Hydrogen Sulfide, Wet 100 170 100 210
Citric Acid SAT 170 SAT 200 Hypochlorous Acid 20 80 20 150
Copper Chloride SAT 170 SAT 200 Isopropyl Alcohol N/R N/R 15 80
Copper Cyanide SAT 170 SAT 200 Kerosene 100 140 100 180
 GRP/FRP Cable Management Systems
POLYESTER VINYL ESTER POLYESTER VINYL ESTER
Chemical Environment Max Weight, Maximum Operating Max Weight, Maximum Operating Chemical Environment Max Weight, Maximum Operating Max Weight, Maximum Operating
% Temperature, °F % Temperature, °F % Temperature, °F % Temperature, °F

Lactic Acid SAT 170 SAT 200 Propylene Glycol ALL 170 ALL 200
Lead Acetate SAT 170 SAT 200 Phthalic Acid - - SAT 200
Lead Chloride SAT 140 SAT 200 Sodium Acetate SAT 160 SAT 200
Lead Nitrate SAT - SAT 200 Sodium Benzoate SAT 170 SAT 200
Linseed Oil 100 150 100 190 Sodium Bicarbonate SAT 160 SAT 175
Lithium Chloride SAT 150 SAT 190 Sodium Bisulfate ALL 170 ALL 200
Magnesium Carbonate SAT 140 SAT 170 Sodium Bromide ALL 170 ALL 200
Magnesium Chloride SAT 170 SAT 200 Sodium Carbonate 10 80 35 160
Magnesium Hydroxide SAT 150 SAT 190 Sodium Chloride SAT 170 SAT 200
Magnesium Nitrate SAT 140 SAT 180 Sodium Cyanide SAT 170 SAT 200
Magnesium Sulfate SAT 170 SAT 190 Sodium Hydroxide N/R N/R 50 150
Mercuric Chloride SAT 150 SAT 190 Sodium Hydroxide N/R N/R 25 80
Mercurous Chloride SAT 140 SAT 180 Sodium Hypochloride N/R N/R 10 150
Methyl Ethyl Ketone N/R N/R N/R N/R Sodium Monophosphate SAT 170 SAT 200
Mineral Oils 100 170 100 200 Sodium Nitrate SAT 170 SAT 200
Monochlorobenzene N/R N/R N/R N/R Sodium Sulfate SAT 170 SAT 200
Naphtha 100 140 100 170 Sodium Thiosulfate ALL 100 ALL 120
Nickel Chloride SAT 170 SAT 200 Stannic Chloride SAT 160 SAT 190
Nickel Nitrate SAT 170 SAT 200 Styrene N/R N/R N/R N/R
Nickel Sulfate SAT 170 SAT 200 Sulfated Detergent 0/50 170 0/50 200
Nitric Acid 5 140 5 150 Sulfur Dioxide 100 80 100 200
Nitric Acid 20 70 20 100 Sulfur Trioxide 100 80 100 200
Oleic Acid 100 170 100 190 Sulfuric Acid 93 N/R 93 N/R
Oxalic Acid ALL 75 ALL 120 Sulfuric Acid 50 N/R 50 180
Paper Mill Liquors - 100 - 120 Sulfuric Acid 25 75 25 190
Perchlorethylene 100 N/R 100 N/R Sulfurous Acid SAT 80 N/R N/R
Perchloric Acid N/R N/R 10 150 Tartaric Acid SAT 170 SAT 200
Perchloric Acid N/R N/R 30 80 Tetrachloroethylene N/R N/R FUM 75
Phosphoric Acid 10 160 10 200 Toluene N/R N/R N/R N/R
Phosphoric Acid 100 120 100 200 Trisodium Phosphate N/R N/R SAT 175
Potassium Aluminum Sulfate SAT 170 SAT 200 Urea SAT 130 SAT 140
Potassium Bicarbonate 50 80 50 140 Vinegar 100 170 100 200
Potassium Carbonate 10 N/R 10 120 Water, Distilled 100 170 100 190
Potassium Chloride SAT 170 SAT 200 Water, Tap 100 170 100 190
Potassium Dichromate SAT 170 SAT 200 Water, Sea SAT 170 SAT 190
Potassium Hydroxide N/R N/R 25 150 Xylene N/R N/R N/R N/R
Potassium Nitrate SAT 170 SAT 200 Zinc Chloride SAT 170 SAT 200
Potassium Permanganate 100 80 100 210 Zinc Nitrate SAT 170 SAT 200
Potassium Sulfate SAT 170 SAT 200 Zinc Sulfate SAT 170 SAT 200
 GRP/FRP Cable Management Systems

Load Standards
Section 4 of NEMA FG 1 provides the performance standards and class designations, for fiberglass cable
tray systems. Based on a twenty foot support span, three working load classifications are recognized:

Load Class Allowable Working Load (Kg / mtr)

A 74.4

Thermal B
C
111.6
148.8

Contraction and Expansion The following Load / Span Class designations are applicable

Working Load
Kg / mtr.
Support Span
mtr
NEMA Class
Designation
It is important that thermal contraction 74.4 2.44 8A
and expansion be considered when
111.6 2.44 8B
installing cable tray systems. The length
of the straight cable tray runs and the 148.8 2.44 8C
temperature differential govern the 74.4 3.66 12A
number of expansion splice plates X X X 111.6 3.66 12B
required. The cable tray should be
148.8 3.66 12C
anchored at the support nearest to its X X X
midpoint between the expansion splice Expansion Splice Plates Load Data - 'C' Type Channel
plates and secured by expansion guides
Typical Cable Tray Installation
at all other support locations. The cable Channel Specification Load (Kg/mtr) Width (mm) Max. allowable deflection (mm)
tray should be permitted longitudinal 100 mm 80.9 149.9 7.620
movement in both directions from that
C-Channel 162.0 299.7 12.700
fixed point.
with 4 mm 202.4 449.6 15.240 100 mm C-Channel
Maximum Minimum Accurate gap settings at the time of installation are Thickness 242.9 599.4 17.780 with 4 mm thickness
Temperature Temperature

Cº Fº Fº Cº
necessary for the proper operation of the expansion splice 80.9 149.9 7.620
130 130 plates. The following procedure should assist the installer in 100 mm
50 162.0 299.7 10.160
Tray Temperature At Time of Installation

50 determining the correct gap:

110 110 C-Channel
40
40 202.4 449.6 15.240
1 • Plot the highest expected tray temperature on the with 6 mm
90 90 30 242.9 599.4 17.780
30 maximum temperature line. Thickness 100 mm C-Channel
70 70 20 324.0 749.3 17.780 with 6 mm thickness
20 • Plot the lowest expected tray temperature on the
50
3 50 10 minimum temperature line. 405.0 749.3 12.700
10 150 mm
30 30 0 • Draw a line between the maximum and minimum 485.8 1000.8 15.240
0 C-Channel
2
-10
points. 593.9 1198.9 17.780
-10 10 10
• Plot the tray temperature at the time of installation to 26.9 50.8 2.540
-10 -10 -20
-20
4 determine the gap setting. 40.4 99.1 5.080
-30 -30 -30
-30 Ladder Type
54.0 149.9 5.080
-40
-40 Span - 2 mtr.
1/8 1/4 3/8 1/2
67.5 200.7 5.080
(3.2) (6.3) (9.5) (12.7)

5/8
80.9 299.7 5.080
0
(0.0) Inches (mm) (15.9)
Note: 1) In all ladder type trays 90 kg concentric load will be kept after putting above written UDL, without breaking or developing cracks.
2) In perforated type trays no concentric load will be allowed.
GAP SETTING
 GRP/FRP Cable Management Systems

Installation Guide
Horizontal Tee Supports Horizontal Cross Supports
(.61m)
L 2’-0’’ MAX
1/2 L TYP

• The installation of ARCCable Tray should be made in compliance with the standards set forth by the TYP

NEMA Publications FG-1 (current issue).

• Always observe common safety practices when assembling tray and fittings in the field. Assemble in
well-ventilated areas as dust from field cuts can accumulate. This presents no serious health hazard but

2/3 R
2’-0’’ MAX 2’-0’’ MAX

TYP
TYP TYP
can cause skin irritation and, if allowed to accumulate with grease and other machining lubricants, can (.61m) (.61m)

2’-0’’ MAX
become abrasive. Personnel should wear safety goggles, dust mask, coveralls or a shop coat when

TYP
sawing, machining and/or sanding.
• Avoid generating excessive heat in any machining operation, as heat softens the bonding resin in the Supports should be placed within 610 mm of each Supports should be placed within 610 mm of
fiberglass, resulting in a ragged rather than a clean-cut edge. of the three openings connected to other cable tray the four openings connected to other cable
• Avoid excessive pressure when sawing, drilling, and routing, etc. Use carbide-tipped drill bits and saw items for 305mm Ø. On all other radii, at least one tray items for the 305mm Ø. On all other radii,
blades for extended tool life. support should also be placed under each side rail at least one support should also be placed
• The use of lubricant during machining is not recommended. of the tee. under each side rail of the cross.
• To avoid chipping of material at cut edges, secure cable tray and fittings properly during field cutting operations. Reducer Fitting Supports Vertical Tee Supports
• We recommend the use of compatible sealant for sealing surfaces and cut edges after field cuts are made. 2’-0’’ MAX
TYP
length of span = L (.61m) 2’-0’’ MAX
in multiple span condition TYP
splice at splice at (.61m)
L/4 L/4
2’-0’’ MAX 2’-0’’ MAX
TYP TYP
(.61m) (.61m)
Support Support

2’-0’’ MAX
2’-0’’ MAX 2’-0’’ MAX

(.61m)
TYP
TYP TYP
Straight Sections (.61m) (.61m)

Supports must be located so that connectors (splice joints) between horizontal runs fail between the
support point and the quarter point of the span. Standard engineering practice requires that the splice
joints be located where they will resist little or no bending moment. This allows the cable tray system to
act as a continuous member with spans working in conjunction with one another to resist loading. When Straight reducer and right/left hand reducer fittings Vertical tee fittings should be supported within
a cable tray system is installed with the splice joints located directly over the support, the previous should be supported within 610 mm of each fitting 610 mm of each fitting extremity
continuous span condition is changed to one of a number of simple spans. These spans act extremity.
independently of each other and excessive stress will occur at substantially less loading. Vertical
straight lengths should be supported at intervals dictated by the building structure not exceeding 7.4 There are two types of FRP cable trays:
mtrs. on centers.
A support should be located 600 mm on each side of an expansion connection. • The cable ladders comprises two channel
Horizontal Fitting Supports Vertical Fitting Supports
side rails connected by transverse rungs. All
rungs to side channel connections have
ladder
both a mechanical and adhesive lock. They
are used for any mixture of power or lighting
type
Ø cables with any mixture of control or signal system
X
1m A
(.6 ’’ M

cables. For electrical service of 2000 volts or

)
- 0

Ø 30 45 60 90
2’

2’-0’’ MAX
(.61m)
Ø less and 2001 volts or more.
1/2Ø Ø
30 , 45, 90
2’-0’’ MAX • The perforated type, solid bottom, pre-
(.61m)

Supports should be placed within 610 mm of
each fitting extremity, and as follows: 90°
supports at the 45° point of the ARC, 45°
supports at the 22.5° point of the ARC (except
for the 12” Ø), 30° supports at the 15° point of
the ARC (except for the 305 mm Ø).
Vertical fittings at the top runs should be supported at
drilled cable tray are designed for light loads
namely instrumentation and control cables
perforated
each end. Fittings at the bottom of runs should be
supported at the top of the fitting, and within 610 mm)
and for transition from cable trays to
individuals control points. Perforations are
type
of the lower extremity of the fitting.
on standard 300 mm centres and provide
both ventilation and sites for cable tie down.
system
 GRP/FRP Cable Management Systems
H - Height T - Thickness W - Width
(mm) (mm) (mm)
100 4 30
T 100 6 30
H
150 4 40
150 6 40
W

Specifications COUPLER PLATE

SIDE
RUNG

MEMBER

Cable Ladders 150 300

(TYP) 3000
(STANDARD LENGTH)

• These are manufactured by assembling various cross sections like side runners / 'C' channels
and rungs. According to the loading condition, a suitable 'C' channel is selected.

• The working (allowable) load capacity represents the ability of fibreglass cable ladder to support
the static weight of the cables. It is equivalent to the destruction load capacity, with a minimum 4 / 6
safety factor of 1.5.

100 / 150
• The longitudinal members or side runners are the pultruded 'C' sections, which provide excellent
strength. SIDE MEMBER RUNG

• The Cable Ladder width is the distance between two channels which is fitted by rungs / unistruts.
It is the length of the rung / unistruts, between the two channels. The rungs / unistruts are inverted
channels of 40 mm width x 20 mm depth and 4 mm thickness. The rungs are secured to the side
runners / longitudinal members by SS 304 / SS 316 fasteners. The rungs are designed to W
eliminate rolling over. Our rung / unistruts length range is 150 mm, 200 mm, 300 mm, 400, 450
mm, 500 mm, 600 mm, 750 mm, 900 mm, 1000 mm and 1200 mm.

• The Cable Ladder length is the length of the side runner / 'C' channels. Our range is 3000 mm
length. Model Nos. Width - W (mm) Height (mm)
ARC-LT6 150 100/150
• The Cable Ladder rang spacing is the distance between two rungs / unistruts. Our rung spacing ARC-LT8 200 100/ 150
is 300 mm.
ARC-LT12 300 100/150
• The Cable Ladder height is the height of the side runner / 'C' channel. Our range is 100 mm and ARC-LT16 400 100/150
150 mm. ARC-LT18 450 100/150
ARC-LT20 500 100/150
• The Cable Ladder tray thickness is the thickness of the side runner / 'C' channel. Depending
ARC-LT24 600 100/150
upon the load condition the thickness is selected. Our range is 4 mm, 5mm and 6 mm.
ARC-LT30 750 100/150
• The fittings are used whenever cable needs to be bent at variable angles (90°, 60°) by using ARC-LT36 900 100/150
variety of fittings. The fittings are mitered at 305 mm radius. Whenever the width of the cable ARC-LT40 1000 100/150
ladder needs to be changed, reducers are used. To run the cable three ways, 'T' fittings are used ARC-LT48 1200 100/150
and likewise to run a cable four ways 'Cross' fittings are used.
 GRP/FRP Cable Management Systems
Mitered Fittings for the Cable Ladders Straight Reducer
W1
W1 (mm)
914 762 610 457 305 229
L 90° Horizontal Radius Bend 152 1105 1029 953 876 679 670
W (mm) L (mm) A (mm) 229 1067 991 914 838 670 -

W2 (mm)
152 1207 854 305 1029 953 914 679 - -
229 1314 930 457 953 908 679 - - -
305 1422 1006 L
610 908 679 - - -
457 1638 1159 W2 762 679 - - - - -
W

R
R

610 1854 1311 L (mm)

A

762 2070 1464

914 2286 1616 Right or Left Hand Reducer
W1 (mm)
W1 914 762 610 457 305 229
90° Horizontal Direct Bend 152 1410 1175 1175 940 940 705
W (mm) A (mm) 229 1175 1175 940 940 705 -

W2 (mm)
152 330 305 1175 940 940 705 - -
229 406 457 940 940 705 - - -
A
L
305 483 610 940 705 - - -
W2
457 635 762 705 - - - - -
610 787 L (mm)
W
762 940
A 914 1092 Horizontal Radius Tee
L
W (mm) A (mm) L (mm)
W
152 780 1410
A
R
229 850 1410
90° Inside Vertical Radius Bend 305 930 1410
R
R
W (mm) A (mm) L (mm) 457 1080 1640
W1 610 1240 1880
100 530 749
L 150 530 749 762 1390 1880
A
200 530 749 W2 914 1540 2110

Horizontal Radius Cross

W (mm) A (mm) L (mm)
R 152 780 1410
W
L
90° Outside Vertical Radius Bend R
229 850 1410
W (mm) A (mm) L (mm) 305 930 1410
100 505 714 457 1080 1640
150 555 786 W2 W1 610 1240 1880
R A
A
200 606 857 L
762 1390 1880
(A)
914 1540 2110
 GRP/FRP Cable Management Systems

FRP Cable Tray covers

• Most economical installation with Thermo- plastic Drive Rivets
• Cover Hold Down Clamps allow cover to be removed for easy access to cables
• Available in ventilated & non-ventilated type.

Specifications
Perforated Type Cable Trays

The perforated type, solid bottom, pre-drilled cable tray are designed for light loads i.e. instrumentation
and control cables and for die transition from cable trays to individual control points.
Perforated Tray Runner Thickness
Flat Cover Peaked Caver Cable Tray height - H width - W -T
Model No. (mm) (mm) (mm)
FRP Splice / Connector Plate ARC -PT2A 50 50 3.0
ARC -PT2B 50 100 3.0
Two nos. of Coupler / Splice Plates are required for each 3 mfrs. length of Cable Tray to be clamped ARC -PT2C 50 150 3.0
with nuts & bolts on two ends for connecting it to another length of cable tray. ARC -PT2D 50 200 3.0
ARC -PT2E 50 300 3.0 T
ARC -PT3A 80 100 3.0
ARC -PT3B 80 150 3.0
ARC -PT3C 80 200 3.0
W
ARC -PT3D 80 250 3.0 H
ARC -PT3E 80 300 3.0
ARC -PT3F 80 400 4.0
ARC -PT3G 80 500 4.0
ARC -PT3H 80 600 4.0
ARC -PT4A 110 100 4.0
ARC -PT4B 110 200 4.0
Cable Tray Hold Down Clamp ARC -PT4C 110 300 4.0
ARC -PT4D 110 400 4.0
ARC -PT4E 110 500 4.0
• Eliminates the Need to Drill or Punch Holes While Allowing
for Normal Expansion ARC -PT4A 110 600 4.0

• This Guide becomes a clamp with use of a 316 SS set Perforated Load
screw on top. Cable Tray bearing
• Set SCREW is included with part. Model No. UDL(Kg/mtr)
• Guide is also easily adaptable for right or left sided ARC -PT2A 11 • Load design is for a support span of 2.5 mtrs. Standard
installations. ARC -PT2B 15 tray length is 3.0 mtrs.
ARC -PT2C 18 • Maximum deflection range 12.7 - 25.4 mm.
ARC -PT2D 25 • Load bearing UDL for other models are available on
ARC -PT2E 30 request.
 GRP/FRP Cable Management Systems
Mitered Fittings for the Perforated Cable Tray W2

Horizontal Cross
W1 (mm) W2 (mm)
W
22º-30º 51 51
76 76

18’’ (+57)
102 102

W1
45º
152 152
10’’ 22º-30º
R 203 203
A R

A 255 255
22°-30° 10”

18’’ (+57)

45° W
22°-30°
Cable Tray Cable Tray FRP Cover
Hold Down Clamp Hold Down Clip
90° Vertical Inside Bend 90° Vertical Outside Bend
5/16’’
W (mm) A (mm) W (mm) A (mm) (8)
50 565 50 559 1/4’’ Bolt 2’’ (51)
75 565 75 559 1/2’’ (13)
3/16’’ (5)

100 565 100 559

A
150 565 150 559
200 565 200 559
250 568 250 559
W2
22°-30° 11/2’’
(38)

45º
A
R

18’’ (+57)
10’’

22°-30°
W1

18’’ (+57)

90° Horizontal Bend Horizontal Tee

W (mm) A (mm) W1 (mm) W2 (mm)
50 610 51 51
75 635 76 76
100 660 102 102
150 711 152 152
200 762 203 203
250 813 255 255 This catalogue is issued to provide outline information only and is not deemed to form part of an offer or contract. With the policy of continuous development,
ARC reserves the right to change details without prior notice.