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CA4180P66K24E4Z
Cab Over Engine Diesel Tractor-Truck
Service Manual
Jan. 2013
Content
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How to Read This Manual
Compilation Content of this Manual
This manual is divided into numbers of sections, each of which describes a separate system of the vehicle.
Each section mainly covers specifications, construction, maintenance standard, tightening torques,
lubricants, oils and sealants, special tools, inspection methods and fault analysis.
Pages of sections are numbered separately. The numbering always starts from 1.
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How to Read This Manual
Section structure of this Manual
Each section mainly includes the following parts (take “Leading Axle & Steering” as an example):
⑤ Special
tool
Name of system or
assembly
① Exploded
view
Mark numbers
are arranged in
disassembly
sequence.
⑥ Inspection
method
② Inspection
standard
③ Tightening
torques
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How to Read This Manual
II. Detailed Description of Notes ①~⑥ (Below)
During maintenance, you must examine the exploded view ① first, and then see
other parts (②~⑥).
①
④ Lubricant (oil and/or sealant)
⑤ Special tool
Removing and
11 installing lock
nuts
⑥ Inspection method
Place the shoulder of the hub stud bolt [20]
in the groove on the hub [21], and install
the brake drum [19].
② Inspection standard 19 Caution
The hub stud bolt [20] should be installed with
Standard Limit its end having a larger root fillet radius facing
Area Maintenance item Method of correction outside of the vehicle.
value value
13, 16 Starting torque of 2.80~7.67 Tangential force at hub The hub and brake drum are tightened
— together by the inner nut [18] securing the
17, 25 wheel hub bearing N.m bolt: 16.7~45.0N
[18] [20] brake drum.
③ Tightening torques The nut [18] must be tightened to the
specified torque (490~580 N.m).
Area Part to be tightened Tightening torque Remark Tap out 2 small flangings on the end face of
6 Mounting bolt of hub cap 16~30 - the head of the bolt [20] facing the nut to
9 Adjusting nut of hub lock nut 6.87~8.81 - prevent looseness.
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How to Read This Manual
III. Description of SNs, Symbols and Marks in the Exploded View
1) Numbers of the parts in the drawing are sequenced in the order of disassembly of the assembly or system.
2) An assembly sequence is expressed in 2 ways:
(1) If assembly is in the reverse order of disassembly, it will be written as “in the reverse order of disassembly”.
(2) If some small assemblies are fitted together first and then they are combined with other parts (i.e. assembly is
not in the reverse order of disassembly), it will be expressed in the form of “SN + arrow mark”. For example:
25→24┐
│
26┴→23→22┐
├→19→12→11→18→17→16→15→14→13→10→9→8→7→6→5→4
27→21→20┘
Tabulation characters that may be used include: “┐ ┘ ├ ┴ ┤ │ ─ →”.
(3) Special notes as well as meanings of symbols and marks on the drawing are set forth in the table below.
a : Feeler gauge
[3]
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How to Read This Manual
V. Terminology & Units
This manual gives important warning instructions and additional information under the following 4 captions. The
4 captions suggest the features of these instructions and information respectively:
Caption Description
Advices given or supplementary information provided for making use of the equipment in a more
Remark
effective way or better understanding of related content
Preventive instructions. Failure to observe these instructions may cause damage to the equipment
Caution
or its parts or breakdown accident.
Preventive instructions. Failure to observe these instructions may cause serious injury or fatal
Warning
accident.
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How to Read This Manual
M18×1.5 130~190 280~320 350~430
M20 167~250 350~410 440-320
M20×l.5 185~270 390~450 490-580
M22×l.5 250~370 510~580 660~750
M24×1.5 330~490 620~700 870~960
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Vehicle Overview 1
Vehicle
Main technical data
Weights
Kerb weight 7900kg
Axle load distribution Unladen Leading axle 5240kg
Trailing axle 2660kg
Gross weight 18000kg
Axle load distribution Laden Leading axle 6600kg
Trailing axle 11400kg
Seating capacity in cab 3,2 persons
Permissible gross combination weight 35170kg
Combined gross weight 43000kg
Dimensions
Overall dimensions Length 6235mm
Width 2495mm
Height 3600mm
Wheel base 3600mm
Gauge Front wheel 2020mm
Rear wheel 1830mm
Front overhang 1500mm
Rear overhang 1135mm
Minimum ground clearance (laden) 220mm
Minimum turning diameter (by center of track of front outside wheel) 13.2m
Vehicle ramp angle (laden) Approach angle 18°
Departure angle 40°
Distance from back of cab to center of front wheel 800 mm
Fifth wheel lead (distance from longitudinal oscillation center to center of 650 mm
rear axle)
Maximum permissible front turning radius of tractor-truck 1700mm
Minimum permissible rear turning radius of tractor-truck 1850 mm
Specifications
Maximum speed (laden, on flat and favorable road surface) 90km/h
Gradeability (laden, without trailer, traveling at a constant speed on a dry, 33%
hard and firm road surface)
Parking gradient (laden, in both uphill and downhill directions) ≥12%
Maximum driving range 1500km
Outside noise during acceleration ≤ 80dB (A)
Average fuel consumption under limited conditions (80km) 33L/100km
1-1
1 Vehicle Overview
Capacities
Fuel tank 600L
Cooling system 48L
Lubrication system (oil pan) 33L
Hydraulic control unit of clutch 0.3L
Transmission 14L
Drive axles Approx. 23L (rear axle)
Power steering gear and its steering fluid reservoir 4L
Hydraulic titling mechanism of cab Approx. 0.6L
Windshield washer fluid 3L
Steering system
Recirculating ball type integral power steering gear with a maximum working pressure of 15Mpa, a maximum
output torque of 6,650 N.m, and a transmission ratio of 23.3
Brake system
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Vehicle Overview 1
The brake system has two sets of independent control systems, namely double-loop service brake system actuating
on the front and rear wheels and parking & emergency brake system actuating on the rear wheels.
Service brake system has ABS and ASR,with its brake valve as pedal, series connection, double-chamber and
piston type. relay valve and manual relay valve are also installed. The chassis has a trailer brake valve used for
controlling trailer brake and joint used for supplying air for trailer and control, with manual control valve of trailer
being optional. Both front and rear service brakes are pneumatic drum type. Inside diameter of brake drum:
Ф400mm (front wheel), Ф410mm (rear wheel); width of shoe: 150mm (front wheel), 220mm (rear wheel). The
pneumatic control system of rear wheel brake system is fitted with a relay valve.
Parking brake (also as emergency brake): Fitted with a relay valve and controlled by spring brake cylinder and
manual valve, the system acts on rear axle.
There are total 3 air reservoirs: Two 35L reservoirs supply air for front wheel (35L) and rear wheel (35L) brakes
respectively. The remaining air reservoir is dual-chamber (15L+10L) type (the 15L chamber supplies air for
parking brake and trailer brake; the 10L chamber supplies air for such equipment as exhaust brake control,
pneumatic clutch booster, auxiliary transmission control and air horn).
The system is also provided with engine exhaust brake valve and control cylinder as well as electromagnetic
pneumatic control.
Electrical system and electric controls
24V vehicle electrical system (minus earth)
Two 6-QAW-180 batteries connected in series
Integral alternator (minus earth, 1.5kW, 28V, 75A)
Solenoid operated starter (voltage: 24V; maximum output power: 6kW)
Combination headlight consisting of headlight, front turn signal light, and front position light; combination
taillight comprising brake light, turn signal light, rear position light and reflector, backup light, license light,
Hazard warning lamp, rear outline marker light, and rear fog light.
Cab
The closed forward control cab of a brand new design features panoramic surface glass windshield, full-floating
mounting structure, and hydraulic tilt. Instrument panel and interior trims have brand new styles; multi-function
adjustable high-back driver’s seat and backrest angle adjustable passenger seat are provided (both seats are
equipped with seat belts). The cab is equipped with 3-speed electric wiper, single-arm window regulator, snap-in
door locks, auxiliary fascia console, windshield washer, plastic carpet, air conditioner, large spherical rear - view
mirror, air mixing heating system and multi-point spray defroster, and Freon-free refrigeration system.
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