You are on page 1of 97

EZ-ZONE® ST

User’s Manual

Integrated Control Loop

TOTAL
CUSTOMER
SATISFACTION
3 Year Warranty

ISO 9001

Registered Company
Winona, Minnesota USA
1241 Bundy Boulevard., Winona, Minnesota USA 55987
Phone: +1 (507) 454-5300, Fax: +1 (507) 452-4507 http://www.watlow.com

0600-0052-0000 Rev. F Made in the U.S.A.

January 2010
Safety Information Warranty
We use note, caution and warning symbols throughout The EZ-ZONE® ST is manufactured by ISO 9001-reg-
this book to draw your attention to important operation- istered processes and is backed by a three-year war-
al and safety information. ranty to the first purchaser for use, providing that the
A “NOTE” marks a short message to alert you to an units have not been misapplied. Since Watlow has no
important detail. control over their use, and sometimes misuse, we can-
not guarantee against failure. Watlow's obligations
A “CAUTION” safety alert appears with information hereunder, at Watlow's option, are limited to replace-
that is important for protecting your equipment and ment, repair or refund of purchase price, and parts
performance. Be especially careful to read and follow all which upon examination prove to be defective within
cautions that apply to your application. the warranty period specified. This warranty does not
A “WARNING” safety alert appears with information apply to damage resulting from transportation, altera-
that is important for protecting you, others and equip- tion, misuse or abuse.
ment from damage. Pay very close attention to all warn-
ings that apply to your application. Return Material Authorization (RMA)
The safety alert symbol, ç (an exclamation point in 1. Call Watlow Customer Service, (507) 454-5300,
a triangle) precedes a general CAUTION or WARNING for a Return Material Authorization (RMA) number
statement. before returning any item for repair. If you do not
The electrical hazard symbol, Ó (a lightning bolt in a know why the product failed, contact an Application
triangle) precedes an electric shock hazard CAUTION or Engineer or Product Manager. All RMA’s require:
WARNING safety statement.
• Ship-to address
ç CAUTION or WARNING
• Bill-to address

Ó

Electrical Shock Hazard
CAUTION or WARNING
• Contact name
• Phone number
• Method of return shipment
• Your P.O. number
• Detailed description of the problem
Warranty • Any special instructions
The EZ-ZONE™ ST is manufactured by ISO 9001-regis- • Name and phone number of person returning the
tered processes and is backed by a three-year warranty product.
to the first purchaser for use, providing that the units
2. Prior approval and an RMA number from the
have not been misapplied. Since Watlow has no control
over their use, and sometimes misuse, we cannot guar-
Customer Service Department is required when
antee against failure. Watlow’s obligations hereunder, returning any product for credit, repair or evalua-
at Watlow’s option, are limited to replacement, repair or tion. Make sure the RMA number is on the outside of
refund of purchase price, and parts which upon exami- the carton and on all paperwork returned. Ship on a
nation prove to be defective within the warranty period Freight Prepaid basis.
specified. This warranty does not apply to damage result- 3. After we receive your return, we will examine it and
ing from transportation, alteration, misuse or abuse. The try to verify the reason for returning it.
purchaser must use Watlow parts to maintain all listed
ratings. 4. In cases of manufacturing defect, we will enter
a repair order, replacement order or issue credit for
Technical Assistance material returned. In cases of customer mis-use, we
will provide repair costs and request a purchase order
If you encounter a problem with your Watlow control- to proceed with the repair work.
ler, review your configuration information to verify 5. To return products that are not defective, goods
that your selections are consistent with your applica- must be be in new condition, in the original boxes and
tion: inputs, outputs, alarms, limits, etc. If the prob- they must be returned within 120 days of receipt. A 20
lem persists, you can get technical assistance from percent restocking charge is applied for all returned
your local Watlow representative (see back cover), by stock controls and accessories.
e-mailing your questions to wintechsupport@watlow. 6. If the unit is not repairable, you will receive a let-
com or by dialing +1 (507) 494-5656 between 7 a.m. ter of explanation. and be given the option to have the
and 5 p.m., Central Standard Time (CST). Ask for for unit returned to you at your expense or to have us
an Applications Engineer. Please have the following scrap the unit.
information available when calling: 7. Watlow reserves the right to charge for no trouble
• Complete model number found (NTF) returns.
• All configuration information The EZ-ZONE® ST User’s Manual is copyrighted by
• User’s Manual Watlow Electric, Inc., © January 2010 with all rights
• Factory Page reserved.
EZ-ZONE® ST is covered by U.S. Patent No. 6,005,577
and Patents Pending
TC Table of Contents
Chapter 1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
The EZ-ZONE® ST Provides Total Thermal System Control . . . . . . . . . . . . . . 3
A Conceptual View of the ST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Getting Started Quickly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Chapter 2: Install, Wire and Set Address . . . . . . . . . . . . . . . . . . . . . . . 7


Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Replacing the Solid-State Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ST Isolation Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Setting the Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Conventions Used in the Menu Pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Chapter 3: Operations Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30


Analog Input Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Digital Input/Output Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Limit Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Monitor Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Loop Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Alarm Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Current Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Profile Status Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Chapter 4: Setup Pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39


Analog Input Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Digital Input/Output Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Limit Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Control Loop Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Output Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Alarm Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Current Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Function Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Global Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Communications Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Chapter 5: Profiling Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Chapter 6: Factory Pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59


Custom Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Security Setting Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Security Setting Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Diagnostics Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Chapter 7: Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Saving and Restoring User Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Tuning the PID Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Control Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Using Lockout to Hide Pages and Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Wat low EZ-ZONE ® ST • 1 • Table of Contents


TC Table of Contents (cont.)
Modbus - Using Programmable Memory Blocks. . . . . . . . . . . . . . . . . . . . . . 75
CIP - Communications Capabilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Software Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Chapter 8: Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Modbus - Programmable Memory Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . 82
CIP Implicit O to T (Originator to Target) Assembly Structure. . . . . . . . . . . 84
CIP Implicit T to O (Target to Originator) Assembly Structure. . . . . . . . . . . 84
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
How to Reach Us. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Wat low EZ-ZONE ® ST • 2 • Table of Contents


1 Chapter 1: Overview
The EZ-ZONE® ST Provides Total Ther- •

When used with the optional Remote User Inter
face/Gateway (RUI/GTW) the following protocols
mal System Control are available:
The EZ-ZONE ST solid-state controller offers com- - EIA 232/485 Modbus RTU
plete thermal system control in a single package - Modbus TCP
while reducing system complexity and the cost of - EtherNet/IP
control-loop ownership. You can order a PID control-
ler already connected to a high-amperage, solid-state - DeviceNet
relay capable of zero cross or phase angle firing with - Profibus DP
the option of adding a properly sized heat sink, an Solid-State Relay output
over-under temperature limit, a shut-down power • Provides faster cycling, more precise control, in-
contactor, and digital communications in one package. creased heater life and energy efficiency
It just got a whole lot easier to solve the thermal • Resistive or inductive load current of up to 75 am-
requirements of your system. Because the EZ-ZONE peres using either zero-cross or phase angle control
ST along with the entire family of EZ-ZONE controls modes
are highly scalable where you pay only for what you • Soft start feature with phase angle control mode to
need. So if you are looking for a PID controller with prevent load failure or blowing fuses
high amperage outputs, an over-under limit controller
or an integrated controller, the EZ-ZONE ST is the PID temperature control
answer. • Provides accurate temperature control
• Provides a single input and dual outputs
Features and Benefits • Provides standard or adaptive (TRU-TUNE+)
Back panel or DIN rail mount PID tuning algorithms.
• Provides several mounting options Optional temperature limit
Compact package • Increases safety during under and over-tempera-
ture conditions
• Reduces panel size
Optional definite purpose mechanical contactor
Touch-safe package
• Enables circuit safety shutdown driven by a limit
• IP2X-Touch safe with back of hand controller or a PID alarm output signal
• Increases safety for installers and operators
Optional current monitoring feature
±0.1 percent temperature accuracy
• Detects heater current flow and alarm indication of
• Provides efficient and accurate temperature control failed Solid-State Relay or a heater zone
Agency approvals: (with factory-installed Optional Solid-State Relay heat sink
heatsink); (without factory-installed heat-
sink); CE; RoHS; W.E.E.E.; CSA • Sized and engineered for specific applications
• Factory assembled heat sink required for UL listing
• Limit version features FM approval
• Provides third-party recognition System diagnostics
Three-year warranty • Provides continuous system level monitoring with
alerts reducing the overall cost for maintenance ad
• Provides Watlow reliability and product support service
Off-the-shelf designed system solution
Advanced controllability algorithms
• Improves system reliability and reduces wiring
• TRU-TUNE+™ meets demanding controllability
• Reduces installation cost
requirements.
• Eliminates compatibility headaches often encoun-
tered when using many different components and PC Software: EZ-ZONE ST Configurator
brands • Wizard-style configuration of controller settings
Profile capability • Online or offline recipe editing
• Includes ramp and soak with four files and forty
UL® is a registered trademark of Underwriter’s Laboratories Inc.
steps
Modbus™ is a trademark of Schneider Automation Incorporated.
Communications with PLC, PC or HMI
• ST with optional Modbus® RTU protocol
Wat low EZ-ZONE ® ST • 3 • Chapter 1 Over view
A Conceptual View of the ST set a state to true or false, or reading a temperature to
set an alarm state to on or off. Or, it could compare the
The flexibility of the ST software and hardware allows temperature of a process to the set point and calculate
a large range of configurations. Acquiring a better the optimal power for a heater.
understanding of the controller's overall functionality
and capabilities while at the same time planning out To set up a function, it’s important to tell it what
how the controller can be used will deliver maximum source, or instance, to use. For example, an alarm may
effectiveness in your application. be set to respond to either analog input 1 or 2 (in-
stance 1 or 2, respectively).
It is useful to think of the controller in terms of
functions; there are internal and external functions.
An input and an output would be considered exter- Outputs Functions
nal functions where the PID calculation would be an Outputs can perform various functions or actions in
internal function. Information flows from an input response to information provided by a function, such
function to an internal function to an output function as operating a heater, driving a compressor, turning a
when the controller is properly configured. A single light on or off, unlocking a door, turning on a buzzer
ST control can carry out several functions at the same etc...
time. For instance, closed-loop control monitoring for Assign an output to a Function in the Output
several different alarm situations, while at the same Menu or DIO Menu. Then select which instance of
time operating switched devices, such as lights and that function will drive the selected output. For exam-
motors. Each process needs to be thought out carefully ple, you might assign an output to respond to alarm 2
and the controller’s various functions set up properly. (instance 2).
You can assign more than one output to respond to
Inputs Functions a single instance of a function. For example, alarm 2
The inputs provide the information that any given could be used to trigger a light connected to output 1
programmed procedure can act upon. In a simple form, and a siren connected to digital output 5.
this information may come from an operator pushing
a button or as part of a more complex procedure it Input Events and Output Events
may represent a remote set point being received from Input and output events are internal states that are
another controller. used exclusively by profiles. The source of an event
Each analog input typically uses a thermocouple input can come from a real-world digital input or an
or RTD to read the temperature of something. It can output from another function. Likewise, event outputs
also read volts, current or resistance, allowing it to may control a physical output such as an output func-
use various devices to read humidity, air pressure, tion block or be used as an input to another function.
operator inputs and others values. The settings in the
Analog Input Menu (Setup Page) for each analog input
must be configured to match the device connected to
that input.
Each digital input reads whether a device is ac-
tive or inactive. A controller with digital input-output
(DIO) hardware includes two sets of terminals each.
Each DIO must be configured to function as either an
input or output with the Direction parameter in the
Digital Input/Output Menu (Setup Page).
The EZ-ZONE Remote User Interface (RUI) has a
function, or EZ Key on the front panel, this too can be
configured as a digital input by toggling the function
assigned to it in the Digital Input Function parameter
in the Function Key Menu (Setup Page). If interested
in learning more about the RUI and how it is used
with the ST retrieve the RUI user manual from the
Watlow web site. Point your browser to:
http://www.watlow.com/literature/pti_search.cfm?dltype=5
Once there, type in EZ-ZONE for a keyword at the
bottom of the page and then click on the search button
to find the user manual.

Internal Functions
Functions use input signals to calculate a value. A
function may be as simple as reading a digital input to

Wat low EZ-ZONE ® ST • 4 • Chapter 1 Over view


Getting Started Quickly Note:
The ST control has a page and menu structure that is The output cycle time will have a bearing on the
listed below along with a brief description of its pur- life of mechanical relay outputs and can be differ-
pose. ent based on the type of output ordered. The output
cycle time can be changed in the Setup Page under
Setup Page Once received, a user the Output Menu.
Push and hold the up would want to setup
and down keys (¿ ¯) their control prior to op- EZ-ZONE ST Default Configuration

for 6 seconds to enter. eration. As an example, Input


Function PID
Output
Function
(See the Setup Page for define the input type Input Sensor Analog Input 1
Controller
Heat Output 1 Heat
further information) and set the output cycle Thermocouple Type J
Loop 1
time.
Operations Page After setting up the con-
Push and hold the up trol to reflect your equip-
and down keys (¿ ¯) ment, the Operations
for 3 seconds to enter. Page would be used
(See the Operations to monitor or change
Page for further infor- runtime settings. As an
mation) example, the user may
want to see how much
time is left in a profile
step or perhaps change
the autotune set point.
Factory Page For the most part the
Push and hold the In- Factory Page has no
finity and the green bearing on the control
Advance keys (ˆ ‰) for when running. Here, a
6 seconds to enter. (See user may want to enable
the Factory Page for fur- password protection,
ther information) view the control part
number or perhaps cre-
ate a custom Home Page.
Profile Page If equipped with this
Push and hold the the feature, a user would
green Advance key ‰ for want to go here to con-
6 seconds to enter. (See figure a profile.
the Profile Page for fur-
ther information)
The default ST loop configuration out of the box is
shown below:
• Analog Input functions set to thermocouple, type J
• Heat algorithm set for PID, Cool set to off
• Output 1 set to Heat
• Control mode set to Auto
• Set point set to 75 °F
If you are using the input type shown above, simply
connect your input and output devices to the control.
Power up the control and push the up arrow ¿ on
the face of the control to change the set point from
the default value of 75 °F to the desired value. As the
Set Point increases above the Process Value, output 1
will come on and it will now begin driving your output
device.

Wat low EZ-ZONE ® ST • 5 • Chapter 1 Over view


EZ-ZONE® ST System Diagram
Input Output
Functions Functions
PID Output 1
off, heat, cool
Controller Solid State Relay (form A)
Analog Input 1
none, Thermocouple, RTD (100Ω,
Input Sensor
1kΩ), Process (V, mV, mA) (Optional -
Ramp/Soak max 4 Output 2
files, 40 steps) 5A Mechanical Relay (form A), or off, heat, cool
alarm, event
0.5A Solid State Relay (form A)

- None
- Limit reset
- Profile start/stop
- Profile start
- Profile hold/resume
- Profile disable
- TRU-TUNE+® disable Standard Bus
Current Sensor
- Switch Control Loop Off (optional)
Zone Address
- Manual mode Digital Input 5 & 6 1 - 16
- Tune
- Idle set point (optional) DC voltage, Dry Contact
- Force alarm
- Loop & alarms off Supervisory & Digital Output 5 & 6 off, heat, cool,
- Silence alarm alarm, event, limit
Power Board (optional) none, switched dc
- Alarm clear, request
- Restore user settings

*RUI, EZ-ZONE Modbus


EIA-485 Communication
Controllers, PLC, PC Standard Bus Address 1 - 247
or HMI (optional Modbus RTU)

Output 3 off, heat, cool,


5A Mechanical Relay (form C) event, limit, alarm
Analog Input 2 Limit Controller
Input Sensor none, Thermocouple, RTD (100Ω, Board
1kΩ), Process (V, mV, mA) (optional)

Output 4 Limit
5A Mechanical Relay (form A)

If Limit, this output must


be Limit

Note:
Number of inputs and outputs and various combinations of the same will vary
depending upon part number; see ordering matrix for more detail.

Contactor
(optional)
* EZ-ZONE Remote User Interface (RUI)

High
Current
Power

Ó
WARNING: When the controller is powered up, the outputs
may turn on.

Note:
A current error can be sent to the RUI (Remote User
Interface) soft error display by enabling Current
Reading [`CU;r] in the Setup Page.

Wat low EZ-ZONE ® ST • 6 • Chapter 1 Over view


Chapter 2: Install, Wire and Set
2 Address
EZ-ZONE® ST with 25A or 40A Contactor
36.2 mm 156 mm
Front View (1.43 in) (6.14 in)
25 A heatsink (shown)
This dimension same for 40 A heatsink.

1 4 41.9 mm 1 4
(1.65 in)

EZ-ZONE™ ST
Patent Pending
35 mm EZ-ZONE™ ST
Patent Pending

WARNING: The heat sink Integrated


Control Loop
(1.38 in) Integrated
Control Loop

can become hot during op- 177.8 mm


188.6 mm
2 5 (7.43 in)
eration. (7.00 in) 2 5

CAUTION: The EZ-ZONE ST


must be mounted vertically
(as shown) to meet the am- 3 6 3 6
pere/ambient-temperature 126.1 mm 29.5 mm
63.5 mm
performance curve. (2.5 in)
(4.97 in) (1.16 in)
25 A (shown)

98.6 mm Side View


(3.88 in)
40 A

EZ-ZONE ST Without a 25A or 40A Contactor


51.6 mm
(2.03 in) 156 mm
(6.14 in)
36.2 mm 51.6 mm
(2.03 in)25 A heatsink
156 (shown)
mm
(1.43 in)
This dimension the same
36.2 mm
(6.14for
in) 40 A heatsink.
25 A heatsink (shown)
(1.43 in)
This dimension the same for 40 A heatsink.
41.9 mm
(1.65
41.9 mm in)
#8 mounting
WARNING: The heat sink #8 mounting
(1.65 in)
#8 mounting screw
can become hot during screw #8 mounting
35 mm
screw
screw
operation. 35 mm
(1.38(1.38
in)in)
177.8 mm 1 mm
177.8 2 1 188.6 mm
2 188.6 mm
EZ-ZONE™ ST

CAUTION: The(7.00 in)


EZ-ZONE™ ST

(7.00 in) (7.43 in) (7.43 in) 1 12 2


EZ-ZONE
Integrated Control Loop Integrated Control Loop
Patent Pending
Patent Pending

EZ-ZONE™ ST
Integrated Control Loop EZ-ZONE™ ST
Patent Pending
Integrated Control Loop
Patent Pending

87 mm
ST must be mounted 87 verti-
mm (3.43 in)
(3.43 in)
cally (as shown) to meet
the ampere/ambient-
temperature performance
curve.
63.5 mm 126.1 mm 29.5 mm
17.4 mm
(2.5 in) (4.97 in) (1.16 in)
(0.68 in)
25 A (shown)
63.5 mm 126.1 mm 29.5 mm
17.4 mm
(2.5 in) 98.6 mm (4.97 in) (1.16 in)
(0.68 in)
25 A (shown) (3.88 in)
40 A Side View
98.6 Front
mm View
(3.88 in)
40 A

Watlow EZ-ZONE ® ST • 7 • Chapter 2 Install and Wire


EZ-ZONE ST Without a Contactor
Front View Side View

51.6 mm 215.1 mm
(2.03 in) (8.47 in)
WARNING: The
heat sink can be- 46 mm
(1.18 in)
come hot during 39.9 mm
operation. (1.57 in)

CAUTION: The 35 mm
(1.38 in)
EZ-ZONE ST must
be mounted verti- 87 mm 197.1 mm
cally (as shown) to (3.43 in) (7.76 in)
138.5 mm
meet the ampere/ (5.45 in)
with 120 and
240Vac fan (shown)
ambient-tempera-
ture performance 184.4 mm
curve. 28.1 mm (7.26 in)
(1.11 in) with 24 Vdc fan

126.5 mm 89.2 mm
(4.98 in) (3.51 in)
48 mm
(1.89 in)

80 mm
(3.15 in)

Wat low EZ-ZONE ® ST • 8 • Chapter 2 Install and Wire


Ó Wiring
with a contactor (ST _ _ - (B or F) _ _ _ - _ _ _ _)
WARNING: Use National Electric
(NEC) or other country-specific
Note:
standard wiring and safety prac-
A2 is connected internally to terminal 98.
tices when wiring and connecting ST_ B - _ _ _ _ - _ _ _ _ (no limit)

Contactor Contactor
A1 is connected internally to the contac-
this controller to a power source Coil 2 Coil 1 tor coil. The other side of the coil is con-
and to electrical sensors or pe- nected to terminal 99.

A2
A1
ripheral devices. Failure to do so
hot hot
may result in damage to equip-
ment and property, and/or injury fuse fuse
or loss of life. Process
0 to 10VÎ (dc) neutral hot

0 to 50mVÎ (dc) + –
fuse

R2
S2
T2
L4
A1
J3
K3
L3
(Input 2)
Process
0 to 10VÎ (dc) Process
0 to 20 mA – +
0 to 50mVÎ (dc)
1 4
R2
S2
T2
L4
A1
J3
K3
L3
(Input 1)
+ – (Input 2)
R1
S1

K2
T1

L2

2-wire S1 S3
Process
RTD
0 to 20 mA
(Input 2)
R2
S2
T2
L4
A1
J3
K3
L3
(Input 1) – +
R1
S1

K2
T1

L2

3-wire S1 S2 EZ-ZONE™ ST
2-wire Patent Pending
RTD S3
RTD S1 S3
(Input 2)
(Input 1) Integrated
R2
S2
T2
L4
A1
J3
K3
L3
R1
S1

K2
T1

L2

Control Loop
3-wire Thermocouple ST_ L - _ _ _ _ - _ _ _ _ (with limit)
S1 S2 N.O. (Output 4)
RTD S3
(Input 2) contactor (Coil 1)
N.C. (Output 3)
(Input 1) common (Output 3)
N.O. (Output 3)
Limit
2 5
R1
S1

K2
T1

L2

+ –
R2
S2
T2
L4
A1
J3
K3
L3

Thermocouple
common
(Input 1) (Output 2) N.O.
(Output 2)
OUT 3

LIMIT

+ –

OUT 3

LIMIT
R1
S1

K2
T1
R1

L2
S1

K2
T1

Address
L2

Controller Selection
ON
1234

OUT 2
STATUS
SSR
ON
OUT 2
STATUS
SSR

1234

ç
WARNING: If high voltage is applied to a
CD
CE

CF
D5
D6
B5

99
98

low-voltage controller, irreversible damage 3 6


will occur.
+ Digital Input 6 or Output 6

common (RUI)
- common (Digital I/O)
+ Digital Input 5 or Output 5

T-/R- (RUI)
T+/R+ (RUI)

fuse

Note:
Power Supply Output 1 (SSR)
Terminals L4 and A1 on the limit connector
are jumpered at the factory to complete the ST_ _ - _ _ A _ - _ _ _ _
Remote User Interface (RUI)
contactor circuit. Additional switches may earth load
be wired in series to the terminals. ground

Note:
Use the contactor with a minimum load of
100 watts. CAUTION: Always mount the controller as
CC
CB
CA
D5
D6
B5

99
98

shown, with the heat-sink fins aligned verti-


cally.
+ Digital Input 6 or Output 6

common (Modbus RTU)


- common (Digital I/O)

T+/R+ (Modbus RTU)


+ Digital Input 5 or Output 5

T-/R- (Modbus RTU)

STATUS Indicator Light fuse

Flashing green indicates the controller is run- Note:


ning with no input errors. Power Supply
The control common terminal and the digital
Flashing red indicates an input error. common terminal are referenced to different
voltages and must remain isolated.
No flashing indicates that the controller is not
ST_ _ - _ _ M _ - _ _ _ _
functioning. Modbus RTU on EIA-485

Watlow EZ-ZONE ® ST • 9 • Chapter 2 Install and Wire


Wiring
without a contactor (ST _ _ - A _ _ _ _ - _ _ _ _ )
hot hot

Ó fuse fuse
WARNING: Use National Electric (NEC) or other country-
specific standard wiring and safety practices when wiring
load
and connecting this controller to a power source and to
electrical sensors or peripheral devices. Failure to do so Output 1 (SSR)
may result in damage to equipment and property, and/or
injury or loss of life. neutral hot

ç load fuse
WARNING: If high voltage is applied to a low-voltage con- Output 1 (SSR)

troller, irreversible damage will occur.

CAUTION: Always mount the controller as shown, with the 1 2


heat-sink fins aligned vertically.
EZ-ZONE™ ST
Integrated Control Loop
Note: Patent Pending

If 75A heat sink is ordered D6 (Digital Input) will be factory Indicator


set and used as the SSR over temperature shut-down. LIMIT SSR Lights
STATUS
OUT 3 OUT 2
ST_ L - _ _ _ _ - _ _ _ _ Limit
all

ON
N.O. (Output 3) Power
L3 L3 L3 L3 L3 98

1234
Address
common (Output 3) Selection Power
K3 K3 K3 K3 K3 99
N.C. (Output 3) common (RUI)
J3 J3 J3 J3 J3 Control CF
contactor (Coil 1) T-/R- (RUI) S
A1 A1 A1 A1 A1 L2 CD R
(R
N.O. (Output 4) T+/R+ (RUI)
L4 L4 L4 L4 L4 K2 CE
T2 + T2 T2 S2 T2 B5
- common (Digita
T2 T1
- S2 - S2 S3 - + Digital Input 6 o
S2 S3 S2 S2 S1 D6
+ R2 R2 S1
R2 + R2 R1 D5 + Digital Input 5 o
S1 R2
Process Process 2-wire 3-wire Thermocouple
RTD (Input 2)
0 to 10VÎ (dc) 0 to 20 mA
(Input 2)
0 to 50mVÎ (dc) (Input 2)
(Input 2)

Controller
N.O. (Output 2)
L2 L2 L2 L2 L2
common (Output 2)
K2 K2 K2 K2 K2
+ T1 S2
T1 T1 T1 T1
- - S3 -
S1 S1 S1 S3 S1 S1
+ R1 S1 +
R1 R1 S1 R1 R1
Process Process 2-wire 3-wire Thermocouple
0 to 10VÎ (dc) 0 to 20 mA RTD (Input 1)
0 to 50mVÎ (dc) (Input 1) (Input 1)
(Input 1)

Wat low EZ-ZONE ® ST • 10 • Chapter 2 Install and Wire


hot hot

fuse fuse

load
Output 1 (SSR)

neutral hot Ground Connection


Connect the ground to the heat sink.

fuse There is no ground connection on mod-


load els without a heat sink.
Output 1 (SSR)

1 2
EZ-ZONE™ ST
Integrated Control Loop
Patent Pending

Indicator
LIMIT SSR Lights
STATUS
OUT 3
Limit OUT 2

Power
ON

N.O. (Output 3) Power


L3 98 98
1234

Address
ommon (Output 3) Selection Power Power
K3 99 99
N.C. (Output 3) common (RUI) common (Modbus RTU)
J3 Control CF CC
T-/R- (RUI) ST_ _ - _ _ A _ - _ _ _ _ T-/R- (Modbus RTU) ST_ _ - _ _ M _ - _ _ _ _
contactor (Coil 1)
A1 L2 CD Remote User Interface CA Modbus RTU on EIA-485
(RUI)
N.O. (Output 4) T+/R+ (RUI) T+/R+ (Modbus RTU)
L4 K2 CE CB
- common (Digital I/O) - common (Digital I/O)
T2 T1 B5 B5
- S2 + Digital Input 6 or Output 6
D6 + Digital Input 6 or Output 6
S1 D6
+ R2 R1 D5 + Digital Input 5 or Output 5
D5 + Digital Input 5 or Output 5

Thermocouple
(Input 2)

Note: Controller
The control
N.O. (Outputcommon
2) terminal and the digital
L2 common terminal L2 are referenced to different
common
voltages(Output 2)
and must remain isolated.
K2
K2
S2
T1 T1
-
S3 S1 Note: S1
If 75A heat+ sink is ordered D6
S1 R1 (Digital Input) R1will be factory set
3-wire Thermocouple
and used as the SSR over tem-
D (Input 1) shut-down.
perature
ut 1)

Watlow EZ-ZONE ® ST • 11 • Chapter 2 Install and Wire


Internal wiring in an ST Internal wiring in an ST
with a single-pole contactor with a double-pole contactor
without a limit (ST _ B - B _ without a limit (ST _ B - F _
1 4 _ _ - _ _ _ _). 1 4 _ _ - _ _ _ _).
Use single-pole contactors
for hot-to-neutral loads.
NEC does not permit neu-
tral to be switched.
contactor contactor
contact Use double-pole contactors contacts
for hot-to-hot loads. Both
2 5 2 5
hot legs must be opened to-
current gether on limit conditions to current
sensor SSR sensor SSR
remove power from circuit.
to pin 3 to pin 6 to pin 3 to pin 6
below below below below
A2
A1

A2
A1
Limit

Limit
1 4
contactor
1 4 contactor
coil coil
Power

Power
99
98

99
98
contactor
3 6 contactor 3 contact
6
contact
2 5
2 5 current
current to pin 3 sensor SSR
sensor SSR below
to pin 6
below to pin 3 to pin 6
below below
user-supplied You may remove You can use output 2
safety switch the factory-installed (L2 and K2) to deacti-
jumper between A1 vate the contactor coil
A2
A1

Limit
and L4 to install a on an ST without a
L4
A1

Limit

safety switch for the contactor limit (ST _ B - _ _ _ _


limit relay (ST _ L - _ coil - _ _ _ _).
K2
L2

contactor
output 4
coil _ _ _ - _ _ _ _).
internal relay (Dotted lines repre-
Power
99
98

normally open (Dotted lines repre- sent internal wiring.)


Power
99
98

sent internal wiring.)


3 6
3 6

Wat low EZ-ZONE ® ST • 12 • Chapter 2 Install and Wire


1 2 hot
fuse
120VÅ (ac)
EZ-ZONE™ ST Do not switch or
Integrated Control Loop neutral fuse neutral wire!
Patent Pending
fuse

LIMIT SSR
STATUS
OUT 3 OUT 2
1 4

ON
Power
L3 98

1234
fuse
Power
K3 99
J3 CF
A1 contactor customer supplied
L2 CD coil limit contactor
N.O. (Output 4)
L4 K2 CE EZ-ZONE™ ST
Patent Pending
limit relay
T2 T1 B5
S2 S1 D6 Integrated
R2 R1 D5 Control Loop
20 A
maximum

2 5
+ –
1 2

R2
S2
T2
L4
A1
J3
K3
L3
System with a limit using an external
EZ-ZONE™ ST

+ Integrated Control Loop


Patent Pending

-
contactor (ST _ L - A _ _ _ - _ _ _ _).
SSR

OUT 3

LIMIT
LIMIT
STATUS

R1
S1

K2
T1

L2
Address
Selection OUT 3
+ ON
OUT 2

OUT 2
STATUS
SSR
1234
-

ON
L3 98

1234
K3 99
J3 CF

CD
CE

CF
D5
D6
B5

99
98
A1 L2 CD
L4 K2 CE
T2 T1 B5

System (with optional RUI) using the 3 6


S2
R2
S1
R1
D6
D5

auxiliary terminals (20 A maximum) to


operate a secondary load.
earth
ground

zone 1

The model number at the top of each


label identifies the controller configura-
Sub-assembly Labels tion.
See Ordering Information and Model Num-
Controller label. bers in the Appendix for more detailed infor-
Top Level ST??-????-???? mation.
SEE MANUAL 0600-0052-0000
??? V~50/60 Hz 140VA MAX
Module STRC-0???-???? US PAT. 6005577;
ST _ _ - _ L _ _ - _ _ _ _ 24 to 28V ‡ (ac/dc)
DC:???? SN:?????? D553098; D555601; D555606 ST _ _ - _ H _ _ - _ _ _ _ 100 to 240V ‡ (ac/dc)
ST _ _ - _ 1 _ _ - _ _ _ _ 24VÅ (ac)
ST _ _ - _ 2 _ _ - _ _ _ _ 120VÅ (ac)
ST _ _ - _ 3 _ _ - _ _ _ _ 208 to 240VÅ (ac)

Heat sink label.


ST??-????-????
SCCR 200KA TYPE 2
SEE MANUAL
0600-0052-0000
STRT-HS??-000?
DC:???? SN:?????? SEE PATENT CHART

Patent Numbers
US PAT. 5598322;
ST??-????-B???
Heat D531138
Base label. Sink US PAT. 5598322;
ST??-????-????
ST??-????-C??? D529874
SEE MANUAL
0600-0052-0000
US PAT. D553581;
STRT-BASE-???? ST??-A???-????
DC:???? SN:?????? SEE PATENT CHART D558683
Base
US PAT. D553094;
ST??-[B,F]??-????
D553099

Watlow EZ-ZONE ® ST • 13 • Chapter 2 Install and Wire


Installation
Mounting and Dismounting the Controller from a DIN Rail

To mount the controller on a DIN rail, first To dismount the controller, first use a
hook the top flange on the back of the heat screwdriver to pull down the small le-
sink on to the top of the DIN rail. Then ver on the bottom of the heat sink and
rotate the controller to an upright position rotate the bottom of the controller for-
until the lower flange snaps into place. ward. Then lift the the controller off of
the rail.

Note:
Typically, the DIN rail is mounted before com-
ponents are mounted on it.

Wat low EZ-ZONE ® ST • 14 • Chapter 2 Install and Wire


Replacing the Solid-State Relay
on a Controller without a Contactor (ST _ _-A _ _ _-_ _ _ _)

1. Pinch the release levers on the top and 2. With a Phillips screwdriver, remove 3. Lift the controller body, exposing
bottom of the control module and lift the the four nearest screws that were un- the solid-state relay.
bottom edge forward to detach the unit. der the module.

Replacing the Solid-State Relay


1. Using a Phillips screwdriver, replace
the two screws connecting the solid-
state relay to the heat sink.
2. Place the controller body over the
solid-state relay and, using a Phillips
screwdriver, replace the four screws
securing it.
3. Snap the control module in place,
bottom edge first.

4. Using a Phillips screwdriver, remove the


two screws connecting the solid-state relay
to the heat sink.

Note:
For controller models without a contactor (ST _ _-A _ _ _-_ _ __),
the solid-state relay must be mounted with the larger power
terminals on the top and the smaller control terminals on the bot-
tom.

Note:
Factory calibration is done using control and base modules as
matched pairs. Due to this fact, current detection (if turned on) may
not read accurately if a control module is placed into another base
module.

Watlow EZ-ZONE ® ST • 15 • Chapter 2 Install and Wire


Replacing the Solid-State Relay
on a Controller with a Contactor (ST _ _ - (B or F) _ _ _ - _ _ _ _)

1. Pinch the release levers on the top and 2. With a Phillips screwdriver, remove
bottom of the control module and lift the the four nearest screws that were under
right edge forward to detach the unit. the module.

3. With a Phillips screwdriver, remove 4. Lift the controller body, exposing 5. Using a Phillips screwdriver, remove
the two screws at the top corners of the the solid-state relay. the two screws connecting the solid-
controller. state relay to the heat sink.

Replacing the Solid-state Relay


1. Using a Phillips screwdriver, replace
the two screws connecting the solid-
state relay to the heat sink. Check that
the bottom of the solid-state relay is on
the left.
2. Place the controller body over the
solid-state relay and, using a Phillips
screwdriver, replace the six screw se-
curing it.
3. Snap the control module in place,
left edge first.

Note:
For controller models with a contactor (ST _ _-A _ _ _-_ _ _ _), the
solid-state relay must be mounted with the larger power terminals on
the right and the smaller control terminals on the left.

Wat low EZ-ZONE ® ST • 16 • Chapter 2 Install and Wire


Indicator Lights and Slot Identification

1 2
EZ-ZONE™ ST
Integrated Control Loop
Patent Pending
Solid-State Relay:
SSR Indicates that the solid-state
LIMIT
relay is in an on state.
Limit: STATUS
OUT 3 Status:
Indicates that the controller is OUT 2
in a limit state. Flashing green indicates the
controller is running with no

ON
L3 98

1234
Output 3: Address input errors.
Selection
Indicates that output 3 is in K3 99 Flashing red indicates an input
an on state. J3 error.
Control CF
A1 L2 CD No flashing indicates that the
controller is not functioning.
L4 K2 CE
T2 T1 B5 Output 2:
S2 D6 Indicates that output 2 is in an
S1
on state.
R2 R1 D5

Slot A Slot B Slot C

ST Isolation Block

Controller Power Supply


Digital Inputs & Outputs
20 to 26VÎ (dc) No Isolation
Safety Isolation 5-6
20 to 26VÅ (ac)
85 to 264VÅ (ac)
Safety Isolation

No Isolation Analog Input 1

Controller
Low Voltage Power Bus

Low-voltage
Analog Input 2
Isolation
Mechanical Relay,
Solid-State Relay,
Safety Isolation
Outputs
Low-voltage
Communications Ports
Isolation

Low-voltage Isolation: 42V peak


Safety Isolation: 2300VÅ (ac)
Watlow EZ-ZONE ® ST • 17 • Chapter 2 Install and Wire
Power
Ó Slot C
power
98
Warning: power
fuse • Minimum/Maximum Ratings
Use National Electric (NEC) 99 • 85 to 264VÅ (ac)
or other country-specific CF • 20.4 to 26.4 VÅ (ac) / VÎ (dc)
standard wiring and safety • 47 to 63 Hz
CD • 12VA maximum power consumption without mechanical contactor in
practices when wiring and CE system
connecting this controller to • 50VA maximum power consumption with mechanical contactor in
B5
a power source and to elec- system, 140VA if using external contactor
trical sensors or peripheral D6
devices. Failure to do so may D5
result in damage to equip-
Power
ment and property, and/or
injury or loss of life. Input 1 Thermocouple
Slot B
• 20 kΩ maximum source resistance
• >20 MΩ input impedance
• 3 microampere open-sensor detection
NOTE: To prevent ground
• Thermocouples are polarity sensitive. The negative lead (usually
loops, isolation needs to be red) must be connected to S1.
maintained from input to out- -
S1 • To reduce errors, the extension wire for thermocouples must be
put when using switched DC +
R1
of the same alloy as the thermocouple.
or analog process outputs. ST _ _ - _ _ _ _ - _ _ _ _ (all)

Input 1 RTD
CAUTION: Always mount the
Slot B • platinum, 100 and 1,000 Ω @ 0°C
controller with the heat-sink Slot B
• calibration to DIN curve (0.00385 Ω/Ω/°C)
fins aligned vertically.
• 20 Ω maximum lead resistance
• RTD excitation current of 0.09 mA typical. Each
S2
T1 ohm of lead resistance may affect the reading by
S3
S1 0.03°C.
S1
NOTE: Terminals L4 and S1
S3
• For 3-wire RTDs, the S1 lead (usually white) must
A1 on the limit connector R1 S1 R1 be connected to R1.
2-wire 3-wire
are jumpered at the factory • For best accuracy use a 3-wire RTD to compensate
for lead-length resistance. All three lead wires must
to complete the contactor have the same resistance.
circuit. Additional switches ST _ _ - _ _ _ _ - _ _ _ _ (all)
may be wired in series to the
terminals.

Input 1 Process
Ó Slot B Slot B

WARNING: If high voltage is • 0 to 20 mA @ 100 Ω input impedance


applied to a low-voltage con- • 0 to 10VÎ (dc) @ 20 kΩ input impedance
+ T1 • 0 to 50 mVÎ (dc) @ 20 kΩ input impedance
troller, irreversible damage
- S1 - • scalable
will occur. S1
ST _ _ - _ _ _ _ - _ _ _ _ (all)
+ R1
volts amperes

Wat low EZ-ZONE ® ST • 18 • Chapter 2 Install and Wire


Input 2 Thermocouple
Ó Slot A

Warning:
Use National Electric (NEC) • 20 kΩ maximum source resistance
• >20 MΩ input impedance
or other country-specific
• 3 microampere open-sensor detection
standard wiring and safety • Thermocouples are polarity sensitive. The negative lead (usually
practices when wiring and red) must be connected to S2.
connecting this controller to • To reduce errors, the extension wire for thermocouples must be
a power source and to elec- of the same alloy as the thermocouple.
-
trical sensors or peripheral S2 ST _ L - _ _ _ _ - _ _ _ _ (limit)
+
devices. Failure to do so may R2
result in damage to equip-
ment and property, and/or
injury or loss of life.
Input 2 RTD
Slot A Slot A
• platinum, 100 and 1,000 Ω @ 0°C
• calibration to DIN curve (0.00385 Ω/Ω/°C)
NOTE: To prevent ground • 20 Ω maximum lead resistance
loops, isolation needs to be • RTD excitation current of 0.09 mA typical. Each
maintained from input to out- ohm of lead resistance may affect the reading by
put when using switched DC 0.03°C.
• For 3-wire RTDs, the S1 lead (usually white) must
or analog process outputs. be connected to R2.
S2
T2 • For best accuracy use a 3-wire RTD to compensate
S3
S2 S3 S2 for lead-length resistance. All three lead wires must
S1 have the same resistance.
R2 S1 R2
ST _ L - _ _ _ _ - _ _ _ _ (limit)
CAUTION: Always mount the 2-wire 3-wire
controller with the heat-sink
fins aligned vertically.
Input 2 Process
Slot A Slot A
NOTE: Terminals L4 and
A1 on the limit connector
are jumpered at the factory • 0 to 20 mA @ 100 Ω input impedance
to complete the contactor • 0 to 10VÎ (dc) @ 20 kΩ input impedance
circuit. Additional switches • 0 to 50 mVÎ (dc) @ 20 kΩ input impedance
may be wired in series to the • scalable
terminals. + T2 ST _ L - _ _ _ _ - _ _ _ _ (limit)
- S2 -
S2
+ R2
Ó volts amperes

WARNING: If high voltage is


applied to a low-voltage con-
troller, irreversible damage
will occur.

Wat low EZ-ZONE ® ST • 19 • Chapter 2 Install and Wire


Digital Input 5 - 6
Ó Slot C Digital Input Voltage Input
Warning: • Update rate 1 Hz
Use National Electric (NEC) • Dry contact or dc voltage common
B_
or other country-specific
standard wiring and safety DC Voltage
practices when wiring and • Input not to exceed 36V at Vdc
3 mA
connecting this controller to
• Input active when > 3V @
a power source and to elec- common
B5
0.25 mA D_
trical sensors or peripheral • Input inactive when < 2V
DC Input
devices. Failure to do so may D6
result in damage to equip- DC Input
D5 Dry Contact
ment and property, and/or • Input inactive when > Dry Contact
injury or loss of life. 500 Ω
• Input active when < 100 Ω
• maximum short circuit 13 common
mA B_

ST [B, C, D or E] _- _ _ _ _-_
NOTE: To prevent ground ___
loops, isolation needs to be
maintained from input to out- D_
put when using switched DC
or analog process outputs. 24 Vdc

CAUTION: Always mount the


controller with the heat-sink
fins aligned vertically.

NOTE: Terminals L4 and


A1 on the limit connector
are jumpered at the factory
to complete the contactor
circuit. Additional switches
may be wired in series to the
terminals.

Ó
WARNING: If high voltage is
applied to a low-voltage con-
troller, irreversible damage
will occur.

Wat low EZ-ZONE ® ST • 20 • Chapter 2 Install and Wire


Selection
ON
1234

OUT 2
STATUS
SSR
ON

OUT 2
STATUS
SSR
1234

Output 1 Solid-State Relay with a Contactor


Ó
CD
CE

CF
D5
D6
B5

99
98
Warning: 3 6
Use Nationalfuse Electric (NEC)
+ Digital Input 6 or Output 6

common (RUI)
- common (Digital I/O)
+ Digital Input 5 or Output 5

T-/R- (RUI)
T+/R+ (RUI)

or other country-specific See Quencharc note.


standard wiring
Power Supplyand safety Output 1 (SSR) ST _ _ - B _ _ _ - _ _ _ _ (contactor)
ST_ _ practices
-__A_-____ when wiring and
connecting this controller to
Remote User Interface (RUI)
earth load
a power source and to elec- ground
trical sensors or peripheral
devices. Failure to do so may
result in damage to equip-
CC
CB
CA
D5
D6
B5

99
98

ment and property, and/or Output 1 Solid-State Relay without a Contactor


hot hot
injury or loss of life.
+ Digital Input 6 or Output 6

common (Modbus RTU)


- common (Digital I/O)

T+/R+ (Modbus RTU)


+ Digital Input 5 or Output 5

T-/R- (Modbus RTU)

fuse

fuse fuse
Power Supply

load
NOTE: To prevent ground Output 1 (SSR)
loops, isolation needs to be
ST_ _ - _ _ M _ - _ _ _ _
neutral hot See Quencharc note.
maintained
Modbus RTU on EIA-485 from input to out-
ST _ _ - A _ _ _ - _ _ _ _ (no contactor)
put when using switched DC
load fuse
or analog process outputs. Output 1 (SSR)

1 2
EZ-ZONE™ ST
CAUTION: Always mount the Integrated Control Loop
Patent Pending

controller with the heat-sink SSR


Indicator
LIMIT Lights
fins aligned vertically. STATUS
OUT 3
OUT 2
Solid-State Relay Derating Curve
ST_ L - _ _ _ _ - _ _ _ _ Limit
all 80
Power
ON

N.O. (Output 3) Power


L3 L3 L3 L3 L3 98 98
1234

Address

K3 NOTE:K3 TerminalsK3 L4 and K3


common (Output 3) 70
K3
Selection
99
Power
75 amps at 50 ºC 99
Power

J3 A1 onJ3the limitJ3connectorJ3
N.C. (Output 3)
J3
60 Control CF
common (RUI)
CC
common (Modbus RTU)

A1 are jumpered
A1 at the factory
A1 A1
contactor (Coil 1)
A1 L2 CD
T-/R- (RUI) ST_ _ - _ _ A _ - _ _ _ _
Remote User Interface CA T-/R- (Modbus RTU) ST_ _ - _ _ M _ - _ _ _ _
Modbus RTU on EIA-485
50
Amps RMS

Safe Operating Area


to complete the
L4 contactor
(RUI)
N.O. (Output 4) T+/R+ (RUI) T+/R+ (Modbus RTU)
L4 L4 L4 L4 K2 CE CB
40
T2 circuit.
+ T2 Additional
T2 switches
S2
T2 T2 T1 B5
- common (Digital I/O)
B5 - common (Digital I/O)

+ Digital Input40
6 oramps
Output 6at 50 ºC
- S2
may be wired
- S2 S3
in series
S2 S3 to the
S2
- S2
30 S1 D6 D6 + Digital Input 6 or Output 6

+ R2
terminals.
R2 S1
R2 S1 R2 + R2
20 R1 D5 + Digital Input 5 or Output 5
D5 + Digital Input 5 or Output 5

Process Process 2-wire 3-wire Thermocouple 25 amps at 50 ºC


RTD (Input 2)
0 to 10VÎ (dc) 0 to 20 mA 10
(Input 2)
0 to 50mVÎ (dc)
(Input 2)
(Input 2)
Ó 0
0 5 10
Controller
15 20 25 30 35 40 45 50 55 60 65 70 75
Ambient Temperatue (oC)
WARNING:L2 If high
L2 voltage
L2is L2
N.O. (Output 2)
L2
appliedK2to a low-voltage
K2 con-
K2 K2
common (Output 2)
K2
troller,T1irreversible
+ T1 damage
T1 S2
T1 T1
will -occur.
S1
-
S1 S3
S1 S3 S1
-
S1
+ R1 S1 +
R1 R1 S1 R1 R1
Process Process 2-wire 3-wire Thermocouple
0 to 10VÎ (dc) 0 to 20 mA RTD (Input 1)
0 to 50mVÎ (dc) (Input 1) (Input 1)
(Input 1) Quencharc Note:
Switching pilot duty inductive
loads (relay coils, solenoids,
etc.) with the mechanical
relay, solid state relay or
open collector output options
requires use of an R.C. sup-
pressor.

Wat low EZ-ZONE ® ST • 21 • Chapter 2 Install and Wire


Output 2 Mechanical Relay, Form A
Ó • 5 A at 240VÅ (ac) or 30VÎ (dc)
maximum resistive load L2
Warning: Slot B • 20 mV at 24V minimum load
Use National Electric (NEC) normally open
L2 • 125 VA pilot duty @ 120/240VÅ
or other country-specific common (ac), 25 VA at 24VÅ (ac)
K2
standard wiring and safety • 100,000 cycles at rated load K2
practices when wiring and • Output does not supply power.
• for use with ac or dc
connecting this controller to
See Quencharc note.
a power source and to elec-
ST (H, D, J, C) _ - _ _ _ _ - _ _ _ _
trical sensors or peripheral
devices. Failure to do so may
result in damage to equip-
ment and property, and/or Output 2 Solid-State Relay, Form A
injury or loss of life.
• 0.5 A at 20 to 264VÅ (ac) maxi-
mum resistive load
• 20 VA 120/240VÅ (ac) pilot duty
Slot B • opto-isolated, without contact
normally open
L2 suppression L2
NOTE: To prevent ground
common • maximum off state leakage of
loops, isolation needs to be K2
105 microamperes
maintained from input to out- • Output does not supply power. K2
put when using switched DC • Do not use on dc loads.
or analog process outputs. See Quencharc note.
ST (K, B, P, E) _ - _ _ _ _ - _ _ _ _

CAUTION: Always mount the Output 3 Mechanical Relay, Form C


controller with the heat-sink
Slot A
fins aligned vertically. normally open
L3 • 5 A at 240VÅ (ac) or 30VÎ (dc)
common
K3 maximum resistive load
normally closed • 20 mA at 24V minimum load
J3 • 125 VA pilot duty at 120/240VÅ L3
NOTE: Terminals L4 and (ac), 25 VA at 24VÅ (ac) normally open

A1 on the limit connector • 100,000 cycles at rated load


are jumpered at the factory • Output does not supply power. K3

to complete the contactor • for use with ac or dc


common

circuit. Additional switches See Quencharc note.


may be wired in series to the ST _ L - _ _ _ _ - _ _ _ _ (limit) J3
normally closed
terminals.

Ó Output 4 Mechanical Relay, Form A


Slot A
WARNING: If high voltage is
applied to a low-voltage con- • 2 A at 240VÅ (ac) or 30VÎ (dc)
maximum resistive load L4
troller, irreversible damage
• 20 mV at 24V minimum load
will occur.
• 125 VA pilot duty at 120/240VÅ
common
A1 (ac), 25 VA at 24VÅ (ac)
normally open • 100,000 cycles at rated load A1
L4
• Output does not supply power.
Quencharc Note: • for use with ac or dc
See Quencharc note.
Switching pilot duty inductive
ST _ L - _ _ _ _ - _ _ _ _ (limit)
loads (relay coils, solenoids,
etc.) with the mechanical
relay, solid state relay or
open collector output options
requires use of an R.C. sup-
pressor.

Wat low EZ-ZONE ® ST • 22 • Chapter 2 Install and Wire


Digital Output 5 - 6
Ó Slot C • Internal supply pro-
98 vides a constant power B_
Warning: output of 750mW
common
Use National Electric (NEC) 99 • Maximum output sink
or other country-specific CF current per output is 24 Vdc
1.5A (external class
standard wiring and safety CD 2 or SELV supply re-
practices when wiring and quired) D_
CE
connecting this controller to common
• Total sink current for
a power source and to elec- B5 all outputs not to ex-
collector out ceed 8A
trical sensors or peripheral D6
• Do not connect outputs
devices. Failure to do so may D5
collector out
in parallel
result in damage to equip- ST [B, C, D or E] _- _ _
ment and property, and/or _ _-_ _ _ _
injury or loss of life.

Quencharc Wiring Example


In this example the Quencharc
NOTE: To prevent ground circuit (Watlow part# 0804-0147- User Load
loops, isolation needs to be 0000) is used to protect ST in- L_ N
ternal circuitry from the counter
maintained from input to out- Quencharc
electromagnetic force from the in-
put when using switched DC ductive user load when de-enger-
or analog process outputs. gized. It is recommended that this K_
or an equivalent Quencharc be
used when connecting inductive
loads to ST outputs.
CAUTION: Always mount the
controller with the heat-sink
fins aligned vertically.

NOTE: Terminals L4 and


A1 on the limit connector
are jumpered at the factory
to complete the contactor
circuit. Additional switches
may be wired in series to the
terminals.

Ó
WARNING: If high voltage is
applied to a low-voltage con-
troller, irreversible damage
will occur.

Quencharc Note:
Switching pilot duty inductive
loads (relay coils, solenoids,
etc.) with the mechanical
relay, solid state relay or
open collector output options
requires use of an R.C. sup-
pressor.

Wat low EZ-ZONE ® ST • 23 • Chapter 2 Install and Wire


Standard Bus EIA-485 Communications
Ó Slot C • Wire T-/R- to the A terminal of
the EIA-485 port.
• Do not connect more than 16
controllers on a network.
98
Warning: • Wire T+/R+ to the B terminal of • maximum network length:
Use National Electric (NEC) 99 the EIA-485 port. 1,200 meters (4,000 feet)
• Wire common to the common • 1/8th unit load on EIA-485 bus
or other country-specific CF common
T-/R-
terminal of the EIA-485 port. ST _ _ - _ _ * _ - _ _ _ _
standard wiring and safety CD • Do not route network wires
practices when wiring and CE
T+/R+ with power wires. Connect net- * All models include Standard Bus
connecting this controller to work wires in daisy-chain fash- communications
B5 ion when connecting multiple
a power source and to elec- devices in a network.
trical sensors or peripheral D6
devices. Failure to do so may D5
result in damage to equip-
ment and property, and/or
injury or loss of life.
Modbus RTU or Standard Bus EIA-485 Communications
• Wire T-/R- to the A terminal of • Only one protocol per port is
the EIA-485 port. available at a time: either Mod-
Slot C • Wire T+/R+ to the B terminal of bus RTU or Standard Bus.
NOTE: To prevent ground 98 the EIA-485 port. • Do not connect more than 16
loops, isolation needs to be 99 • Wire common to the common controllers on a Standard Bus
maintained from input to out- terminal of the EIA-485 port. network.
CC common • Do not route network wires • Do not connect more than 247
put when using switched DC controllers on a Modbus RTU
CA
T-/R- with power wires. Connect net-
or analog process outputs. work wires in daisy-chain fash- network.
T+/R+
CB ion when connecting multiple • maximum network length:
devices in a network. 1,200 meters (4,000 feet)
B5
• A termination resistor may be • 1/8th unit load on EIA-485 bus.
D6 required. Place a 120 Ω resistor ST _ _ - _ _ M _ - _ _ _ _ (Modbus
CAUTION: Always mount the across T+/R+ and T-/R- of last RTU or EIA-485)
D5
controller with the heat-sink controller on network.
fins aligned vertically. Modbus RTU or
Standard Bus EIA-485
Modbus-IDA EIA/TIA-485 Watlow Termi- Function
Terminal Name nal Label
NOTE: Terminals L4 and DO A CA or CD T-/R-
A1 on the limit connector
D1 B CB or CE T+/R+
are jumpered at the factory
common common CC or CF common
to complete the contactor
circuit. Additional switches
may be wired in series to the
terminals.

Ó
WARNING: If high voltage is
applied to a low-voltage con-
troller, irreversible damage
will occur.

Note: Excessive writes to


EEPROM over Modbus can
cause premature EEPROM
failure. The EEPROM is rated
for 1,000,000 writes. See
"Saving Settings to Nonvola-
tile Memory" in Chapter 2,
Install and Wire.

Wat low EZ-ZONE ® ST • 24 • Chapter 2 Install and Wire


Wiring a Serial EIA-485 Network T+/R+ and T-/R- of the last controller
Ó Do not route network wires with pow- on a network.
er wires. Connect network wires in Only one protocol per port is avail-
Warning: daisy-chain fashion when connecting able at a time: either Modbus RTU or
Use National Electric (NEC) multiple devices in a network. Standard Bus.
or other country-specific A termination resistor may be re- Note:
standard wiring and safety quired. Place a 120 Ω resistor across Do not route network wires with power
practices when wiring and wires.
connecting this controller to A network using Watlow's Standard Bus and an RUI/Gateway.
a power source and to elec-
trical sensors or peripheral EZ-ZONE ST
Power
Supply
devices. Failure to do so may ST_ _ - _ _ A _ -_ _ _ _

result in damage to equip- EZ-ZONE RM


fuse
ment and property, and/or
injury or loss of life.

CD
CE

CF
D5
D6
B5

99
98
power

+B
-A
power
common

NOTE: To prevent ground


loops, isolation needs to be
maintained from input to out-
98
put when using switched DC 99
power
com
or analog process outputs. EZ-ZONE PM
CF
CD
-A
+B
CE
B5
Slot C
D6
D5

CAUTION: Always mount the

CD

CX
CZ

CY
CE
98
99
CF
controller with the heat-sink

power
RUI/Gateway
EZKB-_ A _ _- _ _ _ _
fins aligned vertically. 98
power
99 common
common
CF -A
-A +B
CD
+B
CE

NOTE: Terminals L4 and


A1 on the limit connector
are jumpered at the factory A network with all devices configured using Modbus RTU.
to complete the contactor
circuit. Additional switches EZ-ZONE ST
Power
Supply
may be wired in series to the ST_ _ -_ _ M _ -_ _ _ _
terminals.
fuse
EZ-ZONE RM

Ó
CC
CB
CA
D5
D6
B5

99
98

power
+B
-A

power
WARNING: If high voltage is common

applied to a low-voltage con-


troller, irreversible damage
will occur.
power
98
power
99
com
CC
-A
EZ-ZONE PM CA
+B
CB
B5
Note: Excessive writes to D6
Slot C

EEPROM over Modbus can D5

cause premature EEPROM


CX
CZ
CC

CY
CB
CA
98
99

failure. The EEPROM is rated


power

for 1,000,000 writes. See


"Saving Settings to Nonvola- power
power
tile Memory" in Chapter 2, PLC common
common
-A
Install and Wire. -A
+B
+B

Wat low EZ-ZONE ® ST • 25 • Chapter 2 Install and Wire


Setting the Address Communica-
Data
Modbus Type
tions
Modbus Controller Address Parameter
Range (less 400,001 &
offset) Read/
The address of an EZ-ZONE® ST controller with the Name
Write
Modbus option (ST _ _-_ _ M _-_ _ _ _) can be set to
Address (when * 1 to 247 Map 1 Map 2 uint
ranges from 1 to 8 using the DIP switch and ranges all four DIP RW
313 2052
1 to 247 using software. switches are set
Set switch 4 to on to use Modbus communications. to on)
Modbus™ RTU addresses from 1 to 247 can be pro- Baud * 9,600 (188) Map 1 Map 2 uint
grammed into the controller using Standard bus 19,200 (189) 314 2054 RWE
38,400 (190)
communications. Only one controller can be con-
nected to the network while changing the address Parity Even (191) Map 1 Map 2 uint
Odd (192) 315 2056 RWE
using communications. After the Modbus address is * None (61)
changed, all four DIP switches must be turned on
Word Order * Lowhigh (1331) Map 1 Map 2 uint
(set to 8) and the controller restarted for the new ad-
Highlow (1330) - - - - 2058 RWE
dress be become available on the Modbus network.
The Modbus addresses set by software will override Non-Volatile * Yes (106) Map 1 Map 2 uint
Save No (59) 317 2084 RWE
only address 8, but lower addresses set on the DIP
(ST Firmware 2
switch will override the software-assigned addresses. and higher)
As many as 247 controllers can be connected to a * Defaults
network.
Note:
The Standard bus address of an EZ-ZONE ST con-
Changing the Modbus parameters listed above
troller with the Modbus™ RTU option (ST _ _-_ _ M
must be done over Modbus using ST firmware re-
_-_ _ _ _) ranges from 1 to 8, because DIP switch 4 is
lease 2.0 and earlier. For firmware release 3.0 and
reserved for switching Modbus on or off.
above using either an RUI or EZ-ZONE Configura-
DIP Switch tor software, navigate to the Setup Page and then
Zone 1 2 3 **4
to the Com [Com] (RUI representation) menu to
change.
1 off off off on
2 on off off on
CAUTION:
Changes set over Modbus are immediate. Users will
3 off on off on
not be able to communicate with the controller after
4 on on off on its address, parity or baud rate has been changed.
5 off off on on The master device will need to be re-configured to
6 on off on on the new settings.
7 off on on on
Saving Settings to Nonvolatile Memory
**8 on on on on When controller settings are entered using the op-
**1 to 247 on on on on tional RUI, changes are always saved to Non-volatile
Memory (EEPROM). If the controller loses power or
** Set switch 4 to on to use Modbus communications. Mod- is switched off, its settings will be restored when it
bus addresses from 1 to 247 can be programmed into the starts again.
controller using Standard bus communications when switch The EEPROM will wear out after about 1,000,000
4 is off. After the Modbus address is changed, all four DIP writes, which would not be a problem with changes
switches must be turned on (set to 8) for the new address to made from the RUI. However, if the controller is re-
become available on the Modbus network. ceiving changing instructions from a PLC or a com-
puter through a network connection, the EEPROM
1 2 could, over time, wear out. The Non-volatile Memory
EZ-ZONE™ ST
Integrated Control Loop
Patent Pending
Save parameter allows the user to save settings
made over the network to either volatile or non-
LIMIT SSR
STATUS
volatile memory.
OUT 3 OUT 2 By default, settings made through the network
are saved to non-volatile memory.
ON

L3 98
1234

Address
Selection
K3
J3 Control
99
CF
Note:
A1 L2 CD
Changing Non-volatile Memory Save must be done
L4 K2 CE over the network using ST firmware release 2.0
T2 T1 B5 and earlier. For firmware release 3.0 and above us-
S2 S1 D6 ing either an RUI or EZ-ZONE Configurator soft-
R2 R1 D5
ware, navigate to the Setup Page and then to the
Com [Com] (RUI representation) menu to change.
Wat low EZ-ZONE ® ST • 26 • Chapter 2 Install and Wire
Watlow Standard Bus Controller Address Header Name Definition
The address of an EZ-ZONE ST controller using Identifies unique param-
Standard Bus exclusively (ST_ _ - _ _ A _ - _ _ _ _ ) eters using Profibus DP
ranges from 1 to 16, where up to 16 controllers can be Profibus Index
protocol (further explana-
connected on the Standard Bus network. tion below).
Identifies unique param-
DIP Switch
Parameter ID eters used with other soft-
Zone 1 2 3 *4 ware such as, LabVIEW.
1 off off off off
Identifies unique relative
2 on off off off Modbus (RTU or TCP) ad-
3 off on off off RUI/GTW Modbus dresses when using the
4 on on off off Remote User Interface /
5 off off on off
Gateway.
6 on off on off uint = Unsigned 16 bit
integer
7 off on on off
8 on on on off dint = Signed 32-bit,
long
*9 off off off on
*10 on off off on string = ASCII (8 bits
per character)
*11 off on off on Data Type R/W
*12 on on off on
float = IEEE 754 32-bit
*13 off off on on RWES = Readable
*14 on off on on Writable
*15 off on on on EEPROM (saved)
*16 on on on on User Set (saved)

If Using Optional RUI (Display)


Conventions Used in the Menu Pages
To better understand the menu pages that follow Visual information from the control is displayed to
review the naming conventions used. When encoun- the observer using a fairly standard 7 segment dis-
tered throughout this document, the word "default" play. Due to the use of this technology, several charac-
implies as shipped from the factory. Each page (Op- ters displayed need some interpretation, see the list
erations, Setup, Profile and Factory) and their associ- below:
ated menus have identical headers defined below: [1] = 1 [0] = 0 [i] = i [r] = r
Header Name Definition [2 = 2 [a] = A [j] = J [S] = S
Visually displayed infor- [3] = 3 [b] = b [H] = K [t] = t
Display
mation from the control. [4] = 4 [c], [C] = c [l] = L [U] = u
Describes the function of [5] = 5 [d] = d [m] = M [u] = v
Parameter Name
the given parameter.
[6] = 6 [e] = E [n] = n [w] = W
Defines options available
for this prompt, i.e., min/ [7] = 7 [f] = F [o] = o [y] = y
Range max values (numerical), [8] = 8 [g] = g [p] = P [2] = Z
yes/no, etc... (further ex- [9] = 9 [h] = h [q] = q
planation below).
Values as delivered from Range
Default
the factory. Within this column notice that on occasion there will
Identifies unique address- be numbers found within parenthesis. This number
es when using either the represents the enumerated value for that particular
Modbus Relative Ad-
Modbus RTU or Modbus selection. Range selections can be made simply by
dress
TCP protocols (further ex- writing the enumerated value of choice using any of
planation below). the available communications protocols. As an ex-
Identifies unique param- ample, turn to the Setup Page and look at the Analog
eters using either the Input [`Ai] menu and then the Sensor Type [Sen]
CIP (Common Indus- prompt (instance 1). To turn the sensor off using
DeviceNet or EtherNet/IP
trial Protocol) Modbus simply write the value of 62 (off) to register
protocol (further explana-
tion below). 400043 (Map 1) or register 400369 (Map 2) and send

Watlow EZ-ZONE ® ST • 27 • Chapter 2 Install and Wire


that value to the control. isters for each of the various parameters. If the new
Communication Protocols capabilities are to be used, be certain to select Map
2 Modbus registers. If the new functions of this
All EZ-ZONE ST controllers come standard with product line are not to be used, Map 1 (legacy ST
the Standard Bus protocol. As a option it can also controls) Modbus registers will be sufficient. The
be delivered with the Modbus protocol as well. The Modbus register mapping [map] can be changed
Standard Bus protocol is used primarily for commu- in the Setup Page under the [Com] Menu. This
nications to other EZ-ZONE products to include the setting will apply across the control.
RUI and EZ-ZONE Configurator software (free down-
load from Watlow's web site (http://www.watlow.com). It should also be noted that some of the cells in the
Other protocols that can be used to communicate Modbus column as well as the RUI/GTW Modbus
with the ST are available when used in conjunction column contain wording pertaining to an offset. Sev-
with the optional Remote User Interface/Gateway eral parameters in the control contain more than one
(RUIGTW). instance; such as, profiles (4), alarms (2), analog in-
puts (2), etc... The Modbus register shown always rep-
- Modbus RTU 232/485 resents instance one. Take for an example the Step
- EtherNet/IP, Modbus TCP Type [styp] parameter found in the Profile Page.
Instance one, Map 1, is shown as address 500 and
- DeviceNet
+20 is identified as the offset to the next instance. If
- Profibus DP there was a desire to read or write to instance 3 sim-
If interested in learning more about the RUI/GTW ply add 40 to 500 to find its address. In this case, the
download the RUI/Gateway User Manual by pointing instance 3 address for Step Type is 540.
your browser to: The ST control, when equipped with Modbus has user
http://www.watlow.com/literature/pti_search.cfm?dltype=5 programmable memory blocks. To learn more about
this feature click on the link or turn to the Features
Once there move to the bottom of the page and enter
section and look for the section entitled "Modbus -
EZ-ZONE into the Keyword field and then click the
User Programmable Memory Blocks".
search button.
Data Types Used with Modbus
Modbus RTU & Modbus TCP Protocols
All Modbus registers are 16-bits and as displayed in unsigned = Unsigned 16 bit integer
this manual are relative addresses (actual). Some signed = Signed 16-bit
legacy software packages limit available Modbus reg-
isters to 40001 to 49999 (5 digits). Many applications float = Float, IEEE 754 32-bit
today require access to all available Modbus registers long = 32 bit unsigned integer
which range from 400001 to 465536 (6 digits). Watlow sint = Signed 8 bits , byte
controls support 6 digit Modbus registers. For param-
eters listed as float notice that only one (low order) of To learn more about the Modbus protocol point your
the two registers is listed, this is true throughout this browser to http://www.modbus.org.
document. By default the low order word contains the
two low bytes of the 32-bit parameter. As an example, Common Industrial Protocol (CIP)
look in the Operations Page for the Process Value. DeviceNet & Ethernet/IP
Find the column identified in the header as Modbus Both DeviceNet and EtherNet/IP use open object
and notice that it lists register 19 (instance 1, Map 1) based programming tools and use the same address-
and register 360 (instance 1, Map 2). Because this pa- ing scheme. In the following menu pages notice the
rameter is a float instance 1 Map 1 is actually repre- column header identified as CIP. There you will find
sented by registers 19 (low order bytes) and 20 (high the Class, Instance and Attribute in hexadecimal,
order bytes), likewise, instance 1 Map 2 is actually (decimal in parenthesis) which makes up the ad-
represented by registers 360 (low order bytes) and dressing for both protocols.
361 (high order bytes). Because the Modbus specifica- The ST control has a feature that allows for implicit
tion does not dictate which register should be high messaging when used in conjunction with an RUI/
or low order Watlow provides the user the ability to GTW equipped with a DeviceNet or EtherNet/IP
swap this order (Setup Page, [Com Menu) from the card. To learn more about this feature click on the
default low/high [lohi] to high/low [hilo]. link or turn to the Features section and look for the
section entitled "CIP - Communications Capabilities".
Note:
With the release of firmware revision 3.00 and
above new capabilities (phase angle control, user
programmable memory blocks, etc...) where intro-
duced into this product line. With the introduction
of these new capabilities there was a repacking of
Modbus registers. Notice in the column identified
as Modbus the reference to Map 1 and Map 2 reg-
Wat low EZ-ZONE ® ST • 28 • Chapter 2 Install and Wire
Data Types Used with CIP

uint = Unsigned 16 bit integer


int = Signed 16-bit
dint = Signed 32-bits, long
real = Float, IEEE 754 32-bit
string = ASCII, 8 bits per character
sint = Signed 8 bits , byte

To learn more about the DeviceNet and EtherNet/IP


protocol point your browser to http://www.odva.org.

Profibus DP
To accommodate for Profibus DP addressing the fol-
lowing menus contain a column identified as Profibus
Index. Data types used in conjunction with Profibus
DP can be found in the table below. For more infor-
mation pertaining to the use of this protocol with the
ST control download the RUI/Gateway User Manual
by pointing your browser to:
http://www.watlow.com/literature/pti_search.cfm?dltype=5
Once there move to the bottom of the page and enter
EZ-ZONE into the Keyword field and then click the
search button.
Data Types Used with Profibus DP

Word = Unsigned 16 bit


INT = Signed 16-bit Integer
dint = Signed 32-bit Integer
REAL = Float, IEEE 754 32-bit
CHAR = ASCII, 8 bits per character
BYTE = 8 bits

To learn more about the Profibus DP protocol point


your browser to http://www.profibus.org

Watlow EZ-ZONE ® ST • 29 • Chapter 2 Install and Wire


3 Chapter 3: Operations Pages
Control Module Operation Page Parameters

To go to the Operations Page from the Home Page, press the Up ¿ or Down ¯ key to select and then
press both the Up ¿ and Down ¯ keys for three sec- press the Advance Key ‰ to enter.
onds. [``Ai] will appear in the upper display and • Press the Up ¿ or Down ¯ key to move through
[oPEr] will appear in the lower display. available menu prompts.
• Press the Up ¿ or Down ¯ key to view available • Press the Infinity Key ˆ to move backwards
menus. On the following pages top level menus through the levels: parameter to submenu; sub-
are identified with a yellow background color. menu to menu; menu to Home Page.
• Press the Advance Key ‰ to enter the menu of
choice. • Press and hold the Infinity Key ˆ for two seconds
to return to the Home Page.
• If a submenu exists (more than one instance),

[``Ai] [`C;hy] Cool Hysteresis


[oPEr] Analog Input Menu [``ti] Time Integral
[```1] [``td] Time Derivative
[``Ai] Analog Input 1 [``db] Dead Band
[`Ain] Process Value [`o;SP] Open Loop Set Point
[`i;Er] Error Status [ALM]
[`i;Ca] Calibration Offset [oPEr] Alarm Menu
[`dio] [```1]
[oPEr] Digital Input/Output Menu [ALM] Alarm 1
[```1] [`A;Lo] Low Set Point
[`dio] Digital Input/Output 1 [`A;hi] High Set Point
[`do;S] Output State [CUrr]
[`di;S] Event State [oPEr] Current Menu
[LiM] [```1]
[oPEr] Limit Menu [CUrr] Current 1
[```1] [`C;hi] High Set Point
[LiM] Limit 1 [`C;Lo] Low Set Point
[`LL;S] Low Set Point [`CU;r] Read
[`Lh;S] High Set Point [`C;Er] Error
[`h;Er] Heater Error
[Mon]
[oPEr] Monitor Menu [P;StA]
[```1] [oPEr] Profile Status Menu
[Mon] Monitor 1 [```1]
[C;MA] Control Mode Active [P;StA] Profile Status 1
[`h;Pr] Heat Power [P;Str] Profile Start
[`C;Pr] Cool Power [PACr] Action Request
[`C;SP] Closed Loop Working Set [`StP] Active Step
Point [S;tyP] Active Step Type
[`Pu;A] Process Value Active [t;SP1] Target Set Point Loop 1
[P;SP1] Produced Set Point 1
[Loop] [hour] Hours Remaining
[oPEr] Loop Menu [min] Minutes Remaining
[```1] [`sec] Seconds Remaining
[Loop] Loop 1 [Ent1] Active Event Output 1
[`C;M] Control Mode [Ent2] Active Event Output 2
[A;tSP] Autotune Set Point [``JC] Jump Count Remaining
[`AUt] Autotune Request
[`C;SP] Closed Loop Set Point
[`id;S] Idle Set Point
[`h;Pb] Heat Proportional Band
[`h;hy] Heat Hysteresis
[`C;Pb] Cool Proportional Band

Wat low EZ-ZONE ® ST • 30 • Chapter 3 Operations Page


Operations Page

CIP
RUI/ Data
Modbus Class Pro DP
Parameter Name Par GTW Type
Display Range Default Relative Ad- Instance Index
Description ID Mod- & Read/
dress Attribute
bus Write
hex (dec)
[``Ai]
[oPEr]
Analog Input Menu
[``Ain] Analog Input (1 to 2) -1,999.000 to 9,999.000°F Instance 1 0x68 (104) 0 4001 Inst. 1 float
[ Ain] Process Value or units Map 1 Map 2 1 to 2 360 R
View the process value. -1,128.000 to 5,537.000°C - - - - 360 1
Inst. 2
Instance 2
520
Map 1 Map 2
- - - - 450-
No Dis- Analog Input (1 to 2) -1,999.000 to 9,999.000°F Instance 1 0x68 (104) 0 4022 Inst. 1 float
play Filtered Process Value or units Map 1 Map 2 1 to 2 402 R
View the filtered process -1,128.000 to 5,537.000°C - - - - 402 0x16 (22)
value. Inst. 2
Instance 2
562
Map 1 Map 2
- - - - 492-
No Dis- Analog Input (1) -1,999.000 to 9,999.000°F Instance 1 0x68 (104) 0 4004 Inst. 1 float
play Ambient Temperature or units Map 1 Map 2 1 402 R
View ambient temperature. -1,128.000 to 5,537.000°C 34 366 4
Inst. 2
Instance 2
562
Map 1 Map 2
- - - - 492-
[`i;Er] Analog Input (1 to 2) [nonE] None (61) None Instance 1 0x68 (104) 1 4002 Inst. 1 uint
[ i.Er] Error Status [OPEn] Open (65) Map 1 Map 2 1 to 2 362 R
View the cause of the most [Shrt] Shorted (127) 41 362 2
recent error. If the [Attn] Inst. 2
[`E;M] Measurement Er- Instance 2
message is [Er;i1] or 522
ror (149) Map 1 Map 2
[Er;i2], this parameter will
display the cause of the in- [E;CAL] Bad Calibration 69 452
put error. Data (139)
[Er;Ab] Ambient Error (9)
[E;;Rtd] RTD Error (141)
[FAiL] Fail (32)
[NSrc] Not Sourced (146)
No Dis- Analog Input (1) Clear (0) Instance 1 0x68 (104) 0 4029 Inst. 1 uint
play Clear Latched Input Er- No Change (255) Map 1 Map 2 1 416 W
ror 68 416 0x1D (29)
Clear latched input.
Instance 2
Map 1 Map 2
96 506
[`i;Ca] Analog Input (1 to 2) -1,999.000 to 9,999.000°F 0.0 Instance 1 0x68 (104) 2 4012 Inst. 1 float
[ i.CA] Calibration Offset or units Map 1 Map 2 1 to 2 382 RWES
Offset the input reading to -1,110.555 to 5,555.000°C 51 382 0xC (12)
compensate for lead wire re- Inst. 2
Instance 2
sistance or other factors that 542
cause the input reading to Map 1 Map 2
vary from the actual process 79 472
value.
R: Read
Note:
W: Write
Some values will be rounded off to fit in the four-character display. Full values can be E: EE-
read with other interfaces. PROM
S: User
If there is only one instance of a menu, no submenus will appear. Set

Wat low EZ-ZONE ® ST • 31 • Chapter 3 Operations Page


Operations Page

CIP
RUI/ Data
Modbus Class Pro DP
Parameter Name Par GTW Type
Display Range Default Relative Ad- Instance Index
Description ID Mod- & Read/
dress Attribute
bus Write
hex (dec)
`dio]
[oPEr]
Digital Input/Output Menu
[`do;S] Digital Output (5 to 6) [`off] Off (62) Instance 1 0x6A (106) 90 6007 Inst. 5 uint
[ do.S] Output State [``on] On (63) Map 1 Map 2 5 to 6 1012 R
View the state of this out- 175 1072 7
put. Inst. 6
Instance 2
1042
Map 1 Map 2
188 1102
[`ei;S] Digital Input (5 to 6) [`off] Off (62) Instance 1 0x6E (110) 140 10005 Inst. 1 uint
[ Ei.S] Event Status [``on] On (63) Map 1 Map 2 1 to 2 1408 R
View this event input state. 32 1298 5
Inst. 2
Instance 2
1428
Map 1 Map 2
33 1318
[LiM]
[oPEr]
Limit Menu
[`LL;S] Limit (1) -1,999.000 to 0.0°F or Instance 1 0x70 (112) 38 12003 Inst. 1 float
[ LL.S] Low Set Point 9,999.000°F or units units Map 1 Map 2 1 684 RWES
Set the low process value -1,128.000 to -18.0°C 275 724 3
that will trigger the limit. 5,537.000°C
[`Lh;S] Limit (1) -1,999.000 to 0.0°F or Instance 1 0x70 (112) 39 12004 Inst. 1 float
[ Lh.S] High Set Point 9,999.000°F or units units Map 1 Map 2 1 686 RWES
Set the high process value -1,128.000 to -18.0°C 277 726 4
that will trigger the limit. 5,537.000°C
[l;st1] Limit (1) Safe (1667) ---- Instance 1 ---- ---- ---- Inst. 1 uint
[L.St1] Limit Status Fail (32) Map 1 Map 2 ---- R
Clear limit once limit con- - - - - 744
dition is cleared.
No Dis- Limit (1) Off (62) ---- Instance 1 0x70 (112) ---- ---- Inst. 1 uint
play Output Value On (63) Map 1 Map 2 1 ---- R
Current state of limit out- - - - - 732 7
put.
No Dis- Limit (1) Off (62) ---- Instance 1 0x70 (112) ---- 12006 Inst. 1 uint
play Limit State None (61) Map 1 Map 2 1 690 R
Clear limit once limit con- Limit High (51) 280 730 6
dition is cleared.
Limit Low (52)
Error (225)
No Dis- Limit (1) Clear (0) ---- Instance 1 0x70 (112) ---- 12001 Inst. 1 uint
play Limit Clear Request No Change (255) Map 1 Map 2 1 680 W
Clear limit once limit con- 272 720 1
dition is cleared.
[Mon]]
[oPEr]
Monitor Menu
[C;MA] Monitor (1) [`off] Off (62) Instance 1 0x97 (151) ---- 8002 Inst. 1 uint
[C.MA] Control Mode Active [AUto] Auto (10) Map 1 Map 2 1 1880 R
View the current control [MAn] Manual (54) 222 1752 2
mode.

R: Read
Note:
W: Write
Some values will be rounded off to fit in the four-character display. Full values can be E: EE-
read with other interfaces. PROM
S: User
If there is only one instance of a menu, no submenus will appear. Set

Wat low EZ-ZONE ® ST • 32 • Chapter 3 Operations Page


Operations Page

CIP
RUI/ Data
Modbus Class Pro DP
Parameter Name Par GTW Type
Display Range Default Relative Ad- Instance Index
Description ID Mod- & Read/
dress Attribute
bus Write
hex (dec)
[`h;Pr] Monitor (1) 0.0 to 100.0% 0.0 Instance 1 0x97 (151) ---- 8011 Inst. 1 float
[ h.Pr] Heat Power Map 1 Map 2 1 1900 R
View the current heat out- 236 1774 0xD (13)
put level.
[`C;Pr] Monitor (1) -100.0 to 0.0% 0.0 Instance 1 0x97 (151) ---- 8014 Inst. 1 float
[ C.Pr] Cool Power Map 1 Map 2 1 1906 R
View the current cool out- 242 1776 0xE (14)
put level.
[`C;SP] Monitor (1) -1,999.000 to 9,999.000°F Instance 1 0x97 (108) ---- 8029 Inst. 1 float
[ C.SP] Closed Loop Working Set or units Map 1 Map 2 1 1936 R
Point -1,128.000 to 5,537.000°C - - - - - - - - 0x1D (29)
View the set point currently
in effect.
[`Pu;A] Monitor (1) -1,999.000 to 9,999.000°F Instance 1 0x97 (108) ---- 8031 Inst. 1 float
[ Pv.A] Process Value Active or units Map 1 Map 2 1 1940 R
View the active process -1,128.000 to 5,537.000°C 19 - - - - 0x1F (31)
value.
No Dis- Monitor (1) -1,999.000 to 9,999.000°F Instance 1 0x6B (107) ---- 7018 Inst. 1 float
play Set Point Active or units Map 1 Map 2 1 2172 R
Read the current active set -1,128.000 to 5,537.000°C 2172 2652 7
point. Instance 2
Map 1 Map 2
2252 2732
[Loop]
[oPEr]
Loop Menu
[`C;M] Control Loop (1) [`off] Off (62) Auto Instance 1 0x97 63 8001 Inst. 1 uint
[ C.M] Control Mode [AUto] Auto (10) Map 1 Map 2 (151) 1880 RWES
Select the method that this [MAn] Manual (54) 221 1750 1
loop will use to control. 1
[A;tSP] Control Loop (1) 50.0 to 200.0% 90.0 Instance 1 0x97 ---- 8025 Inst. 1 float
[A.tSP} Autotune Set Point Map 1 Map 2 (151) 1928 RWES
Set the set point that the 260 1788 1
autotune will use, as a 0x14 (20)
percentage of the current
set point.
[`AUt] Control Loop (1) [``no] No No Instance 1 0x97 64 8026 Inst. 1 uint
[ AUt] Autotune Request [`YES] Yes Map 1 Map 2 (151) 1930 RW
Start an autotune. While the 262 1790 1
autotune is active, the Home 0x15 (21)
Page will display [Attn]
[tUn1]. When the autotune
is complete, the message
will clear automatically.
[`C;SP] Control Loop (1) Low Set Point to High 75.0°F Instance 1 0x6B 49 7001 Inst. 1 float
[ C.SP] Closed Loop Set Point Set Point (Setup Page) or Map 1 Map 2 (107) 1936 RWES
Set the set point that the units 21 1890 1
controller will automati- 24.0°C 1
cally control to.
[`id;S] Control Loop (1) Low Set Point to High 75.0°F Instance 1 0x6B 50 7009 Inst. 1 float
[ id.S] Idle Set Point Set Point (Setup Page) or Map 1 Map 2 (107) - - - - RWES
Set a closed loop set point units 207 1906 1
that can be triggered by an 24.0°C 9
event state.
R: Read
Note:
W: Write
Some values will be rounded off to fit in the four-character display. Full values can be E: EE-
read with other interfaces. PROM
S: User
If there is only one instance of a menu, no submenus will appear. Set

Wat low EZ-ZONE ® ST • 33 • Chapter 3 Operations Page


Operations Page

CIP
RUI/ Data
Modbus Class Pro DP
Parameter Name Par GTW Type
Display Range Default Relative Ad- Instance Index
Description ID Mod- & Read/
dress Attribute
bus Write
hex (dec)
[`h;Pb] Control Loop (1) 0.001 to 9,999.000°F or 25.0°F Instance 1 0x97 65 8009 Inst. 1 float
[ h.Pb] Heat Proportional Band units or Map 1 Map 2 (151) 1896 RWES
Set the PID proportional -1,110.555 to units 232 1760 1
band for the heat outputs. 5,555.000°C 14.0°C 6
[`h;hy] Control Loop (1) 0.001 to 9,999.000°F or 3.0°F or Instance 1 0x97 66 8010 Inst. 1 float
[ h.hy] Heat Hysteresis units units Map 1 Map 2 (151) 1898 RWES
Set the control switching -1,110.555 to 2.0°C 234 1770 1
hysteresis for on-off control. 5,555.000°C 0xB (11)
This determines how far
into the “on” region the pro-
cess value needs to move
before the output turns on.
[`C;Pb] Control Loop (1) 0.001 to 9,999.000°F or 25.0°F Instance 1 0x97 67 8012 Inst. 1 float
[ C.Pb] Cool Proportional Band units or Map 1 Map 2 (151) 1902 RWES
Set the PID proportional -1,110.555 to units 238 1762 1
band for the cool outputs. 5,555.000°C 14.0°C 7
[`C;hy] Control Loop (1) 0.001 to 9,999.000°F or 3.0°F or Instance 1 0x97 68 8013 Inst. 1 float
[ C.hy] Cool Hysteresis units units Map 1 Map 2 (151) 1904 RWES
Set the control switching -1,110.555 to 2.0°C 240 1772 1
hysteresis for on-off control. 5,555.000°C 0xC (12)
This determines how far
into the “on” region the pro-
cess value needs to move
before the output turns on.
[``ti] Control Loop (1) 0 to 9,999 seconds per 180.0 Instance 1 0x97 69 8006 Inst. 1 float
[ ti] Time Integral repeat seconds Map 1 Map 2 (151) 1890 RWES
Set the PID integral for the per re- 1
226 1764
outputs. peat 8
[``td] Control Loop (1) 0 to 9,999 seconds 0.0 Instance 1 0x97 70 8007 Inst. 1 float
[ td] Time Derivative seconds Map 1 Map 2 (151) 1892 RWES
Set the PID derivative time 228 1766 1
for the outputs. 9
[``dB] Control Loop (1) -1,000.0 to 1,000.0°F or 0.0 Instance 1 0x97 71 8008 Inst. 1 float
[ db] Dead Band units Map 1 Map 2 (151) 1894 RWES
Set the offset to the propor- -556 to 556°C 230 1768 1
tional band. With a nega- 0xA (10)
tive value, both heating and
cooling outputs are active
when the process value is
near the set point. A posi-
tive value keeps heating
and cooling outputs from
fighting each other.
[`o;SP] Control Loop (1) -100 to 100% (heat and 0.0 Instance 1 0x6B 51 7002 Inst. 1 float
[ o.SP] Open Loop Set Point cool) Map 1 Map 2 (107) - - - - RWES
Set a fixed level of output 0 to 100% (heat only) 23 1892 1
power when in manual -100 to 0% (cool only) 2
(open-loop) mode.
No Dis- Control Loop (1) None (61) ---- Instance 1 0x6C (108) ---- 8048 Inst. 1 uint
play Loop Error Open Loop (1274) Map 1 Map 2 1 ---- R
Open Loop detect deviation Reversed Sensor (1275) - - - - 1798 0x30 (48)
has been exceeded.
No Dis- Control Loop (1) Clear (129) ---- Instance 1 0x6C (108) ---- 8049 Inst. 1 uint
play Clear Loop Error Ignore (204) Map 1 Map 2 1 ---- W
Current state of limit out- - - - - 1800 0x31 (49)
put.
R: Read
Note:
W: Write
Some values will be rounded off to fit in the four-character display. Full values can be E: EE-
read with other interfaces. PROM
S: User
If there is only one instance of a menu, no submenus will appear. Set

Wat low EZ-ZONE ® ST • 34 • Chapter 3 Operations Page


Operations Page

CIP
RUI/ Data
Modbus Class Pro DP
Parameter Name Par GTW Type
Display Range Default Relative Ad- Instance Index
Description ID Mod- & Read/
dress Attribute
bus Write
hex (dec)
[ALM]
[oPEr]
Alarm Menu
[`A;Lo] Alarm (1 to 2) -1,999.000 to 32.0°F Instance 1 0x6D 18 9002 Inst. 1 float
[ A.Lo] Low Set Point 9,999.000°F or units or Map 1 Map 2 (109) 1482 RWES
If Alarm Type (Setup Page, -1,128.000 to units 99 1452 1 to 2
Alarm Menu) is set to: 5,537.000°C 0.0°C 2 Inst. 2
Instance 2
process - set the process 1532
Map 1 Map 2
value that will trigger a
low alarm. 115 1512
deviation - set the span of
units from the closed loop
set point that will trigger
a low alarm.
[`A;hi] Alarm (1 to 2 -1,999.000 to 300.0°F Instance 1 0x6D 19 9001 Inst. 1 float
[ A.hi] High Set Point 9,999.000°F or units or Map 1 Map 2 (109) 1480 RWES
If Alarm Type (Setup Page, -1,128.000 to units 97 1450 1 to 2
Alarm Menu) is set to: 5,537.000°C 150.0°C 1 Inst. 2
Instance 2
process - set the process 1530
Map 1 Map 2
value that will trigger a
high alarm. 113 1510
deviation - set the span of
units from the closed loop
set point that will trigger
a high alarm.
No Dis- Alarm (1 to 2) Startup (88) None Instance 1 0x6D ---- 9009 Inst. 1 uint
play Alarm State None (61) Map 1 Map 2 (109) 1496 R
Read current state of alarm Blocked (12) 29 1466 1 to 2
9 Inst. 2
Alarm low (8) Instance 2
1546
Alarm high (7) Map 1 Map 2
Error (28) 30 1526
No Dis- Alarm (1 to 2) [``no] No (59) None Instance 1 0x6D ---- 9012 Inst. 1 uint
play Alarm Clearable [`YES] Yes (106) Map 1 Map 2 (109) 1502 R
Indicates if alarm can be - - - - 1472 1 to 2
cleared. 0xC (12) Inst. 2
Instance 2
1552
Map 1 Map 2
- - - - 1532
No Dis- Alarm (1 to 2) Clear (0) None Instance 1 0x6D 32 9013 Inst. 1 uint
play Alarm Clear Request No Change (255) Map 1 Map 2 (109) 1504 W
Write to this register to 108 1474 1 to 2
clear an alarm 0xD (13) Inst. 2
Instance 2
1554
Map 1 Map 2
124 1534
No Dis- Alarm (1 to 2) Clear (0) None Instance 1 0x6D 33 9014 Inst. 1 uint
play Alarm Silence Request No Change (255) Map 1 Map 2 (109) 1506 W
Write to this register to 109 1476 1 to 2
silence an alarm 0xE (14) Inst. 2
Instance 2
1556
Map 1 Map 2
125 1536
R: Read
Note:
W: Write
Some values will be rounded off to fit in the four-character display. Full values can be E: EE-
read with other interfaces. PROM
S: User
If there is only one instance of a menu, no submenus will appear. Set

Wat low EZ-ZONE ® ST • 35 • Chapter 3 Operations Page


Operations Page

CIP
RUI/ Data
Modbus Class Pro DP
Parameter Name Par GTW Type
Display Range Default Relative Ad- Instance Index
Description ID Mod- & Read/
dress Attribute
bus Write
hex (dec)
No Dis- Alarm (1 to 2) Yes (106) ---- Instance 1 0x6D ---- 9011 Inst. 1 uint
play Alarm Silenced No (59) Map 1 Map 2 (109) 1500 R
Indicates if alarm can be 1500 1900 1 to 4
silenced. 0x0B (11) Inst. 2
Instance 2
1550
Map 1 Map 2
1550 1960
No Dis- Alarm (1 to 2) Yes (106) ---- Instance 1 0x6D ---- 9010 Inst. 1 uint
play Alarm Latched No (59) Map 1 Map 2 (109) 1498 R
Indicates if alarm is 1498 1898 1 to 4
latched. 0x0A (10) Inst. 2
Instance 2
1548
Map 1 Map 2
1548 1958

[CUrr]] Note:
[oPEr]] To use the current sensing feature, Time Base (Setup Page, Output
Current Menu Menu) must be set to 0.7 seconds or more.
[`C;hi] Current (1) -1,999.000 to 9,999.000 50.0 Instance 1 0x73 - - - - 15008 Inst. 1 float
[ C.hi] High Set Point Map 1 Map 2 (115) 1134 RWES
Set the current value that 286 1254 1
will trigger a high heater 8
error state.
[`C;Lo] Current (1) -1,999.000 to 9,999.000 0.0 Instance 1 0x73 ---- 15009 Inst. 1 float
[ C.Lo] Low Set Point Map 1 Map 2 (115) 1136 RWES
Set the current value that 288 1256 1
will trigger a low heater er- 9
ror state.
[`CU;r] Current (1) -1,999.000 to 9,999.000 Instance 1 0x73 ---- 15001 Inst. 1 float
[ CU.r] Read Map 1 Map 2 (115) ---- R
View the most recent cur- 38 1240 1
rent value monitored by the 1
current transformer.
[`C;Er] Current (1) [nonE] None (61) None Instance 1 0x73 ---- 15002 Inst. 1 uint
[ C.Er] SSR Error [Shrt] Shorted (127) Map 1 Map 2 (115) 1122 R
View the cause of the most [open] Open (65) 40 1242 1
recent load fault. 2
[`h;Er] Current (1) [nonE] None (61) None Instance 1 0x73 ---- 15003 Inst. 1 uint
[ h.Er] Heater Error [high] High (37) Map 1 Map 2 (115) 1124 R
View the cause of the most [Low] Low (53) 282 1244 1
recent load fault monitored 3
by the current transformer.
No Dis- Current (1) [none] None (61) ---- Instance 1 0x73 ---- 15021 - - - - uint
play Error Status [fail] Fail (32) (115) R
Map 1 Map 2
View the cause of the most 1160 1400 1
recent load fault 21
R: Read
Note:
W: Write
Some values will be rounded off to fit in the four-character display. Full values can be E: EE-
read with other interfaces. PROM
S: User
If there is only one instance of a menu, no submenus will appear. Set

Wat low EZ-ZONE ® ST • 36 • Chapter 3 Operations Page


Operations Page

CIP
RUI/ Data
Modbus Class Pro DP
Parameter Name Par GTW Type
Display Range Default Relative Ad- Instance Index
Description ID Mod- & Read/
dress Attribute
bus Write
hex (dec)
[P;Sta] * Some parameters in the Profile Status Menu can be changed for the currently running profile,
[oPEr] but should only be changed by knowledgeable personnel and with caution. Changing param-
Profile Status Menu eters via the Profile Status Menu will not change the stored profile but will have an immediate
impact on the profile that is running.
Changes made to profile parameters in the Profiling Pages will be saved and will also have an
immediate impact on the running profile.
[P;Str] Profile Status 1 to 40 1 Instance 1 0x7A 204 22001 Inst. 1 uint
[P.Str] Profile Start Map 1 Map 2 (122) 2898 RWE
292 3800 1
1 Offset
+ 80
[P;ACr] Profile Status [nonE] None (61) None Instance 1 0x7A 205 22011 Inst. 1 uint
[PACr] Action Request [ProF] Profile (77) Map 1 Map 2 (122) 2920 RW
[PAUS] Pause (146) 306 3820 1
0xB (11) Offset
[rESU] Resume (147)
+ 80
[`End] Terminate (148)
[step] Step (89)

[`StP] Profile Status 1 to 40 0 (none) Instance 1 0x7A ---- 22004 Inst. 1 uint
[ StP] Active Step Map 1 Map 2 (122) 2906 R
View the currently running 296 3806 1
step. 4 Offset
+ 80
[S;typ] Profile Status [UStP] Unused Step ---- Instance 1 0x7A ---- 22013 Inst. 1 uint
[S.typ] Active Step Type (50) Map 1 Map 2 (122) 2924 R
View the currently running [``ti] Time (143) - - - - 3824 1
step type. [rAtE] Rate (81) 0xD (13) Offset
+ 80
[SoAH] Soak (87)
[w;e] Wait for Event
(144)
[w;pr] Wait for Pro-
cess(209)
[CloC] Wait for Time
(1543)
[``JL] Jump Loop (116)
[`End] End (27)
[t;SP1] Profile Status -1,999.000 to 0.0°F Instance 1 0x7A ---- 22012 - - - - uint
[tg.SP] *Target Set Point Loop 1 9,999.000°F or units or Map 1 Map 2 (122) RW
View or change the target units
-1,128.000 to - - - - 3822 1
set point of the current -18.0°C
5,537.000°C 0xC (12)
step.
[P;SP1] Profile Status -1,999.000 to 0.0°F Instance 1 ---- ---- 22005 Inst. 1 float
[P.SP1] Produced Set Point 1 9,999.000°F or units or Map 1 Map 2 2908 R
Display the current set units
-1,128.000 to 297 3808
point, even if the profile is -18.0°C Offset
5,537.000°C
ramping. + 80
[hour] Profile Status 0 to 99 0.0 Instance 1 ---- ---- 22078 ---- ----
[hour] Hours Remaining Map 1 Map 2
- - - - - - - -
[min] Profile Status 0 to 59 0.0 Instance 1 ---- ---- 22077 ---- ----
[Min] Minutes Remaining Map 1 Map 2
- - - - - - - -
R: Read
Note:
W: Write
Some values will be rounded off to fit in the four-character display. Full values can be E: EE-
read with other interfaces. PROM
S: User
If there is only one instance of a menu, no submenus will appear. Set

Wat low EZ-ZONE ® ST • 37 • Chapter 3 Operations Page


Operations Page

CIP
RUI/ Data
Modbus Class Pro DP
Parameter Name Par GTW Type
Display Range Default Relative Ad- Instance Index
Description ID Mod- & Read/
dress Attribute
bus Write
hex (dec)
[sec] Profile Status 0 to 59 0.0 Instance 1 ---- ---- 22076 ---- ----
[ Sec] Seconds Remaining Map 1 Map 2
- - - - - - - -
No Dis- Profile Status Off (62) Off Instance 1 0x7A ---- 22002 Inst. 1 init
play Profile State Running (149) Map 1 Map 2 (122) 2902 R
Pause (146) 294 3802 1
2 Offset
+ 80
No Dis- Profile Status 0 to 4 0 Instance 1 0x7A ---- 22003 Inst. 1 init
play Active File Map 1 Map 2 (122) 2904 R
295 3804 1
2 Offset
+ 80
No Dis- Profile Status 0.0 to 9999.000 0.0 Instance 1 0x7A ---- 22009 Inst. 1 float
play Total Step Time Remain- Map 1 Map 2 (122) 2916 RW
ing 303 3816 1
In seconds 9 Offset
+ 80
[Ent1] Profile Status [`off] Off (62) Off Instance 1 0x7A ---- 22014 Inst. 1 usint
[Ent1] *Active Event Output 1 [``on] On (63) Map 1 Map 2 (122) 2926 RW
View or change the event - - - - 3826 1
output states. 0xE (14) Offset
+ 80
[Ent2] Profile Status [`off] Off (62) Off Instance 1 0x7A ---- 22015 Inst. 1 usint
[Ent2] *Active Event Output 2 [``on] On (63) Map 1 Map 2 (122) 2928 RW
View or change the event - - - - 3828 1
output states. 0xF (15) Offset
+ 80
[``JC] Profile Status 0 to 9,999 0 Instance 1 0x7A ---- 22010 Inst. 1 uint
[ JC] Jump Count Remaining Map 1 Map 2 (122) 2918 R
View the jump counts 305 3818 1
remaining for the cur- 0xA (10) Offset
rent loop. In a profile with + 80
nested loops, this may not
indicate the actual jump
counts remaining.
R: Read
Note:
W: Write
Some values will be rounded off to fit in the four-character display. Full values can be E: EE-
read with other interfaces. PROM
S: User
If there is only one instance of a menu, no submenus will appear. Set

Wat low EZ-ZONE ® ST • 38 • Chapter 3 Operations Page


4 Chapter 4: Setup Pages
Control Module Setup Page Parameters
To go to the Setup Page from the a yellow background color. menu prompts.
Home Page, press both the Up ¿ • Press the Advance Key ‰ to • Press the Infinity Key ˆ to
and Down ¯ keys for six seconds. enter the menu of choice. move backwards through the
[``Ai] will appear in the upper • If a submenu exists (more than levels: parameter to submenu;
display and [`Set] will appear in one instance), press the Up ¿ submenu to menu; menu to
the lower display. or Down ¯ key to select and Home Page.
• Press the Up ¿ or Down ¯ then press the Advance Key ‰
to enter. • Press and hold the Infinity
key to view available menus.
On the following pages top Key ˆ for two seconds to re-
• Press the Up ¿ or Down ¯
level menus are identified with turn to the Home Page.
key to move through available

[``Ai] [t;tUn] Tru-Tune+® Enable [CUrr]


[`Set] Analog Input Menu [t;bnd] Tru-Tune+ Band [`Set] Current Menu
[```1] [`t;gn] Gain [```1]
[``Ai] Analog Input 1 (to 2) [t;Agr] Autotune Aggressiveness [CUrr] Current 1 (to 4)
[`SEn] Sensor Type [`P;dl] Peltier Delay [`C;Sd] Sides
[`Lin] Linearization [`UFA] User Failure Action [`C;Ur] Read Enable
[`rt;L] RTD Leads [FAiL] Input Error Failure [`C;le] Limit Enable
[Unit] Units [MAn] Manual Power [`C;dt] Detection Threshold
[`S;Lo] Scale Low [`L;dE] Open Loop Detect Enable [C;ofs] Heater Current Offset
[`S;hi] Scale High [`L;dt] Open Loop Detect Time
[`L;dd] Open Loop Detect Deviation [`fUn]
[`r;Lo] Range Low
[``rp] Ramp Action [`Set] Function Key Menu
[`r;hi] Range High
[`r;SC] Ramp Scale [```1] to [```2]
[`P;EE] Process Error Enable
[`r;rt] Ramp Rate [`fUn] Function Key
[`P;EL] Process Error Low
[`L;SP] Set Point Closed Limit Low [``Fn] Event Function
[`FiL] Filter
[`h;SP] Set Point Closed Limit High [``fi] Function Instance
[`i;er] Error Latching
[`dEC] Display Precision [SP;Lo] Set Point Open Limit Low [gLbL]
[`s;ba] Sensor Backup [SP;hi] Set Point Open Limit High [`Set] Global Menu
[`dio] [otpt] [```1]
[`Set] Digital Input/Output Menu [`Set] Output Menu [gLbl] Global
[```1] [```1] [`C_F] Display Units
[`dio] Digital Input/Output 5 (to 6) [otpt] Output 1 (to 4) [AC;LF] AC Line Frequency
[`dir] Direction [``Fn] Output (2 to 4) Function [p;typ] Profile Start Type
[``Fn] Output Function [``Fi] Function Instance [`gse] Guaranteed Soak Enable
[``Fi] Function Instance [`o;Ct] Control [gsd1] Guaranteed Soak Deviation
[`o;Ct] Control [`o;tb] Time Base [d;prs] Display Pairs
[`o;tb] Time Base [`o;Lo] Low Power Scale [USr;S] User Settings Save
[`LEu] Active Level [`o;hi] High Power Scale [USr;r] User Settings Restore
[``Fn] Action Function [``Fn] Output (1) Function [COM]
[``Fi] Function Instance [ss;ti] Soft Start Time [`Set] Communications Menu
[LiM] [ALM] [```1]
[`Set] Limit Menu [`Set] Alarm Menu [COM] Communications
[```1] [```1] [ad;m] Modbus Address
[LiM] Limit 1 [ALM] Alarm 1 (to 2) [bAUd] Baud Rate
[`L;SD] Sides [`A;ty] Type [`PAr] Parity
[`L;hy] Hysteresis [`sr;a] Source [M;hL] Modbus Word Order
[SP;Lh] Set Point Limit High [`is;a] Instance [`C_F] Display Units
[SP;LL] Set Point Limit Low [`A;hy] Hysteresis [map] Data Map
[`L;it] Limit Integrate [`a;Lg] Logic [`nu;s] Non-Volatile Save
[`A;SD] Sides
[Loop] [`a;LA] Latching
[`Set] Control Loop Menu [`A;bL] Blocking
[```1] [`a;Si] Silencing
[Loop] Control Loop 1 [A;dsp] Display
[`h;Ag] Heat Algorithm [`A;dL] Delay
[`C;Ag] Cool Algorithm

Watlow EZ-ZONE ® ST • 39 • Chapter 4 Setup Page


To go to the Setup Page from the Home Page, press both • Press the Infinity Key ˆ to move backwards
the Up ¿ and Down ¯ keys for six seconds. [``Ai] will through the levels: parameter to submenu; sub-
appear in the upper display and [`Set] will appear in menu to menu; menu to Home Page.
the lower display. • Press and hold the Infinity Key ˆ for two seconds
• Press the Up ¿ or Down ¯ key to move through to return to the Home Page.
the menus.
• Press the Advance Key ‰ to move to a submenu. Note:
Avoid continuous writes within loops. Excessive writes to EEPROM
• Press the Up ¿ or Down ¯ key to move through will cause premature EEPROM failure. The EEPROM is rated for
the submenus. 1,000,000 writes. Navigate to Setup Page under the CoM menu and
• Press the Advance Key ‰ to move through the pa- set prompt Non-volatile Save [`nU;S] to No.
rameters of the menu or submenu.
Setup Page

CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Instance &
Description Index ID Mod-
Address Attribute Read/
bus
hex (dec) Write
[``Ai]
[`Set]
Analog Input Menu

[`Sen] Analog Input (1 to 2) [`oFF] Off (62) Instance 1 0x68 (104) 3 4005 Inst. 1 uint
[ SEn] Sensor Type [``tC] Thermocouple (95) Map 1 Map 2 1 to 2 368 RWES
Set the analog sensor type [`mu] Millivolts (56) 42 368 5
to match the device wired Inst. 2
[uolT] Volts dc (104) Instance 2
to this input. 528
[`MA] Milliamps dc (112) Map 1 Map 2
Note: [r0;1H] RTD 100 Ω (113) 70 458
There is no open- [r1;0H] RTD 1,000 Ω (114)
sensor detection
for process inputs.

[`Lin] Analog Input (1 to 2) [```J] J (46) J Instance 1 0x68 (104) 4 4006 Inst. 1 uint
[ Lin] Linearization [```F] F (30) Map 1 Map 2 1 to 2 370 RWES
Set the linearization to [```E] E (26) 43 370 6
match the thermocouple Inst. 2
[```d] D (23) Instance 2
wired to this input. 530
[```C] C (15) Map 1 Map 2
[```b] B (11) 71 460
[```t] T (93)
[```S] S (84)
[```r] R (80)
[```n] N (58)
[```H] K (48)

[`Rt;L] Analog Input (1 to 2) [```2] 2 (1) 2 Instance 1 0x68 (104) ---- 4007 Inst. 1 uint
[ rt.L] RTD Leads [```3] 3 (2) Map 1 Map 2 1 to 2 372 RWES
Set to match the number 44 372 7
of leads on the RTD wired Inst. 2
Instance 2
to this input. 532
Map 1 Map 2
72 462

[Unit] Analog Input (1 to 2) [`A;tP] Absolute Temperature Process Instance 1 0x68 (104) 5 4042 - - - - uint
[Unit] Units (1540) Map 1 Map 2 1 to 2 RWES
Set the type of units the [``rh] Relative Humidity - - - - 442 0x2A (42)
sensor will measure. (1538) Instance 2
[`Pro] Process (75) Map 1 Map 2
[PWr] Power (73) - - - - 532

Note: R: Read
Some values will be rounded off to fit in the four-character display. W: Write
Full values can be read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 40 • Chapter 4 Setup Page


Setup Page

CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Instance &
Description Index ID Mod-
Address Attribute Read/
bus
hex (dec) Write
[`S;Lo] Analog Input (1 to 2) -100.0 to 1,000.0 0.0 Instance 1 0x68 (104) 6 4015 Inst. 1 float
[ S.Lo] Scale Low Map 1 Map 2 1 to 2 388 RWES
Set the low scale for pro- 57 388 0xF (15)
cess inputs. This value, Inst. 2
Instance 2
in millivolts, volts or mil- 548
liamps, will correspond to Map 1 Map 2
the Range Low output of 85 478
this function block.

[`S;hi] Analog Input (1 to 2) -100.0 to 1,000.0 20.0 Instance 1 0x68 (104) 7 4016 Inst. 1 float
[ S.hi] Scale High Map 1 Map 2 1 to 2 390 RWES
Set the high scale for 59 390 0x10 (16)
process inputs. This value, Inst. 2
Instance 2
in millivolts, volts or mil- 550
liamps, will correspond to Map 1 Map 2
the Range High output of 87 480
this function block.

[`r;Lo] Analog Input (1 to 2) -1,999.000 to 9,999.000 0.0 Instance 1 0x68 (104) 8 4017 Inst. 1 float
[ r.Lo] Range Low Map 1 Map 2 1 to 2 392 RWES
Set the low range for this 61 392 0x11 (17)
function block's output. Inst. 2
Instance 2
552
Map 1 Map 2
89 482

[`r;hi] Analog Input (1 to 2) -1,999.000 to 9,999.000 9,999 Instance 1 0x68 (104) 9 4018 Inst. 1 float
[ r.hi] Range High Map 1 Map 2 1 to 2 394 RWES
Set the high range for this 63 394 0x12 (18)
function block's output. Inst. 2
Instance 2
554
Map 1 Map 2
91 484

[`P;EE] Analog Input (1 to 2) [`off] Off (62) Off Instance 1 0x68 (104) 10 4030 - - - - uint
[ P.EE] Process Error Enable [Low] Low (53) Map 1 Map 2 1 to 2 RWES
Turn the Process Error - - - - 418 0x1E (30)
Low feature on or off.
Instance 2
Map 1 Map 2
- - - - 508

[`P;EL] Analog Input (1 to 2) -100.0 to 1,000.0 0.0 Instance 1 0x68 (104) 11 4031 - - - - float
[ P.EL] Process Error Low Map 1 Map 2 1 to 2 RWES
If the process value drops - - - - 420 0x1F (31)
below this value, it will
Instance 2
trigger an input error.
Map 1 Map 2
- - - - 510

[`FiL] Analog Input (1 to 2) 0.0 to 60.0 seconds 0.5 Instance 1 0x68 (104) 12 4014 Inst. 1 float
[ FiL] Filter Map 1 Map 2 1 to 2 386 RWES
Filtering smooths out the 55 386 0xE (14)
process signal to both the Inst. 2
Instance 2
display and the input. 546
Increase the time to in- Map 1 Map 2
crease filtering. 83 476

Note: R: Read
Some values will be rounded off to fit in the four-character display. W: Write
Full values can be read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 41 • Chapter 4 Setup Page


Setup Page

CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Instance &
Description Index ID Mod-
Address Attribute Read/
bus
hex (dec) Write
[`i;Er] Analog Input (1 to 2) [`off] Off (62) Off Instance 1 0x68 (104) ---- 4028 Inst. 1 uint
[ i.Er] Error Latching [``on] On (63) Map 1 Map 2 1 to 2 414 RWES
Turn input error latching 67 414 0x1C (28)
on or off. If latching is on, Inst. 2
Instance 2
errors must be manually 574
cleared. Map 1 Map 2
95 504

[`dEC] Analog Input (1 to 2) [```0] Whole (105) Whole Instance 1 0x68 (104) ---- 4020 Inst. 1 uint
[ dEC] Display Precision [``0;0] Tenths (94) Map 1 Map 2 1 to 2 398 RWES
Set the precision of the [`0;00] Hundredths (40) - - - - 398 0x14 (20)
displayed value. Inst. 2
[0;000] Thousandths (96) Instance 2
558
Map 1 Map 2
- - - - 488

[`s;ba] Analog Input (1 to 2) [`off] Off (62) Off Instance 1 0x68 (104) ---- 4026 Inst. 1 uint
[ S.bA] Sensor Backup [``on] On (63) Map 1 Map 2 1 to 2 410 RWES
Enable sensor backup. 65 410 0x1A (26)
Inst. 2
Instance 2
570
Map 1 Map 2
93 500

[`dio]
[`Set]
Digital Input/Output Menu

[`dir] Digital Input/Output (5 [OtPt] Output (68) Output Instance 5 0x6A 82 6001 Inst. 5 uint
[ dir] or 6) [``in] Input Voltage (193) Map 1 Map 2 (106) 1000 RWES
Direction [iCon] Input Dry Contact (44) 169 1060 5 to 6
Set this function to oper- 1 Inst. 6
Instance 6
ate as an input or output. 1030
Map 1 Map 2
182 1090

[``Fn] Digital Output (5 or 6) [`oFF] Off (62) Instance 5 0x 6A 83 6005 Inst. 5 uint
[ Fn] Function [heat] Heat, Control Loop Map 1 Map 2 (106) 1008 RWES
Select what function will (36) 173 1068 5 to 6
drive this output. [cool] Cool, Control Loop (20) 5 Inst. 6
Instance 6
1068
[Ent;A] Profile Event Out A Map 1 Map 2
(233) 186 1098
[Ent;b] Profile Event Out B
(234)
[LiM] Limit (126)
[ALM] Alarm (6)

[``Fi] Digital Output (5 or 6) 1 or 2 1 Instance 5 0x6A 84 6006 Inst. 5 uint


[ Fi] Function Instance Map 1 Map 2 (106) 1010 RWES
Set the instance of the 174 1070 5 to 6
function selected above. 6 Inst. 6
Instance 6
1040
Map 1 Map 2
187 1100

[`o;Ct] Digital Output (5 or 6) [`Ftb] Fixed Time Base (34) Fixed Instance 5 0x6A 85 6002 Inst. 5 uint
[ o.Ct] Control [`utb] Variable Time Base Time Map 1 Map 2 (106) 1002 RWES
Set the output control (103) Base 170 1062 5 to 6
type. This parameter 2 Inst. 6
Instance 6
is only used with PID 1032
control, but can be set Map 1 Map 2
anytime. 183 1092

Note: R: Read
Some values will be rounded off to fit in the four-character display. W: Write
Full values can be read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 42 • Chapter 4 Setup Page


Setup Page

CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Instance &
Description Index ID Mod-
Address Attribute Read/
bus
hex (dec) Write
[`o;tb] Digital Output (5 or 6) 0.1 for Fast and Bi-Directional Instance 5 0x6A 86 6003 Inst. 5 float
[ o.tb] Time Base outputs, 5.0 for Slow out- Map 1 Map 2 (106) 1004 RWES
Set the time base for puts] to 60 171 1064 5 to 6
fixed-time-base control. 3 Inst. 6
Instance 6
1034
Map 1 Map 2
184 1094

[`o;Lo] Digital Output (5 or 6) 0.0 to 100.0 0.0 Instance 5 0x6A 87 6009 Inst. 5 float
[ o.Lo] Low Power Scale Map 1 Map 2 (106) 1016 RWES
The power output will 178 1076 5 to 6
never be less than the 9 Inst. 6
Instance 6
value specified and will 1046
represent the value at Map 1 Map 2
which output scaling 191 1106
begins.

[`o;hi] Digital Output (5 or 6) 0.0 to 100.0 100.0 Instance 5 0x6A 88 6010 Inst. 5 float
[ o.hi] High Power Scale Map 1 Map 2 (106) 1018 RWES
The power output will 180 1078 5 to 6
never be greater than 0xA (10) Inst. 6
Instance 6
the value specified and 1048
will represent the value Map 1 Map 2
at which output scaling 193 1108
stops.

[`leu] Digital Input (5 or 6) [high] High (37) High Instance 5 0x6E 137 10001 Inst. 5 uint
[ LEv] Level [LoW] Low (53) Map 1 Map 2 (110) 1400 RW
Select which action will 264 1290 5 to 6
be interpreted as a true 1 Inst. 6
Instance 6
state. 1420
Map 1 Map 2
268 1310

[``Fn] Digital Input (5 or 6) [none] None (61) Instance 5 0x6E 138 10003 Inst. 5 uint
[ Fn] Action Function [lmr] Limit Reset (82) Map 1 Map 2 (110) 1404 RWES
Select the function that [P;StS] Profile Start/Stop 266 1294 5 to 6
will be triggered by a true (208) 3 Inst. 6
Instance 6
state. 1424
[ProF] Start Profile (196) Map 1 Map 2
[P;hoL] Profile Hold/Resume 270 1314
(207)
[P;diS] Profile Disable (206)
[`t;dA] TRU-TUNE+™ Dis-
able (219)
[`off] Switch Loop Off (62)
[MAn] Manual (54)
[tUnE] Tune (98)
[idLE] Idle Set Point (107)
[`F;AL] Force Alarm to Occur
(218)
[`AoF] Control Loops Off and
Alarms to Non-alarm State
(220)
[`SiL] Silence Alarms (108)
[ALM] Alarm (6)
[USr;r] User Settings Restore
(227)

Note: R: Read
Some values will be rounded off to fit in the four-character display. W: Write
Full values can be read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 43 • Chapter 4 Setup Page


Setup Page

CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Instance &
Description Index ID Mod-
Address Attribute Read/
bus
hex (dec) Write
[``Fi] Digital Input (5) 0 to 4 0 Instance 1 0x6E 139 10004 Inst. 5 uint
[ Fi] Function Instance Map 1 Map 2 (110) 1406 RWES
Select which instance of 267 1296 1
the Event Function that 4 Inst. 6
Instance 2
will be triggered by a true 1426
state. Map 1 Map 2
271 1316

[Lim]
[`Set]
Limit Menu

[`L;Sd] Limit (1) [both] Both (13) Both Instance 1 0x70 (112) 40 12005 Inst. 1 uint
[ L.Sd] Sides [high] High (37) Map 1 Map 2 1 688 RWES
Select which side or sides [LoW] Low (53) 279 728 5
of the process value will
be monitored.

[`L;hy] Limit (1) 0.001 to 9,999.000°F or units 3.0°F or Instance 1 0x70 (112) 41 12002 Inst. 1 float
[ L.hy] Hysteresis 0.001 to 5,555.000°C units Map 1 Map 2 1 682 RWES
Set the hysteresis for 2.0°C 273 722 2
the limit function. This
determines how far into
the safe range the process
value must move before
the limit can be cleared.

[SP;Lh] Limit (1) -1,999.000 to 9,999.000 9,999.000 Instance 1 0x70 (112) 42 12009 Inst. 1 float
[SP.Lh] Set Point Limit High Map 1 Map 2 1 686 RWES
Set the high end of the - - - - 736 9
limit set point range.

[SP;Ll] Limit (1) -1,999.000 to 9,999.000 -1,999.000 Instance 1 0x70 (112) 43 12010 Inst. 1 float
[SP.LL] Set Point Limit Low Map 1 Map 2 1 to 4 684 RWES
Set the low end of the - - - - 738 0xA (10)
limit set point range.

[`L;it] Limit [``no] No (59) No Instance 1 0x70 (112) ---- 12008 Inst. 1 uint
[ L.it] Integrate [`YES] Yes (106) Map 1 Map 2 1 694 RWES
In a limit state the con- 316 734 8
troller will turn off the
outputs, terminate an
active profile and freeze
PID and TRU-TUNE+®
calculations.

[LooP]
[`Set]]
Control Loop Menu

[`h;Ag] Control Loop (1) [`oFF] Off (62) PID Instance 1 0x97 (151) 72 8003 Inst. 1 uint
[ h.Ag] Heat Algorithm [`Pid] PID (71) Map 1 Map 2 1 1884 RWES
Set the heat control [on;of] On-Off (64) 223 1754 3
method.

[`C;Ag] Control Loop (1) [`oFF] Off (62) Off Instance 1 0x97 (151) 73 8004 Inst. 1 uint
[ C.Ag] Cool Algorithm [`Pid] PID (71) Map 1 Map 2 1 1886 RWES
Set the cool control [on;of] On-Off (64) 224 1756 4
method.

Note: R: Read
Some values will be rounded off to fit in the four-character display. W: Write
Full values can be read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 44 • Chapter 4 Setup Page


Setup Page

CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Instance &
Description Index ID Mod-
Address Attribute Read/
bus
hex (dec) Write
[t;tUn] Control Loop (1) [``no] No (59) No Instance 1 0x97 (151) ---- 8022 Inst. 1 uint
[t.tUn] TRU-TUNE+™ Enable [`YES} Yes (106) Map 1 Map 2 1 1922 RWES
Enable or disable the 257 1780 10 (16)
TRU-TUNE+™ adaptive
tuning feature.

[t;bnd] Control Loop (1) 0 to 100 0 Instance 1 0x97 (151) ---- 8034 Inst. 1 uint
[t.bnd] TRU-TUNE+™ Band Map 1 Map 2 1 1946 RWES
Set the range, centered 307 1782 0x11 (17)
on the set point, within
which TRU-TUNE+™ will
be in effect. Use this func-
tion only if the controller
is unable to adaptive tune
automatically.

[`t;gn] Control Loop (1) 1 to 6 3 Instance 1 0x97 (151) ---- 8035 Inst. 1 uint
[ t.gn] TRU-TUNE+™ Gain Map 1 Map 2 1 1948 RWES
Select the responsiveness 308 1784 0x12 (18)
of the TRU-TUNE+™
adaptive tuning calcula-
tions. More responsive-
ness may increase over-
shoot.

[t;Agr] Control Loop (1) [Undr] Under damped (99) Critical Instance 1 0x97 (151) ---- 8024 Inst. 1 uint
[t.Agr] Autotune Aggressive- [Crit] Critical damped (21) Map 1 Map 2 1 1926 RWES
ness [OuEr] Over damped (69) 259 1786 0x13 (19)
Select the aggressiveness
of the autotuning calcula-
tions.

[`UFA] Control Loop (1) [`oFF] Off, sets output power User Instance 1 0x6B ---- 7012 Inst. 1 uint
[UFA] User Failure Action to 0% (62) Map 1 Map 2 (107) 2182 RWES
Select what the controller [bPLS] Bumpless, maintains 213 1912 1
outputs will do when the same output power, if it was 0xC (12)
user switches control to less than 75% and stable, oth-
manual mode. erwise 0% (14)
[MAn] Manual Fixed, sets
output power to Manual
Power setting (33)
[USEr] User, sets output pow-
er to last open-loop set point
the user entered (100)

[FAiL] Control Loop (1) [`oFF] Off, sets output power User Instance 1 0x6B ---- 7013 Inst. 1 uint
[FAiL] Input Error Failure to 0% (62) Map 1 Map 2 (107) 2184 RWES
Select what the controller [bPLS] Bumpless, maintains 214 1914 1
outputs will do when an same output power, if it was 0xD (13)
input error switches con- less than 75% and stable, oth-
trol to manual mode. erwise 0% (14)
[MAn] Manual Fixed, sets
output power to Manual
Power setting (33)
[USEr] User, sets output pow-
er to last open-loop set point
the user entered (100)

Note: R: Read
Some values will be rounded off to fit in the four-character display. W: Write
Full values can be read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 45 • Chapter 4 Setup Page


Setup Page

CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Instance &
Description Index ID Mod-
Address Attribute Read/
bus
hex (dec) Write
[MAn] Control Loop (1) Set Point Open Loop Limit 0.0 Instance 1 0x6B ---- 7011 Inst. 1 float
[MAn] Manual Power Low to Set Point Open Loop Map 1 Map 2 (107) 2180 RWES
Set the manual output Limit High (Setup Page) 211 1910 1
power level that will take 0xB (11)
effect if an input error
failure occurs while User
Failure Action is set to
Manual Fixed.

[`L;dE] Control Loop (1) [``no] No (59) No Instance 1 0x97 (151) 74 8039 - - - - uint
[ L.dE] Open Loop Detect En- [`YES} Yes (106) Map 1 Map 2 1 RWES
able - - - - 1792 0x16 (22)
Turn on the open-loop
detect feature to monitor
a closed-loop operation for
the appropriate response.

[`L;dt] Control Loop (1) 0 to 3,600 seconds 240 Instance 1 0x97 (151) 75 8040 - - - - uint
[ L.dt] Open Loop Detect Time Map 1 Map 2 1 RWES
The Open Loop Detect - - - - 1794 0x17 (23)
Deviation value must oc-
cur for this time period to
trigger an open-loop error.

[`L;dd] Control Loop (1) -1,999.000 to 9,999.000°F or 10.0°F or Instance 1 0x97 (151) 76 8041 - - - - float
[ L.dd] Open Loop Detect De- units units Map 1 Map 2 1 RWES
viation -1,110.555 to 5,555.000°C 6.0°C - - - - 1797 0x18 (24)
Set the value that the
process must deviate from
the set point to trigger an
open-loop error.
Note:
See: Troubleshooting
section in Appendix for
more information.

[``rP] Control Loop (1) [`oFF] Off (62) Off Instance 1 0x6B 56 7014 Inst. 1 uint
[ rP] Ramp Action [`Str] Startup (88) Map 1 Map 2 (107) 2186 RWES
Select when the control- [StPt] Set Point Change (85) 215 1916 1
ler's set point will ramp to 0xE (14)
[both] Both (13)
the defined end set point.

[`r;SC] Control Loop (1) [hoUr] Hours (39) Minutes Instance 1 0x6B 57 7015 Inst. 1 uint
[ r.SC] Ramp Scale [Min] Minutes (57) Map 1 Map 2 (107) 2188 RWES
Select the scale of the 216 1918 1
ramp rate. 0xF (15)

[`r;rt] Control Loop (1) 0.0 to 9,999.000°F or units 1.0°F or Instance 1 0x6B 58 7017 Inst. 1 float
[ r.rt] Ramp Rate 0.0 to 5,555.000°C units Map 1 Map 2 (107) 2192 RWES
Set the rate for the set 1.0°C 219 1922 1
point ramp. Set the time 0x11 (17)
units for the rate with the
Ramp Scale parameter.

[`L;SP] Control Loop (1) -1,999.000 to 9,999.000°F or -1,999°F Instance 1 0x6B 52 7003 Inst. 1 float
[ L.SP] Set Point Closed Limit units or units Map 1 Map 2 (107) 2164 RWES
Low -1,128.000 to 5,537.000°C -1,128°C 195 1894 1
Set the low end of the set 3
point range.

Note: R: Read
Some values will be rounded off to fit in the four-character display. W: Write
Full values can be read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 46 • Chapter 4 Setup Page


Setup Page

CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Instance &
Description Index ID Mod-
Address Attribute Read/
bus
hex (dec) Write
[`h;SP] Control Loop (1) -1,999.000 to 9,999.000°F or 9,999°F or Instance 1 0x6B 53 7004 Inst. 1 float
[ h.SP] Set Point Closed Limit units units Map 1 Map 2 (107) 2166 RWES
High -1,128.000 to 5,537.000°C 5,537°C 197 1896 1
Set the high end of the set 4
point range.

[SP;Lo] Control Loop (1) -100.0 to 100.0% -100 Instance 1 0x6B 54 7005 Inst. 1 float
[SP.Lo] Set Point Open Limit Map 1 Map 2 (107) 2168 RWES
Low 199 1898 1
Set the minimum value 5
of the open-loop set point
range.

[SP;hi] Control Loop (1) -100.0 to 100.0% 100 Instance 1 0x6B 55 7006 Inst. 1 float
[SP.hi] Set Point Open Limit Map 1 Map 2 (107) 2170 RWES
High 201 1900 1
Set the maximum value 6
of the open-loop set point
range.

[otpt]
[`Set]
Output Menu

[``Fn] Output (1 to 4) [`oFF] Off (62) off Instance 1 0x6A 83 6005 Inst. 1 uint
[ Fn] Function [ALM] Alarm (6) Map 1 Map 2 (106) 888 RWES
Select what function will [heat] Heat, Control Loop 134 948 1 to 4
drive this output. (36) 5 Offset
[Cool] Cool, Control Loop (20) + 30
[Map1 Offset
[LiM] Limit (126) + 13]
[Ent;A] Profile Event Out A [Map2 Offset
(233) + 30]
[Ent;b] Profile Event Out B
(234)

[``Fi] Output (1 to 4) 1 to 4 1 Instance 1 0x6A 84 6006 Inst. 1 uint


[ Fi] Function Instance Map 1 Map 2 (106) 890 RWES
Set the instance of the 135 950 1 to 4
function selected above. 6 Offset
+ 30
[Map1 Offset
+ 13]
[Map2 Offset
+ 30]

[`o;Ct] Output (1 to 4) [`Ftb] Fixed Time Base (34) Fixed Instance 1 0x6A 85 6002 Inst. 1 uint
[ o.Ct] Control [`utb] Variable Time Base Time Map 1 Map 2 (106) 882 RWES
Set the output control (103) Base 131 942 1 to 4
type. This parameter 2 Offset
is only used with PID + 30
control, but can be set [Map1 Offset
anytime. + 13]
[Map2 Offset
+ 30]

Note: R: Read
Some values will be rounded off to fit in the four-character display. W: Write
Full values can be read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 47 • Chapter 4 Setup Page


Setup Page

CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Instance &
Description Index ID Mod-
Address Attribute Read/
bus
hex (dec) Write
[`o;tb] Output (1 to 4) 0.1 to 60.0 seconds (solid-state 0.1 sec. Instance 1 0x6A 86 6003 Inst. 1 float
[ o.tb] Time Base relay or switched dc) [SSR & Map 1 Map 2 (106) 884 RWES
Set the time base for 5.0 to 60.0 seconds (mechani- sw dc] 132 944 1 to 4
fixed-time-base control. cal relay or no-arc power 20.0 sec. 3 Offset
control) [mech, + 30
[Map1 Offset
relay, no-
+ 13]
arc]
[Map2 Offset
+ 30]

[`o;Lo] Output (1 to 4) 0.0 to 100.0% 0.0% Instance 1 0x6A 87 6009 Inst. 1 float
[ o.Lo] Low Power Scale Map 1 Map 2 (106) 896 RWES
The power output will 139 956 1 to 4
never be less than the 9 Offset
value specified and will + 30
represent the value at [Map1 Offset
which output scaling + 13]
begins. [Map2 Offset
+ 30]

[`o;hi] Output (1 to 4) 0.0 to 100.0% 100.0% Instance 1 0x6A 88 6010 Inst. 1 float
[ o.hi] High Power Scale Map 1 Map 2 (106) 898 RWES
The power output will 141 958 1 to 4
never be greater than 0xA (10) Offset
the value specified and + 30
will represent the value [Map1 Offset
at which output scaling + 13]
stops. [Map2 Offset
+ 30]

[``Fn] Output (1) [`oFF] Off (62) off Instance 1 0x6A ---- 18002 - - - - uint
[ Fn] Function [heat] Heat, Control Loop Map 1 Map 2 (118) RWES
Select what function will (36) - - - - 782 1
drive this output. [Cool] Cool, Control Loop 2
(20))

[ss;ti] Output (1) 0.0 to 1000.0 seconds 0 Instance 1 0x76 (118) ---- 18021 - - - - float
[SS.ti] Soft Start Time Map 1 Map 2 1 RWES
Set the time (in seconds) - - - - 820 0x15 (21)
it takes to achieve 100%
power

[Alm]
[`Set]
Alarm Menu

[`A;ty] Alarm (1 to 2) [`oFF] Off (62) Off Instance 1 0x6D 20 9015 Inst. 1 uint
[ A.ty] Type [PR;AL] Process Alarm (76) Map 1 Map 2 (109) 1508 RWES
Select whether the alarm [dE;AL] Deviation Alarm (24) 110 1478 1 to 2
trigger is a fixed value or 0xF (15) Inst. 2
Instance 2
will track the set point. 1558
Map 1 Map 2
126 1538

[`sr;a] Alarm (1 to 2) [``Ai] Analog Input (142) Instance 1 0x6D 21 9017 Inst. 1 uint
[ Sr.A] Source Function A [CUrr] Current (22) Map 1 Map 2 (109) 1512 RWES
Select what will trigger [PWr] Power, Control Loop 111 1482 1 to 2
this alarm. (73) 0x11 (17) Inst. 2
Instance 2
1562
Map 1 Map 2
127 1542

Note: R: Read
Some values will be rounded off to fit in the four-character display. W: Write
Full values can be read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 48 • Chapter 4 Setup Page


Setup Page

CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Instance &
Description Index ID Mod-
Address Attribute Read/
bus
hex (dec) Write
[`is;a] Alarm (1 to 2) 1 or 2 1 Instance 1 0x6D 22 9018 Inst. 1 uint
[ iS.A] Source Instance A Map 1 Map 2 (109) 1514 RWES
Set the instance of the 112 1484 1 to 2
function selected above. 0x12 (18) Inst. 2
Instance 2
1564
Map 1 Map 2
128 1544

[`A;hy] Alarm (1 to 2) 0.001 to 9,999.000°F or units 1.0°F or Instance 1 0x6D 24 9003 Inst. 1 float
[ A.hy] Hysteresis 0.001 to 5,555.000°C units Map 1 Map 2 (109) 1484 RWES
Set the hysteresis for an 1.0°C 101 1454 1 to 2
alarm. This determines 3 Inst. 2
Instance 2
how far into the safe 1534
region the process value Map 1 Map 2
needs to move before the 117 1514
alarm can be cleared.

[`A;Lg] Alarm (1 to 2) [`AL;C] Close On Alarm (17) Close On Instance 1 0x6D 25 9005 Inst. 1 uint
[ A.Lg] Logic [`AL;o] Open On Alarm (66) Alarm Map 1 Map 2 (109) 1488 RWES
Select what the output 104 1458 1 to 2
condition will be during 5 Inst. 2
Instance 2
the alarm state. 1538
Map 1 Map 2
120 1518

[`A;Sd] Alarm (1 to 2) [both] Both (13) Both Instance 1 0x6D 26 9004 Inst. 1 uint
[ A.Sd] Sides [high] High (37) Map 1 Map 2 (109) 1486 RWES
Select which side or sides [LoW] Low (53) 103 1456 1 to 2
will trigger this alarm. 4 Inst. 2
Instance 2
1536
Map 1 Map 2
119 1516

[`A;LA] Alarm (1 to 2) [nLAt] Non-Latching (60) Non- Instance 1 0x6D 27 9007 Inst. 1 uint
[ A.LA] Latching [`LAt] Latching (49) Latching Map 1 Map 2 (109) 1492 RWES
Turn alarm latching on or 106 1462 1 to 2
off. A latched alarm has to 7 Inst. 2
Instance 2
be turned off by the user. 1542
Map 1 Map 2
122 1522

[`A;bL] Alarm (1 to 2) [`oFF] Off (62) Off Instance 1 0x6D 28 9008 Inst. 1 uint
[ A.bL] Blocking [`Str] Startup (88) Map 1 Map 2 (109) 1494 RWES
Select when an alarm will [StPt] Set Point (85) 107 1464 1 to 2
be blocked. After startup 8 Inst. 2
[both] Both (13) Instance 2
and/or after the set point 1544
changes, the alarm will be Map 1 Map 2
blocked until the process 123 1524
value enters the normal
range.

[`A;Si] Alarm (1 to 2) [`oFF] Off (62) Off Instance 1 0x6D 29 9006 Inst. 1 uint
[ A.Si] Silencing [``on] On (63) Map 1 Map 2 (109) 1490 RWES
Turn alarm silencing on 105 1460 1 to 2
to allow the user to dis- 6 Inst. 2
Instance 2
able this alarm. 1540
Map 1 Map 2
121 1520

Note: R: Read
Some values will be rounded off to fit in the four-character display. W: Write
Full values can be read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 49 • Chapter 4 Setup Page


Setup Page

CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Instance &
Description Index ID Mod-
Address Attribute Read/
bus
hex (dec) Write
[A;dSP] Alarm (1 to 2) [`oFF] Off (62) On Instance 1 0x6D 30 9016 Inst. 1 uint
[A.dSP] Display [``on] On (63) Map 1 Map 2 (109) 1510 RWES
Display an alarm message - - - - 1480 1 to 2
when an alarm is active. 0x10 (16) Inst. 2
Instance 2
1560
Map 1 Map 2
- - - - 1540

[`A;dL] Alarm (1 to 2) 0 to 9,999 seconds 0 Instance 1 0x6D 31 9021 - - - - uint


[ A.dL] Delay Map 1 Map 2 (109) RWES
Set the span of time that - - - - 1490 1 to 2
the alarm will be delayed 0x15 (21)
Instance 2
after the process value ex-
ceeds the alarm set point. Map 1 Map 2
- - - - 1550

[CUrr]
[`Set]
Current Menu

[`C;Sd] Current (1) [`oFF] Off (62) Off Instance 1 0x73 (115) 145 15005 Inst. 1 uint
[ C.Sd] Sides [high] High (37) Map 1 Map 2 1 1128 RWES
Select which side or sides [low] Low (53) 283 1248 5
will be monitored.
[both] Both (13)

[`C;Ur] Current (1) No (59) No Instance 1 0x73 (115) 146 15004 Inst. 1 uint
[ C.Ur] Message Enable Yes (106) Map 1 Map 2 1 1126 RWES
Display under/ over range - - - - 1246 4
current.

[`C;le] Current (1) No (59) No Instance 1 0x73 (115) ---- 15006 Inst. 1 uint
[ C.LE] Current Limit Trip En- Yes (106) Map 1 Map 2 1 1130 RWES
able 284 1250 6

[C;;oFs] Current (1) -9,999.000 to 9,999.000 0.0 Instance 1 0x73 (115) 149 15011 Inst. 1 float
[C.oFS] Heater Offset Map 1 Map 2 1 1140 RWE
Apply an offset to the cur- - - - - 1260 0xB (11)
rent reading
No Dis- Current (1) -1,999.000 to 9,999.000 100.0 Instance 1 0x73 (115) ---- - - - - Inst. 1 float
play Current Gain Map 1 Map 2 1 1138 RWE
290 1258 0xA (10)

Note: R: Read
Some values will be rounded off to fit in the four-character display. W: Write
Full values can be read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 50 • Chapter 4 Setup Page


Setup Page

CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Instance &
Description Index ID Mod-
Address Attribute Read/
bus
hex (dec) Write
[`FUn]
[`Set]
Function Key
[``Fn] Function Key (1 to 2) [none] None (61) None Instance 1 0x6E 138 10003 Inst. 1 uint
[ Fn] Digital Input Function [LMr] Limit Reset, edge trig- Map 1 Map 2 (110) 1324 RWES
Program the EZ Key to gered (82) 266 1294 1 to 2
trigger an action. [P;StS] Profile Start/Stop, 3 Inst. 2
Instance 2
level triggered (208) 1344
Functions respond to a Map 1 Map 2
level state change or an [ProF] Profile Start Number, 270 1314
edge level change. edge triggered (196)
[P;hoL] Profile Hold/Resume,
level triggered (207)
[P;diS] Profile Disable, level
triggered (206)
[`t;da] TRU-TUNE+® Dis-
able, level triggered (219)
[`oFF] Switch Control Loop
Off, level triggered (90)
[MAn] Manual/Auto Mode,
level triggered (54)
[tUnE] Tune, edge triggered
(98)
[idLE] Idle Set Point Enable,
level triggered (107)
[`F;AL] Force Alarm, level trig-
gered (218)
[`AoF] Alarm Outputs & Con-
trol Loop Off, level triggered
(220)
[`SiL] Silence Alarms, edge
triggered (108)
[ALM] Alarm Reset, edge
triggered (6)
[usr;r] Restore User Settings,
edge triggered (227)

[``Fi] Function Key (1 to 2) 1 to 2 0 Instance 1 0x96 (110) 139 10004 Inst. 1 uint
[ Fi] Instance Map 1 Map 2 1 to 2 1326 RWES
Select which instance the 267 1296 4
EZ Key will affect. If only Inst. 2
Instance 2
one instance is available, 1346
Map 1 Map 2
any selection will affect it.
271 1316
No Dis- Function Key (1 to 2) Off (62) ---- Instance 1 0x73 (106) ---- Inst 1 Inst. 1 uint
play State On (63) Map 1 Map 2 1 to 2 3024 - - - - R
- - - - 960 0xB (11) Inst 2
3030
Instance 2
Map 1 Map 2
- - - - 990

Note: R: Read
Some values will be rounded off to fit in the four-character display. W: Write
Full values can be read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 51 • Chapter 4 Setup Page


Setup Page

CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Instance &
Description Index ID Mod-
Address Attribute Read/
bus
hex (dec) Write
[gLbL]
[`Set]
Global Menu

[`C_F] Global [```F] °F (30) °F Instance 1 ---- 110 3005 - - - - uint


[ C_F] Display Units [```C] °C (15) Map 1 Map 2 RWES
Select which scale to use - - - - 1698
for temperature.

[AC;LF] Global [``50] 50 Hz (3) 60 Hz Instance 1 0x65 (101) ---- 1034 Inst. 1 uint
[AC.LF] AC Line Frequency [``60] 60 Hz (4) Map 1 Map 2 1 886 RWES
Set the frequency to the 129 946 0x22 (34)
applied ac line power
source.

[P;typ] Global [StPt] Set Point (85) Set Point Instance 1 0x7A ---- 22008 Inst. 1 uint
[P.tyP] Profile StartType [`Pro] Process (75) Map 1 Map 2 (122) 2914 RWE
Set the profile startup to 302 3814 1
be based on a set point or 8
a process value.

[`GSE] Global [`oFF] Off (62) Off Instance 1 0x7A ---- 22006 Inst. 1 uint
[ gSE] Guaranteed Soak En- [``on] On (63) Map 1 Map 2 (122) 2910 RWE
able 299 3810 1
Enables the guaranteed 6
soak deviation function in
profiles.

[GSd1] Global 0.0 to 9,999.000°F or units 10.0°F or Instance 1 0x7A ---- 22007 Inst. 1 float
[gSd1] Guaranteed Soak De- 0.0 to 5,555.000°C units Map 1 Map 2 (122) 2912 RWE
viation 1 6.0°C 300 3812 1
Set the value of the de- 7
viation band that will be
used in all profile step
types. The process value
must enter the deviation
band before the step can
proceed.
No Dis- Global Rate (81) Time Instance 1 0x7A ---- 22038 Inst. 1 uint
play Ramping Type Time (143) Map 1 Map 2 (122) - - - - RWE
Defines whether profiles - - - - 3874 1
will use time or rate 0x26 (38)

[d;prs] Global 1 to 10 2 Instance 1 ---- ---- 3028 - - - - uint


[d.PrS] Display Pairs Map 1 Map 2 RWES
Defines the number of - - - - 1744
Display Pairs.
[USr;S] Global [SEt1] User Set 1 (101) None Instance 1 0x(101) 118 1014 Inst. 1 uint
[USr.S] User Settings Save [SEt2] User Set 2 (102) Map 1 Map 2 1 26 RWE
Save all of this control- [none] None (61) 17 26 0xE (14)
ler's settings to the se-
lected set.
[USr;r] Global [FCty] Factory (31) None Instance 1 0x65 117 1013 Inst. 1 uint
[USr.r] User Restore Settings [none] None (61) Map 1 Map 2 (101) 24 RWE
Replace all of this con- [SEt1] User Set 1 (101) 16 24 1
troller's settings with [SEt2] User Set 2 (102) 0xD (13)
another set.
Note: R: Read
Some values will be rounded off to fit in the four-character display. W: Write
Full values can be read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 52 • Chapter 4 Setup Page


Setup Page

CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Instance &
Description Index ID Mod-
Address Attribute Read/
bus
hex (dec) Write
[CoM]
[`SEt]
Communications Menu

[Ad;M] Communications (1) 1 to 247 1 Instance 1 0x96 (150) ---- 17007 Inst. 1 uint
[Ad.M] Address Modbus Map 1 Map 2 1 2320 RWE
Set the network address 313 2052 2
of this controller. Each de-
vice on the network must
have a unique address.

[bAUd] Communications 9,600 (188) 9,600 Instance 1 0x96 (150) ---- 17002 Inst. 1 uint
[bAUd] Baud Rate 19,200 (189) Map 1 Map 2 1 2322 RWE
Set the speed of this con- 38,400 (190) 314 2054 3
troller's communications
to match the speed of the
serial network.

[`PAr] Communications [none] None (61) None Instance 1 0x96 (150) ---- 17003 Inst. 1 uint
[ PAr] Parity [EuEn] Even (191) Map 1 Map 2 1 2324 RWE
Set the parity of this con- [`odd] Odd (192) 315 2056 4
troller to match the parity
of the serial network.

[M;hL] Communications [hiLo] Word High Low (1330) Low High Instance 1 0x96 (150) ---- 17043 - - - - uint
[M.hL] Modbus Word Order [Lohi] Word Low High (1331) Map 1 Map 2 1 RWE
Select the word order of - - - - 2058 5
the two 16-bit words in
the floating-point values.

[`C_F] Communications [```F] °F (30) °F Instance 1 0x96 (150) 199 17050 - - - - uint
[ C_F] Display Units [```C] °C (15) Map 1 Map 2 1 RWE
Select which scale to use - - - - 2060 6
for temperature.

[Map] Communications (1) 1 to 2 1 Instance 1 0x96 (117) ---- 17059 - - - - uint


[ Map] Data Map Map 1 Map 2 1 RWE
If set to 1 the control will - - - - - - - - 0x3B (59)
use PM legacy mapping.
If set to 2 the control will
use new mapping to ac-
commodate new functions.

[`nU;S] Communications (1) [`yes] Yes (106) Yes Instance 1 0x96 (150) 198 17051 Inst. 1 uint
[ nV.S] Non-Volatile Save [``no] No (59) Map 1 Map 2 1 2420 RWE
If set to Yes all values 317 2064 8
written to the control will
be saved in EEPROM.

Note: R: Read
Some values will be rounded off to fit in the four-character display. W: Write
Full values can be read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 53 • Chapter 4 Setup Page


5 Chapter 5: Profiling Page
The Profiling Page allows you to enter your ramp propriate action.
and soak profile information. • [none] No action
To go to the Profiling Page from the Home Page, • [ProF] Begin execution from first step of the
press the Advance Key ‰ for three seconds, until specified profile number, whether it exists or
[ProF] appears in the lower display and the profile not.
number appears in the upper display. Press the Up • [PAUS] Pause the currently running profile.
¿ or Down ¯ key to change to another profile. • [rESU] Resume running the profile from the
• Press the Advance Key ‰ to move to the selected previously paused step.
profile's first step. • [`End] End the profile.
• Press the Up ¿ or Down ¯ keys to move • [StEP] Begin running the profile from the spec-
through the steps. ified step number.
• Press the Advance Key ‰ to move through the Note:
selected step's settings. Avoid continuous writes within loops. Excessive writes to EEPROM
• Press the Up ¿ or Down ¯ keys to change the will cause premature EEPROM failure. The EEPROM is rated for
1,000,000 writes. Navigate to Setup Page under the Com menu
step's settings.
and set prompt Non-volatile Save [`nU;S] to No.
• Press the Infinity Key ˆ at any time to return
to the step number prompt.
• Press the Infinity Key ˆ again to return to the
Profiling Parameters
profile number prompt. [prof] Profile
[``p1] to [``p4]
• From any point press and hold the Infinity Key [``p1] Step 1 (to 10)
ˆ for two seconds to return to the Home Page. [``p2] Step 11 (to 20)
Note: [``p3] Step 21 (to 30)
Changes made to profile parameters in the Profiling Pages will be [``p4] Step 31 (to 40)
saved and will also have an immediate impact on the running pro [S;typ] Step Type
file. [t;SP1] Target Set Point Loop 1
[hoUr] Hours
Some parameters in the Profile Status Menu can be [Min] Minutes
changed for the currently running profile, but should only [`SEC] Seconds
be changed by knowledgeable personnel and with caution. [RATE] Rate
Changing parameters via the Profile Status Menu will not [W;P1] Wait For Process 1
[WE;1] Wait Event 1
change the stored profile but will have an immediate im-
[WE;2] Wait Event 2
pact on the profile that is running. [``JS] Jump Step
[``JC] Jump Count
How to Start a Profile [`EnD] End Type
[Ent1] Event 1
After defining the profile follow the steps below to [Ent2] Event 2
run the profile:
1. From the Home Page push the Advance Key ‰ Note:
repeatedly until Profile Start [P;St1] appears in This page appears only if 10th digit of part number is P
the lower display. ST _ _ - _ _ _ _ - _ P _ _
2. Use the Up ¿ or Down ¯ key to choose the file
or step number within a profile where you want
the profile to begin running.
3. Press the Advance Key ‰ . This takes you to Pro-
file Action [P;AC1], where you can select the ap-

Watlow EZ-ZONE ® ST • 54 • Chapter 5 Profile Page


Profile Page
CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP GTW
Display Range Default Relative Instance &
Description Index Par ID Mod-
Address Attribute Read/
bus
hex (dec) Write
Instance 1 - - - -
[S;typ] Step (1 to 40) [UStP] Unused Step (50) Unused 0x79 21001 Inst. 1 uint
[S.typ] Step Type [``ti] Time (143) Map 1 Map 2 (121) 2870 RWE
Select a step type. [`End] End 500 4000 1 to (40)
Time or rate depending 1 Offset
[``JL] Jump Loop (116)
on setting of profile type +80
found on the Setup Page in [w;bo] Wait For Both (210) [Map1 Offset
the the Global menu. [w;pr] Wait For Process + 20]
(209) [Map2 Offset
[`w;E] Wait For Event + 100]
(144)
[SoAH] Soak (87)
[rAtE] Rate (81)
Instance 1 ----
[t;SP1] Step (1 to 40) -1,999.000 to 9,999.000 ºF 0.0 0x79 21002 Inst. 1 float
[t.SP1] Target Set Point Loop 1 or -1,128.000 to 5,537.000 Map 1 Map 2 (121) 2872 RWE
Set the set point for this ºC 501 4002 1 to (40)
loop. 2 Offset
+80
[Map1 Offset
+ 20]
[Map2 Offset
+ 100]
Instance 1 ----
[hoUr] Step (1 to 40) 0 to 99 0 0x79 21003 Inst. 1 uint
[hoUr] Hours Map 1 Map 2 (121) 2874 RWE
Select the hours (plus 503 4004 1 to (40)
Minutes and Seconds) for a 3 Offset
timed step. +80
[Map1 Offset
+ 20]
[Map2 Offset
+ 100]
Instance 1 ----
[Min] Step (1 to 40) 0 to 59 0 0x79 21004 Inst. 1 uint
[Min] Step Type Parameters Map 1 Map 2 (121) 2876 RWE
Minutes 504 4006 1 to (40)
Select the minutes (plus 4 Offset
Hours and Seconds) for a +80
timed step. [Map1 Offset
+ 20]
[Map2 Offset
+ 100]
Instance 1 ----
[~SEC] Step (1 to 40) 0 to 59 0 0x79 21005 Inst. 1 uint
[ SEC] Seconds Map 1 Map 2 (121) 2878 RWE
Select the seconds (plus 505 4008 1 to (40)
Hours and Minutes) for a 5 Offset
timed step. +80
[Map1 Offset
+ 20]
[Map2 Offset
+ 100]
Instance 1 ----
[rate] Step (1 to 40) 0 to 9,999.000°F or units 0.0 0x79 21006 Inst. 1 float
[rAtE] Rate per minute Map 1 Map 2 (121) 2880 RWE
Select the rate for ramp- 0 to 5,555.000°C per min- 506 4010 1 to (40)
ing in degrees or units per ute 6 Offset
minute. +80
[Map1 Offset
+ 20]
[Map2 Offset
+ 100]
Note: R: Read
Some values will be rounded off to fit in the four-character display. Full values can be W: Write
read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 55 • Chapter 5 Profile Page


Profile Page
CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP GTW
Display Range Default Relative Instance &
Description Index Par ID Mod-
Address Attribute Read/
bus
hex (dec) Write
Instance 1 - - - -
[W;P1] Step (1 to 40) -1,999.000 to 9,999.000°F 0.0°F or 0x79 21011 Inst. 1 float
[W.P1] Wait For Process 1 or units units Map 1 Map 2 (121) 2890 RWE
-1,128.000 to 5,537.000°C -18.0°C 512 4020 1 to (40)
0xB (11) Offset
+80
[Map1 Offset
+ 20]
[Map2 Offset
+ 100]
[WE;1] Step (1 to 40) [nonE] None (61) None Instance 1 0x79 - - - - 21009 Inst. 1 uint
[WE.1] Wait Event 1 [``on] On (63) Map 1 Map 2 (121) 2886 RWE
[`oFF] Off (62) 510 4016 1 to (40)
9 Offset
+80
[Map1 Offset
+ 20]
[Map2 Offset
+ 100]
Instance 1 ----
[WE;2] Step (1 to 40) [nonE] None (61) None 0x79 21010 Inst. 1 uint
[WE.2] Wait Event 2 [``on] On (63) Map 1 Map 2 (121) 2888 RWE
[`oFF] Off (62) 511 4018 1 to (40)
0xA (10) Offset
+80
[Map1 Offset
+ 20]
[Map2 Offset
+ 100]
Instance 1 ----
[~~JS] Step (1 to 40) Step-1 (Minimum of 1) 1 0x79 21012 Inst. 1 uint
[ JS] Jump Step Map 1 Map 2 (121) 2892 RWE
Select a step to jump to. 514 4022 1 to (40)
0xC (12) Offset
+80
[Map1 Offset
+ 20]
[Map2 Offset
+ 100]
Instance 1 ----
[~~JC] Step (1 to 40) 0 to 9,999 1 0x79 21013 Inst. 1 uint
[ JC] Jump Count Map 1 Map 2 (121) 2894 RWE
Set the number of jumps. 515 4024 1 to (40)
A value of 0 creates an 0xD (13) Offset
infinite loop. Loops can be +80
nested four deep. [Map1 Offset
+ 20]
[Map2 Offset
+ 100]
Instance 1 ----
[~End] Step (1 to 40) [`oFF] Control Mode set to User 0x79 21014 Inst. 1 uint
[ End] End Type Off (62) Map 1 Map 2 (121) 2896 RWE
Select what the controller [Hold] Hold last closed- 516 4026 1 to (40)
will do when this profile loop set point in the pro- 0xE (14) Offset
ends. file (47) +80
[Map1 Offset
[USEr] User, reverts to pre- + 20]
vious set point (100)
[Map2 Offset
+ 100]
Note: R: Read
Some values will be rounded off to fit in the four-character display. Full values can be W: Write
read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Watlow EZ-ZONE ® ST • 56 • Chapter 5 Profile Page


Profile Page
CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP GTW
Display Range Default Relative Instance &
Description Index Par ID Mod-
Address Attribute Read/
bus
hex (dec) Write
Instance 1 - - - -
[Ent1] Step (1 to 40) [`oFF] Off (62) Off 0x79 21007 Inst. 1 uint
[Ent1] Event 1 [Ucgd] Unchanged (1557) Map 1 Map 2 (121) 2882 RWE
Select whether Event Out- [``on] On (63) 508 4012 1 to (40)
put 1 is on, unchanged or 7 Offset
off during this step. +80
[Map1 Offset
+ 20]
[Map2 Offset
+ 100]
[Ent2] Step (1 to 40) [`oFF] Off (62) Off Instance 1 0x79 - - - - 21008 Inst. 1 uint
[Ent2] Event 2 [Ucgd] Unchanged (1557) Map 1 Map 2 (121) 2884 RWE
Select whether Event Out- [``on] On (63) 509 4014 1 to (40)
put 2 is on, unchanged or 8 Offset
off during this step. +80
[Map1 Offset
+ 20]
[Map2 Offset
+ 100]
Instance 1 ----
No Dis- Step (1 to 40) Off (62) ---- 0x7A 22034 Inst. 1 uint
play Event Input 1 On (63) Map 1 Map 2 (122) ---- R
Current state of digital - - - - 3866 1
input 5. 0x22 (34)
Instance 1 ----
No Dis- Step (1 to 40) Off (62) ---- 0x7A 22035 Inst. 1 uint
play Event Input 2 On (63) Map 1 Map 2 (122) ---- R
Current state of digital - - - - 3868 1
input 6. 0x23 (35)
Note: R: Read
Some values will be rounded off to fit in the four-character display. Full values can be W: Write
read with other interfaces. E: EE-
PROM
If there is only one instance of a menu, no submenus will appear. S: User
Set

Display Step Type Parameters in Step Type


Description
[``ti] Step Types [tg;SP] Target Set Point
[ ti] Time [hoUr] Hours
A Time Step controls at the Target Set Point and maintains [Min] Minutes
two event output states for the designated time.
[`SEC] Seconds
[Ent1] Event Output 1
[Ent2] Event Output 2
[rAtE] Step Types [tg;SP] Target Set Point
[rAtE] Rate [rAtE] Rate
A Rate Step ramps the process value to the Target Set Point [Ent1] Event Output 1
in degrees per minute while maintaining two event output
[Ent2] Event Output 2
states.
[`W;E] Step Types [WE;1] Wait Event 1 (digital input 5)
[ W.E] Wait For Event [WE;2] Wait Event 2 (digital input 6)
A Wait Event Step will wait for the event input states to [Ent1] Event Output 1
match the two Wait Event settings.
[Ent2] Event Output 2
[W;Pr] Step Types [WPr] Wait For Process Instance
[W.Pr] Wait For Process [WP1] Wait For Process Value
A Wait For Process Step will wait for the process value to [Ent1] Event Output 1
match the Wait For Process value.
[Ent2] Event Output 2
[w;bo] Step Types [W;P1] Wait For Process Value
[W.bo] Wait For Both [WE;1] Wait Event 1 (digital input 5)
A Wait For Both will wait for the process value to match the [WE;2] Wait Event 2 (digital input 6)
Wait For Process value and the Event Step will wait for the
[Ent1] Event Output 1
event input states to match the two Wait Event settings.
[Ent2] Event Output 2

Watlow EZ-ZONE ® ST • 57 • Chapter 5 Profile Page


Display Step Type Parameters in Step Type
Description
[``jl] Step Types [``JS] Jump Step
[ JL] Jump Loop [``JC] Jump Count
A Jump Loop step will jump to the Jump Step the number [Ent1] Event Output 1
of times designated in Jump Count. Loops can be nested up
[Ent2] Event Output 2
to four deep.
[`End] Step Types [`End] End Type
[ End] End
An End Step will end the profile. If a profile doesn't include
an End Step, control will move to the next step. If no End
Step is confronted, after step 40 control will default to the
set point in effect before the profile started.
[UStP] Step Types
[UStP] Unused Step
This is an empty step that can be used to, in effect, erase a
step in a profile.

Watlow EZ-ZONE ® ST • 58 • Chapter 5 Profile Page


6 Chapter 6: Factory Pages
Control Module Factory Page Parameters
To go to the Factory Page from the Home Page, press Note:
and hold both the Advance ‰ and Infinity ˆ keys for Some of these menus and parameters may not appear,
six seconds. depending on the modules options. See model number
information in the Appendix for more information.
• Press the Advance Key ‰ to move through the If there is only one instance of a menu, no submenus
parameter prompts. will appear.
• Press the Up ¿ or Down ¯ keys to change the
parameter value.
• Press the Infinity Key ˆ to return to the Home
Page.
Calculating the Modbus Register
The tables below list only the register of the first in-
stance of each parameter. To find the register of the
other instances, use the formula: instance (n) regis-
ter = instance 1 register + ((n - 1) * offset).

[CUSt] [ELi;S] Electrical Input Slope


[FCty] Custom Setup Menu [ELo;o] Electrical Output Offset
[```1] to [``20] [ELo;S] Electrical Output Slope
[CUSt] Custom Setup
[`par] Parameter * Visible only when Password En-
[`iid] Instance ID able found in the Loc menu is
turned on.
[`LoC]
[FCty] Security Setting Menu
[`LoC] Security Setting
[LoC;o] Operations Page
[LoC;P] Profiling Page
[pas;e] Password Enable
[RloC] Read Lock
[SLoC] Write Security
[loC;l] Locked Access Level
[roll] Rolling Password
[pas;u] User Password
[pas;a] Administrator Password
*[ULoC]
[FCty] Security Setting Menu
[`LoC] Security Setting
[CoDE] Public Key
[pass] Password
[diAg]
[FCty] Diagnostics Menu
[diAg] Diagnostics
[``Pn] Part Number
[`rEu] Software Revision
[S;bld] Software Build Number
[``Sn] Serial Number
[dAtE] Date of Manufacture
[`CAL]
[FCty] Calibration Menu
[```1]
[`ACt] Calibration 1 (to 4)
[`Mu] Electrical Measurement
[ELi;o] Electrical Input Offset

Watlow EZ-ZONE ® ST • 59 • Chapter 6 Factor y Page


Control Module • Factory Page
CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Ad- Instance &
Description Index ID Mod-
dress Attribute Read/
bus
hex (dec) Write
[CUSt]
[FCty]
Custom Setup Menu
[`par] Custom [nonE] None (61) See: Instance 1 ---- 14005 uint
[ Par] Parameter 1 to 20 Home RWES
[`l;st] Limit Status (1668) Map 1 Map 2
Select the parameters [`L;hy] Limit Hysteresis (183) Page - - - - - - - -
that will appear in the
[`Lh;S] Limit High Set Point (182)
Home Page.
[`LL;S] Limit Low Set Point (181)
The Parameter 1 value [`CU;r] Sensed Current (179)
will appear in the [gSd1] Guaranteed Soak Deviation
upper display of the 1 Value (1214)
Home Page. It cannot [P;ACr] Profile Action Request (109)
be changed with the [P;Str] Profile Start (79)
Up and Down Keys [idLE] Idle Set Point (107)
in the Home Page. [t;tUn] TRU-TUNE+® Enable (205)
The Parameter 2 value [`r;rt] Ramp Rate (177)
will appear in the
[`C;hy] Cool Hysteresis (170)
lower display in the
Home Page. It can [`C;Pb] Cool Proportional Band
be changed with the (169)
Up and Down Keys, [`h;hy] Heat Hysteresis (167)
if the parameter is a [`h;Pb] Heat Proportional Band
writable one. (166)
[``db] Dead Band (164)
Scroll through the [``td] Time Derivative (163)
other Home Page [``ti] Time Integral (162)
parameters with the [`C;Pr] Cool Power (161)
Advance Key ‰ . [`h;Pr] Heat Power (160)
[`C;M] User Control Mode (159)
[`AUt] Autotune (158)
[``op] Open Loop Set Point (110)
[AC;SP] Active Set Point (72)
[AC;pu] Active Process Value (25)
[StPt] Set Point (85)
CUSt] Custom Menu (180)
[`A;hy] Alarm Hysteresis (97)
[`A;hi] Alarm High Set Point (78)
[`A;Lo] Alarm Low Set Point (42)
[USr;r] User Restore Set (1171)
[`C_F] Display Units (156)
[`i;CA] Input Calibration Offset
(154)
[`Pro] Process (75)
[`iid] Custom (1 to 20) 1 to 2 ---- Instance 1 ---- - - - - 14003 uint
[ iid] Instance ID RWES
Map 1 Map 2
Select the parameters - - - - - - - -
that will appear in the
Home Page.
[`LoC]
[FCty]
Security Setting Menu
[LoC;o] Security Setting 1 to 3 2 Instance 1 ---- ---- 3002 - - - - uint
[LoC.o] Operations Page RWE
Map 1 Map 2
Change the security - - - - 1692
level of the Opera-
tions Page.
R: Read
Note:
W: Write
Some values will be rounded off to fit in the four-character display. Full values can be E: EE-
read with another interface. PROM
S: User
If there is only one instance of a menu, no submenus will appear. Set

Watlow EZ-ZONE ® ST • 60 • Chapter 6 Factor y Page


Control Module • Factory Page
CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Ad- Instance &
Description Index ID Mod-
dress Attribute Read/
bus
hex (dec) Write
[LoC;P] Security Setting 1 to 3 3 Instance 1 ---- ---- 3008 ---- uint
[LoC.P] Profiling Page RWE
Map 1 Map 2
Change the security - - - - 1704
level of the Profiling
Page.
[pas;e] Security Setting [`off] Off Off Instance 1 ---- ---- 3009 - - - - uint
[LoC.P] Password Enable RWE
[``on] On Map 1 Map 2
Turn security fea- - - - - - - - -
tures on or off.
[rLoC] Security Setting 1 to 5 5 Instance 1 ---- ---- 3010 - - - - uint
[rLoC] Read Lock RWE
Map 1 Map 2
Set the read security - - - - 1708
clearance level. The
user can access the
selected level and all
lower levels.
If the Set Lockout Se-
curity level is higher
than the Read Lock-
out Security, the Read
Lockout Security
level takes priority.
[SLoC] Security Setting 0 to 5 5 Instance 1 ---- ---- 3011 - - - - uint
[SLoC] Write Security RWE
Map 1 Map 2
Set the write security - - - - 1710
clearance level. The
user can access the
selected level and all
lower levels.
If the Set Lockout Se-
curity level is higher
than the Read Lock-
out Security, the Read
Lockout Security
level takes priority.
[loC;l] Security Setting 1 to 5 5 Instance 1 ---- ---- 3016 - - - - uint
[LoC.L] Locked Access Level RWE
Map 1 Map 2
Determines user level - - - - - - - -
menu visibility when
security is enabled.
See Features section
under Password Se-
curity.
[roll] Security Setting [`off] Off Off Instance 1 ---- ---- 3019 - - - - uint
[roLL] Rolling Password RWE
[``on] On Map 1 Map 2
When power is cycled - - - - - - - -
a new Public Key will
be displayed.
[pas;u] Security Setting 10 to 999 63 Instance 1 ---- ---- 3017 - - - - uint
[PAS.u] User Password RWE
Map 1 Map 2
Used to acquire ac- - - - - - - - -
cess to menus made
available through the
Locked Access Level
setting.
R: Read
Note:
W: Write
Some values will be rounded off to fit in the four-character display. Full values can be E: EE-
read with another interface. PROM
S: User
If there is only one instance of a menu, no submenus will appear. Set

Watlow EZ-ZONE ® ST • 61 • Chapter 6 Factor y Page


Control Module • Factory Page
CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Ad- Instance &
Description Index ID Mod-
dress Attribute Read/
bus
hex (dec) Write
[pas;a] Security Setting 10 to 999 156 Instance 1 ---- ---- 3018 ---- uint
[PAS.A] Administrator Pass- RWE
Map 1 Map 2
word - - - - - - - -
Used to acquire full
access to all menus.
[ULoC]
[FCty]
Security Setting Menu
[Code] Security Setting Customer Specific 0 Instance 1 ---- ---- 3020 - - - - uint
[CodE] Public Key RWE
Map 1 Map 2
If Rolling Password - - - - - - - -
turned on, generates
a random number
when power is cycled.
If Rolling Password is
off fixed number will
be displayed.
[pass] Security Setting -1999 to 9999 0 Instance 1 ---- ---- 3022 - - - - uint
[PASS] Password RWE
Map 1 Map 2
Number returned - - - - - - - -
from calculation
found in Features sec-
tion under Password
Security.
[diAg]
[FCty]
Diagnostics Menu
[``pn] Diagnostics 14 ---- Instance 1 0x65 116 1009 - - - - dint
[ Pn] Model Number (101) R
Map 1 Map 2
Display the model - - - - - - - - 1
number. 9
[`reu] Diagnostics 5 ---- Instance 1 0x65 ---- 1003 Inst. 1 dint
[ rEv] Firmware Revision (101) 4 R
Map 1 Map 2
Display the firmware 4 4 1
revision. 0x11
(17)
[S;bLd] Diagnostics 0 to 2,147,483,647 Instance 1 0x65 ---- 1005 Inst. 1 dint
[S.bLd] Software Build (101) 8 R
Map 1 Map 2
Number 8 8 1
Display the firmware 5
build number.
[``Sn] Diagnostics 0 to 2,147,483,647 Instance 1 0x65 ---- 1032 Inst. 1 string
[ Sn] Serial Number Map 1 Map 2 (101) 12 R
Display the serial 12 12 1
number. 0x20
(32)
[dAtE] Diagnostics 0 to 2,147,483,647 ---- Instance 1 0x65 ---- 1008 Inst. 1 dint
[dAtE] Date of Manufac- Map 1 Map 2 (101) 14 R
ture 14 14 1
Display the date code. 8
R: Read
Note:
W: Write
Some values will be rounded off to fit in the four-character display. Full values can be E: EE-
read with another interface. PROM
S: User
If there is only one instance of a menu, no submenus will appear. Set

Watlow EZ-ZONE ® ST • 62 • Chapter 6 Factor y Page


Control Module • Factory Page
CIP Data
RUI/
Modbus Class Type
Parameter Name Pro DP Par GTW
Display Range Default Relative Ad- Instance &
Description Index ID Mod-
dress Attribute Read/
bus
hex (dec) Write
No Dis- Diagnostics 17 or 31 Instance 1 0x65 ---- 1001 Inst. 1 dint
play Hardware ID Map 1 Map 2 (101) ---- R
Display hardware ID. 0 0 1
1
No Dis- Diagnostics 0 to 2147483647 ---- Instance 1 0x65 ---- 1002 Inst. 1 dint
play Software ID Map 1 Map 2 (101) ---- R
Display software ID. 2 2 1
2
No Dis- Diagnostics 0 or 32 EZ- Instance 1 0x65 ---- 1011 Inst. 1 string
play Device Name ZONE Map 1 Map 2 (101) - - - - RWE
ST 0 0 1
0x0B(11)
No Dis- Diagnostics OK (138) ---- Instance 1 0x65 ---- 1016 Inst. 1 uint
play Device Status FAIL (32) Map 1 Map 2 (101) ---- R
18 30 1
0x0A(10)
[`CAL]
[FCty]
Calibration Menu
[`Mu] Calibration (1 to 2) -3.4e38 to 3.4e38 Instance 1 0x68 ---- 4021 Inst. 1 float
[ Mv] Electrical Measure- Map 1 Map 2 (104) 400 R
ment 309 400 1 to 2
Read the raw elec- 0x15 Inst. 2
Instance 2
trical value for this (21) 560
input in the units Map 1 Map 2
corresponding to the 311 490
Sensor Type (Setup
Page, Analog Input
Menu) setting.
[ELi;o] Calibration (1 to 2) -1,999.000 to 9,999.000 0.0 Instance 1 0x68 ---- 4010 Inst. 1 float
[ELi.o] Electrical Input Map 1 Map 2 (104) 378 RWES
Offset 47 378 1 to 2
Change this value to 0xA (10) Inst. 2
Instance 2
calibrate the low end 538
of the input range. Map 1 Map 2
75 468
[ELi;S] Calibration (1 to 2) -1,999.000 to 9,999.000 1.0 Instance 1 0x68 ---- 4011 Inst. 1 float
[ELi.S] Electrical Input Map 1 Map 2 (104) 380 RWES
Slope 49 380 1 to 2
Adjust this value to 0xB (11) Inst. 2
Instance 2
calibrate the slope of 540
the input value. Map 1 Map 2
77 470
[ELo;o] Calibration (1) -1,999.000 to 9,999.000 0.0 Instance 1 0x76 - - - - 18005 - - - - float
[ELo.o] Electrical Output (118) RWES
Map 1 Map 2
Offset - - - - 788 1
Change this value to 5
calibrate the low end
of the output range.
[ELo;S] Calibration (1) -1,999.000 to 9,999.000 1.0 Instance 1 0x76 - - - - 18006 - - - - float
[ELo.S] Electrical Output (118) RWES
Map 1 Map 2
Slope - - - - 790 1
Adjust this value to 6
calibrate the slope of
the output value.
R: Read
Note:
W: Write
Some values will be rounded off to fit in the four-character display. Full values can be E: EE-
read with another interface. PROM
S: User
If there is only one instance of a menu, no submenus will appear. Set

Watlow EZ-ZONE ® ST • 63 • Chapter 6 Factor y Page


7 Chapter 7: Features
Saving and Restoring User Settings. . . . . . . . . . . . . . . . . . . . . . . . . . 65
Tuning the PID Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Manual Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Autotuning with TRU‑TUNE+® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Calibration Offset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Filter Time Constant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Sensor Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Set Point Low Limit and High Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Scale High and Scale Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Range High and Range Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Control Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Output Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Auto (closed loop) and Manual (open loop) Control. . . . . . . . . . . . . . . . . . . 68
On-Off Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Proportional Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Proportional plus Integral (PI) Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Proportional plus Integral plus Derivative (PID) Control. . . . . . . . . . . . . . . . 70
Dead Band. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Variable Time Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Phase Angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Soft Start Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Single Set Point Ramping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Process and Deviation Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Alarm Set Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Alarm Hysteresis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Alarm Latching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Alarm Silencing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Alarm Blocking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Using Lockout to Hide Pages and Menus . . . . . . . . . . . . . . . . . . . . . . 73
Using Password Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Modbus - Using Programmable Memory Blocks . . . . . . . . . . . . . . . . . 75
CIP - Communications Capabilities. . . . . . . . . . . . . . . . . . . . . . . . . . 75
Software Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Note:
In the following chapter, there will be many visual references to prompts as related to the features and as seen on the face of the
Remote User Interface (RUI) which is optional hardware. To learn more about the RUI point your browser to:
http://www.watlow.com/literature/pti_search.cfm?dltype=5 and type in EZ-ZONE in the search field at the bottom of the page to
find and download the RUI/Gateway User Manual.

Watlow EZ-ZONE ® ST • 64 • Chapter 7 Features


Saving and Restoring User Settings the set point while the autotun-
ing is underway. The temperature must cross the Au-
Recording setup and operations parameter settings
totune Set Point five times to complete the autotuning
for future reference is very important. If you uninten-
process. Once complete, the controller controls at the
tionally change these, you will need to program the
normal set point, using the new parameters.
correct settings back into the controller to return the
equipment to operational condition. Select a set point for the tune with Autotune Set
Point. The Autotune Set Point is expressed as a per-
After you program the controller and verify proper
cent of the Closed Loop Set Point.
operation, use User Save Set [USr;S] (Setup Page,
Global Menu) to save the settings into either of two If you need to adjust the tuning procedure's ag-
files in a special section of memory. If the settings in gressiveness, use Autotune Aggressiveness [T;Agr]
the controller are altered and you want to return the (Setup Page, Loop Menu). Select under damped  [Un-
controller to the saved values, use User Restore Set dr] to bring the process value to the set point quickly.
[USr; r] (Setup Page, Global Menu) to recall one of the Select over damped [ouer] to bring the process value
saved settings. to the set point with minimal overshoot. Select criti-
cal damped [Crit] to balance a rapid response with
A digital input or the RUI Function Key can also
minimal overshoot.
be configured to restore parameters.
Process Set Point
Note: Autotune begins Autotune complete
Only perform the above procedure when you are sure that all the
correct settings are programmed into the controller. Saving he set-
tings overwrites any previously saved collection of settings. Be sure
to document all the controller settings.
Autotune Set Point
Tuning the PID Parameters (90 percent of Process Set Point)
Temperature
Autotuning
When an autotune is performed on the EZ-ZONE® ST,
the set point is used to calculate the tuning set point.
For example, if the active set point is 200° and
Autotune Set Point [A;tSP] (Operations Page, Loop
Menu) is set to 90 percent, the autotune function
utilizes 180° for tuning. This is also how autotuning Time
works in previous Watlow controllers. In addition,
changing the active set point in previous controllers
causes the autotune function to restart; where with Manual Tuning
the EZ-ZONE ST changing the set point after an au- In some applications, the autotune process may not
totune has been started has no affect. provide PID parameters for the process characteris-
A new feature in EZ-ZONE ST products will allow tics you desire. If that is the case, you may want to
set point changes while the control is autotuning, this tune the controller manually.
includes while running a profile or ramping. When 1. Apply power to the controller and establish a set
the auto tune is initially started it will use the cur- point typically used in your process.
rent set point and will disregard all set point changes 2. Go to the Operations Page, Loop Menu, and set
until the tuning process is complete. Once complete, Heat Proportional Band [`h;Pb] and/or Cool Pro-
the controller will then use the new set point. portional Band [`C;Pb] to 5. Set Time Integral
This is why it is a good idea to enter the active set [``ti] to 0. Set Time Derivative [``td] to 0.
point before initiating an autotune. 3. When the system stabilizes, watch the process
Autotuning calculates the optimum heating and/or value. If it fluctuates, increase the Heat Propor-
cooling PID parameter settings based on the system's tional Band or Cool Proportional Band value in 3
response. Autotuning can be enabled whether or not to 5° increments until it stabilizes, allowing time
TUNE-TUNE+® is enabled. The PID settings gener- for the system to settle between adjustments.
ated by the autotune will be used until the autotune 4. When the process has stabilized, watch Heat
feature is rerun, the PID values are manually adjust- Power [`h;Pr] or Cool Power [`C;Pr] (Operations
ed or TRU-TUNE+® is enabled. Page, Monitor Menu). It should be stable ±2%. At
To initiate an autotune, set Autotune Request this point, the process temperature should also be
[`AUt] (Operations Page, Loop Menu) to [`YES]. stable, but it will have stabilized before reaching
You should not autotune while a profile is running. If the set point. The difference between the set point
the autotune cannot be completed in 60 minutes, the and actual process value can be eliminated with
autotune will time-out and the original settings will Integral.
take effect. 5. Start with an Integral value of 6,000 and allow
The lower display will flash between [tUnE] and 10 minutes for the process temperature to reach

Watlow EZ-ZONE ® ST • 65 • Chapter 7 Features


the set point. If it has not, reduce the setting by TUNE+ Band set to auto (0). This may occur with very
half and wait another 10 minutes. Continue reduc- fast processes. In that case, set TRU‑TUNE+™ Band
ing the setting by half every 10 minutes until the to a large value, such as 100.
process value equals the set point. If the process Use TRU-TUNE+ Gain [`t;gn] (Setup Page, Loop
becomes unstable, the Integral value is too small. Menu) to adjust the responsiveness of the adaptive
Increase the value until the process stabilizes. tuning calculations. Six settings range from 1, with
6. Increase Derivative to 0.1. Then increase the set the most aggressive response and most potential over-
point by 11° to 17°C. Monitor the system’s ap- shoot (highest gain), to 6, with the least aggressive re-
proach to the set point. If the process value over- sponse and least potential for overshoot (lowest gain).
shoots the set point, increase Derivative to 0.2. The default setting, 3, is recommended for loops with
Increase the set point by 11° to 17°C and watch thermocouple feedback and moderate response and
the approach to the new set point. If you increase overshoot potential.
Derivative too much, the approach to the set point
will be very sluggish. Repeat as necessary until Before Tuning
the system rises to the new set point without over- Before autotuning, the controller hardware must be
shoot or sluggishness. installed correctly, and these basic configuration pa-
For additional information about autotune and PID rameters must be set:
control, see related features in this chapter. • Sensor Type [`SEn] (Setup Page, Analog Input
Menu), and scaling, if required;
Autotuning with TRU‑TUNE+® • Function [``Fn] (Setup Page, Output Menu) and
The TRU-TUNE+ adaptive algorithm will optimize the scaling, if required.
controller's PID values to improve control of dynamic
processes. TRU-TUNE+ monitors the process variable How to Autotune a Loop
and adjusts the control parameters automatically to 1. Enter the desired set point or one that is in the
keep your process at set point during set point and middle of the expected range of set points that you
load changes. When the controller is in the adaptive want to tune for.
control mode, it determines the appropriate output
2. Enable TRU-TUNE+®.
signal and, over time, adjusts control parameters
to optimize responsiveness and stability. The TRU- 3. Initiate an autotune. (See Autotuning in this chap-
TUNE+ feature does not function for on-off control. ter.)
The preferred and quickest method for tuning a When autotuning is complete, the PID parameters
loop is to establish initial control settings and contin- should provide good control. As long as the loop is in
ue with the adaptive mode to fine tune the settings. the adaptive control mode, TRU-TUNE+® continuously
tunes to provide the best possible PID control for the
Setting a controller's control mode to tune starts
process.
this two-step tuning process. (See Autotuning in this
chapter.) This predictive tune determines initial,
rough settings for the PID parameters. Then the loop
automatically switches to the adaptive mode which
ç
fine tunes the PID parameters. WARNING! During autotuning, the controller sets the output to
Once the process variable has been at set point for 100 percent and attempts to drive the process variable toward
a suitable period (about 30 minutes for a fast process the set point. Enter a set point and heat and cool power limits
to roughly two hours for a slower process) and if no that are within the safe operating limits of your system.
further tuning of the PID parameters is desired or
needed, TRU-TUNE+ may be turned off. However, Inputs
keeping the controller in the adaptive mode allows it
to automatically adjust to load changes and compen- Calibration Offset
sate for differing control characteristics at various set Calibration offset allows a device to compensate for an
points for processes that are not entirely linear. inaccurate sensor, lead resistance or other factors that
Once the PID parameters have been set by the affect the input value. A positive offset increases the
TRU-TUNE+ adaptive algorithm, the process, if shut input value, and a negative offset decreases the input
down for any reason, can be restarted in the adaptive value.
control mode. The input offset value can be viewed or changed
Turn TRU‑TUNE+ on or off with TRU‑TUNE+ En- with Calibration Offset [`i;CA] (Operations Page, Ana-
able [t;tUn] (Setup Page, Loop Menu). log Input Menu).
Use TRU-TUNE+ Band [t;bnd] (Setup Page, Loop
Menu) to set the range above and below the set point
in which adaptive tuning will be active. Adjust this
parameter only in the unlikely event that the control-
ler is unable to stabilize at the set point with TRU-

Watlow EZ-ZONE ® ST • 66 • Chapter 7 Features


accurate. Connect the low source resistance to the
input you are calibrating.
2. Read the value of Electrical Measurement [`Mu]
Negative Calibration Offset will
compensate for the difference (Factory Page, Calibration Menu) for that input.
Temperature Reading
between the Sensor Reading and
from Sensor
the Actual Temperature 3. Calculate the offset value by subtracting this
value from the low source resistance.
4. Set Electrical Input Offset [ELi;o] (Factory Page,
Calibration Menu) for this input to the offset
Temperature

value.
5. Check the Electrical Measurement to see whether
Actual Process Temperature
it now matches the resistance. If it doesn’t match,
adjust Electrical Offset again.
Time
6. Measure the high source resistance to ensure it
is accurate. Connect the high source resistance to
the input.
Calibration 7. Read the value of Electrical Measurement for
To calibrate an analog input, you will need to provide that input.
two electrical signals or resistance loads near the ex- 8. Calculate the gain value by dividing the low
tremes of the range that the application is likely to source signal by this value.
utilize. See recommended values below:
9. Set Electrical Input Slope [ELi;S] (Factory Page,
Sensor Type Low Source High Source Calibration Menu) for this input to the calculated
thermocouple 0.000 mV 50.000 mV gain value.
millivolts 0.000 mV 50.000 mV 10. Check the Electrical Measurement to see wheth-
volts 0.000V 10.000V
er it now matches the signal. If it doesn’t match,
adjust Electrical Input Slope again.
milliamps 0.000 mA 20.000 mA
Set Electrical Input Offset to 0 and Electrical Input
100 Ω RTD 50.00 Ω 350.00 Ω
Slope to 1 to restore factory calibration.
1,000 Ω RTD 500.00 Ω 3,500.00 Ω

Follow these steps for a thermocouple or pro- Filter Time Constant


cess input: Filtering smoothes an input signal by applying a first-
1. Apply the low source signal to the input you are order filter time constant to the signal. Filtering the
calibrating. Measure the signal to ensure it is ac- displayed value makes it easier to monitor. Filtering
curate. the signal may improve the performance of PID con-
trol in a noisy or very dynamic system.
2. Read the value of Electrical Measurement [`Mu]
(Factory Page, Calibration Menu) for that input. Adjust the filter time interval with Filter Time
3. Calculate the offset value by subtracting this [`FiL] (Setup Page, Analog Input Menu).
value from the low source signal. Example: With a filter value of 0.5 seconds, if the
4. Set Electrical Input Offset [ELi;o] (Factory Page, process input value instantly changes from 0 to 100 and
Calibration Menu) for this input to the offset value. remained at 100, the display will indicate 100 after five
5. Check the Electrical Measurement to see whether time constants of the filter value or 2.5 seconds.
it now matches the signal. If it doesn’t match, ad-
just Electrical Input Offset again. Unfiltered Input Signal

6. Apply the high source signal to the input. Mea-


Temperature

sure the signal to ensure it is accurate.


7. Read the value of Electrical Measurement for
that input.
8. Calculate the gain value by dividing the low Time

source signal by this value.


9. Set Electrical Input Slope [ELi;S] (Factory Page, Filtered Input Signal

Calibration Menu) for this input to the calculated


Temperature

gain value.
10. Check the Electrical Measurement to see wheth-
er it now matches the signal. If it doesn’t match, Time

adjust Electrical Input Slope again.


Filter Time Constant
Set Electrical Input Offset to 0 and Electrical Input
Slope to 1 to restore factory calibration. Sensor Selection
Follow these steps for an RTD input: You need to configure the controller to match the in-
put device, which is normally a thermocouple, RTD or
1. Measure the low source resistance to ensure it is process transmitter.
Watlow EZ-ZONE ® ST • 67 • Chapter 7 Features
Select the sensor type with Sensor Type [`Sen] Select the low and high values with Range Low
(Setup Page, Analog Input Menu). [`r;Lo] and Range High [`r;hi] (Setup Page, Analog
Input Menu).
Set Point Low Limit and High Limit
The controller constrains the set point to a value be- Control Methods
tween a set point low limit and a set point high limit.
Set the set point limits with Low Set Point [`L;SP] Output Configuration
and High Set Point [`h;SP] (Setup Page, Loop Menu). Each controller output (1, 2 and 3) can be configured
There are two sets of set point low and high limits: as a heat output, a cool output, an alarm output or de-
one for a closed-loop set point, another for an open- activated. No dependency limitations have been placed
loop set point. on the available combinations. The outputs can be
configured in any combination. For instance, all three
High Limit of selected functional range
could be set to cool.
Range High Range (between High Limit of Sensor and Range Low)
Heat and cool outputs use the set point and Opera-
tions parameters to determine the output value. All
Set Point High
heat and cool outputs use the same set point value.
Gas Pressure

Set Point Range (must be between Range High and Range Low)
Set Point Low
Heat and cool each have their own set of control pa-
rameters. All heat outputs use the same set of heat
Range Low Range (between Low Limit of Sensor and Range High) control parameters and all cool outputs use the same
Low Limit of selected functional range set of cool output parameters.
Each alarm output has its own set of configuration
Range Low and Range High parameters and set points, allowing independent op-
Scale High and Scale Low eration.
When an analog input is selected as process voltage
or process current input, you must choose the value Auto (closed loop) and Manual (open loop) Control
of voltage or current to be the low and high ends. For The controller has two basic modes of operation, auto
example, when using a 4 to 20 mA input, the scale low mode and manual mode. Auto mode allows the control-
value would be 4.00 mA and the scale high value would ler to decide whether to perform closed-loop control or
be 20.00 mA. Commonly used scale ranges are: 0 to 20 to follow the settings of Input Error Failure [FAiL]
mA, 4 to 20 mA, 0 to 5V, 1 to 5V and 0 to 10V. (Setup Page, Loop Menu). The manual mode only al-
You can create a scale range representing other lows open-loop control. The EZ-ZONE ST controller
units for special applications. You can reverse scales is normally used in the auto mode. The manual mode
from high values to low values for analog input sig- is usually only used for specialty applications or for
nals that have a reversed action. For example, if 50 psi troubleshooting.
causes a 4 mA signal and 10 psi causes a 20 mA signal. Manual mode is open-loop control that allows the
Scale low and high low values do not have to match user to directly set the power level to the controller’s
the bounds of the measurement range. These along output load. No adjustments of the output power level
with range low and high provide for process scaling and occur based on temperature or set point in this mode.
can include values not measureable by the controller. In auto mode, the controller monitors the input to
Regardless of scaling values, the measured value will determine if closed-loop control is possible. The con-
be constrained by the electrical measurements of the troller checks to make certain a functioning sensor is
hardware. providing a valid input signal. If a valid input signal is
Select the low and high values with Scale Low present, the controller will perform closed-loop control.
[`S;Lo] and Scale High [`S;hi]. Select the displayed Closed-loop control uses a process sensor to determine
range with Range Low [`r;Lo] and Range High the difference between the process value and the set
[`r;hi] (Setup Page, Analog Input Menu). point. Then the controller applies power to a control
output load to reduce that difference.
Range High and Range Low
If a valid input signal is not present, the control-
With a process input, you must choose a value to rep-
ler will indicate an input error message in the upper
resent the low and high ends of the current or voltage
display and [Attn] in the lower display and respond
range. Choosing these values allows the controller’s
to the failure according to the setting of Input Error
display to be scaled into the actual working units of
Failure [FAiL]. You can configure the controller to
measurement. For example, the analog input from a
perform a “bumpless” transfer [bPLS], switch power to
humidity transmitter could represent 0 to 100 percent
output a preset fixed level [MAn], or turn the output
relative humidity as a process signal of 4 to 20 mA.
power off.
Low scale would be set to 0 to represent 4 mA and
high scale set to 100 to represent 20 mA. The indica- Bumpless transfer will allow the controller to
tion on the display would then represent percent hu- transfer to the manual mode using the last power
midity and range from 0 to 100 percent with an input value calculated in the auto mode if the process had
of 4 to 20 mA. stabilized at a ±5 percent output power level for the
time interval of Time Integral (Operations Page, Loop)
Watlow EZ-ZONE ® ST • 68 • Chapter 7 Features
prior to sensor failure, and that power level is less On-off control can be selected with Heat Algorithm
than 75 percent. [`h;Ag] or Cool Algorithm [`C;Ag] (Setup Page, Loop
Menu).
On-off hysteresis can be set with Heat Hysteresis
Set Point Actual Temperature [`h;hY] or Cool Hysteresis [`C;hY] (Operations Page,
Loop Menu).
Temperature

Sensor
Break

Note:
100% Input Error Failure Mode [faIl] does not function in on-off
Output Power control mode. The output goes off.
40%
Power

2 minutes Locks in The heating action switches off when the process
Output temperature rises above the set point.
0% Power
Time

Bumpless Transfer

Temperature
Set Point
Input Error Latching [`i;Er] (Setup Page, Analog Hysteresis
Input Menu) determines the controller’s response once
Process Temperature
a valid input signal returns to the controller. If latch-
ing is on, then the controller will continue to indicate The heating action switches on when the process temperature
drops below the set point minus the hysteresis.
an input error until the error is cleared. To clear a The heating action
switches on at startup.

latched alarm, press the Advance Key ‰ then the Up Time

Key ¿.
The cooling action switches on when
If latching is off, the controller will automatically The cooling action
switches
the process temperature rises above
the set point plus the hysteresis.
clear the input error and return to reading the tem- on at startup.

perature. If the controller was in the auto mode when


the input error occurred, it will resume closed-loop
Temperature
Hysteresis
Process Temperature Set Point
control. If the controller was in manual mode when
the error occurred, the controller will remain in open-
loop control.
The cooling action switches off when the process
The Manual Control Indicator Light % is on when temperature drops below the set point.

the controller is operating in manual mode. Time

You can easily switch between modes if the Control On/Off System Cycles
Mode [`C;M] parameter is selected to appear in the
Home Page.
Proportional Control
To transfer to manual mode from auto mode, press Some processes need to maintain a temperature or
the Advance Key ‰ until [`C;M] appears in the lower process value closer to the set point than on-off con-
display. The upper display will display [AUto] for auto trol can provide. Proportional control provides closer
mode. Use the Up ¿ or Down ¯ keys to select [Man]. control by adjusting the output when the temperature
The manual set point value will be recalled from the or process value is within a proportional band. When
last manual operation. the value is in the band, the controller adjusts the out-
To transfer to auto mode from manual mode, press put based on how close the process value is to the set
the Advance Key ‰ until [`C;M] appears in the lower point.
display. The upper display will display [MAn] for The closer the process value is to the set point, the
manual mode. Use the Up ¿ or Down ¯ keys to select lower the output power. This is similar to backing off
[AUto]. The automatic set point value will be recalled on the gas pedal of a car as you approach a stop sign.
from the last automatic operation. It keeps the temperature or process value from swing-
Changes take effect after three seconds or immedi- ing as widely as it would with simple on-off control.
ately upon pressing either the Advance Key ‰ or the However, when the system settles down, the tempera-
Infinity Key ˆ. ture or process value tends to “droop” short of the set
point.
On-Off Control With proportional control the output power level
On-off control switches the output either full on or full equals (set point minus process value) divided by the
off, depending on the input, set point and hysteresis proportional band value.
values. The hysteresis value indicates the amount In an application with one output assigned to heat-
the process value must deviate from the set point to ing and another assigned to cooling, each will have a
turn on the output. Increasing the value decreases the separate proportional parameter. The heating parame-
number of times the output will cycle. Decreasing hys- ter takes effect when the process temperature is lower
teresis improves controllability. With hysteresis set to than the set point, and the cooling parameter takes ef-
0, the process value would stay closer to the set point, fect when the process temperature is higher than the
but the output would switch on and off more frequent- set point.
ly, and may result in the output “chattering.”
Watlow EZ-ZONE ® ST • 69 • Chapter 7 Features
Adjust the proportional band with Heat Propor- Dead Band
tional Band [`h;Pb] or Cool Proportional Band [`C;Pb] In a PID application the dead bands above and below
(Operations Page, Loop Menu). the set point can save an application’s energy and
wear by maintaining process temperature within ac-
Set Point Overshoot ceptable ranges.
Proportional action ceases when the process value
is within the dead band. Integral action continues to
Proportional Band Droop bring the process temperature to the set point.
Temperature

Using a positive dead band value keeps the two


systems from fighting each other.

Cool Output Active


Time
Set Point
Proportional Control
Proportional plus Integral (PI) Control Heat Output Active

The droop caused by proportional control can be cor-


rected by adding integral (reset) control. When the

Temperature
system settles down, the integral value is tuned to
bring the temperature or process value closer to the Positive Dead Band
set point. Integral determines the speed of the correc-
tion, but this may increase the overshoot at startup or Time

when the set point is changed. Too much integral ac- When the dead band value is zero, the heating
tion will make the system unstable. Integral is cleared output activates when the temperature drops below
when the process value is outside of the proportional the set point, and the cooling output switches on when
band. the temperature exceeds the set point.
Adjust the integral with Time Integral [``ti] (Op-
erations Page, Loop Menu).

Proportional plus Integral plus Derivative (PID)


Control Set Point
Cool Output Active

Use derivative (rate) control to minimize the overshoot Heat Output Active
in a PI-controlled system. Derivative (rate) adjusts the
output based on the rate of change in the temperature
or process value. Too much derivative (rate) will make
Temperature

the system sluggish.


Derivative action is active only when the process Zero Dead Band
value is within twice the proportional value from the Time
set point.
Adjust the derivative with Time Derivative [``td] When the dead band value is a negative value,
(Operations Page, Loop Menu). both heating and cooling outputs are active when the
temperature is near the set point.
Reduced Overshoot
Set Point

Proportional Band

Proportional Band x 2 Cool Output Active


Set Point
Heat Output Active
Temperature

Heating Slows
Temperature

Negative Dead Band


Time

Time
Adjust the dead band with Dead Band [``db] (Op-
PID Control erations Page, Loop Menu).

Watlow EZ-ZONE ® ST • 70 • Chapter 7 Features


Variable Time Base variable inside the sine wave. This control method
Variable time base is the preferred method for con- provides a variable voltage output with soft start ca-
trolling a resistive load, providing a very short time pabilities as well.
base for longer heater life. Unlike phase-angle firing,
variable-time-base switching does not limit the cur-
rent and voltage applied to the heater.
With variable time base outputs, the PID algorithm
calculates an output between 0 and 100%, but the out-
put is distributed in groupings of three ac line cycles.
For each group of three ac line cycles, the controller
decides whether the power should be on or off. There Soft Start Time
is no fixed cycle time since the decision is made for Soft start is an additional feature of phase angle con-
each group of cycles. When used in conjunction with a trol executed whenever a power increase is called for.
zero cross (burst fire) device, such as a solid-state pow- The output will gradually increase in power until the
er controller, switching is done only at the zero cross of final selected power output is reached. The soft start
the ac line, which helps reduce electrical noise (RFI). time is the time it takes to go from 0 to 100 percent
Variable time base should be used with solid-state power.
power controllers, such as a solid-state relay (SSR)
or silicon controlled rectifier (SCR) power controller.
Do not use a variable time base output for control-
ling electromechanical relays, mercury displacement
relays, inductive loads or heaters with unusual resis-
tance characteristics.
The combination of variable time base output and a
solid-state relay can inexpensively approach the effect
of analog, phase-angle fired control.
Select the AC Line Frequency [AC;LF] (Setup Page, Single Set Point Ramping
Global Menu), 50 or 60 Hz. Ramping protects materials and systems that can-
not tolerate rapid temperature changes. The value of
the ramp rate is the maximum degrees per minute or
hour that the system temperature can change.
Select Ramp Action [``rP] (Setup Page, Loop
100 percent output
Menu):
10 ON, 0 OFF [`oFF] ramping not active.
[`Str] ramp at startup.
[StPt] ramp at a set point change.
[both] ramp at startup or when the set point
changes.
Select whether the rate is in degrees per minute
50 percent output or degrees per hour with Ramp Scale [`r;SC]. Set the
ramping rate with Ramp Rate [`r;rt] (Setup Page,
3 ON, 3 OFF
Loop Menu).

Set Point
Temperature

66 percent output

6 ON, 3 OFF
Temperature reaches Set Point quickly

Time

Heating System without Ramping


Phase Angle
The phase angle control method gates a limited por-
tion of the line voltage cycle to the load based on the
percentage power selected. Phase angle control is

Watlow EZ-ZONE ® ST • 71 • Chapter 7 Features


hysteresis value from the alarm high set point.
View or change alarm hysteresis with Hysteresis
[`A;hy] (Setup Page, Alarm Menu).
Set Point
Temperature

degrees
High Side Alarm Range Alarm High Set Point
per minute

Alarm Hysteresis
Temperature ramps to Set Point at a set rate
Time

Temperature
Heating System with Ramping Normal Operating Range

Alarms
Alarms are activated when the output level, process Alarm Hysteresis
value or temperature leaves a defined range. A user
can configure how and when an alarm is triggered, Alarm Low Set Point
Low Side Alarm Range
what action it takes and whether it turns off automat-
ically when the alarm condition is over. Time

Configure alarm outputs in the Setup Page before Alarm Set Points and Hysteresis
setting alarm set points. Alarm Latching
Alarms do not have to be assigned to an output. A latched alarm will remain active after the alarm
Alarms can be monitored and controlled through the condition has passed. It can only be deactivated by the
front panel or by using software. user.
An active message, such as an alarm message, will
Process and Deviation Alarms cause the display to toggle between the normal set-
A process alarm uses one or two absolute set points to tings and the active message in the upper display and
define an alarm condition. [Attn] in the lower display.
A deviation alarm uses one or two set points that Push the Advance Key ‰ to display [ignr] in the
are defined relative to the control set point. High and upper display and the message source in the lower
low alarm set points are calculated by adding or sub- display.
tracting offset values from the control set point. If the Use the Up ¿ and Down ¯ keys to scroll through
set point changes, the window defined by the alarm possible responses, such as Clear [`CLr] or Silence
set points automatically moves with it. [`SiL]. Then push the Advance ‰ or Infinity ˆ key to
Select the alarm type with Type [`A;ty] (Setup execute the action.
Page, Alarm Menu). See the Keys and Displays chapter and the Home
Page chapter for more details.
Alarm Set Points An alarm that is not latched (self-clearing) will de-
The alarm high set point defines the process value activate automatically when the alarm condition has
or temperature that will trigger a high side alarm. It passed.
must be higher than the alarm low set point and lower
Turn alarm latching on or off with Latching
than the high limit of the sensor range.
[`A;LA] (Setup Page, Alarm Menu).
The alarm low set point defines the temperature
that will trigger a low side alarm. It must be lower The alarm state begins when the temperature
reaches the Alarm High Set Point
than the alarm high set point and higher than the low
limit of the sensor range. Alarm High
Set Point
View or change alarm set points with Low Set
Point [`A;Lo] and High Set Point [`A;hi] (Operations Alarm Hysteresis
Page, Alarm Menu).
Normal Operating Range
Temperature

Alarm Hysteresis The alarm state continues until the


temperature drops to the Alarm High
Process
An alarm state is triggered when the process value Temperature
Set Point minus the hysteresis. A
latching alarm could be turned off by
reaches the alarm high or alarm low set point. Alarm the operator at this point. A non-
hysteresis defines how far the process must return latching alarm would turn off
automatically.
into the normal operating range before the alarm can Alarm Low
be cleared. Set Point

Alarm hysteresis is a zone inside each alarm set Time

point. This zone is defined by adding the hysteresis Alarm Response with Hysteresis
value to the alarm low set point or subtracting the

Watlow EZ-ZONE ® ST • 72 • Chapter 7 Features


Alarm Silencing off the Password security feature. (default: off)
If alarm silencing is on the operator can disable the • Read Lockout Security [rLoC] determines which
alarm output while the controller is in an alarm state. pages can be accessed. The user can access the se-
The process value or temperature has to enter the lected level and all lower levels. (default: 5)
normal operating range beyond the hysteresis zone to • Set Lockout Security [SLoC] determines which pa-
activate the alarm output function again. rameters within accessible pages can be written to.
An active message, such as an alarm message, will The user can write to the selected level and all
cause the display to toggle between the normal set- lower levels. (default: 5)
tings and the active message in the upper display and The table below represents the various levels of lock-
[Attn] in the lower display. out for the Set Lockout Security prompt and the Read
Push the Advance Key ‰ to display [ignr] in the Lockout Security prompt. The Set Lockout has 6 levels
upper display and the message source in the lower (0-5) of security where the Read Lockout has 5 (1-5).
display. Therefore, level "0" applies to Set Lockout only. "Y"
equates to yes (can write/read) where "N" equates to
Use the Up ¿ and Down ¯ keys to scroll through no (cannot write/read). The colored cells differentiate
possible responses, such as Clear [`CLr] or Silence one level from the next.
[`SiL]. Then push the Advance ‰ or Infinity ˆ key to
execute the action.
Lockout Security [SLoC] & [rloC]
See the Keys and Displays chapter and the Home
Lockout Level 0 1 2 3 4 5
Page chapter for more details.
Turn alarm silencing on or off with Silencing Home Page Y Y Y Y Y Y
[`A;Si] (Setup Page, Alarm Menu). Operations Page N N Y Y Y Y
Setup Page N N N N Y Y
Alarm Blocking Profile Page N N N Y Y Y
Alarm blocking allows a system to warm up after it
has been started up. With alarm blocking on, an alarm Factory Page
is not triggered when the process temperature is ini- Custom Menu N N N N N Y
tially lower than the alarm low set point or higher Diagnostic Menu N Y Y Y Y Y
than the alarm high set point. The process tempera-
ture has to enter the normal operating range beyond Calibration Menu N N N N N Y
the hysteresis zone to activate the alarm function. Lockout Menu
If the EZ-ZONE ST has an output that is function- [LoC;O] N Y Y Y Y Y
ing as a deviation alarm, the alarm is blocked when
[loC;p] N Y Y Y Y Y
the set point is changed, until the process value re-
enters the normal operating range. [pas;e] N Y Y Y Y Y
Turn alarm blocking on or off with Blocking [rloC] Y Y Y Y Y Y
[`A;bL] (Setup Page, Alarm Menu). [sloC] Y Y Y Y Y Y

The following examples show how the Lockout Menu


Using Lockout to Hide Pages and Menus parameters may be used in applications:
If unintentional changes to parameter settings might 1. You can lock out access to the Operations Page but
raise safety concerns or lead to downtime, your can allow an operator access to the Profile Menu, by
use the lockout feature to make them more secure. changing the default Profile Page and Operations
Each of the menus in the Factory Page and each Page security levels. Change Lock Operations
of the pages, except the Factory Page, has a security Page [LoC;o] to 3 and Lock Profiling Page [LoC;P]
level assigned to it. You can change the read and write to 2. If Set Lockout Security [SLoC] is set to 2 or
access to these menus and pages by using the param- higher and the Read Lockout Security [rLoC] is
eters in the Lockout Menu (Factory Page). set to 2, the Profiling Page and Home Pages can be
Lockout Menu accessed, and all writable parameters can be writ-
ten to. Pages with security levels greater than 2
There are five parameters in the Lockout Menu (Fac- will be locked out (unaccessible).
tory Page):
2 If Set Lockout Security [SLoC] is set to 0 and
• Lock Operations Page [LoC;o] sets the security lev- Read Lockout Security [rLoC] is set to 5, all pages
el for the Operations Page. (default: 2) will be accessible, however, changes will not be al-
Note: lowed on any pages or menus, with one exception:
The Home and Setup Page lockout levels are fixed Set Lockout Security [SLoC] can be changed to a
and cannot be changed. higher level.
• Lock Profiling Page [LoC;P] sets the security level 3. The operator wants to read all the menus and not
for the Profiling Page. (default: 3) allow any parameters to be changed.
• Password Security Enable [pas;e] will turn on or In the Factory Page, Lockout Menu, set Read
Watlow EZ-ZONE ® ST • 73 • Chapter 7 Features
Lockout Security [rLoC] to 5 and Set Lockout Se- ed to acquire administrative access to the control.
curity [SLoC] to 0.
The Administrator can either change the User and
4. The operator wants to read and write to the Home
or the Administrator password or leave them in the
Page and Profiling Page, and lock all other pages
default state. Once Password Security is enabled they
and menus.
will no longer be visible to anyone other than the Ad-
In the Factory Page, Lockout Menu, set Read Lock- ministrator. As can be seen in the formula that follows
out Security [rLoC] to 2 and Set Lockout Security either the User or Administrator will need to know
[SLoC] to 2. what those passwords are to acquire a higher level of
In the Factory Page, Lockout Menu, set Lock Op- access to the control. Back out of this menu by push-
erations Page [LoC;O] to 3 and Lock Profiling Page ing the Infinity ˆ key. Once out of the menu, the Pass-
[LoC;P] to 2. word Security will be enabled.
5. The operator wants to read the Operations Page,
How to Acquire Access to the Control
Setup Page, Profiling Page, Diagnostics Menu,
Lock Menu, Calibration Menu and Custom Menus. To acquire access to any inaccessible Pages or Menus,
The operator also wants to read and write to the go to the Factory Page and enter the [UloC] menu.
Home Page. Once there follow the steps below:
In the Factory Page, Lockout Menu, set Read Lock- Note:
out Security [rLoC] to 1 and Set Lockout Security If Password Security (Password Enabled [pas;e] is
[SLoC] to 5. On) is enabled the two prompts mentioned below in
the first step will not be visible. If unknown, call the
In the Factory Page, Lockout Menu, set Lock Op-
individual or company that originally setup the con-
erations Page [LoC;O] to 2 and Lock Profiling Page
trol.
[LoC;P] to 3.
1. Acquire either the User Password [pas;u] or the
Using Password Security Administrator Password [pas;a].
It is sometimes desirable to apply a higher level of 2. Push the Advance ‰ key one time where the Code
security to the control where a limited number of [Code] prompt will be visible.
menus are visible and not providing access to others
without a security password. Without the appropri- Note:
ate password those menus will remain inaccessible. If a. If the the Rolling Password is off push the Ad-
Password Enabled [pas;e] in the Factory Page under vance key one more time where the Password
the [`loC] Menu is set to on, an overriding Password [pass] prompt will be displayed. Proceed to
Security will be in effect. When in effect, the only Pag- either step 7a or 8a. Pushing the Up ¿ or Down
es that a User without a password has visibility to are ¯ arrow keys enter either the User or Adminis-
defined in the Locked Access Level [loC;L] prompt. trator Password. Once entered, push and hold
On the other hand, a User with a password would the Infinity ˆ key for two seconds to return to
have visibility restricted by the Read Lockout Security the Home Page.
[rloC]. As an example, with Password Enabled and
b. If the Rolling Password [roll] was turned on
the Locked Access Level [loC;L] set to 1 and [rloC]
proceed on through steps 3 - 9.
is set to 3, the available Pages for a User without a
password would be limited to the Home and Factory 3. Assuming the Public Key [Code] prompt is still
Pages (locked level 1). If the User password is entered visible on the face of the control simply push the
all pages would be accessible with the exception of the Advance Key ‰ to proceed to the Password [pass]
Setup Page as defined by level 3 access. prompt. If not find your way back to the Factory
How to Enable Password Security Page as described above.
Go to the Factory Page by holding down the Infinity 4. Execute the calculation defined below (7b or 8b) for
ˆ key and the Advance ‰ key for approximately six either the User or Administrator.
seconds. Once there, push the Down ¯ key one time to
5. Enter the result of the calculation in the upper dis-
get to the [`loC] menu. Again push the Advance ‰ key
play by using the Up ¿ or Down ¯ arrow keys or
until the Password Enabled [pas;e] prompt is visible.
use EZ-ZONE Confgurator Software.
Lastly, push either the up or down key to turn it on.
Once on, 4 new prompts will appear: 6. Exit the Factory Page by pushing and holding the
1. [loC;l], Locked Access Level (1 to 5) correspond Infinity ˆ key for two seconds.
ing to the lockout table above. Formulas used by the User and the Administrator to
2. [roll], Rolling Password will change the Cus- calculate the Password follows:
tomer Code every time power is cycled.
Passwords equal:
3. [pas;u], User Password which is needed for a Us-
7. User
er to acquire access to the control.
a. If Rolling Password [roll] is Off, Password
4. [pas;a], Administrator Password which is need-
[pass] equals User Password [pas;u].

Watlow EZ-ZONE ® ST • 74 • Chapter 7 Features


b. If Rolling Password [roll] is On, Password eter’s actual value. If it’s a writable parameter, writing
[pass] equals: to its working register will change the parameter’s
([pas;u] x code) Mod 929 + 70 actual value.
8. Administrator As an example, Modbus register 360 contains the
a. If Rolling Password [roll] is Off, Password Analog Input 1 Process Value (See Operations Page,
[pass] equals User Password [pas;a]. Analog Input Menu). If the value 360 is loaded into
Assembly Definition Address 91, the process value
b. If Rolling Password [roll] is On, Password sensed by analog input 1 will also be stored in Mod-
[pass] equals: bus registers 250 and 251. Note that by default this
([pas;a] x code) Mod 997 + 1000 parameter is also stored in working registers 240 and
241 as well.
Differences Between a User Without Password, The table (See Appendix: Modbus Programmable
User With Password and Administrator Memory Blocks) identified as "Assembly Definition
Addresses and Assembly Working Addresses" reflects
- User without a password is restricted by the
the assemblies and their associated addresses.
Locked Access Level [loC;l].
- A User with a password is restricted by the
Read Lockout Security [rloC] never having ac- CIP - Communications Capabilities
cess to the Lock Menu [`loC]. CIP Communications Methodology
- An Administrator is restricted according to the To communicate with the ST using CIP an RUI/GTW
Read Lockout Security [rloC] however, the Ad- must be used. Reading or writing when using CIP can
ministrator has access to the Lock Menu where be accomplished via explicit and or implicit communi-
the Read Lockout can be changed. cations. Explicit communications usually requires the
use of a message instruction but there are other ways
to do this as well. Implicit communications is also
Modbus - Using Programmable Memory commonly referred to as polled communications. When
Blocks using implicit communications there is an I/O assem-
When using the Modbus protocol, the ST control fea- bly that would be read or written to; the assemblies
tures a block of addresses that can be configured by are embedded into the ST firmware. Watlow refers
the user to provide direct access to a list of 40 user to these assemblies as the T to O (Target to Origina-
configured parameters. This allows the user easy ac- tor) and the O to T (Originator to Target) assemblies
cess to this customized list by reading from or writing where the Target is always the ST and the Origina-
to a contiguous block of registers. tor is the PLC or master on the network. The O to T
assembly is made up of 20 (32 bit) members that are
Note: user configurable where the T to O assembly consists
To use the User Programmable Memory Blocks fea- of 21 (32 bit) members. The first member of the T to
ture, Map 2 must be selected. Change the mapping O assembly is called the Device Status and cannot be
[map] via the Setup Page under the [Com] Menu. changed. However, the 20 members that follow it are
user configurable (See Appendix: CIP Implicit O to T
To acquire a better understanding of the tables found (Originator to Target) Assembly Structure and CIP
in the back of this manual (See Appendix: Modbus Implicit T to O (Target to Originator) Assembly Struc-
Programmable Memory Blocks) please read through ture).
the text below which defines the column headers used. To change any given member of either assembly
Assembly Definition Addresses simply write the new class, instance and attribute to
- Fixed addresses used to define the parameter the member location of choice. As an example, if it
that will be stored in the "Working Addresses", were desired to change the 14th member of the O to T
which may also be referred to as a pointer. The assembly from the default parameter (Heat Propor-
value stored in these addresses will reflect (point tional Band) to Limit Clear Request (see Operations
to) the Modbus address of a parameter within the Page, Limit Menu) write the value of 0x70, 0x01 and
ST control. 0x01 (Class, Instance and Attribute respectively) to
0x77, 0x01 and 0x0E. Once executed, writing a value
Assembly Working Addresses of zero to this member will reset a limit assuming the
- Fixed addresses directly related to their associ- condition that caused it is no longer present.
ated "Assembly Definition Addresses" (i.e., As-
sembly Working Addresses 200 & 201 will assume
the parameter pointed to by Assembly Definition
Addresses 40 & 41).
When the Modbus address of a target parameter is
stored in an "Assembly Definition Address" its cor-
responding working address will return that param-

Watlow EZ-ZONE ® ST • 75 • Chapter 7 Features


Software Configuration define the communications port on the PC to use.

Using EZ-ZONE® Configurator Software


To enable a user to configure the ST control using a
personal computer (PC), Watlow has provided free
software for your use. If you have not yet obtained a
copy of this software insert the CD (Controller Sup-
port Tools) into your CD drive and install the soft-
ware. Alternatively, if you are viewing this document
electronically and have a connection to the internet
simply click on the link below and download the soft-
ware from the Watlow web site free of charge.
http://www.watlow.com/products/software/zone_config.cfm
Once the software is installed double click on the
EZ-ZONE Configurator icon placed on your desktop
during the installation process. If you cannot find the
icon follow the steps below to run the software:
1. Move your mouse to the "Start" button The available options allow the user to select "Try
2. Place the mouse over "All Programs" them all" or to use a specific known communications
port. After installation of your converter if you are not
3. Navigate to the "Watlow" folder and then the sub-
sure which communications port was allocated select
folder "EZ-ZONE Configurator"
"Try them all" and then click next. The screen to fol-
4. Click on EZ-ZONE Configurator to run. low shows that the software is scanning for devices on
The first screen that will appear is shown below. the network and that progress is being made.

When complete the software will display all of the


If the PC is already physically connected to the EZ- available devices found on the network as shown be-
ZONE ST control click the next button to go on-line. low.

Note:
When establishing communications from PC to the
EZ-ZONE ST control an interface converter will be
required. The Standard Bus network uses EIA-485
as the interface. Most PCs today would require a
USB to EIA-485 converter. However, some PCs may
still be equipped with EIA-232 ports, therefore an
EIA-232 to EIA-485 converter would be required.

As can be seen in the above screen shot the software


provides the user with the option of downloading a
previously saved configuration as well as the ability
to create a configuration off-line to download later.
The screen shots that follow will take the user on-
line.
After clicking the next button above it is necessary to
Watlow EZ-ZONE ® ST • 76 • Chapter 7 Features
In the previous screen shot the ST is shown high- to display the menu and parameter of choice. As an
lighted to bring greater clarity to the control in focus. alternative, clicking on the negative symbol next to
Any EZ-ZONE device on the network will appear in Setup will collapse the Setup Menu where the Op-
this window and would be available for the purpose erations Menu will appear next and perhaps deliver
of configuration. After clicking on the control of choice more clarity for the area of focus by not displaying
simply click the next button once again. The next unwanted menus ad parameters. Once the focus is
screen appears below. brought to an individual parameter (single click of

In the screen shot above notice that the device part mouse) as is the case for Analog Input 1 in the left
number is clearly displayed at the top of the page column, all that can be setup related to that param-
(yellow highlight added for emphasis). When multiple eter will appear in the center column. The grayed
EZ-ZONE devices are on the network it is important out fields in the center column simply mean that this
that the part number be noted prior to configuring so does not apply for the type of sensor selected. As an
as to avoid making unwanted configuration changes example, notice that when RTD is selected, TC Lin-
to another control. earization does not apply and is therefore grayed out.
Looking closely at the left hand column (Parameter To speed up the process of configuration notice that
Menus) notice that it displays all of the available at the bottom of the center column there is an option
menus and associated parameters within the control. to copy settings. If Analog Input 1 and 2 are the same
The menu structure as laid out within this software type of sensor click on "Copy Settings" where a copy
follows: from to copy to dialog box will appear allowing for
quick duplication of all settings.
- Setup
- Operations Notice too, that by clicking on any of those items in
- Factory the center column that context sensitive help will
- Profile appear for that particular item in the right hand col-
Navigating from one menu to the next is easy and umn.
clearly visible. Simply slide the scroll bar up or down

Watlow EZ-ZONE ® ST • 77 • Chapter 7 Features


Lastly, when the configuration is complete click the
"Finish" button at the bottom right of the previous
screen shot. The screen that follows this action can be
seen below.

Although the ST control now contains the configura-


tion (because the previous discussion focused on doing
the configuration on-line) it is suggested that after
the configuration process is completed that the user
save this file on the PC for future use. If for some rea-
son someone inadvertently changed a setting without
understanding the impact it would be easy and per-
haps faster to download a saved configuration back
to the control versus trying to figure out what was
changed.
Of course, there is an option to exit without saving a
copy to the local hard drive.
After selecting Save above click the "Finish" button
once again. The screen below will than appear.

When saving the configuration note the location


where the file will be placed (Saved in) and enter the
file name (File name) as well. The default path for
saved files follows:
\Program Files\Watlow\EZ-ZONE CONFIGURA-
TOR\Saved Configurations
The user can save the file to any folder of choice.

Watlow EZ-ZONE ® ST • 78 • Chapter 7 Features


8 Chapter 8: Appendix
Troubleshooting
Indication Description Possible Cause(s) Corrective Action

Alarm won’t clear or Alarm will not clear or reset • Alarm latching is active • Reset alarm when process is within
reset with keypad or digital input range or disable latching.
• Alarm set to incorrect output • Set output to correct alarm source
instance.
• Alarm is set to incorrect source • Set alarm source to correct input in-
stance.
• Sensor input is out of alarm set point • Correct cause of sensor input out of
range alarm range.
• Alarm set point is incorrect • Set alarm set point to correct trip
point.
• Alarm is set to incorrect type • Set alarm to correct type: process, de-
viation or power.
• Digital input function is incorrect • Set digital input function and source
instance.
Alarm won’t occur Alarm will not activate output • Alarm silencing is active • Disable alarm silencing, if required.
• Alarm blocking is active • Disable alarm blocking, if required.
• Alarm is set to incorrect output • Set output to correct alarm source
instance.
• Alarm is set to incorrect source • Set alarm source to correct input in-
stance.
• Alarm set point is incorrect • Set alarm set point to correct trip
point.
• Alarm is set to incorrect type • Set alarm to correct type: process, de-
viation or power.
[AL`1] Alarm Error Alarm state cannot be deter- • Sensor improperly wired or open • Correct wiring or replace sensor.
[AL`2] mined due to lack of sensor • Incorrect setting of sensor type • Match setting to sensor used.
input • Calibration corrupt • Check calibration of controller.

Sensor input below low alarm • Temperature is less than alarm set • Check cause of under temperature.
set point point
• Alarm is set to latching and an alarm • Clear latched alarm.
occurred in the past
• Incorrect alarm set point • Establish correct alarm set point.
• Incorrect alarm source • Set alarm source to proper setting.
Sensor input above high • Temperature is greater than alarm • Check cause of over temperature.
alarm set point set point
• Alarm is set to latching and an alarm • Clear latched alarm.
occurred in the past
• Incorrect alarm set point • Establish correct alarm set point.
• Incorrect alarm source • Set alarm source to proper setting.
[Er;i1] Error Input Sensor does not provide a • Sensor improperly wired or open • Correct wiring or replace sensor.
[Er;i2] valid signal to controller • Incorrect setting of sensor type • Match setting to sensor used.
• Calibration corrupt • Check calibration of controller.
Limit won’t clear or Limit will not clear or reset • Sensor input is out of limit set point • Correct cause of sensor input out of
reset with keypad or digital input range limit range.
• Limit set point is incorrect • Set limit set point to correct trip point.
• Digital input function is incorrect • Set digital input function and source
instance.
[LiM] Limit Error Limit state cannot be deter- • Sensor improperly wired or open • Correct wiring or replace sensor.
mined due to lack of sensor • Incorrect setting of sensor type • Match setting to sensor used.
input, limit will trip • Calibration corrupt • Check calibration of controller.

Wat low EZ-ZONE ® ST • 79 • Appendix


Indication Description Possible Cause(s) Corrective Action

[Li;L1] Limit Low Sensor input below low limit • Temperature is less than limit set • Check cause of under temperature.
[Li;L2] set point point
• Limit outputs latch and require reset • Clear limit.
• Incorrect alarm set point • Establish correct limit set point.
[Li;h1] Limit High Sensor input above high limit • Temperature is greater than limit set • Check cause of over temperature.
[Li;h2] set point point
• Limit outputs latch and require reset • Clear limit.
• Incorrect alarm set point • Establish correct limit set point.
[LP;o1] Open Loop Detect is active • Setting of Open Loop Detect Time • Set correct Open Loop Detect Time for
Loop Open Error and the process value did incorrect application
not deviate by a user-select- • Setting of Open Loop Detect Devia- • Set correct Open Loop Deviation value
ed value in a user specified tion incorrect for application
period with PID power at • Thermal loop is open • Determine cause of open thermal loop:
100%. misplaced sensors, load failure, loss of
• Open Loop Detect function not re-
quired but activated power to load, etc.
• Deactivate Open Loop Detect feature
[LP;r1] Open Loop Detect is active • Setting of Open Loop Detect Time • Set correct Open Loop Detect Time for
Loop Reversed Error and the process value is incorrect application
headed in the wrong direc- • Setting of Open Loop Detect Devia- • Set correct Open Loop Deviation value
tion when the output is tion incorrect for application
activated based on devia- • Output programmed for incorrect • Set output function correctly
tion value and user-selected function • Wire thermocouple correctly, (red wire
value.
• Thermocouple sensor wired in reverse is negative)
polarity
[``rP] Ramping Controller is ramping to new • Ramping feature is activated • Disable ramping feature if not re-
set point quired.

[tUNE] Autotuning Controller is autotuning the • User started the autotune function • Wait until autotune completes or dis-
control loop able autotune feature.
• Digital input is set to start autotune • Set digital input to function other
than autotune, if desired.
No heat/cool action Output does not activate load • Output function is incorrectly set • Set output function correctly.
• Control mode is incorrectly set • Set control mode appropriately (Open
vs Closed Loop).
• Output is incorrectly wired • Correct output wiring.
• Load, power or fuse is open • Correct fault in system.
• Control set point is incorrect • Set control set point in appropriate
control mode and check source of set
point: remote, idle, profile, closed loop,
open loop.
• Incorrect controller model for applica- • Obtain correct controller model for ap-
tion plication.
No Display No display indication or LED • Power to RUI (Remote User Interface) • Turn on power.
illumination is off • Replace fuse.
• Fuse open • Reset breaker.
• Breaker tripped • Close interlock switch.
• Safety interlock switch open • Reset limit.
• Separate system limit control acti-
vated • Correct wiring issue.
• Wiring error • Apply correct voltage, check part num-
• Incorrect voltage to controller ber.
No Serial Communi- Cannot establish serial com- • Address parameter incorrect • Set unique addresses on network.
cation munications with the con- • Incorrect protocol selected • Match protocol between devices.
troller • Baud rate incorrect • Match baud rate between devices.
• Parity incorrect • Match parity between devices.
• Wiring error • Correct wiring issue.
• EIA-485 converter issue • Check settings or replace converter.
• Incorrect computer or PLC communi- • Set correct communication port.
cations port
• Incorrect software setup • Correct software setup to match con-
troller.
• Termination resistor may be required • Place 120 Ω resistor across EIA-485
on last controller.

Wat low EZ-ZONE ® ST • 80 • Appendix


Indication Description Possible Cause(s) Corrective Action

Process doesn’t con- Process is unstable or never • Controller not tuned correctly • Perform autotune or manually tune
trol to set point reaches set point system.
• Control mode is incorrectly set • Set control mode appropriately (Open
vs Closed Loop).
• Control set point is incorrect • Set control set point in appropriate
control mode and check source of set
point: remote, idle, profile, closed loop,
open loop.
Temperature runway Process value continues to • Controller output incorrectly pro- • Verify output function is correct (heat
increase or decrease past set grammed or cool).
point.

• Thermocouple reverse wired • Correct sensor wiring (red wire nega-


tive).
• Controller output wired incorrectly • Verify and correct wiring.

• Short in heater • Replace heater.


• Power controller connection to con- • Replace or repair power controller.
troller defective
• Controller output defective • Replace or repair controller.

[`100] Device Error Controller displays internal • Controller defective • Replace or repair controller.
[rEtn] malfunction message at
power up.

[`h;Er] Heater Error Heater Error • Current through load is above current • Check that the load current is proper.
trip set point Correct cause of overcurrent and/or en-
sure current trip set point is correct.

• Current through load is below current • Check that the load current is proper.
trip set point Correct cause of undercurrent and/or
ensure current trip set point is correct.

[`C;Er] Load current incorrect. • Shorted solid-state or mechanical • Replace relay.


Current Error relay

• Open solid-state or mechanical relay • Replace relay.


• Defective current transformer or con- • Replace or repair sensor or controller.
troller
• Noisy electrical lines • Route wires appropriately, check for
loose connections, add line filters.
Menus inaccessible Unable to access [`SEt], • Security set to incorrect level • Check lockout setting in Factory Page.
[oPEr], [FCty] or [ProF]
menus or particular prompts
in Home Page
• Digital input set to lockout keypad • Change state of digital input.

• Custom parameters incorrect • Change custom parameters in Factory


Page.
EZ-Key doesn’t work EZ-Key does not activate re- • EZ-Key function incorrect • Verify EZ-Key function in Setup
quired function Menu.
• EZ-Key function instance not correct • Check that the function instance is
correct.
• Keypad malfunction • Replace or repair controller.

[``no] upper display The RUI (Remote User Inter- • Communications wired incorrectly • Check and correct wiring.
[`dEu] lower display face) will not communicate • Communications wires routed with • Check and correct wiring.
with the controller at the power wires
selected zone. • Zone address set out of range • Check zone range and address.
• RUI or controller defective • Replace or repair RUI or controller.
[uALU] Value cannot be displayed • Scaling is out of range • Check scaling.
• Call technical support.

Wat low EZ-ZONE ® ST • 81 • Appendix


Modbus - Programmable Memory Blocks
Assembly Definition Addresses and Assembly Working Addresses
Assembly Definition Assembly Working Assembly Definition Assembly Working
Addresses Addresses Addresses Addresses
40 & 41 200 & 201 80 & 81 240 & 241
42 & 43 202 & 203 82 & 83 242 & 243
44 & 45 204 & 205 84 & 85 244 & 245
46 & 47 206 & 207 86 & 87 246 & 247
48 & 49 208 & 209 88 & 89 248 & 249
50 & 51 210 & 211 90 & 91 250 & 251
52 & 53 212 & 213 92 & 93 252 & 253
54 & 55 214 & 215 94 & 95 254 & 255
56 & 57 216 & 217 96 & 97 256 & 257
58 & 59 218 & 219 98 & 99 256 & 259
60 & 61 220 & 221 100 & 101 260 & 261
62 & 63 222 & 223 102 & 103 262 & 263
64 & 65 224 & 225 104 & 105 264 & 265
66 & 67 226 & 227 106 & 107 266 & 267
68 & 69 228 & 229 108 & 109 268 & 269
70 & 71 230 & 231 110 & 111 270 & 271
72 & 73 232 & 233 112 & 113 272 & 273
74 & 75 234 & 235 114 & 115 274 & 275
76 & 77 236 & 237 116 & 117 276 & 277
78 & 79 238 & 239 118 & 119 278 & 279

Modbus Default Assembly Structure 40-79


Assembly Definition Assembly Definition
Addresses Assembly Working Addresses Assembly Working
Default Pointers Addresses Default Pointers Addresses
Registers 40 & 41 Registers 200 & 201 Registers 60 & 61 Registers 220 & 221

Pointer 1 = 1880 & 1881 Pointer 11 = 1632 & 1633


Loop Control Mode Value of Pointer 1 Alarm 4 Low Set Point Value of Pointer 11

Registers 42 & 43 Registers 202 & 203 Registers 62 & 63 Registers 222 & 223

Pointer 2 = 2160 & 2161 Pointer 12 = 2540 & 2541


Value of Pointer 2 Value of Pointer 12
Closed Loop Set Point Profile Action Request

Registers 64 & 65 Registers 224 & 225


Registers 44 & 45 Registers 204 & 205
Pointer 13 = 2520 & 2521 Value of Pointer 13
Pointer 3 = 2162 & 2163 Value of Pointer 3 Profile Start
Open Loop Set Point

Registers 46 & 47 Registers 206 & 207 Registers 66 & 67 Registers 226 & 227
Pointer 14 = 1890 & 1891 Value of Pointer 14
Pointer 4 = 1480 & 1481 Value of Pointer 4 Heat Proportional Band
Alarm 1 High Set Point

Registers 68 & 69 Registers 228 & 229


Registers 48 & 49 Registers 208 & 209
Pointer 5 = 1482 & 1483 Pointer 15 = 1892 & 1893 Value of Pointer 15
Value of Pointer 5
Alarm 1 Low Set Point Cool Proportional Band

Registers 70 & 71 Registers 230 & 231


Registers 50 & 51 Registers 210 & 211
Pointer 16 = 1894 & 1895
Value of Pointer 16
Pointer 6 = 1530 & 1531 Value of Pointer 6 Time Integral
Alarm 2 High Set Point

Registers 72 & 73 Registers 232 & 233


Registers 52 & 53 Registers 212 & 213
Pointer 17 = 1896 & 1897
Pointer 7 = 1532 & 1533 Value of Pointer 17
Value of Pointer 7 Time Derivative
Alarm 2 Low Set Point

Registers 74 & 75 Registers 234 & 235


Registers 54 & 55 Registers 214 & 215
Pointer 18 = 1900 & 1901
Pointer 8 = 1580 & 1581 Value of Pointer 18
Value of Pointer 8 Heat Hysteresis
Alarm 3 High Set Point

Registers 76 & 77 Registers 236 & 237


Registers 56 & 57 Registers 216 & 217
Pointer 19 = 1902 & 1903
Pointer 9 = 1582 & 1583 Value of Pointer 19
Cool Hysteresis
Alarm 3 Low Set Point Value of Pointer 9

Registers 78 & 79 Registers 238 & 239


Registers 58 & 59 Registers 218 & 219
Pointer 20 = 1898 & 1899
Pointer 10 = 1630 & 1631 Value of Pointer 20
Value of Pointer 10 Deadband
Alarm 4 High Set Point

Wat low EZ-ZONE ® ST • 82 • Appendix


Modbus Default Assembly Structure 80-119
Assembly Definition Assembly Definition
Addresses Assembly Working Registers Assembly Working
Default Pointers Addresses Default Pointers Registers
Registers 80 & 81 Registers 240 & 241 Registers 100 & 101 Registers 260 & 261
Pointer 21 = 360 & 361 Pointer 31 = 1882 & 1883 Value of Pointer 31
Analog Input 1 Process Value of Pointer 21
Control Mode Active
Value

Registers 82 & 83 Registers 242 & 243 Registers 102 & 103 Registers 262 & 263

Pointer 22 = 362 & 363 Pointer 32 = 1904 & 1905 Value of Pointer 32
Value of Pointer 22
Analog Input 1 Error Status Heat Power

Registers 84 & 85 Registers 244 & 245 Registers 104 & 105 Registers 264 & 265
Pointer 23 = 440 & 441 Pointer 33 = 1906 & 1907
Value of Pointer 23 Value of Pointer 33
Analog Input 2 Process Cool Power
Value

Registers 86 & 87 Registers 246 & 247 Registers 106 & 107 Registers 266 & 267

Pointer 34 = 690 & 691 Value of Pointer 34


Pointer 24 = 442 & 443 Value of Pointer 24
Limit State
Analog Input 2 Error Status

Registers 88 & 89 Registers 248 & 249 Registers 108 & 109 Registers 268 & 269

Pointer 35 = 2520 & 2521 Value of Pointer 35


Pointer 25 = 1496 & 1497 Value of Pointer 25
Profile Start
Alarm 1 State

Registers 90 & 91 Registers 250 & 251 Registers 110 & 111 Registers 270 & 271
Pointer 36 = 2540 & 2541
Pointer 26 = 1546 & 1547 Value of Pointer 26 Profile Action Request Value of Pointer 36
Alarm 2 State

Registers 92 & 93 Registers 252 & 253 Registers 112 & 113 Registers 272 & 273

Pointer 27 = 1596 & 1597 Pointer 37 = 2524 & 2525


Value of Pointer 27 Active File Value of Pointer 37
Alarm 3 State

Registers 94 & 95 Registers 254 & 256 Registers 114 & 115 Registers 274 & 275

Pointer 28 = 1646 & 1647 Pointer 38 = 2526 & 2527


Value of Pointer 28 Active Step Value of Pointer 38
Alarm 4 State

Registers 96 & 97 Registers 256 & 257 Registers 116 & 117 Registers 276 & 277

Pointer 29 = 1328 & 1329 Pointer 39 = 2528 & 2529


Value of Pointer 29 Active Set Point Value of Pointer 39
Digital Input 5 Status

Registers 98 & 99 Registers 258 & 259 Registers 118 & 119 Registers 278 & 279

Pointer 30 = 1348 & 1349 Pointer 40 = 2536 & 2537


Value of Pointer 30 Step Time Remaining Value of Pointer 40
Digital Input 6 Status

Wat low EZ-ZONE ® ST • 83 • Appendix


CIP Implicit O to T (Originator to Target) Assembly Structure
CIP Implicit Assembly
Originator (Master) to Target (ST)
ST Assembly Parameter
Assembly ST PLC
Class, Instance, Parameter Class, Instance,
Members Data Type Data Type
Attritbute Attritbute
1 0x77, 0x01, 0x01 DINT Loop Control Mode 0x97, 0x01, 0x01 DINT
2 0x77, 0x01, 0x02 DINT Closed Loop Set Point 0x6B, 0x01, 0x01 REAL
3 0x77, 0x01, 0x03 DINT Open Loop Set Point 0x6B, 0x01, 0x02 REAL
4 0x77, 0x01, 0x04 DINT Alarm 1 - Alarm High Set Point 0x6D, 0x01, 0x01 REAL
5 0x77, 0x01, 0x05 DINT Alarm 1 - Alarm Low Set Point 0x6D, 0x01, 0x02 REAL
6 0x77, 0x01, 0x06 DINT Alarm 2 - Alarm High Set Point 0x6D, 0x02, 0x01 REAL
7 0x77, 0x01, 0x07 DINT Alarm 2 - Alarm Low Set Point 0x6D, 0x02, 0x02 REAL
8 0x77, 0x01, 0x08 DINT Alarm 3 - Alarm High Set Point 0x6D, 0x03, 0x01 REAL
9 0x77, 0x01, 0x09 DINT Alarm 3 - Alarm Low Set Point 0x6D, 0x03, 0x02 REAL
10 0x77, 0x01, 0x0A DINT Alarm 4 - Alarm High Set Point 0x6D, 0x04, 0x01 REAL
11 0x77, 0x01, 0x0B DINT Alarm 4 - Alarm Low Set Point 0x6D, 0x04, 0x02 REAL
12 0x77, 0x01, 0x0C DINT Profile Action Request 0x7A, 0x01, 0x0B DINT
13 0x77, 0x01, 0x0D DINT Profile Start 0x7A, 0x01, 0x01 DINT
14 0x77, 0x01, 0x0E DINT Heat Proportional Band 0x97, 0x01, 0x06 REAL
15 0x77, 0x01, 0x0F DINT Cool Proportional Band 0x97, 0x01, 0x07 REAL
16 0x77, 0x01, 0x10 DINT Time Integral 0x97, 0x01, 0x08 REAL
17 0x77, 0x01, 0x11 DINT Time Derivative 0x97, 0x01, 0x09 REAL
18 0x77, 0x01, 0x12 DINT Heat Hysteresis 0x97, 0x01, 0x0B REAL
19 0x77, 0x01, 0x13 DINT Cool Hysteresis 0x97, 0x01, 0x0C REAL
20 0x77, 0x01, 0x14 DINT Dead Band 0x97, 0x01, 0x0A REAL

CIP Implicit T to O (Target to Originator) Assembly Structure


CIP Implicit Assembly
Target (ST) to Originator (Master)
ST Assembly Parameter
Assembly ST PLC
Class, Instance, Parameter Class, Instance,
Members Data Type Data Type
Attritbute Attritbute
1 Can not be changed none Device Status none DINT
2 0x77, 0x02, 0x01 DINT Analog Input 1, Analog Input Value 0x68, 0x01, 0x01 REAL
3 0x77, 0x02, 0x02 DINT Analog Input 1, Input Error 0x68, 0x01. 0x02 DINT
4 0x77, 0x02, 0x03 DINT Analog Input 2, Analog Input Value 0x68, 0x02, 0x01 REAL
5 0x77, 0x02, 0x04 DINT Analog Input 2, Input Error 0x68, 0x02, 0x02 DINT
6 0x77, 0x02, 0x05 DINT Alarm 1, Alarm State 0x6D, 0x01, 0x09 DINT
7 0x77, 0x02, 0x06 DINT Alarm 2, Alarm State 0x6D, 0x02, 0x09 DINT
8 0x77, 0x02, 0x07 DINT Alarm 3, Alarm State 0x6D, 0x03, 0x09 DINT
9 0x77, 0x02, 0x08 DINT Alarm 4, Alarm State 0x09, 0x04, 0x09 DINT
10 0x77, 0x02, 0x09 DINT Event Status 0x6E, 0x01, 0x05 DINT
11 0x77, 0x02, 0x0A DINT Event Status 0x6E, 0x02, 0x05 DINT
12 0x77, 0x02, 0x0B DINT Control Mode Active 0x97, 0x01, 0x02 DINT
13 0x77, 0x02, 0x0C DINT Heat Power 0x97, 0x01, 0x0D REAL
14 0x77, 0x02, 0x0D DINT Cool Power 0x97, 0x01, 0x0E REAL
15 0x77, 0x02, 0x0E DINT Limit State 0x70, 0x01, 0x06 DINT
16 0x77, 0x02, 0x0F DINT Profile Start 0x74, 0x01, 0x01 DINT
17 0x77, 0x02, 0x10 DINT Profile Action Request 0x74, 0x01, 0x0B DINT
18 0x77, 0x02, 0x11 DINT Current Profile 0x74, 0x01, 0x03 DINT
19 0x77, 0x02, 0x12 DINT Current Step 0x74, 0x01, 0x04 DINT
20 0x77, 0x02, 0x13 DINT Active Set Point 0x74, 0x01, 0x05 REAL
21 0x77, 0x02, 0x14 DINT Step Time Remaining 0x74, 0x01, 0x09 REAL

Wat low EZ-ZONE ® ST • 84 • Appendix


Specifications
Line Voltage/Power • Maximum closed resistance 100 Ω
• 85 to 264VÅ (ac), 47 to 63Hz Current Measurement
• 20 to 26Vı (ac/dc), 47 to 63Hz • Nominal operating frequency 50 to 60 Hz.
• 12VA maximum power consumption without mechanical contac- • Accuracy ±15% of displayed value
tor in system • Accuracy range 5 to 50 A
• 50VA maximum power consumption with mechanical contactor in • Operating range 2 to 50 A
system
• 140VA maximum power consumption with external contactor Digital Output
• Data retention upon power failure via nonvolatile memory • Update rate 10 Hz
• Output voltage 24V, current limit 10 mA
Environment (See Derating Curves in Declaration of Conformity)
• -18 to 70°C (0 to 158°F) operating temperature Input Accuracy Span Ranges
• -40 to 85°C (-40 to 185°F) storage temperature Type J: 0 to 815°C or 32 to 1500°F
• 0 to 90 percent RH, non-condensing Type K: -200 to 1370°C or -328 to 2500°F
Type T: -200 to 400°C or -328 to 750°F
Accuracy
Type N: 0 to 1300°C or 32 to 2372°F
• Calibration accuracy and sensor conformity: ±0.1 percent of span,
±1°C @ the calibrated ambient temperature and rated line voltage Type E: -200 to 800°C or -328 to 1470°F
- Types R, S, B; 0.2% Type C: 0 to 2315°C or 32 to 4200°F
- Type T below -50°C; 0.2% Type D: 0 to 2315°C or 32 to 4200°F
• Calibration ambient temperature: 25°C, ±3°C (77°F, ±5°F) Type F: 0 to 1395°C or 32 to 2543°F
• Accuracy span: 540°C (1000°F) minimum Type R: 0 to 1760°C or 32 to 3200°F
• Temperature stability: ±0.1°C/°C (±0.1°F/°F) rise in ambient Type S: 0 to 1760°C or 32 to 3200°F
maximum Type B: 0 to 1816°C or 32 to 3300°F
RTD (DIN): -200 to 800°C or -328 to 1472°F
Agency Approvals
Process: -1999 to 9999 units
• UL® 508 file E102269, cULus, CE, RoHS, W.E.E.E.
Product is UL recognized when purchased as components. Prod- Output Hardware
uct is UL listed when purchased as a complete assembly. • User selectable for heat-cool as on-off, P, PI, PD, PID, alarm or
• CSA approved C22.2#14 file 158031 limit action.
• Limit version features FM approval • Output 1: SSR drive 20 to 28VÎ (dc) low side open collector
switch
Controller
• Output 2: SSR, Form A, 0.5 A @ 24VÅ (ac) minimum, 264VÅ (ac)
• Microprocessor-based, user-selectable control modes maximum, optically isolated, without contact suppression
• PID module: Single universal input, 2 outputs • Output 4: Electromechanical relay. Form A, rated 2 A, 125VA, pi-
• Limit module: Single universal input, 2 outputs lot duty, 120/240VÅ (ac); 25VA, 24VÅ (ac)
• Two additional digital input/outputs shared between PID and • Output 2: Electromechanical relay. Form A, rated 5 A, 125VA, pi-
limit functions lot duty, 120/240VÅ (ac); 25VA, 24VÅ (ac)
• Control sampling rates: input 10 Hz, outputs 10 Hz • Output 3: Electromechanical relay. Form C, rated 5 A, 125VA, pi-
• Isolated EIA 485 Modbus® RTU serial communications lot duty, 120/240VÅ (ac); 25VA, 24VÅ (ac)
Wiring Termination Touch-Safe Terminals Weight:
• Input, power and controller output terminals touch safe remov- • 40 A heat sink assembly only, 431 g (0.95 lb)
able 4 to 0.34 mm2 (12 to 22 AWG), 7.0 lb-in. torque. • 25 A heat sink assembly only, 340 g (0.75 lb)
• Power load terminals 3.3 to 0.324 mm2 (6 to 12 AWG) STR 90°C • solid-state relay controller only, 177 g (0.39 lb)
(194°F) copper conductor only, 3.96 Nm (35 lb-in) torque • solid-state relay controller only with base without heat sink, 345g
• Temperature rating for line and lug loads 90°C (194°F) (0.76 lb)
Universal Input • full system with 25 A heat sink, 1.134 kg (2.5 lb)
• Thermocouple, grounded or ungrounded sensors
• RTD 2- or 3-wire, platinum, 100 Ω @ 0°C calibration to DIN curve
Note:
(0.00385 Ω/Ω/°C) These specifications are subject to change without prior no-
• Process, 0 to 20 mA @ 100 Ω, or 0 to 10VÎ (dc) @ 20 kΩ input im- tice.
pedance; scalable, 0 to 50 mV
• Inverse scaling
• >20 MΩ input impedance
• Maximum of 20 kΩ source resistance
• Maximum of 20 Ω lead resistance for an RTD
• 42VÎ (dc) isolation voltage for input 2
Digital Input
• Update rate 1 Hz
• Dry contact or dc voltage
DC voltage
• Maximum input 36V at 3 mA
• Minimum high state 3V at 0.25 mA
• Maximum low state 2V
Dry contact
• Maximum short circuit 13 mA
• Minimum open resistance 500 Ω

Wat low EZ-ZONE ® ST • 85 • Appendix


Ordering Information
Model Numbers for EZ-ZONE® ST
EZ-ZONE ST Integrated Control Loop S T __ __ - __ __ __ __ - __ __ __ __
- Output 1 is dedicated to controlling the internal SSR.
- If 75A heat sink is selected below 1 Digital Input (6) will be factory set and fixed as
the SSR over temperature Digital Input.
Output 2, Digital I/O and Current Measurement
K 0.5 A solid-state relay
B 0.5 A solid-state relay with 2 digital i/o points
P 0.5 A solid-state relay with current measurement
E 0.5 A solid-state relay with 2 digital i/o points and current measurement
H 5 A mechanical relay form A
D 5 A mechanical relay form A, 2 digital i/o points
J 5 A mechanical relay form A, current measurement
C 5 A mechanical relay form A, 2 digital i/o points, current measurement
Integrated Limit Controller 1 universal input and 2 outputs
A None
L Limit control module (output 3, 5A, Form C mech. relay; output 4, 2A, Form A mech. relay)
B Terminal block access to mechanical contactor coil contacts
If the limit controller was ordered, the contactor will come
Mechanical Contactor and Power Sup- internally connected to output 4 on the limit module. The
ply contactor has external contacts available for daisy chaining to
other branch circuit components.
AH No contactor and universal high voltage power supply 100 to 240V‡ (ac/dc)
AL No contactor and universal low voltage power supply 24 to 28V‡ (ac/dc)
B1 Single pole, 40 A Watlow contactor, 24VÅ (ac) power supply
B2 Single pole, 40 A Watlow contactor, 110 / 120VÅ (ac) power supply
B3 Single pole, 40 A Watlow contactor, 208 / 240VÅ (ac) power supply
F1 Dual pole, 40 A Watlow contactor, 24VÅ (ac) power supply
F2 Dual pole, 40 A Watlow contactor, 110 / 120VÅ (ac) power supply
F3 Dual pole, 40 A Watlow contactor, 208 / 240VÅ (ac) power supply
Communications
A Standard software to connect to pc software, remote user interface (RUI) and other EZ-ZONE devices
M Modbus™ RTU communication port to connect to non-ST products

Solid-State Relay
B = Zero Cross 10 A, 24 to 240VÅ (ac) output *L = Zero Cross 75A, 48 to 600VÅ (ac) output
C = Zero Cross 25 A, 24 to 240VÅ (ac) output *J = Zero Cross 90A, 48 to 600VÅ (ac) output
D = Zero Cross 40 A, 24 to 240VÅ (ac) output M = Phase Angle 25A, 100 to 240VÅ (ac) output
*E = Zero Cross 50 A, 24 to 240VÅ (ac) output N = Phase Angle 40A, 100 to 240VÅ (ac) output
*K = Zero Cross 75 A, 24 to 240VÅ (ac) output *P = Phase Angle 75A, 100 to 240VÅ (ac) output
*F = Zero Cross 90 A, 24 to 240VÅ (ac) output R = Phase Angle 25A, 260 to 600VÅ (ac) output
G = Zero Cross 25 A, 48 to 600VÅ (ac) output S = Phase Angle 40A, 260 to 600VÅ (ac) output
H = Zero Cross 40 A, 48 to 600VÅ (ac) output *T = Phase Angle 75A, 260 to 600VÅ (ac) output
*EZ-ZONE ST contactor rated @ 40A maximum.
Heat Sinks
A = None (no DIN-rail mount) D = 75A, 24VÎ (dc) fan cooled
B = 25A E = 75A, 115VÅ (ac) fan cooled
C = 40A F = 75A, 240VÅ (ac) fan cooled
Note: If heat sink option D, E or F is selected the integrated PID controller options B, E, D or C must also be ordered.
The 75A heat sink includes an SSR over-temperature thermostat shut-down feature factory connected to Digital Input 6.
Firmware
A Standard Watlow
P Profile ramp and soak (4 profiles, 40 steps)
S Custom

Customization (logo, parameters, hardware, firmware)


AA Standard
XX {letters to be determined, consult factory}

Wat low EZ-ZONE ® ST • 86 • Appendix


EZ-ZONE ST Replacement Modules ST R C - 0 __ __ __ - __ __ __ __
STRC-0 (Series ST Replacement Control Module)
- Output 1 is dedicated to controlling the internal Solid-State Relay.
- Includes 1 universal input and 2 outputs for heat, cool or alarm
Output 2, Digital I/O and Current Measurement
K 0.5 A solid-state relay
B 0.5 A solid-state relay with 2 digital i/o points
P 0.5 A solid-state relay with current measurement
E 0.5 A solid-state relay with 2 digital i/o points and current measurement
H 5 A mechanical relay form A
D 5 A mechanical relay form A, 2 digital i/o points
J 5 A mechanical relay form A, current measurement
C 5 A mechanical relay form A, 2 digital i/o points, current measurement
Integrated Limit Controller 1 universal input and 2 outputs
A None
L Limit control module (output 3, 5A, Form C mech. relay; out. 4, 2A, Form A mech. relay)
B Terminal block access to mechanical contactor coil contacts
L - For use with mechanical contactor options AL, B1 and F1
Power Supply for Mechanical Contactor
H - For use with mechanical contactor options AH, B2, B3, F2 and F3
L Low voltage power supply 24 to 28V‡ (ac/dc)
H High voltage power supply 100 to 240V‡ (ac/dc)
Communications
A Standard software to connect to pc software, remote user interface (RUI) and other EZ-ZONE devices
M Modbus™ RTU communication port to connect to non-ST products

Firmware

Original Model Includes a Original Model Includes a Original Model Includes


Options Phase Angle SSR 75A Heat Sink Profile Ramp & Soak
SSR = M, N, P, R, S or T Heat Sink = D, E or F Firmware = P
B= No No No

C= No No Yes

D= No Yes No

E= Yes No No

F= Yes Yes No

G= No Yes Yes

H= Yes No Yes

J= Yes Yes Yes

Customization (logo, parameters, hardware, firmware)


AA Standard
XX {letters to be determined, consult factory}

Wat low EZ-ZONE ® ST • 87 • Appendix


Ordering Information for EZ-ZONE ST Replacement Base
Code Number S T R T - B A S E - __ __ __ __

Series ST Replacement Base

Integrated Mechanical Controller


0000 Compact base version (no space for mechanical contactor)
DPB1 Base housing with single-pole, 40 A Watlow contactor, 24VÅ (ac) power supply
DPB2 Base housing with single-pole, 40 A Watlow contactor, 110/120VÅ (ac) power supply
DPB3 Base housing with single-pole, 40 A Watlow contactor, 208/240VÅ (ac) power supply
DPF1 Base housing with dual-pole, 40 A Watlow contactor, 24VÅ (ac) power supply
DPF2 Base housing with dual-pole, 40 A Watlow contactor, 110/120VÅ (ac) power supply
DPF3 Base housing with dual-pole, 40 A Watlow contactor, 208/240VÅ (ac) power supply

Ordering Information for EZ-ZONE® ST Replacement Heat Sink


Code Number S T R T - H S - __ __ 0 0 0 __

Series ST Replacement Heat Sink

Heat Sink Base Configuration (Integrated Mechanical Contactor)


AA Heat sink for mounting to compact base with no mechanical contactor
(ordered separately STRT-BASE-_ _ _ _)
CB Heat sink for mounting to large base with integrated mechanical contactor
(base and contactor ordered separately under STRT-BASE-_ _ _ _)
Heat Sink Amperage Rating
B 25A
C 40A
D 75A 24VÎ (dc) fan cooled
E 75A 115VÅ (ac) fan cooled
F 75A 240VÅ (ac) fan cooled

Ordering Information for EZ-ZONE ST Replacement Solid State


Relays (SSRs)
0003-0214-0000 Zero Cross 10A and 25A replacement (24 to 240VÅ (ac) output)
0003-0215-0000 Zero Cross 40A and 50A replacement (24 to 240VÅ (ac) output)**
0802-0952-0000 Zero Cross 75A and 90A replacement (24 to 240VÅ (ac) output)**
0003-0216-0000 Zero Cross 25A replacement (48 to 600VÅ (ac) output)
0003-0217-0000 Zero Cross 40A replacement (48 to 600VÅ (ac) output)
0802-0951-0000 Zero Cross 75A and 90A replacement (48 to 600VÅ (ac) output)**
0003-0256-0001 Phase Angle 25A (100-240VÅ (ac) output)
0003-0256-0003 Phase Angle 40A (100-240VÅ (ac) output)
0003-0256-0005 Phase Angle 75A (100-240VÅ (ac) output)**
0003-0256-0003 Phase Angle 25A (260-600VÅ (ac) output)
0003-0256-0004 Phase Angle 40A (260-600VÅ (ac) output)
0003-0256-0006 Phase Angle 75A (260-600VÅ (ac) output)**

** EZ-ZONE ST contactor rated for maximum 40A

Wat low EZ-ZONE ® ST • 88 • Appendix


Index
[`A;bL] Alarm Blocking 49, 73 [Ent1] Active Event Output 1 38 [M;hL] Modbus Word Order 53
[AC;LF] AC Line Frequency 52, 71 [Ent1] Event Output 1 57 [Min] Minutes 55
[A;dSP] Alarm Display 50 [Ent2] Event Output 2 57 [Mon] Monitor Menu 32
[`A;hi] Alarm High Set Point 35, 72 [FAiL] Input Error Failure 45, 68 [`Mu] Electrical Measurement 63,
[`A;hy] Alarm Hysteresis 49, 72 [``Fi] Digital Output Function In- 67
[``Ai] Analog Input Menu 31, 40 stance 42, 44 [`nU;S] Non-volatile Save 53
[`A;iS] Alarm Source Instance 49 [``Fi] Output Function Instance 47 [`o;Ct] Output Control 42, 47
[`A;LA] Alarm Latching 49, 72 [`FiL] Filter 41 [`o;Fn] Output Function 66
[`A;Lg] Alarm Logic 49 [`FiL] Filter Time 67 [`o;hi] Output High Power Scale
[ALM] Alarm Menu 35, 48 [``Fn] Output Function 47, 48 43, 48
[`A;Lo] Alarm Low Set Point 35, 72 [`FUn] Function Key Menu 51 [`o;Lo] Output Low Power Scale 43,
[`A;Sd] Alarm Sides 49 [gLbL] Global Menu 52 48
[`A;Si] Alarm Silencing 49, 73 [`gSd] Guaranteed Soak Deviation [``oP] Open Loop Set Point 34
[A;tSP] Autotune Set Point 33, 65 52 [`o;tb] Output Time Base 43, 48
[Attn] Attention 72, 73 [`gSE] Guaranteed Soak Enable 52 [otPt] Output Menu 47
[`A;ty] Alarm Type 48, 72 [`h;Ag] Heat Algorithm 44, 69 [`PAr] Parity 53
[`AUt] Autotune 33, 65 [`h;Er] Heater Error 36 [pas;a] Administrator Password 62,
[bAUd] Baud Rate 53 [`h;hy] Heat Hysteresis 34, 69 74
[bPLS] 68 [hoUr] Hours 55 [pas;a], Administrator Password 74
[`C;Ag] Cool Algorithm 44, 69 [`h;Pb] Heat Proportional Band 34, [pas;e] Password Enable 61
[`CAL] Calibration Menu 63 65, 70 [pas;e] Password Security Enable
[`C;Er] Current Error 36 [`h;Pr] Heat Power 33, 65 73
[`C_F] Display Units 52, 53 [`h;SP] Control Loop High Set Point [pass] Password 62, 74
[`C;hi] Current High Set Point 36 47 [pas;u] User Password 61, 74
[`C;hy] Cool Hysteresis 34, 69 [`i;CA] Calibration Offset 31, 66–67 [pas;u], User Password 74
[`C;Lo] Current Low Set Point 36 [`id;S] Idle Set Point 33 [`P;EE] Process Error Enable 41
[`CLr] Clear 72 [`i;Er] Input Error Latching 42 [`P;EL] Process Error Low 41
[`C;M] Control Mode 33, 69 [`i;Er] Input Error Status 31 [P;StA] Profile Status Menu 37
[C;MA] Control Mode Active 32 [iP;F4] IP Fixed Address Part 4 52 [P;tyP] Profile Type 52
[Code] Public Key 62 [``JC] Jump Count 56 [`Pu;A] Process Value Active 33
[Code] Unlock Code 74 [``JC] Jump Count Remaining 38 [rAtE] Rate 55, 57
[CoM] Communications Menu 53 [``JS] Jump Step 56 [`r;hi] Range High 41, 68
[`C;Pb] Cool Proportional Band 34, [`L;dd] Open Loop Detect Deviation [`r;Lo] Range Low 41, 42, 68
65, 70 46 [rLoC] Read Lockout Security 61,
[`C;Pr] Cool Power 33, 65 [`L;dE] Open Loop Detect Enable 73
[`C;SP] Closed Loop Set Point 33 46 [roll] Rolling Password 61, 74
[`C;SP] Closed Loop Working Set [`L;dt] Open Loop Detect Time 46 [roll], Rolling Password 74
Point 33 [`L;hy] Limit Hysteresis 44 [``rP] Ramp Action 46, 71
[`CU;r] Current Read 36 [Lim] Limit Menu 32, 44 [`r;rt] Ramp Rate 46, 71
[CUrr] Current Menu 36, 50 [`Lin] Linearization 40 [`r;SC] Ramp Scale 46, 71
[CUSt] Custom Setup 60 [`LL;S] Limit Low Set Point 32 [`rt;L] RTD Leads 40
[dAtE] Date of Manufacture 62 [`LoC] Security Setting Menu 60, [S;bLd] Software Build 62
[``db] Dead Band 34, 70 62 [`SEC] Seconds 55
[`dEC] Decimal 42 [loC;l], Locked Access Level 74 [`SEn] Sensor Type 40, 66, 68
[diAg] Diagnostics Menu 62 [loC;L] Locked Access Level 74 [SFn;A] Source Function A 48
[`dio] Digital Input/Output Menu [loC;l] Locked Access Level 61 [`S;hi] Scale High 41, 68
42 [LoC;o] Lock Operations page 73 [`S;id] Software ID 62
[`dir] Direction 42 [LoC;o] Lock Operations Page 60, [`SiL] Silence 72
[`do;S] Digital Output State 32 73 [`S;Lo] Scale Low 41, 68
[d;prs] Display Pairs 52 [LoC;P] Lock Profiling Page 61, 62, [SLoC] Set Lockout Security 61, 73
[`Ei;S] Event Input Status 32 73 [``Sn] Serial Number 62
[ELi;o] Electrical Input Offset 63, 67 [LooP] Control Loop Menu 44 [SP;hi] Set Point High Limit Open
[ELi;S] Electrical Input Slope 63, 67 [LooP] Loop Menu 33 Loop 47
[ELo;o] Electrical Output Offset 63 [`L;Sd] Limit Sides 44 [SP;Lo] Set Point Low Limit Open
[ELo;S] Electrical Output Slope 63 [`L;SP] Loop Low Set Point 46 Loop 47
[`End] End 58 [MAn] 68 [`S;rL] Software Release 62
[`End] End Type 56 [MAn] Manual Power 46 [ss;ti] Soft Start Time 39, 48

Wat low EZ-ZONE ® ST • 89 • Appendix


[`S;ti] Step Time Remaining 37, 38 Silencing 49, 73 Operations Page
[`StP] Active Step 37 Source 48 Alarm Menu 35
[S;tyP] Active Step Type 37 Type 48 Analog Input Menu 31
[S;tyP] Step Type 55 Alarm Type 72 Current Menu 36
[t;Agr] User Tune Aggressiveness analog input 4 Digital Input/Output Menu 32
45, 65 Analog Input Menu 31, 40 Limit Menu 32
[t;bnd] TRU-TUNE+™ Band 45, 66 Assembly Definition Loop Menu 33
[``td] Time Derivative 34, 65, 70 Addresses 82 Monitor Menu 32
[`t;gn] TRU-TUNE+™ Gain 45, 66 Assembly Definition Addresses 75 Profile Status Menu 37
[``ti] Time 57 Assembly Definition Addresses and Setup Page
[``ti] Time Integral 34, 65, 70 Assembly Working Addresses Alarm Menu 48
[t;tUn] TRU-TUNE+™ Enable 45, 82 Analog Input Menu 40
66 Assembly Working Addresses 75, 82 Communications Menu 53
[`UFA] User Failure Action 45 auto (closed loop) control 68 Control Loop Menu 44
[UloC] Unlock 74 Autotune 65 Current Menu 50
[ULoC] Unlock 59 Autotune Aggressiveness 45 Digital Input/Output Menu 42
[UloC] Unlock Menu 74 Autotune Request 33 Global Menu 52
[USr;r] User Restore Set 52, 65 Autotune Set Point 33, 65 Limit Menu 44
[USr;S] User Save Set 52, 65 autotuning 65–66 Output Menu 47
[UStP] Unused Step 58 autotuning with TRU-TUNE+™ 66 Cool Algorithm 44, 69
[`W;E] Wait For Event 57 Cool Hysteresis 34, 69
[WE;1] Wait Event 1 56 B Cool Power 33, 65
[W;Pr] Wait For Process 57 Baud Rate 53 Cool Proportional Band 34, 65, 70
[AL`1] Alarm Error 79 Baud 26 Current Error 36
[AL`2] Alarm Error 79 Blocking 49, 73 Current Menu 36, 50
[`C;Er] Current Error 81 bumpless transfer 68 Custom Setup Menu 60
[Er;i2] Error Input 2 79
[Er;i1] Error Input 1 79 C D
[`h;Er] Heater Error 81 calibrating an analog input 67 Data Map 53
[LiM] Limit Error 79 Calibration Menu 63 Date of Manufacture 62, 63
[``rP] Ramping 80 Calibration Offset 31, 66–67 dead band 70
[tUNE] Autotuning 80 chattering output 69 Dead Band 34, 70
[uALU] 81 CIP - Communications Capabilities Decimal 42
75 deviation alarms 72
A CIP Communications Methodology Diagnostics Menu 62
AC Line Frequency 52, 71 29 digital input 4
Active Event Output (1 or 2) 38 CIP Implicit O to T (Originator to Digital Input Function 51
Active Step 37 Target) Assembly Structure Digital Input/Output Menu 32, 42
Active Step Type 37 75, 84 Direction 42
adaptive tuning 66 CIP Implicit T to O (Target to Origina- Display 50
address tor) Assembly Structure 84 Display Pairs 52
Modbus 26 Closed Loop Set Point 33 Display Units 52, 53
Address Modbus 53 Closed Loop Working Set Point 33
Address Standard Bus 53 Communication Protocols 28 E
Administrator Password 62, 74 Communications Menu 53 Electrical Gain 67
agency approvals 3, 85 conceptual view 4 Electrical Input Offset 63, 67
alarm blocking 73 Control 42, 47 Electrical Input Slope 63, 67
Alarm Menu 35, 48 Control Loop Menu 44 Electrical Measurement 63, 67
alarms 72 control methods 68 Electrical Output Offset 63
Blocking 49, 73 Control Mode 33, 69 Electrical Output Slope 63
deviation 72 Control Mode Active 32 End 58
Display 50 Control Module Factory Page 59 End Set Point Value 56
Hysteresis 49, 72 Control Module Menus Event Output (1 and 2) 57, 58
Latching 49, 72 Factory Page EZ-ZONE™ ST
Logic 49 Calibration Menu 63 without contactor 6, 8
process 72 Custom Setup Menu 60 EZ-ZONE™ ST
set points 72 Diagnostics Menu 62 without contactor 7
Sides 49 Security Setting Menu 60, 62 with contactor 7

Wat low EZ-ZONE ® ST • 90 • Appendix


EZ Key 4 Locked Access Level 61, 74 outputs 4
Lock Operations Page 73 Output State 32
F Lockout Menu 73
Factory Page Lock Profiling Page 73 P
Control Module 59 Logic 49 Parameter 1 to 20 60
features and benefits 3 Loop Menu 33 Parity 26, 53
Filter Time 41, 67 Low Power Scale 43, 48 Password 59, 62, 74
filter time constant 67 low range 68 Password Security Enable 73
Function 66 low scale 68 Peltier Delay 39
Function Instance 42, 44 Low Set Point Phase Angle 71
functions 4 Alarm 35, 72 process alarms 72
Current 36 Process Error Enable 41
G Limit 32 Process Error Low 41
Global Menu 52 Loop 46, 68 Process Value 31
Guaranteed Soak Deviation 52 Process Value Active 33
Guaranteed Soak Enable 52 M Profibus DP 29
Manual Control Indicator Light 69 Profile Status Menu 37
H manual (open loop) control 68 Profile Type 52
Heat Algorithm 44, 69 manual tuning 65 Profiling Page 54
Heater Error 36 Minutes 55 profiling parameters 54
Heat Hysteresis 34, 69 Modbus Default Assembly Structure programming the Home Page 65
Heat Power 33, 65 40-79 82 proportional control 69
Heat Proportional Band 34, 65, 70 Modbus Default Assembly Structure plus integral (PI) control 70
High Power Scale 43, 48 80-119 83 plus integral plus derivative (PID)
high range 68 Modbus - Programmable Memory control 70
high scale 68 Blocks 82 Public Key 59, 62
High Set Point Modbus Register Mapping 39
Alarm 35, 36, 72 Modbus RTU & Modbus TCP Proto- Q
Current 36 cols 28
Loop 47, 68 Modbus - Using Programmable R
Hours 55 Memory Blocks 75 Ramp Action 46
Hysteresis 44, 49, 72 Modbus Word Order 53 Ramp Rate 46, 71
model numbers 86 Ramp Scale 46, 71
I Monitor Menu 32 Range High 41, 68
Idle Set Point 33 mounting and unmounting from a Range Low 41, 42, 68
Input Error Failure 45, 68 DIN rail 14 Rate 55, 57
Input Error Latching 42, 69 Read 36
N Read Lockout Security 73
Input Error Status 31
input features 66–68 National Electric (NEC) 9–10 Remote User Interface. See RUI
calibration 67 network wiring 25 replacing the solid-state relay 15–16
Input Sensor Type 66 Non-volatile Save 39, 53 restoring user settings 65
Instance 51 Non-Volatile Save 26 Rolling Password 61, 74
Integrate 44 RTD Leads 40
input events 4 O
instance, defined 4 on-off control 69 S
IP Fixed Address Part 4 52 Open Loop Detect Deviation 46 saving user settings 65
Open Loop Detect Enable 46 Scale High 41, 68
J Open Loop Detect Time 46 Scale Low 41, 68
Jump Count 56 Open Loop Set Point 34 Seconds 55
Jump Count Remaining 38 Operations Page secure settings 73, 74
Jump Step 56 Control Module 30 Security Setting 60, 62
ordering information sensor selection 67
K replacement base 88 Sensor Type 40, 66, 68
replacement heat sink 88 Serial Number 62
L replacement solid state relays Set Lockout Security 73
labels. See sub-assembly labels (SSRs) 88 set point high limit 68
Latching 49, 72 output configuration 68 Set Point High Limit Open Loop 47
Limit Menu 32, 44 output features 68 set point low limit 68
Linearization 40 Output Menu 47 Set Point Low Limit Open Loop 47

Wat low EZ-ZONE ® ST • 91 • Appendix


Setup Page input 1 process 18
Control Module 39 input 1 RTD 18
Sides input 1 thermocouple 18
Alarm 49 input 2 process 19
Limit 44 input 2 RTD 19
Silencing 49, 73 input 2 thermocouple 19
single set point ramping 71 Modbus RTU or standard bus EIA-
Soft Start 71 485 communications 24
Soft Start Time 71 output 1 solid-state relay without a
Software Build 62 contactor 21
Software Configuration 76 output 1 solid-state relay with a
Software ID 62 contactor 20
Software Release 62 output 2 mechanical relay, form A
Source 48 22
specifications 85 output 2 solid-state relay, form A 22
status indicator light 9 output 3 mechanical relay, form C
Step Type 55 22
sub-assembly labels 13 output 4 mechanical relay, form A
System Security 74 22
power 18
T standard bus EIA-485 communica-
thermal system control 3 tions 24
Time 57 without a contactor 10
Time Base 43, 48 with a contactor 9
Time Derivative 34, 65, 70 wiring a network 25
Time Integral 34, 65, 70
troubleshooting 79 X
TRU-TUNE+™ Band 45, 66
TRU-TUNE+™ Enable 45, 66 Y
TRU-TUNE+™ Gain 45, 66
tuning the PID parameters 65 Z
Type 48

U
Unlock 74
Unlock Code 74
Unused Step 58
User Failure Action 45
User Password 61, 74
User Programmable Memory Blocks
28
User Restore Set 52, 65
User Save Set 52, 65
User Tune Aggressiveness 65
Using EZ-ZONE® Configurator Soft-
ware 76
using the software 73

V
variable time base 71

W
Wait Event (1 and 2) 56
Wait For Event 57
Wait For Process 57
wiring
output 4 mechanical relay, form A
23
wiring 7–14

Wat low EZ-ZONE ® ST • 92 • Appendix


Declaration
Declaration of of Conformity
Conformity

Series EZ-ZONE® ST Tower


WATLOW an ISO 9001 approved facility since 1996.
1241 Bundy Blvd.
Winona, MN 55987 USA

Declares that the following product:


Designation: Series EZ-ZONE® ST Tower
Model Numbers: ST, followed by K, B, P, E, H, D, J or C, followed by A, L or B, followed
by A, B or F, followed by L, H, 1, 2 or 3, followed by any letter or
number, followed by A – H, J – N, P, R, S or T, followed by A, B, C, D,
E or F followed by any three numbers or letters.
Classification: Temperature control, Installation Category II, Pollution degree 2, IP20
Rated Voltage and Frequency: Control 100 to 240 V~ ac or 24 to 28 V� ac or dc (ac = 50/60 Hz)
Load 24 to 240 V~ ac or 48 to 600 V~ ac zero cross, or
Load 100 to 240 V~ ac or 260 to 600 V~ ac phase angle3.
Rated Power Consumption: Control 12 VA, Control with Contactor 50 VA, Control with external
contactor 140 VA. Load Current 25, 40 or 75A depending upon SSR
and heatsink used. (see derating curve)

Meets the essential requirements of the following European Union Directives by using the relevant
standards show below to indicate compliance.

2004/108/EC Electromagnetic Compatibility Directive


EN 61326-1 2006 Electrical equipment for measurement, control and laboratory
use – EMC requirements (Industrial Immunity, Class A
Emissions1). Not for use in a Class B environment without
additional filtering.
EN 61000-4-2 1996 +A1,A2:2001 Electrostatic Discharge Immunity
EN 61000-4-3 2006 Radiated Field Immunity
EN 61000-4-4 2004 Electrical Fast-Transient / Burst Immunity
EN 61000-4-5 2006 Surge Immunity
EN 61000-4-6 1996 Conducted Immunity
+A1,A2,A3:2005
EN 61000-4-8 1994 +A1, 2001 Magnetic Field Immunity
EN 61000-4-11 2004 Voltage Dips, Short Interruptions and Voltage Variations Immunity
EN 61000-3-24 2006 Harmonic Current Emissions
EN 61000-3-32 2005 Voltage Fluctuations and Flicker
SEMI F47 2000 Specification for Semiconductor Sag Immunity Figure R1-1
1
NOTE 1: Use of an external filter is required to comply with conducted emissions limits for load
terminals. For 230 Vac or less, use Watlow P/N 14-0019 or Crydom P/N 1F25 filters. For voltages
up to 440 Vac use Watlow P/N 14-0020 or Crydom P/N 3F20 filters. A Line Impedance Stabilization
Network (LISN) was used for conducted emissions measurements.

NOTE 2: To comply with flicker requirements cycle time may need to be greater than 175
2

seconds if Load Power is ≤ 16A to comply with standard, or the maximum source impedance
needs to be determined. Source impedance shall meet EN 61000-3-11 requirements for load
currents > 16A. Control module power complies with 61000-3-3 requirements.

CE DOC EZ-ZONE ST-01-10 Page 1 of 2

Wat low EZ-ZONE ® ST • 93 • Appendix


Declaration of Conformity (cont.)
Declaration of Conformity

NOTE 3: For Phase Angle control models, filtering in addition to that recommended in NOTE 1
3

will be needed to comply with conducted emissions requirements, consult factory for details.

NOTE 4: Phase angle models will need power factor correction to pass harmonic current
4

standard.

2006/95/EC Low-Voltage Directive


EN 61010-1 2001 Safety Requirements of electrical equipment for measurement, control
and laboratory use. Part 1: General requirements

Compliant with 2002/95/EC RoHS Directive

Per 2002/96/EC WEEE Directive Please Recycle Properly

Raymond D. Feller III Winona, Minnesota, USA


Name of Authorized Representative Place of Issue

General Manager January 2010


Title of Authorized Representative Date of Issue

Signature of Authorized Representative

CE DOC EZ-ZONE ST-01-10 Page 2 of 2


Wat low EZ-ZONE ® ST • 94 • Appendix
How to Reach Us
Corporate Headquarters Europe
Watlow Electric Manufacturing Company Watlow France Watlow Ibérica, S.L.U.
12001 Lackland Road Tour d'Asnières. C/Marte 12, Posterior, Local 9
St. Louis, MO 63146 4 Avenue Laurent Cély E-28850 Torrejón de Ardoz
Sales: 1-800-WATLOW2 92600 Asnières sur Seine Madrid - Spain
Manufacturing Support: 1-800-4WATLOW France T. +34 91 675 12 92
Email: info@watlow.com Tél: + 33 (0)1 41 32 79 70 F. +34 91 648 73 80
Website: www.watlow.com Télécopie: + 33(0)1 47 33 36 57 Email: info@watlow.es
From outside the USA and Canada: Email: info@watlow.fr Website: www.watlow.es
Tel: +1 (314) 878-4600 Website: www.watlow.fr
Watlow UK Ltd.
Fax: +1 (314) 878-6814
Watlow GmbH Linby Industrial Estate
Postfach 11 65, Lauchwasenstr. 1 Linby, Nottingham, NG15 8AA
Latin America D-76709 Kronau United Kingdom
Watlow de México S.A. de C.V. Germany Telephone: (0) 115 964 0777
Av. Fundición No. 5 Tel: +49 (0) 7253 9400-0 Fax: (0) 115 964 0071
Col. Parques Industriales Fax: +49 (0) 7253 9400-900 Email: info@watlow.co.uk
Querétaro, Qro. CP-76130 Email: info@watlow.de Website: www.watlow.co.uk
Mexico Website: www.watlow.de From outside The United Kingdom:
Tel: +52 442 217-6235 Tel: +44 115 964 0777
Fax: +52 442 217-6403 Watlow Italy S.r.l. Fax: +44 115 964 0071
Viale Italia 52/54
20094 Corsico MI
Italy
Tel: +39 024588841
Fax: +39 0245869954
Email: italyinfo@watlow.com
Website: www.watlow.it

Asia and Pacific


Watlow Singapore Pte Ltd. Watlow Korea Co., Ltd.
16 Ayer Rajah Crescent, #1406, E&C Dream Tower, 46, Yangpyeongdong-3ga
#06-03/04, Yeongdeungpo-gu, Seoul 150-103
Singapore 139965 Republic of Korea
Tel: +65 6773 9488 Fax: +65 6778 0323 Tel: +82 (2) 2628-5770 Fax: +82 (2) 2628-5771
Email: info@watlow.com.sg Website: www.watlow.com.sg Website: www.watlow.co.kr

Watlow Australia Pty., Ltd. Watlow Malaysia Sdn Bhd


4/57 Sharps Road No. 14-3 Jalan 2/114
Tullamarine, VIC 3043 Kuchai Business Centre
Australia Jalan Kuchai Lama
Tel: +61 3 9335 6449 58200 Kuala Lumpur
Fax: +61 3 9330 3566 Malaysia
Website: www.watlow.com Tel: +60 3 7980 7741 Fax: +60 3 7980 7739

Watlow Electric Manufacturing (Shanghai) Company 瓦特龍電機股份有限公司


1118 Fangyuan Road, Anting Industrial Park, Jiading, Shanghai, PRC 80143 高雄市前金區七賢二路189號 10樓之一
201203
電話: 07-2885168 傳真: 07-2885568
People’s Republic of China
Tel: +86 21 39509510 Watlow Electric Taiwan Corporation
Fax: +86 21 5080-0906 10F-1 No.189 Chi-Shen 2nd Road Kaohsiung 80143
Email: info@watlow.cn Taiwan
Website: www.watlow.cn Tel: +886-7-2885168 Fax: +886-7-2885568

ワトロー・ジャパン株式会社
〒101-0047 東京都千代田区内神田1-14-4
Your Authorized Watlow Distributor
四国ビル別館9階
Tel: 03-3518-6630 Fax: 03-3518-6632
Email: infoj@watlow.com Website: www.watlow.co.jp
Watlow Japan Ltd.
1-14-4 Uchikanda, Chiyoda-Ku
Tokyo 101-0047
Japan
Tel: +81-3-3518-6630 Fax: +81-3-3518-6632
Email: infoj@watlow.com Website: www.watlow.co.jp
TOTAL
CUSTOMER
SATISFACTION
3 Year Warranty

Wat low EZ-ZONE ® ST • 95 • Appendix

You might also like